Metrohm 748DH User Manual

CH-9101 Herisau/Switzerland Phone +41 71 353 85 85 Fax +41 71 353 89 01 EMail sales@metrohm.ch Internet http://www.metrohm.ch
748 DH Sample Changer
Instructions for Use
8.748.1003
Contents
Contents
1 Introduction..............................................................................................................2
1.1 Overview....................................................................................................................... 2
1.2 Sample arm positions .................................................................................................. 4
1.2.1 Positions in the XY-direction ................................................................................. 4
1.2.2 Positions in the Z-direction.................................................................................... 4
2 Sample changer start-up.........................................................................................5
2.1 Mains voltage, mains connection................................................................................ 5
2.2 Sample Changer setup................................................................................................ 6
2.2.1 Setting up the basic instrument ............................................................................ 6
2.2.2 Installation of rinsing accessories......................................................................... 7
2.3 Equipping the titration head......................................................................................... 8
2.4 Sample racks................................................................................................................ 9
2.5 Sample Changer start up............................................................................................. 9
2.6 Adjusting Sample Changer.......................................................................................... 9
3 Operation via RS232 Interface ..............................................................................11
3.1 General rules .............................................................................................................. 11
3.1.1 Tree of commands .............................................................................................. 11
3.1.2 Triggers................................................................................................................ 11
3.2 Remote control commands ....................................................................................... 12
3.2.1 Overview .............................................................................................................. 12
3.2.2 Description of the remote control commands.................................................... 13
3.3 Properties of the RS 232 Interface............................................................................. 16
4 Troubleshooting, remedying faults ......................................................................17
4.1 Troubleshooting ......................................................................................................... 17
4.2 TiNet error messages................................................................................................. 18
4.3 Readjust Sample Changer......................................................................................... 19
5 Appendix.................................................................................................................20
5.1 Technical specifications............................................................................................. 20
5.2 Sample Changer methods......................................................................................... 21
5.3 Pin assignment of I/O sockets "Auxiliary" .................................................................. 22
5.4 Warranty and certificates............................................................................................ 23
5.4.1 Warranty............................................................................................................... 23
5.4.2 Certificate of Conformity and System Validation................................................ 24
5.5 Scope of delivery, accessories .................................................................................. 26
Index ..........................................................................................................................29
748 DH Sample Changer
1 Introduction
1.1 Overview
Instrument front panel:
1
2
3
1.1 Overview
4
5
6
Instrument rear panel:
8
9
10
7
748 DH Sample Changer
11 13 14
12
15
16
1
1.1 Overview
Instrument front panel:
1 6.2053.010 cable/tubing clamps
2 Control cable
assembly see page 6.
3 Cable/tubing holder
4 Sample arm
5 Splash protection
6 Sample rack
for 48 x 250 mL beakers or for 136 x 75 mL beakers
7 Connection for waste tubing
2
748 DH Sample Changer
Instrument rear panel:
8 Holder for control cable
9 Sockets for control cable
10 Mains switch
11 Connection for mains cable
Mains voltage adjustment: see page 5. In networks where the mains voltage is subject to strong HF­interference the Sample Changer should be operated with an additional mains filter, e.g. Metrohm 615 mains filter.
12 Remote sockets for I/O lines
The beaker detector is plugged into remote socket 1. Remote sockets 2 and 3 can be used for connecting external instru­ments. The lines can be activated from TiNet (see TiNet Instructions for Use).
1.1 Overview
13 RS232 interface
for connecting a computer
14 Stirrer connection and setting the stirrer speed
Rod stirrer 722
Supply voltage: 10 VDC (I 200 mA)
15 Voltage adjustment for pump
see page 5
16 Connection for rinsing tubing
with 6.1808.050 tubing nozzle
748 DH Sample Changer
3
1.2 Overview
Y-
1.2 Sample arm positions
The sample arm is moved in both the XY-direction (rack positions) as well as in the Z-direction.
1.2.1 Positions in the XY-direction
Left-hand rack Right-hand rack
1 Wash Soak Home
X-direction
direc­tion
The sample arm is moved so that it only moves above samples which have already been titrated (i.e. positions which have already been vis­ited).
1.2.2 Positions in the Z-direction
The positions in the Z-direction are set in the TiNet configuration. They are given in mm: measurements are made from the tower; the zero point is 15 mm below the upper edge. The positions in the Z-direction depend on both the type of rack used and on the sample head fittings.
Working position
Position during titration/measurement. The beaker detector should stand on the beaker rim. Take care that electrodes, stirrer and buret tips are sufficiently im­mersed.
Rotation position, movement position
Position during the movement of the sample arm in the XY-direction. Take care that electrodes, stirrer and buret tips are raised higher than the beaker rims.
Rinsing position
Position during rinsing in the wash beaker. Take care that electrodes, stirrer and buret tips are well located in the rinsing spray of the wash beaker.
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748 DH Sample Changer
2.1 Mains voltage, mains connection
2 Sample changer start-up
2.1 Mains voltage, mains connection
Check that the voltage set on the instrument corresponds to your mains voltage. If this is not the case then the mains voltage must be altered:
1. Remove the mains cable.
2. Carefully open the compartment above the mains cable with a screwdriver.
3. Remove the voltage selection drum.
4. If necessary change the fuse: remove the parts marked with "" and insert the fuses for the corresponding volt­age which are given on the rear panel of the instrument.
5. Rotate the voltage selection drum so that the correct voltage appears at the front (when the compartment is closed this voltage will appear in the window).
6. Close the compartment again.
Set mains voltage for pump
1. Screw off the cover for the pump voltage setting (fold­out page, position 15).
2. Adjust the tumbler switch so that your approximate mains voltage appears:
220...240 V: switch display 230 V
100...120 V: switch display 115 V
3. Change the fuse if necessary.
4. Screw on the cover again so that the marking with the set voltage is on the outside.
The mains cable supplied with the instrument is a 3-core cable fitted with a plug with an earthing pin. If a different plug must be used then the yellow/green lead must be connected to the protective earth. Any break in the earthing inside or outside the instrument can turn it into a hazard.
When the instrument is opened or if parts of it are removed then certain components may be live if the instrument is still connected to the mains. This means that the mains cable must always be unplugged when certain adjustments are made or when parts are replaced.
748 DH Sample Changer
The cable should only be plugged in and unplugged when the instrument is switched off.
5
2.2 Sample Changer setup
2.2 Sample Changer setup
2.2.1 Setting up the basic instrument
Attaching the control cable:
Fastening the titration head, sample arm from below:
Important: Do not lift the sample changer by the sample arm. Check the delivery immediately on receipt for complete­ness and transport damage.
Setup
1. Attach control cable to sample arm: insert the white sleeve with the washer in the cable holder and screw the holding ring tight (with 1.5 mm Allen key). Insert cable and secure with clip.
2. Attach and insert the control cable on the rear panel of the sample changer in the same way.
3. Clip 6.2053.010 cable clamps onto the control cable.
4. Remove splash protection: screw off the 2 side­mounted Phillips screws and carefully pull off plastic panel.
5. Screw the titration head into the titration head holder of the sample arm from below (3 mm Allen key)
6. Lead the beaker detector cable through the cable holder and through the cable clamps to the rear panel of the sample changer.
7. Connect the beaker detector cable to remote socket "Auxiliary 1".
8. Reattach splash protection: set place plastic part in position and screw on again.
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748 DH Sample Changer
2.2.2 Installation of rinsing accessories
1. Screw 6.1808.050 tubing nozzle for the rinsing tubing onto the rear panel of the Sample Changer (fold-out page, Position 16).
2. Attach the rinsing tubing (thin 6.1801.120 PVC tubing) to the tubing nozzle. Use tubing clamps to attach tubing firmly.
3. Pull the nut of the small opening of the canister over the rinsing tubing.
4. Push the other end of the rinsing tubing onto
6.1828.000 connection nipple and screw it tight.
5. Push 6.1812.010 PTFE tubing onto the other end of the connection nipple (heat up tubing end, hold tub­ing firmly with abrasive paper) and screw it tight.
6. Screw rinsing tubing onto the rinsing canister and fill the rinsing canister with rinsing solution (water).
7. Push 6.1801.130 PVC tubing onto the right-hand side of the Sample Changer (fold-out page, Position 7).
8. Attach other end of tubing to 6.1828.010 tubing noz­zle.
9. Screw tubing nozzle onto the waste canister.
2.2 Sample Changer setup
Important
The waste tubing must not sag.
Do not seal the canister hermetically (pressure com-
pensation, backwater in the wash beaker!).
Regularly check the filling levels of the rinsing and waste canisters!
The rinsing device is only suitable for use with aque­ous solutions. If you have to rinse with organic solvents then you can clean the inserts by "immersion in a rinsing beaker".
748 DH Sample Changer
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2.3 Equipping the titration head
titration head:
2.3 Equipping the titration head
6.1463.000 Macro titration head:
Beaker detector
M10 screw threads for buret tips
Stirrer
6.1463.010 Micro
Beaker detector
Stirrer
2.722.0020 Rod stirrer
1. Insert stirrer in titration head.
2. Lead stirrer cable through cable holder and through the cable clamps to the rear panel of the Sample Changer.
3. Connect cable to stirrer socket "Mixer".
4. Push 6.1909.020 stirrer propeller onto the stirrer from below.
5. The stirrer speed can be set with the rotary switch on the rear panel of the Sample Changer.
Electrodes (see also page 27
6.1463.000 macro titration head: electrodes with SGJ 14/15
6.1463.010 micro titration head: micro electrodes, 6 mm di-
ameter.
1. Insert electrode into titration head.
2. Screw electrode cable (at least 2 m long) onto electrode plug head and lead it through the cable holder and the cable clamps to the rear panel of the Sample Changer.
3. Plug electrode cable into Titrator.
Buret tips
1. Insert buret tips into titration head and screw tight with M10 screw threads.
2. Screw 6.1805.XXX tubing connection onto the buret tips.
3. Lead tubing through the tubing holder and the tubing clamps to the rear panel of the Sample Changer.
4. Connect the other end of the tubing to the dosing unit outlet. Use 6.1808.000 connection piece for connecting to the dosing tubing if necessary.
Important
The cable and tubing should be led between the ca­ble/tubing holder and the cable/tubing clamps in a curve so
Built-in buret tips
M10 screw threads for electrodes or further buret tips
that they are not subjected to stress when the titration head is lowered! Check length of cables and tubings as follows:
Open Sample Changer window in the titration part of Ti­Net.
Press button <Ctrl>.
Move to "Home" position and lower the sample arm to
working position.
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748 DH Sample Changer
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