E L E C T R O N I C
®
V-MAC IV
VEHICLE MANAGEMENT
AND CONTROL WITH CO-PILOT® DISPLAY
<![endif]>® ® IV MAC-V Mack
E L E C T R O N I C
®
V-MAC IV
VEHICLE MANAGEMENT
AND CONTROL WITH CO-PILOT® DISPLAY
21968603 © Mack Trucks, 2013
<![endif]>21968603
21968603 January 2013
Foreword
This manual contains information concerning the operation and function of the Electronic Vehicle Management and Control (V-MAC) IV Vehicle Management and Control with Co-Pilot Display. The information in this manual applies to vehicles built January 2013 and later. Please keep this manual in the vehicle at all times.
Note: Illustrations in this manual are used for reference only and may differ slightly from the actual vehicle. However, key components addressed in this document are represented as accurately as possible.
Mack Trucks
Wacol, QLD, Australia
Order number: PV776-21968603
©2013 Mack Trucks Wacol, QLD, Australia
All rights reserved. No part of this publication may be reproduced, stored in retrieval system, or transmitted in any forms by any means, electronic, mechanical, photocopying, recording or otherwise, without the prior written permission of Mack Trucks.
Contents |
|
Introduction.............................................................................................................................. |
1 |
SAFETY INFORMATION.................................................................................................... |
2 |
Service Procedures and Tool Usage................................................................................... |
3 |
V-MAC Co-Pilot Operator's Manual..................................................................................... |
7 |
SYSTEM OVERVIEW.......................................................................................................... |
7 |
System Summary ............................................................................................................... |
7 |
SYSTEM COMPONENTS.................................................................................................... |
9 |
Vehicle Electronic Control Unit (VECU) .......................................................................... |
9 |
Engine Control Module (ECM) ......................................................................................... |
11 |
INDICATORS, LIGHTS AND DASHBOARD SWITCHES............................................... |
15 |
Cab and Dashboard Switches............................................................................................. |
15 |
Electronic Malfunction Indicator....................................................................................... |
16 |
High Exhaust System Temperature (HEST) Indicator....................................................... |
17 |
Shutdown Warning Indicator ............................................................................................. |
18 |
Engine Derate (For Mack Engines Only) .......................................................................... |
19 |
Aftertreatment DPF Smart Switch (If Equipped) .............................................................. |
21 |
EXHAUST AFTERTREATMENT SYSTEM....................................................................... |
23 |
Aftertreatment DPF Regeneration, Cummins ISX ............................................................ |
23 |
Aftertreatment DPF Passive Regeneration, Cummins ISX ............................................... |
24 |
Aftertreatment DPF Parked Regeneration, Cummins ISX ................................................ |
25 |
Aftertreatment DPF Inhibit/Stop Regeneration ................................................................. |
26 |
Aftertreatment DPF Regeneration and PTO Operation (Cummins ISX) .............................. |
32 |
STARTING THE VEHICLE ................................................................................................. |
32 |
CRUISE AND ENGINE SPEED CONTROL....................................................................... |
33 |
Cruise Control.................................................................................................................... |
33 |
Engine Speed Control ........................................................................................................ |
38 |
Engine Brake...................................................................................................................... |
41 |
ACCESSORY RELAY CONTROL ...................................................................................... |
41 |
PROGRAMMABLE FEATURES......................................................................................... |
42 |
Cruise 'N Brake Engagement Delay .................................................................................. |
44 |
Engine High Idle Speed if Stopped.................................................................................... |
44 |
Engine High Idle Speed in Upper Gears............................................................................ |
44 |
Low Idle Adjustment ......................................................................................................... |
44 |
Smart Idle Elevated Idle RPM Time.................................................................................. |
46 |
Idle Shutdown.................................................................................................................... |
46 |
Speed Sensor Tamper Detection ........................................................................................ |
47 |
ELECTRICAL ACCESSORY CONNECTION POINTS..................................................... |
48 |
Battery Post (BATT) .......................................................................................................... |
48 |
Ignition Post (IGN) ............................................................................................................ |
48 |
Ground Post (GND)........................................................................................................... |
48 |
RPM Output....................................................................................................................... |
48 |
Km/h Output ...................................................................................................................... |
49 |
SAE/ATA J-1708 Posts (Series Link A and B).................................................................. |
49 |
CB Radio Power Jack (CB Radio +) (Located on Dashboard).......................................... |
49 |
CB Radio Ground Jack (CB Radio −) (Located on Dashboard)........................................ |
49 |
INSTRUMENT CLUSTER DISPLAY ................................................................................. |
50 |
Dash Cluster Set-Up Programming ................................................................................... |
50 |
Instrument Cluster Components ........................................................................................ |
51 |
Driver Information Display................................................................................................ |
53 |
Diagnostic Trouble Codes (DTCs) ........................................................................................ |
54 |
Electronic Dash Display .................................................................................................... |
54 |
CO-PILOT® DISPLAY......................................................................................................... |
58 |
Introduction and Purpose................................................................................................... |
58 |
CO-PILOT SYSTEM OVERVIEW ...................................................................................... |
59 |
Set-Up Programming ......................................................................................................... |
59 |
CO-PILOT® OPERATIONS................................................................................................. |
63 |
Using the Co-Pilot® .......................................................................................................... |
63 |
CO-PILOT SYSTEM OVERVIEW ...................................................................................... |
64 |
ESC Button ........................................................................................................................ |
64 |
Enter ( ) Button ............................................................................................................... |
64 |
Up & Down Buttons .......................................................................................................... |
64 |
CO-PILOT® LAYOUT ......................................................................................................... |
65 |
Screen Types ...................................................................................................................... |
65 |
Driver's ID Screens ............................................................................................................ |
66 |
Change Driver ID............................................................................................................... |
70 |
CO-PILOT® START UP SCREENS .................................................................................... |
72 |
MACK Logo Intro ............................................................................................................. |
72 |
Current Conditions............................................................................................................. |
73 |
CO-PILOT® MENU SCREENS........................................................................................... |
74 |
Main Menu — Stationary Vehicle ..................................................................................... |
74 |
Main Menu — Moving Vehicle......................................................................................... |
75 |
CO-PILOT® ANYTIME SCREENS .................................................................................... |
77 |
Fuel Economy.................................................................................................................... |
77 |
Trip Information................................................................................................................. |
78 |
Gauges................................................................................................................................ |
80 |
Black Panel ........................................................................................................................ |
81 |
CO-PILOT® STATIONARY SCREENS.............................................................................. |
82 |
Diagnostics......................................................................................................................... |
83 |
Maintenance....................................................................................................................... |
84 |
DEL Messages ................................................................................................................... |
85 |
Set Up................................................................................................................................. |
86 |
CO-PILOT® INTERRUPT SCREENS................................................................................. |
87 |
Idle Shutdown Warning ..................................................................................................... |
87 |
Driver Overspeed Warning (if Available).......................................................................... |
87 |
Warning Severe Engine Overspeed.................................................................................... |
88 |
Engine Brake Overspeed Warning..................................................................................... |
89 |
Severe Engine & Engine Brake Overspeed Warning......................................................... |
90 |
Maintenance Reminder (for Future Support)..................................................................... |
90 |
Low Voltage Disconnect Active ........................................................................................ |
91 |
Inter Wheel Lock ............................................................................................................... |
91 |
Smart Idle Active............................................................................................................... |
92 |
Starter Inhibit ..................................................................................................................... |
92 |
Driver Trip Reset ............................................................................................................... |
93 |
Trip Advanced.................................................................................................................... |
94 |
Idle Cooldown Activated................................................................................................... |
94 |
Introduction 1
WARNING
The information in this manual is not all inclusive and cannot take into account all unique situations. Note that some illustrations are typical and may not reflect the exact arrangement of every component installed on a specific chassis.
The information, specifications, and illustrations in this publication are based on information that was current at the time of publications part of this publication may be reproduced, stored in a retrieval system, or be transmitted in any form by any means including (but not limited to) electronic, mechanical, photocopying, recording, or otherwise without prior written permission of MACK Trucks.
2 Introduction
SAFETY INFORMATION
IMPORTANT: Before driving this vehicle, be certain that you have read and that you fully understand each and every step of the driving and handling information in this manual. Be certain that you fully understand and follow all safety warnings.
IT IS IMPORTANT THAT THE FOLLOWING INFORMATION BE READ, UNDERSTOOD AND ALWAYS FOLLOWED.
Cautionary signal words (Danger-Warning-Caution) may appear in various locations throughout this manual. Information accented by one of these signal words must be observed to minimize the risk of personal injury to service personnel, or the possibility of improper service methods which may damage the vehicle or cause it to be unsafe.
Notes are used to emphasize areas of procedural importance and provide suggestions for ease of repair. The following definitions indicate the use of these advisory labels as they appear throughout the manual:
DANGER
Danger indicates an unsafe practice that could result in serious personal injury or death. A danger advisory banner is in white type on a black background with a black border.
WARNING
Warning indicates an unsafe practice that could result in personal injury. A warning advisory banner is in black type on a gray background with a black border.
CAUTION
Caution indicates an unsafe practice that could result in damage to the product. A caution advisory is in black type on a white background with a black border.
Note: Note indicates a procedure, practice, or condition that must be followed in order for the vehicle or component to function in the manner intended.
Introduction 3
Service Procedures and Tool Usage
Anyone using a service procedure or tool not recommended in this manual must first satisfy himself thoroughly that neither his safety nor vehicle safety will be jeopardized by the service method he selects. Individuals deviating in any manner from the instructions provided assume all risks of consequential personal injury or damage to equipment involved.
Also note that particular service procedures may require the use of a special tool(s) designed for a specific purpose. These special tools must be used in the manner described, whenever specified in the instructions.
4 Introduction
DANGER
Before starting a vehicle, always be seated in the driver's seat, place the transmission in neutral, apply the parking brakes,
and push in the clutch pedal. Failure to follow these instructions could produce unexpected vehicle movement, which can result in serious personal injury or death.
DANGER
Before working on a vehicle, place the transmission in neutral, set the parking brakes, and block the wheels. Failure to follow these instructions could produce unexpected vehicle movement, which can result in serious personal injury or death.
DANGER
Engine-driven components such as Power Take-Off (PTO) units, fans and fan belts, driveshafts and other related rotating assemblies, can be very dangerous. Do not work on or service engine-driven components unless the engine is shut down. Always keep body parts and loose clothing out of range of these powerful components to prevent serious personal injury. Be aware of PTO engagement or nonengagement status. Always disengage the PTO when not in use.
DANGER
Do not work under a vehicle that is supported only by a hydraulic jack. The hydraulic jack could fail suddenly and unexpectedly, resulting in severe personal injury or death. Always use jackstands of adequate capacity to support the weight of the vehicle.
WARNING
When working on a vehicle by using wireless communication units, it is not always apparent to others that work is in progress on the vehicle. Certain activities, such as activation of certain
vehicle components or systems, can cause injury to persons close to the vehicle who are unaware of the ongoing activities.
Always keep a connected vehicle under close observation when using wireless communication units and inform other persons in the vicinity of the vehicle about the ongoing activities.
WARNING
The temperature of the exhaust system components during the regeneration process can exceed 500°C (1000°F). Various factors (including ambient air temperature (AAT) and duration of the regeneration process) determine when these components will return to normal operating temperature after regeneration has completed. Be extremely careful around these hot components. Contact with these components can result in serious personal injury.
CAUTION
Before towing the vehicle, place the transmission in neutral and lift the rear wheels off the ground, or disconnect the driveline to avoid damage to the transmission during towing.
Introduction 5
CAUTION
When regeneration occurs, the temperature of the exhaust will be elevated. DO NOT park the vehicle with the exhaust outlet under low hanging overhead flammable objects such as trees, awnings, etc., that could be damaged by elevated exhaust temperatures. DO NOT attempt to regenerate inside a garage or enclosed area if the tail pipe is attached to an exhaust ventilation system as the hose material may not be rated for the high temperature.
CAUTION
Failure to perform a regeneration in a timely manner may result in engine derate, clogged Aftertreatment Diesel Particulate Filter (DPF) or damage to the filter.
CAUTION
When the inhibit position is pressed, the DPF switch will remain in a locked position. It is important, therefore, to immediately set the switch back to the
neutral position when safe to do so. Failure to set the switch back to the neutral position may result in an engine derate, clogged or damaged DPF.
REMEMBER,
SAFETY . . . IS NO ACCIDENT!
6 Introduction
Every possible occurrence that may involve a potential hazard cannot be anticipated. Accidents can be avoided by recognizing potentially hazardous situations and taking necessary precautions. Performing service procedures correctly is critical to technician safety and safe, reliable vehicle operation.
The following list of general shop safety practices can help technicians avoid potentially hazardous situations and reduce the risk of personal injury. DO NOT perform any services, maintenance procedures or lubrications until this manual has been read and understood.
•Perform all service work on a flat, level surface. Block wheels to prevent vehicle from rolling.
•DO NOT wear loosefitting or torn clothing. Remove any jewelry before servicing vehicle.
•ALWAYS wear safety glasses and protective shoes. Avoid injury by being aware of sharp corners and jagged edges.
•Use hoists or jacks to lift or move heavy objects.
•NEVER run engine indoors unless exhaust fumes are adequately vented to the outside.
•Be aware of hot surfaces. Allow engine to cool sufficiently before performing any service or tests in the vicinity of the engine.
•Keep work area clean and orderly. Clean up any spilled oil, grease, fuel, hydraulic fluid, etc.
•Only use tools that are in good condition, and always use accurately calibrated torque wrenches to tighten all fasteners to specified torques. In instances where procedures require the use of special tools which are designed for a specific purpose, use only in the manner described in the instructions.
•Do not store natural gas powered vehicles indoors for an extended period of time (overnight) without first removing the fuel.
•Never smoke around a natural gas powered vehicle.
V-MAC Co-Pilot Operator's Manual 7
SYSTEM OVERVIEW
System Summary
The Vehicle Management and Control (V-MAC) IV System is an electronic engine control system consisting of the following major components:
•Engine Control Module (ECM)
•Instrument Cluster
•Vehicle Electronic Control Unit (VECU)
To enable Vehicle Management and Control (V-MAC) IV to perform its engine management and control functions, the following sensors (if available and fitted) provide information
to the system.
•Air Brake Application Sensor
•Air Suspension Sensor
•AirHumidity Sensor
•Ambient Air Temperature (AAT) Sensor
•Intake Manifold Pressure (IMP) Sensor
•Intake Manifold Air Temperature Sensor
•Camshaft Position (CMP) Sensor
•Engine Coolant Level (ECL) Sensor
•Engine Coolant Temperature (ECT) Sensor
•Crankshaft Position (CKP) Sensor
•Crankcase Pressure (CCP) Sensor
•Engine Exhaust Gas Recirculation (EGR) Differential Pressure Sensor
•Front Drive Axle Temperature Sensor
•Fuel Pressure Sensor
•Engine Oil Level (EOL) Sensor
•Engine Oil Temperature (EOT) Sensor
•Engine Oil Pressure (EOP)
•Primary and Secondary Air Pressure Sensor
•Rear Drive Axle Temperature Sensor
•Accelerator Pedal Position (APP) Sensor
•Transmission Oil Temperature Sensor
•Engine Turbocharger Speed Sensor
•Vehicle Speed (Road Speed) Sensor
•Water in Fuel Filter Sensor
8 V-MAC Co-Pilot Operator's Manual
The following switches and functions are also monitored to provide information related to driver actions.
•A/C Pressure Switch (Optional)
•Clutch Pedal Position (CPP) Switch
•Engine Brake Low and High Switch (Optional)
•Ignition key
•Power Takeoff (PTO) Switches (Optional)
•Service Brake and Parking Brake Switches
•Set/Resume Switch
•Speed Control On/Off Switch
•Starter Engaged Switch Input (Optional)
•Torque Limiting Switch (Optional)
This manual provides a complete description of the system components, their functions and locations on the vehicle.
V-MAC Co-Pilot Operator's Manual 9
SYSTEM COMPONENTS
Vehicle Electronic Control Unit (VECU)
The VECU is mounted underneath panel D as shown in the graphic's below.
The VECU is an electronic control module which provides a wide variety of functions including:
•Cruise Control
•Diagnostic Trouble Code (DTC) Logging
•Differential Locking
•Idle Shutdown
•Maintenance Information
•Road Speed Limiting
•Speed Control
W3060890
VECU Location
10 V-MAC Co-Pilot Operator's Manual
W3060892
VECU
V-MAC Co-Pilot Operator's Manual 11
Engine Control Module (ECM)
The ECM is an electronic control unit (ECU) located to the left side of the engine and is mounted to the fuel cooler, which is mounted beneath the inlet manifold. The ECM provides the following information and functions:
•Intake Manifold Pressure (IMP)
•Engine Coolant Level (ECL)
•Engine Coolant Temperature (ECT)
•Customer Road Speed Limiting
•Diagnostic Trouble Code (DTC) Logging
•Engine Oil Pressure (EOP)
•Engine Oil Temperature (EOT)
•Engine Protection
•Engine Shutdown
•Engine Speed (RPM) Control (based on commands from Vehicle Electronic Control Unit (VECU)
•Exhaust Aftertreatment System
•Fan Control
•Fuel Control
•Fuel Temperature
•Timing Control
•Vehicle Limiting Speeds
C0035356
Engine Control Module (ECM) Location
12 V-MAC Co-Pilot Operator's Manual
C0035360
Engine Control Module (ECM) (MACK MP7)
V-MAC Co-Pilot Operator's Manual 13
Instrument Cluster
The Vehicle Management and Control (V-MAC) IV Instrument Cluster is a one-piece unit composed of gauges and an information display. The Instrument Cluster receives information from the VECU and EECU and then sends information back to the VECU and EECU. Information is displayed when required or requested via a stalk switch (Co-Pilot® only).
The Instrument Cluster provides the following information:
•Air Brake Application (Optional)
•Air Suspension Pressure
•Axle Oil Temperature (Optional)
•Coolant Temperature (via ECM)
•Engine and Vehicle Speed Display
•Exhaust Temperature (Optional)
•Fuel Level
•High Beam Status
•High Exhaust System Temperature (HEST)
•Outside Temperature
•Oil Pressure (via ECM)
•Primary and Secondary Air Pressure
•Speedometer and Tachometer Outputs
•Transmission Oil Temperature (Optional)
•Vehicle Distance
14 V-MAC Co-Pilot Operator's Manual
W3036315
Instrument Cluster Module
Note: The instrument cluster module shown is meant as an example only. The display features vary depending on the emission options for the vehicle.
V-MAC Co-Pilot Operator's Manual 15
INDICATORS, LIGHTS AND DASHBOARD SWITCHES
Cab and Dashboard Switches
Various functions of the Vehicle Management and Control (V-MAC) IV system are controlled by the operator through switches located on the dashboard. These functions include:
•Cruise Control
•Engine Brake Operation (Optional)
•Engine Speed (RPM) Control
•Exhaust Aftertreatment System
•PTO Operation
Cruise control and engine speed control functions are explained in this manual in “CRUISE AND ENGINE SPEED CONTROL”, page 33.
In addition to these operator-selectable switches, additional switches provide information to the Vehicle Electronic Control Unit (VECU) through normal driving activities such as applying the service brakes, parking brakes or disengaging the clutch. The location of these switches is as follows:
•Clutch Pedal Position (CPP) switch
•Parking brake switch, located in line within the parking brake circuit
•Service brake switch, located in line within the brake system
W2076077
Cab and Dashboard Switches (Example)
16 V-MAC Co-Pilot Operator's Manual
Electronic Malfunction Indicator
The electronic malfunction indicator, amber in color, illuminates to alert the driver of an electrical problem with the Vehicle Management and Control (V-MAC) IV system. The V-MAC IV system does a self-test when the ignition key is turned to the ON position. The electronic malfunction indicator stays on while this test is being performed (approximately six seconds). After the self-test is completed, the indicator will turn off and remain off unless a problem is detected by (V-MAC) IV. If the indicator turns on while the vehicle is being driven, (V-MAC) IV has detected a problem. In most circumstances, the vehicle will operate even though the indicator is on; however, engine performance may be affected.
For an explanation of fault code activation and interpretation, and a complete listing of these codes, please refer to “Diagnostic Trouble Codes (DTCs)”, page 54 of this manual.
W3061049
Electronic Malfunction Indicator
V-MAC Co-Pilot Operator's Manual 17
High Exhaust System Temperature (HEST) Indicator
The High Exhaust System Temperature (HEST) indicator, amber in color, illuminates to alert the driver when engine Exhaust Gas Temperatures (EGT) are high. The HEST
indicator will also illuminate during a aftertreatment Diesel Particulate Filter (DPF) parked regeneration event and will turn off after the regeneration is completed and the EGT has returned to normal. For additional information about the HEST indicator, please refer to “Aftertreatment DPF Smart Switch (If Equipped)”, page 21.
W3036496
High Exhaust System Temperature (HEST) Indicator
18 V-MAC Co-Pilot Operator's Manual
Shutdown Warning Indicator
The Shutdown Warning indicator, red in color, illuminates if the Engine Coolant Level (ECL) is below the minimum level allowed, the Engine Oil Pressure (EOL) is below the minimum allowed, the Engine Coolant Temperature (ECT) or aftertreatment Diesel
Particulate Filter (DPF) soot level trigger are above the maximum allowed. Some vehicles also have optional shutdown functions available when the transmission temperature or engine Exhaust Gas Temperatures (EGT) are above maximum allowable limits.
During a shutdown event, V-MAC IV also provides an audible alarm. The alarm will also sound and the red shutdown indicator will turn on when V-MAC IV detects a problem or excessive periods of idling. Shutting the engine down is warranted.
The shutdown warning indicator is usually located on the left-hand side on the dash cluster.
W3036501
Engine Shutdown Warning Indicator (Red)
V-MAC IV can be programmed to actually shut down the engine if conditions warrant (low coolant, low EOL, high Engine Oil Temperature (EOT), high ECT, high engine EGT or high automatic transmission oil temperature if so equipped). Shutdown is mandatory for Crankcase Pressure (CCP). With this option enabled, the engine will automatically shut down within approximately 30 seconds after the red SHUTDOWN indicator turns on and the alarm activates (provided the vehicle is not moving above the road speed threshold).
V-MAC Co-Pilot Operator's Manual 19
Engine Derate (For Mack Engines Only)
For some conditions (see table below), an engine derate can occur first and if a condition worsens, then an engine shutdown can occur.
Note: For Cummins engine information refer to the Cummins engine operator manual or a Cummins dealer
|
|
ENGINE |
INDI- |
|
CONDITION |
ENGINE DERATE |
CATOR |
||
SHUTDOWN |
||||
|
|
LIGHTS |
||
|
|
|
||
|
|
|
|
|
Intake Manifold |
Derate starts at 120°C (248°F). |
No engine |
No warning |
|
Air Temperature |
Full derate (100%) occurs when |
shutdown. |
indicators. |
|
|
temperature is at 140°C (284°F). |
|
|
|
|
|
|
|
|
Engine |
Derate starts at 245°C (473°F). |
No engine |
No warning |
|
Turbocharger |
Torque is derated down to 100% |
shutdown. |
indicators. |
|
Compressor Outlet |
at 250°C (482°F). |
|
|
|
Temperature |
|
|
|
|
|
|
|
|
|
Engine |
If temperature exceeds 220°C |
No engine |
No warning |
|
Exhaust Gas |
(428°F) for more than 20 seconds |
shutdown. |
indicators. |
|
Recirculation |
with a 30 second period, derate |
|
|
|
(EGR) |
starts. |
|
|
|
Temperature |
If temperature reaches 240°C |
|
|
|
|
(464°F), a 100% derate occurs. |
|
|
|
Crankcase |
If a change in pressure (difference |
Engine shutdown. |
Red engine |
|
Pressure (CCP) |
between the CCP and barometric |
|
shutdown |
|
|
pressure (BARO) rises about 5 kPa |
|
indicator. |
|
|
(0.725 psi) with an offset & 0.5 |
|
|
|
|
kPa/s (0.07 psi/s) and stays over 5 |
|
|
|
|
kPa (0.725 psi) for more than 80% |
|
|
|
|
of the time during 1 second, the |
|
|
|
|
engine will fully derate (100%), be |
|
|
|
|
forced to idle, and shut down. |
|
|
|
|
|
|
|
|
High Engine |
Derate starts at 106.75°C |
|
Amber |
|
Coolant |
(224.15°F) and ramps down |
|
malfunction |
|
Temperature |
to 12% derate. Torque is kept |
|
indicator lights |
|
(ECT) |
constant until the temperature |
|
at 107.2°C |
|
reaches 107.25°C (225.05°F). |
|
(224.96°F). |
||
|
Derate starts again at 107.4°C |
|
Red engine |
|
|
(225.32°F) and ramps down to |
|
shutdown |
|
|
32% derate. |
|
indicator lights |
|
|
|
|
at 108°C |
|
|
|
|
(226.4°F). |
|
|
|
|
|
|
|
Torque is derated down to 100% at |
|
Engine |
|
|
108.4°C (227.12°F). |
|
shutdown if |
|
|
|
|
temperature |
|
|
|
|
rises to 109°C |
|
|
|
|
(228.2°F). |
|
|
|
|
|
20 V-MAC Co-Pilot Operator's Manual
|
|
ENGINE |
INDI- |
|
CONDITION |
ENGINE DERATE |
CATOR |
||
SHUTDOWN |
||||
|
|
LIGHTS |
||
|
|
|
||
|
|
|
|
|
Engine Oil |
Derate starts with 10% derate |
Engine |
Amber |
|
Temperature |
at 129°C (264.2°F) or more |
shutdown if |
malfunction |
|
(EOT) |
for 75% of a 4 second period. |
temperature |
indicator |
|
|
At 132°C (269.6°F) a 100% |
rises to 135°C |
lights when |
|
|
temperature |
|||
|
derate occurs. |
(275°F). |
is at 129°C |
|
|
|
|
(264.2°F). |
|
|
|
|
|
|
|
|
|
Red engine |
|
|
|
|
shutdown |
|
|
|
|
indicator |
|
|
|
|
lights when |
|
|
|
|
temperature |
|
|
|
|
is at 131°C |
|
|
|
|
(267.8°F). |
|
Afteretreatment |
For Catalyzed ATS: Derate starts |
|
Amber |
|
Diesel |
when soot trigger ratio is 1.4 and |
|
malfunction |
|
Particulate |
continues down to 20% derate. |
|
indicator lights |
|
Filter (DPF) |
|
|
up when soot |
|
|
|
trigger ratio is |
||
Soot |
|
|
1.4. |
|
|
For Catalyzed ATS: Torque is |
|
Red engine |
|
|
ramped down to 80% derate when |
|
shutdown |
|
|
soot trigger ratio is 1.7. |
|
indicator lights |
|
|
|
|
up when soot |
|
|
|
|
trigger ratio is |
|
|
|
|
1.7. |
|
|
|
|
|
|
|
For Non-Catalyzed ATS: Derate |
|
Amber |
|
|
starts when soot trigger ratio is |
|
malfunction |
|
|
1.15. |
|
indicator lights |
|
|
|
|
up when soot |
|
|
|
|
trigger ratio is |
|
|
|
|
1.15. |
|
|
|
|
|
|
|
For Non-Catalyzed ATS: Torque |
|
Red engine |
|
|
is ramped down to 40% derate |
|
shutdown |
|
|
when soot trigger ratio is 1.20. Full |
|
indicator lights |
|
|
derate occurs when soot trigger |
|
up when soot |
|
|
ratio is 1.22. |
|
trigger ratio is |
|
|
|
|
at 1.22. |
|
|
|
|
|
|
Engine |
For MP8 engines, derate starts at |
No engine |
No warning |
|
Turbocharger |
129,500 RPM. Full derate (100%) |
shutdown. |
indicators. |
|
Wheel |
occurs at 130,500 RPM. |
|
|
|
|
|
|
|
* - ATS (Aftertreatment System). Please refer to page 26 for information on the Exhaust Aftertreatment System.
V-MAC Co-Pilot Operator's Manual 21
Aftertreatment DPF Smart Switch (If Equipped)
W2076076
Aftertreatment DPF Smart Switch
The aftertreatment Diesel Particulate Filter (DPF) smart switch is a three-position rocker switch where the UP position is momentary, the MIDDLE position is neutral (standby mode) and the DOWN position is locked. The switch allows the operator to interface with the vehicle's exhaust aftertreatment system.
The switch has several functions as outlined below.
•Indicates that a an aftertreatment DPF regeneration is needed or has started when the icons on the switch are illuminated.
•Indicates that a regeneration has been stopped when the DOWN position of the switch is pressed, locked, and illuminated.
•Stops a regeneration event when the DOWN position of the switch is pressed, locked, and illuminated.
•Starts an aftertreatment DPF manual regeneration event when the switch is momentarily pressed to the UP position.
•Goes into standby mode and waits for regeneration when the switch is in the MIDDLE position.
22 V-MAC Co-Pilot Operator's Manual
C0035425
DPF Smart Switch
For additional information on the Aftertreatment DPF Smart Switch and Regeneration, please refer to “EXHAUST AFTERTREATMENT SYSTEM”, page 23.