MACK CXU Handbook

OPERATOR’S HANDBOOK

OPERATOR’S
HANDBOOK

22470031

®Mack Trucks 2014

Printed in U.S.A.

• Mack CXU

22470031

® ™

Mack Pinnacle Series

(CXU)

JUNE 2014

22470031

Foreword

DONOTRemovethismanualfromthevehicle.Itcontainsimportant
operationalandsafetyinformationthatisneededbyalldriversand
ownersofthisvehicle.

Thismanualcontainsinformationconcerningthesafeoperationof
yourvehicle.Itisextremelyimportantthatthisinformationisread
andunderstoodbeforethevehicleisoperated.Thismanualalso
containsaconsiderableamountofinformationconcerningthevehicle,
suchasvehicleidentication.Pleasekeepthisinthevehicleatall
times.Informationfromothercomponentmanufacturersissupplied
inseparatemanualsintheOwnersPackage.

Note:Illustrationsinthismanualareusedforreferenceonlyandmay
differslightlyfromtheactualvehicle.However,keycomponents
addressedinthisdocumentarerepresentedasaccuratelyaspossible.

TheNationalHighwayTrafcSafetyAdministration(NHTSA)and
MACKTrucksshouldbeinformedimmediatelyifyoubelievethatthe
vehiclehasadefectthatcouldcauseacrash,injuryordeath.

ContactNHTSAbycallingtheAutoSafetyHotlineat1(888)
327-4236,bywritingtoNHTSA,U.S.DepartmentofTransportation,
Washington,DC20590,byTTYat1(800)424-9153,orvisittheir
websiteatwww.nhtsa.dot.gov.

MackTrucks,Inc.

Greensboro,NCUSA

Order number: PV776-22470031

©2014MackTrucks,Inc.,Greensboro,NCUSA

Allrightsreserved.Nopartofthispublicationmaybereproduced,
storedinretrievalsystem,ortransmittedinanyformsbyanymeans,
electronic,mechanical,photocopying,recordingorotherwise,without
thepriorwrittenpermissionofMackTrucks,Inc.

Contents

INTRODUCTION............................................................................................................1

TOTHEOWNER..........................................................................................................1

InAppreciation..........................................................................................................1

AboutThisHandbook................................................................................................2

THEVEHICLE..............................................................................................................3

BasicConguration...................................................................................................3

VehicleManagementandControlSystem(V-MAC®).............................................3

COMPONENTIDENTIFICATION..............................................................................4

VINLocations............................................................................................................5

EngineIdentication..................................................................................................6

EngineInformationPlate...........................................................................................7

CleanIdleEngines.....................................................................................................8

TransmissionIdentication........................................................................................9

WARRANTYINFORMATION..................................................................................12

AirBrakeSystem.....................................................................................................12

FEDERALANDCANADIANEMISSIONCONTROLSYSTEMW ARRANTY

STATEMENT..........................................................................................................13

CALIFORNIAEMISSIONCONTROLWARRANTYSTATEMENT..................15

FEDERAL,CANADIAN,ANDCALIFORNIAEMISSIONCONTROL

WARRANTYSTA TEMENT...................................................................................17

EmissionGreenHouseGasComponentWarranty(IfEquipped)...........................21

SERVICELITERA TURE............................................................................................24

MACKTrucksClass8–ComponentsServiceManual...........................................24

Class8–CustomCollatedServiceManual.............................................................24

Class8–CustomCollatedServiceManualonCD.................................................24

CUSTOMERSERVICE..............................................................................................25

Call1-800-866-1177forMACKTrucksOneCall™...............................................25

QuestionsandComplaints.......................................................................................25

Addresses.................................................................................................................26

AdditionalAssistance..............................................................................................27

REPORTINGSAFETYDEFECTS.............................................................................28

UnitedStates............................................................................................................28

Canada......................................................................................................................28

Mexico.....................................................................................................................28

EVENTDAT ARECORDINGDEVICES...................................................................29

SAFETYINFORMATION...........................................................................................30

SAFETYSTA TEMENT..............................................................................................30

CERTIFICA TIONLABELS........................................................................................32

SafetyCerticationLabel........................................................................................32

ADVISORYLABELS.................................................................................................34

AdvisoryLabelLocations(OnV ehicle)..................................................................35

LabelsFoundonInstrumentPanel..........................................................................43

TRUCK-TRACTORCONSPICUITY.........................................................................46

CABENTRY/EXIT.....................................................................................................47

Three-LimbContact.................................................................................................47

DriverSide...............................................................................................................49

PassengerSide.........................................................................................................51

DeckPlateAccess....................................................................................................53

SAFETYTIPSFORCOLDWEA THEROPERATION.............................................55

DriverVisibility.......................................................................................................55

AuxiliaryCabHeater...............................................................................................56

CabDoorSealsandKeyLocks...............................................................................57

OutsideMirrorHeater..............................................................................................57

AirHornSnowShield..............................................................................................58

EmergencyReectorKit..........................................................................................58

FireExtinguisher(Optional)....................................................................................58

INSTRUMENTSANDCONTROLS...........................................................................59

CABINTERIOR..........................................................................................................59

CenterConsole(DayCabOnly)..................................................................................60

DeadPedal(FootRest)................................................................................................61

INSTRUMENTPANEL..............................................................................................62

Tell-T ales..................................................................................................................62

PanelArrangement...................................................................................................62

INSTRUMENTPANELGAUGELA YOUT..............................................................63

PanelA.....................................................................................................................64

PanelB.....................................................................................................................65

PanelC.....................................................................................................................67

PanelD.....................................................................................................................68

MovingRegeneration...............................................................................................83

ParkedRegeneration................................................................................................84

DPFINHIBITROADSPEEDLIMITING(RSL)...................................................86

FunctionofOptionalSwitches.................................................................................91

Radio............................................................................................................................98

CABCLIMATECONTROL.......................................................................................98

CabAuxiliary(Sleeper)HVACBlowerSwitch........................................................100

SLEEPERCLIMATECONTROL............................................................................101

LIGHTCONTROLPANEL......................................................................................102

AmbientFloorLighting.............................................................................................103

LOWERCONSOLEPANEL....................................................................................104

STEERINGCOLUMN..............................................................................................105

CombinationStarterandElectricalSwitch............................................................105

SteeringWheelAdjustment...................................................................................105

Self-CancellingTurnSignalLever........................................................................106

StalkSwitch(IfEquipped,Co-Pilot®Only).........................................................108

FLOORPEDALS......................................................................................................110

MISCELLANEOUSCONTROLS............................................................................111

DomeLight............................................................................................................111

InteriorCabLights(SleeperCab)..........................................................................112

AirHorn.................................................................................................................112

FreshAirV ent........................................................................................................113

CabAirFilter.........................................................................................................114

Microphone............................................................................................................115

AccessoryPowerOutlets.......................................................................................116

OPERATION................................................................................................................119

PRE-TRIPINSPECTIONANDDAILYMAINTENANCE.....................................119

Pre-TripInspectionQuickList..............................................................................120

NewVehicleBreak-In............................................................................................130

WINDSHIELDWASHERRESERVOIR..................................................................133

HOODOPERATION.................................................................................................134

OpeningtheHood..................................................................................................134

ClosingtheHood...................................................................................................136

LockingtheHood..................................................................................................137

ClosingandLockingRearFairingwithPaddleHandles...........................................138

HOSETENDERS......................................................................................................139

DOORS......................................................................................................................140

StandardDoorPanel..............................................................................................140

PowerDoorPanel(Optional).................................................................................141

OpeningtheCabDoor...........................................................................................142

LockingtheCabDoor............................................................................................142

PowerWindowRegulators....................................................................................143

REMOTEKEYLESSENTRY—(OPTIONAL)......................................................144

TransmitterOperations..........................................................................................145

BatteryReplacement..............................................................................................146

SEATBELTS.............................................................................................................149

SeatBeltOperation................................................................................................149

FasteningSeatBelt................................................................................................149

AdjustableD-RingShoulderBelts(ifequipped)...................................................151

Komfort®LatchSystem........................................................................................152

SLEEPERBUNKRESTRAINT...............................................................................154

UpperBunk(Optional)..........................................................................................154

BunkRestraintOperation......................................................................................155

BunkRestraintMaintenance..................................................................................155

SEATADJUSTMENTANDRECLINE(IFEQUIPPED)........................................156

HEATEDSEAT(OPTIONAL)..................................................................................156

SWIVELSEAT(OPTIONAL)..................................................................................156

MACKTrucksENGINEINFORMATION...............................................................159

PrecautionsandWarnings......................................................................................159

EngineModelDesignations...................................................................................160

CRUISECONTROLOPERA TION..........................................................................161

SpeedControlSwitches.........................................................................................161

SettingCruiseControl...........................................................................................162

DisengagingCruiseControl...................................................................................162

MACKTrucksPOWERLEASH™ENGINEBRAKE(IFEQUIPPED)..................163

MACKTrucksPOWERLEASH™ENGINEBRAKE........................................164

EngineBrakeSwitch..............................................................................................165

HowtheEngineBrakeisActivated.......................................................................166

CruiseControlwiththeMACKTrucksPowerLeash™EngineBrake.................167

MACKTrucksPowerLeash™EngineBrakewithoutCruiseControl..................169

OverFlatTerrain....................................................................................................170

DescendingaGrade...............................................................................................171

OnSlipperyRoadSurfaces....................................................................................173

BRAKE.....................................................................................................................175

AirBrakeSystem...................................................................................................175

AutomaticSlackAdjusters....................................................................................176

ParkingBrakeSystem............................................................................................177

ParkingBrake........................................................................................................177

Parking...................................................................................................................177

Anti-LockBrakeSystem(ABS)............................................................................178

AutomaticTractionControl(ATC)(IfEquipped).................................................183

GOODDRIVINGHABITS.......................................................................................184

WeightRatings.......................................................................................................184

Instruments.............................................................................................................184

ShuttingDowntheEngine.....................................................................................184

GeneralObservation..............................................................................................184

STARTINGTHEVEHICLE.....................................................................................185

GeneralInformation...............................................................................................185

PushButtonStarters...............................................................................................185

AirStarters.............................................................................................................186

EngineWarm-Up...................................................................................................189

EngineIdling..........................................................................................................189

ShuttingDowntheEngine.....................................................................................190

COLDWEATHEROPERATION.............................................................................192

ColdWeatherStartingTips....................................................................................192

EngineBlockHeaters............................................................................................193

Winterfronts...........................................................................................................194

COUPLINGATRAILER..........................................................................................197

UNCOUPLINGATRAILER....................................................................................199

MOVINGTHEVEHICLE—GENERALINFORMATION...................................201

Braking...................................................................................................................201

Shifting...................................................................................................................201

EngineTemperature...............................................................................................202

Clutch(IfEquipped)..............................................................................................203

POWERTAKE-OFF(PTO)OPERA TION...............................................................206

PTOPrecautions....................................................................................................206

PTOClassication.................................................................................................207

Side-MountedPTOLocations...............................................................................207

PTOOperatingProcedures....................................................................................207

TRANSMISSIONSHIFTINGINSTRUCTIONS.....................................................208

ShiftingInstructionsforAllisonAutomaticTransmissions..................................208

MACKTrucksT306GShiftingInstructions.........................................................209

MACKTrucksTM308ShiftingInstructions.........................................................210

MACKTrucksTM308MShiftingInstructions.....................................................212

MACKTrucksTM309ShiftingInstructions.........................................................214

MACKTrucksTM309MShiftingInstructions.....................................................216

MACKTrucksT309,T309LandT309LRShiftingInstructions..........................218

MACKTrucksT310ShiftingInstructions............................................................222

MACKTrucksT310M,T310MEandT310MLRShiftingInstructions...............224

MACKTrucksT313-T313L-T313LRShiftingInstructions.................................228

MACKTrucksT31321,T313L21andT313LR21ShiftingInstructions..............233

MACKTrucksT318,T318LandT318LRShiftingInstructions..........................237

MACKTrucksT31821,T318L21andT318LR21ShiftingInstructions..............243

PrecautionsWhenDescendingGradesIfV ehicleisEquippedwithEaton

AutoShiftGenerationIandII................................................................................249

AXLES.......................................................................................................................250

RearAxlesOtherThanMACKTrucks.................................................................250

MACKTrucksRearAxles.....................................................................................250

EngagingthePowerDividerLockout....................................................................251

MACKTrucks,EP A2010EmissionsSolution..........................................................253

DIESELPARTICULATEFILTERS(IFEQUIPPED)..............................................253

ExtendedIdlingandAftertreatmentSystemConditioning...................................256

ExhaustAftertreatmentSystem.................................................................................258

SafetyInformation.................................................................................................259

ExhaustAftertreatmentSystemComponentsandOperation................................260

AftertreatmentHydrocarbonDosingSystem.........................................................260

SelectiveCatalyticReduction(SCR)....................................................................261

DieselExhaustFluid(DEF)...................................................................................264

AftertreatmentDieselParticulateFilter(DPF)......................................................267

AftertreatmentControlModule(ACM).................................................................269

ExhaustAftertreatmentSystem............................................................................270

DriverWarningsandOnBoardDiagnostics(OBD).............................................275

OnBoardDiagnostics(OBD)................................................................................275

InstrumentCluster..................................................................................................276

MalfunctionIndicatorLamp(MIL).......................................................................278

AftertreatmentDriverWarningandInducement...................................................279

AftertreatmentDEFTankLevel-DriverWarning&Inducement........................279

AftertreatmentDEFQuality-DriverWarning&Inducement..............................281

AftertreatmentTampering-DriverWarning&Inducement.................................283

MisllingDieselorAftertreatmentDEFTanks.....................................................285

MAINTENANCEANDLUBRICATION..................................................................286

MAINTENANCEINTRODUCTION.......................................................................286

TURBOCHARGER...................................................................................................287

CLEANINGYOURVEHICLE.................................................................................288

ExteriorWashing...................................................................................................288

CabandHood........................................................................................................290

Chassis...................................................................................................................290

CabInterior............................................................................................................290

Waxing...................................................................................................................291

Polishing................................................................................................................291

WinterWarnings....................................................................................................291

TOWING...................................................................................................................292

TowingwithMACKTrucksAir(ALorMAXAIR®40)Suspension(If

Equipped)...............................................................................................................294

ENGINEOILLEVELCHECK.................................................................................295

CheckingPowerSteeringFluid.............................................................................296

FUELTANK..............................................................................................................297

FuelTankCap........................................................................................................297

FUELING..................................................................................................................298

UseofBiodieselforMACKTrucksUS2010CertiedProducts..........................299

COOLINGSYSTEM.................................................................................................300

CoolantLevelCheck..............................................................................................301

DrainingtheCoolingSystem.................................................................................301

RellingtheCoolingSystem.................................................................................301

ProtectingtheCoolingSystem..............................................................................302

CoolingSystemMaintenance................................................................................303

AccessoryDriveBeltRouting...............................................................................304

HEADLIGHTS..........................................................................................................305

BulbReplacement..................................................................................................305

LICENSEPLATEMOUNTING...............................................................................305

WHEELS...................................................................................................................306

WheelInspection...................................................................................................306

Tires.......................................................................................................................307

BATTERY..................................................................................................................310

Jump-StartingEngine.............................................................................................311

ELECTRICAL...........................................................................................................312

CircuitBreakerandRelayPanels..........................................................................312

ElectricalGrease....................................................................................................314

CircuitProtectionCharts........................................................................................315

ElectricalAccessoryConnectionPoints................................................................318

OptionalBodyBuilderConnectors(BBM-PK16Option).....................................320

METRICCONVERSIONS.........................................................................................323

METRICCONVERSIONS.......................................................................................323

SafetyInformation

IMPORTANT:Beforedrivingthis
vehicle,becertainthatyouhaveread
andthatyoufullyunderstandeachand
everystepofthedrivingandhandling
informationinthismanual.Becertain
thatyoufullyunderstandandfollowall
safetywarnings.

ITISIMPORTANTTHATTHE
FOLLOWINGINFORMA TIONBE
READ,UNDERSTOODANDALW AYS
FOLLOWED.

Thefollowingtypesofadvisoriesareused
throughoutthismanual:

DANGER

Dangerindicatesanunsafepracticethat
couldresultinseriouspersonalinjury
ordeath.Adangeradvisorybanneris
inwhitetypeonablackbackground
withablackborder.

WARNING

Warningindicatesanunsafepractice
thatcouldresultinpersonalinjury.A
warningadvisorybannerisinblack
typeonagraybackgroundwithablack
border.

CAUTION

Cautionindicatesanunsafepracticethat
couldresultindamagetotheproduct.
Acautionadvisoryisinblacktypeona

whitebackgroundwithablackborder.

Note:Noteindicatesaprocedure,practice,

orconditionthatmustbefollowedinorder
forthevehicleorcomponenttofunction
inthemannerintended.

CALIFORNIAPROPOSITION65WARNING
DieselengineexhaustandsomeofitsconstituentsareknowntotheStateofCalifornia
tocausecancer,birthdefectsandotherreproductiveharm.

CALIFORNIAPROPOSITION65WARNING
Batteryposts,terminalsandotherrelatedaccessoriescontainleadandlead
compounds,chemicalknowntotheStateofCaliforniatocausecancerandother
reproductiveharm.
BatteriesalsocontainotherchemicalsknowntotheStateofCaliforniatocausecancer .

Washhandsafterhandling.

WarningandAdvisoryLabelsAdvisory,

Danger,WarningandCautionlabelsareplacedinvariouslocationsofthevehicleto
alertdriversandservicetechniciansaboutsituationsthatmayleadtopersonalinjury
orequipmentdamage.Intheeventthatalabelisdamagedormissingthelabelmust
bereplaced.ContactyourauthorizedMACKTrucksTruckdealerforassistance
regardingW arningandAdvisorylabels.

INTRODUCTION1

TOTHEOWNER

InAppreciation

ThankyouforbuyingaMACKTrucks®vehicle.Withpropercareand
maintenance,yournewMACK®Pinnacle™modelwillhelpyougain
acompetitiveedgewithitsfuel-efcientdrivetraincombinations,low
maintenance,extendedserviceintervalsand,eventually,goodresalevalue.

TheMACK®Pinnacle™modelisavailableforawiderangeofapplications.
Becauseofthisversatility ,drivetrainsandcomponentsvaryandoperating
instructionsmaydifferfromonemodeltoanother.Whileeveryefforthasbeen
madetocoverallcurrentarrangements,donothesitatetoconsultyourMACK
Trucksdistributorifaquestionarises.Honest,personalserviceisstandard
witheveryMACKTruckssale.

CAUTION

MACKTruckswouldliketopointouttheimportantrolethatthedriverplaysinthe
lifeofthevehicle.Onlytrainedandinformeddriversshouldoperatethisvehicle.

We,atMACKTruckshopethatyouwillbehappywithyournewMACK®
Pinnacle™model,andthatyouseemanyyearsoftrouble-freedriving.

Thisvehiclewasbuilttoconformtoallfederalstandardsandregulations
applicableatthetimeofmanufacture.

2INTRODUCTION

AboutThisHandbook

ThishandbookisreferredtoastheMACK®Pinnacle™CXUSeries
Operator'sHandbook.ItcoversallMACK®Pinnacle™CXUmodels.Its
identicationnumberis22470031.Keepthishandbookwiththevehicleat
alltimestoensurethateachownerand/oroperatorwillhaveaccesstoall
pertinentinformationrelatingtotheoperationandhandlingofthisvehicle.

Thishandbookwaspreparedtoprovidethedriverwithallrelevantinformation
concerningthedailyoperationofthisvehicle.Pleasereaditthoroughly;pay
particularattentiontoadvisorylabelsthathavebeenincludedtodrawattention
toimportantissuesofoperatorsafetyandoverallperformance.

Informationandillustrationsinthishandbookarebasedonthelatest
productionusageatthetimeofprintingandaresubjecttochangewithout
priornotice.

Note:Basicmaintenanceandlubricationproceduresarefoundinthismanual
beginningwith
information,refertotheMaintenanceandLubricationManualOtherimportant
informationcanbefoundintheEmissionControlSystemsforMACKTrucksDiesel
EngineManual.

“MAINTENANCEINTRODUCTION”,page286.Forfurther

INTRODUCTION3

THEVEHICLE

BasicConguration

TheMACK®Pinnacle™modelfeaturesaconventionallystyled,aerodynamiccab.

VehicleManagementandControlSystem
(V-MAC®)

TheVehicleManagementandControlSystem(V-MAC)isanelectronic
controlsystemthatmanagesengineandvehiclefunctions.Inaddition,the
DataMax™portionofV-MACmonitorsandstoresavarietyofinformation(i.e.,
maintenanceschedules,overspeedlogs,faulttables,tripsummaries).

ForacompletedescriptionoftheV-MACIVsystem,refertotheapplicable
V-MAC®Operator'sGuide,whichissuppliedwiththevehicle.

Additionalinformationconcerningservice,diagnostics,programmingand
vendorequipmentinterfaceapplicationisavailablefromtheMACKTrucks
ServicePublicationsDepartment.ContactyourlocalMACKTrucksdealerfor
details.

WARNING

NevercutintotheV-MACsystemwireharnesstopoweradditionalequipment.If
suchequipmentistobeinstalled,contactyourMACKTrucksdealerforassistance.

4INTRODUCTION

COMPONENTIDENTIFICATION

Locatethefollowingserialnumbersandwritethemintheboxesprovidednext
toeachillustration.

INTRODUCTION5

VINLocations

TheVehicleIdenticationNumber(VIN)isdisplayedintwolocations(aframe
railstampingandalabel).The17-digitVINmustbeidenticalinbothlocations.

TheVINframestampingislocatedonthebottomrightframerailangeand
thetopleftrailange.NotethattheVINlocationmayvaryifre-stampingof
theframebecomesnecessary.

C0028939

TheVINlabelislocatedontheinsidedoorframebelowthedriverseat.

C0028940

C0028941

6INTRODUCTION

EngineIdentication

OntheMACKTrucksMPengines,theengineserialnumberisstampedon
theleftsideoftheengineblock,belowtheinletmanifold.

C0028943

INTRODUCTION7

EngineInformationPlate

IncompliancewithFederalandCaliforniaemissionrequirements,anengine
informationlabelisafxedtoallMACKTrucksdieselengines.Thislabel,
whichislocatedonthecylinderheadcoveratthefrontoftheengine,gives
basicengineidenticationinformation(enginemodel,serialnumber,etc.),
advertisedhorsepoweratratedspeed,emissionsregulationstowhichthe
engineconformsandinletandexhaustvalvelashsettings.Examplesofthe
49stateEP Aapproved,and50stateEPAandCaliforniaapprovedengine
identicationlabelsaregivenbelow.

EngineIdenticationLabel-49StateEP AApprovedEngine

withoutCalifornia"CleanIdle"

EngineIdenticationLabel-50StateEP AApprovedEngine

withCalifornia"CleanIdle"

W2040455

W2040456

8INTRODUCTION

CAUTION

Tomaintaincompliancewithemission
regulations,enginesettingsshouldnot
bechangedfromthosespeciedonthe
engineinformationlabel.

Note:BoththeU.S.EPAandCalifornia
AirResourcesBoardrequiresthateach
enginebeidentiedwiththeproperengine

labelasshownabove.Shouldthisengine
labelbedefaced,destroyed,orremoved
fromthevalvecover,itmustbereplaced
immediately.Toorderareplacement
label,pleasecontactSpecications
orPartsInterpretationsdepartmentat
1–800–888–9878,Option2,whowill
assistyouinobtainingthecorrectlabelfor
yourengine.

CleanIdleEngines

TheCaliforniaAirResourcesBoard(ARB)requiresthat2008andlatermodel
yearvehiclesbeequippedwithengineshavingtamper-resistantsoftware
whichlimitsthetimeatwhichtheenginecanidleatspeedsabovelowidle
(550–700rpm).Atspeedsabovelowidle,andwithoutaPTOengaged,idle
timewillbelimitedtoveminutes,afterwhichtheenginewillrevertbacktolow
idle.VehiclesequippedwithaCleanIdleengineareidentiedbyalabelwhich
isafxedtotheleftfrontcornerofthehoodonconventionalmodels(CXU).

CleanIdleEngineLabel

W2056289

INTRODUCTION9

TransmissionIdentication

TheMACKTrucksT300Seriestransmissionserialnumberislocatedon
therearleftsideofthemaincase.

TheAllisonRDSandHStransmissionidenticationplateislocatedonthe
rearrightsideofthemaincase,nearthelowerend.

C0028947

C0028948

10INTRODUCTION

AllEaton®Fuller®transmissionidenticationplatesarelocatedonthe
frontleftsideofthemaincase.

TheMACKTruckscarrierassemblyserialnumberislocatedonthefront
rightsideofthehousing.

C0028949

C0028950

TheEaton®Spicer®rearaxleserialnumberislocatedontherearofthe
axlehousingtowardthecarrier.

C0028951

TheEaton®Spicer®carrierassemblyserialnumberislocatedontheleft
sideoftheforwardcarrier,andthetopoftherearcarrier.

INTRODUCTION11

C0028952

TheMERITORrearaxleidenticationtagislocatedontheleftorrightrearof
therearaxlehousing,nexttothecarrier.

C0028953

TheMERITORcarrierassemblyserialnumberislocatedontheleftsideof
theforwardcarrier,andthetopoftherearcarrier.

C0028954

12INTRODUCTION

WARRANTYINFORMA TION

ThischassisisequippedwithaUS'10emissioncompliantengineandan
exhaustaftertreatmentsystem(DieselParticulateFilter).UseofUltraLow
SulfurDiesel(ULSD)fuelandEO-OPremiumPlus(orVDS-4)specication
highperformancedieselengineoilisrequiredinthisvehicle.

Note:Useofimproperorunapprovedfuelorengineoilwillvoidtheengineand
aftertreatmentsystem(DieselParticulateFilter)warranty.2007emissionengines
REQUIRE
dieselengineoilandUltraLowSulfurDiesel(ULSD)fuel.

theuseofEO-OPremiumPlus(orVDS-4)specicationhighperformance

AirBrakeSystem

TheMACKTrucksStandardVehicleWarrantyappliestotheairbrakesystem,
assetforthintheWarranty,butonlyiftheairbrakesystemhasnotbeen
subjectedtounauthorizedadditions,deletionsormodications.Ifanysuch
unauthorizedadditions,deletionsormodicationsareperformed,MACK
Trucksdisclaimsanyandallliabilityforanylossordamagearisingoutofa
malfunctionoftheairbrakesystem.

Theairbrakesystemwasdesignedandbuilttoconformtoallapplicable
federalmotorvehiclesafetystandardsineffectatthetimeofmanufacture.

Tractorairsystemsaredesignedforoperationasatractoronly,andtruckair
systemsaredesignedtobeoperatedasatruckonly.Ifatractorisgoingtobe
convertedforoperationasatruck,theairbrakesystemmustberecongured
tothatofatruck.Conversely ,ifatruckisgoingtobeconvertedforoperation
asatractor,theairbrakesystemmustbereconguredtothatofatractor.
ConsultyourlocalMACKTrucksdistributorforadditionalinformation.

Ifanyunauthorizedadditions,deletionsormodicationsaremadetoany
portionoftheairbrakesystemwhichisrequiredbyFederalMotorVehicle
SafetyStandards,MACKTrucksmakesnorepresentationastoconformity
withtheStandards.

Forcompletewarrantyinformation,refertothePedigreedProtectionPlan
providedwitheachvehicle.

INTRODUCTION13

FEDERALANDCANADIANEMISSIONCONTROL
SYSTEMWARRANTYSTA TEMENT

FEDERALANDCANADIANWARRANTYREQUIREMENTS

ThissectioncoverstherequirementoftheUnitedStatesCleanAirActwhichstates:
“Themanufacturershallfurnishwitheachnewmotorvehicleormotorvehicleengine
suchwritteninstructionsforthemaintenanceanduseofthevehicleorengineby
theultimatepurchaserasmaybereasonableandnecessarytoassuretheproper
functioningofemissioncontroldevicesandsystems.”Thissectionalsocovers
therequirementsoftheemissionsregulationspromulgatedundertheCanadian
EnvironmentalProtectionAct,1999.

MANUFACTURER’SWARRANTYCOVERAGE

MACKTruckswarrantstheEmissionControlSystemsoneachnewMACKTrucks
dieselengineinanewMACKTruckstocomplywithallUnitedStatesFederaland
Canadianemissionsregulationsapplicableatthetimeofmanufactureoftheengine,
andtobefreefromdefectsinmaterialandworkmanshipundernormaluseandservice
upto60months,or160934km(100,000miles),whicheveroccursrst,providedthat
allmaintenancerequirementsarefollowedasdescribedinthismanual.Allwarranty
periodsarecalculatedfromthedate-in-serviceofthenewvehicle.Therepairor
replacementofdefectivepartswillbemadewithoutchargeforthecostofpartsandif
repairsaremadeatanauthorizedMACKTrucksdealership,therewillbenocharge
forlabor.
MACKTrucks’sobligationunderthiswarrantyislimitedtotherepairorreplacement,
atMACKTrucks’soption,ofanypart(s)oftheEmissionControlSystemsofsuch
engineand/orvehiclefoundtobedefectiveuponexaminationbyMACKTrucksand
providedthatsuchpart(s)werereturnedtoMACKTrucksoritsnearestauthorized
Dealerwithinareasonableperiodoftime.

Note:ForemissioncontrolsystemsinformationonenginesotherthanMACKTrucks,
refertotheenginevendor’spublication

14INTRODUCTION

TAMPERINGWITHEMISSIONCONTROLSYSTEMS
PROHIBITED

TheFederalCleanAirActprohibitstheremovalorrenderinginoperativeofany
deviceorelementofdesigninstalledonorinamotorvehicleormotorvehicleengine
incompliancewithFederalEmissionRegulationsby:

1Anypersonpriortoitssaleanddeliverytotheultimatepurchaser,or

2Anymanufacturerordistributorafteritssaleanddeliverytotheultimatepurchaser,

or

3Anypersonengagedinthebusinessofrepairing,servicing,selling,leasing,or

tradingmotorvehiclesormotorvehicleenginesfollowingitssaleanddelivery
totheultimatepurchaser,or

4Anypersonwhooperatesaeetofmotorvehiclesfollowingitssaleanddelivery

totheultimatepurchaser.

Note:Forspecicsoftheprohibitedvehicle/enginemodicationsrefertotheMACK
TrucksBodyBuildersdocumentation.

INTRODUCTION15

CALIFORNIAEMISSIONCONTROLWARRANTY
STATEMENT

YOURWARRANTYRIGHTSANDOBLIGA TIONS

TheCaliforniaAirResourcesBoardandMACKTrucksTrucks(MACKTrucks)are
pleasedtoExplaintheemissioncontrolsystemwarrantyonyour2014/2015vehicle.
InCalifornia,newmotorvehicleenginesmustbedesigned,builtandequippedtomeet
theState’ sstringentanti-smogstandards.MACKTrucksmustwarranttheemission
controlsystemonyourenginefortheperiodoftimelistedbelowprovidedtherehas
beennoabuse,neglect,orimpropermaintenanceofyourengine.Youremission
controlsystemmayincludepartssuchasthefuel-injectionsystem,turbocharger
assembly,electroniccontrolmoduleandotheremission-relatedassemblies.
Ifanemission-relatedpartofyourengineisdefective,thepartwillberepaired
orreplacedbyMACKTrucks.ThisisyouremissioncontrolsystemDEFECTS
WARRANTY .

MANUFACTURER’SWARRANTYCOVERAGE

(Applicableonlytovehiclesand/orenginescertiedforsaleandregisteredinthe
StateofCalifornia)

MACKTruckswarrantstheEmissionControlSystemsoneachnewMACKTrucks
dieselengineinanewMACKTruckstrucktocomplywithallStateofCalifornia
emissionsregulationsapplicableatthetimeofmanufactureoftheengine,andtobe
freefromdefectsinmaterialandworkmanshipundernormaluseandserviceupto
60monthsor100,000miles,whicheveroccursrst,providedallMACKTrucks
maintenancerequirementsarefollowedasdescribedinthismanual.Allwarranty
periodsarecalculatedfromthedate-in-serviceofthenewvehicle.Therepairor
replacementofdefectivepartswillbemadewithoutchargeforthecostofpartsand,if
repairsaremadeatanauthorizedMACKTrucksdealership,therewillbenocharge
forlabor.
MACKTrucks’sobligationunderthiswarrantyislimitedtotherepairorreplacement,
atMACKTrucks’soption,ofanypart(s)ofEmissionControlSystemsofsuch
engineand/orvehiclefoundtobedefectiveuponexaminationbyMACKTrucksand
providedthatsuchpart(s)werereturnedtoMACKTrucksoritsnearestauthorized
Dealerwithinareasonableperiodoftime.

16INTRODUCTION

OWNER’SWARRANTYRESPONSIBILITIES

Asthemotorvehicleengineowner,youareresponsiblefortheperformanceof
therequiredmaintenancelistedinthismanual.MACKTrucksrecommendsthat
youretainallreceiptscoveringmaintenanceofyourvehicle,butMACKTrucks
cannotdenywarrantysolelyforthelackofreceiptsorforyourfailuretoensure
theperformanceofallscheduledmaintenancelistedinothermanualswhichwere
suppliedwithyourvehicle.
YouareresponsibleforpresentingyourmotorvehicleenginetoaMACKTrucks
dealerassoonasaproblemexists.Thewarrantyrepairsshouldbecompletedina
reasonableamountoftime,nottoexceed30days.Asthemotorvehicleengineowner,
youshouldalsobeawarethatMACKTrucksmaydenyyouwarrantycoverageif
yourvehicleoraparthasfailedduetoabuse,neglect,impropermaintenance,or
unapprovedmodications.
Ifyouhaveanyquestionsregardingyourwarrantyrightsandresponsibilities,
youshouldcontactMACKTrucksTrucksWarrantyActivitiesP.O.Box26259,
Greensboro,NC27402,ortheCaliforniaAirResourcesBoardat9480TelstarAvenue,
ElMonte,California91731.

INTRODUCTION17

FEDERAL,CANADIAN,ANDCALIFORNIA
EMISSIONCONTROLWARRANTYSTATEMENT

THISWARRANTYISEXPRESSLYINLIEUOFALLOTHERWARRANTIES
ANDREPRESENTATIONSORCONDITIONS,ST A TUTORYOR
OTHERWISE,EXPRESSEDORIMPLIEDINCLUDING,BUTNOTLIMITED
TO,IMPLIEDW ARRANTYOFMERCHANTABILITYORFITNESSFORA
PARTICULARPURPOSE.

EMISSIONCONTROLSYSTEMWARRANTY

Thefollowingenginecomponentsarecoveredbythesupplementalemissionscontrol
systemwarrantypolicyasrequiredbytheCodeofFederalRegulations,California
CodeofRegulations,andtheregulationsundertheCanadianEnvironmental
ProtectionAct,1999.

1EngineTurbochargerAssembly

•VariableGeometryTurbo(VGT)

Actuator

2ChargeAirCooler(CAC)

3EngineControlModule(ECM)

4Injectors

5EGRCooler

6EGRValveandEGRValveControl

7EGRV enturi

8CrankcaseBreather(Doesnotinclude

CrankcasePressureSensor)

9CrankcaseSeparator

10CrankcaseTubingandHosesbefore

Separator

11AftertreatmentWiringHarness(DPF)

12AftertreatmentWiringHarness(SCR)

•JumpertoAHIPressureRegulator

•ACMPowerSupply

•HeaterNOxCare

•DEFTank

13AftertreatmentControlModule(ACM)

14AftertreatmentDieselParticulateFilter

(DPF)withAftertreatmentDiesel
OxidationCatalyst(DOC)

•AftertreatmentDoser

•AftertreatmentFuelShutoffV alve

•AftertreatmentFuelPressureSensor

•EngineExhaustGasT emperature

(EGT)Sensor

•AftertreatmentDPFIntake

TemperatureSensor

•AftertreatmentDPFOutlet

TemperatureSensor

•AftertreatmentDPFDifferential

PressureSensor

15Sensors:

•CrankshaftPosition(CKP)Sensor

•TransmissionSpeedSensor

•EngineCoolantTemperature(ECT)

Sensor

•IntakeManifoldAir

Temperature/PressureSensor

•ExhaustGasRecirculation(EGR)

TemperatureSensor

•AftertreatmentOutletNOxSensor

•AftertreatmentIntakeNOxSensor

•EngineExhaustGasRecirculation

DifferentialPressureSensor

•AmbientAirTemperature(AA T)

Sensor

16SCR

18INTRODUCTION

•AftertreatmentSelectiveCatalytic

Reduction(SCR)Catalyst

•AftertreatmentDieselExhaustFluid

(DEF)Pump

•AftertreatmentDEFDosing

AbsolutePressureSensor

•AftertreatmentDEFReturn

Valve

•AftertreatmentDEFDosingV alve

•AftertreatmentDEFT ank

•AftertreatmentDEFTank

Heater/Sender

•AftertreatmentDEFTankHeater

•AftertreatmentDEFTankHeater

Valve

•AftertreatmentDEFTank

TemperatureSensor

•AftertreatmentDEFLevelSensor

•AftertreatmentDEFHeatedLines

•AftertreatmentDEFQualitySensor

17.InstrumentCluster(Repairof
Microprocessor)

18.ExhaustGasPiping(from
TurbochargertoAftertreatment
System)

INTRODUCTION19

EMISSIONCONTROLSYSTEMWARRANTY(CONT.)

Theemissionwarrantyforthedieselparticulatelter(DPF)andSCRSystemcovers
defectsinworkmanshiponly .Normalmaintenance,suchascleaningashfromthelter
atregularmaintenanceintervalsandcleaningtheaftertreatmentfuelinjectoronDiesel
oxidationcatalyst(DOC)DPFsystems,isnotcoveredbytheemissionwarranty.

Note:Inresponsetocustomerrequests,MACKTrucksmaybuildvehicleswith
enginessuppliedbyothermanufacturers.Inthesecases,eachenginemanufacturer
throughitsserviceorganization,isresponsibleforemissioncontrolsystemswarranty
onallpartsoftheengineassembly,asfurnished.

CAUTION

Anyunauthorizedadjustmentstothe
emissioncontrolcomponentscancause
severedamagetotheengine.

1.RepairsbyMACKTrucksDealers,Sub-DealersandServiceDealersRepairs
coveredbytheEmissionControlSystemsW arrantywillbeperformedbyany
authorizedMACKTrucksrepairfacilitywithnochargeforpartsandlabor(including
diagnosis),usingMACKTruckspartsforanypartoftheemissioncontrolsystems
coveredbythiswarrantyandfounddefective.

2.InanEmergencywhereanauthorizedMACKTrucksfacilityisnotavailable,
repairsmaybeperformedatanyavailableserviceestablishment,orbytheowner,
usinganyreplacementpart,withinthelimitationsofparagraphs3and4inthissection.
Anemergencyconditionexistsunderthissectionif,after30days,repairshavenot
beencompletedorpartsarenotyetavailable.MACKTruckswillreimbursetheowner
forsuchrepairsthatarecoveredunderthiswarranty ,includingdiagnosis,nottoexceed
MACKTrucks’ssuggestedretailpriceforpartsreplacedandlaborchargesbasedon
MACKTrucks’srecommendedtimeallowanceandgeographicallyappropriatehourly
laborrate.ReplacedpartsandpaidinvoicesmustbepresentedataMACKTrucks
facilityasaconditionofreimbursementforemergencyrepairsperformedelsewhere.

3.RepairsbyNon-MACKTrucksFacilitiesOwnersmayelecttohavemaintenance,
replacement,orrepairofemissioncontrolsystemsperformedbyanyrepairfacility,
andmayelecttousepartsotherthanMACKTruckspartswithoutinvalidatingthe
warrantyonothercomponents,butthecostofsuchserviceorpartswillnotbecovered
byMACKTrucksunderitswarranty.

CAUTION

Intheeventthatdamageresultsfromunauthorizedadjustmentstoanyemission
controlsystemcomponents,asevidencedbysettingsotherthanasspecied,
orbrokenfastenerseals,thecostofrepairingsuchdamageWILLNOTBE
COVEREDunderwarranty

20INTRODUCTION

4.UseofNon-MACKTrucksPartsUseofreplacementpartswhicharenotthe
equivalentofMACKTruckspartsmayimpairtheeffectivenessofemissioncontrol
systems.IfotherthanMACKTruckspartsareused,theownershouldobtain
assurancesthatsuchpartsarewarrantedbytheirmanufacturertobetheequivalent
ofMACKTruckspartsinperformanceanddurability.MACKTrucksassumesno
liabilityunderthiswarrantywithrespecttopartsotherthanMACKTrucksparts;
however,theuseofnon-MACKTruckspartsdoesnotinvalidatethewarrantyonother
componentsunlessnon-MACKTruckspartscausedamagetowarrantedparts.

5.MaintenanceandMaintenanceRecordsThevehicleownerisresponsibleforthe
performanceofallrequiredmaintenancespeciedinthismanual.MACKTruckswill
notdenyawarrantyclaimsolelybecausethereisnorecordofmaintenance;however,
MACKTrucksmaydenyawarrantyclaimiffailuretoperformrequiredmaintenance
resultsinthefailureofawarrantedpart.Receiptsorotherrecordscoveringthe
performanceofscheduledmaintenanceshouldberetainedtoanswerquestionsthat
mayariseconcerningmaintenance.Maintenancerecordsshouldbetransferredto
subsequentownersifthevehicleissold.

6.ItemsNotCoveredbytheEmissionControlSystemsW arranty

•Malfunctionscausedbymisuse,improperadjustments,modication,alteration,

tampering,disconnection,improperorinadequatemaintenanceanduseof
improperdieselfuel.

•Damageresultingfromaccident,actsofnatureorothereventsbeyondthecontrol

ofMACKTrucks.

•Inconvenience,lossofuseofthevehicle,commerciallossofanykindincluding,

butnotlimitedto,consequentialorincidentaldamages.

•Anyvehicleinwhichtheodometerhasbeenalteredordamagedsothatmileage

cannotbereadilydetermined.

7.CustomerAssistanceMACKTruckswishestoassurethattheEmissionControl
SystemsWarrantyisproperlyadministered.Intheeventthatownersdonotreceivethe
warrantyservicetowhichtheybelievetheyareentitledundertheFederal,Canadian,
orCaliforniaEmissionControlSystemsWarranty ,theyshouldcontactthenearest
MACKTrucksRegionalOfceforassistance.Theaddressandtelephonenumberfor
eachRegionalOfceareintheMACKTrucksDirectoryofSales,PartsandService
Centers.Ownersinneedofadditionalassistanceorinformationconcerningthe
EmissionControlSystemsWarrantymayalsocontact:
MACKTrucks
WarrantyActivities
P.O.Box26259
Greensboro,NC27402

INTRODUCTION21

EmissionGreenHouseGasComponentWarranty
(IfEquipped)

MACKTrucksTruckswarrantscertainindividualgreenhousegas(GHG)components
andcontrolsofeachnewMACKTrucksvehiclecertiedtotherequirementsof
Chapter40oftheUnitedStatesCodeofFederalRegulations,Part1037.MACK
TrucksGHGcertiedvehiclesarewarrantedtobedesigned,built,andequippedso
theyconformatthetimeofsaletotheultimatepurchasertotherequirementsofthe
Partandtobefreefromdefectsinmaterialandworkmanshipwhich,undernormal
useandservice,wouldcausethevehicletofailtoconformtotherequirementsofthe
Partuptotheperiodsspecied,providedallMACKTrucksTrucksmaintenance
andinspectionrequirementsarefollowed.SeeyourlocalauthorizedMACKTrucks
Trucksdealerforrecommendedmaintenanceandinspectionprocedures.Allwarranty
periodsarecalculatedfromthedateinserviceofthevehicle.Allcoverageis100%
forpartsandlaborsubjecttothequalications,limitationsandexclusionsasnoted.

LIMITATIONSANDEXCLUSIONSTOTHISWARRANTYAPPEARON
THEFOLLOWINGPAGES.
THESELIMIT A TIONSANDEXCLUSIONSAREIMPORT ANTANDMUST
BEREADANDUNDERSTOOD.

ThiswarrantyappliestonewMACKTrucksvehiclescertiedtotherequirementsof
40CFRpart1037.MACKTrucksTrucksreservestherighttomakeanychangesin
design,ormakeadditionstooruponitsproducts,withoutincurringanyobligationsto
installthesamechangesonvehiclespreviouslybuilt.

EmissionsComponentsCoverage,Vehicle:

NotCoveredbytheEmissionsControlSystemWarranty:

•Malfunctionscausedbymisuse,improperadjustment,modicationalteration,

tampering,disconnection,improperorinadequatemaintenanceanduseof
improperdieselfuelorDEF.

•Damageresultingfromaccident,actofnatureorothereventsbeyondthecontrolof

MACKTrucksTrucks

•Inconvenience,lossofuseofthevehicle,commerciallossofanykindincluding,

butnotlimitedtoconsequentialorincidentaldamages.

•Anyvehicleinwhichtheodometerhasbeenalteredordamagedsothatmileage

cannotbereadilydetermined.

THISWARRANTYISEXPRESSLYINLIEUOFALLOTHERWARRANTIES
ANDREPRESENTATIONSORCONDITIONS,ST A TUTORYOR
OTHERWISE,EXPRESSEDORIMPLIEDINCLUDING,BUTNOTLIMITED
TO,IMPLIEDW ARRANTYOFMERCHANTABILITYORFITNESSFORA
PARTICULARPURPOSE.

22INTRODUCTION

Tires,DriveandSteerOnly:Therst24monthsor38624km(24,000miles)of
vehicleoperation,whicheveroccursrst,andapplyingonlytotherstsetoftires
onthevehiclewhendeliveredtotheultimatepurchaser.Subjecttothetermsand
conditionsofthetiremanufacturer’swarranty,excludingretreads.Emissionsrelated
warrantycoverageonly,refertothespecictiremanufacturer’swarrantypolicyfor
othertermlengths.

SourceofpartsandrepairArepairshoporpersonoftheowner’schoosingmay
maintain,replace,orrepairemissioncontroldevicesandsystems.

ReplacementoftiresthatareGHGcertiedTheoriginalequipmenttiresinstalled
onthisvehicleatthefactorywerecertiedtotheU.S.EPAGreenhouseGas(GHG)
andNHTSAFuelEfciencyregulations.Replacementofthesetiresshouldbewitha
tireofequalorlowerrollingresistancelevels(TRRLorCrr).Pleaseconsultyourtire
supplier(s)forappropriatereplacementtires.

MaintainingaGHGcertiedtireInordertomaintainthecertiedrollingresistance
ofthetireswhichoptimizefueleconomy,themaintenanceproceduresprovideby
thetiremanufacturermustbefollowed.

AllotherVehicleemissioncontrolsarewarrantedto60monthsor160934km
(100,000miles),whicheveroccursrst.

Othervehiclecomponents:60monthsor160934km(100,000miles),whichever
occursrst.

EmissionControlSystemWarranty

VehiclessoldforuseinCaliforniamusthavetheOperator’sManualinthevehicle
whichcontainstheCaliforniaEmissionSystemW arranty.

CoveredEmissionComponentsList:QualicationsandLimitations

Tires

DriveandSteerOnly:Therst24months
or38624km(24,000miles)ofvehicle
operation,whicheveroccursrst,and
applyingonlytotherstsetoftireson
thevehiclewhendeliveredtotheultimate
purchaser.
Subjecttothetermsandconditionsofthe
tiremanufacturer’swarranty,excluding
retreads.
Emissionsrelatedwarrantycoverageonly,
refertothespecictiremanufacturer’s
warrantypolicyforothertermlengths.

INTRODUCTION23

ExteriorComponents:Highway
TractorsOnly

ChassisFairings

GroundEffectExtensions

RoofDeectors

CabSideDeectors

AdjustableRoofExtensions

SideDeectorExtensions

BumperDeectors

A-pillarDeectors

AirConditioningComponents:Only
thosevehiclescertiedas“T ractors”
accordingtotherequirementsof
Chapter40oftheCodeofFederal
Regulations,Part1037.

Hoses,CompressortoCondenser

Hoses,CondensertoDrier

Hoses,DriertoClimateUnit

Hoses,ClimateUnittoCompressor

Hoses,BunkClimateUnit

ReceiverDrier,SpringLoaded,12cubic
in.

A/CCompressor

A/CCondenser

A/CPressureSwitches&Transducers

MainClimateUnit

BunkClimateUnit

60Monthsor160934km
(100,000Miles),whicheveroccursrst.

60Monthsor160934km
(100,000Miles),whicheveroccursrst.

24INTRODUCTION

SERVICELITERATURE

TheMACKTrucksServicePublicationsdepartmentoffersavarietyof
serviceliterature(includingindividualservicemanuals)thatcanbeordered
throughanyMACKTrucksdealerorontheMACKTruckswebsiteat
www.macktrucks.com.

Note:MACKTruckswouldliketoemphasizetheimportanceofproperserviceand
maintenanceprocedures.Service,repairandreplacementsmustbeperformedby
certied,licensedmechanicsinaccordancewithMACKTrucksstandards.

MACKTrucksClass8–ComponentsService
Manual

Thismulti-bindersetcontainsserviceinformationcoveringallMACKTrucks
components(i.e.,engines,transmissions,frontandrearaxles,cabs,fuel
systems,electricalsystems).

Note:Ifyourvehiclecontainsanumberofnon-MACKTrucks(vendor)components,
theClass8–CustomCollatedServiceManualmightbemoreappropriate.

Class8–CustomCollatedServiceManual

Class8–CustomCollatedServiceManualonCD

INTRODUCTION25

CUSTOMERSERVICE

Call1-800-866-1177forMACKTrucksOneCall™

TheOneCallcustomersupportsystemisatoll-freenationwidehotlinethat
operates24hoursaday,sevendaysaweek,includingholidays.Ifyoubreak
downontheroad,simplycall1-800-866-1 177.Thereisastaffoftrained,
experiencedtechniciansreadytohelp.Theycanhelptroubleshootaproblem
togetyoubackontheroad,arrangetosendroadsideassistanceorarrange
fortowingtothenearestMACKTrucksdealership.

OneCallprovidespersonalizedservice.Thepersonwhoinitiallytakesyour
callwillbethesamepersonwhoseesthatyoursituationisresolvedquickly
andtoyoursatisfaction.Ifafollow-upcallisnecessary,thesamefamiliar
voicewillbeontheotherendoftheline.

OneCalltechnicianscanalsohelpyouplanaheadtokeepyouroperation
runningefcientlybyschedulingroutinemaintenanceandlubricationservice,
orbylocatingthenearestMACKTrucksdealership.

QuestionsandComplaints

Yoursatisfactionisourmostimportantconcern.

Ifquestionsorcomplaintsarise,rstdiscussthematterwiththeservice
managerattheMACKTrucksfacilityinvolved.Ifyouarenotsatisedwiththe
servicemanager'sresponse,contactthebranchmanager,principalorgeneral
managerofthedistributorship.Ifassistanceisrequiredataservicedealer ,
contacttheowneroftheestablishment.

If,foranyreason,youneedfurtherassistanceafterdealingwiththepersonnel
ataMACKTruckssubsidiaryordistributor,contacttheregionalservice
manageratthenearestMACKTrucksregionalserviceofce.Theregional
servicemanagerhastheresponsibilityandtheauthoritytorecommendaction
inmostcasesand(withtheaidofrelevantdistrictservicepersonnel)willmake
everyefforttoconductafairreviewofthesituation.

26INTRODUCTION

Addresses

Theaddresses,telephoneandfaxnumbersoftheMACKTrucksregional
ofcesare:

UnitedStates

NortheastRegion–2100MACKTrucksBlvd.,Mail:P.O.BoxM,Allentown,
PA18105-5000,TEL:[phone],FAX:[phone]

SoutheastRegion–6768SouthlakeParkway,Morrow,GA30260,TEL:
[phone],FAX:[phone]

CentralRegion–900S.FrontageRd.,Suite100,Woodridge,IL60517,TEL:
[phone],FAX:[phone]

SouthwesternandWesternRegions–5605N.MacArthurBlvd.,#550,
Mail:P .O.Box165408,Irving,TX75016-5408,TEL:[phone],FAX:
[phone]

Canada

ExecutiveOfce–MACKTrucksCanada,2100DerryRoadWest,Suite410,
Mississauga,ONL5N0B3,TEL:[phone],FAX:[phone]

Australia

MACKTrucksTrucksAustraliaPty.Ltd.,CNRArchereldandBoundary
Roads,Mail:P .O.Box364,Richlands,QLD4077,Australia,TEL:
61-7-3853-3333,FAX:[phone]

International

2100MACKTrucksBlvd.,Mail:P .O.BoxM,Allentown,PA18105-5000,TEL:
[phone],FAX:[phone]

INTRODUCTION27

AdditionalAssistance

Ifadditionalassistanceisrequired,MACKTrucksmaintainsaCustomer
ServiceDepartment(staffedbyexperiencedpersonnel)toaidcustomerswho
needinformationorassistancenotprovidedatthelocalorregionallevel.

TheCustomerServiceDepartmentphonenumberis[phone].

WhencontactingtheregionalserviceofcesorCustomerServiceDepartment,
providethefollowinginformation:

•VehicleIdenticationNumber(VIN)—This17-digitnumberistypicallylocated

onalabelonthedriver-sidedoorlatchpostandbehindthefrontaxleonthe
right,frontframerail.

•Modelandyearofthevehicle

•Datethatthevehiclewaspurchasedandputintoservice

•Date(s)andmileageofrepair(s)

•Dealerthatsoldand/orservicedthevehicle

•Descriptionofunresolvedservicecomplaintorinquiry

•Summaryofactiontakentodate(bythedealerandtheregionalserviceofce)

•Namesofindividuals(ifknown)contactedatthedealerandtheMACKTrucks

regionalserviceofce.

28INTRODUCTION

REPORTINGSAFETYDEFECTS

UnitedStates

Ifyoubelievethatyourvehiclehasadefectwhichcouldcauseacrash,injury
ordeath,youshouldimmediatelyinformtheNationalHighwayTrafcSafety
Administration(NHTSA),inadditiontonotifyingMACKTrucks.

IfNHTSAreceivessimilarcomplaints,itmayopenaninvestigationandifit
ndsthatasafetydefectexistsinagroupofvehicles,itmayorderarecalland
remedycampaign.However,NHTSAcannotbecomeinvolvedinindividual
problemsbetweenyou,yourdistributor,orMACKTrucks.

TocontactNHTSA,eithercalltheU.S.Government'sVehicleSafety
Hotlinetoll-freeat1-888-327-4236(TTY:1-800-424-9153);goto
http://www.NHTSA.gov
SafetyAdministration,400SeventhStreet,S.W.,Washington,DC20590.
Youcanalsoobtainotherinformationaboutmotorvehiclesafetyfromthe
VehicleSafetyHotline.

;orwriteto:Administrator,NationalHighwayTrafc

Canada

Canadiancustomerswhowishtoreportasafety-relateddefecttoTransport
Canada—DefectInvestigationsandRecalls,maytelephonethetollfree
hotlineat1-800-333-0510,orcontactTransportCanadabymailatTransport
Canada,ASFAD,PlacedeVilleT owerC,330SparksStreet,OttawaONK1A
0N5.Foradditionalroadsafetyinformation,pleasevisittheRoadSafety
websiteathttp://www.tc.gc.ca/roadsafety/menu.htm

.

Mexico

MACKTrucksTrucksdeMexico,S.A.deC.V.shouldbeinformedimmediately
ifyoubelievethevehiclehasadefectthatcouldcauseavehicleaccident,
injuryordeath.ContactMACKTrucksTrucksdeMexicobycalling
011-52-55-50-81-68-50orbywritingto:MACKTrucksTrucksdeMexico,S.A.
deC.V .,Prol.PaseodelaReforma600,1er.Piso—121,Col.SantaFePena
Blanca,C.P .01210,Mexico,D.F.WithinMexico,call01(800)9094900.

INTRODUCTION29

EVENTDATARECORDINGDEVICES

YourMACKTrucksvehicleisequippedwithadevicegenerallyreferredtoas
an"eventdatarecorder"or"EDR."Pleasenotethatwhiletheterm"eventdata
recorder"istypicallyusedthroughoutthemotorvehicleindustry,notevery
EDRisthesame;i.e.,theydonotallrecordthesamedataelements.The
EDRonyourMACKTrucksvehiclerecordsvehiclespeed,enginerpm,time
anddate,plusavarietyofpedalandswitchpositions,bothbeforeandafteran
"event."Suddenvehicledecelerationortheoccurrenceofcertainothervehicle
operationalcharacteristicswilldene(trigger)an"event."

OptionalequipmentavailableforyourMACKTrucksvehicle,suchasthe
Eaton®VORAD®CollisionWarningSystem,mayalsoprovideeventdata
recordingfeatures.

IfyouhaveaquestionaboutyourEDR,pleasecontactyourMACKTrucks
dealerorregionalserviceofce.

30SAFETYINFORMATION

SAFETYSTATEMENT

MACKTruckscannotanticipateeverypossibleoccurrencewhichmayinvolve
apotentialhazard.Anaccidentcanbeavoidedbyrecognizingpotentially
hazardoussituationsbeforeadangeroussituationoccurs.Correctly
performedserviceproceduresarecriticalfortechniciansafetyandsafe,
reliableoperationofthevehicle.

DANGER

Donotoperatetheengineinanenclosedarea.Allinternalcombustionengines
giveoffvariousfumesandgaseswhilerunning.Inhalationofexhaustfumescan
causedeath.

DANGER

Donotsitinaparkedvehicleforanyextendedamountoftimewiththeengine
runningifthereareleaksintheexhaustsystem.Exhaustfumescouldleakintothe
cabareaanddeathcanresult.Onaregularbasisinspecttheexhaustsystemfor
leaksandrepairanyleakage.

DANGER

Driverattitudeisthemostimportantpartofanyeffectivevehiclesafetysystem.
MACKTrucksstronglyencouragesalldriversandpassengerstousetheirseat
belts,drivedefensively,remainalertandrespectthespeedlimits.Manyaccidents
canalsobeavoidedthroughregularvehiclemaintenance.

DANGER

Engine-drivencomponentssuchasPowerTake-Off(PTO)units,fansandfanbelts,
driveshaftsandotherrelatedrotatingassemblies,canbeverydangerous.Donot
serviceengine-drivencomponentsunlesstheengineisshutdown.Alwayskeep
bodypartsandlooseclothingoutofrangeofthesepowerfulcomponentstoprevent
seriouspersonalinjury.BeawareofPTOengagementornonengagementstatus.
AlwaysdisengagethePTOwhennotinuse.

SAFETYINFORMATION31

WARNING

Certaineverydayproceduressuchaswashingthevehicleandcleaningthe
windshieldcanalsobehazardousbecauseofthevehicle'sheight.MACKTrucks
doesNOTrecommendclimbinguponthevehicletoperformtheseoperations.
Instead,standonthegroundandusebrushesandsqueegeesmountedonextension
poles.Whenbetteraccessisnecessary(forinstance,whenwashingthecabroof),
usesturdyladdersheldinplacebysomeoneontheground.

WARNING

Securelooseobjects.Looseobjectsinthecaborsleepercanbedangerousina
suddenstoporonbadroads.Secureanyapplianceaddedtothevehicle,suchasa
refrigeratororaradio.

WARNING

Keepclearoffanwhenengineisrunning.Fanmaystarttorotateathighspeed
withoutwarning.

32SAFETYINFORMATION

CERTIFICATIONLABELS

SafetyCerticationLabel

NationalHighwayTrafcSafetyAdministration(NHTSA)regulationsrequire
afxingacerticationlabeltoallvehicles.

NHTSAregulationsalsorequirethatthecerticationlabelbeafxedtoeither
thehingepillar,doorlatchpostorthedooredgethatmeetsthedoorlatch
postnexttothedriverseat.Ifnoneoftheselocationsarepractical,itmaybe
attachedtotheleftsideoftheinstrumentpanelortoaninwardfacingsurface
ofthedriver-sidedoor.

IncompliancewithNHTSAregulations,yourMACKTrucks®vehiclehasa
safetycerticationlabelafxedinoneoftheNHTSAlocationslistedabove.
ThislabelmaybeeitheranIncompleteVehicleand/orCompletedVehicle
label.Bothlabelsaredescribedbelow.

IncompleteVehicles

C0028955

Achassis-cabisanincompletevehiclewithacompletedoccupant
compartmentthatrequirestheadditionofcargo-carrying,work-performingor
load-bearingcomponentstoperformitsintendedfunctions.

Thechassis-cabmanufacturermustafxalabeltotheincompletevehiclein
oneoftheNHTSAlocationslistedabove.Thislabelprovidesthechassis-cab
dateofmanufacture,VINandvehiclecerticationinformation.

SAFETYINFORMATION33

CompletedVehicles

InadditiontothelabelsuppliedbyMACKTrucksasthechassis-cab
manufacturer,aCompletedVehiclecerticationlabel,suppliedbythebody
manufacturer,isafxedinthesamegenerallocation.Thislabelprovides
informationpertainingtoGrossVehicleWeightRating(GVWR),GrossAxle
WeightRating(GAWR),tireandriminformation,etc.

OnMACKTrucks-completedvehicles,thislabelcontainsthedateof
manufacture,VIN,GVWR,GAWR,andtireandrimdata.Itisfoundinoneof
theNHTSAlocationslistedabove.

C0028956

34SAFETYINFORMATION

ADVISORYLABELS

ThroughoutthisbookyouwillndparagraphslabeledDanger,Warning,
Caution,NoteandServiceHint.Danger,CautionandWarninglabelsare

alsofoundinvariouslocationsonthevehicletoalertdrivers,operatorsand
servicetechnicianstosituationswhichcancausepersonalinjuryorequipment
damage.ThelabelsshownareapplicabletotheMACKTrucks®Pinnacle™
modelchassisatthetimeofpublicationandarerepresentativeofwhatcanbe
typicallyfoundonaMACKTrucks®Pinnacle™.(Yourvehiclemaynotcontain
allofthelabelsillustratedinthishandbook.)Theselabelsareforyourbenet.
Pleaselookthroughthissectionandnotethelabels,theirlocationsandwhat
theyexplain.Besuretoreplaceanylabelthatisdamaged.

SAFETYINFORMATION35

AdvisoryLabelLocations(OnVehicle)

LabelsFoundonChassis

C0028957

36SAFETYINFORMATION

C0028958

SAFETYINFORMATION37

C0028959

38SAFETYINFORMATION

C0029012

SAFETYINFORMATION39

C0029922

1.RightSideFrameRail

2.HoodProp

40SAFETYINFORMATION

C0029014

LabelsFoundonDriver-SideSunVisor

SAFETYINFORMATION41

C0029015

42SAFETYINFORMATION

C0029016

LabelsFoundonInstrumentPanel

LabelsFoundonWindshield

SAFETYINFORMATION43

C0029017

Note:Labeltoberemovedupondeliverytotheenduser.

C0029018

44SAFETYINFORMATION

R-134aRefrigerantLabel

Theservicingcautionlabel4MR3283Mislocatedunderthehoodattachedtothe
receiverdryerbracket.

EatonControlledTractionDifferentialLabel

C0029019

C0029020

SAFETYINFORMATION45

LabelsFoundonFuelTank

C0029021

BackUpAlarm(Optional)

Yourchassismaybeequippedwithanoptionalbackupalarm.Ifso,the
followinglabelwillappearinsidethecab.

C0029022

C0029923

46SAFETYINFORMATION

TRUCK-TRACTORCONSPICUITY

Tomakethevehiclemoreconspicuouswhenapproachedfromtherear(in
timeswhenvisibilityisreduced),alltruck/tractorsbuiltonorafterJuly1,1997
havereectivedevicesappliedontherearofthecabandonthemudapsor
mudaphangerbracketsifmudapsormudaphangerbracketsaresupplied
fromthefactory.Ifmudapsormudaphangerbracketsarenotsuppliedfrom
thefactory,reectivedeviceswillbeappliedontherear,lowerportionofthe
cab.Refertotheillustration.Locationsofthesereectivedevicesmayvary
fromthisillustration,dependingonthecabmodeland/orequipmentadded
totherearofthecab.

C0029023

1.WhiteReectiveDevicesBackof
Cab

2.RedandWhiteReectiveDevices
(whennotequippedwithmudaps
andbrackets)

Note:Thetruck-tractorconspicuitystandardisintendedtomakethetractorasvisible
asthetrailerwhenthetrucktractorisbeingoperatedinabobtailcondition.

3.RedandWhiteReectiveDevices
onMudapsorHangerBrackets

SAFETYINFORMATION47

CABENTRY/EXIT

Three-LimbContact

WARNING

Whenenteringorexitingacab,thedriverand/orpassengermusthaveatleast
threelimbsincontactwiththevehicleorgroundatalltimes.Thismeansthata
minimumoftwohandsandonefoot,oronehandandtwofeetmustbeinFIRM
contactwiththevehicleorground.

WARNING

Whenenteringorexitingthecab,beawareoftheconditionofthestepsand
handrails.Cleananyfuel,oilorgreaseoffofthestepsbeforeenteringthecab.
Duringcoldweatheroperation,iceandsnowmayaccumulateandshouldbe
cleanedofftopreventslipping.

Duringcold,wetconditionswhenice,slush,orsnowmayaccumulateonthe
cabdoorstepandotherexternalsurfaces,extracautionmustbeobserved
whenenteringorexitingthecab.

48SAFETYINFORMATION

WARNING

GUIDELINESFORENTERINGANDEXITINGTOA VOIDSERIOUS
INJURY

•FacethecabwhenenteringANDexiting.

•Placepapers,coats,etc.,incabBEFOREentering.TakeoutAFTERexiting.
Keephandsfreetogriphandholds.

•Keephandsandshoesclean.Checkhandsandshoesforgrease,mud,etc.,
BEFOREenteringorexiting.

•Keep3limbs(2handsand1footor1handand2feet)inFIRMcontactwithsteps
andhandholdsatALLtimes.

•Besureofwhereyoustepandgrabthehandholds.Keeptheareasclean.

•BeEXTRAcarefulinrainy,snowy,etc.,weather.

•DoNOTjumpfromvehicle.

Note:Theillustrationsonthefollowingpagesaretypicalforpurposesofemphasizing
asafemethodforhand/footplacementandmovementduringcabentry/exit.Your
vehiclemaynotlookexactlyliketheonepictured.

Note:Thearrowsintheillustrationsareintendedtoshowmovement.Noticethat
three-limbcontactismaintainedevenwhenonefoot,oronehand,ismoving.

SAFETYINFORMATION49

DriverSide

Thefollowingcabentryandexitprocedures,alongwiththesafetyguidelines
outlinedinThree-LimbContactearlierinthissection,shouldbeusedwiththis
MACKTrucksvehicle.

Entry

Theseentryproceduresareillustratedonthefollowingpage:

1Withbothfeetrmlyontheground,grabtheoutsidehandholdwithbothhandsor

grabtheoutsidehandholdwithonehandandgrabthesteeringwheelwiththeother
hand.Thenraiseonefoottothebottomstep.(Seegure1.)

2Maintainarmgriponthehandholdand/orsteeringwheelandraiseyourother

foottothetopstep.(Seegure2.)

3Whilestillgrippingthehandholdand/orsteeringwheel,raiseonefoottothecab

oor.(Seegure3.)

4Moveonehandatatimetothesteeringwheelorcabinterior.Bringtheotherfoot

insidethecabandsitdown.(Seegure4.)

Exit

Toexit,followtheillustrationsinreverseorder:

1Withbothhandsgrippingthesteeringwheelorcabinterior,standupandfacethe

insideofthecab.Moveonefoottothetopstep.(Seegure4.)

2Moveonehandtotheoutsidehandholdandgripthesteeringwheelorcabinterior

withtheotherhand.Withonefootrmlyonthetopstep,lowertheotherfootto
thebottomstep.(Seegure3.)

3Maintainarmgriponthehandholdand/orsteeringwheel,andkeeponefoot

rmlyonthebottomstep.Thenlowertheotherfoottotheground.(Seegure2.)

4Withbothhandsrmlygrippingtheoutsidehandhold,lowertheotherfoottothe

ground.(Seegure1.)

50SAFETYINFORMATION

C0029024

SAFETYINFORMATION51

PassengerSide

Thefollowingcabentryandexitprocedures,alongwiththesafetyguidelines
outlinedintheThree-LimbContactsection,shouldbeusedwiththisMACK
Trucksvehicle.

Entry

Theseentryproceduresareillustratedonthefollowingpage:

1Withbothfeetrmlyontheground,grabtheoutsidehandholdwithbothhands.

Thenraiseonefoottothebottomstep.(Seegure1.)

2Maintainarmgripontheoutsidehandholdwithyourlefthandandgrabthe

insidehandholdwithyourrighthand.Thenraiseyourotherfoottothetopstep.
(Seegure2.)

3Whilestillgrippingthehandholds,raiseonefoottothecaboor.(Seegure3.)

4Moveyourlefthandtothecabinterior .Bringtheotherfootinsidethecabandsit

down.(Seegure4.)

Exit

Toexit,followtheillustrationsinreverseorder:

1Withyourrighthandgrippingtheinsidehandholdandyourlefthandgripping

thecabinterior,standupandfacetheinsideofthecab.Moveonefoottothe
topstep.(Seegure4.)

2Whilemaintainingarmgripontheinsidehandholdwithyourrighthand,move

yourlefthandtotheoutsidehandhold.Then,lowertheotherfoottothebottom
step.(Seegure3.)

3Witharmgriponbothhandholdsandyourfootplantedsecurelyonthebottom

step,lowertheotherfoottotheground.(Seegure2.)

4Moveyourrighthandtotheoutsidehandholdandlowertheotherfoottothe

ground.(Seegure1.)

52SAFETYINFORMATION

C0029025

SAFETYINFORMATION53

DeckPlateAccess

Theremaybeatimewhenyouwillneedtoclimbupbehindthecab.Ifyour
vehicleisequippedwithadeckaccesspackage,stepsandahandholdare
providedsoyoucangettothisareasafely.ReviewtherulesintheThree-Limb
Contactsectionbeforeclimbingbehindthecab.

ClimbingUp

Theseproceduresareillustratedonthefollowingpage:

1Grabthehandholdwithbothhands.Thenmoveonefoottothebottomstep.(See

gure1.)

2Whilestillgrippingthehandhold,andwithonefootplantedrmlyonthebottom

step,moveyourotherfoottothetopstep.(Seegure2.)

3Thenwithonefootplantedrmlyonthetopstep,movetheotherfoottothedeck

plate.(Seegure3.)

4Finally,moveyourotherfootfromthetopstepontothedeckplate.(Seegure4.)

ClimbingDown

Toclimbdownfrombehindthecab,followtheillustrationsinreverseorder:

1Grabthehandholdwithbothhandsandmoveonefoottothetopstep.(Seegure

4.)

2Whilermlygrippingthehandhold,andwithonefootonthetopstep,moveyour

otherfoottothebottomstep.(Seegure3.)

3Thenwithonefootplantedrmlyonthebottomstep,placetheotherfootonthe

ground.(Seegure2.)

4Finally,movefootfrombottomsteptotheground.(Seegure1.)

54SAFETYINFORMATION

C0029130

SAFETYINFORMATION55

SAFETYTIPSFORCOLDWEATHEROPERATION

DriverVisibility

Poordrivervisibilityisnotonlyannoying,butextremelyunsafeunderany
circumstance.Withoutpropermaintenanceofvisibility-relatedcomponents,
adverseweatherconditionssuchasrain,snowandfrostcanseriouslyreduce
visibility.Taketimebeforewinterarrivestocheckthefollowing:

•WindshieldWipers

―Checkwindshieldwiperoperationandspeeds.

―Inspectconditionandtravelofblades.Installnewrellsforanybladesthatare
cracked,brittle,torn,orcoatedwithroadoilalongthewipingedge.

•WindshieldWashers

―Checkoperationofwindshieldwasher.

―Inspectsystemhosesandreplaceifbrittleorworn.

―Inspectwasherreservoir .Drainandushifdirtparticlesareevidentinwasher
solution.

―Fillreservoirwithcommerciallyavailablenon-freezingtypewasheruid.

CAUTION

DoNOTllreservoirwithwateronly.Eventhoughnon-freezingtypewasheruid
isrecommended,donotattempttoclearthewindshieldoficebyactivatingthe
windshieldwasherandwipers.Iceaccumulationsshouldberemovedmanually
byusingascraper.

56SAFETYINFORMATION

•Heater/Defroster

―Checkoperationandblowersforspeedcontrol,noiseandtemperature.

―Inspectheatercoreforsignsofcorrosionand/orleakage.

―Checkthatthedefrosterblenddoorisoperatingcorrectlyandthatallducting
isconnectedproperly .

―Besurethatventsarenotobstructedbydebrisorotherobjects.

AuxiliaryCabHeater

Toensuremaximumin-cabcomfort(evenunderseverecoldweather
conditions)contactaMACKTruckssubsidiaryordistributorfordetails
concerningauxiliaryin-cabheaters(seegurebelow).

C0029131

SAFETYINFORMATION57

CabDoorSealsandKeyLocks

Hollow-corerubberweathersealsaroundsomecabdoorsmaylosetheir
resilienceinextremelycoldtemperatures(i.e.,–40°C/–40°Fandbelow).
Undertheseconditions,itmaybenecessarytodrillholestopenetrate
thehollowcore.Thisallowsentrappedairtoescape,therebyeasingthe
opening/closingofcabdoor(s).

Besuretokeepthekeylockscleananddrytopreventoccasionalwinter
freeze-up.Useofantifreezelubricantsisneitherrequirednorrecommended.

OutsideMirrorHeater

Inareasoffrequentsnowfallandice,itmaybebenecialtoinstallheated
mirrorswhichwilldefrostandde-icecabmirrors.Heatedmirrorseliminatethe
needtopulloffthehighwayandstandontheroadsidetoscrapeiceandsnow
fromthemirrorsduringwinterdrivingconditions.Heatedmirrorsareavailable
eithercabmountedorfendermounted.

C0029132

58SAFETYINFORMATION

AirHornSnowShield

Installationofanairhornsnowshieldisrecommendedtopreventsnowfrom
cloggingtheairhornbell(maintainingmaximumsoundoutput).

C0029133

EmergencyReectorKit

Allon-roadvehiclesarerequiredtohaveanemergencyreectorkit.

Ifthekitisinstalledfromthefactory,itincludesredreectortrianglesandcan
bestoredinoneofthefollowinglocations:

•Inboardsideofriderseat

•Left-handluggagecompartmentofsleeperbox

•Betweenriderseatandridersidedoor

FireExtinguisher(Optional)

Yourvehiclemaybeequippedwithareextinguisherwhichislocatedinside
yourcab.Checkyourreextinguisherregularlytomakesureitisfullycharged.

INSTRUMENTSANDCONTROLS59

CABINTERIOR

1.InstrumentPanels

2.CabClimateControlPanel

3.FootPedals

4.TiltControlPedal

C0029134

5.HazardSwitch

6.TurnSignal,Flash,HI/LOBeam,
CourtesyFlashandFlashtoPass

60INSTRUMENTSANDCONTROLS

CenterConsole(DayCabOnly)

TheCenterconsolehasseveralfeatures,a12Vpowersupplylocatedatthebottomof
theconsole,a12Vlightinside,mapnettingontheface,andthehardtopthatactsasa
writingsurfacewithamaximumloadcapacityof45Kg(100lb).Theconsolecanbe
removedandreplacedwiththecurrentrearwalldispatchbox.

W8073352

INSTRUMENTSANDCONTROLS61

DeadPedal(FootRest)

Thedeadpedal(footrest)islocatedonthelefthandsideoftheoorinthedrivers
footwell.

W8073381

62INSTRUMENTSANDCONTROLS

INSTRUMENTPANEL

Tell-Tales

Atell-taleisadisplaythatindicatestheactuationofadevice,acorrector
defectivecondition,orafailuretofunction.

Theoperatorshouldbecomefamiliarwiththesesymbolsinordertorecognize
andreact(ifnecessary)totheindicatedcondition.T ell-talesymbolsareshown
intheinstrumentpanelillustrationsonthefollowingpages.

Colors

Topromotevisualrecognitioninternationally ,speciccolorsfortell-tales
havebeenestablished.Unlessgovernmentalregulations(intheareawhere
thevehicleistobeused)orengineeringdirectivesspecifyotherwise,the
standardcolorsare:

•Blue–high-beamheadlights/enginemaintenance

•FlashingGreen–turnsignals

•FlashingRed–hazardconditioninvolvingthesafetyofpersonnel

•SteadyGreen–systeminoperation

•SteadyRed–warning,immediateactionrequired

•Amber–earlywarning,suchaslowfuelorAnti-LockBrakeSystem(ABS)
malfunction

PanelArrangement

Yourviewfromthedriverseatshouldlooksomethingliketheillustrations
shown.Thelayoutisdesignedtoprovidetheoperatorwithagoodviewofthe
gaugesandcontrols(whichareplacedsotheyarewithineasyreach).The
instrumentpanel,asshowninthefollowingdrawing,isbrokendowninto
severalmainsections.Foreasyidenticationwerefertothem,fromleftto
right,asPanelsA,B,C,D,EandF(wherenecessary).

Note:Thissectionshowstheinstrumentsandcontrolsavailableforthisvehicleatthe
timeofpublication.However,dependingonoptions,yourvehiclemaynothaveall
theinstrumentsandcontrolsshownhere,andtheymaynotbeinthesameposition.

INSTRUMENTSANDCONTROLS63

INSTRUMENTPANELGAUGELAYOUT

Theinstrumentpanelfeaturesawrap-arounddashwithelectronically
controlled"racetype"gauges,meaningtheirneedlespointupwhenthetruck
isrunningproperly.

C0029135

64INSTRUMENTSANDCONTROLS

PanelA

C0029136

1.ManifoldPressureGauge(If
Equipped)

2.OilPressureGauge

3.EngineOilT emperatureGauge
(OnlywithMACKTrucksEngine)4.
TiltControlPedal

4.ExhaustPyrometer(IfEquipped)

5.TransmissionOilT emperature
Gauge(IfEquipped)

PanelB

INSTRUMENTSANDCONTROLS65

W3030489

66INSTRUMENTSANDCONTROLS

6.IntegratedT emp-A-StartIndicator
(Amber)(IfEquipped)

7.WaittoStartIndicator(Amber)(If
Equipped)

8.CheckTransmissionIndicator
(Amber)

9.OnBoardDiagnosticsIndicator
(Amber)

10.ElectronicMalfunctionIndicator
(Amber)

11.HighBeamsIndicator(Blue)26.BendixAdaptiveCruiseControl

12.LeftTurnSignalIndicator(Green)27.ReverseIndicator(Amber)

13.ParkingBrakeIndicator(Red)28.AutomaticTractionControl(ATC)

14.EngineShutdownIndicator(Red)29.NeutralIndicator(Amber)

15.AirSuspensionLowIndicator
(Amber)

16.Anti-LockBrakeSystem(ABS)
Indicator(Amber)

17.LowCoolantLevelIndicator
(Amber)

18.CoolantT emperatureGauge33.ModeButton(BasicDisplayOnly)

19.BasicDisplayorCo-Pilot®(If
Equipped)

20.WaterinFuelIndicator(Amber)
(IfEquipped)

21.EngineOverSpeedIndicator
(Red)

22.TrailerAnti-LockBrakeSystem
(ABS)Indicator(Amber)

23.PowerTake-OffOperating
Indicator(Green)

24.CruiseControlOnIndicator
(Green)

25.RightTurnSignalIndicator
(Green)

(ACC)Indicator(Red)

Indicator(Amber)

30.FastenSeatBeltWarning
Indicator(Red)

31.HESTIndicator(IfEquipped)

32.FuelGauge

34.Speedometer

35.T achometer

PanelC

INSTRUMENTSANDCONTROLS67

C0029138

36.AirApplicationorAirSuspension
Gauge(IfEquipped)

37.Hand-ControlBrakeLever40.PrimaryAirPressureGauge

38.FrontRearAxleOilTemperature
Gauge(IfEquipped)

39.RearRearAxleOilT emperature
Gauge(IfEquipped)

41.SecondaryAirPressureGauge

68INSTRUMENTSANDCONTROLS

PanelD

W8075936

INSTRUMENTSANDCONTROLS69

42.WiperSpeed/Delay/WashMaster
Switch

43.DPFSmartSwitch(IfEquipped)

44.OptionalSwitch*60.OptionalSwitch*

45.OptionalSwitch*61.TrailerAirSupplyValve

46.OptionalSwitch*62.OptionalSwitch*

47.OptionalSwitch*63.OptionalSwitch*

48.OptionalSwitch*64.OptionalSwitch*

49.mDRIVEAutomaticTransmission
Selector(IfEquipped)

50.AirFilterRestrictionIndicator(If
Equipped)

51.AccessoryPowerOutlet67.OptionalSwitch*

52.RadioBox

53.AUX/USBPort69.OptionalSwitch*

54.CabClimateControl70.OptionalSwitch*

55.OptionalSwitch*71.OptionalSwitch*

56.OptionalSwitch*72.OptionalSwitch*

57.OptionalSwitch*73.Resume/SetSwitch

58.OptionalSwitch*

59.ParkingBrakeValve

65.OptionalSwitch*

66.OptionalSwitch*

68.OptionalSwitch*

74.SpeedControlSwitch

*Theswitchesshowninparenthesesarelistedintheirlikelypositiononthe
panel;however,theymaybeatotherswitchlocationsdependingonthe
customer'srequirements.See“FunctionofOptionalSwitches”,page91fora
descriptionoftheoptionalswitches,listedinalphabeticalorder.

70INSTRUMENTSANDCONTROLS

1.ManifoldPressureGauge(IfEquipped)–Measuresthechargeairboost

pressureintheintakemanifold.

2.OilPressureGauge–Indicatesengineoilpressure.Thenormaloperating
oilpressureforaMACKTrucksMPengine(atgovernedspeed)isbetween

275.8and620.5kPa(40and90psi).Atidlingspeed,theoilpressureshould
bebetween275.8and413.9kPa(40and60psi).

3.EngineOilTemperatureGauge(OnlywithMACKTrucksEngine)–
Indicatesthetemperatureoftheengineoil.

Note:Atfull-loadoperation,engineoiltemperaturecanbeapproximately250°F
onasustainedbasis,andcanintermittentlyreachtemperaturesbetween250°Fto
270°F.Sustainedtemperaturesof250°Fandintermittenttemperaturesupto270°Fare
acceptable.However,ifengineoiloperationtemperaturesexceed250°Fmorethan
20%ofthetotalengineoperatingtime,andtheoilhasaminimumof300hoursof
service,theoilmustbechanged.Otherwise,thenormalmileage/timeoilchange
intervalmaybeused.FortheMACKTrucksrecommendedoilchangeintervals,refer
totheMaintenanceandLubricationManual.

4.ExhaustPyrometer(IfEquipped)–Indicatesthetemperatureof
exhaustgases(about12to16inchesfromthedieselparticulatelterinlet
connections).Thishelpstheoperatorselectthepropergearforloadand
gradeconditions,therebyavoidingexcessiveexhausttemperatures.

CAUTION

DoNOTexceedthemaximumexhausttemperatureindicatedbytheredlineon
thegauge.Toreduceexhausttemperature,downshiftorreduceenginepower.If
operatingincoldclimateswithawinterfront,openthewinterfront.

5.T ransmissionOilTemperatureGauge(IfEquipped)–Indicates
transmissionoiltemperature.

CAUTION

ThemaximumsafeoiltemperatureforMACKTruckstransmissionsis121°C
(250°F)formineral-basedoil,or148°C(300°F)forsyntheticoil.Continued
operationwithoilabovethistemperaturewillcauserapiddeteriorationoftheoil's
lubricatingpropertiesandisNOTrecommended.Consultthevendormanualfor
non-MACKTruckscomponents.

INSTRUMENTSANDCONTROLS71

6.IntegratedTemp-A-Start(Amber)(IfEquipped)–"IntegratedTemp-A-Start"
savesfuelbyreducingtheamountoftimespentidlingtokeepthevehicle'sbatteries
charged,theenginewarm,orthecabandsleepercomfortable.Oncetheoptional
'IntegratedTemp-A-Start'featureisactivatedviaadashswitch,thesystemwill
automaticallystartandstopthetruckengine.Safetyoverridespreventthesystem
fromactivationifthetransmissionisingear,thehoodisup,ortheparkingbrakeis
released.IntegratedTemp-A-Startvoltageandtemperaturetargetsettingsarefully
programmablethrougheitherVCADSservicesupportsoftware,or,ifenabledvia
theCo-Pilotinstrumentclusterdisplay.

7.WaittoStart(Amber)(IfEquipped)–Indicatesthattheintakepre-heatis
enabled.Waittostartengineuntillightgoesout.

8.CheckTransmissionIndicator(Amber)–Indicatesthatthetransmission
oiltemperatureisabovethewarninglimit.

9.OnBoardDiagnosticsIndicator(Amber)–Indicatestheneedtoaccess
theonboarddiagnosticsportforinformation.

10.ElectronicMalfunctionIndicator(Amber)–IlluminateswhenV-MAC®
detectsanelectronicmalfunction.RefertotheV-MAC®IVOperator'sGuide.
Theelectronicmalfunctionlampmayturnonwhenoperatingthevehiclein
abob-tailmodewiththeenginebraketurnedonandcruisecontrolactive.
Cruisecontrolwillbecomeinoperativebutcanberesetbyshuttingoff,then
restartingtheengine.Thisconditioncanbecorrectedbyresettingthe"Service
BrakeFaultThresholdwithEngineBrake"function.RefertoV-MAC®IV
CustomerDataProgramming.

Note:Consulttheappropriatevendorenginemanualifyourvehicleisnotequipped
withaMACKTrucksengine.

11.HighBeamIndicator(Blue)–Indicatesthathighbeamsareon.

12.LeftTurnSignalIndicator(Green)–Flashesgreenwhentheleftturn

signalisactivated.

13.ParkingBrake–Indicatesthattheparkingbrakeisengaged.

72INSTRUMENTSANDCONTROLS

14.EngineShutdownIndicator(Red)–Indicatestheoccurrenceofa

conditionwhichrequiresthattheenginebeshutdown(i.e.,lowwaterlevel,
lowoilpressureorhighwatertemperature).Iftheengineshutdownfeatureis
enabled,theenginewillbeforcedtoidle.Oncevehicleisstopped,theengine
willshutdown.Iftheengineshutdownfeatureisdisabled,theindicatorwill
functionasawarninglightbuttheenginewillnotshutdown.

15.AirSuspensionLowIndicator(Amber)(withairsuspensiononly)–
Iconilluminatedwhenairsuspensionloweredtowarndrivernottodrivein
thiscondition.

16.Anti-LockBrakeSystem(ABS)Indicator(Amber)–IndicatesanABS
malfunction.Ifthelightturnsonandstayson,amalfunctionisindicated.
ForadditionalinformationonoperatinganABS-equippedvehicle,referto
“Anti-LockBrakeSystem(ABS)”,page178,oftheOPERA TIONsection.

Note:WhenanABSmalfunctionisdetected,anti-lockbrakingintheaffected
wheel(s)willbedisabledandnormalbrakingwillreturn;theotherwheelswillretain
anti-lockbraking.OperatethevehiclenormallyandhavetheABSsystemserviced
tocorrectthefault.

17.LowCoolantLevelIndicator(Amber)–Illuminateswhenthecoolant
levelinthecoolantsurgetankisbelowthespeciedlevel.Stopandadd
coolant.Usetypicalwarnings,etc.,forllingcoolant.

18.CoolantT emperatureGauge–Indicatesthetemperatureoftheengine
coolant.ThenormaloperatingtemperatureforMACKTrucksenginesis
between77°Cand107°C(170°Fand225°F).Thedriverwillreceiveawarning
ifcoolanttemperaturereaches223°Fandengineshutdownwilloccurat227°F
iftheenginecoolanttemperatureshutdownoptionisenabled.

CAUTION

CoolanttemperaturemustNOTexceed107°C(225°F).

INSTRUMENTSANDCONTROLS73

19.BasicDisplayorCo-Pilot®(IfEquipped)

BASICDISPLAY

TheBasicDisplayisanin-dashcomputerthatallowsthevehicleoperatorto
monitoraminimumamountofinformationsuppliedbytheV-MACIVelectronic
controlsystem.Theoperatorpressesapushbuttonlocateddirectlybelowthe
driverinformationdisplaytoretrieveinformation.

Note:TheBasicDisplaydoesnotuseastalkswitch,whichisonlyavailablewith
theCo-Pilot®display .

ThefollowinginformationisavailableintheBasicDisplay:

•CurrentConditions

C0029140

74INSTRUMENTSANDCONTROLS

•TripInformation

C0029141

Diagnostics

INSTRUMENTSANDCONTROLS75

Diagnostics

W3036575

W3036576

W3036583

W3036584

76INSTRUMENTSANDCONTROLS

OR

CO-PILOT®(IfEquipped)

Co-Pilot®isanin-dashcomputerthatallowsthevehicleoperatortomonitor
informationsuppliedbytheV-MAC®electroniccontrolsystem.TheCo-Pilot®
enhancesthefunctionsofV-MAC®byenteringrequestedinformationwiththe
stalkswitch.TheCo-Pilot®isvery"userfriendly"andpromptstheoperator
withmessagesonthedisplayscreen.Formoreinformationonhowtousethe
Co-Pilot®,pleaseconsulttheV-MAC®IVVehicleManagementandControl

withCo-Pilot®DisplayOperator'sGuide.

GuardDog™(Optional;MustbeEnabled)

GuardDog™,anactivemaintenancemonitoringsystem,usessensorreadings
toshowthestatusofroutinemaintenancerequirements.Ifthevehicleis
equippedwiththeGuardDog™system,Co-Pilot®willdisplayGuardDog™
relatedmaintenanceitemsunderthefollowingconditions:

•Whenthevehicleisstarted

C0029143

•Ifnovehicledataisavailablefromthesystemthefollowingscreendisplays.

W1030401

INSTRUMENTSANDCONTROLS77

•Iftheengineisstartedtosoonforthesystemtocompleteaproperengine
levelreadingthefollowingscreendisplays.

W1030391

•Duringdrivingasindividualmaintenanceitemsbecomedue,thefollowing
screendisplays.

W1030395

78INSTRUMENTSANDCONTROLS

•Duringdrivingifnomaintenanceisdue,thefollowingscreendisplays.

W1030406

•ManuallythroughtheGuardDog™Statusscreen

FormoreinformationonGuardDog™,Co-Pilot®displayandBasicDisplay,
pleaserefertotheV-MAC®IVOperator'sGuide.

20.WaterinFuelIndicator(Amber)(IfEquipped)–Illuminateswhenwater
accumulatesintheprimaryfuelltersedimentbowl.Stoptheengineand
drainthefuelfromthesedimentbowl.

21.EngineOverSpeedIndicator(Red)–Illuminateswhenmaximum
engineRPMisexceeded.

22.TrailerAnti-LockBrakeSystem(ABS)Indicator(Amber)–Indicatesan
ABSmalfunction.Ifthelightturnsonandstayson,amalfunctionisindicated.
ForadditionalinformationonoperatinganABS-equippedvehicle,referto
“Anti-LockBrakeSystem(ABS)”,page178,oftheOPERA TIONsection.

W3030649

INSTRUMENTSANDCONTROLS79

Note:WhenanABSmalfunctionisdetected,anti-lockbrakingintheaffected
wheel(s)willbedisabledandnormalbrakingwillreturn;theotherwheelswillretain
anti-lockbraking.OperatethevehiclenormallyandhavetheABSsystemserviced
tocorrectthefault.

23.PowerTake-OffOperatingIndicator(Green)–IndicatesPTOoperation.

24.CruiseControlIndicator(Green)–Indicatesthatcruisecontrolis

engaged.

25.RightTurnSignalIndicator(Green)–Flashesgreenwhenturnsignal
isactivated.

26.BendixAdaptiveCruiseControl(ACC)Indicator(Red)–Illuminates
whentheBendixACCengages.

27.ReverseIndicator(Amber)–Indicatesthatthetransmissionisin
Reverse.

28.AutomaticTractionControl(A TC)Indicator(Amber)–Indicatesthat
ATCisoperatingandwillashwhenindeepmudandsnowmode.

29.NeutralIndicator(Amber)–IndicatesthatthetransmissionisinNeutral.

30.FastenSeatBeltWarningIndicator(IfEquipped)(Red)

31.HighExhaustSystemTemperature(HEST)Icon–TheHighExhaust

Temperature(HEST)indicatorisdisplayedwhentheexhausttemperature
reaches300°C(572°F)andtheregenerationprocessbegins.Whenthe
regenerationprocessiscompleted,theengineshouldbeallowedtorununtil
theHESTindicatorshutsoff.

Duringanautomaticregenerationwhilethevehicleismoving,theHEST
indicatorwillonlyilluminateduringregenerationwhenvehiclespeedisless
than8kph(5mph).

Duringaparkedregeneration,theHESTindicatorwillturnoffwhen
regenerationiscompleteandtheexhausttemperaturehasreturnedtoa
normaltemperature.

C0029146

HESTIndicator

32.FuelGauge–Registersthefuellevelinthesupplytank(s).

80INSTRUMENTSANDCONTROLS

33.ModeButton(BasicDisplayOnly)–Thispushbuttonislocateddirectly

belowtheBasicDisplay.Thepushbuttonisusedtoaccess,navigate,view
andchangeinformationavailableintheBasicDisplay.Simplypressandhold
thepushbuttoninforamomenttonavigatethroughthescreens.Alongpress
ofthepushbuttonisusedtocleartripdataorinactivefaultcodes.

Formoreinformationonthisbutton,pleaserefertotheV-MAC®IVOperator's

Guide.

34.Speedometer—Indicatesroadspeedinmilesand/orkilometersperhour.

35.Tachometer–Indicatesenginespeedinrevolutionsperminute(RPM).

Tachometerreadingsshouldbeusedasaguideforshifting,aswellasto
preventenginedamageduetooverspeed.

36.AirApplicationGauge(IfEquipped)–Indicatestheairpressurebeing
deliveredtotheservicebrakechambersinthetractor(andtrailer,ifequipped);
OR

AirSuspensionGauge(IfEquipped)–Indicatestheairpressurebeing
deliveredtotheairsuspensionsystem(100psirange).

37.Hand-ControlBrakeLever–Pulldowntoactivatethetrailerbrakes,or
therearaxlebrakesinthecaseofaplatformtruck.

WARNING

Thehand-controlbrakesystemmustNOTbeusedforparking.DoNOTuse
toapplyservicebrakeswhilevehicleisinmotion.Donotleavethevehicle
whilehand-controlbrakeisapplied.

38.FrontRearAxleand39.RearRearAxleOilTemperatureGauges(If
Equipped)–Indicaterearaxleoiltemperature.

CAUTION

ThemaximumsafeoiltemperatureforMACKTrucksrearaxlesis121°C(250°F).
Continuedoperationwithoilabovethistemperaturewillcauserapiddeterioration
oftheoil'slubricatingpropertiesandisNOTrecommended.Consultthevendor
manualfornon-MACKTruckscomponents.

INSTRUMENTSANDCONTROLS81

40.Primaryand41.SecondaryAirPressureGauge—Indicatestheair

pressureintheairbrakesystem(s).Thenormaloperatingairpressureis
between759kPa(1 10psi)and897kPa(130psi)inbothairbrakesystems.
Ifpressuredropsbelow75psi(±5psi)ineithersystem,thewarningbuzzer
andwarninglightwillgoon.Determinethecauseoffailurebeforeproceeding.
Primaryairpressureissuppliedtotherearbrakesandisindicatedbythe
greenpointeronthegauge.Secondaryairpressureissuppliedtothesteering
axlebrakesandindicatedbytheorangepointer.

42.WiperSpeed/Delay/WashMasterSwitch

•Depresstopoftherockerswitchtoactivatewindshieldwasher

•T oggleswitchintoppositionturnswipersonHIGH

•T oggleswitchinsecondpositionfromtopturnswipersonLOW

•T oggleswitchinthecenterpositionactivatesintermittentwipers.Pressing
theswitchdownslowsthespeedofthewipers

•T oggleswitchinthelowestpositionturnswipersOFF

WiperSpeed/Delay/WashMasterSwitch

1.PresstoWash4.Intermittent

2.Hi

3.Lo

C0029147

5.Off

82INSTRUMENTSANDCONTROLS

43.DPFSmartSwitch(IfEquipped)–Thisisathree-positionswitchwhere

themiddlepositionisneutral.

C0029148

DPFSmartSwitch

1.UpperPosition–Regeneration
Position

2.MiddlePosition–NeutralPosition

3.DownPosition–InhibitPosition

INSTRUMENTSANDCONTROLS83

MovingRegeneration

"Moving"regenerationoccurswhilethevehicleisbeingdrivenandcan
beautomatic(nooperatorinputneededtostartregeneration)ormanual
(operatorinputneededtostartregeneration).Theoperatorisnotiedthata
regenerationisneededwhentheiconsontheDPFSmartswitchilluminate
(refertoFigurelistedbelow).

Note:Thevehicleoperatorshouldtrytomaintainvehiclespeedduringthe
regenerationprocess.Ifthevehiclemustbestopped(atatrafclightforexample),
allowthevehicletoidleanddonotapplytheparkbrake.Applyingtheparkbrakewill
disruptandendaregenerationthatstartedwhilethevehiclewasbeingdriven.

PleaserefertotheinstructionsbelowonhowtousetheDPFSmartswitch
duringaregenerationthatoccurswhilethevehicleisbeingdriven.

Moving(Automatic)Regeneration

1WhentheiconsontheDPFSmartswitchlightup,maintainvehiclespeedif

possible.

2Duringregeneration,theiconsontheswitchwillshutoff.

3Regenerationwilltakebetween20and30minutestocomplete.

4Tostopregeneration,presstheswitchdowntotheinhibitposition.Whenthe

bottomoftheswitchisilluminated,regenerationisstopped.Theswitchwill
remainlockedinthispositionandthelightwillstayilluminated.Thedriverhas
theoptionofstoppingaregenerationifthevehicleisinanareawhereelevated
exhausttemperatureswillposeahazard(i.e.,tunnel,undertrees,inanareawhere
thereisammablematerial,etc.).

Moving(Manual)Regeneration(IfAvailable)

1WhentheiconsontheDPFSmartswitchlightup,maintainvehiclespeedand

pressandholdthetoppartoftheswitchmomentarily.

2Duringregeneration,theiconsontheswitchwillshutoff.

3Regenerationwilltakebetween20and30minutestocomplete.

4Tostopregeneration,presstheswitchdowntotheinhibitposition.Whenthe

bottomoftheswitchisilluminated,regenerationisstopped.Theswitchwill
remainlockedinthispositionandthelightwillstayilluminated.Thedriverhas
theoptionofstoppingaregenerationifthevehicleisinanareawhereelevated
exhausttemperatureswillposeahazard(i.e.,tunnel,undertrees,inanareawhere
thereisammablematerial,etc.).

Dependingonthevehicle'ssetup,itmaybepossibletoperformaparked
regenerationifnecessary.

84INSTRUMENTSANDCONTROLS

ParkedRegeneration

Parkedregenerationallowstheoperatortostartand/orstoptheregeneration
manuallywhenthevehicleisparkedandtheengineisidling.Theoperatoris
notiedthataregenerationisneededwhentheiconsontheDPFSmartswitch
illuminate.Theoperatorshouldperformtheregenerationassoonaspossible.

PleaserefertotheinstructionsbelowonhowtousetheDPFSmartswitchfor
parkedregenerations.

1.Movethevehicletoasafelocation,applytheparkbrakeandallowthe
enginetoidle.

WARNING

Whenaregenerationisinprocess,thetemperatureoftheexhaustwillbe
elevated.DONOTparkthevehiclewiththeexhaustoutletunderlowhanging
overheadammableobjectssuchastrees,awnings,etc.,thatcouldbedamaged
byelevatedexhausttemperatures.DONOTattempttoregenerateinsidea
garageorenclosedareaifthetailpipeisattachedtoanexhaustventilation
systemasthehosematerialmaynotberatedforthehightemperature.

2.PressandholdthetoppartoftheDPFSmartswitchmomentarilytoinitiate
theregeneration.

3.Duringregeneration,theiconsontheswitchwillshutoff.TheHEST
indicatorontheinstrumentclusterwilllightuptonotifyofhighexhaust
temperatures.

4.Forcatalyzedexhaustaftertreatmentsystems,theenginespeedmayramp
ashighas1,100rpm.Fornon-catalyzedexhaustaftertreatmentsystems,the
enginewillcontinuetoidleduringtheregeneration.

5.Regenerationwilltakebetween20and30minutestocomplete.

6.Afterregenerationhascompletedandtheexhausttemperaturehas
returnedtonormal,theHESTindicatorwillshutoff.

7.T ostopregeneration,presstheswitchdowntotheinhibitposition.When
thebottomoftheswitchisilluminated,regenerationisstopped.Theswitch
willremainlockedinthispositionandthelightwillstayilluminated.Thedriver
hastheoptionofstoppingaregenerationifthevehicleisinanareawhere
elevatedexhausttemperatureswillposeahazard(i.e.,tunnel,undertrees,in
anareawherethereisammablematerial,etc.).

INSTRUMENTSANDCONTROLS85

CAUTION

Failuretoperformaregenerationinatimelymannerafternoticationmayresult
inenginederate,acloggeddieselparticulatelter,damagetothelterandengine
shutdown.

DANGER

Duringtheregenerationprocess(witheithersystem),thetemperatureof
theexhaustgaseswillbeelevated.DONOTparkorstopforanextended
periodunderlowhangingoverheadammableobjectssuchastrees,awnings,
structures,etc.,thatcouldbedamagedbyelevatedexhausttemperatures.
Further,ifthevehicleisbeingoperatedinanareawhereammablevaporsexist,
theregenerationprocessmustbeinterrupted.Failuretoheedthesecautionsmay
resultinreorexplosioncausingseriouspersonalinjuryordeath.

Whenregenerationisneeded,aniconatthetopoftheDPFSmartswitchwill
illuminatetonotifythevehicleoperator.TheDPFSmartswitchallowsthe
vehicleoperatortoeitherstoporstartregeneration.(Certainconditionsmust
bemet,however ,beforeregenerationcanbemanuallystarted.)

Note:Ifthevehicleisinalocationthatmaybehazardouswhenanactiveregeneration
begins(i.e.,incloseproximitytoammablematerialsorgases),theregeneration
shouldbestoppedbypushingtheDPFswitchtothe"StopRegeneration"position.
Ifanactiveregenerationisstoppedbythevehicleoperator,itshouldbeinitiatedata
latertimewhenthevehicleisinasafelocation.However,ifanactiveregenerationis
stoppedtoomanytimes,thevehiclemustbetakentoaMACKTrucksservicefacility.
Theservicefacilitywilluseaservicetooltomanuallyinitiatetheregeneration.

WARNING

Thetemperatureoftheexhaustsystemcomponentsduringtheregeneration
processcanexceed500°C(1000°F).Variousfactors(includingambient
temperatureanddurationoftheregenerationprocess)determinewhenthese
componentswillreturntonormaloperatingtemperatureafterregeneration
hascompleted.Beextremelycarefularoundthesehotcomponents.Contact
withthesecomponentscanresultinseriouspersonalinjury.

86INSTRUMENTSANDCONTROLS

CAUTION

Whentheinhibitpositionispressed,theswitchwillremaininalockedposition.It
isimportant,therefore,toimmediatelysettheswitchbacktotheneutralposition
whensafetodoso.Failuretosettheswitchbacktotheneutralpositionmayresult
inanenginederate,cloggeddieselparticulatelterordamagetothelter .

DPFINHIBITROADSPEEDLIMITING(RSL)

TheDPFSmartSwitchcanbelockedintotheDOWN(orInhibitRegen)
positionbythedriver.IftheDPFSmartSwitchremainsinthelockedposition,
thefollowingvehiclespeedlimitingwilloccur:

Thefollowinglabelislocatedonthedriver-sidesunvisorwhichprovides
additionalinstructionsontheexhaustaftertreatmentsystem.

1VehicleMoving.IfvehicleismovingwiththeDPFSmartSwitchinthelocked

(DOWN)position,thevehiclespeedwilldecreasedownto16kph(10mph)below
thecurrentspeeduntilthedriverreleasestheswitchbacktotheneutral(MIDDLE)
position.

2VehicleStationaryandthenMoving.IfthevehicleisstationarywiththeDPF

SmartSwitchinthelocked(DOWN)positionandthedriverthenbeginstomove
thetruck,thevehiclespeedwillbelimitedto16kph(10mph)untilthedriver
releasestheswitchbacktotheneutral(MIDDLE)position.

INSTRUMENTSANDCONTROLS87

Thefollowinglabelislocatedonthedriver-sidesunvisorwhichprovides
additionalinstructionsontheexhaustaftertreatmentsystem.

C0029149

FormoreinformationontheDPFSmartSwitch,pleaserefertotheV-MAC®
IVOperator'sGuide.

88INSTRUMENTSANDCONTROLS

44.OptionalSwitch–Referto“FunctionofOptionalSwitches”,page91.

45.OptionalSwitch–Referto“FunctionofOptionalSwitches”,page91.

46.OptionalSwitch–Referto“FunctionofOptionalSwitches”,page91.

47.OptionalSwitch–Referto“FunctionofOptionalSwitches”,page91.

48.OptionalSwitch–Referto

49.StorageBoxorAutomaticTransmissionSelector(IfEquipped)–See

yourAutomaticTransmissionOperator'sManualsuppliedwiththisvehicle.

50.AirFilterRestrictionIndicator(IfEquipped)–Indicatesthattheelement
needsservicingorreplacement.Whentheredaglocksintoposition,service
assoonaspossibletopreventenginedamage;thenresettheindicatorafter
thelterchange.Checktheairlterrestrictionindicatordaily .

51.AccessoryPowerOutlet–SeeinstructionsunderAccessoryPower
OutletslistedintheInstrumentandControlsSectionofthismanual.

52.RadioBox–Forradioinstructionrefertovendorsuppliedinformation.

53.AUX/USBPort

•AUXPort–Usethisporttohaveaudiofromanyunitplayedoverthevehicle
audiosystem.

•USBPort–Insertamemorystick,withMP3musicdownloaded,and
themusicwillbeheardfromthevehicleaudiosystem.Themusiccanbe
controlledwiththeradioorsteeringwheelfeatures(ifequipped).Youcanalso
usethisportwiththeUSBstyleMP3players.

•AUXandUSBtogether–UsebothportstogetherforIPODcontrol.Aspecial
cableisrequiredforthisfunction.OncetheIPODisconnected,itwilldisplaya
MACKTruckslogoontheIPODscreenandwillletyouknowthattheIPODcan
nowbecontrolledbytheradioorsteeringwheelfeatures(ifequipped).Atthis
point,theIPODcanbestoredoutofsight.ThisportwillalsochargetheIPOD.

FormoreinformationontheAUX/USBport,forradioinstructionreferto
vendorsuppliedinformation.

54.CabClimateControl–SeeinstructionsunderCabClimateControllisted
intheInstrumentandControlsSectionofthismanual.

55.OptionalSwitch–Referto

56.OptionalSwitch–Referto“FunctionofOptionalSwitches”,page91.

57.OptionalSwitch–Referto“FunctionofOptionalSwitches”,page91.

58.OptionalSwitch–Referto“FunctionofOptionalSwitches”,page91.

59.ParkingBrakeValve–Yellowdiamond-shapedknob.Pulltoapply.Push

torelease.Appliestractorparkingbrakesandtrailerbrakes,ifequipped.

60.OptionalSwitch–Referto“FunctionofOptionalSwitches”,page91.

“FunctionofOptionalSwitches”,page91.

“FunctionofOptionalSwitches”,page91.