MACK MP7, MP8, MP10 Service Manual

Mack

WARRANTY
HANDBOOK

E M I S S I O N

CONTROL SYSTEMS

FOR MACK CLASS 8

DIESEL ENGINES

(MP7, MP8, and MP10)

EMISSION CONTROL SYSTEMS

WARRANTY HANDBOOK

®

WARRANTY
HANDBOOK

E M I S S I O N

CONTROL SYSTEMS

FOR MACK CLASS 8

DIESEL ENGINES

(MP7, MP8, and MP10)

21394656

© Mack Trucks, Inc. 2010
Printed in U.S.A.

21394656

21394656

April 2010

Contents

EmissionControlSystems.........................................................................1

EmissionControlSystems........................................................................1

WarningLabelInformation.......................................................................2

VEHICLEDAT A...................................................................................4

EMISSIONSCONTROLCOMPLIANCE....................................................9

ENGINEGASEOUSEMISSIONCONTROLSYSTEMS................................12

EmissionsControlSystemWarranty...........................................................13

CaliforniaEmissionControlSystemsWarranty..............................................17

EmissionControlSystems1

EmissionControlSystems

DONOTRemovethismanualfromthevehicle.Itcontainsimportantoperational
andsafetyinformationthatisneededbyalldriversandownersofthisvehicle.

ThishandbookaccompanieseachnewMACKvehicle.Itspurposeistoprovidethe
operatorwithareadyreferenceforvariousUnitedStatesFederal,CanadaFederal,and
CaliforniaStateregulationswhichgovernengineemissions.ItalsoprovidesW arranty
informationfortheMACKenginesandtheaccompanyingemissionssystems.

InformationinthishandbookhasbeenapprovedbytheU.S.EnvironmentalProtection
AgencyandtheCaliforniaAirResourcesBoardforthecurrentmodelyear,butis
subjecttotheeffectofchangesinapplicableregulationsandvehiclecontent.

ThismanualcoversMACKdieselenginesonly.

TheNationalHighwayTrafcSafetyAdministration(NHTSA)andMACKTRUCKS
INC.shouldbeinformedimmediatelyifyoubelievethatthevehiclehasadefect
thatcouldcauseacrash,injuryordeath.

ContactNHTSAbycallingtheAutoSafetyHotlineat1(888)327-4236,bywritingto
NHTSA,U.S.DepartmentofTransportation,Washington,DC20590,byTTYat1
[phone],orvisittheirwebsiteatwww.nhtsa.dot.gov.

MACKTRUCKSINC.,adivisionofVOL VOGroupNorthAmerica,LLC

Greensboro,NCUSA

Ordernumber:PV776-21394656

2010MACKTRUCKSINC.,Greensboro,NCUSA

Allrightsreserved.Nopartofthispublicationmaybereproduced,storedin
retrievalsystem,ortransmittedinanyformsbyanymeans,electronic,mechanical,
photocopying,recordingorotherwise,withoutthepriorwrittenpermissionofMACK
TRUCKSINC.

2EmissionControlSystems

WarningLabelInformation

IMPORTANT:Beforedrivingthisvehicle,becertainthatyouhavereadandthat
youfullyunderstandeachandeverystepofthedrivingandhandlinginformation
inthisOperatorsManual.Becertainthatyoufullyunderstandandfollowall
safetywarnings.Itisextremelyimportantthatthisinformationisreadand
understoodbeforethevehicleisoperated.

ITISIMPORTANTTHA TTHEFOLLOWINGINFORMATIONCONCERNING
LABELSBEREAD,UNDERSTOODANDALW AYSFOLLOWED.

Thefollowingtypesoflabelsareusedthroughoutthismanual:

Note:Anotedenesanoperatingprocedure,practice,condition,etc.,whichis
essentialtoproperoperationofthevehicle.

DANGER

Adangerlabeldirectstheoperatorsattentiontounsafepracticeswhichcouldresult
inseriouspersonalinjuryordeath.Thedangerlabelisinwhitetypeonablack
backgroundwithablackborder.

WARNING

Awarninglabeldirectstheoperatorsattentiontounsafepracticeswhichcould
resultinpersonalinjuryorseveredamagetothevehicle.Thewarninglabelisin

blacktypeonagraybackgroundwithablackborder.

CAUTION

Acautionlabeldirectstheoperatorsattentiontounsafepracticeswherepersonal
injuryisnotlikelybutpropertydamagecouldoccur.Thecautionlabelisinblack
typeonawhitebackgroundwithablackborder.

CALIFORNIAPROPOSITION65WARNING

DieselengineexhaustandsomeofitsconstituentsareknowntotheStateofCalifornia
tocausecancer,birthdefectsandotherreproductiveharm.

EmissionControlSystems3

CALIFORNIAPROPOSITION65WARNING

Batteryposts,terminalsandotherrelatedaccessoriescontainleadandlead
compounds,chemicalknowntotheStateofCaliforniatocausecancerandother
reproductiveharm.
BatteriesalsocontainotherchemicalsknowntotheStateofCaliforniatocausecancer.

Washhandsafterhandling.

WarningandAdvisoryLabels

Advisory,Danger,WarningandCautionlabelsareplacedinvariouslocationsof
thevehicletoalertdriversandservicetechniciansaboutsituationsthatmaylead
topersonalinjuryorequipmentdamage.Intheeventthatalabelisdamagedor
missingthelabelmustbereplaced.ContactyourauthorizedMACKTruckdealer
forassistanceregardingWarningandAdvisorylabels.

4EmissionControlSystems

VEHICLEDA TA

Locatethefollowingserialnumbersandwritethemintheboxesprovided
nexttoeachillustration.

VINLocations

TheV ehicleIdenticationNumber(VIN)isdisplayedintwolocations(aframerail
stampingandalabel).The17-digitVINmustbeidenticalinbothlocations.

TheVINframestampingislocatedonthebottomrightframerailangeandthetop
leftrailange.NotethattheVINlocationmayvaryifre-stampingoftheframe
becomesnecessary.

C0028939

C0028940

TheVINlabelislocatedontheinsidedoorframebelowthedriverseat.

C0028941

EmissionControlSystems5

EngineIdentication

OntheMACKMPengines,theengineserialnumberisstampedontheleft
sideoftheengineblock,belowtheinletmanifold.

C0028943