Metrohm 750 User Manual

CH-9101 Herisau/Switzerland Tel. ++41 71 353 85 85 Fax ++41 71 353 89 01 Internet www.metrohm.ch E-Mail info@metrohm.ch
750 Autosampler
2.750.0020 Instrument version
8.750.1023 Instructions for Use
Table of contents
Table of contents
1 Introduction............................................................................................1
1.1 Instrument description.............................................................................1
1.2 Theory of operation ..................................................................................2
1.3 Control elements.......................................................................................4
1.4 Information on the Instructions for Use................................................6
1.4.1 Organization.................................................................................... 6
1.4.2 Notation and pictograms ................................................................7
1.5 Safety notes ...............................................................................................8
1.5.1 Electrical safety ...............................................................................8
1.5.2 General precautionary rules............................................................ 8
2 Installation..............................................................................................9
2.1 Setting up the instrument........................................................................ 9
2.1.1 Packaging .......................................................................................9
2.1.2 Check..............................................................................................9
2.1.3 Location...........................................................................................9
2.2 Connection to IC system........................................................................10
2.2.1 750 Autosampler as "Master"........................................................10
2.2.2 732 IC Detector as "Master".......................................................... 11
2.2.3 Connection to 762 with «IC Net»................................................... 12
2.2.4 Tubing connection ........................................................................14
2.3 Mains connection....................................................................................15
2.3.1 Check fuses ..................................................................................15
2.3.2 Mains cable and mains connection.............................................. 16
2.3.3 Switching the instrument on/off ....................................................16
2.4 Initial checkout ........................................................................................17
3 Operation............................................................................................... 19
3.1 Fundamentals of operation ...................................................................19
3.1.1 Display and instrument dialog...................................................... 19
3.1.2 Overview of key functions............................................................. 20
3.2 System settings.......................................................................................23
750 Autosampler
3.3 Manual rinsing.........................................................................................26
3.4 Manual injection......................................................................................26
3.5 Methods ....................................................................................................28
3.6 Method procedure...................................................................................34
3.7 Priority sample.........................................................................................35
3.8 Remote control........................................................................................36
I
Inhaltsverzeichnis
4 Notes – Maintenance – Faults...................................... 39
5 Appendix ................................................................................................ 49
4.1 Operating information............................................................................ 39
4.1.1 Loading sample vials.................................................................... 39
4.1.2 Sample preparation ...................................................................... 39
4.1.3 Operating parameters................................................................... 40
4.2 Maintenance and servicing ................................................................... 41
4.2.1 General information ...................................................................... 41
4.2.2 Transfer needle replacement........................................................ 41
4.2.3 Sample preparation ...................................................................... 42
4.3 Remedying malfunctions....................................................................... 43
4.3.1 Non-reproducible injections ......................................................... 43
4.3.2 Missed injections.......................................................................... 44
4.4 Error messages.......................................................................................45
4.4.1 Entry error messages.................................................................... 45
4.4.2 System error messages................................................................ 47
4.4.3 Remote control error codes.......................................................... 48
5.1 Technical data .........................................................................................49
5.2 Interfaces.................................................................................................. 51
5.2.1 Contact closure strips................................................................... 51
5.2.2 RS232 interface............................................................................. 53
5.3 Standard equipment............................................................................... 54
5.4 Optional accessories.............................................................................. 55
5.5 Warranty and conformity....................................................................... 56
5.5.1 Warranty........................................................................................ 56
5.5.2 EU Declaration of conformity........................................................ 57
5.5.3 Certificate of conformity and system validation............................ 58
5.6 Index.......................................................................................................... 59
List of figures
Fig. 1: Autosampler 750 ............................................................................................... 1
Fig. 2: Positive displacement sample injection ............................................................2
Fig. 3: Displacement volume versus needle position .................................................. 3
Fig. 4: Front of 750 Autosampler.................................................................................. 4
Fig. 5: Rear of 750 Autosampler................................................................................... 5
Fig. 6: Connection of 750 Autosampler to 732/733 ................................................... 11
Fig. 7: Connection of 750 Autosampler to 732/733 and 762 ..................................... 13
Fig. 8: Keypad ............................................................................................................ 20
Abb. 9: Manual sample filtering ................................................................................... 39
Fig. 10: Sample filtering with FilterCaps....................................................................... 40
Fig. 11: Transfer needle replacement........................................................................... 51
Fig. 12: Valve control .................................................................................................... 57
Fig. 13: Inputs/outputs.................................................................................................. 51
II
750 Autosampler
1 Introduction
1.1 Instrument description
The 750 Autosampler is a microcomputer-operated sampling/con­troller system designed to be used with the ion chromatographic in­struments 732 IC Detector and 733 IC Separation Center. It has a ca­pacity of up to 128 samples, which are transferred automatically into the sample loop of the 733 IC Separation Center.
The 750 Autosampler performs up to four, fixed loop injections per vial at user-selectable time intervals. All operating parameters are entered from the front panel. Additionally, the instrument can be controlled re­motely either by an externally programmable contact closure or through the RS232 connector located on the rear panel.
1.1 Instrument description
750 Autosampler
Fig. 1: 750 Autosampler
1
1 Introduction
Sample
Needle
Cap
Sample vial
Valve
1.2 Theory of operation
Displacement principle
The 750 Autosampler operates using the positive displacement princi­ple of sample transfer. This sample transfer process into the sample loop of the 733 IC Separation Center is illustrated in Fig. 2. When an in­jection is initiated, the hollow transfer needle 55 descends into the vial. The needle tip punctures the polyethylene cap of the sample vial. The opening into the needle is located on the side to minimize plugging by cap material as the cap is punctured. The needle continues downward until the pushrod contacts the area around the puncture in the cap which forces the cap down into the vial. The piston action of the cap pressurizes the sample and forces it up through the needle and the transfer tubing 88 that is connected to the needle. From the transfer tubing, the sample flows through the injection valve and sample loop with the excess passing on through the waste tube to a waste con­tainer.
Column
Rinsing by air bubbles
The air bubble (minimum 150 µL), which is always present at the top of a properly filled and capped vial, precedes the sample stream through the plumbing. The bubble disrupts the laminar flow of the fluid in the tubing while pushing out the previous sample and solvent. This effect, in addition to the large excess volume of sample, helps to minimize sample carryover.
A B C D
Eluent
Waste
RUN FILL/LOAD
INJECT
RUN
Fig. 2: Positive displacement sample injection
2
750 Autosampler
1.2 Theory of operation
Number of injections
The number of injections per sample with the 750 Autosampler de­pends on the sample loop size. With sample loops > 10 µL max. 3, with sample loops 10 µL max. 4 injections are possible. Fig. 3 details the needle position and displacement volume at the sample delivery action. Care should always be taken that the injection volume is at least three times greater than the volume of the sample loop. This is why only a maximum of 2 injections per sample should be made with 100 µL loops; the minimum sample volume is 300 µL for 1 and 600 µL for 2 in­jections. For sample loops with a volume 10 µL up to 4 injections per sample are possible. The minimum sample volume required is 150 µL for 1, 300 µL for 2, 450 µL for 3 and 600 µL for 4 injections.
Rinsing
Rinsing will be necessary for highly concentrated samples or for sam­ples that may absorb in the tubing or in the injection valve. Rinse vials are filled with eluent or other suitable solvent. The Rinse process is shown in Fig. 3. Rinse vials can be used either after each vial (every even numbered or odd numbered vial) or at programmed vial intervals. There are two types of Rinses, the Normal Rinse and the Quick Rinse. The Normal Rinse occurs after all the injections have been made from the sample vial and the run time has elapsed. A Quick Rinse occurs immediately after an injection and is used in applications where the sample solution must not be left in the needle, transfer tubing or valve for whatever reason. Only one injection per vial can be programmed when using a Quick Rinse.
Injection
1
2
3
4
1 Injection
per vial
2.65 cm 730
µL
2 Injections
per vial
1.63 cm 450
µL
1.02 cm 280
µL
3 Injections
per vial
1.63 cm 450
µL
0.51 cm 140
µL
0.51 cm 140
µL
4 Injections
per vial Rinse
1.12 cm 310
µL
0.51 cm 140
µL
0.51 cm 140
µL
0.51 cm 140
µL
2.65 cm 730
µL
750 Autosampler
Fig. 3: Displacement volume versus needle position
3
1 Introduction
1.3 Control elements
750 Autosampler
MANUAL
METHOD
8 9
7
5 6
4
1
2 3
0
.
11
RINSEINJECTION
FUNCTION
REM/LOCTEMPSYSTEM
RUN/STOP
F3F2F1
PRIORITY
CLEAR
ENTER
22
88
Fig. 4: Front of the 750 Autosampler
11 Display (LCD)
comprising 4 lines each of 20 characters
22 Keypad
with function, numeric and cursor keys (details see chap. 3.1.2)
33
44
556677
55 Transfer needle
66 Holder for transfer tubing
33 Sample rack (6.2041.600)
77 Holder stopper
for 128 sample vials
44 Sample vial
6.2743.000 sample vial (PP) or
6.2413.000 sample vial (glass)
88 Transfer tubing
6.1803.000 PTFE capillary for the connection of the 750 Autosampler with the injector of the 733 IC Separation Center
4
750 Autosampler
1.3 Control elements
1010
99
BCD
INJECT LOAD
IEEE
EXT PWR CONTROL
Fig. 5: Rear of the 750 Autosampler
99 Contact closure strip for valve
control
details see chap. 5.2.1
RS-232
PRINTER
Type: Nr.: U:
1313 Mains switch
switch to switch the instrument on and off:
OFF
Switzerland
Hz
f:
VA
V
S:
I = ON 0 =
1111
1212
1313
1414
1515
1010 Contact closure strip for external
control
details see chap. 5.2.1
1111 RS232 interface
details see chap. 5.2.2
1212 Model plate
with instrument and serial number, mains voltage, mains frequency, power consumption
750 Autosampler
1414 Mains connection plug
mains connection see chap. 2.3
1515 Fuse cassette
changing the fuses, see chap. 2.3.1
5
1 Introduction
1.4 Information on the Instructions for Use
Please read through these Instructions for Use carefully before you put the 750 Autosampler into operation. The Instructions for Use contain information and warnings which must be heeded by the user to assure safe operation of the instrument.
1.4.1 Organization
These 8.750.1023 Instructions for Use for the 750 Autosampler pro­vide a comprehensive overview of the installation, startup procedure, operation, fault rectification and technical specifications of the instru­ment. The Instructions for Use are organized as follows:
Section 1 Introduction
General description of instruments, control parts and safety notes
Section 2 Installation
Installation of the 750 Autosampler, connection to IC Separation Center 733, initial checkout
Section 3 Operation
Detailed description of the operation and explanation of functions of all keys
Section 4 Notes – Maintenance – Faults
Notes on operation, maintenance, fault rectification, diagnostic tests
Section 5 Appendix
Technical data, interfaces, standard equipment, options, warranty, declarations of conformity, index
To find the required information on the instruments, you will find it an advantage to use either the Table of contents or the Index at the back.
6
750 Autosampler
1.4.2 Notation and pictograms
The following notations and pictograms (symbols) are used in these In­structions for Use:
<PARAM> Key
"Run Time" Parameter or entry value
55 Control element of 750
8484 Control element of 732/733
1.4 Information on the Instructions for Use
(see chap. 1.3)
(see Instructions for Use 732)
1414 Control element of 762
READY
SELECT A FUNCTION
(see Instructions for Use 762)
Display
Text in display 11 of the 750 Auto- sampler
Hazard
This symbol draws attention to a possible danger to life or of injury if the associated directions are not followed correctly.
Warning
This symbol draws attention to possible damage to instruments or instrument parts if the associated directions are not followed cor­rectly.
750 Autosampler
Caution
This symbol marks important in­formation. First read the associ­ated directions before you con­tinue.
Comment
This symbol marks additional in­formation and tips.
7
1 Introduction
1.5 Safety notes
1.5.1 Electrical safety
While electrical safety in the handling of the 750 Autosampler is assured in the context of the specifications IEC 1010-1 (protection class 1, de­gree of protection IP20), the following points should be noted:
Mains connection
Setting the mains voltage, checking the mains fuse and the mains connection must be effected in accordance with the instructions in
section 2.3.
Opening the 750 Autosampler
When the 750 Autosampler is connected to the power supply the instrument must neither be opened nor should parts be removed from it, otherwise there is a danger of coming into contact with compo­nents which are live. Always disconnect the instrument from all voltage sources before you open it and ensure that the mains cable is disconnected from mains connection plug 1414 !
Protection against static charges
Electronic components are sensitive to static charging and can be destroyed by discharges. Before you touch any of the components inside the 750 Autosampler, you should earth yourself and any tools you are using by touching an earthed object (e.g. housing of the instrument or a radiator) to eliminate any static charges which exist.
1.5.2 General precautionary rules
Handling of solvents
Check all tubing of the IC system periodically for possible leaks. Follow the relevant instructions regarding the handling of flammable and/or toxic solvents and their disposal.
8
750 Autosampler
2 Installation
2.1 Setting up the instrument
2.1.1 Packaging
The 750 Autosampler is supplied together with the separately packed accessories in special packagings containing shock-absorbing foam linings designed to provide excellent protection. The actual instrument is packed in an evacuated polyethylene bag to prevent the ingress of dust. Please store all these special packagings as only they can assure damage-free transport of the instrument.
2.1.2 Check
2.1 Setting up the instrument
2.1.3 Location
After receipt, immediately check whether the shipment is complete and has arrived without damage (compare with delivery note and list of accessories in section 5.3). In the case of transport damage, see instructions in section 5.5.1 "Warranty".
Position the instrument in the laboratory at a location convenient for op­eration, free from vibrations and protected against a corrosive atmos­phere and contamination by chemicals. The Autosampler should be lo­cated as close as possible to the IC system to minimize dead volume. When not in use the instrument should always be covered with the
6.2742.010 dust cover.
750 Autosampler
9
2 Installation
2.2 Connection to IC system
2.2.1 750 Autosampler as "Master"
When an IC system consisting of 732 IC Detector, 733 IC Separation Center, and 709 IC Pump is operated with the 750 Autosampler as "Master" the command to start the next injection after the analysis time "Run Time" has elapsed will be given by the Autosampler itself. In this case the 750 Autosampler is connected to the 733 IC Separation Cen­ter with the 6.2128.100 cable as shown in Fig. 6. In addition the 709 IC Pump can be connected to the 750 Autosampler in such a way that when the pump stops the Autosampler will also be automatically stopped (important for unattended continuous operation).
Electrical connection 750 – 733
1
Connect 6.2140.020 connector plug to contact closure strip 99
of the 750 Autosampler.
Connect one end of the 6.2128.100 cable to the connections
"LOAD NO", "LOAD COM", "INJECT NO" and "INJECT COM" on the connector plug inserted in the contact closure strip 99. The four cable ends are appropriately inscribed with "LOAD NO" (green), "LOAD COM" (yellow), "INJECT NO" (brown) and "INJECT COM" (white).
Connect the other end of the 6.2128.100 cable to the con-
nections "Ground", "Fill" and "Inject" on the terminal block 3838 (valve A) or 4646 (valve B) of the 733 IC Separation Center. The three cable ends are appropriately inscribed with "GND" (white), "FILL" (green) and "INJECT" (brown).
Electrical connection 750 – 709 (optional)
2
Connect 6.2140.010 connector plug to contact closure strip
1010 of the 750 Autosampler.
Connect jumper P12 to the control interface of the 709 IC
Pump in such a way that the contacts at outputs 3 and 4 will be closed when the pump has stopped (see chap. 5.2 of the 709 Instructions for Use).
Use 6.2134.070 cable (option) to connect outputs 3 and 4 of
the control interface on the 709 IC Pump with connection "REMOTE STOP INPUT" and "GND" on contact closure strip 1010 of the 750 Autosampler.
Settings with 750 Autosampler as "Master"
The following settings are recommended for operating the IC system with 750 Autosampler as "Master":
750 Autosampler: "Run Time" 3.0 min
732 IC Detector: operation without program or
with "Inject" program
10
750 Autosampler
2.2 Connection to IC system
Cable 732/Evaluation System (analog signal)
Evaluation system
Cable 732/Evaluation system (start signal)
732
733
6.2115.070
709
6.2125.090
6.2125.060
6.2134.070
750
6.2128.100
INJECT LOAD
Fig. 6: Connection of 750 Autosampler at 732/733
2.2.2 732 IC Detector as "Master"
When an IC system consisting of 732 IC Detector, 733 IC Separation Center, and 709 IC Pump is operated with the 732 IC Detector as "Master" the 750 Autosampler sample change procedure will be started by a signal from the 733 IC Separation Center. The Autosampler must be connected to the 733 IC Separation Center with two cables as shown in Fig. 6. In addition the 709 IC Pump can be connected to the 750 Autosampler in such a way that when the pump stops the Auto­sampler will also be automatically stopped (important for unattended continuous operation).
Electrical connection 750 – 733
1
Connect 6.2140.020 connector plug to contact closure strip 99
and 6.2140.010 connector plug to contact closure strip 1010of the 750 Autosampler.
Connect one end of the 6.2128.100 cable to the connections
"LOAD NO", "LOAD COM", "INJECT NO" and "INJECT COM" on the connector plug inserted in the contact closure strip 99. The four cable ends are appropriately inscribed with "LOAD NO" (green), "LOAD COM" (yellow), "INJECT NO" (brown) and "INJECT COM" (white).
Connect the other end of the 6.2128.100 cable to the con-
nections "Ground", "Fill" and "Inject" on the terminal block 3838 (valve A) or 4646 (valve B) of the 733 IC Separation Center. The three cable ends are appropriately inscribed with "GND" (white), "FILL" (green) and "INJECT" (brown).
750 Autosampler
11
2 Installation
Connect one end of the 6.2115.070 cable (option) to the
connections "EXTERNAL INJECT INPUT" and "GND" on the connector plug inserted in the contact closure strip 1010.
Connect the other end of the 6.2115.070 cable to the con-
nections "Pos. Fill" on the terminal block 3838 (valve A) or 4646 (valve B) of the 733 IC Separation Center so that COM and GND are connected.
Electrical connection 750 – 709 (optional)
2
Connect jumper P12 to the control interface of the 709 IC
Pump in such a way that the contacts at outputs 3 and 4 will be closed when the pump has stopped (see chap. 5.2 of the 709 Instructions for Use).
Use 6.2134.070 cable (option) to connect outputs 3 and 4 of
the control interface on the 709 IC Pump with connection "REMOTE STOP INPUT" and "GND" on contact closure strip 1010 of the 750 Autosampler.
Settings with 732 IC Detector as "Master"
The following settings are recommended for operating the IC system with 732 IC Detector as "Master":
750 Autosampler: "Run Time" = 0.0 min
732 IC Detector: operation with cycle program with
command "valve A/B = fill" at time "0.0 min".
2.2.3 Connection to 762 with «IC Net»
When a modular IC system consisting of 732 IC Detector, 733 IC Separation Center, 709 IC Pump, and 762 IC Interface is operated with the PC software «IC Net» as "Master" the 750 Autosampler sample change procedure will be started by a signal from the 733 IC Separa­tion Center. The Autosampler must be connected to the 762 IC Inter­face using the 6.2134.000 cable and to the 733 IC Separation Center using the 6.2128.100 as shown in Fig. 7.
Electrical connection 750 – 762
1
Connect RS232 interface 1111 at the 750 Autosampler to one of
the RS232 interfaces 1414 or 1818 at the 762 IC Interface using the 6.2134.000 cable.
12
Electrical connection 750 – 733
2
Connect 6.2140.020 connector plug to contact closure strip 99
of the 750 Autosampler.
Connect one end of the 6.2128.100 cable to the connections
"LOAD NO", "LOAD COM", "INJECT NO" and "INJECT COM" on the connector plug inserted in the contact closure strip 99.
750 Autosampler
2.2 Connection to IC system
The four cable ends are appropriately inscribed with "LOAD NO" (green), "LOAD COM" (yellow), "INJECT NO" (brown) and "INJECT COM" (white).
Connect the other end of the 6.2128.100 cable to the con-
nections "Ground", "Fill" and "Inject" on the terminal block 3838 (valve A) or 4646 (valve B) of the 733 IC Separation Center. The three cable ends are appropriately inscribed with "GND" (white), "FILL" (green) and "INJECT" (brown).
732
6.2128.130
733
6.2125.090 (732)
6.2115.070
750
6.2128.100
6.2134.100
PC
6.2134.090
709762
6.2134.000
INJECT LOAD
Fig. 7: Connection of 750 Autosampler at 732/733 and 762
750 Autosampler
13
2 Installation
2.2.4 Tubing connection
For transferring the sample from the 750 Autosampler to the injection valve of the 733 IC Separation Center the following tubing connections must be made:
Tubing connection 750 – injection valve
1
At the 733 IC Separation Center, loosen the rotary nipple
screwed onto the interior side of connection 2222 or 2828.
Take PTFE suction tubing 8888 (see Fig. 16 and Fig. 17 of the
732/733 Instructions for Use) completely out of connection 2222 or 2828 and unscrew from connection "1" of injection valve 6868.
Cut transfer tubing 88 (6.1803.000 PTFE capillary tubing of 750
accessories) to the shortest possible length between the needle of the 750 Autosampler and injection valve 6868 of the 733 IC Separation Center.
Remove the cover from transfer needle 55 of the 750 Auto-
sampler and screw one end of transfer tubing 88 to this con- nection with the aid of a 6.2744.010 PEEK compression fit­ting.
Remove holder stopper 77 from holder 66 and pull 6.1803.000
PTFE capillary tubing so far through the opening of holder stopper 77 that the tubing length between needle connection and the holder stopper is about 30 cm. Then press holder stopper 77 fully back into holder 66.
Pull the other end of the transfer tubing 88 through the opening
2222 or 2828 of the 733 IC Separation Center and screw onto
connection "1" of injection valve 6868 using a 6.2744.010 PEEK compression fitting.
Retighten rotary nipple on the interior side of connection 2222
or 2828 to fix the capillary tubing.
14
Tubing connection injection valve – waste
2
Insert 6.2744.020 coupling (from 733 accessories) into con-
nection 2121 or 2727 of the 733 IC Separation Center.
Screw PTFE suction tubing 8888 onto the 6.2744.020 coupling
attached to connection 2121 or 2727 and lead it into the waste container.
In the case of the 2.733.0X20 IC Separation Center with two injection valves, it is possible to fill both sample loops from the same 750 Autosampler. For this, connection "1" of valve A (outlet of the sample loop) must be connected to connection "2" of valve B (inlet of the sample loop) using a 6.1803.000 PTFE Capillary tubing cut to the appropriate length.
750 Autosampler
2.3 Mains connection
Follow the instructions below for connecting to the power supply. If the instrument is operated with the mains voltage set wrongly and/or wrong mains fuse there is a danger of fire!
2.3.1 Check fuses
The selection of mains voltage (100, 120, 220 or 240 V) and mains fre­quency (50 or 60 Hz) is made automatically by the 750 Autosampler according to the mains voltage and frequency used. Nevertheless, be­fore the 750 Autosampler is switched on for the first time a check should be made as to whether the correct fuses for the intended mains supply have been inserted in the instrument. Proceed as follows:
Disconnect mains cable
1
Disconnect mains cable from mains connection plug 1414 of the 750 Autosampler (see Fig. 5).
2.3 Mains connection
Remove fuse cassette
2
Using a screwdriver, loosen fuse cassette 1515 alongside the mains connection plug 1414 and take out completely.
Remove fuse holder
3
Lift up the spring clip on the upper side of fuse cassette 1515 and remove the fuse holder completely from the fuse cassette.
Check fuses
4
Carefully take the two fuses out of the fuse holder and check their specifications:
100…120 V 2 A (rapid-action, with low rup-
turing capacity, 3AG)
230…240 V 1.25 A (rapid-action, with low rup-
turing capacity, 5××20 mm)
Insert fuses
5
Change fuses if necessary and reinsert in fuse holder.
Install fuse holder
6
Push the fuse holder into fuse cassette 1515 until the spring clip clicks into position.
750 Autosampler
Insert fuse cassette
7
Completely reinsert fuse cassette 1515 in 750 Autosampler.
15
2 Installation
2.3.2 Mains cable and mains connection
Mains cable
The instrument is supplied with one of three mains cables
6.2122.020 with plug SEV 12 (Switzerland, …)
6.2122.040 with plug CEE(7), VII (Germany, …)
6.2133.070 with plug NEMA 5-15 (USA, …)
which are three-cored and fitted with a plug with an earthing pin. If a different plug has to be fitted, the yellow/green lead (IEC standard) must be connected to protective earth (protection class 1).
Any break in the earthing inside or outside the instrument can make it a hazard!
Mains connection
Plug the mains cable into mains connection plug 1414 of the 750 Auto- sampler (see Fig. 5).
2.3.3 Switching the instrument on/off
The 750 Autosampler is switched on and off using mains switch 1313. When the instrument is switched on display 11 lights up.
16
750 Autosampler
2.4 Initial checkout
Initial checkout will prove the general operation of the instrument and show that no shipping damage or installation problem exists which would prevent normal operation. To carry out this checkout the 750 Autosampler must be connected to the 733 IC Separation Center as described in chap. 2.2 and correctly connected to the mains supply as described in chap. 2.3.
For the initial checkout a standard chromatogram for the separation column used in the 733 IC Separation Center should be recorded. In order to do this a sample vial 44 filled with at least 500 µL of a suitable standard ion solution should be placed in position 1 of sample rack 33; then proceed step by step as follows:
Switch on 750 Autosampler
1
Switch on 750 Autosampler with mains switch 1313. The following screen will be displayed after powerup and initialization:
2.4 Initial checkout
READY
SELECT A FUNCTION
Select "MANUAL INJECTION"
2
Press the <MANUAL INJECTION> key (<FUNCTION> + <8>). The following screen will appear:
MANUAL INJECTION
àà
Sample Vial 1 Needle Depth POS 1 Run Injection ââ
Enter sample vial position
3
Press the <1> key and then press the <ENTER> key. The screen will now change to:
MANUAL INJECTION Sample Vial 1
àà
Needle Depth POS 1 Run Injection ââ
750 Autosampler
Enter needle depth
4
Press the <> key two times and then press the <ENTER> key. This results in the following display:
MANUAL INJECTION Sample Vial 1 Needle Depth POS 3
àà
Run Injection ââ
17
2 Installation
Start injection
5
Press the <ENTER> key. The 750 Autosampler will make an injection from the vial at position 1. Afterwards the following display will appear:
MANUAL INJECTION COMPLETED
Select "SYSTEM"
6
Press the <SYSTEM> key (<FUNCTION> + <4>). The fol­lowing screen will appear:
SYSTEM SETTINGS
àà
Park Needle Contact Closures Loop Size ââ
Park needle
7
Press the <ENTER> key. The transfer needle will be withdrawn from the sample vial and moved back to its parking position in the back left-hand corner. The following display then reappears:
READY
SELECT A FUNCTION
If any difficulties should occur during the initial checkout then proceed as described in chap. 4.3.
18
750 Autosampler
3 Operation
3.1 Fundamentals of operation
3.1.1 Display and instrument dialog
The LCD display 11 on the 750 Autosampler consists of 4 lines each with 20 characters. After the Autosampler has been switched on and initial­ized the following display appears:
READY
SELECT A FUNCTION
This screen is called the main screen. It is always displayed any time the instrument is idle. Note that the line "SELECT A FUNCTION" flashes.
3.1 Fundamentals of operation
Methods, system settings, and other functions consist of a menu of parameters which can be edited for different sample requirements. The complete parameter menu, in many instances, cannot be shown on the display at one time due to the available number of display lines. For ex­ample, a typical menu has the following appearance:
MANUAL INJECTION Sample Vial 1
àà
Needle Depth<POS 3>
Run Injection ââ
The first line always shows the title of the selected function. Parameters which can be edited with the numerical and/or cursor keys are shown beneath. If the arrows "áá" or "ââ" appear at the right-hand side this indi- cates that the cursor keys <áá> and <ââ> can be used to scroll through the menu. In most menus the last entry is "Exit" (return to basic condition).
An arrow pointing to the right "àà" on the left-hand side shows the pa- rameter which can currently be edited. Each parameter requires either a numerical entry or the selection of a value from an existing list.
Numerical parameter values are entered either directly with the numeri­cal keys, or the <àà> and <ßß> keys are used to increase or decrease the value step by step. The <CLEAR> key is used to delete an incor­rect entry. When the required value for the parameter is shown it must be confirmed. This is done with the <ENTER> key or by changing to the next or previous parameter with the <áá> or <ââ> keys. If a numerical entry is made which is outside the range possible for that parameter the Autosampler will issue a warning alarm, followed by the display of the following error message:
750 Autosampler
19
3 Operation
Numeric keys
ERROR Value out of range Enter value between ## - ####
where # and ## are the appropriate range limits. The error message will remain on the display until the <CLEAR> key is pressed.
Parameter lines which contain the characters "<" and/or ">" (e.g. "NONE>") on either side of the parameter value indicate that a selection must be made from a discreet menu of items. Pressing either the <àà> or <ßß> key allows scrolling through the selection list. When the desired selec­tion is displayed, press either the <ENTER>, <áá> or <ââ> key to confirm the selection.
3.1.2 Overview of key functions
METHOD
MANUAL
RINSEINJECTION
8 9
7
4
1
0
REM/LOCTEMPSYSTEM
5 6
2 3
.
F3F2F1
CLEAR
Fig. 8: Keypad
FUNCTION
RUN/STOP
Main function keys
PRIORITY
ENTER
Cursor keys
20
The keypad of the 750 Autosampler contains 4 main function keys, 12 numerical keys (incl. <CLEAR>) and 4 cursor keys. In the basic condi­tion the functions given above the numbers can also be activated by pressing the <FUNCTION> key and the corresponding numeric key.
The following table provides a brief overview of the different functions of the individual keys of the 750 Autosampler. You will find more detailed information on the key functions in sections 3.23.8.
750 Autosampler
Keys of 750 Autosampler
Key Normal function Function with <FUNCTION>
3.1 Fundamentals of operation
FUNCTION
RUN/STOP
PRIORITY
ENTER
METHOD
7
Function key
Selection of a function in combi-
nation with the corresponding numeric key.
Run/Stop key
If no method runs:
Selection and start of a method.
If a method runs:
Stop of the running method.
Key for priority sample
Interruption of a running method
and injection of a priority sample.
Enter key
Confirmation of entered parame-
ter.
Numeric entry 7
Numeric entry of number "7".
Method
Selection of method menu for
editing or deleting methods.
MANUAL
INJECTION
8
RINSE
9
SYSTEM
4
TEMP
5
REM/LOC
6
Numeric entry 8
Numeric entry of number "8".
Numeric entry 9
Numeric entry of number "9".
Numeric entry 4
Numeric entry of number "4".
Numeric entry 5
Numeric entry of number "5".
Numeric entry 6
Numeric entry of number "6".
Manual injection
Selection of the "MANUAL
INJECTION" menu for injec­tions to be made from a specified sample vial.
Rinse
Rinsing of the transfer needle
and the injection valve with a rinsing solution.
System parameters
Selection of the menu for
system settings.
No function
The <TEMP> function is not
available.
Remote control
Selection of the menu for the
remote control (Local/RS232).
750 Autosampler
21
3 Operation
Key Normal function Function with <FUNCTION>
F1
1
F2
2
F3
3
0
.
CLEAR
Numeric entry 1
Numeric entry of number "1".
Numeric entry 2
Numeric entry of number "2".
Numeric entry 3
Numeric entry of number "3".
Numeric entry 0
Numeric entry of number "0".
Point
• Entry of decimal point ".".
Delete/reset
Deletion of an entered parameter
and/or resetting to default value.
No function
The <F1> function is not
available.
No function
The <F2> function is not
available.
No function
The <F3> function is not
available.
Shipping position
Transfer needle is moved to
the shipping position.
"Escape"
Exit from parameter menus
and return to standby mode.
Cursor key <á>
Moves the display cursor up a
line.
Cursor key <â>
Moves the display cursor down a
line.
Cursor key <ß>
Decrements numerical parameter
values.
Moves the display one selection
item to the left.
Cursor key <à>
Increments numerical parameter
values.
Moves the display one selection
item to the right.
"Escape"
Exit from parameter menus
and return to standby mode.
22
750 Autosampler
3.2 System settings
3.2 System settings
SYSTEM
By pressing the <SYSTEM> key (<FUNCTION> + <4>) the system settings menu appears. The system settings are global parameters which affect the operation of the Autosampler, but are not required to
4
be programmed for each sample or method. The following screen results:
SYSTEM SETTINGS Park Needle Contact Closures Loop Size Needle Setup Key Beep Time/Date Injection Valve Exit Status
The individual menu points are selected by pressing the <áá> and <ââ> keys. The individual inquiries of a menu point are accessed using the <ENTER> key and exited by pressing simultaneously the <FUNCTION> + <CLEAR> keys. The following listings show all dia­log items which appear under <SYSTEM>. The values shown in the displays are the default values, the possible entry values or ranges are shown below the display.
System settings
Park transfer needle in home position Enter contact closure times Specify injection loop Specify needle settings On/off switching of the audible beep Set date/time
without function for 750 Autosampler
Return to standby mode Status display
SYSTEM SETTINGS
à
Park Needle
SYSTEM SETTINGS
à
Contact Closures
Park transfer needle in home position
After confirmation of this command with <ENTER> the transfer needle is moved to the left rear of the instrument to provide easy access to the sample rack.
Contact closure times
On the 750 Autosampler there is the possibility of producing four signals in the form of a contact closure on contact closure strip 1010 for controlling external instruments:
Injection Automatic contact closure at output "START" for every
injection triggered by the Autosampler.
Event 1 Contact closure after a time laid down in the method
at output "T1".
Event 2 Contact closure after a time laid down in the method
at output "T2".
Event 3 Contact closure after a time laid down in the method
at output "T3".
Both signals are produced not only as "normal open" (between outputs NO – COM) but also as "normal closed" (between outputs NC – COM).
Entry of <ENTER> opens the following menu:
750 Autosampler
23
3 Operation
CLOSURE DURATIONS
à
Injection 1
132000 s
CLOSURE DURATIONS
à
Event # 1
132000 s
CLOSURE DURATIONS
à
Exit
SYSTEM SETTINGS
à
Loop Size
Contact closure time for "START"
Input of contact closure time for the signal to be produced at output "START" when the injection valve is switched to the "INJECT" position.
Contact closure time for "T1", "T2" or "T3"
Entry of contact closure time for the signal to be produced at output "T#". The signal output is made according to the time laid down in the method "Event# Time".
Return to "SYSTEM SETTINGS" menu
Loop size
Size of the loop at the injection valve at the 733 IC Separation Center. By pressing <ENTER> the following screen is displayed:
Enter Loop Size 10µµL
(Four injs/vial)
SYSTEM SETTINGS
à
Needle Setup
NEEDLE SETUP
à
Depth
Enter Needle position for ONE injection per vial. <POS 3>
POS1,POS2,POS3,POS4
1100 µL
Entry of loop size
Entry of loop size in µL. In the bottom line the number of possible injections per sample is displayed. For a volume of 10 µL the maximum is 4, for a volume > 10 µL a maximum of 3 injections can be made.
Needle settings
By pressing <ENTER> the following menu is opened:
Depth Needle depth. Pressure Pressure for needle lowering.
Needle depth
By pressing <ENTER> the following screen is displayed:
Entry of needle depth
Entry of the position to which the transfer needle is lowered with 1 injection per sample. The positions correspond to the following displacement volumes (see section 1.2):
POS1 310 µL POS3 590 µL POS2 450 µL POS4 730 µL
24
If sample vessels closed with 6.2743.030 filter stoppers are used then immersion depth "POS4" must not be selected.
750 Autosampler
3.2 System settings
NEEDLE SETUP
à
Pressure Low>
SYSTEM SETTINGS
à
Key beep
Audible Key Feedback Selection
<ON
SYSTEM SETTINGS
à
Time/Date
Pressure for needle lowering
The needle can be lowered either with "Low" pressure or with
Low,High
"High" pressure.
If sample vessels closed with 6.2743.030 filter stoppers are used then pressure "High" must be selected.
On/off switching of an audible beep
By pressing <ENTER> the following screen is displayed:
Audible beep whenever a key is pressed
Switches acoustic signal each key a key is pressed on/off. Switching is made by means of the <àà> or <ßß> cursor keys.
ON,OFF
Date/time settings
By pressing <ENTER> the following screens are displayed:
Time/Date
à
02/23/00 03:31 AM
Time/Date
à
Set Date
Time/Date
à
Set Time
SYSTEM SETTINGS
à
Injection Valve
SYSTEM SETTINGS
à
Status
Display of date and time
Set date
By pressing <ENTER> a menu is opened for setting "Year", "Month", and "Day".
Set time
By pressing <ENTER> a menu is opened for setting "Hour", "Month", and "AM" or "PM".
Injection valve
Without function for 750 Autosampler.
Status display
By pressing <ENTER> the following screen is displayed:
Validated 709/50 S/N 03029 Version H1.00A1.00 <CLEAR> to Exit
750 Autosampler
Status display
Display of validation status, instrument type, serial number, and program version number.
25
3 Operation
3.3 Manual rinsing
RINSE
9
Enter Rinse Vial
# 1
1128
This command allows the rinsing of the transfer needle, transfer tubing and injection valve. When the <RINSE> key (<FUNCTION> + <9>) is pressed, the following screen appears:
Position of rinsing solution
Entry of position of the rinsing solution on the sample rack. After confirmation with <ENTER> the transfer needle moves to the given rinsing vial and sinks down to its lowest position "POS4". When the rinsing process has ended the instrument returns to its basic condition. The transfer needle remains in the rinsing vial.
3.4 Manual injection
MANUAL
INJECTION
The <MANUAL INJECTION> key (<FUNCTION> + <8>) allows manual injections of a user specified sample. When pressed, the following screen is provided:
8
MANUAL INJECTION Sample Vial 1 Needle Depth POS 1 Run Injection Exit
The individual menu points are selected by pressing the <áá> and <ââ> keys. The individual inquiries of a menu point are accessed using the <ENTER> key and exited by pressing simultaneously the <FUNCTION> + <CLEAR> keys. The following listings show all dia­log items which appear under <MANUAL INJECTION>. The values shown in the displays are the default values, the possible entry values or ranges are shown below the display.
Manual injection
Position of sample vial Needle depth Run injection Return to standby mode
MANUAL INJECTION
à
Sample Vial 1
26
1128
Position of sample vial
Entry of the sample vial position on the sample rack for the desired sample to be injected.
750 Autosampler
3.4 Manual injection
MANUAL INJECTION
à
Needle Depth POS4
MANUAL INJECTION
à
Run Injection
Needle depth
Entry of the position to which the transfer needle is lowered at the injection of the sample. The positions correspond to the following displacement volumes (see also section 1.2):
POS1 310 µL POS3 590 µL POS2 450 µL POS4 730 µL
If sample vessels closed with 6.2743.030 filter stoppers are used then immersion depth "POS4" must not be selected..
Run injection
After confirmation with <ENTER> the injection valve is switched to the "FILL" position, the transfer needle is moved to the given sample vial and lowered to the selected position. When the sam­ple loop has been filled the injection valve is returned to the "INJECT" position. The following display appears while the injec­tion is being carried out automatically:
MANUAL INJECTION Vial # N Needle Depth POS M SAMPLE INJECTED
MANUAL INJECTION COMPLETED
Manual injection running
The given sample position number N and the selected nee­dle depth position M are displayed. When the valve has switched to the "INJECT" position "SAMPLE INJECTED" is addi­tionally shown in the bottom line for a short time, after which the following display appears:
Manual injection completed
When the injection has been completed the transfer needle remains in the sample vial. Further injections can now be started from the same sample vial, for which a new immer­sion depth must be selected.
750 Autosampler
27
3 Operation
3.5 Methods
METHOD
By pressing the <METHOD> key (<FUNCTION> + <7>) the method menu appears. For the 750 Autosampler a method is understood as being a program defined by the operator which proceeds automatically
7
after being started. A maximum of 10 methods with up to 128 program steps each can be stored in the Autosampler. The <METHOD> key opens the following menu:
METHOD MENU Edit Method Run Method Copy Method Delete Method Display Method Use Print Method Exit
The individual menu points are selected by pressing the <áá> and <ââ> keys. The individual submenus or inquiries of a menu point are accessed using the <ENTER> key and exited by pressing simultane­ously the <FUNCTION> + <CLEAR> keys. The following listings show all dialog items which appear under <METHOD>. The values shown in the displays are the default values, the possible entry values or ranges are shown below the display.
Method menu
Enter or edit methods and steps Execute the selected method Copy steps from one method into another Delete selected method Shows which of the ten method blocks are filled Print method Return to standby mode
METHOD MENU
à
Edit Method
Enter Method Number
# N
EDIT METHOD # N Edit Step Append Step Insert Step Delete Step Exit
Edit method
Allows a method to be edited by inserting, deleting and editing program steps. After entering <ENTER> the following display appears:
Select method
Enter the method number N which is to be edited. If the selected method already contains program steps the fol­lowing program step menu will appear after confirmation with
110
<ENTER>:
Program step menu
Edit program step Append program step to the end of the method Insert program step between two existing program steps Delete selected program step Return to method menu
The individual menu points are selected by pressing the <áá> and <ââ> keys:
28
750 Autosampler
3.5 Methods
EDIT METHOD # N
à
Edit Step
Enter Step Number
#M
METHOD N STEP M
à
Start Vial 1
METHOD N STEP M
à
Final Vial 1
Edit program step
Allows an already existing program step to be called up and edited. The following display will appear after entering <ENTER>:
Select program step
Entry of the number M of the program step which is to be edited. After confirmation with <ENTER> a menu with method number N and
1128
program step number M in the title line and the following 10 editable parameters for the program steps will appear:
Start vial
Entry of the number of the first sample vial for the
1128
sample series defined in this program step.
Final vial
Entry of the number of the last sample vial for the
1128
sample series defined in this program step. If the numbers of the first and last samples are identi­cal then this program step applies only to this single sample.
If the transfer needle is removed from the sample vial after an injection then no further injections can be made from the same sample vial.
METHOD N STEP M
à
Injections <1>
0,1,2,3,(4),
SKIP,RINSE
Number of injections
The number of injections which are to be carried out per sample vial for the sample series defined in the program step. As well as the number of injections (14 depending on loop volume) the following values can also be selected with the <àà> and <ßß> keys:
0 No injections are made. This step
can be used for programming time­controlled events.
SKIP The sample series will be skipped. RINSE The sample vials are only used for
rinsing.
If sample vials sealed with 6.2743.030 filter stoppers are used then a maximum of only 3 injections per sample vial can be carried out.
750 Autosampler
29
3 Operation
METHOD N STEP M
à
Run Time 3.0
0.0,0.1999.9 min
METHOD N STEP M
à
Event1 Time 0.0
0.0999.9 min
Run time
Selects the run time (chromatographic analysis time) between switching the injection valve to the "INJECT" position and the start of a new injection with the same or the next sample.
The minimum run time is 0.1 min. If 0.0 min is entered the external injection start is activated. The sample loop will only be filled and the injec­tion started when a contact closure has been made at the "EXTERNAL INJECT INPUT". The run time will then be determined externally.
Time for event T1
Selects the time after which a signal in the form of a contact closure will be produced at output "T1".
The signal will only be produced if the selected time is shorter or the same as the run time. If the production of a signal is to be avoided for a sample series then a time must be selected which is longer than the run time.
METHOD N STEP M
à
Event2 Time 0.0
0.0999.9 min
METHOD N STEP M
à
Event3 Time 0.0
0.0999.9 min
METHOD N STEP M
à
Rinse Type NONE>
NONE,EVEN,ODD,
QR_E,QR_O
Time for event T2
Selects the time after which a signal in the form of a contact closure will be produced at output "T2".
The signal will only be produced if the selected time is shorter or the same as the run time. If the production of a signal is to be avoided for a sample series then a time must be selected which is longer than the run time.
Time for event T3
Selects the time after which a signal in the form of a contact closure will be produced at output "T3".
The signal will only be produced if the selected time is shorter or the same as the run time. If the production of a signal is to be avoided for a sample series then a time must be selected which is longer than the run time.
Rinse type
This parameter allows every second sample vial to be programmed as a rinsing vial. The follow­ing options can be selected with the <àà> and <ßß> cursor keys:
NONE No rinses. The vials are used as pro-
grammed.
30
750 Autosampler
3.5 Methods
EVEN Every even numbered vial is used for
rinsing.
ODD Every odd numbered vial is used for
rinsing.
QR_E Every even numbered vial is a quick
rinse vial. The rinsing occurs imme­diately after the injection (possible only with 1 injection per sample).
QR_O Every odd numbered vial is a quick
rinse vial. The rinsing occurs imme­diately after the injection (possible only with 1 injection per sample).
METHOD N STEP M
à
Next Step
At end of method. Add another step? <ENTER> for Yes <CLEAR> for No
<ENTER>,<CLEAR>
METHOD N STEP M
à
Previous Step
EDIT METHOD # N
à
Append Step
Next program step
Changes to next program step in the method. If no further program step exists the following display appears:
Add new program step
Decision as to whether a new program step is to be added:
<ENTER> Add a new program step. <CLEAR> Return to program step
menu.
Previous program step
Changes to previous program step in the method.
Append program step
Allows the addition of a new program step at the end of the selected method. After <ENTER> is pressed a menu with the 10 editable parameters for the program step appears (see under "
àà
Edit Step ").
750 Autosampler
EDIT METHOD # N
à
Insert Step
INSERT A STEP
Enter Step Number #N
Insert program step
Allows the addition of a new program step between two existing program steps. After <ENTER> is pressed the following display appears:
Select program step
Entry of the number of the program step after which the new program step is to be inserted. After <ENTER> is pressed a menu with the 10 editable parameters for the program step ap­pears (see under "
àà
Edit Step ").
31
3 Operation
EDIT METHOD # N
à
Delete Step
METHOD MENU
à
Run Method
DELETE A STEP
Enter Step Number #N
Delete Step # N?
<ENTER> to Delete <CLEAR> to Abort
Running a method
Allows a method to be started. After <ENTER> is pressed the following display appears:
Delete program step
Allows program steps to be deleted. After <ENTER> is pressed the following display appears:
Select program step
Entry of the number of the program step which is to be deleted. After <ENTER> is pressed the following display appears:
Confirmation of deletion process
<ENTER> Delete selected program step N. <CLEAR> Abort deletion process.
Enter Method Number
# N
METHOD MENU
à
Copy Method
COPY METHOD
Copy FROM Method # N
COPY METHOD
Copy TO Method # M
Select method
Entry of the method number N which is to be started. After confirmation with <ENTER> the selected method is carried out exactly as if it has been started with the <RUN/STOP>
110
key (details see chap. 3.6).
Copy a method
Allows a method to be copied. After <ENTER> is pressed the following display appears:
Source method
Entry of the method number N which is to be copied. After confirmation with <ENTER> the following display appears:
110
Target method
Entry of the method number M which is to be overwritten with the selected source method. After confirmation with <ENTER> the method will be copied provided that the
110
target method is empty. If the target method already contains program steps then the
following safety inquiry will appear:
32
750 Autosampler
3.5 Methods
Method # contains a program <ENTER> to Overwrite <CLEAR> to Abort
<ENTER>,<CLEAR>
METHOD MENU
à
Delete Method
Enter Method Number
# N
Delete Method # N?
<ENTER> to Delete <CLEAR> to Abort
Overwrite confirmation
The selected target method already contains a program.
<ENTER> Overwrite confirmation. <CLEAR> Return to method menu.
Delete a method
Allows a method to be deleted. After <ENTER> is pressed the following display appears:
Select method
Entry of the method number N which is to be deleted. After confirmation with <ENTER> the following display appears:
110
Confirmation of deletion process
<ENTER> Delete selected method N. <CLEAR> Abort deletion process.
METHOD MENU
à
Display Method Use
PROGRAMMED METHODS
1 2 3 4 5 6 7 8 9 10 P - - - - - - - - -
Method storage display
After <ENTER> is pressed the following display appears:
Display of programmed methods
The occupation of the 10 possible places for methods in the method memory is shown. The characters have the following meaning:
P Memory place occupied by programmed method. Memory place free.
750 Autosampler
33
3 Operation
3.6 Method procedure
A previously programmed method can be started by pressing
RUN/STOP
the <RUN/STOP> key or (as already described in chap. 3.5) by selection of the menu item "Run Method" in the method menu. In both cases the following display appears:
Enter Method Number
# N
110
METHOD STEP METHTIME NN MM XXX.X VIAL INJ RTIME nnn m xxx.x
Select method
Entry of the method number N which is to be started. After confirmation with <ENTER> the selected method is started. While the program is running the following display appears:
Status display for running method
While the program is running the following data are displayed and continually updated:
METHOD Number NN of current method STEP Number MM of program step METHTIME Total elapsed time since method start VIAL Number nnn of current vial INJ Number m of current injection RTIME Run time of current sample
When the last program step has been completed the transfer needle is returned to the park position. The following display appears:
METHOD COMPLETED
METHOD STOPPED <RUN/STOP> to Resume <ENTER> to Abort <FUNC-7> to Edit
Method completed
The selected method has been correctly completed. The instrument is ready for a method to be restarted or to return to the basic condition.
Method stopped
A running program can be stopped at any time with the <RUN/STOP> key; the transfer needle remains in its position and the display shown alongside appears. The three following possibilities now exist:
<RUN/STOP> Continue method run. <ENTER> Abort method. <FUNC-7> Edit the current method, then re-
turn to this selection.
34
750 Autosampler
3.7 Priority sample
By pressing the <PRIORITY> key a running method can be
PRIORITY
interrupted so that a single priority sample can be processed. The priority sample can be assigned its own parameters independently from those of the current method.
The priority sample has priority before the next sample, i.e. it will be processed as soon as all injections from the current sample vial have been completed. When the priority sample has been processed the Autosampler returns to the program step which would have followed had the priority sample not interrupted the method run.
When the <PRIORITY> key is pressed during a running method the following menu with parameters for the priority sample appears (for parameter details see chap. 3.5):
3.7 Priority sample
PRIORITY SAMPLE Priority Vial N Injections 1 Run Time 3.0 Event1 Time 0.0 Event2 Time 0.0 Event3 Time 0.0 Run Sample
Exit
After the current method has been processed the priority sample is started. The following display appears:
PRIORITY SAMPLE
VIAL INJ RTIME nnn m xxx.x
Parameter menu for priority sample
Number of sample vial for priority sample Number of injections (1…4) Run time Time for event T1 Time for event T2 Time for event T3 Triggers the start of the priority sample (carried out automatically directly after current sample has been processed)
Return to display of program status
Status display for priority sample
While the program is running the following data are displayed and continually updated:
VIAL Number nnn of the sample vial with the
priority sample
INJ Number m of current injection RTIME Run time for priority sample
750 Autosampler
When the priority sample has been completed the Auto­sampler returns to the running method and carries on with the program step which would have followed had the priority sample not interrupted the method run.
35
3 Operation
3.8 Remote control
REM/LOC
By pressing the <REM/LOC> key (key <FUNCTION> + <6>) the menu for switching between normal operation (Local) and remote­controlled operation via the RS232 interface (Remote) appears. The key
6
REMOTE/LOCAL Local RS-232 IEEE-488 Exit
opens the following menu:
The individual menu points are selected by pressing the <áá> and <ââ> keys. The individual inquiries of a menu point are accessed using the <ENTER> key and exited by pressing simultaneously the <FUNCTION> + <CLEAR> keys. The following listings show all dia­log items which appear under <REM/LOC>. The values shown in the displays are the default values, the possible entry values or ranges are shown below the display.
Remote control/Normal operation
Normal operation Remote control via RS232 Remote control via IEEE-488 Return to standby mode
REMOTE/LOCAL
à
Local
REMOTE/LOCAL
à
RS-232
Select Baud Rate
<4800>
300,600,1200,2400,
4800,9600,19200,
Select Parity
<None
Even,Odd,None
Switch to normal operation
After confirmation of this command with <ENTER> the instrument is switched from operating under remote control via RS232 to normal operation.
Switch to remote control via RS232
After confirmation of this command with <ENTER> the following display appears:
Entry of baud rate
Entry of baud rate in bits/s for the RS232 interface. The value entered here must also be set on the external controller. After the baud rate has been confirmed with <ENTER> the fol­lowing display appears:
38400
Entry of parity
Entry of parity for the RS232 interface. The value entered here must also be set on the external controller. After the parity has been confirmed with <ENTER> the following display appears:
36
750 Autosampler
3.8 Remote control
Select Data Bits
8
5,6,7,8
Select Stop Bits
1
REMOTE MODE
RS-232
1,2
Entry of data bits
Entry of data bits for the RS232 interface. The value entered here must also be set on the external controller. After the data bits have been confirmed with <ENTER> the following display appears:
Entry of stop bits
Entry of stop bits in bits/s for the RS232 interface. The value entered here must also be set on the external controller. After the stop bits have been confirmed with <ENTER> the fol­lowing display appears:
Instrument in remote control mode
The Autosampler 750 is completely controlled by the com­puter connected to the RS232 interface. The Autosampler remains in this condition until it is switched to normal opera­tion by the controller or the <REM/LOC> key is pressed.
Remote control via the RS232 interface is carried out with the commands described in the following table.
750 Autosampler
37
3 Operation
Summary of the remote control commands
Command Description
@GTV ###
@LDL #
@VLV LD/INJ
@RNP
@RVN
@RVP
@RDX
@RDY
@RDZ
Go to vial position ### :
0 Rest position at left front
1 128 Vial position on sample tray
Fill sample loop:
The transfer needle is lowered to position # (1 4).
Switch injection valve:
LD LOAD (switch injection valve to FILL position)
INJ INJECT (switch injection valve to INJECT position)
Read needle position:
The position (1 4) is put out.
Read vial number:
The position (1 128; HOME) is put out.
Read injection valve position:
The position (LOAD, INJECT) is put out.
Read x position:
The x position (0760) is put out.
Read y position:
The y position (01000) is put out.
Read z position:
The z position (046) is put out.
@BZR $$$
@AUX 1 ON/OFF @MSG ## "$$$"
Trigger acoustic signal $$$:
Set contact closure 1 ("T1") on or off. Display at position ## (180; 120 = 1st line; 2140 = 2nd line;
4160 = 3rd line; 6180 = 4th line) on the LCD display the message "$$$...".
@LOC
# = digit 0 9; $ = any character
Return to normal operation (LOCAL).
CLK single short acoustic signal ERR single long acoustic signal ALM triple slow acoustic signal PNC repeated slow acoustic signal
ON continuous signal
OFF switch off acoustic signal (PNC, ON)
38
750 Autosampler
4.1 Operating information
4 Notes – Maintenance –
Faults
4.1 Operating information
4.1.1 Loading sample vials
Load the vial with sample to within 6 mm (1/4 in.) of the top and push the polyethylene cap (cup side down) into the vial. The cap has two sealing rings on its periphery. The cap should be pushed into the vial so that both rings engage and remain so. The maximum volume of sample is 800 µL, the minimum volume of sample is 300 µL using a loop size > 20 µL and 150 µL using a loop size 20 µL.
Air trapped under the plastic caps is of no consequence. The first stroke of the needle into the vial displaces enough liquid to force the air completely through the injector valve loop and through the waste outlet tube. Should any air remain in the vial, it will be above the needle opening and will not enter the tubing. The first stroke also forces enough sample through the tubing and loop to remove remnants of the previous sample.
4.1.2 Sample preparation
It is important that samples be free of particulate matter which may plug the needle or tubing. Metallic or gritty particles will cause damage to the injection valve and may plug the chromatographic system. All samples should be filtered therefore prior to filling the vials. This can be accom­plished using a hand filtration device with a 0.45 µµm membrane filter shown in Fig. 9.
750 Autosampler
Fig. 9: Manual sample filtering
39
4 Notes – Maintenance – Faults
A further possible way of filtering samples is by means of the optional
6.2743.030 filter stoppers. These filter stoppers, which contain a built-in filter unit, are fitted to the sample vials just like normal stoppers. The way they work is shown in Fig. 10.
To injection valve
Filtered sample
Unfiltered sample
Fig. 10: Sample filtering with FilterCaps
FilterCaps were designed to free the chromatographer from the time­consuming task of hand filtering samples. They can be used to free samples from suspensions and particles. However, filter stoppers are not suitable for filtering samples containing a large amount of solids as this causes the filter to become blocked which also blocks the transfer needle. Those samples which are difficult to filter manually with a mem­brane filter (see Fig. 9) should be centrifuged before filtration.
When working with filter stoppers the "POS4" setting for the needle immersion depth "Needle Depth" must not be selected.
4.1.3 Operating parameters
Before samples can be injected all necessary instrument settings must be made. The most important parameter is the retention time. The time interval "Run Time" between individual injections must be sufficiently long so that all substances are eluted before the next sample is in­jected. Moreover, it may be necessary to include further time for base­line analysis and evaluation with the evaluation system.
40
750 Autosampler
4.2 Maintenance and servicing
4.2.1 General information
The 750 Autosampler was designed for years of maintenance-free use. The X,Y,Z sample tray assembly is equipped with bushings and bear­ings made from materials chosen to minimize the need for lubrication. The needle drive carriage position is recalibrated at powerup and with the start of each method. Therefore, there are no user serviceable parts in the X,Y,Z sample tray assembly or the needle drive carriage with the exception of changing the transfer needle (see section 4.2.2).
4.2.2 Transfer needle replacement
If the transfer needle is blocked it must be replaced. Proceed as follows (see Fig. 11):
4.2 Maintenance and servicing
Prepare Autosampler
1
Stop any method which may be running by pressing
<RUN/STOP> and <ENTER>.
Park the transfer needle 55 by pressing <SYSTEM> and "Park
Needle".
Switch off instrument by means of mains switch 1313.
Remove old needle
2
Hold connection screw 2121 with open-end spanner and un-
screw needle holder 1717 together with transfer needle 55 with open-end 7/32" spanner (6.2621.020).
Use two open-end spanners to unscrew nut 1919 from connec-
tion screw 2121 and remove connection screw 2121 from holder
2020.
Remove old transfer needle 55 from needle holder 1717.
Insert new needle
3
Insert 6.2620.130 spare needle with already mounted ferrule
1616 in needle holder 1717.
Insert connection screw 2121 into holder 2020 from below.
Use an open-end spanner to screw nut 1919 firmly onto con-
nection screw 2121.
Screw needle holder 1717 onto connection screw 2121 by hand.
Hold connecting screw 2121 with open-end 7/16" spanner,
tighten up needle holder 1717 with open-end 7/32" spanner (6.2621.020) by about half a turn.
750 Autosampler
41
4 Notes – Maintenance – Faults
PEEK compression fitting 1818
Nut 1919
Holder 2020
Connection screw 2121
Clamping ring 2222
Holder 2323
Centering sleeve 2424
Fig. 11: Transfer needle replacement
4.2.3 Sample preparation
Experience has shown that most problems are caused by solids in the sample solutions. Such particles can block the needle, transfer tubing and the sample loop and also permanently damage the surfaces of the injection valve seals. This is the reason why all samples must be filtered before they are filled into the sample vials (procedure see chap. 4.1.2).
1616 Ferrule
1717 Needle holder
55 Transfer needle
Solids may also be formed by the precipitation of buffer salts in the IC system. With buffered samples it is recommended that the sample loop feed is rinsed with a large volume of pure water after sample injection. For example, this can be achieved by filling several (e.g. 5) sample vials in sequence with distilled water after each sample and programming them as rinsing samples without run time. This procedure also avoids corrosion damage to the injection needle and the crystallization of salts.
42
750 Autosampler
4.3 Remedying malfunctions
4.3.1 Non-reproducible injections
Non-reproducible injections are usually due to problems such as fitting leaks, plugged tubing, poorly swaged fittings, or submerged waste tubes. In some instances, non-reproducibility may appear to be injector related when, in fact, it is caused by other components in the chroma­tographic system. Systematically analyze the entire system to assure that efforts are expended on the proper component before undertaking any repair.
Leaks
Plumbing leaks are the simplest causes of non-reproducibility to detect. Leaks affect reproducibility by diverting solvent from the column in an unknown amount and requiring a longer time to elute the sample be­cause of reduced solvent flow. Places to check for leakage are the transfer tubing between the transfer needle and the injection valve, the transfer needle, sample loop, and injector seals. Once the leak has been found, either tighten the fitting or replace the fitting, should tight­ening not be sufficient.
4.3 Remedying malfunctions
Plugged tubing
Plugs and partial plugs due to debris may occur in the transfer needle, the transfer tubing, the sample loop, or the injector body. Plugs prevent proper loading of the sample loop.
Disconnect both ends of the transfer tubing 88 and use a syringe to force solvent through to check for blockage. There should be no diffi­culty in forcing solvent freely through the tubing. Force solvent through the transfer needle in the same fashion. There should be no difficulty in forcing solvent freely through the needle. Replace the needle or the tubing if either is plugged and resume operation.
Remove the sample loop from the injector valve body of the 733 IC Separation Center and check it for blockage with a syringe if the prob­lem persists. Partial blockage of the loop will prevent accurate and con­sistent sample loading. Follow the procedures in the Instruction for Use for the valve if loop replacement is necessary.
Poorly swaged fittings
Non-reproducibility due to dead volume caused by poorly swaged fit­tings usually occurs after incorrect installation of new loops or other connections or after changing previously swaged loops. A gap as small as 0.05 mm between the end of the tubing and the shoulder inside the female portion of the fitting will have a dead volume of 0.1 µL with 1/16" OD tubing. This type of irreproducibility always exhibits one of two peak height patterns. The patterns are observed by setting the 750 Auto­sampler to make three injections per vial. In the first pattern, the heights of the peaks in the first of the three injections tends to be smaller than the heights of the peaks for the second two injections which are usually about the same size. In the second pattern, larger peak heights on the
750 Autosampler
43
4 Notes – Maintenance – Faults
first injection followed by smaller but equal peak heights for the second two injections are observed. Observation of either pattern requires complete replacement of the loop.
The correct way to mount seals is described in detail in chap. 2.5 of the 732/733 Instructions for Use.
When using a previously swaged steel capillary, be sure to use it with the fitting in which its ferrules were originally set. Small inconsistencies in the machining of the fitting are a source of dead volume.
Submerged waste tube
A waste tube that has been submerged below the liquid level in the waste container can cause the waste solution to siphon into the sample loop. The type of non-reproducibility this causes exhibits random peak heights. Do not allow the waste tube to be submerged below the liquid level in the waste container.
Injection valve leak
The probable cause of injection valve leakage on the 733 IC Separation Center is a worn or damaged seal. In this case new seals must be fit­ted.
4.3.2 Missed injections
Skipped vials
The torque of the stepper motor which drives the transfer needle is lim­ited so as to prevent the vial from bursting under pressure in the event that a plug occurs in the transfer needle, transfer tubing, or injection valve. If more pressure is required to push a cap in than is provided, the needle motor will stall. While a method is running, if the motor stalls on two consecutive vials, the Autosampler will stop the method and issue an error message.
However, if the motor stalling is intermittent, the Autosampler will con­tinue with the method. A list of the skipped vials will be shown on the display once the method is complete.
Plugs in the plumbing between Autosampler and injection valve are the major source for motor stalls and skipped vials (see section 4.3.1). However, the same symptom can occur with highly viscous samples or when FilterCaps are used.
FilterCaps due to job they are ask to do can pose some minor plug­ging problems. In some instances, the sample may be too "dirty" for use with FilterCaps. A suggested work around for the problem of us­ing FilterCaps with really "dirty" samples is to limit the number of injec­tions per vial to 1 and to set the Needle Depth to "POS1" or "POS2" using the system settings key. Should this latter suggestion fail to provide satisfactory results, an alternative sample filtering procedure should be used.
44
750 Autosampler
4.4 Error messages
Malfunctioning injection valve
If samples are only injected sometimes or not injected at all the injec­tion valve of the 733 IC Separation Center must be checked. This is done by carrying out several injections with the 750 Autosampler while keeping the valve under observation. If the valve rotates perfectly but still no sample is injected then either a leak or a blockage is present (further procedure see chap. 4.3.1).
If the valve does not rotate proceed as follows: first check whether one of the two pilot lamps of the <FILL> or <INJECT> keys of the 733 IC Separation Center is lit up. Then check whether both plugs of
6.2128.100 connection cable between the 750 Autosampler and the IC Separation Center are properly plugged in and that electrical contact is made. Then trigger several injections by the 750 Autosampler and ob­serve the valve. If the valve does not rotate, remove 6.2128.100 con­nection cable to the 733 IC Separation Center and operate the injection valve manually by means of the <FILL> and <INJECT> keys. Please inform Metrohm service if the valve can only be rotated with these keys or not rotated at all.
4.4 Error messages
There are two categories of error messages that the 750 Autosampler can display. Entry errors are errors usually caused by the user making an illegal keyboard entry or selection. These errors are identified by a flashing "ERROR" message, displayed on the top line of the display.
System error messages occur after a mechanical fault has been de­tected in the instrument. Service is usually indicated when a system error occurs. If the Autosampler is being operated under remote com­puter control by the RS232 interface, the error message will be sent in the form of a coded number.
4.4.1 Entry error messages
"A Method is NOT currently running"
The method status display was requested (from the method menu), but there is no method running.
"Cannot delete a Method that is currently running"
An attempt was made to delete a method while that method was running.
750 Autosampler
45
4 Notes – Maintenance – Faults
"Cannot execute! Autosampler is currently running."
An attempt was made to begin an operation while the Autosam­pler is currently running an operation. For example, if a manual injection is running and an attempt was made to run a method.
"Final vial # must be greater than or equal to start vial."
An attempt was made to program the final vial in a program step to a value less than the start vial. The final vial must always be the start vial.
"Maximum number of Steps for Method is 50"
All 50 program steps in a method have been programmed and an attempt was made to add or insert a program step.
"Method Number does NOT exist!"
An attempt was made to run, delete, or copy a method that is un­programmed.
"Needle at lowest position. Select different vial."
An attempt was made to run a manual injection from a vial when the transfer needle was currently in the selected vial at the lowest needle position.
"Needle Stalled! Manual Injection not completed."
A needle stall occurred while running a manual injection. A nee­dle stall generally occurs if the transfer needle hits an obstruction when attempting to enter the vial. An obstruction may be from the tray or sample vial being seated incorrectly or the vial cap getting stuck in the vial.
"Needle Stalled! Needle & Loop Rinse not completed."
This error is identical to the aforementioned error except that it occurs while running a manual rinse.
"No Steps programmed!"
An attempt was made to delete a program step in an unpro­grammed method, i.e. the method contains no steps.
"No vials available! All vials have been used in other Steps."
An attempt was made to append or insert a program step but there are no unprogrammed vials available. All of the vials have been programmed in previous steps.
"Only ONE injection per vial allowed for a Quick Rinse."
More than 1 injection per vial was entered for a program step with quick rinses. Only one injection per vial is allowed for vials with a quick rinse because the transfer needle must leave the vial to in­dex to the rinse vial immediately after injecting the sample and a vial cannot be reentered after puncturing the vial cap.
46
"Priority Sample currently running."
An attempt was made to begin a priority sample while a priority was already running.
750 Autosampler
4.4 Error messages
"Source Undefined"
An error occurred but the origination is unclear or unknown. This error should not occur. If it does, then a problem probably exists with the ROM or RAM. Inform the Metrohm service.
"Unable to execute command while Method is running."
An attempt was made to select an operation that is not allowed to execute while a method is in operation, e.g. a manual injection or a manual rinse.
"Value out of range. Enter value between xx - yy"
A value was entered for a parameter that is not in the parameter's allowable range. The value must be between xx and yy.
"Vial # already used in this Method."
The vial # mentioned has already been programmed in a previ­ous step in the same method. With the 750 Autosampler a sam­ple vial can only be used once for injections.
4.4.2 System error messages
"Cannot determine vial position." RS-232: -30
The Autosampler is unable to determine the coordinates of a vial location. Inform the Metrohm service.
"Needle Drive Motor Stalled" RS-232: -32
The motor drive for moving the transfer needle up and down is blocked. Remove the cause of the blockage (see chap. 4.4.1). If the error still occurs please inform the Metrohm service.
"Needle Drive Motor Stepping Error" RS-232: -31
The motor drive for moving the transfer needle up and down no longer functions properly. Please inform the Metrohm service.
"No RS-232"
Reception error at the RS232 interface. Check the RS232 baud rate (same value as 750 Autosampler), data bit (8), stop bit (1) and parity (none) settings of the instrument connected to the RS232 interface.
"Row X Drive Motor Stepping Error" RS-232: -28
The motor drive assembly to move the needle carriage left and right is not working properly. Inform the Metrohm service.
750 Autosampler
"Row Y Drive Motor Stepping Error" RS-232: -29
The motor drive assembly to move the needle carriage forward and backward is not working properly. Inform the Metrohm serv­ice.
"SOURCE INDETERMINATE" RS-232: -35
Unknown error. Inform the Metrohm service.
47
4 Notes – Maintenance – Faults
4.4.3 Remote control error codes
If the remote control for the 750 Autosampler is switched on via the RS232 interface then each error will produce a corresponding error code. For each of the errors listed below information is provided as to whether the error can be remedied (R) or if it is a fatal system error (F). The Autosampler remains ready for operation with R-errors and the op­erator can enter a new command. With F-errors it is no longer possible to use the Autosampler. The instrument must be switched off and re­paired (see chap. 4.4.2).
Code Error Type
0 No error, autosampler is not busy and is ready for a
command.
-1 Invalid auxiliary output contact number request. R
-2 Invalid auxiliary output command request. R
Request invalid because autosampler is
-4
busy performing an operation.
-5 Invalid buzzer request. R
Invalid command request. Autosampler did
-6
not recognize command.
-8 Invalid display request. R
-12 Present needle position is unknown or invalid. R
-13 Requested needle position is invalid. R
-21 Invalid vial number request. R
-22 Transfer needle is not at a valid vial position, so it
cannot be lowered.
-27 Invalid injection valve position request. R
-28 Motor drive error on x drive (left-right). F
-29 Motor drive error on y drive (forward-back). F
-30 Unable to determine vial position or vial position is
R/F
invalid.
-31 Motor drive error on z drive (up-down). F
-32 Motor stall error on z drive. F
-35 Error, origin unknown. F
-36 Autosampler stopped locally. R
-43 Step position requested by MVZ not valid.
-47 Step position requested by MVX or MVY not valid.
-48 Not a valid X/Y step position.
-49 Serial communications error.
R
R
R
48
750 Autosampler
5 Appendix
5.1 Technical data
Sampling
Method Positive displacement principle Capacity 128 sample vials of 730 µL each Number of injections per vial max. 4 with sample loops 10 µL
Max. loop size 50 µL with 3 injections per sample
Carryover < 0.25 % without rinsing
5.1 Technical data
max. 3 with sample loops >10 µL
100 µL with 2 injections per sample 300 µL with 1 injection per sample
< 0.004 % with rinsing
Control elements
Display LCD, 4 lines, each of 20 characters
(character height 4 mm)
Keypad Membrane keypad made of polyester
with 20 keys
Mains switch At rear of instrument
Mains connection
Voltage 100/120 V ± 10 %
230/240 V ± 10 % autoselectable
Frequency 50/60 Hz Power consumption 80 VA Fuses 100/120 V: 2 A (rapid-action, with low rupturing
capacity, 3AG)
230/240 V: 1.25 A (rapid-action, with low
rupturing capacity, 5 × 20 mm)
750 Autosampler
Interfaces
Contact closure strips Outputs for control of external devices,
inputs for remote control (see section 5.2.1)
RS232 interface Data communication in accordance with RS232C
(see section 5.2.2)
49
5 Appendix
Safety specifications
Construction / testing According to IEC 1010 / EN 61010 / UL 3101-1,
protection class 1, degree of protection IP20
Safety notes The Instructions for Use include information and
warnings which must be heeded by the user to assure safe operation of the instrument.
Electromagnetic compatibility (EMC)
Emitted interference Standards met:
EN 55011 (class A)
Immunity to interference Standards met:
EN 50082-1
Ambient temperature
Nominal operating range +5+45°C
(at 20…80 % atmospheric humidity)
Storage, transpor –20+70°C
Diagnostic tests
Self-diagnostic test Automatic self-diagnosis when instrument
switched on
User diagnostic test Built-in diagnostic program (see section 4.5)
Housing
Material Aluminum, enamelled
Dimensions
Width 324 mm Height 335 mm Depth 548 mm Weight 13.0 kg (incl. accessories)
50
750 Autosampler
5.2 Interfaces
5.2.1 Contact closure strips
5.2 Interfaces
The contact closure strip 99 can be used for external control of an injection valve. The allocation of the 4 connections is shown in Fig. 12. The output signals are emitted as contact closures between two connections.
LOAD (output signal for switching the
REMOTE INJ. VALVE
Fig. 12: Valve control
8 7 6 5 4
INJECT
3 2
LOAD
1
injection valve) Automatic contact closure between connections 1 and 2 (normally open) before the start of the filling process. This signal is used to switch the injection valve of the 733 IC Separation Center to the "Fill" position.
INJECT (output signal for switching the injection valve) Automatic contact closure between connections 3 and 4 (normally open) at the end of the filling procedure. This signal is used to switch the injection valve of the 733 IC Separation Center to the "Inject" posi­tion.
The contact closure strip 1010 can be used both for external control of the 750 Auto­sampler as well as for the control of ex­ternal instruments via the 750 Autosam­pler. The allocation of the 19 connections is shown in Fig. 13. The output signals are emitted as contact closures between two connections; the input signals must be applied in the same way between two connections.
START (output signal for injection) Automatic contact closure between con­nections 1 and 2 (normally open) and 1 and 3 (normally closed) for each injec­tion triggered by a method. Under
NO CONNECTION
READY INPUT
REMOTE STOP INPUT
GND
+5 VOLTS OUTPUT
GND
EXTERNAL INJECT INPUT
NC
NO
T3
COM
NC
T2
NO
COM
NC
NO
T1
COM
NC
{
NO
COM
START
19 18 17 16 15 14 13 12 11 10
9 8 7 6 5 4 3 2 1
"SYSTEM SETTINGS/Contact Closures/In
ject" the contact closure time can be set
Fig. 13: Inputs/outputs
between 1…32000 s (for manual injections the contact closure time is always 6 s). This signal can be used, for example, for starting the data evaluation system.
750 Autosampler
T1 (output signal for freely programmable event) Contact closure between connections 4 and 5 (normally open) and 4 and 6 (normally closed) according to the time laid down in the method "Event1 Time". The contact closure time can be set under "SYSTEM
SETTINGS /Contact Closures/Event 1" between 132000 s. This signal
can be used for controlling external instruments.
51
5 Appendix
T2 (output signal for freely programmable event) Contact closure between connections 7 and 8 (normally open) and 7 and 9 (normally closed) according to the time laid down in the method "Event2 Time". The contact closure time can be set under "SYSTEM
SETTINGS /Contact Closures/Event 2" between 132000 s. This signal
can be used for controlling external instruments. T3 (output signal for freely programmable event)
Contact closure between connections 10 and 11 (normally open) and 10 and 12 (normally closed) according to the time laid down in the method "Event3 Time". The contact closure time can be set under "SYSTEM SETTINGS /Contact Closures/Event 3" between 1…32000 s. This signal can be used for controlling external instruments.
EXTERNAL INJECT INPUT (input signal for external injection start) If a contact closure is made by an external instrument between connec­tions 13 and 14 then the Autosampler will regard this as a starting sig­nal for the injection of a new sample. A precondition for this is that the run time "Run Time" in the method has been set to "0.0". In this case the run time will be determined externally.
GND (ground 0 V) An output signal of 0 V is present between connections 14 and 16. +5 VOLTS OUTPUT (output signal +5 V) Between connections 15 and 14 or 16 an output signal of +5 V is pro­vided which can be used in combination with a contact closure for ex­ternal instruments which require a +5 V impulse for activation.
REMOTE STOP INPUT (input signal for stop) If a contact closure from an externally connected instrument is made between connections 16 and 17 then the Autosampler will be stopped. The instrument remains in this condition until the contact is again inter­rupted. On the Autosampler the same display then appears as if the stop had been made with the <RUN/STOP> key (see chap. 3.6).
READY INPUT (input signal for operation interruption) The "Ready" signal provided at connection 18 is internally set to "high". If it is set to "low" by an externally connected instrument then the current Autosampler actions will be interrupted until the signal is reset to "high".
52
750 Autosampler
5.2.2 RS232 interface
The RS232 interface 1111 is used for complete control of the 750 Auto- sampler by an external computer. The interface is wired as DCE device (DCE: Data Communication Equipment) and has the following technical data:
Baud rate: 300…38400 (selectable, see section 3.8) Data bits: 58 (selectable, see section 3.8) Parity: even, odd, none (selectable, see section 3.8) Stop bit: 1, 2 (selectable, see section 3.8)
A 1:1 RS cable with a male 9-pole plug is required as a connection ca­ble (e.g. 6.2134.000 Metrohm cable 9-pol/9-pol).
Remote operation of the Autosampler is carried out with the ASCII commands described in chap. 3.8. An example of the use of these commands in a RS232 control program, which is programmed in Mi­crosoft Basic, is given below.
100 ' *** OPEN COM1 FOR RS-232 *** 110 OPEN "COM1:4800,N,8,1,RS,CS,DS,CD" AS #1 120 ' *** SEND CARRIAGE RETURN TO COM1 ** 130 PRINT #1,CHR$(13) 140 ' *** PUT VALVE INTO THE LOAD POSITION *** 150 PRINT #1,"@VLV LD" + CHR$(13) 160 ' *** GO TO NEEDLE HOME POSITION *** 170 PRINT #1,"@GTV 0" + CHR$(13) 180 ' *** GO TO VIAL POSITION 25 *** 190 PRINT #1,"@GTV 25" + CHR$(13) 200 ' *** LOWER THE NEEDLE TO POSITION 1 *** 210 PRINT #1, "@LDL 1" + CHR$(13) 220 '*** PUT VALVE IN INJECT POSITION *** 230 PRINT #1, "@VLV INJ" + CHR$(13) 240 ' *** CLOSE RS-232 PORT *** 250 CLOSE #1 260 END
5.2 Interfaces
750 Autosampler
53
5 Appendix
5.3 Standard equipment
Subject to changes !
The 2.750.0010 Autosampler includes the following parts:
Quant. Order No. Description
1 6.1803.000 PTFE Microcapillary tubing
Transfer tubing for connection of transfer needle with injection valve; i.D. = 0.3 mm, e.D. = 1.5 mm, length = 1 m
1 6.2041.600 Sample rack
For 128 sample vials
1 6.2128.100 Connecting cable
Connecting cable 750 Autosampler– 733 IC Separation Center
1 6.2140.010 Connector plug
With 19 connections, plugs into contact closure strip 1010
1 6.2140.020 Connector plug
With 8 connections, plugs into contact closure strip 99
1 6.2621.020 Open-end spanner 7⁄⁄32"
1 6.2742.010 Dust cover
Dust cover for Autosampler 750
1 6.2743.000 Polypropylene (PP) sample vials
Set of 1000, with 1000 stoppers (transparent) and 100 stoppers (colored) made of polyethylene
1 6.2744.010 PEEK compression fitting
Set of 5, for connection of 6.1803.000 PTFE microcapillary tubing
1 6.2122.0X0 Mains cable
to customer's specifications: Cable socket Cable plug
Type IEC 320/C 13 Type SEV 12 (CH…)............................... 6.2122.020
Type IEC 320/C 13 Type CEE (7), VII (D…)........................... 6.2122.040
Type CEE (22), V Type NEMA 5-15 (USA…) ......................6.2122.070
1 8.750.1023 Instructions for Use (English)
for 750 Autosampler
54
750 Autosampler
5.4 Optional accessories
Order No. Description
6.2134.000 RS Connecting cable
length = 2 m; plug = 9-pol male / 9-pol female
6.2115.070 Connecting cable 750 – 733
length = 1.4 m
6.2134.070 Connecting cable 750 – 709
length = 2 m
6.2620.130 Transfer needle
Replacement needle, assembly see chap. 4.2.2
6.2413.000 Borosilicate glass sample vials
Set of 1000, with 1000 stoppers (transparent) and 100 stoppers (colored) made of polyethylene
6.2743.010 Polyethylene (PE) stoppers
Set of 1000, transparent
5.4 Optional accessories
6.2743.020 Polyethylene (PE) stoppers
Set of 1000, colored
6.2743.030 Filter stoppers (FilterCaps)
Set of 100, for automatic sample filtering
750 Autosampler
55
5 Appendix
5.5 Warranty and conformity
5.5.1 Warranty
The warranty on our products is limited to defects that are traceable to material, construction or manufacturing error which occur within 12 months from the day of delivery. In such cases the defects will be recti­fied in our workshops free of charge. Transport costs are to be paid by the customer.
For day and night operation the warranty is limited to 6 months. Glass breakage in the case of electrodes or other parts is not covered
by the warranty. Checks which we are asked to carry out during the warranty period for reasons other than material or manufacturing faults will be invoiced. For parts manufactured by third parties, insofar as these constitute an appreciable part of our instrument, the warranty stipulations of the manufacturer in question apply.
With the regard to the guarantee of accuracy, the technical specifica­tions in the instruction manual are authoritative.
With regard to defects in material, construction or design as well as the absence of guaranteed features, the purchaser has no rights or claims except those mentioned above.
If damage of the packaging is evident on receipt of a consignment or if the goods show signs of transport damage after unpacking, the carrier must be informed immediately and a written damage report demanded. Lack of an official damage report releases Metrohm from any liability to pay compensation.
If any instruments and parts have to be returned, the original packaging should be used if at all possible. This applies above all to instruments, electrodes, burette cylinders and PTFE pistons. Before embedding them in wood shavings or similar material, the parts must be packed in a dustproof package (for instruments the use of a plastic bag is im­perative). If open assemblies are enclosed in the scope of delivery that are sensitive to electromagnetic voltages (e.g. data interfaces etc.) these must be returned in the associated original protective packaging (e.g. conductive protective bag). (Exception: assemblies with built-in voltage source belong in a non-conductive protective packaging). For damage which arises as a result of non-compliance with these instruc­tions, no warranty responsibility whatsoever will be accepted by Metrohm.
56
750 Autosampler
5.5.2 EU Declaration of conformity
EU Declaration of Conformity
The METROHM AG company, Herisau, Switzerland hereby certifies, that the in­strument:
750 Autosampler
meets the requirements of EC Directives 89/336/EWG and 73/23/EWG.
5.5 Warranty and conformity
Source of the specifications:
EN 50081-1 Electromagnetic compatibility, basic specification
Emitted Interference
EN 50082-1 Electromagnetic compatibility, basic specification
Interference Immunity
EN 61010 Safety requirements for electrical equipment for
measurement, control and laboratory use
Description of the instrument:
Autosampler for ion chromatography
Herisau, November 8, 1996
750 Autosampler
Dr. J. Frank Ch. Buchmann
Development Manager Production and
Quality Assurance Manager
57
5 Appendix
5.5.3 Certificate of conformity and system validation
Certificate of Conformity and System Validation
This is to certify the conformity to the standard specifications for electrical appli­ances and accessories, as well as to the standard specifications for security and to system validation issued by the manufacturing company.
Name of commodity: 750 Autosampler Name of manufacturer: Metrohm Ltd., Herisau, Switzerland System software: Stored in ROMs Principal technical information: Voltages: 100…120, 230…240 V
Frequency: 5060 Hz
This Metrohm instrument has been built and has undergone final type testing according to the standards:
EN55011 (class A), EN50082-1 — Electromagnetic compatibility IEC1010, EN61010, UL3101-1 — Security specifications
It has also been certified by the Swiss Electrotechnical Association (SEV), which is member of the International Certification Body (CB/IEC).
The technical specifications are documented in the instruction manual. The system software, stored in Read Only Memories (ROMs) has been validated
in connection with standard operating procedures in respect to functionality and performance. The features of the system software are documented in the instruc­tion manual.
Metrohm Ltd. is holder of the SQS-certificate of the quality system ISO 9001 for quality assurance in design/development, production, installation and servicing.
Herisau, November 8, 1996
58
Dr. J. Frank Ch. Buchmann
Development Manager Production and
Quality Assurance Manager
750 Autosampler
5.6 Index
5.6 Index
7
732 IC Detector as "Master" ................ 11
750 Autosampler as "Master" ..............10
A
Accessories......................................... 54
Acoustic signal.................................... 25
Ambient temperature........................... 50
Analysis time .......................................30
Append program step......................... 31
Append Step......................................... 31
Appendix .............................................49
Arrows ................................................. 19
Audible beep ....................................... 25
Audible Key Feedback Selection ...........25
B
Baud rate........................................ 36,53
Buffered samples ................................42
C
Cable (6.2115.070).............................. 55
Cable (6.2128.100)............... 10,11,12,54
Cable (6.2134.000)......................... 12,55
Cable (6.2134.070).............................. 55
Capacity ..............................................49
Carryover............................................. 49
Caution.................................................. 7
Centering sleeve 2424
Figure ..............................................42
Certificate of conformity
and system validation...................... 58
Check .................................................... 9
Clamping ring 2222
Figure ..............................................42
CLOSURE DURATIONS......................... 24
COM.................................................... 23
Comment............................................... 7
Connection of 709 IC Pump........... 10,12
Connection screw 2121
Figure ..............................................42
Replace transfer needle ..................41
Connection to 762 with «IC Net».......... 12
Connection to IC system ..................... 10
Connection to injection valve............... 14
Connector plug (6.2140.010) .... 10,11,54
Connector plug (6.2140.020)10,11,12,54 Contact closure strip 99
Description ......................................51
Figure ................................................5
Insert connector plug ............ 10,11,12
Contact closure strip 1010
Contact closure times...................... 23
Description ......................................51
Figure ................................................5
Insert connector plug ................. 10,11
Contact closure time for "START"........ 24
Contact closure time for "T1"............... 24
Contact closure time for "T2"............... 24
Contact closure time for "T3"............... 24
Contact closure times ............... 23,51,52
Contact Closures.................................. 23
Control elements................................... 4
Control of external instruments ........... 23
Copy a method ................................... 32
Copy Method........................................ 32
Corrosion............................................. 42
Cursor keys ............................... 19,20,22
D
Data bits......................................... 37,53
Date/time settings ...............................25
Dead volume.................................... 9,43
Declaration of conformity .................... 57
Delete.................................................. 22
Delete a method.................................. 33
Delete Method ...................................... 33
Delete program step ........................... 32
Delete Step........................................... 32
Depth ..............................................24,50
Dimensions ......................................... 50
Displacement principle ......................... 2
Displacement volumes................ 3,24,27
Display 11
Description...................................... 19
Figure ................................................ 4
Ready for use display...................... 16
Display Method Use.............................. 33
Display of date and time ..................... 25
Display of programmed methods ....... 33
Dust cover (6.2742.010)...................... 54
E
Earthing............................................ 8,16
Edit Method.......................................... 28
Edit program step ............................... 29
Edit Step .............................................. 29
Electrical safety ..................................... 8
Electromagnetic compatibility............. 50
EMC .................................................... 50
Emitted interference ............................ 50
Enter key ............................................. 21
Enter Loop Size.................................... 24
Enter Method Number............ 28,32,33,34
Enter Rinse Vial.................................... 26
Enter Step Number ..........................29,31
Entry error messages.......................... 45
Entry of loop size................................. 24
Entry of needle depth.......................... 24
Error messages.............................. 19,45
EU Declaration of conformity ..............57
Event 1................................................. 24
Event 2................................................. 24
Event 3..................................................24
Event1 Time ..........................................30
Event2 Time ..........................................30
Event3 Time ..........................................30
Exit .......................................................19
External injection start..........................30
External start ........................................52
F
Faults ...................................................39
Ferrule 1616
Figure...............................................42
Replace transfer needle...................41
Filling of 2 sample loops......................14
Filter stopper
(6.2743.030).......24,25,27,29,40,44,55
FilterCaps..................... see Filter stopper
Filtration ..........................................39,42
Final Vial...............................................29
First sample vial ...................................29
Front.......................................................4
Function key.........................................21
Fundamentals of operation..................19
Fuse cassette 1515
Change fuses...................................15
Figure.................................................5
Fuse holder ..........................................15
Fuses ..............................................15,49
H
Handling of solvents ..............................8
Hazard ...................................................7
Height...................................................50
Holder 66
Figure.................................................4
Installation ........................................14
Holder 2020
Figure...............................................42
Holder 2323
Figure...............................................42
Holder stopper 77
Figure.................................................4
Installation ........................................14
Home position......................................23
Housing................................................50
I
Immunity to interference.......................50
Information on the
Instructions for Use............................6
Initial checkout .....................................17
Injection...........................................24,26
Injection Valve..................................25,45
Injection valve leak...............................44
Injection volume.....................................3
Injections ..............................................29
Inputs ...................................................51
750 Autosampler
59
5 Appendix
Insert program step............................. 31
Insert Step............................................ 31
Installation .............................................9
Installation problems ...........................17
Instructions for Use (8.750.1023)..... 6,54
Instrument description........................... 1
Instrument dialog................................. 19
Interfaces........................................49,51
Introduction............................................1
Irreproducibility....................................43
K
Key beep ..............................................25
Key for priority sample......................... 21
Key functions.......................................20
Keypad 22
Figure ................................................4
Technical data................................. 49
Keys
<CLEAR>....................................... 22
<down>.......................................... 22
<ENTER>.......................................21
<FUNCTION> ................................ 21
<left>.............................................. 22
<MANUAL INJECTION> ........... 21,26
<METHOD>.............................. 21,28
<PRIORITY>.............................. 21,35
<REM/LOC> ............................. 21,36
<right> ...........................................22
<RINSE>................................... 21,26
<RUN/STOP> ...........................21,34
<SYSTEM> ...............................21,23
<up> ..............................................22
L
Last sample vial................................... 29
Leaks ................................................ 8,43
Loading sample vials...........................39
Local ....................................................36
Location................................................. 9
Loop Size ........................................24,49
M
Main function keys............................... 20
Main screen.........................................19
Mains cable
Mains connection ............................16
Ordering designation....................... 54
Mains connection
Procedure........................................ 15
Safety notes.......................................8
Technical data................................. 49
Mains connection plug 1414
Figure ................................................5
Mains connection ............................16
Mains frequency.................................. 15
Mains switch 1313
Figure ................................................5
Switching the instrument on/off ....... 16
Mains voltage ...................................... 15
Maintenance...................................39,41
Malfunctioning injection valve..............45
Malfunctions ........................................ 43
Manual injection .............................21,26
Manual injection completed ................ 27
Manual injection running ..................... 27
<MANUAL INJECTION>.................... 26
Manual rinsing..................................... 26
Manual sample filtering ....................... 39
Membrane filter ................................... 39
Memory place...................................... 33
Menu ................................................... 19
Menu for priority sample...................... 35
<METHOD>....................................... 28
METHOD COMPLETED .........................34
METHOD MENU.................................... 28
Method procedure............................... 34
METHOD STOPPED.............................. 34
Method storage display....................... 33
Methods .............................................. 28
Missed injections................................. 44
Model plate 1212
Figure ................................................5
Mount seals......................................... 44
N
NC .......................................................23
Needle depth.................................. 24,27
Needle Depth........................................ 27
Needle holder 1717
Figure ..............................................42
Replace transfer needle ..................41
Needle position .....................................3
Needle settings ................................... 24
Needle Setup........................................ 24
Next program step .............................. 31
Next Step.............................................. 31
NO....................................................... 23
Non-reproducible injections ................ 43
Normal closed..................................... 23
Normal open........................................ 23
Normal operation................................. 36
Normal Rinse......................................... 3
Notations............................................... 7
Number of injections ................... 3,29,49
Numerical keys............................... 19,20
Numerical parameter values ...............19
Nut 1919
Figure ..............................................42
Replace transfer needle ..................41
O
Open-end spanner (6.2621.020)......... 54
Opening the 750 Autosampler ..............8
Operating information ......................... 39
Operating parameters......................... 40
Operation ............................................ 19
Operation interruption ......................... 52
Optional accessories........................... 55
Output "START" ................................... 23
Output "T1" ..................................... 23,30
Output "T2" ..................................... 23,30
Output "T3" ..................................... 23,30
Outputs................................................ 51
P
Packaging ............................................. 9
Parameter............................................ 19
Parity .............................................. 36,53
Park Needle.......................................... 23
Particulate matter ................................ 39
PEEK compression fitting 1818
Figure.............................................. 42
Installation ....................................... 14
Ordering designation ...................... 54
Pictograms............................................ 7
Plugged tubing.................................... 43
Plugging............................... 39,42,43,44
Poorly swaged fittings......................... 43
Position of rinsing solution .................. 26
Position of sample vial ........................ 26
Power consumption ............................ 49
Precautionary rules................................ 8
Precipitation ........................................ 42
Pressure .............................................. 25
Pressure for needle lowering............... 25
Previous program step........................ 31
Previous Step....................................... 31
<PRIORITY> ...................................... 35
PRIORITY SAMPLE.............................. 35
Priority sample..................................... 35
Program step menu ............................ 28
Program version.................................. 25
Programmed method.......................... 33
PROGRAMMED METHODS ................... 33
Programs.............................see Methods
Protection class................................... 16
Protective earth ................................... 16
PTFE capillary tubing
...........................see Transfer tubing 88
Q
Quick Rinse................................. 3,30,31
R
Rear....................................................... 5
<REM/LOC>...................................... 36
Remedying malfunctions..................... 43
Remote control............................... 36,48
Remote control commands................. 38
Remote control error codes ................ 48
Remote control mode.......................... 37
Remote-controlled operation............... 36
Reset ................................................... 22
Retention time ..................................... 40
Return to basic condition .................... 19
<RINSE>............................................ 26
Rinse process ....................................... 3
Rinse Type ........................................... 30
Rinse vials ............................................. 3
Rinsing ..................................... 2,3,30,31
Rinsing vial.......................................... 30
RS-232 ................................................. 36
60
750 Autosampler
5.6 Index
RS232 interface 1111
Connection to 762........................... 12
Description ......................................53
Figure ................................................5
Remote control ................................ 36
Run Injection ........................................27
Run Method.......................................... 32
Run Time.............................................. 30
<RUN/STOP> ....................................34
Run/Stop key....................................... 21
Running a method............................... 32
S
Safety notes...................................... 8,50
Safety specifications ........................... 50
Sample carryover ..................................2
Sample filtering.................................... 39
Sample injection.................................... 2
Sample loop .......................................... 3
Sample preparation........................ 39,42
Sample rack 33
Easy access .................................... 23
Figure ................................................4
Ordering designation....................... 54
Position of rinsing solution............... 26
Sample series...................................... 29
Sample transfer ..................................... 2
Sample Vial ..........................................26
Sample vial 44
Figure ................................................4
Ordering designation....................... 54
Sample vial position ............................26
Sampling ............................................. 49
Seals.................................................... 43
SELECT A FUNCTION........................... 19
Select Baud Rate ..................................36
Select Data Bits.................................... 37
Select method ...................... 28,32,33,34
Select Parity......................................... 36
Select program step....................... 29,31
Select Stop Bits.................................... 37
Servicing.............................................. 41
Set Date ............................................... 25
Set Time............................................... 25
Setting up the instrument ...................... 9
Shipping position ................................ 22
Skipped vials....................................... 44
Solids .................................................. 42
Source method.................................... 32
Standard chromatogram..................... 17
Standard equipment ........................... 54
Start Vial .............................................. 29
Static charges ....................................... 8
Status................................................... 25
Status display...................................... 25
Status display for method ...................34
Status display for priority sample........ 35
Steel capillary...................................... 44
Stop bit................................................ 53
Stop bits.............................................. 37
Stop signal ..........................................52
Stopper
Filter stopper (6.2743.030).............. 40
Function .......................................... 39
Stopper (6.2743.010) .......................... 55
Stopper (6.2743.020) .......................... 55
Submerged waste tube....................... 44
Switching the instrument on/off........... 16
<SYSTEM>........................................ 23
System error messages ...................... 47
System parameters............................. 21
System settings................................... 23
SYSTEM SETTINGS.............................. 23
T
Target method......................................32
Technical data......................................49
Theory of operation................................2
Time for event T1 .................................30
Time for event T2 .................................30
Time for event T3 .................................30
Time/Date..............................................25
Title.......................................................19
Transfer needle 55
Connect transfer tubing ...................14
Figure............................................4,42
Home position..................................23
Ordering designation .......................55
Replacement....................................41
Theory of operation............................2
Transfer needle replacement ...............41
Transfer tubing 88
Figure.................................................4
Installation ........................................14
Ordering designation .......................54
Plugging...........................................43
Theory of operation............................2
Transport..............................................50
Transport damage ..........................17,56
Tubing connection ...............................14
V
Valve control.........................................51
Vial .......................................................39
W
Warning..................................................7
Warranty...............................................56
Waste container ...................................14
Weight..................................................50
Width....................................................50
750 Autosampler
61
5 Appendix
62
750 Autosampler
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