MACK V-MACK 4 Operator Manual

MACK V-MACK 4 Operator Manual

E L E C T R O N I C

®

V-MAC IV

VEHICLE MANAGEMENT

AND CONTROL WITH CO-PILOT® DISPLAY

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E L E C T R O N I C

®

V-MAC IV

VEHICLE MANAGEMENT

AND CONTROL WITH CO-PILOT® DISPLAY

21968603 © Mack Trucks, 2013

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21968603 January 2013

Foreword

This manual contains information concerning the operation and function of the Electronic Vehicle Management and Control (V-MAC) IV Vehicle Management and Control with Co-Pilot Display. The information in this manual applies to vehicles built January 2013 and later. Please keep this manual in the vehicle at all times.

Note: Illustrations in this manual are used for reference only and may differ slightly from the actual vehicle. However, key components addressed in this document are represented as accurately as possible.

Mack Trucks

Wacol, QLD, Australia

Order number: PV776-21968603

©2013 Mack Trucks Wacol, QLD, Australia

All rights reserved. No part of this publication may be reproduced, stored in retrieval system, or transmitted in any forms by any means, electronic, mechanical, photocopying, recording or otherwise, without the prior written permission of Mack Trucks.

Contents

 

Introduction..............................................................................................................................

1

SAFETY INFORMATION....................................................................................................

2

Service Procedures and Tool Usage...................................................................................

3

V-MAC Co-Pilot Operator's Manual.....................................................................................

7

SYSTEM OVERVIEW..........................................................................................................

7

System Summary ...............................................................................................................

7

SYSTEM COMPONENTS....................................................................................................

9

Vehicle Electronic Control Unit (VECU) ..........................................................................

9

Engine Control Module (ECM) .........................................................................................

11

INDICATORS, LIGHTS AND DASHBOARD SWITCHES...............................................

15

Cab and Dashboard Switches.............................................................................................

15

Electronic Malfunction Indicator.......................................................................................

16

High Exhaust System Temperature (HEST) Indicator.......................................................

17

Shutdown Warning Indicator .............................................................................................

18

Engine Derate (For Mack Engines Only) ..........................................................................

19

Aftertreatment DPF Smart Switch (If Equipped) ..............................................................

21

EXHAUST AFTERTREATMENT SYSTEM.......................................................................

23

Aftertreatment DPF Regeneration, Cummins ISX ............................................................

23

Aftertreatment DPF Passive Regeneration, Cummins ISX ...............................................

24

Aftertreatment DPF Parked Regeneration, Cummins ISX ................................................

25

Aftertreatment DPF Inhibit/Stop Regeneration .................................................................

26

Aftertreatment DPF Regeneration and PTO Operation (Cummins ISX) ..............................

32

STARTING THE VEHICLE .................................................................................................

32

CRUISE AND ENGINE SPEED CONTROL.......................................................................

33

Cruise Control....................................................................................................................

33

Engine Speed Control ........................................................................................................

38

Engine Brake......................................................................................................................

41

ACCESSORY RELAY CONTROL ......................................................................................

41

PROGRAMMABLE FEATURES.........................................................................................

42

Cruise 'N Brake Engagement Delay ..................................................................................

44

Engine High Idle Speed if Stopped....................................................................................

44

Engine High Idle Speed in Upper Gears............................................................................

44

Low Idle Adjustment .........................................................................................................

44

Smart Idle Elevated Idle RPM Time..................................................................................

46

Idle Shutdown....................................................................................................................

46

Speed Sensor Tamper Detection ........................................................................................

47

ELECTRICAL ACCESSORY CONNECTION POINTS.....................................................

48

Battery Post (BATT) ..........................................................................................................

48

Ignition Post (IGN) ............................................................................................................

48

Ground Post (GND)...........................................................................................................

48

RPM Output.......................................................................................................................

48

Km/h Output ......................................................................................................................

49

SAE/ATA J-1708 Posts (Series Link A and B)..................................................................

49

CB Radio Power Jack (CB Radio +) (Located on Dashboard)..........................................

49

CB Radio Ground Jack (CB Radio −) (Located on Dashboard)........................................

49

INSTRUMENT CLUSTER DISPLAY .................................................................................

50

Dash Cluster Set-Up Programming ...................................................................................

50

Instrument Cluster Components ........................................................................................

51

Driver Information Display................................................................................................

53

Diagnostic Trouble Codes (DTCs) ........................................................................................

54

Electronic Dash Display ....................................................................................................

54

CO-PILOT® DISPLAY.........................................................................................................

58

Introduction and Purpose...................................................................................................

58

CO-PILOT SYSTEM OVERVIEW ......................................................................................

59

Set-Up Programming .........................................................................................................

59

CO-PILOT® OPERATIONS.................................................................................................

63

Using the Co-Pilot® ..........................................................................................................

63

CO-PILOT SYSTEM OVERVIEW ......................................................................................

64

ESC Button ........................................................................................................................

64

Enter ( ) Button ...............................................................................................................

64

Up & Down Buttons ..........................................................................................................

64

CO-PILOT® LAYOUT .........................................................................................................

65

Screen Types ......................................................................................................................

65

Driver's ID Screens ............................................................................................................

66

Change Driver ID...............................................................................................................

70

CO-PILOT® START UP SCREENS ....................................................................................

72

MACK Logo Intro .............................................................................................................

72

Current Conditions.............................................................................................................

73

CO-PILOT® MENU SCREENS...........................................................................................

74

Main Menu — Stationary Vehicle .....................................................................................

74

Main Menu — Moving Vehicle.........................................................................................

75

CO-PILOT® ANYTIME SCREENS ....................................................................................

77

Fuel Economy....................................................................................................................

77

Trip Information.................................................................................................................

78

Gauges................................................................................................................................

80

Black Panel ........................................................................................................................

81

CO-PILOT® STATIONARY SCREENS..............................................................................

82

Diagnostics.........................................................................................................................

83

Maintenance.......................................................................................................................

84

DEL Messages ...................................................................................................................

85

Set Up.................................................................................................................................

86

CO-PILOT® INTERRUPT SCREENS.................................................................................

87

Idle Shutdown Warning .....................................................................................................

87

Driver Overspeed Warning (if Available)..........................................................................

87

Warning Severe Engine Overspeed....................................................................................

88

Engine Brake Overspeed Warning.....................................................................................

89

Severe Engine & Engine Brake Overspeed Warning.........................................................

90

Maintenance Reminder (for Future Support).....................................................................

90

Low Voltage Disconnect Active ........................................................................................

91

Inter Wheel Lock ...............................................................................................................

91

Smart Idle Active...............................................................................................................

92

Starter Inhibit .....................................................................................................................

92

Driver Trip Reset ...............................................................................................................

93

Trip Advanced....................................................................................................................

94

Idle Cooldown Activated...................................................................................................

94

Introduction 1

WARNING

The information in this manual is not all inclusive and cannot take into account all unique situations. Note that some illustrations are typical and may not reflect the exact arrangement of every component installed on a specific chassis.

The information, specifications, and illustrations in this publication are based on information that was current at the time of publications part of this publication may be reproduced, stored in a retrieval system, or be transmitted in any form by any means including (but not limited to) electronic, mechanical, photocopying, recording, or otherwise without prior written permission of MACK Trucks.

2 Introduction

SAFETY INFORMATION

IMPORTANT: Before driving this vehicle, be certain that you have read and that you fully understand each and every step of the driving and handling information in this manual. Be certain that you fully understand and follow all safety warnings.

IT IS IMPORTANT THAT THE FOLLOWING INFORMATION BE READ, UNDERSTOOD AND ALWAYS FOLLOWED.

Cautionary signal words (Danger-Warning-Caution) may appear in various locations throughout this manual. Information accented by one of these signal words must be observed to minimize the risk of personal injury to service personnel, or the possibility of improper service methods which may damage the vehicle or cause it to be unsafe.

Notes are used to emphasize areas of procedural importance and provide suggestions for ease of repair. The following definitions indicate the use of these advisory labels as they appear throughout the manual:

DANGER

Danger indicates an unsafe practice that could result in serious personal injury or death. A danger advisory banner is in white type on a black background with a black border.

WARNING

Warning indicates an unsafe practice that could result in personal injury. A warning advisory banner is in black type on a gray background with a black border.

CAUTION

Caution indicates an unsafe practice that could result in damage to the product. A caution advisory is in black type on a white background with a black border.

Note: Note indicates a procedure, practice, or condition that must be followed in order for the vehicle or component to function in the manner intended.

Introduction 3

Service Procedures and Tool Usage

Anyone using a service procedure or tool not recommended in this manual must first satisfy himself thoroughly that neither his safety nor vehicle safety will be jeopardized by the service method he selects. Individuals deviating in any manner from the instructions provided assume all risks of consequential personal injury or damage to equipment involved.

Also note that particular service procedures may require the use of a special tool(s) designed for a specific purpose. These special tools must be used in the manner described, whenever specified in the instructions.

4 Introduction

DANGER

Before starting a vehicle, always be seated in the driver's seat, place the transmission in neutral, apply the parking brakes,

and push in the clutch pedal. Failure to follow these instructions could produce unexpected vehicle movement, which can result in serious personal injury or death.

DANGER

Before working on a vehicle, place the transmission in neutral, set the parking brakes, and block the wheels. Failure to follow these instructions could produce unexpected vehicle movement, which can result in serious personal injury or death.

DANGER

Engine-driven components such as Power Take-Off (PTO) units, fans and fan belts, driveshafts and other related rotating assemblies, can be very dangerous. Do not work on or service engine-driven components unless the engine is shut down. Always keep body parts and loose clothing out of range of these powerful components to prevent serious personal injury. Be aware of PTO engagement or nonengagement status. Always disengage the PTO when not in use.

DANGER

Do not work under a vehicle that is supported only by a hydraulic jack. The hydraulic jack could fail suddenly and unexpectedly, resulting in severe personal injury or death. Always use jackstands of adequate capacity to support the weight of the vehicle.

WARNING

When working on a vehicle by using wireless communication units, it is not always apparent to others that work is in progress on the vehicle. Certain activities, such as activation of certain

vehicle components or systems, can cause injury to persons close to the vehicle who are unaware of the ongoing activities.

Always keep a connected vehicle under close observation when using wireless communication units and inform other persons in the vicinity of the vehicle about the ongoing activities.

WARNING

The temperature of the exhaust system components during the regeneration process can exceed 500°C (1000°F). Various factors (including ambient air temperature (AAT) and duration of the regeneration process) determine when these components will return to normal operating temperature after regeneration has completed. Be extremely careful around these hot components. Contact with these components can result in serious personal injury.

CAUTION

Before towing the vehicle, place the transmission in neutral and lift the rear wheels off the ground, or disconnect the driveline to avoid damage to the transmission during towing.

Introduction 5

CAUTION

When regeneration occurs, the temperature of the exhaust will be elevated. DO NOT park the vehicle with the exhaust outlet under low hanging overhead flammable objects such as trees, awnings, etc., that could be damaged by elevated exhaust temperatures. DO NOT attempt to regenerate inside a garage or enclosed area if the tail pipe is attached to an exhaust ventilation system as the hose material may not be rated for the high temperature.

CAUTION

Failure to perform a regeneration in a timely manner may result in engine derate, clogged Aftertreatment Diesel Particulate Filter (DPF) or damage to the filter.

CAUTION

When the inhibit position is pressed, the DPF switch will remain in a locked position. It is important, therefore, to immediately set the switch back to the

neutral position when safe to do so. Failure to set the switch back to the neutral position may result in an engine derate, clogged or damaged DPF.

REMEMBER,

SAFETY . . . IS NO ACCIDENT!

6 Introduction

Every possible occurrence that may involve a potential hazard cannot be anticipated. Accidents can be avoided by recognizing potentially hazardous situations and taking necessary precautions. Performing service procedures correctly is critical to technician safety and safe, reliable vehicle operation.

The following list of general shop safety practices can help technicians avoid potentially hazardous situations and reduce the risk of personal injury. DO NOT perform any services, maintenance procedures or lubrications until this manual has been read and understood.

Perform all service work on a flat, level surface. Block wheels to prevent vehicle from rolling.

DO NOT wear loosefitting or torn clothing. Remove any jewelry before servicing vehicle.

ALWAYS wear safety glasses and protective shoes. Avoid injury by being aware of sharp corners and jagged edges.

Use hoists or jacks to lift or move heavy objects.

NEVER run engine indoors unless exhaust fumes are adequately vented to the outside.

Be aware of hot surfaces. Allow engine to cool sufficiently before performing any service or tests in the vicinity of the engine.

Keep work area clean and orderly. Clean up any spilled oil, grease, fuel, hydraulic fluid, etc.

Only use tools that are in good condition, and always use accurately calibrated torque wrenches to tighten all fasteners to specified torques. In instances where procedures require the use of special tools which are designed for a specific purpose, use only in the manner described in the instructions.

Do not store natural gas powered vehicles indoors for an extended period of time (overnight) without first removing the fuel.

Never smoke around a natural gas powered vehicle.

V-MAC Co-Pilot Operator's Manual 7

SYSTEM OVERVIEW

System Summary

The Vehicle Management and Control (V-MAC) IV System is an electronic engine control system consisting of the following major components:

Engine Control Module (ECM)

Instrument Cluster

Vehicle Electronic Control Unit (VECU)

To enable Vehicle Management and Control (V-MAC) IV to perform its engine management and control functions, the following sensors (if available and fitted) provide information

to the system.

Air Brake Application Sensor

Air Suspension Sensor

AirHumidity Sensor

Ambient Air Temperature (AAT) Sensor

Intake Manifold Pressure (IMP) Sensor

Intake Manifold Air Temperature Sensor

Camshaft Position (CMP) Sensor

Engine Coolant Level (ECL) Sensor

Engine Coolant Temperature (ECT) Sensor

Crankshaft Position (CKP) Sensor

Crankcase Pressure (CCP) Sensor

Engine Exhaust Gas Recirculation (EGR) Differential Pressure Sensor

Front Drive Axle Temperature Sensor

Fuel Pressure Sensor

Engine Oil Level (EOL) Sensor

Engine Oil Temperature (EOT) Sensor

Engine Oil Pressure (EOP)

Primary and Secondary Air Pressure Sensor

Rear Drive Axle Temperature Sensor

Accelerator Pedal Position (APP) Sensor

Transmission Oil Temperature Sensor

Engine Turbocharger Speed Sensor

Vehicle Speed (Road Speed) Sensor

Water in Fuel Filter Sensor

8 V-MAC Co-Pilot Operator's Manual

The following switches and functions are also monitored to provide information related to driver actions.

A/C Pressure Switch (Optional)

Clutch Pedal Position (CPP) Switch

Engine Brake Low and High Switch (Optional)

Ignition key

Power Takeoff (PTO) Switches (Optional)

Service Brake and Parking Brake Switches

Set/Resume Switch

Speed Control On/Off Switch

Starter Engaged Switch Input (Optional)

Torque Limiting Switch (Optional)

This manual provides a complete description of the system components, their functions and locations on the vehicle.

V-MAC Co-Pilot Operator's Manual 9

SYSTEM COMPONENTS

Vehicle Electronic Control Unit (VECU)

The VECU is mounted underneath panel D as shown in the graphic's below.

The VECU is an electronic control module which provides a wide variety of functions including:

Cruise Control

Diagnostic Trouble Code (DTC) Logging

Differential Locking

Idle Shutdown

Maintenance Information

Road Speed Limiting

Speed Control

W3060890

VECU Location

10 V-MAC Co-Pilot Operator's Manual

W3060892

VECU

V-MAC Co-Pilot Operator's Manual 11

Engine Control Module (ECM)

The ECM is an electronic control unit (ECU) located to the left side of the engine and is mounted to the fuel cooler, which is mounted beneath the inlet manifold. The ECM provides the following information and functions:

Intake Manifold Pressure (IMP)

Engine Coolant Level (ECL)

Engine Coolant Temperature (ECT)

Customer Road Speed Limiting

Diagnostic Trouble Code (DTC) Logging

Engine Oil Pressure (EOP)

Engine Oil Temperature (EOT)

Engine Protection

Engine Shutdown

Engine Speed (RPM) Control (based on commands from Vehicle Electronic Control Unit (VECU)

Exhaust Aftertreatment System

Fan Control

Fuel Control

Fuel Temperature

Timing Control

Vehicle Limiting Speeds

C0035356

Engine Control Module (ECM) Location

12 V-MAC Co-Pilot Operator's Manual

C0035360

Engine Control Module (ECM) (MACK MP7)

V-MAC Co-Pilot Operator's Manual 13

Instrument Cluster

The Vehicle Management and Control (V-MAC) IV Instrument Cluster is a one-piece unit composed of gauges and an information display. The Instrument Cluster receives information from the VECU and EECU and then sends information back to the VECU and EECU. Information is displayed when required or requested via a stalk switch (Co-Pilot® only).

The Instrument Cluster provides the following information:

Air Brake Application (Optional)

Air Suspension Pressure

Axle Oil Temperature (Optional)

Coolant Temperature (via ECM)

Engine and Vehicle Speed Display

Exhaust Temperature (Optional)

Fuel Level

High Beam Status

High Exhaust System Temperature (HEST)

Outside Temperature

Oil Pressure (via ECM)

Primary and Secondary Air Pressure

Speedometer and Tachometer Outputs

Transmission Oil Temperature (Optional)

Vehicle Distance

14 V-MAC Co-Pilot Operator's Manual

W3036315

Instrument Cluster Module

Note: The instrument cluster module shown is meant as an example only. The display features vary depending on the emission options for the vehicle.

V-MAC Co-Pilot Operator's Manual 15

INDICATORS, LIGHTS AND DASHBOARD SWITCHES

Cab and Dashboard Switches

Various functions of the Vehicle Management and Control (V-MAC) IV system are controlled by the operator through switches located on the dashboard. These functions include:

Cruise Control

Engine Brake Operation (Optional)

Engine Speed (RPM) Control

Exhaust Aftertreatment System

PTO Operation

Cruise control and engine speed control functions are explained in this manual in “CRUISE AND ENGINE SPEED CONTROL”, page 33.

In addition to these operator-selectable switches, additional switches provide information to the Vehicle Electronic Control Unit (VECU) through normal driving activities such as applying the service brakes, parking brakes or disengaging the clutch. The location of these switches is as follows:

Clutch Pedal Position (CPP) switch

Parking brake switch, located in line within the parking brake circuit

Service brake switch, located in line within the brake system

W2076077

Cab and Dashboard Switches (Example)

16 V-MAC Co-Pilot Operator's Manual

Electronic Malfunction Indicator

The electronic malfunction indicator, amber in color, illuminates to alert the driver of an electrical problem with the Vehicle Management and Control (V-MAC) IV system. The V-MAC IV system does a self-test when the ignition key is turned to the ON position. The electronic malfunction indicator stays on while this test is being performed (approximately six seconds). After the self-test is completed, the indicator will turn off and remain off unless a problem is detected by (V-MAC) IV. If the indicator turns on while the vehicle is being driven, (V-MAC) IV has detected a problem. In most circumstances, the vehicle will operate even though the indicator is on; however, engine performance may be affected.

For an explanation of fault code activation and interpretation, and a complete listing of these codes, please refer to “Diagnostic Trouble Codes (DTCs)”, page 54 of this manual.

W3061049

Electronic Malfunction Indicator

V-MAC Co-Pilot Operator's Manual 17

High Exhaust System Temperature (HEST) Indicator

The High Exhaust System Temperature (HEST) indicator, amber in color, illuminates to alert the driver when engine Exhaust Gas Temperatures (EGT) are high. The HEST

indicator will also illuminate during a aftertreatment Diesel Particulate Filter (DPF) parked regeneration event and will turn off after the regeneration is completed and the EGT has returned to normal. For additional information about the HEST indicator, please refer to “Aftertreatment DPF Smart Switch (If Equipped)”, page 21.

W3036496

High Exhaust System Temperature (HEST) Indicator

18 V-MAC Co-Pilot Operator's Manual

Shutdown Warning Indicator

The Shutdown Warning indicator, red in color, illuminates if the Engine Coolant Level (ECL) is below the minimum level allowed, the Engine Oil Pressure (EOL) is below the minimum allowed, the Engine Coolant Temperature (ECT) or aftertreatment Diesel

Particulate Filter (DPF) soot level trigger are above the maximum allowed. Some vehicles also have optional shutdown functions available when the transmission temperature or engine Exhaust Gas Temperatures (EGT) are above maximum allowable limits.

During a shutdown event, V-MAC IV also provides an audible alarm. The alarm will also sound and the red shutdown indicator will turn on when V-MAC IV detects a problem or excessive periods of idling. Shutting the engine down is warranted.

The shutdown warning indicator is usually located on the left-hand side on the dash cluster.

W3036501

Engine Shutdown Warning Indicator (Red)

V-MAC IV can be programmed to actually shut down the engine if conditions warrant (low coolant, low EOL, high Engine Oil Temperature (EOT), high ECT, high engine EGT or high automatic transmission oil temperature if so equipped). Shutdown is mandatory for Crankcase Pressure (CCP). With this option enabled, the engine will automatically shut down within approximately 30 seconds after the red SHUTDOWN indicator turns on and the alarm activates (provided the vehicle is not moving above the road speed threshold).

V-MAC Co-Pilot Operator's Manual 19

Engine Derate (For Mack Engines Only)

For some conditions (see table below), an engine derate can occur first and if a condition worsens, then an engine shutdown can occur.

Note: For Cummins engine information refer to the Cummins engine operator manual or a Cummins dealer

 

 

ENGINE

INDI-

CONDITION

ENGINE DERATE

CATOR

SHUTDOWN

 

 

LIGHTS

 

 

 

 

 

 

 

Intake Manifold

Derate starts at 120°C (248°F).

No engine

No warning

Air Temperature

Full derate (100%) occurs when

shutdown.

indicators.

 

temperature is at 140°C (284°F).

 

 

 

 

 

 

Engine

Derate starts at 245°C (473°F).

No engine

No warning

Turbocharger

Torque is derated down to 100%

shutdown.

indicators.

Compressor Outlet

at 250°C (482°F).

 

 

Temperature

 

 

 

 

 

 

 

Engine

If temperature exceeds 220°C

No engine

No warning

Exhaust Gas

(428°F) for more than 20 seconds

shutdown.

indicators.

Recirculation

with a 30 second period, derate

 

 

(EGR)

starts.

 

 

Temperature

If temperature reaches 240°C

 

 

 

(464°F), a 100% derate occurs.

 

 

Crankcase

If a change in pressure (difference

Engine shutdown.

Red engine

Pressure (CCP)

between the CCP and barometric

 

shutdown

 

pressure (BARO) rises about 5 kPa

 

indicator.

 

(0.725 psi) with an offset & 0.5

 

 

 

kPa/s (0.07 psi/s) and stays over 5

 

 

 

kPa (0.725 psi) for more than 80%

 

 

 

of the time during 1 second, the

 

 

 

engine will fully derate (100%), be

 

 

 

forced to idle, and shut down.

 

 

 

 

 

 

High Engine

Derate starts at 106.75°C

 

Amber

Coolant

(224.15°F) and ramps down

 

malfunction

Temperature

to 12% derate. Torque is kept

 

indicator lights

(ECT)

constant until the temperature

 

at 107.2°C

reaches 107.25°C (225.05°F).

 

(224.96°F).

 

Derate starts again at 107.4°C

 

Red engine

 

(225.32°F) and ramps down to

 

shutdown

 

32% derate.

 

indicator lights

 

 

 

at 108°C

 

 

 

(226.4°F).

 

 

 

 

 

Torque is derated down to 100% at

 

Engine

 

108.4°C (227.12°F).

 

shutdown if

 

 

 

temperature

 

 

 

rises to 109°C

 

 

 

(228.2°F).

 

 

 

 

20 V-MAC Co-Pilot Operator's Manual

 

 

ENGINE

INDI-

CONDITION

ENGINE DERATE

CATOR

SHUTDOWN

 

 

LIGHTS

 

 

 

 

 

 

 

Engine Oil

Derate starts with 10% derate

Engine

Amber

Temperature

at 129°C (264.2°F) or more

shutdown if

malfunction

(EOT)

for 75% of a 4 second period.

temperature

indicator

 

At 132°C (269.6°F) a 100%

rises to 135°C

lights when

 

temperature

 

derate occurs.

(275°F).

is at 129°C

 

 

 

(264.2°F).

 

 

 

 

 

 

 

Red engine

 

 

 

shutdown

 

 

 

indicator

 

 

 

lights when

 

 

 

temperature

 

 

 

is at 131°C

 

 

 

(267.8°F).

Afteretreatment

For Catalyzed ATS: Derate starts

 

Amber

Diesel

when soot trigger ratio is 1.4 and

 

malfunction

Particulate

continues down to 20% derate.

 

indicator lights

Filter (DPF)

 

 

up when soot

 

 

trigger ratio is

Soot

 

 

1.4.

 

For Catalyzed ATS: Torque is

 

Red engine

 

ramped down to 80% derate when

 

shutdown

 

soot trigger ratio is 1.7.

 

indicator lights

 

 

 

up when soot

 

 

 

trigger ratio is

 

 

 

1.7.

 

 

 

 

 

For Non-Catalyzed ATS: Derate

 

Amber

 

starts when soot trigger ratio is

 

malfunction

 

1.15.

 

indicator lights

 

 

 

up when soot

 

 

 

trigger ratio is

 

 

 

1.15.

 

 

 

 

 

For Non-Catalyzed ATS: Torque

 

Red engine

 

is ramped down to 40% derate

 

shutdown

 

when soot trigger ratio is 1.20. Full

 

indicator lights

 

derate occurs when soot trigger

 

up when soot

 

ratio is 1.22.

 

trigger ratio is

 

 

 

at 1.22.

 

 

 

 

Engine

For MP8 engines, derate starts at

No engine

No warning

Turbocharger

129,500 RPM. Full derate (100%)

shutdown.

indicators.

Wheel

occurs at 130,500 RPM.

 

 

 

 

 

 

* - ATS (Aftertreatment System). Please refer to page 26 for information on the Exhaust Aftertreatment System.

V-MAC Co-Pilot Operator's Manual 21

Aftertreatment DPF Smart Switch (If Equipped)

W2076076

Aftertreatment DPF Smart Switch

The aftertreatment Diesel Particulate Filter (DPF) smart switch is a three-position rocker switch where the UP position is momentary, the MIDDLE position is neutral (standby mode) and the DOWN position is locked. The switch allows the operator to interface with the vehicle's exhaust aftertreatment system.

The switch has several functions as outlined below.

Indicates that a an aftertreatment DPF regeneration is needed or has started when the icons on the switch are illuminated.

Indicates that a regeneration has been stopped when the DOWN position of the switch is pressed, locked, and illuminated.

Stops a regeneration event when the DOWN position of the switch is pressed, locked, and illuminated.

Starts an aftertreatment DPF manual regeneration event when the switch is momentarily pressed to the UP position.

Goes into standby mode and waits for regeneration when the switch is in the MIDDLE position.

22 V-MAC Co-Pilot Operator's Manual

C0035425

DPF Smart Switch

For additional information on the Aftertreatment DPF Smart Switch and Regeneration, please refer to “EXHAUST AFTERTREATMENT SYSTEM”, page 23.

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