Metrohm 752 User Manual

CH-9101 Herisau/Switzerland Tel. ++41 71 353 85 85 Fax ++41 71 353 89 01 Internet www.metrohm.ch E-Mail info@metrohm.ch
752 Pump Unit
Pump Unit752
POWER
REMOTE PUMP
OFFOFF
MetrohmMetrohm
8.752.1013 Instructions for Use
1.10.1998 / dö

Table of contents

Table of contents
1 Introduction............................................................................................1
1.1 Instrument description.............................................................................1
1.2 Parts and controls..................................................................................... 2
1.3 Information about the Instructions for Use..........................................4
1.3.1 Organization ..................................................................................4
1.3.2 Notation and pictograms............................................................... 5
1.4 Safety notes ...............................................................................................6
1.4.1 Electrical safety..............................................................................6
1.4.2 General precautionary rules.......................................................... 6
2 Installation..............................................................................................7
2.1 Setting up the instrument........................................................................ 7
2.1.1 Packaging......................................................................................7
2.1.2 Check ............................................................................................7
2.1.3 Location......................................................................................... 7
2.1.4 Arrangement of the instruments....................................................7
2.2 Mains connection......................................................................................8
2.2.1 Setting the mains voltage..............................................................8
2.2.2 Fuses.............................................................................................9
2.2.3 Mains cable and mains connection ..............................................9
2.2.4 Switching the instrument on/off..................................................... 9
2.3 Connection to the IC System ................................................................10
2.3.1 Electrical connection to the 732 IC Detector............................... 10
2.3.2 Connection of the suppressor module .......................................10
3 Operation................................................................................................15
3.1 Manual Operation....................................................................................15
3.2 Operation via 732 IC Detector...............................................................15
4 Troubleshooting.............................................................................17
4.1 Insufficient or non-existing flow rate...................................................17
4.2 Leaking of tubing nipples......................................................................17
4.3 Air bubbles in pump circuit...................................................................18
4.4 Exchanging the pump tubing................................................................18
5 Appendix..................................................................................................19
5.1 Technical data..........................................................................................19
5.2 Standard equipment ...............................................................................21
5.3 Optional accessories..............................................................................21
5.4 Warranty and conformity.......................................................................22
5.4.1 Warranty ......................................................................................22
5.4.2 EU Declaration of conformity ......................................................23
5.4.3 Certificate of conformity and system validation .......................... 24
5.5 Index..........................................................................................................25
752 Pump Unit I
Table of contents
List of figures
Fig. 1: Front of the 752 Pump Unit ............................................................................... 2
Fig. 2: Rear of the 752 Pump Unit................................................................................ 3
Fig. 3: Setting the mains voltage.................................................................................. 9
Fig. 4: Connection 752 Pump Unit – 732 IC Detector................................................ 10
Fig. 5: Connections at suppressor module................................................................ 11
Fig. 6: Installing pump tubings................................................................................... 12
752 Pump UnitII

1 Introduction

1.1 Instrument description
The 752 Pump Unit is a 2-channel peristaltic pump which can be used to pump two solutions simultaneously. It is particularly suitable for op­erating the suppressor module in the 2.733.0X30 IC Separation Center by supplying regeneration and rinsing solutions. This application is de­scribed in detail in these Instructions for Use.
The 752 Pump Unit can either be operated manually by means of the on/off switch for the pump or remotely controlled via the remote inter­face.

1.1 Instrument description

752 Pump Unit 1
1 Introduction

1.2 Parts and controls

33 44 55
Pump Unit752
POWER
REMOTE PUMP
ON ON
OFFOFF
22 11 668899 77
Fig. 1: Front of the 752 Pump Unit
MetrohmMetrohm
11 Pump ON/OFF
On/Off switch for the pump (manual operation mode)
22 Remote ON/OFF
On/Off switch for remote control via remote interface
33 Power on lamp
Lights up when instrument is switched on
44 Tubing cartridge
For 6.1826.050 Pump tubing
55 Contact pressure lever
For adjusting the contact pressure
66 Holding clamp
For locking the tubing cartridge into place
77 Snap-action lever
For releasing the tubing cartridge
88 Pump drive
Roller head with contact rollers
99 Mounting pin
For attaching the tubing cartridge
752 Pump Unit2
1.2 Parts and controls
1010
WARNING - Fire Hazard -
For continued protection replace only with the same type and rating of fuse
f=50-60 Hz S=12 VA
115V: 110-120V: 230V: 220-240V:
Type 1.752.0010 Nr.
Fuse 0,2A(T) 0,1A(T)
S
131312121111
Remote
Pump
Made by Metrohm Herisau Switzerland
1515 1414
Fig. 2: Rear of the 752 Pump Unit
1010 Fuse holder
Changing the fuses, see section 2.2
1111 Voltage selection insert with
display of voltage
1212 Mains switch
For switching the instrument on/off:
I = ON 0 = OFF
1313 Serial number
1414 Remote interface
Remote I/O lines for connection of external devices (e.g. 732 IC De­tector)
1515 Mains connection plug
Mains connection, see section 2.2
752 Pump Unit 3
1 Introduction

1.3 Information about the Instructions for Use

Please read through these Instructions for Use carefully before you put the 752 Pump Unit into operation. The Instructions for Use contain information and warnings to which the user must pay attention in order to assure safe operation of the instruments.

1.3.1 Organization

These 8.752.1013 Instructions for Use for the 752 Pump Unit provide a comprehensive overview of the startup procedure, operation, fault rectification and technical specifications of these instruments. The In­structions for Use are organized as follows:
Section 1 Introduction
General description of instruments, parts and controls and safety notes
Section 2 Installation
Attachment of accessories, connection to IC system
Section 3 Operation
Manual operation and operation via 732 IC Detector
Section 4 Maintenance – Faults
Maintenance, fault rectification
Section5 Appendix
Technical data, standard equipment, options, warranty, declarations of conformity, index
To find the required information on the instruments please use either the Table of contents or the Index at the back.
752 Pump Unit4

1.3.2 Notation and pictograms

The following notations and pictograms (symbols) are used in these In­structions for Use:
<PUMP> Switch or key
1515 Part or control of 752
8989 Part or control of 732/733
"range" Parameter or entry value
1.3 Information about the Instructions for Use
at 732 IC Detector
>PARAM/detector range: 1.00 mS/cm
Display
Text in display 11 of the 732 IC Detector
Hazard
This symbol draws attention to a possible danger to life or of injury if the associated directions are not followed correctly.
Warning
This symbol draws attention to possible damage to instruments or instrument parts if the associated directions are not followed cor­rectly.
Caution
This symbol marks important infor­mation. First read the associated directions before you continue.
Comment
This symbol marks additional in­formation and tips.
752 Pump Unit 5
1 Introduction

1.4 Safety notes

1.4.1 Electrical safety

While electrical safety in the handling of the 752 Pump Unit is assured in the context of the specifications IEC 1010-1 (protection class 1, de­gree of protection IP40), the following points should be noted:
Mains connection
Setting the mains voltage, checking the mains fuse and the mains connection must be effected in accordance with the instructions in
section 2.2.
Opening the 752 Pump Unit
When the 752 Pump Unit is connected to the power supply the in­strument must neither be opened nor should parts be removed from it, otherwise there is a danger of coming into contact with compo­nents which are live. Always disconnect the instrument from all voltage sources before you open it and ensure that the mains cable is disconnected from mains connection 1515 !
Protection against static charges
Electronic components are sensitive to static charging and can be destroyed by discharges. Before you touch any of the components inside the 752 Pump Unit, you should earth yourself and any tools you are using by touching an earthed object (e.g. housing of the instru­ment or a radiator) to eliminate any static charges which exist.

1.4.2 General precautionary rules

Handling of solvents
Check all pump tubings and all input and output lines periodically for possible leaks. Follow the relevant instructions regarding the handling of flammable and/or toxic solvents and their disposal.
Regular exchange of pump tubings
Pump tubings are consumable material and must be replaced from time to time (see section 4.4). Suitable measures must be taken so that any leak which might occur in the pump tubing or connections during unattended operation will cause no damage (placing the instrument at the bottom, collection device for any liquid which may leak out).
752 Pump Unit6

2 Installation

2.1 Setting up the instrument

2.1.1 Packaging

The 752 Pump Unit is supplied together with the separately packed accessories in special packagings containing shock-absorbing foam linings designed to provide excellent protection. The actual instrument is packed in an evacuated polyethylene bag to prevent the ingress of dust. Please store all these special packagings as only they can assure damage-free transport of the instrument.

2.1.2 Check

2.1 Setting up the instrument

After receipt, immediately check whether the shipment is complete and has arrived without damage (compare with delivery note and list of accessories in section 5.2). In the case of transport damage, see instructions in section 5.4.1 "Warranty".

2.1.3 Location

Position the instruments in the laboratory at a location convenient for operation, free from vibrations and protected against a corrosive atmosphere and contamination by chemicals.

2.1.4 Arrangement of the instruments

In one-channel operation with suppressor module (2.733.0X30 IC Separation Center), the 752 Pump Unit, 709 IC Pump, 733 IC Separa­tion Center and 732 IC Detector are best stacked on top of one another in this order.
The 752 Pump Unit should always be placed at the bottom of the instrument stack so that any leaks which may occur in the pump tubing or connections cannot cause damage to the other instruments by leakage of corrosive liquids (e.g. H2SO4).
752 Pump Unit 7
2 Installation

2.2 Mains connection

Follow the instructions below for connecting to the power supply. If the instrument is operated with the mains voltage set wrongly and/or wrong mains fuse there is a danger of fire!

2.2.1 Setting the mains voltage

Before switching on the 752 Pump Unit for the first time, check that the mains voltage set on the instrument (see Fig. 3) matches the local mains voltage. If this is not the case, you must reset the mains voltage on the instrument as follows:
Disconnect mains cable
1
Disconnect mains cable from mains connection plug 1515 of the 752 Pump Unit.
Remove fuse holder
2
Using a screwdriver, loosen fuse holder 1010 and take out com- pletely.
Change mains voltage
3
Completely remove voltage selection insert 1111 by hand, rotate it through 180° and reinsert it. The required mains voltage (115 or 230 V) must now be visible from the front.
Check fuses
4
Carefully take both fuses out of fuse holder 1010 and check their specifications:
100…120 V 0.2 A (slow-blow) Metrohm-No. U.600.0009 220…240 V 0.1 A (slow-blow) Metrohm-No. U.600.0006
Insert fuses
5
Change both fuses if necessary and reinsert in fuse holder 1010.
Install fuse holder
6
Push fuse holder 1010 back into the opening of 752 Pump Unit by hand until it clicks into place properly.
752 Pump Unit8
1111
2.2 Mains connection
100 – 120 V220 – 240 V
1010 Fuse holder

2.2.2 Fuses

1010
230
115
1111 Voltage selection
insert with display
1212
of voltage
1212 Mains switch
1515
1515 Mains connection
plug
Fig. 3: Setting the mains voltage
Two fuses 0.2 A/slow-blow for 100120 V or 0.1 A/slow-blow for 220…240 V are installed in the fuse holder 1010 of the 752 Pump Unit as standard.
Ensure that the instrument is never put into operation with fuses of another type, otherwise there is danger of fire!
For checking or changing fuses, proceed as described in section 2.2.1.

2.2.3 Mains cable and mains connection

Mains cable
The instrument is supplied with one of three mains cables:
6.2122.020 with plug SEV 12 (Switzerland, …)
6.2122.040 with plug CEE(7), VII (Germany, …)
6.2133.070 with plug NEMA 5-15 (USA, …)
which are three-cored and fitted with a plug with an earthing pin. If a different plug has to be fitted, the yellow/green lead (IEC standard) must be connected to protective earth (protection class 1).
Any break in the earthing inside or outside the instrument can make it a hazard!
Mains connection
Plug the mains cable into mains connection plug 1515 of the 752 Pump Unit (see Fig. 3).

2.2.4 Switching the instrument on/off

The 752 Pump Unit is switched on and off using mains switch 1212. When the instrument is switched on lamp 33 lights up.
752 Pump Unit 9
2 Installation

2.3 Connection to the IC System

2.3.1 Electrical connection to the 732 IC Detector

In order to allow remote control via 732 IC Detector the 752 Pump Unit must be connected to the "Remote" connection of the 732 IC Detector with the 6.2143.200 cable as shown in Fig. 4. To allow the remote con­trol to operate, switch 22 "REMOTE" on the front of the 752 Pump Unit must be set to "ON".
If a second, additional instrument (e.g. 752, 753, 754) is to be con­nected to the Remote interface of the 732 IC Detector then the
6.2143.220 cable (available as an option) should be used to connect the 752 Pump Unit instead of the 6.2143.200 cable.
732
752
Fig. 4: Connection 752 Pump Unit – 732 IC Detector

2.3.2 Connection of the suppressor module

The Metrohm Suppressor Module MSM built into the 2.733.0X30 IC Separation Center is described in detail in section 2.8.3 of the 732/733 Manual. The 752 Pump Unit is used to supply regeneration and rinsing solutions to the suppressor module. To avoid contamination of the suppressor module by foreign particles or bacterial growth, it is advan­tageous to install an in-line filter between the 752 Pump Unit and the inlet capillaries of the suppressor module. The two 6.2821.100 Filter units PEEK (see section 2.6.3 of the 732/733 Manual) supplied with the 2.733.0X30 IC Separation Center are eminently suitable for this pur­pose.
Connection of the suppressor module to the 752 Pump Unit is carried out as described in section 2.8.6 of the 732/733 Manual . The most im­portant points are repeated here; underlined numbers #### refer to op- erating elements in the 732/733 Manual:
6.2143.200
Connect column to injector
1
see section 2.8.6 of 732/733 Manual
Rinse column
2
see section 2.8.6 of 732/733 Manual
752 Pump Unit10
2.3 Connection to the IC System
Eluent
H2O
Detector
Waste
Waste
H
SO
8989 Suppressor inlet
capillary for eluent
8989
94949090
1
2
3
9191
9393
9292
Fig. 5: Connections at suppressor module
Connect column to suppressor module
3
Cut inlet capillary 8989 marked with "Eluent" of suppressor module 9595 (see Fig. 17 in 732/733 Manual) to the desired length using a sharp cutting tool (e.g. razor blade).
Screw inlet capillary 8989 to outlet end of separating column 7676 using a 6.2744.014 Compression fitting.
9090 Suppressor inlet
capillary for H2SO
9191 Suppressor outlet
capillary for H2SO
9292 Suppressor outlet
capillary for H2O
9393 Suppressor inlet
capillary for H2O
9494 Suppressor outlet
capillary for eluent
4
4
Fix column
4
Insert one or two column holders 8484 (6.2027.030, 6.2027.040 or 6.2027.050) in mounting rails 8383 and fasten separating column in the column holder.
Connect suppressor module to detector block
5
Cut outlet capillary 9494 marked with "Detector" of suppressor module 9595 to the desired length using a sharp cutting tool (e.g. razor blade).
Screw outlet capillary 9494 marked with "Detector" to coupling 9696 using a 6.2744.014 Compression Fitting.
Screw inlet capillary 8282 of detector block 8181 to other end of coupling 9696.
Fix connection suppressor – detector block
6
Insert one of the column holders 8484 (6.2027.030, 6.2027.040 or 6.2027.050) in mounting rail 8383 and fasten coupling 9696 in the column holder.
Attach pump tubings to 752 Pump Unit
7
Loosen both tubing cartridges 44 from the holding clamp 66 by pressing down snap-action lever 77 and remove from mount- ing pin 99 on Pump Unit 752 (see Fig. 1).
752 Pump Unit 11
2 Installation
1616 1717 1818 1919 44 55 1919 1717 9090//939377 20202020 1616 2020 2222 2323 20202121
Fig. 6: Installing pump tubings
44 Tubing cartridge 2020 PEEK compression fitting
(6.2744.010)
55 Contact pressure lever 2121 Connector (6.2824.110) with filter 77 Snap-action lever 2222 Housing for 6.2824.100 Filter unit
PEEK
1616 PTFE tubing (6.1803.020) 2323 Connector 1717 Coupling (6.2744.030) 9090 Suppressor inlet capillary for
H2SO
4
1818 Pump tubing (6.1826.050) 9393 Suppressor inlet capillary for H2O 1919 Stopper (white-yellow)
Press contact pressure lever 55 on both tubing cartridges
down as far as it will go.
Insert a length of pump tubing 1818 (6.1826.050) into each of the tubing cartridges as shown in Fig. 6. The white-yellow stopper 1919 must click into the corresponding holder on the left-hand side of the tubing cartridge.
Place the tubing cartridges on mounting pin 99 and press down on the right-hand side until snap-action lever 77 clicks into position on holding clamp 66. Take care that no kinks are formed in the pump tubing.
Suppressor connection 2: H2SO
8
4
Loosen rotary nipple screwed onto the interior side of con­nection 2727. Pull inlet capillary 9090 marked with "H2SO4" (see Fig. 17 of 732/733 Manual) by hand out of the opening of connection 2727 as far as required. Retighten nipple on the in- terior side of connection 2727 to fix inlet capillary 9090.
752 Pump Unit12
2.3 Connection to the IC System
Attach inlet capillary 9090 using compression fitting 2020 (6.2744.014) to the connector 2323 (see Fig. 6) of the filter unit PEEK (see section 2.6.3 of 732/733 Manual).
Attach a piece of PTFE tubing 1616 cut to the required length using a compression fitting 20 20 (6.2744.014) to the connector 2121 with filter at the other end of the filter unit PEEK.
Attach the other end of the PTFE tubing 1616 using a compres- sion fitting 2020 (6.2744.014) to the coupling 1717 (6.2744.030) and mount it on the outlet end of the first length of pump tubing 1818.
Mount a coupling 17 17 (6.2744.030) to the inlet end of the first length of pump tubing 1818. Attach a piece of the PTFE tubing 1616 (6.1803.020) cut to the required length using a compres­sion fitting 2020 (6.2744.014) to the other end of this coupling.
Immerse the other end of the aspirating tubing in a vessel containing regeneration solution (normally 20 mmol/L H2SO4) and fix in place.
Pull outlet capillary 9191 marked with "Waste" of the suppressor module through the rear panel opening 4343, lead it to a suffi- ciently large waste container and fix it in place.
Suppressor connection 3: H2O
9
Loosen rotary nipple screwed onto the interior side of con­nection 2828. Pull inlet capillary 9393 marked with "H2O" (see Fig. 17 of 732/733 Manual) by hand out of the opening of connection 2828 as far as required. Retighten nipple on the in- terior side of connection 2828 to fix inlet capillary 9393.
Attach inlet capillary 9393 using compression fitting 2020 (6.2744.014) to the connector 2323 (see Fig. 6) of the second filter unit PEEK (see section 2.6.3 of 732/733 Manual).
Attach a piece of PTFE tubing 1616 cut to the required length using a compression fitting 20 20 (6.2744.014) to the connector 2121 with filter at the other end of the filter unit PEEK.
Attach the other end of the PTFE tubing 1616 using a compres- sion fitting 2020 (6.2744.014) to the coupling 1717 (6.2744.030) and mount it on the outlet end of the second length of pump tubing 1818.
Mount a coupling 17 17 (6.2744.030) to the inlet end of the second length of pump tubing 1818. Attach a piece of the PTFE tubing 1616 (6.1803.020) cut to the required length using a compression fitting 2020 (6.2744.014) to the other end of this coupling.
Immerse the other end of the aspirating tubing in a vessel containing rinsing solution (normally dist. H2O) and fix in place.
Pull outlet capillary 9292 marked with "Waste" of the suppressor module through the rear panel opening 4343, lead it to a suffi- ciently large waste container and fix it in place.
752 Pump Unit 13
2 Installation
Startup of 752 Pump Unit
10
Set switch <REMOTE> 22 on 752 Pump Unit to "OFF".
Switch on 752 Pump Unit with mains switch 1212 and set switch
<PUMP> 33 to "ON".
Adjust the contact pressure for both tubing cartridges: press
contact pressure lever 55 upwards until the solutions just start to be drawn in. Then press the contact pressure lever up­wards until it clicks once more to obtain optimal contact pres­sure.
Check all capillaries between the 752 Pump Unit, the sup-
pressor module and the waste container for escaping liquid. If liquid escapes anywhere the corresponding compression fit­ting must be tightened further or changed.
Pump tubings are consumable material with a lifetime which depends on the contact pressure. This is why the tubing cartridges should be raised completely by loosening snap-action lever 77 on the right-hand side if the pump is to remain switched off for a considerable length of time (the set contact pressure remains unchanged).
752 Pump Unit14

3 Operation

3.1 Manual operation
The 752 Pump Unit cannot be manually operated unless the installa­tion has been carried out properly as described in section 2 (mains connection, attaching the pump tubing, connection to the IC system).
Switch instrument on/off
The 752 Pump Unit is switched on and off using mains switch 1212 on the rear of the instrument (see Fig. 2):
I Instrument switched on
0 Instrument switched off

3.1 Manual operation

POWER
After the instrument has been switched on the power lamp 33 lights up to show that the instrument is ready for use.
Switch off remote control
REMOTE
ON
OFF
In order to allow manual operation the remote control must be switched off.
ON Remote control switched on
OFF Remote control switched off
Switch pump on/off
PUMP
ON
OFF
The drive of Pump Unit 752 is switched on and off with the switch <PUMP>:
ON Pump switched on OFF Pump switched off

3.2 Operation via 732 IC Detector

The 752 Pump Unit cannot be remotely operated via the IC Detector unless the installation has been carried out properly as described in section 2 (mains connection, connection cable 732 – 752, attaching the pump tubing, connection to the IC system).
Switch instrument on/off
The 752 Pump Unit is switched on and off using mains switch 1212 on the rear of the instrument (see Fig. 2):
I Instrument switched on
0 Instrument switched off
POWER
752 Pump Unit 15
After the instrument has been switched on the power lamp 33 lights up to show that the instrument is ready for use.
3 Operation
REMOTE
ON
OFF
Switch on remote control
In order to allow remote operation via 732 IC Detector the remote control must be switched on.
ON Remote control switched on
OFF Remote control switched off
Automatic pump switch-on when the 732 IC Detector is switched on
In order to start up the drive of the 752 Pump Unit automatically when the 732 IC Detector is switched on alterations must be made to the basic settings (Setup, see section 4.4.1 of 732/733 Manual). The remote output lead 1 must be set to 1 (on, active, 0 V):
>SETUP/output remote 10000000
When the 732 IC Detector is switched off the pump is also switched off.
Switch pump on/off in a program
In the 732 IC Detector the <PROGRAM> key can be used to create time programs with a maximum of 20 program steps (see section 4.7.1 of 732/733 Manual). The pump can be switched on or off at any program step by setting the remote output lead 1 to 1 (on, active, 0 V) or 0 (off, inactive, open) respectively:
Switch on:
Switch off:
>PROGRAM/edit XXX.X min remote 1TTTTTTT
>PROGRAM/edit XXX.X min remote 0TTTTTTT
Switch pump on/off at an event
In the 732 IC Detector the <EVENT> key can be used to program a maximum of 4 different events (see section 4.7.3 of 732/733 Manual). The pump can be switched on or off at any event by setting the remote output lead 1 to 1 (on, active, 0 V) or 0 (off, inactive, open) respectively:
Switch on:
EVENT YY-MM-DD HH:MM:SS remote 1TTTTTTT
Switch off:
EVENT YY-MM-DD HH:MM:SS remote 0TTTTTTT
752 Pump Unit16

4.1 Insufficient or non-existing flow rate

4 Troubleshooting

4.1 Insufficient or non-existing flow rate
If the 752 Pump Unit is supplying insufficient liquid or no liquid at all then this can be remedied by proceeding as follows:
Set contact pressure correctly
1
Press contact pressure lever 55 on the tubing cartridge down as far as it will go.
Press contact pressure lever 55 upwards until the solution just starts to be drawn in. Then press contact pressure lever up­wards until it clicks once more to obtain optimal contact pres­sure.
Exchange the pump tubing
2
If the delivery performance is still not satisfactory then the pump tubing must be exchanged (see section 4.3).
After the pump tubing has been exchanged press contact pressure level 55 on the tubing cartridge down as far as it will go.
Press contact pressure level 55 upwards until the solution just starts to be drawn in. Then press contact pressure lever up­wards until it clicks once more to obtain optimal contact pres­sure.
Check the connections
3
If the delivery performance is still not satisfactory even with the new pump tubing then the connections must be checked.
Loosen the first connection after the tubing cartridge in the supply direction. If liquid is still flowing here then retighten the connection and release the following connection and so on.
Replace the connection at which liquid transport ceases or exchange the connection pieces.
If liquid transport ceases after the Filter unit PEEK, replace filter 2121 (6.2824.110; see Fig. 6).
If liquid transport ceases after the suppressor module then this should be exchanged.

4.2 Leaking of tubing nipples

If liquid is leaking from the tubing nipples then these must be tightened up further. If the fault cannot be cured in this way then the tubing nip­ples must be replaced.
752 Pump Unit 17
4 Troubleshooting

4.3 Air bubbles in pump circuit

If air bubbles can be seen in the pump circuit then the aspirating tubing must be immersed completely in the liquid. If this has no effect then the connections must be checked (see section 4.2).

4.4 Exchanging the pump tubing

Pump tubings are consumable material with a limited lifetime and should be exchanged at regular intervals (approx. every 2 weeks under continuous use).
The working life of pump tubing depends to a considerable extent on the contact pressure. This is why the contact pressure must be cor­rectly set as described in section 2.3.2. If the pump is to remain switched off for a lengthy period of time the tubing cartridges should be raised completely by loosening snap-action lever 77 on the right-hand side (the set contact pressure remains unchanged).
As the pump is always operated on the same side the pump tubings
6.1826.050 supplied can be used on both sides. To exchange a pump tubing proceed as follows:
Remove old pump tubing
1
Press contact pressure lever 55 on the tubing cartridge down
as far as it will go.
Release tubing cartridge 44 from holding clamp 66 by pressing
down snap-action lever 77 and remove from mounting pin 99 on the 752 Pump Unit (see Fig. 1).
Remove old pump tubing.
Insert new pump tubing
2
Insert the new pump tubing 1818 (6.1826.050) in the tubing cartridge as shown in Fig. 6. The white-yellow stopper 1919 must click into the corresponding holder on the left-hand side of the tubing cartridge.
Place the tubing cartridge on mounting pin 99 and press down on the right-hand side until snap-action lever 77 clicks into po- sition on holding clamp 66. Take care that no kinks are formed in the pump tubing.
Set contact pressure
3
Press contact pressure lever 55 upwards until the solution just starts to be drawn in. Then press contact pressure lever up­wards until it clicks once more to obtain optimal contact pres­sure.
752 Pump Unit18

5 Appendix

5.1 Technical data
Pump
Pump type 2-channel peristaltic pump with rotational speed
Pump capacity typically 0.50.6 mL/min with
Pressure max. 4 bar (0.4 MPa) Pumpable liquids Clear liquids with no solid contents Pump tubing material PVC (Tygon)

5.1 Technical data

of
20/min (50 Hz) 24/min (60 Hz)
6.1826.050 pump tubing
Mains connection
Mains voltage 115 V: 100...120 V ± 10 %
230 V: 220...240 V ± 10 % Switchable with voltage selection insert in fuse holder (see section 2.2.1)
Mains frequency 50...60 Hz Power consumption 12 VA Fuse 5 mm Ø, 20 mm length
100…120 V: 0.2 A (slow-blow) 220…240 V: 0.1 A (slow-blow)
Remote interface
Purpose
Remote control of pump (switching on/off)
Pin assignment
330
+5V
external752
Pin
current flows: on current does not flow: off
2
+
-
5
Safety specifications
Construction / Testing According to IEC 1010 / EN 61010 / UL 3101-1,
protection class 1, degree of protection IP40
Safety directions The Instructions for Use include information and
warnings to which the user must pay attention in order to assure safe operation of the instrument.
752 Pump Unit 19
5 Appendix
Electromagnetic compatibility (EMC)
Emitted interference Standards met:
EN 55011, EN 55022, EN 50081-1
Immunity to interference Standards met:
IEC801-2/IEC1000-4-2 (class 4), IEC801-4/ IEC1000-4-4 (class 4), EN50082-1/2, IEC1000-4-11/EN61000-4-11
Ambient temperature
Nominal operating range +5+45°C
(at 20…80 % atmospheric humidity)
Storage, transport –40+70°C
Housing
Material of cover Polyurethane rigid foam (PUR) with fire protection
for fire class UL94VO, CFC-free
Material of base Steel, enamelled
Dimensions
Width 260 mm Height 129 mm Depth 366 mm Weight 4.2 kg (incl. accessories)
752 Pump Unit20
5.2 Standard equipment
1.57
0.97
Subject to changes ! All dimensions are given in mm.
The 2.752.0010 Pump Unit includes the following parts:
Quant. Order No. Description
1 6.1803.020 PTFE capillary tubing
Length = 5 m

5.2 Standard equipment

2 6.1826.050 Pump tubing
made of PVC (Tygon); with 2 firmly attached white-yellow stoppers; i.d. = 0.57 mm, e.d. = 2.27 mm
1 6.2143.200 Connecting cable
Connecting cable 732 IC Detector – 752 Pump Unit
1 6.2122.0X0 Mains cable
to customer's specifications: Cable socket Cable connector
Type IEC 320/C 13 Type SEV 12 (CH…) ...............................6.2122.020
Type IEC 320/C 13 Type CEE (7), VII (D…)...........................6.2122.040
Type CEE (22), V Type NEMA 5-15 (USA…) ......................6.2122.070
2 6.2744.014 PEEK compression fitting
For connection of 6.1831.010 PEEK capillaries or 6.1803.020 PTFE capillaries. Set of 2
150
400
25 pol.
2 m
26
1 6.2744.030 PEEK Coupling
Connection between 6.2744.010 PEEK com­pression fitting and 6.1826.0X0 pump tubing. Set of 4
25
1 8.752.1013 Instructions for Use (English)
for 752 Pump Unit

5.3 Optional accessories

6.2143.220 Connecting cable
Connecting cable 732 IC Detector – 752 Pump Unit – 753 Suppressor Module
752 Pump Unit 21
5 Appendix

5.4 Warranty and conformity

5.4.1 Warranty

The warranty on our products is limited to defects that are traceable to material, construction or manufacturing error which occur within 12 months from the day of delivery. In such cases the defects will be recti­fied in our workshops free of charge. Transport costs are to be paid by the customer.
For day and night operation the warranty is limited to 6 months. Glass breakage in the case of electrodes or other parts is not covered
by the warranty. Checks which we are asked to carry out during the warranty period for reasons other than material or manufacturing faults will be invoiced. For parts manufactured by third parties, insofar as these constitute an appreciable part of our instrument, the warranty stipulations of the manufacturer in question apply.
With the regard to the guarantee of accuracy, the technical specifica­tions in the instruction manual are authoritative.
With regard to defects in material, construction or design as well as the absence of guaranteed features, the purchaser has no rights or claims except those mentioned above.
If damage of the packaging is evident on receipt of a consignment or if the goods show signs of transport damage after unpacking, the carrier must be informed immediately and a written damage report demanded. Lack of an official damage report releases Metrohm from any liability to pay compensation.
If any instruments and parts have to be returned, the original packaging should be used if at all possible. This applies above all to instruments, electrodes, burette cylinders and PTFE pistons. Before embedding them in wood shavings or similar material, the parts must be packed in a dustproof package (for instruments the use of a plastic bag is im­perative). If open assemblies are enclosed in the scope of delivery that are sensitive to electromagnetic voltages (e.g. data interfaces etc.) these must be returned in the associated original protective packaging (e.g. conductive protective bag). (Exception: assemblies with built-in voltage source belong in a non-conductive protective packaging). For damage which arises as a result of non-compliance with these instruc­tions, no warranty responsibility whatsoever will be accepted by Metrohm.
752 Pump Unit22

5.4.2 EU Declaration of conformity

EU Declaration of Conformity
The METROHM AG company, Herisau, Switzerland hereby certifies, that the in­strument:
752 Pump Unit
meets the requirements of EC Directives 89/336/EWG and 73/23/EWG.
5.4 Warranty and conformity
Source of the specifications:
EN 50081-1 Electromagnetic compatibility, basic specification
Emitted Interference
EN 50082-1/2 Electromagnetic compatibility, basic specification
Interference Immunity
EN 61010 Safety requirements for electrical laboratory measurement
and control equipment
Description of the instrument:
Two-channel peristaltic pump with remote control
Herisau, September 27, 1996
Dr. J. Frank Ch. Buchmann
Development Manager Production and
Quality Assurance Manager
752 Pump Unit 23
5 Appendix

5.4.3 Certificate of conformity and system validation

Certificate of Conformity and System Validation
This is to certify the conformity to the standard specifications for electrical appli­ances and accessories, as well as to the standard specifications for security and to system validation issued by the manufacturing company.
Name of commodity: 752 Pump Unit Name of manufacturer: Metrohm Ltd., Herisau, Switzerland Principal technical information: Voltages: 100…120, 220…240 V
Frequency: 5060 Hz
This Metrohm instrument has been built and has undergone final type testing according to the standards:
IEC801-2/IEC1000-4-2 (level 4), IEC801-4/IEC1000-4-4 (level 4), IEC1000-4-11/EN 61000-4-11, EN55011, EN55022, EN50081-1, EN50082-1/2 — Electromagnetic compatibility
IEC1010, EN61010, UL3101-1 — Security specifications
It has also been certified by the Swiss Electrotechnical Association (SEV), which is member of the International Certification Body (CB/IEC).
The technical specifications are documented in the instruction manual.
Metrohm Ltd. is holder of the SQS-certificate of the quality system ISO 9001 for quality assurance in design/development, production, installation and servicing.
Herisau, September 27, 1996
Dr. J. Frank Ch. Buchmann
Development Manager Production and
Quality Assurance Manager
752 Pump Unit24
5.5 Index

5.5 Index

A
Air bubbles in pump circuit .................18
Ambient temperature........................... 20
Appendix .............................................19
Arrangement of the instruments............ 7
Aspirating tubing ....................... 12,13,18
Automatic pump switch-on ................. 16
C
Cable (6.2143.200)......................... 10,21
Cable (6.2143.220)......................... 10,21
Caution.................................................. 5
Certificate of conformity and
system validation............................. 24
Check .................................................... 7
Check the connections........................ 17
Column holder 8484
Installation ....................................... 11
Comment............................................... 5
Compression fitting 2020
Figure ..............................................12
Installation .................................. 12,13
Ordering designation....................... 21
Conformity........................................... 23
Connect column............................. 10,11
Connect suppressor module............... 11
Connection 2727
Installation of suppressor
inlet capillary.................................... 12
Connection 2828
Installation of suppressor
inlet capillary.................................... 13
Connection of the
suppressor module .........................10
Connection to the IC System............... 10
Connections at
suppressor module .........................11
Connector 2121
Connection of PTFE
tubing 1616 .................................... 12,13
Figure ..............................................12
Connector 2323
Connection of
inlet capillary 9090 .........................12,13
Connection of
inlet capillary 9393 ..............................13
Figure ..............................................12
Contact pressure................................. 14
Contact pressure lever 55
Adjust contact pressure ..................14
Figure ...........................................2,12
Install tubing cartridge..................... 18
Set contact pressure .......................17
Coupling 1717
Figure ..............................................12
Installation .................................. 12,13
Ordering designation....................... 21
Coupling 9696
Installation ....................................... 11
D
Declaration of conformity .................... 23
Degree of protection ........................ 6,19
Dimensions ......................................... 20
E
Earthing.............................................. 6,9
Electrical connection........................... 10
Electrical safety ..................................... 6
Electromagnetic compatibility............. 20
EMC .................................................... 20
Emitted interference ............................ 20
EU Declaration of conformity ..............23
Exchanging the pump tubing.............. 18
F
Filter unit PEEK (6.2624.100)
Connection at 752 Pump Unit.... 12,13
Fix column........................................... 11
Flow rate.............................................. 17
Front...................................................... 2
Fuse holder 1010
Change fuses.................................... 8
Figure ............................................. 3,9
Fuses............................................. 8,9,19
G
General precautionary rules.................. 6
H
H2O...................................................... 13
H2SO4.................................................. 12
Handling of solvents.............................. 6
Hazard................................................... 5
Holding clamp 66
Figure ................................................ 2
Install tubing cartridge................ 11,18
Housing............................................... 20
Housing 2222
Figure .............................................. 12
I
Immunity to interference...................... 20
Information about the Instructions for
Use.................................................... 4
Insert new pump tubing ...................... 18
Installation ............................................. 7
Installing pump tubings........................12
Instructions for Use (8.752.1013)...........4
Instrument description ...........................1
Insufficient flow rate .............................17
Introduction............................................1
L
Leaking of tubing nipples.....................17
Leaks..............................................6,7,17
Location .................................................7
M
Mains cable.......................................9,21
Mains connection...........................6,8,19
Mains connection plug 1515
Figure..............................................3,9
Mains connection...............................9
Mains frequency...................................19
Mains switch 1212
Figure..............................................3,9
Startup..............................................14
Switching the instrument on/off.....9,15
Mains voltage.......................................19
Malfunctions.........................................17
Manual operation .................................15
Mounting pin 99
Figure.................................................2
Install tubing cartridge ................11,18
MSM.................. see Suppressor module
N
Non-existing flow rate...........................17
Notation..................................................5
O
Opening the 752 Pump Unit ..................6
Operation .............................................15
Operation via 732 IC Detector..............15
Optional accessories ...........................21
Organization...........................................4
P
Packaging..............................................7
Parts and controls..................................2
Pictograms.............................................5
Pin assignment ....................................19
Power consumption .............................19
Power on lamp 33
752 Pump Unit 25
5 Appendix
Figure ................................................2
Ready for use display................... 9,15
Precautionary rules................................6
Pressure ..............................................19
Protection class............................. 6,9,19
Protective earth...................................... 9
PTFE tubing 1616
Figure ..............................................12
Installation................................... 12,13
Ordering designation....................... 21
Pump capacity.....................................19
Pump drive 88
Figure ................................................2
Pump tubing 1818
Exchange.................................... 17,18
Figure ..............................................12
Installation................................... 11,12
Ordering designation....................... 21
Working life......................................18
Pump tubing material .......................... 19
Pump tubings
Precautionary rules............................ 6
Pump type ........................................... 19
Pumpable liquids................................. 19
R
Rear....................................................... 3
Rear panel opening 4343
Insert suppressor
outlet capillary.............................12,13
Regeneration solution..................... 12,13
Remote control via
732 IC Detector ...............................10
Remote interface 1414
Figure ................................................3
Technical data................................. 19
Rinse column....................................... 10
Rinsing solution ................................... 13
Suppressor inlet capillary 9393
Figure .........................................11,12
Installation ....................................... 13
Suppressor module............................. 10
Suppressor module 9595
Connection 1................................... 11
Installation ....................................... 11
Suppressor outlet capillary 9191
Figure ..............................................11
Installation .................................. 12,13
Suppressor outlet capillary 9292
Figure ..............................................11
Installation ....................................... 13
Suppressor outlet capillary 9494
Figure ..............................................11
Installation ....................................... 11
Switch 11 <PUMP>
Figure ................................................2
Function........................................... 15
Startup............................................. 14
Switch 22 <REMOTE>
Figure ................................................2
Function...................................... 15,16
Startup............................................. 14
Switch instrument on/off...................... 15
Switch off remote control..................... 15
Switch on remote control..................... 16
Switch pump on/off ............................. 15
Switching the instrument on/off............. 9
System validation ................................24
T
Technical data..................................... 19
Transport.......................................... 7,20
Transport damage............................ 7,22
Troubleshooting .................................. 17
Tubing cartridge 44
Figure ...........................................2,12
Install pump tubings........................ 11
Installation ....................................... 18
Tubing nipples..................................... 17
S
Safety directions.................................. 19
Safety notes...........................................6
Safety specifications............................ 19
Serial number 1313
Figure ................................................3
Set contact pressure ......................17,18
Setting the mains voltage................... 8,9
Setting up the instrument ......................7
Snap-action lever 77
Figure ...........................................2,12
Install tubing cartridge................11,18
Standard equipment............................ 21
Static charges........................................ 6
Stopper 1919
Figure ..............................................12
Install pump tubing.......................... 18
Storage................................................20
Suppressor inlet capillary 8989
Figure ..............................................11
Installation........................................ 11
Suppressor inlet capillary 9090
Figure .........................................11,12
Installation........................................ 12
V
Voltage selection insert 1111
Change fuses .................................... 8
Figure .............................................3,9
W
Warning................................................. 5
Warranty .............................................. 22
752 Pump Unit26
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