MACK CXU Handbook

OPERATOR’S HANDBOOK

22470031

®Mack Trucks 2014

Printed in U.S.A.

• Mack CXU

22470031

® ™

Mack Pinnacle Series

(CXU)

JUNE 2014

22470031

Foreword

DONOTRemovethismanualfromthevehicle.Itcontainsimportant operationalandsafetyinformationthatisneededbyalldriversand ownersofthisvehicle.

Thismanualcontainsinformationconcerningthesafeoperationof yourvehicle.Itisextremelyimportantthatthisinformationisread andunderstoodbeforethevehicleisoperated.Thismanualalso containsaconsiderableamountofinformationconcerningthevehicle, suchasvehicleidentication.Pleasekeepthisinthevehicleatall times.Informationfromothercomponentmanufacturersissupplied inseparatemanualsintheOwnersPackage.

Note:Illustrationsinthismanualareusedforreferenceonlyandmay differslightlyfromtheactualvehicle.However,keycomponents addressedinthisdocumentarerepresentedasaccuratelyaspossible.

TheNationalHighwayTrafcSafetyAdministration(NHTSA)and MACKTrucksshouldbeinformedimmediatelyifyoubelievethatthe vehiclehasadefectthatcouldcauseacrash,injuryordeath.

ContactNHTSAbycallingtheAutoSafetyHotlineat1(888) 327-4236,bywritingtoNHTSA,U.S.DepartmentofTransportation, Washington,DC20590,byTTYat1(800)424-9153,orvisittheir websiteatwww.nhtsa.dot.gov.

MackTrucks,Inc.

Greensboro,NCUSA

Order number: PV776-22470031

Allrightsreserved.Nopartofthispublicationmaybereproduced, storedinretrievalsystem,ortransmittedinanyformsbyanymeans, electronic,mechanical,photocopying,recordingorotherwise,without thepriorwrittenpermissionofMackTrucks,Inc.

Contents

INTRODUCTION............................................................................................................1

TOTHEOWNER..........................................................................................................1

InAppreciation..........................................................................................................1

AboutThisHandbook................................................................................................2

THEVEHICLE..............................................................................................................3

BasicConguration...................................................................................................3

VehicleManagementandControlSystem(V-MAC®).............................................3

COMPONENTIDENTIFICATION..............................................................................4

VINLocations............................................................................................................5

EngineIdentication..................................................................................................6

EngineInformationPlate...........................................................................................7

CleanIdleEngines.....................................................................................................8

TransmissionIdentication........................................................................................9

WARRANTYINFORMATION..................................................................................12

AirBrakeSystem.....................................................................................................12

FEDERALANDCANADIANEMISSIONCONTROLSYSTEMW ARRANTY

STATEMENT..........................................................................................................13

CALIFORNIAEMISSIONCONTROLWARRANTYSTATEMENT..................15

FEDERAL,CANADIAN,ANDCALIFORNIAEMISSIONCONTROL

WARRANTYSTA TEMENT...................................................................................17

EmissionGreenHouseGasComponentWarranty(IfEquipped)...........................21

SERVICELITERA TURE............................................................................................24

MACKTrucksClass8–ComponentsServiceManual...........................................24

Class8–CustomCollatedServiceManual.............................................................24

Class8–CustomCollatedServiceManualonCD.................................................24

CUSTOMERSERVICE..............................................................................................25

Call1-800-866-1177forMACKTrucksOneCall™...............................................25

QuestionsandComplaints.......................................................................................25

Addresses.................................................................................................................26

AdditionalAssistance..............................................................................................27

REPORTINGSAFETYDEFECTS.............................................................................28

UnitedStates............................................................................................................28

Canada......................................................................................................................28

Mexico.....................................................................................................................28

EVENTDAT ARECORDINGDEVICES...................................................................29

SAFETYINFORMATION...........................................................................................30

SAFETYSTA TEMENT..............................................................................................30

CERTIFICA TIONLABELS........................................................................................32

SafetyCerticationLabel........................................................................................32

ADVISORYLABELS.................................................................................................34

AdvisoryLabelLocations(OnV ehicle)..................................................................35

LabelsFoundonInstrumentPanel..........................................................................43

TRUCK-TRACTORCONSPICUITY.........................................................................46

CABENTRY/EXIT.....................................................................................................47

Three-LimbContact.................................................................................................47

DriverSide...............................................................................................................49

PassengerSide.........................................................................................................51

DeckPlateAccess....................................................................................................53

SAFETYTIPSFORCOLDWEA THEROPERATION.............................................55

DriverVisibility.......................................................................................................55

AuxiliaryCabHeater...............................................................................................56

CabDoorSealsandKeyLocks...............................................................................57

OutsideMirrorHeater..............................................................................................57

AirHornSnowShield..............................................................................................58

EmergencyReectorKit..........................................................................................58

FireExtinguisher(Optional)....................................................................................58

INSTRUMENTSANDCONTROLS...........................................................................59

CABINTERIOR..........................................................................................................59

CenterConsole(DayCabOnly)..................................................................................60

DeadPedal(FootRest)................................................................................................61

INSTRUMENTPANEL..............................................................................................62

Tell-T ales..................................................................................................................62

PanelArrangement...................................................................................................62

INSTRUMENTPANELGAUGELA YOUT..............................................................63

PanelA.....................................................................................................................64

PanelB.....................................................................................................................65

PanelC.....................................................................................................................67

PanelD.....................................................................................................................68

MovingRegeneration...............................................................................................83

ParkedRegeneration................................................................................................84

DPFINHIBITROADSPEEDLIMITING(RSL)...................................................86

FunctionofOptionalSwitches.................................................................................91

Radio............................................................................................................................98

CABCLIMATECONTROL.......................................................................................98

CabAuxiliary(Sleeper)HVACBlowerSwitch........................................................100

SLEEPERCLIMATECONTROL............................................................................101

LIGHTCONTROLPANEL......................................................................................102

AmbientFloorLighting.............................................................................................103

LOWERCONSOLEPANEL....................................................................................104

STEERINGCOLUMN..............................................................................................105

CombinationStarterandElectricalSwitch............................................................105

SteeringWheelAdjustment...................................................................................105

Self-CancellingTurnSignalLever........................................................................106

StalkSwitch(IfEquipped,Co-Pilot®Only).........................................................108

FLOORPEDALS......................................................................................................110

MISCELLANEOUSCONTROLS............................................................................111

DomeLight............................................................................................................111

InteriorCabLights(SleeperCab)..........................................................................112

AirHorn.................................................................................................................112

FreshAirV ent........................................................................................................113

CabAirFilter.........................................................................................................114

Microphone............................................................................................................115

AccessoryPowerOutlets.......................................................................................116

OPERATION................................................................................................................119

PRE-TRIPINSPECTIONANDDAILYMAINTENANCE.....................................119

Pre-TripInspectionQuickList..............................................................................120

NewVehicleBreak-In............................................................................................130

WINDSHIELDWASHERRESERVOIR..................................................................133

HOODOPERATION.................................................................................................134

OpeningtheHood..................................................................................................134

ClosingtheHood...................................................................................................136

LockingtheHood..................................................................................................137

ClosingandLockingRearFairingwithPaddleHandles...........................................138

HOSETENDERS......................................................................................................139

DOORS......................................................................................................................140

StandardDoorPanel..............................................................................................140

PowerDoorPanel(Optional).................................................................................141

OpeningtheCabDoor...........................................................................................142

LockingtheCabDoor............................................................................................142

PowerWindowRegulators....................................................................................143

REMOTEKEYLESSENTRY—(OPTIONAL)......................................................144

TransmitterOperations..........................................................................................145

BatteryReplacement..............................................................................................146

SEATBELTS.............................................................................................................149

SeatBeltOperation................................................................................................149

FasteningSeatBelt................................................................................................149

AdjustableD-RingShoulderBelts(ifequipped)...................................................151

Komfort®LatchSystem........................................................................................152

SLEEPERBUNKRESTRAINT...............................................................................154

UpperBunk(Optional)..........................................................................................154

BunkRestraintOperation......................................................................................155

BunkRestraintMaintenance..................................................................................155

SEATADJUSTMENTANDRECLINE(IFEQUIPPED)........................................156

HEATEDSEAT(OPTIONAL)..................................................................................156

SWIVELSEAT(OPTIONAL)..................................................................................156

MACKTrucksENGINEINFORMATION...............................................................159

PrecautionsandWarnings......................................................................................159

EngineModelDesignations...................................................................................160

CRUISECONTROLOPERA TION..........................................................................161

SpeedControlSwitches.........................................................................................161

SettingCruiseControl...........................................................................................162

DisengagingCruiseControl...................................................................................162

MACKTrucksPOWERLEASH™ENGINEBRAKE(IFEQUIPPED)..................163

MACKTrucksPOWERLEASH™ENGINEBRAKE........................................164

EngineBrakeSwitch..............................................................................................165

HowtheEngineBrakeisActivated.......................................................................166

CruiseControlwiththeMACKTrucksPowerLeash™EngineBrake.................167

MACKTrucksPowerLeash™EngineBrakewithoutCruiseControl..................169

OverFlatTerrain....................................................................................................170

DescendingaGrade...............................................................................................171

OnSlipperyRoadSurfaces....................................................................................173

BRAKE.....................................................................................................................175

AirBrakeSystem...................................................................................................175

AutomaticSlackAdjusters....................................................................................176

ParkingBrakeSystem............................................................................................177

ParkingBrake........................................................................................................177

Parking...................................................................................................................177

Anti-LockBrakeSystem(ABS)............................................................................178

AutomaticTractionControl(ATC)(IfEquipped).................................................183

GOODDRIVINGHABITS.......................................................................................184

WeightRatings.......................................................................................................184

Instruments.............................................................................................................184

ShuttingDowntheEngine.....................................................................................184

GeneralObservation..............................................................................................184

STARTINGTHEVEHICLE.....................................................................................185

GeneralInformation...............................................................................................185

PushButtonStarters...............................................................................................185

AirStarters.............................................................................................................186

EngineWarm-Up...................................................................................................189

EngineIdling..........................................................................................................189

ShuttingDowntheEngine.....................................................................................190

COLDWEATHEROPERATION.............................................................................192

ColdWeatherStartingTips....................................................................................192

EngineBlockHeaters............................................................................................193

Winterfronts...........................................................................................................194

COUPLINGATRAILER..........................................................................................197

UNCOUPLINGATRAILER....................................................................................199

MOVINGTHEVEHICLE—GENERALINFORMATION...................................201

Braking...................................................................................................................201

Shifting...................................................................................................................201

EngineTemperature...............................................................................................202

Clutch(IfEquipped)..............................................................................................203

POWERTAKE-OFF(PTO)OPERA TION...............................................................206

PTOPrecautions....................................................................................................206

PTOClassication.................................................................................................207

Side-MountedPTOLocations...............................................................................207

PTOOperatingProcedures....................................................................................207

TRANSMISSIONSHIFTINGINSTRUCTIONS.....................................................208

ShiftingInstructionsforAllisonAutomaticTransmissions..................................208

MACKTrucksT306GShiftingInstructions.........................................................209

MACKTrucksTM308ShiftingInstructions.........................................................210

MACKTrucksTM308MShiftingInstructions.....................................................212

MACKTrucksTM309ShiftingInstructions.........................................................214

MACKTrucksTM309MShiftingInstructions.....................................................216

MACKTrucksT309,T309LandT309LRShiftingInstructions..........................218

MACKTrucksT310ShiftingInstructions............................................................222

MACKTrucksT310M,T310MEandT310MLRShiftingInstructions...............224

MACKTrucksT313-T313L-T313LRShiftingInstructions.................................228

MACKTrucksT31321,T313L21andT313LR21ShiftingInstructions..............233

MACKTrucksT318,T318LandT318LRShiftingInstructions..........................237

MACKTrucksT31821,T318L21andT318LR21ShiftingInstructions..............243

PrecautionsWhenDescendingGradesIfV ehicleisEquippedwithEaton

AutoShiftGenerationIandII................................................................................249

AXLES.......................................................................................................................250

RearAxlesOtherThanMACKTrucks.................................................................250

MACKTrucksRearAxles.....................................................................................250

EngagingthePowerDividerLockout....................................................................251

MACKTrucks,EP A2010EmissionsSolution..........................................................253

DIESELPARTICULATEFILTERS(IFEQUIPPED)..............................................253

ExtendedIdlingandAftertreatmentSystemConditioning...................................256

ExhaustAftertreatmentSystem.................................................................................258

SafetyInformation.................................................................................................259

ExhaustAftertreatmentSystemComponentsandOperation................................260

AftertreatmentHydrocarbonDosingSystem.........................................................260

SelectiveCatalyticReduction(SCR)....................................................................261

DieselExhaustFluid(DEF)...................................................................................264

AftertreatmentDieselParticulateFilter(DPF)......................................................267

AftertreatmentControlModule(ACM).................................................................269

ExhaustAftertreatmentSystem............................................................................270

DriverWarningsandOnBoardDiagnostics(OBD).............................................275

OnBoardDiagnostics(OBD)................................................................................275

InstrumentCluster..................................................................................................276

MalfunctionIndicatorLamp(MIL).......................................................................278

AftertreatmentDriverWarningandInducement...................................................279

AftertreatmentDEFTankLevel-DriverWarning&Inducement........................279

AftertreatmentDEFQuality-DriverWarning&Inducement..............................281

AftertreatmentTampering-DriverWarning&Inducement.................................283

MisllingDieselorAftertreatmentDEFTanks.....................................................285

MAINTENANCEANDLUBRICATION..................................................................286

MAINTENANCEINTRODUCTION.......................................................................286

TURBOCHARGER...................................................................................................287

CLEANINGYOURVEHICLE.................................................................................288

ExteriorWashing...................................................................................................288

CabandHood........................................................................................................290

Chassis...................................................................................................................290

CabInterior............................................................................................................290

Waxing...................................................................................................................291

Polishing................................................................................................................291

WinterWarnings....................................................................................................291

TOWING...................................................................................................................292

TowingwithMACKTrucksAir(ALorMAXAIR®40)Suspension(If

Equipped)...............................................................................................................294

ENGINEOILLEVELCHECK.................................................................................295

CheckingPowerSteeringFluid.............................................................................296

FUELTANK..............................................................................................................297

FuelTankCap........................................................................................................297

FUELING..................................................................................................................298

UseofBiodieselforMACKTrucksUS2010CertiedProducts..........................299

COOLINGSYSTEM.................................................................................................300

CoolantLevelCheck..............................................................................................301

DrainingtheCoolingSystem.................................................................................301

RellingtheCoolingSystem.................................................................................301

ProtectingtheCoolingSystem..............................................................................302

CoolingSystemMaintenance................................................................................303

AccessoryDriveBeltRouting...............................................................................304

HEADLIGHTS..........................................................................................................305

BulbReplacement..................................................................................................305

LICENSEPLATEMOUNTING...............................................................................305

WHEELS...................................................................................................................306

WheelInspection...................................................................................................306

Tires.......................................................................................................................307

BATTERY..................................................................................................................310

Jump-StartingEngine.............................................................................................311

ELECTRICAL...........................................................................................................312

CircuitBreakerandRelayPanels..........................................................................312

ElectricalGrease....................................................................................................314

CircuitProtectionCharts........................................................................................315

ElectricalAccessoryConnectionPoints................................................................318

OptionalBodyBuilderConnectors(BBM-PK16Option).....................................320

METRICCONVERSIONS.........................................................................................323

METRICCONVERSIONS.......................................................................................323

SafetyInformation

IMPORTANT:Beforedrivingthis vehicle,becertainthatyouhaveread andthatyoufullyunderstandeachand everystepofthedrivingandhandling informationinthismanual.Becertain thatyoufullyunderstandandfollowall safetywarnings.

ITISIMPORTANTTHATTHE FOLLOWINGINFORMA TIONBE READ,UNDERSTOODANDALW AYS FOLLOWED.

Thefollowingtypesofadvisoriesareused throughoutthismanual:

DANGER

Dangerindicatesanunsafepracticethat couldresultinseriouspersonalinjury ordeath.Adangeradvisorybanneris inwhitetypeonablackbackground withablackborder.

WARNING

Warningindicatesanunsafepractice thatcouldresultinpersonalinjury.A warningadvisorybannerisinblack typeonagraybackgroundwithablack border.

CAUTION

Cautionindicatesanunsafepracticethat couldresultindamagetotheproduct. Acautionadvisoryisinblacktypeona

whitebackgroundwithablackborder.

Note:Noteindicatesaprocedure,practice,

orconditionthatmustbefollowedinorder forthevehicleorcomponenttofunction inthemannerintended.

CALIFORNIAPROPOSITION65WARNING DieselengineexhaustandsomeofitsconstituentsareknowntotheStateofCalifornia tocausecancer,birthdefectsandotherreproductiveharm.

CALIFORNIAPROPOSITION65WARNING Batteryposts,terminalsandotherrelatedaccessoriescontainleadandlead compounds,chemicalknowntotheStateofCaliforniatocausecancerandother reproductiveharm. BatteriesalsocontainotherchemicalsknowntotheStateofCaliforniatocausecancer .

Washhandsafterhandling.

WarningandAdvisoryLabelsAdvisory,

Danger,WarningandCautionlabelsareplacedinvariouslocationsofthevehicleto alertdriversandservicetechniciansaboutsituationsthatmayleadtopersonalinjury orequipmentdamage.Intheeventthatalabelisdamagedormissingthelabelmust bereplaced.ContactyourauthorizedMACKTrucksTruckdealerforassistance regardingW arningandAdvisorylabels.

INTRODUCTION1

TOTHEOWNER

InAppreciation

ThankyouforbuyingaMACKTrucks®vehicle.Withpropercareand maintenance,yournewMACK®Pinnacle™modelwillhelpyougain acompetitiveedgewithitsfuel-efcientdrivetraincombinations,low maintenance,extendedserviceintervalsand,eventually,goodresalevalue.

TheMACK®Pinnacle™modelisavailableforawiderangeofapplications. Becauseofthisversatility ,drivetrainsandcomponentsvaryandoperating instructionsmaydifferfromonemodeltoanother.Whileeveryefforthasbeen madetocoverallcurrentarrangements,donothesitatetoconsultyourMACK Trucksdistributorifaquestionarises.Honest,personalserviceisstandard witheveryMACKTruckssale.

CAUTION

MACKTruckswouldliketopointouttheimportantrolethatthedriverplaysinthe lifeofthevehicle.Onlytrainedandinformeddriversshouldoperatethisvehicle.

We,atMACKTruckshopethatyouwillbehappywithyournewMACK® Pinnacle™model,andthatyouseemanyyearsoftrouble-freedriving.

Thisvehiclewasbuilttoconformtoallfederalstandardsandregulations applicableatthetimeofmanufacture.

2INTRODUCTION

AboutThisHandbook

ThishandbookisreferredtoastheMACK®Pinnacle™CXUSeries Operator'sHandbook.ItcoversallMACK®Pinnacle™CXUmodels.Its identicationnumberis22470031.Keepthishandbookwiththevehicleat alltimestoensurethateachownerand/oroperatorwillhaveaccesstoall pertinentinformationrelatingtotheoperationandhandlingofthisvehicle.

Thishandbookwaspreparedtoprovidethedriverwithallrelevantinformation concerningthedailyoperationofthisvehicle.Pleasereaditthoroughly;pay particularattentiontoadvisorylabelsthathavebeenincludedtodrawattention toimportantissuesofoperatorsafetyandoverallperformance.

Informationandillustrationsinthishandbookarebasedonthelatest productionusageatthetimeofprintingandaresubjecttochangewithout priornotice.

Note:Basicmaintenanceandlubricationproceduresarefoundinthismanual beginningwith information,refertotheMaintenanceandLubricationManualOtherimportant informationcanbefoundintheEmissionControlSystemsforMACKTrucksDiesel EngineManual.

“MAINTENANCEINTRODUCTION”,page286.Forfurther

INTRODUCTION3

THEVEHICLE

BasicConguration

TheMACK®Pinnacle™modelfeaturesaconventionallystyled,aerodynamiccab.

VehicleManagementandControlSystem (V-MAC®)

TheVehicleManagementandControlSystem(V-MAC)isanelectronic controlsystemthatmanagesengineandvehiclefunctions.Inaddition,the DataMax™portionofV-MACmonitorsandstoresavarietyofinformation(i.e., maintenanceschedules,overspeedlogs,faulttables,tripsummaries).

ForacompletedescriptionoftheV-MACIVsystem,refertotheapplicable V-MAC®Operator'sGuide,whichissuppliedwiththevehicle.

Additionalinformationconcerningservice,diagnostics,programmingand vendorequipmentinterfaceapplicationisavailablefromtheMACKTrucks ServicePublicationsDepartment.ContactyourlocalMACKTrucksdealerfor details.

WARNING

NevercutintotheV-MACsystemwireharnesstopoweradditionalequipment.If suchequipmentistobeinstalled,contactyourMACKTrucksdealerforassistance.

4INTRODUCTION

COMPONENTIDENTIFICATION

Locatethefollowingserialnumbersandwritethemintheboxesprovidednext toeachillustration.

INTRODUCTION5

VINLocations

TheVehicleIdenticationNumber(VIN)isdisplayedintwolocations(aframe railstampingandalabel).The17-digitVINmustbeidenticalinbothlocations.

TheVINframestampingislocatedonthebottomrightframerailangeand thetopleftrailange.NotethattheVINlocationmayvaryifre-stampingof theframebecomesnecessary.

C0028939

TheVINlabelislocatedontheinsidedoorframebelowthedriverseat.

C0028940

C0028941

6INTRODUCTION

EngineIdentication

OntheMACKTrucksMPengines,theengineserialnumberisstampedon theleftsideoftheengineblock,belowtheinletmanifold.

C0028943

INTRODUCTION7

EngineInformationPlate

IncompliancewithFederalandCaliforniaemissionrequirements,anengine informationlabelisafxedtoallMACKTrucksdieselengines.Thislabel, whichislocatedonthecylinderheadcoveratthefrontoftheengine,gives basicengineidenticationinformation(enginemodel,serialnumber,etc.), advertisedhorsepoweratratedspeed,emissionsregulationstowhichthe engineconformsandinletandexhaustvalvelashsettings.Examplesofthe 49stateEP Aapproved,and50stateEPAandCaliforniaapprovedengine identicationlabelsaregivenbelow.

EngineIdenticationLabel-49StateEP AApprovedEngine

withoutCalifornia"CleanIdle"

EngineIdenticationLabel-50StateEP AApprovedEngine

withCalifornia"CleanIdle"

W2040455

W2040456

8INTRODUCTION

CAUTION

Tomaintaincompliancewithemission regulations,enginesettingsshouldnot bechangedfromthosespeciedonthe engineinformationlabel.

Note:BoththeU.S.EPAandCalifornia AirResourcesBoardrequiresthateach enginebeidentiedwiththeproperengine

labelasshownabove.Shouldthisengine labelbedefaced,destroyed,orremoved fromthevalvecover,itmustbereplaced immediately.Toorderareplacement label,pleasecontactSpecications orPartsInterpretationsdepartmentat 1–800–888–9878,Option2,whowill assistyouinobtainingthecorrectlabelfor yourengine.

CleanIdleEngines

TheCaliforniaAirResourcesBoard(ARB)requiresthat2008andlatermodel yearvehiclesbeequippedwithengineshavingtamper-resistantsoftware whichlimitsthetimeatwhichtheenginecanidleatspeedsabovelowidle (550–700rpm).Atspeedsabovelowidle,andwithoutaPTOengaged,idle timewillbelimitedtoveminutes,afterwhichtheenginewillrevertbacktolow idle.VehiclesequippedwithaCleanIdleengineareidentiedbyalabelwhich isafxedtotheleftfrontcornerofthehoodonconventionalmodels(CXU).

CleanIdleEngineLabel

W2056289

INTRODUCTION9

TransmissionIdentication

TheMACKTrucksT300Seriestransmissionserialnumberislocatedon therearleftsideofthemaincase.

TheAllisonRDSandHStransmissionidenticationplateislocatedonthe rearrightsideofthemaincase,nearthelowerend.

C0028947

C0028948

10INTRODUCTION

AllEaton®Fuller®transmissionidenticationplatesarelocatedonthe frontleftsideofthemaincase.

TheMACKTruckscarrierassemblyserialnumberislocatedonthefront rightsideofthehousing.

C0028949

C0028950

TheEaton®Spicer®rearaxleserialnumberislocatedontherearofthe axlehousingtowardthecarrier.

C0028951

TheEaton®Spicer®carrierassemblyserialnumberislocatedontheleft sideoftheforwardcarrier,andthetopoftherearcarrier.

INTRODUCTION11

C0028952

TheMERITORrearaxleidenticationtagislocatedontheleftorrightrearof therearaxlehousing,nexttothecarrier.

C0028953

TheMERITORcarrierassemblyserialnumberislocatedontheleftsideof theforwardcarrier,andthetopoftherearcarrier.

C0028954

12INTRODUCTION

WARRANTYINFORMA TION

ThischassisisequippedwithaUS'10emissioncompliantengineandan exhaustaftertreatmentsystem(DieselParticulateFilter).UseofUltraLow SulfurDiesel(ULSD)fuelandEO-OPremiumPlus(orVDS-4)specication highperformancedieselengineoilisrequiredinthisvehicle.

Note:Useofimproperorunapprovedfuelorengineoilwillvoidtheengineand aftertreatmentsystem(DieselParticulateFilter)warranty.2007emissionengines REQUIRE dieselengineoilandUltraLowSulfurDiesel(ULSD)fuel.

theuseofEO-OPremiumPlus(orVDS-4)specicationhighperformance

AirBrakeSystem

TheMACKTrucksStandardVehicleWarrantyappliestotheairbrakesystem, assetforthintheWarranty,butonlyiftheairbrakesystemhasnotbeen subjectedtounauthorizedadditions,deletionsormodications.Ifanysuch unauthorizedadditions,deletionsormodicationsareperformed,MACK Trucksdisclaimsanyandallliabilityforanylossordamagearisingoutofa malfunctionoftheairbrakesystem.

Theairbrakesystemwasdesignedandbuilttoconformtoallapplicable federalmotorvehiclesafetystandardsineffectatthetimeofmanufacture.

Tractorairsystemsaredesignedforoperationasatractoronly,andtruckair systemsaredesignedtobeoperatedasatruckonly.Ifatractorisgoingtobe convertedforoperationasatruck,theairbrakesystemmustberecongured tothatofatruck.Conversely ,ifatruckisgoingtobeconvertedforoperation asatractor,theairbrakesystemmustbereconguredtothatofatractor. ConsultyourlocalMACKTrucksdistributorforadditionalinformation.

Ifanyunauthorizedadditions,deletionsormodicationsaremadetoany portionoftheairbrakesystemwhichisrequiredbyFederalMotorVehicle SafetyStandards,MACKTrucksmakesnorepresentationastoconformity withtheStandards.

Forcompletewarrantyinformation,refertothePedigreedProtectionPlan providedwitheachvehicle.

INTRODUCTION13

FEDERALANDCANADIANEMISSIONCONTROL SYSTEMWARRANTYSTA TEMENT

FEDERALANDCANADIANWARRANTYREQUIREMENTS

ThissectioncoverstherequirementoftheUnitedStatesCleanAirActwhichstates: “Themanufacturershallfurnishwitheachnewmotorvehicleormotorvehicleengine suchwritteninstructionsforthemaintenanceanduseofthevehicleorengineby theultimatepurchaserasmaybereasonableandnecessarytoassuretheproper functioningofemissioncontroldevicesandsystems.”Thissectionalsocovers therequirementsoftheemissionsregulationspromulgatedundertheCanadian EnvironmentalProtectionAct,1999.

MANUFACTURER’SWARRANTYCOVERAGE

MACKTruckswarrantstheEmissionControlSystemsoneachnewMACKTrucks dieselengineinanewMACKTruckstocomplywithallUnitedStatesFederaland Canadianemissionsregulationsapplicableatthetimeofmanufactureoftheengine, andtobefreefromdefectsinmaterialandworkmanshipundernormaluseandservice upto60months,or160934km(100,000miles),whicheveroccursrst,providedthat allmaintenancerequirementsarefollowedasdescribedinthismanual.Allwarranty periodsarecalculatedfromthedate-in-serviceofthenewvehicle.Therepairor replacementofdefectivepartswillbemadewithoutchargeforthecostofpartsandif repairsaremadeatanauthorizedMACKTrucksdealership,therewillbenocharge forlabor. MACKTrucks’sobligationunderthiswarrantyislimitedtotherepairorreplacement, atMACKTrucks’soption,ofanypart(s)oftheEmissionControlSystemsofsuch engineand/orvehiclefoundtobedefectiveuponexaminationbyMACKTrucksand providedthatsuchpart(s)werereturnedtoMACKTrucksoritsnearestauthorized Dealerwithinareasonableperiodoftime.

Note:ForemissioncontrolsystemsinformationonenginesotherthanMACKTrucks, refertotheenginevendor’spublication

14INTRODUCTION

TAMPERINGWITHEMISSIONCONTROLSYSTEMS PROHIBITED

TheFederalCleanAirActprohibitstheremovalorrenderinginoperativeofany deviceorelementofdesigninstalledonorinamotorvehicleormotorvehicleengine incompliancewithFederalEmissionRegulationsby:

1Anypersonpriortoitssaleanddeliverytotheultimatepurchaser,or

2Anymanufacturerordistributorafteritssaleanddeliverytotheultimatepurchaser,

3Anypersonengagedinthebusinessofrepairing,servicing,selling,leasing,or

tradingmotorvehiclesormotorvehicleenginesfollowingitssaleanddelivery totheultimatepurchaser,or

4Anypersonwhooperatesaeetofmotorvehiclesfollowingitssaleanddelivery

totheultimatepurchaser.

Note:Forspecicsoftheprohibitedvehicle/enginemodicationsrefertotheMACK TrucksBodyBuildersdocumentation.

INTRODUCTION15

CALIFORNIAEMISSIONCONTROLWARRANTY STATEMENT

YOURWARRANTYRIGHTSANDOBLIGA TIONS

TheCaliforniaAirResourcesBoardandMACKTrucksTrucks(MACKTrucks)are pleasedtoExplaintheemissioncontrolsystemwarrantyonyour2014/2015vehicle. InCalifornia,newmotorvehicleenginesmustbedesigned,builtandequippedtomeet theState’ sstringentanti-smogstandards.MACKTrucksmustwarranttheemission controlsystemonyourenginefortheperiodoftimelistedbelowprovidedtherehas beennoabuse,neglect,orimpropermaintenanceofyourengine.Youremission controlsystemmayincludepartssuchasthefuel-injectionsystem,turbocharger assembly,electroniccontrolmoduleandotheremission-relatedassemblies. Ifanemission-relatedpartofyourengineisdefective,thepartwillberepaired orreplacedbyMACKTrucks.ThisisyouremissioncontrolsystemDEFECTS WARRANTY .

MANUFACTURER’SWARRANTYCOVERAGE

(Applicableonlytovehiclesand/orenginescertiedforsaleandregisteredinthe StateofCalifornia)

MACKTruckswarrantstheEmissionControlSystemsoneachnewMACKTrucks dieselengineinanewMACKTruckstrucktocomplywithallStateofCalifornia emissionsregulationsapplicableatthetimeofmanufactureoftheengine,andtobe freefromdefectsinmaterialandworkmanshipundernormaluseandserviceupto 60monthsor100,000miles,whicheveroccursrst,providedallMACKTrucks maintenancerequirementsarefollowedasdescribedinthismanual.Allwarranty periodsarecalculatedfromthedate-in-serviceofthenewvehicle.Therepairor replacementofdefectivepartswillbemadewithoutchargeforthecostofpartsand,if repairsaremadeatanauthorizedMACKTrucksdealership,therewillbenocharge forlabor. MACKTrucks’sobligationunderthiswarrantyislimitedtotherepairorreplacement, atMACKTrucks’soption,ofanypart(s)ofEmissionControlSystemsofsuch engineand/orvehiclefoundtobedefectiveuponexaminationbyMACKTrucksand providedthatsuchpart(s)werereturnedtoMACKTrucksoritsnearestauthorized Dealerwithinareasonableperiodoftime.

16INTRODUCTION

OWNER’SWARRANTYRESPONSIBILITIES

Asthemotorvehicleengineowner,youareresponsiblefortheperformanceof therequiredmaintenancelistedinthismanual.MACKTrucksrecommendsthat youretainallreceiptscoveringmaintenanceofyourvehicle,butMACKTrucks cannotdenywarrantysolelyforthelackofreceiptsorforyourfailuretoensure theperformanceofallscheduledmaintenancelistedinothermanualswhichwere suppliedwithyourvehicle. YouareresponsibleforpresentingyourmotorvehicleenginetoaMACKTrucks dealerassoonasaproblemexists.Thewarrantyrepairsshouldbecompletedina reasonableamountoftime,nottoexceed30days.Asthemotorvehicleengineowner, youshouldalsobeawarethatMACKTrucksmaydenyyouwarrantycoverageif yourvehicleoraparthasfailedduetoabuse,neglect,impropermaintenance,or unapprovedmodications. Ifyouhaveanyquestionsregardingyourwarrantyrightsandresponsibilities, youshouldcontactMACKTrucksTrucksWarrantyActivitiesP.O.Box26259, Greensboro,NC27402,ortheCaliforniaAirResourcesBoardat9480TelstarAvenue, ElMonte,California91731.

INTRODUCTION17

FEDERAL,CANADIAN,ANDCALIFORNIA EMISSIONCONTROLWARRANTYSTATEMENT

THISWARRANTYISEXPRESSLYINLIEUOFALLOTHERWARRANTIES ANDREPRESENTATIONSORCONDITIONS,ST A TUTORYOR OTHERWISE,EXPRESSEDORIMPLIEDINCLUDING,BUTNOTLIMITED TO,IMPLIEDW ARRANTYOFMERCHANTABILITYORFITNESSFORA PARTICULARPURPOSE.

EMISSIONCONTROLSYSTEMWARRANTY

Thefollowingenginecomponentsarecoveredbythesupplementalemissionscontrol systemwarrantypolicyasrequiredbytheCodeofFederalRegulations,California CodeofRegulations,andtheregulationsundertheCanadianEnvironmental ProtectionAct,1999.

1EngineTurbochargerAssembly

•VariableGeometryTurbo(VGT)

Actuator

2ChargeAirCooler(CAC)

3EngineControlModule(ECM)

4Injectors

5EGRCooler

6EGRValveandEGRValveControl

7EGRV enturi

8CrankcaseBreather(Doesnotinclude

CrankcasePressureSensor)

9CrankcaseSeparator

10CrankcaseTubingandHosesbefore

Separator

11AftertreatmentWiringHarness(DPF)

12AftertreatmentWiringHarness(SCR)

•JumpertoAHIPressureRegulator

•ACMPowerSupply

•HeaterNOxCare

•DEFTank

13AftertreatmentControlModule(ACM)

14AftertreatmentDieselParticulateFilter

(DPF)withAftertreatmentDiesel OxidationCatalyst(DOC)

•AftertreatmentDoser

•AftertreatmentFuelShutoffV alve

•AftertreatmentFuelPressureSensor

•EngineExhaustGasT emperature

(EGT)Sensor

•AftertreatmentDPFIntake

TemperatureSensor

•AftertreatmentDPFOutlet

TemperatureSensor

•AftertreatmentDPFDifferential

PressureSensor

15Sensors:

•CrankshaftPosition(CKP)Sensor

•TransmissionSpeedSensor

•EngineCoolantTemperature(ECT)

Sensor

•IntakeManifoldAir

Temperature/PressureSensor

•ExhaustGasRecirculation(EGR)

TemperatureSensor

•AftertreatmentOutletNOxSensor

•AftertreatmentIntakeNOxSensor

•EngineExhaustGasRecirculation

DifferentialPressureSensor

•AmbientAirTemperature(AA T)

Sensor

16SCR

18INTRODUCTION

•AftertreatmentSelectiveCatalytic

Reduction(SCR)Catalyst

•AftertreatmentDieselExhaustFluid

(DEF)Pump

•AftertreatmentDEFDosing

AbsolutePressureSensor

•AftertreatmentDEFReturn

Valve

•AftertreatmentDEFDosingV alve

•AftertreatmentDEFT ank

•AftertreatmentDEFTank

Heater/Sender

•AftertreatmentDEFTankHeater

Valve

•AftertreatmentDEFTank

TemperatureSensor

•AftertreatmentDEFLevelSensor

•AftertreatmentDEFHeatedLines

•AftertreatmentDEFQualitySensor

17.InstrumentCluster(Repairof Microprocessor)

18.ExhaustGasPiping(from TurbochargertoAftertreatment System)

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