MACK CXU Operator's Manual

Download

Mack

CXU Series

Mack® Pinnacle

Series

(CXU Series)

Mack® Pinnacle

Series

(CXU Series)

21394648

21394648 21394648

April 2010

Foreword

Theinformationinthismanual appliestovehiclesbuiltApril2010andlater. Pleasekeepthismanual inthevehicleatalltimes.

Note:Illustrationsinthismanualareusedforreferenceonlyandmay differslightlyfromtheactualvehicle.However,keycomponents addressedinthisdocumentarerepresentedasaccuratelyaspossible.

TheNationalHighwayTrafcSafetyAdministration(NHTSA)and MACKTrucksInc.shouldbeinformedimmediatelyifyoubelievethat thevehiclehasadefectthatcouldcauseacrash,injuryordeath.

ContactNHTSAbycallingtheAutoSafetyHotlineat1(888) 327-4236,bywritingtoNHTSA,U.S.DepartmentofTransportation, Washington,DC20590,byTTYat1(800)424-9153,orvisittheir websiteatwww .nhtsa.dot.gov.

MACK TRUCKS INC.

Greensboro,NCUSA

Ordernumber:PV776-21394648

Allrightsreserved.Nopartofthispublicationmaybereproduced, storedinretrievalsystem,ortransmittedinanyformsbyanymeans, electronic,mechanical,photocopying,recordingorotherwise,without thepriorwrittenpermissionof MACK TRUCKS Inc.

Contents

INTRODUCTION............................................................................................................1

TOTHEOWNER..........................................................................................................1

InAppreciation..........................................................................................................1

AboutThisHandbook................................................................................................2

THEVEHICLE..............................................................................................................3

BasicConguration...................................................................................................3

VehicleManagementandControlSystem(V-MAC®).............................................3

COMPONENTIDENTIFICA TION..............................................................................4

VINLocations............................................................................................................4

EngineIdentication..................................................................................................5

EngineInformationPlate...........................................................................................6

CleanIdleEngines.....................................................................................................7

TransmissionIdentication........................................................................................8

WARRANTYINFORMA TION..................................................................................11

AirBrakeSystem.....................................................................................................11

SERVICELITERA TURE............................................................................................12

TS576–MACKClass8–ComponentsServiceManual.........................................12

TS473–Class8–CustomCollatedServiceManual..............................................12

TS473E–Class8–CustomCollatedServiceManualonCD................................12

CUSTOMERSER VICE..............................................................................................13

Call1-800-866-1177forMACKOneCall™...........................................................13

QuestionsandComplaints.......................................................................................13

Addresses.................................................................................................................14

AdditionalAssistance..............................................................................................14

REPORTINGSAFETYDEFECTS.............................................................................16

UnitedStates............................................................................................................16

Canada......................................................................................................................16

Mexico.....................................................................................................................16

EVENTDA T ARECORDINGDEVICES...................................................................17

.................................................................................................................................17

SAFETYINFORMATION...........................................................................................18

SAFETYSTA TEMENT..............................................................................................18

CERTIFICA TIONLABELS........................................................................................20

SafetyCerticationLabel........................................................................................20

ADVISORYLABELS.................................................................................................22

AdvisoryLabelLocations(OnV ehicle)..................................................................22

.................................................................................................................................30

TRUCK-TRACTORCONSPICUITY.........................................................................34

CABENTRY/EXIT.....................................................................................................35

Three-LimbContact.................................................................................................35

DriverSide...............................................................................................................37

PassengerSide.........................................................................................................39

DeckPlateAccess....................................................................................................41

SAFETYTIPSFORCOLDWEA THEROPERA TION.............................................43

DriverVisibility.......................................................................................................43

AuxiliaryCabHeater...............................................................................................44

CabDoorSealsandKeyLocks...............................................................................45

OutsideMirrorHeater..............................................................................................45

AirHornSnowShield..............................................................................................46

EmergencyReectorKit..........................................................................................46

FireExtinguisher(Optional)....................................................................................46

INSTRUMENTSANDCONTROLS...........................................................................47

CABINTERIOR..........................................................................................................47

INSTRUMENTP ANEL..............................................................................................48

Tell-T ales..................................................................................................................48

PanelArrangement...................................................................................................48

INSTRUMENTP ANELGAUGELAYOUT..............................................................49

PanelA.....................................................................................................................50

PanelB.....................................................................................................................51

PanelC.....................................................................................................................53

PanelD.....................................................................................................................54

MovingRegeneration...............................................................................................69

ParkedRegeneration................................................................................................70

DPFINHIBITROADSPEEDLIMITING(RSL)...................................................72

FunctionofOptionalSwitches.................................................................................77

CABCLIMA TECONTROL.......................................................................................84

SLEEPERCLIMA TECONTROL..............................................................................86

LIGHTCONTROLP ANEL........................................................................................87

LOWERCONSOLEP ANEL......................................................................................88

STEERINGCOLUMN................................................................................................89

CombinationStarterandElectricalSwitch..............................................................89

SteeringWheelAdjustment.....................................................................................89

TurnSignalLever....................................................................................................90

StalkSwitch(IfEquipped,Co-Pilot®Only)...........................................................91

FLOORPEDALS........................................................................................................93

MISCELLANEOUSCONTROLS..............................................................................94

DomeLight..............................................................................................................94

InteriorCabLights(SleeperCab)............................................................................95

AirHorn...................................................................................................................95

FreshAirV ent..........................................................................................................96

CabAirFilter...........................................................................................................97

Microphone..............................................................................................................97

AccessoryPowerOutlets.........................................................................................98

OPERATION................................................................................................................101

PRE-TRIPINSPECTIONANDDAILYMAINTENANCE.....................................101

Pre-TripInspectionQuickList..............................................................................102

NewV ehicleBreak-In............................................................................................113

WINDSHIELDW ASHERRESERVOIR..................................................................116

HOODOPERA TION.................................................................................................117

OpeningtheHood..................................................................................................117

ClosingtheHood...................................................................................................119

LockingtheHood..................................................................................................120

HOSETENDERS......................................................................................................121

DOORS......................................................................................................................122

StandardDoorPanel..............................................................................................122

PowerDoorPanel(Optional).................................................................................123

OpeningtheCabDoor...........................................................................................124

LockingtheCabDoor............................................................................................124

PowerWindowRegulators....................................................................................124

REMOTEKEYLESSENTRY—(OPTIONAL)......................................................125

TransmitterOperations..........................................................................................126

BatteryReplacement..............................................................................................127

SEATBEL TS.............................................................................................................130

SeatBeltOperation................................................................................................130

FasteningSeatBelt................................................................................................130

AdjustableD-RingShoulderBelts(ifequipped)...................................................132

Komfort®LatchSystem........................................................................................133

SLEEPERBUNKRESTRAINT...............................................................................135

UpperBunk(Optional)..........................................................................................135

BunkRestraintOperation......................................................................................135

BunkRestraintMaintenance..................................................................................136

SEATADJUSTMENTANDRECLINE(IFEQUIPPED)........................................137

HEATEDSEA T(OPTIONAL)..................................................................................137

SWIVELSEA T(OPTIONAL)..................................................................................137

MACKENGINEINFORMA TION...........................................................................140

PrecautionsandW arnings......................................................................................140

EngineModelDesignations...................................................................................141

CRUISECONTROLOPERA TION..........................................................................142

SpeedControlSwitches.........................................................................................142

SettingCruiseControl...........................................................................................142

DisengagingCruiseControl...................................................................................143

MACKPOWERLEASH™ENGINEBRAKE(IFEQUIPPED)..............................144

EngineBrakeSwitch..............................................................................................145

HowtheEngineBrakeisActivated.......................................................................145

CruiseControlwiththeMACKPowerLeash™EngineBrake.............................146

ONTHEROADWITHTHEMACKPOWERLEASH™ENGINEBRAKE.........147

OverFlatT errain....................................................................................................147

DescendingaGrade...............................................................................................148

OnSlipperyRoadSurfaces....................................................................................150

BRAKEOPERA TION...............................................................................................152

AirBrakeSystem...................................................................................................152

AutomaticSlackAdjusters....................................................................................153

ParkingBrakeSystem............................................................................................153

ParkingBrakeOperation........................................................................................153

Parking...................................................................................................................154

Anti-LockBrakeSystem(ABS)............................................................................155

AutomaticTractionControl(A TC)(IfEquipped).................................................160

GOODDRIVINGHABITS.......................................................................................161

WeightRatings.......................................................................................................161

Instruments.............................................................................................................161

ShuttingDowntheEngine.....................................................................................161

GeneralObservation..............................................................................................161

STARTINGTHEVEHICLE.....................................................................................162

GeneralInformation...............................................................................................162

PushButtonStarters...............................................................................................162

AirStarters.............................................................................................................163

EngineWarm-Up...................................................................................................166

EngineIdling..........................................................................................................166

ShuttingDowntheEngine.....................................................................................167

COLDWEA THEROPERATION.............................................................................169

ColdWeatherStartingTips....................................................................................169

EngineBlockHeaters............................................................................................170

Winterfronts...........................................................................................................171

COUPLINGATRAILER..........................................................................................174

UNCOUPLINGATRAILER....................................................................................176

MOVINGTHEVEHICLE—GENERALINFORMA TION...................................178

Braking...................................................................................................................178

Shifting...................................................................................................................178

EngineTemperature...............................................................................................179

Clutch(IfEquipped)..............................................................................................180

POWERTAKE-OFF(PTO)OPERA TION...............................................................184

PTOPrecautions....................................................................................................184

PTOClassication.................................................................................................185

Side-MountedPTOLocations...............................................................................185

PTOOperatingProcedures....................................................................................185

TRANSMISSIONSHIFTINGINSTRUCTIONS.....................................................186

ShiftingInstructionsforAllisonAutomaticTransmissions..................................186

MACKT306GShiftingInstructions.....................................................................186

MACKTM308ShiftingInstructions.....................................................................188

MACKTM308MShiftingInstructions.................................................................190

MACKTM309ShiftingInstructions.....................................................................192

MACKTM309MShiftingInstructions.................................................................193

MACKT309,T309LandT309LRShiftingInstructions......................................196

MACKT310ShiftingInstructions........................................................................200

MACKT310M,T310MEandT310MLRShiftingInstructions...........................202

MACKT313-T313L-T313LRShiftingInstructions.............................................205

MACKT31321,T313L21andT313LR21ShiftingInstructions..........................211

MACKT318,T318LandT318LRShiftingInstructions......................................214

MACKT31821,T318L21andT318LR21ShiftingInstructions..........................221

PrecautionsWhenDescendingGradesIfVehicleisEquippedwithEaton

AutoShiftGenerationIandII................................................................................227

AXLES.......................................................................................................................228

RearAxlesOtherThanMACK.............................................................................228

MACKRearAxles.................................................................................................228

EngagingthePowerDividerLockout....................................................................229

Mack,EP A2010EmissionsSolution.........................................................................231

DIESELP ARTICULA TEFIL TERS(IFEQUIPPED)..............................................231

ExtendedIdlingandAftertreatmentSystemConditioning...................................234

ExhaustAftertreatmentSystem.................................................................................236

SafetyInformation.................................................................................................237

ExhaustAftertreatmentSystemComponents........................................................238

SelectiveCatalyticReduction(SCR)....................................................................238

DieselExhaustFluid(DEF)...................................................................................242

AftertreatmentDieselParticulateFilter(DPF)......................................................245

AftertreatmentControlModule(ACM).................................................................247

ExhaustAftertreatmentSystem............................................................................248

DriverWarningsandOnBoardDiagnostics(OBD).............................................253

OnBoardDiagnostics(OBD)................................................................................253

InstrumentCluster..................................................................................................254

MalfunctionIndicatorLamp(MIL).......................................................................255

AftertreatmentDEFT ankLevel-DriverW arning&Inducement........................256

AftertreatmentDEFQuality-DriverW arning&Inducement..............................257

MisllingDieselorAftertreatmentDEFT anks.....................................................258

SCRTampering-DriverWarning&Inducement.................................................259

WarrantyandMaintenance....................................................................................260

ExhaustAftertreatmentSystemMaintenance........................................................260

EngineMaintenanceIntervals................................................................................260

MAINTENANCEANDLUBRICA TION..................................................................261

MAINTENANCEINTRODUCTION.......................................................................261

TURBOCHARGER...................................................................................................262

CLEANINGYOURVEHICLE.................................................................................263

ExteriorWashing...................................................................................................263

CabandHood........................................................................................................265

Chassis...................................................................................................................265

CabInterior............................................................................................................266

Waxing...................................................................................................................266

Polishing................................................................................................................266

WinterW arnings....................................................................................................266

TOWING...................................................................................................................267

TowingwithMACKAir(ALorMAXAIR®40)Suspension(IfEquipped).......268

ENGINEOILLEVELCHECK.................................................................................269

PowerSteeringReservoir......................................................................................270

FUELTANK..............................................................................................................271

FuelTankCap........................................................................................................271

FUELING..................................................................................................................272

BioDiesel................................................................................................................273

B20ApprovalForMackEP A07CertiedProducts.............................................273

COOLINGSYSTEM.................................................................................................274

CoolantLevelCheck..............................................................................................274

DrainingtheCoolingSystem.................................................................................275

RellingtheCoolingSystem.................................................................................275

ProtectingtheCoolingSystem..............................................................................275

CoolingSystemMaintenance................................................................................277

AccessoryDriveBeltRouting...............................................................................277

HEADLIGHTS..........................................................................................................279

BulbReplacement..................................................................................................279

LICENSEPLA TEMOUNTING...............................................................................279

WHEELS...................................................................................................................280

WheelInspection...................................................................................................280

Tires.......................................................................................................................281

BATTERY..................................................................................................................284

Jump-StartingEngine.............................................................................................284

ELECTRICAL...........................................................................................................286

CircuitBreakerandRelayPanels..........................................................................286

ElectricalGrease....................................................................................................289

CircuitProtectionCharts........................................................................................290

ElectricalAccessoryConnectionPoints................................................................293

METRICCONVERSIONS.........................................................................................295

METRICCONVERSIONS.......................................................................................295

SafetyInformation

IMPORTANT:Beforedrivingthis vehicle,becertainthatyouhaveread andthatyoufullyunderstandeachand everystepofthedrivingandhandling informationinthismanual.Becertain thatyoufullyunderstandandfollowall safetywarnings.

ITISIMPORT ANTTHA TTHE FOLLOWINGINFORMA TIONBE READ,UNDERSTOODANDAL W AYS FOLLOWED.

Thefollowingtypesofadvisoriesareused throughoutthismanual:

DANGER

Dangerindicatesanunsafepracticethat couldresultinseriouspersonalinjury ordeath.Adangeradvisorybanneris inwhitetypeonablackbackground withablackborder.

WARNING

Warningindicatesanunsafepractice thatcouldresultinpersonalinjury.A warningadvisorybannerisinblack typeonagraybackgroundwithablack border.

CAUTION

Cautionindicatesanunsafepracticethat couldresultindamagetotheproduct. Acautionadvisoryisinblacktypeona

whitebackgroundwithablackborder.

Note:Noteindicatesaprocedure,practice,

orconditionthatmustbefollowedinorder forthevehicleorcomponenttofunction inthemannerintended.

INTRODUCTION1

TOTHEOWNER

InAppreciation

ThankyouforbuyingaMACK®vehicle.Withpropercareandmaintenance, yournewMack®Pinnacle™modelwillhelpyougainacompetitiveedgewith itsfuel-efcientdrivetraincombinations,lowmaintenance,extendedservice intervalsand,eventually,goodresalevalue.

TheMack®Pinnacle™modelisavailableforawiderangeofapplications. Becauseofthisversatility ,drivetrainsandcomponentsvaryandoperating instructionsmaydifferfromonemodeltoanother.Whileeveryefforthas beenmadetocoverallcurrentarrangements,donothesitatetoconsultyour MACKdistributorifaquestionarises.Honest,personalserviceisstandard witheveryMACKsale.

CAUTION

MackTrucks,Inc.wouldliketopointouttheimportantrolethatthedriverplaysin thelifeofthevehicle.Onlytrainedandinformeddriversshouldoperatethisvehicle.

We,atMackTrucks,Inc.,hopethatyouwillbehappywithyournewMack® Pinnacle™model,andthatyouseemanyyearsoftrouble-freedriving.

Thisvehiclewasbuilttoconformtoallfederalstandardsandregulations applicableatthetimeofmanufacture.

2INTRODUCTION

AboutThisHandbook

ThishandbookisreferredtoastheMack®Pinnacle™SeriesOperator’s Handbook.ItcoversallMack®Pinnacle™models.Itsidenticationnumberis TS921.Keepthishandbookwiththevehicleatalltimestoensurethateach ownerand/oroperatorwillhaveaccesstoallpertinentinformationrelatingto theoperationandhandlingofthisvehicle.

Thishandbookwaspreparedtoprovidethedriverwithallrelevantinformation concerningthedailyoperationofthisvehicle.Pleasereaditthoroughly; payparticularattentiontoadvisorylabelsthathavebeenincludedtodraw attentiontoimportantissuesofoperatorsafetyandoverallperformance.

Informationandillustrationsinthishandbookarebasedonthelatest productionusageatthetimeofprintingandaresubjecttochangewithout priornotice.

Note:Basicmaintenanceandlubricationproceduresarefoundinthismanual beginningwith“MAINTENANCEINTRODUCTION”,page261.Forfurther information,refertotheMaintenanceandLubricationManual(TS494).Other importantinformationcanbefoundintheEmissionControlSystemsforMACK DieselEngineManual(TS505).

INTRODUCTION3

THEVEHICLE

BasicConguration

TheMack®Pinnacle™modelfeaturesaconventionallystyled,aerodynamiccab.

VehicleManagementandControlSystem (V-MAC®)

TheVehicleManagementandControlSystem(V-MAC)isanelectronic controlsystemthatmanagesengineandvehiclefunctions.Inaddition,the DataMax™portionofV-MACmonitorsandstoresavarietyofinformation(i.e., maintenanceschedules,overspeedlogs,faulttables,tripsummaries).

ForacompletedescriptionoftheV-MACIVsystem,refertotheapplicable V-MAC®Operator’sGuide,whichissuppliedwiththevehicle.

Additionalinformationconcerningservice,diagnostics,programmingand vendorequipmentinterfaceapplicationisavailablefromtheMackTrucks,Inc. ServicePublicationsDepartment.ContactyourlocalMACKdealerfordetails.

WARNING

NevercutintotheV-MACsystemwireharnesstopoweradditionalequipment.If suchequipmentistobeinstalled,contactyourMACKdealerforassistance.

4INTRODUCTION

COMPONENTIDENTIFICATION

Locatethefollowingserialnumbersandwritethemintheboxesprovidednext toeachillustration.

VINLocations

TheVehicleIdenticationNumber(VIN)isdisplayedintwolocations(aframe railstampingandalabel).The17-digitVINmustbeidenticalinbothlocations.

TheVINframestampingislocatedonthebottomrightframerailangeand thetopleftrailange.NotethattheVINlocationmayvaryifre-stampingof theframebecomesnecessary.

TheVINlabelislocatedontheinsidedoorframebelowthedriverseat.

C0028939

C0028940

INTRODUCTION5

C0028941

EngineIdentication

OntheMACKMPengines,theengineserialnumberisstampedontheleft sideoftheengineblock,belowtheinletmanifold.

C0028943

6INTRODUCTION

EngineInformationPlate

IncompliancewithFederalandCaliforniaemissionrequirements,an engineinformationlabelisafxedtoallMACKdieselengines.Thislabel, whichislocatedonthecylinderheadcoveratthefrontoftheengine,gives basicengineidenticationinformation(enginemodel,serialnumber,etc.), advertisedhorsepoweratratedspeed,emissionsregulationstowhichthe engineconformsandinletandexhaustvalvelashsettings.Examplesofthe 49stateEPAapproved,and50stateEPAandCaliforniaapprovedengine identicationlabelsaregivenbelow.

EngineIdenticationLabel-49StateEPAApprovedEngine

withoutCalifornia"CleanIdle"

EngineIdenticationLabel-50StateEPAApprovedEngine

withCalifornia"CleanIdle"

C0028944

C0028945

INTRODUCTION7

CleanIdleEngines

TheCaliforniaAirResourcesBoard(ARB)requiresthat2008modelyear vehiclesbeequippedwithengineshavingtamper-resistantsoftwarewhich limitsthetimeatwhichtheenginecanidleatspeedsabovelowidle(550–700 rpm).Atspeedsabovelowidle,andwithoutaPTOengaged,idletimewill belimitedtoveminutes,afterwhichtheenginewillrevertbacktolowidle. VehiclesequippedwithaCleanIdleengineareidentiedbyalabelwhichis afxedtotheleftfrontcornerofthehoodonconventionalmodels(CXU,CHU andGU),andthelowerportionofthedriver’ssidedooroncab-overmodels (MRUandLEU).

CleanIdleEngineLabel

C0028946

8INTRODUCTION

TransmissionIdentication

TheMACKT300Seriestransmissionserialnumberislocatedontherear leftsideofthemaincase.

C0028947

TheAllisonRDSandHStransmissionidenticationplateislocatedonthe rearrightsideofthemaincase,nearthelowerend.

C0028948

AllEaton®Fuller®transmissionidenticationplatesarelocatedonthe frontleftsideofthemaincase.

C0028949

INTRODUCTION9

TheMACKcarrierassemblyserialnumberislocatedonthefrontrightside ofthehousing.

C0028950

TheEaton®Spicer®rearaxleserialnumberislocatedontherearofthe axlehousingtowardthecarrier.

TheEaton®Spicer®carrierassemblyserialnumberislocatedontheleft

C0028951

sideoftheforwardcarrier,andthetopoftherearcarrier.

C0028952

TheMERITORrearaxleidenticationtagislocatedontheleftorrightrearof therearaxlehousing,nexttothecarrier.

10INTRODUCTION

C0028953

TheMERITORcarrierassemblyserialnumberislocatedontheleftsideof theforwardcarrier,andthetopoftherearcarrier.

C0028954

INTRODUCTION11

WARRANTYINFORMATION

ThischassisisequippedwithaUS’07emissioncompliantengineandan exhaustaftertreatmentsystem(DieselParticulateFilter).UseofUltraLow SulfurDiesel(ULSD)fuelandEO-OPremiumPlus(orVDS-4)specication highperformancedieselengineoilisrequiredinthisvehicle.

Note:Useofimproperorunapprovedfuelorengineoilwillvoidtheengineand aftertreatmentsystem(DieselParticulateFilter)warranty.2007emissionengines R

EQUIREtheuseofEO-OPremiumPlus(orVDS-4)specicationhighperformance

dieselengineoilandUltraLowSulfurDiesel(ULSD)fuel.

AirBrakeSystem

TheMACKStandardV ehicleWarrantyappliestotheairbrakesystem,as setforthintheWarranty ,butonlyiftheairbrakesystemhasnotbeen subjectedtounauthorizedadditions,deletionsormodications.Ifanysuch unauthorizedadditions,deletionsormodicationsareperformed,Mack Trucks,Inc.disclaimsanyandallliabilityforanylossordamagearisingoutof amalfunctionoftheairbrakesystem.

Theairbrakesystemwasdesignedandbuilttoconformtoallapplicable federalmotorvehiclesafetystandardsineffectatthetimeofmanufacture.

Tractorairsystemsaredesignedforoperationasatractoronly,andtruckair systemsaredesignedtobeoperatedasatruckonly .Ifatractorisgoingtobe convertedforoperationasatruck,theairbrakesystemmustberecongured tothatofatruck.Conversely,ifatruckisgoingtobeconvertedforoperation asatractor,theairbrakesystemmustbereconguredtothatofatractor. ConsultyourlocalMACKdistributorforadditionalinformation.

Ifanyunauthorizedadditions,deletionsormodicationsaremadetoany portionoftheairbrakesystemwhichisrequiredbyFederalMotorVehicle SafetyStandards,MackTrucks,Inc.makesnorepresentationastoconformity withtheStandards.

Forcompletewarrantyinformation,refertothePedigreedProtectionPlan (US-TS468,CANADA-TS590)providedwitheachvehicle.

12INTRODUCTION

SERVICELITERATURE

TheMACKServicePublicationsdepartmentoffersavarietyofserviceliterature (includingindividualservicemanuals)thatcanbeorderedthroughanyMACK dealerorontheMackTrucks,Inc.websiteatwww .macktrucks.com.

Note:MackTrucks,Inc.wouldliketoemphasizetheimportanceofproperservice andmaintenanceprocedures.Service,repairandreplacementsmustbeperformedby certied,licensedmechanicsinaccordancewithMACKstandards.

TS576–MACKClass8–ComponentsService Manual

Thismulti-bindersetcontainsserviceinformationcoveringallMACK components(i.e.,engines,transmissions,frontandrearaxles,cabs,fuel systems,electricalsystems).

Note:Ifyourvehiclecontainsanumberofnon-MACK(vendor)components,the

Class8–CustomCollatedServiceManual(TS473)mightbemoreappropriate.

TS473–Class8–CustomCollatedServiceManual

TS473E–Class8–CustomCollatedService ManualonCD

INTRODUCTION13

CUSTOMERSERVICE

Call1-800-866-1177forMACKOneCall™

TheOneCallcustomersupportsystemisatoll-freenationwidehotlinethat operates24hoursaday ,sevendaysaweek,includingholidays.Ifyoubreak downontheroad,simplycall1-800-866-1177.Thereisastaffoftrained, experiencedtechniciansreadytohelp.Theycanhelptroubleshootaproblem togetyoubackontheroad,arrangetosendroadsideassistanceorarrange fortowingtothenearestMACKdealership.

OneCallprovidespersonalizedservice.Thepersonwhoinitiallytakesyour callwillbethesamepersonwhoseesthatyoursituationisresolvedquickly andtoyoursatisfaction.Ifafollow-upcallisnecessary ,thesamefamiliar voicewillbeontheotherendoftheline.

OneCalltechnicianscanalsohelpyouplanaheadtokeepyouroperation runningefcientlybyschedulingroutinemaintenanceandlubricationservice, orbylocatingthenearestMACKdealership.

QuestionsandComplaints

Yoursatisfactionisourmostimportantconcern.

Ifquestionsorcomplaintsarise,rstdiscussthematterwiththeservice managerattheMACKfacilityinvolved.Ifyouarenotsatisedwiththe servicemanager’sresponse,contactthebranchmanager,principalorgeneral managerofthedistributorship.Ifassistanceisrequiredataservicedealer, contacttheowneroftheestablishment.

If,foranyreason,youneedfurtherassistanceafterdealingwiththepersonnel ataMACKsubsidiaryordistributor,contacttheregionalservicemanagerat thenearestMACKregionalserviceofce.Theregionalservicemanagerhas theresponsibilityandtheauthoritytorecommendactioninmostcasesand (withtheaidofrelevantdistrictservicepersonnel)willmakeeveryeffortto conductafairreviewofthesituation.

14INTRODUCTION

Addresses

Theaddresses,telephoneandfaxnumbersoftheMackTrucks,Inc.regional ofcesare:

UnitedStates

NortheastRegion–2100MackBlvd.,Mail:P .O.BoxM,Allentown,PA 18105-5000,TEL:(610)966-8093,F AX:(610)966-8005

SoutheastRegion–6768SouthlakeParkway ,Morrow,GA30260,TEL: (770)960-0511,F AX:(770)960-0593

CentralRegion–900S.FrontageRd.,Suite100,Woodridge,IL60517,TEL: (630)910-3330,FAX:(630)910-3331

SouthwesternandWesternRegions–5605N.MacArthurBlvd.,#550, Mail:P .O.Box165408,Irving,TX75016-5408,TEL:(972)518-1614,FAX: (972)550-0389

Canada

ExecutiveOfce–MackCanada,Inc.,5600ACancrossCourt,Mississauga, ONL5R3E9,TEL:(905)366-3400,FAX:(905)366-0165

Australia

MackTrucksAustraliaPty.Ltd.,CNRArchereldandBoundaryRoads,Mail: P .O.Box364,Richlands,QLD4077,Australia,TEL:61-7-3853-3333,FAX: 61-7-3853-3392

International

2100MackBlvd.,Mail:P .O.BoxM,Allentown,PA18105-5000,TEL:(610) 709-3405,FAX:(610)709-2323

AdditionalAssistance

Ifadditionalassistanceisrequired,MackTrucks,Inc.maintainsaCustomer ServiceDepartment(staffedbyexperiencedpersonnel)toaidcustomerswho needinformationorassistancenotprovidedatthelocalorregionallevel.

TheCustomerServiceDepartmentphonenumberis(610)709-3961.

WhencontactingtheregionalserviceofcesorCustomerServiceDepartment, providethefollowinginformation:

•VehicleIdenticationNumber(VIN)—This17-digitnumberistypicallylocated

onalabelonthedriver-sidedoorlatchpostandbehindthefrontaxleonthe right,frontframerail.

INTRODUCTION15

•Modelandyearofthevehicle

•Datethatthevehiclewaspurchasedandputintoservice

•Date(s)andmileageofrepair(s)

•Dealerthatsoldand/orservicedthevehicle

•Descriptionofunresolvedservicecomplaintorinquiry

•Summaryofactiontakentodate(bythedealerandtheregionalserviceofce)

•Namesofindividuals(ifknown)contactedatthedealerandtheMackTrucks,Inc.

regionalserviceofce.

16INTRODUCTION

REPORTINGSAFETYDEFECTS

UnitedStates

Ifyoubelievethatyourvehiclehasadefectwhichcouldcauseacrash,injury ordeath,youshouldimmediatelyinformtheNationalHighwayTrafcSafety Administration(NHTSA),inadditiontonotifyingMackTrucks,Inc.

IfNHTSAreceivessimilarcomplaints,itmayopenaninvestigationandifit ndsthatasafetydefectexistsinagroupofvehicles,itmayorderarecalland remedycampaign.However,NHTSAcannotbecomeinvolvedinindividual problemsbetweenyou,yourdistributor,orMackTrucks,Inc.

TocontactNHTSA,eithercalltheU.S.Government’sV ehicleSafety Hotlinetoll-freeat1-888-327-4236(TTY:1-800-424-9153);goto

ttp://www.NHTSA.gov;orwriteto:Administrator,NationalHighwayTrafc

h SafetyAdministration,400SeventhStreet,S.W.,Washington,DC20590. Youcanalsoobtainotherinformationaboutmotorvehiclesafetyfromthe VehicleSafetyHotline.

Canada

Canadiancustomerswhowishtoreportasafety-relateddefecttoTransport Canada—DefectInvestigationsandRecalls,maytelephonethetollfree hotlineat1-800-333-0510,orcontactTransportCanadabymailatTransport Canada,ASF AD,PlacedeVilleT owerC,330SparksStreet,OttawaONK1A 0N5.Foradditionalroadsafetyinformation,pleasevisittheRoadSafety websiteathttp://www.tc.gc.ca/roadsafety/menu.htm.

Mexico

VolvoTrucksdeMexico,S.A.deC.V .shouldbeinformedimmediatelyifyou believethevehiclehasadefectthatcouldcauseavehicleaccident,injuryor death.ContactVolvoTrucksdeMexicobycalling011-52-55-50-81-68-50 orbywritingto:V olvoTrucksdeMexico,S.A.deC.V.,Prol.Paseodela Reforma600,1er.Piso—121,Col.SantaFePenaBlanca,C.P .01210, Mexico,D.F .WithinMexico,call01(800)9094900.

INTRODUCTION17

EVENTDATARECORDINGDEVICES

YourMACKvehicleisequippedwithadevicegenerallyreferredtoasan "eventdatarecorder"or"EDR."Pleasenotethatwhiletheterm"eventdata recorder"istypicallyusedthroughoutthemotorvehicleindustry,notevery EDRisthesame;i.e.,theydonotallrecordthesamedataelements.The EDRonyourMACKvehiclerecordsvehiclespeed,enginerpm,timeand date,plusavarietyofpedalandswitchpositions,bothbeforeandafteran "event."Suddenvehicledecelerationortheoccurrenceofcertainothervehicle operationalcharacteristicswilldene(trigger)an"event."

OptionalequipmentavailableforyourMACKvehicle,suchastheEaton® VORAD®CollisionWarningSystem,mayalsoprovideeventdatarecording features.

IfyouhaveaquestionaboutyourEDR,pleasecontactyourMACKdealeror regionalserviceofce.

18SAFETYINFORMATION

SAFETYST ATEMENT

MackTrucks,Inc.cannotanticipateeverypossibleoccurrencewhichmay involveapotentialhazard.Anaccidentcanbeavoidedbyrecognizing potentiallyhazardoussituationsbeforeadangeroussituationoccurs. Correctlyperformedserviceproceduresarecriticalfortechniciansafetyand safe,reliableoperationofthevehicle.

DANGER

Donotoperatetheengineinanenclosedarea.Allinternalcombustionengines giveoffvariousfumesandgaseswhilerunning.Inhalationofexhaustfumescan causedeath.

DANGER

Donotsitinaparkedvehicleforanyextendedamountoftimewiththeengine runningifthereareleaksintheexhaustsystem.Exhaustfumescouldleakintothe cabareaanddeathcanresult.Onaregularbasisinspecttheexhaustsystemfor leaksandrepairanyleakage.

DANGER

Driverattitudeisthemostimportantpartofanyeffectivevehiclesafetysystem. MackTrucks,Inc.stronglyencouragesalldriversandpassengerstousetheirseat belts,drivedefensively,remainalertandrespectthespeedlimits.Manyaccidents canalsobeavoidedthroughregularvehiclemaintenance.

DANGER

Engine-drivencomponentssuchasPowerT ake-Off(PTO)units,fansandfanbelts, driveshaftsandotherrelatedrotatingassemblies,canbeverydangerous.Donot serviceengine-drivencomponentsunlesstheengineisshutdown.Alwayskeep bodypartsandlooseclothingoutofrangeofthesepowerfulcomponentstoprevent seriouspersonalinjury.BeawareofPTOengagementornonengagementstatus. AlwaysdisengagethePTOwhennotinuse.

SAFETYINFORMATION19

WARNING

Certaineverydayproceduressuchaswashingthevehicleandcleaningthe windshieldcanalsobehazardousbecauseofthevehicle’ sheight.MackTrucks, Inc.doesNOTrecommendclimbinguponthevehicletoperformtheseoperations. Instead,standonthegroundandusebrushesandsqueegeesmountedonextension poles.Whenbetteraccessisnecessary(forinstance,whenwashingthecabroof), usesturdyladdersheldinplacebysomeoneontheground.

WARNING

Securelooseobjects.Looseobjectsinthecaborsleepercanbedangerousina suddenstoporonbadroads.Secureanyapplianceaddedtothevehicle,suchasa refrigeratororaradio.

WARNING

Keepclearoffanwhenengineisrunning.Fanmaystarttorotateathighspeed withoutwarning.

20SAFETYINFORMATION

CERTIFICATIONLABELS

SafetyCerticationLabel

NationalHighwayTrafcSafetyAdministration(NHTSA)regulationsrequire afxingacerticationlabeltoallvehicles.

NHTSAregulationsalsorequirethatthecerticationlabelbeafxedtoeither thehingepillar,doorlatchpostorthedooredgethatmeetsthedoorlatch postnexttothedriverseat.Ifnoneoftheselocationsarepractical,itmaybe attachedtotheleftsideoftheinstrumentpanelortoaninwardfacingsurface ofthedriver-sidedoor.

IncompliancewithNHTSAregulations,yourMack®vehiclehasasafety certicationlabelafxedinoneoftheNHTSAlocationslistedabove.This labelmaybeeitheranIncompleteVehicleand/orCompletedV ehiclelabel. Bothlabelsaredescribedbelow.

IncompleteVehicles

C0028955

Achassis-cabisanincompletevehiclewithacompletedoccupant compartmentthatrequirestheadditionofcargo-carrying,work-performingor load-bearingcomponentstoperformitsintendedfunctions.

Thechassis-cabmanufacturermustafxalabeltotheincompletevehiclein oneoftheNHTSAlocationslistedabove.Thislabelprovidesthechassis-cab dateofmanufacture,VINandvehiclecerticationinformation.

SAFETYINFORMATION21

CompletedVehicles

InadditiontothelabelsuppliedbyMackTrucks,Inc.asthechassis-cab manufacturer,aCompletedVehiclecerticationlabel,suppliedbythebody manufacturer,isafxedinthesamegenerallocation.Thislabelprovides informationpertainingtoGrossVehicleWeightRating(GVWR),GrossAxle WeightRating(GAWR),tireandriminformation,etc.

OnMACK-completedvehicles,thislabelcontainsthedateofmanufacture, VIN,GVWR,GAWR,andtireandrimdata.ItisfoundinoneoftheNHTSA locationslistedabove.

C0028956

22SAFETYINFORMATION

ADVISORYLABELS

ThroughoutthisbookyouwillndparagraphslabeledDanger,Warning, Caution,NoteandServiceHint.Danger,CautionandWarninglabelsare

alsofoundinvariouslocationsonthevehicletoalertdrivers,operatorsand servicetechnicianstosituationswhichcancausepersonalinjuryorequipment damage.ThelabelsshownareapplicabletotheMack®Pinnacle™model chassisatthetimeofpublicationandarerepresentativeofwhatcanbe typicallyfoundonaMack®Pinnacle™.(Yourvehiclemaynotcontainallof thelabelsillustratedinthishandbook.)Theselabelsareforyourbenet. Pleaselookthroughthissectionandnotethelabels,theirlocationsandwhat theyexplain.Besuretoreplaceanylabelthatisdamaged.

AdvisoryLabelLocations(OnVehicle)

LabelsFoundonChassis

SAFETYINFORMATION23

C0028957

24SAFETYINFORMATION

C0028958

SAFETYINFORMATION25

C0028959

26SAFETYINFORMATION

C0029012

SAFETYINFORMATION27

C0029922

1.RightSideFrameRail

2.HoodProp

28SAFETYINFORMATION

C0029014

LabelsFoundonDriver-SideSunVisor

SAFETYINFORMATION29

C0029015

30SAFETYINFORMATION

C0029016

LabelsFoundonInstrumentPanel

LabelsFoundonWindshield

SAFETYINFORMATION31

C0029017

Note:Labeltoberemovedupondeliverytotheenduser.Referto“BRAKE OPERATION”,page152intheOPERATIONsectionforadditionalinformation.

C0029018

32SAFETYINFORMATION

R-134aRefrigerantLabel

Theservicingcautionlabel4MR3283Mislocatedunderthehoodattachedtothe receiverdryerbracket.

C0029019

EatonControlledTractionDifferentialLabel

C0029020

SAFETYINFORMATION33

LabelsFoundonFuelTank

C0029021

BackUpAlarm(Optional)

Yourchassismaybeequippedwithanoptionalbackupalarm.Ifso,the followinglabelwillappearinsidethecab.

C0029022

C0029923

34SAFETYINFORMATION

TRUCK-TRACTORCONSPICUITY

Tomakethevehiclemoreconspicuouswhenapproachedfromtherear(in timeswhenvisibilityisreduced),alltruck/tractorsbuiltonorafterJuly1,1997 havereectivedevicesappliedontherearofthecabandonthemudapsor mudaphangerbracketsifmudapsormudaphangerbracketsaresupplied fromthefactory.Ifmudapsormudaphangerbracketsarenotsuppliedfrom thefactory ,reectivedeviceswillbeappliedontherear,lowerportionofthe cab.Refertotheillustration.Locationsofthesereectivedevicesmayvary fromthisillustration,dependingonthecabmodeland/orequipmentadded totherearofthecab.

C0029023

1.WhiteReectiveDevicesBackof Cab

2.RedandWhiteReectiveDevices (whennotequippedwithmudaps andbrackets)

Note:Thetruck-tractorconspicuitystandardisintendedtomakethetractorasvisible asthetrailerwhenthetrucktractorisbeingoperatedinabobtailcondition.

3.RedandWhiteReectiveDevices onMudapsorHangerBrackets

SAFETYINFORMATION35

CABENTRY/EXIT

Three-LimbContact

WARNING

Whenenteringorexitingacab,thedriverand/orpassengermusthaveatleast threelimbsincontactwiththevehicleorgroundatalltimes.Thismeansthata minimumoftwohandsandonefoot,oronehandandtwofeetmustbeinFIRM contactwiththevehicleorground.

WARNING

Whenenteringorexitingthecab,beawareoftheconditionofthestepsand handrails.Cleananyfuel,oilorgreaseoffofthestepsbeforeenteringthecab. Duringcoldweatheroperation,iceandsnowmayaccumulateandshouldbe cleanedofftopreventslipping.

Duringcold,wetconditionswhenice,slush,orsnowmayaccumulateonthe cabdoorstepandotherexternalsurfaces,extracautionmustbeobserved whenenteringorexitingthecab.

36SAFETYINFORMATION

WARNING

GUIDELINESFORENTERINGANDEXITINGTOA VOIDSERIOUS INJURY

•FacethecabwhenenteringANDexiting.

•Placepapers,coats,etc.,incabBEFOREentering.TakeoutAFTERexiting. Keephandsfreetogriphandholds.

•Keephandsandshoesclean.Checkhandsandshoesforgrease,mud,etc., BEFOREenteringorexiting.

•Keep3limbs(2handsand1footor1handand2feet)inFIRMcontactwithsteps andhandholdsatALLtimes.

•Besureofwhereyoustepandgrabthehandholds.Keeptheareasclean.

•BeEXTRAcarefulinrainy ,snowy ,etc.,weather.

•DoNOTjumpfromvehicle.

Note:Theillustrationsonthefollowingpagesaretypicalforpurposesofemphasizing asafemethodforhand/footplacementandmovementduringcabentry/exit.Your vehiclemaynotlookexactlyliketheonepictured.

Note:Thearrowsintheillustrationsareintendedtoshowmovement.Noticethat three-limbcontactismaintainedevenwhenonefoot,oronehand,ismoving.

SAFETYINFORMATION37

DriverSide

Thefollowingcabentryandexitprocedures,alongwiththesafetyguidelines outlinedinThree-LimbContactearlierinthissection,shouldbeusedwith thisMACKvehicle.

Entry

Theseentryproceduresareillustratedonthefollowingpage:

1Withbothfeetrmlyontheground,grabtheoutsidehandholdwithbothhandsor

grabtheoutsidehandholdwithonehandandgrabthesteeringwheelwiththeother hand.Thenraiseonefoottothebottomstep.(Seegure1.)

2Maintainarmgriponthehandholdand/orsteeringwheelandraiseyourother

foottothetopstep.(Seegure2.)

3Whilestillgrippingthehandholdand/orsteeringwheel,raiseonefoottothecab

oor.(Seegure3.)

4Moveonehandatatimetothesteeringwheelorcabinterior.Bringtheotherfoot

insidethecabandsitdown.(Seegure4.)

Exit

Toexit,followtheillustrationsinreverseorder:

1Withbothhandsgrippingthesteeringwheelorcabinterior,standupandfacethe

insideofthecab.Moveonefoottothetopstep.(Seegure4.)

2Moveonehandtotheoutsidehandholdandgripthesteeringwheelorcabinterior

withtheotherhand.Withonefootrmlyonthetopstep,lowertheotherfootto thebottomstep.(Seegure3.)

3Maintainarmgriponthehandholdand/orsteeringwheel,andkeeponefoot

rmlyonthebottomstep.Thenlowertheotherfoottotheground.(Seegure2.)

4Withbothhandsrmlygrippingtheoutsidehandhold,lowertheotherfoottothe

ground.(Seegure1.)

38SAFETYINFORMATION

C0029024

SAFETYINFORMATION39

PassengerSide

Thefollowingcabentryandexitprocedures,alongwiththesafetyguidelines outlinedintheThree-LimbContactsection,shouldbeusedwiththisMACK vehicle.

Entry

Theseentryproceduresareillustratedonthefollowingpage:

1Withbothfeetrmlyontheground,grabtheoutsidehandholdwithbothhands.

Thenraiseonefoottothebottomstep.(Seegure1.)

2Maintainarmgripontheoutsidehandholdwithyourlefthandandgrabthe

insidehandholdwithyourrighthand.Thenraiseyourotherfoottothetopstep. (Seegure2.)

3Whilestillgrippingthehandholds,raiseonefoottothecaboor.(Seegure3.)

4Moveyourlefthandtothecabinterior.Bringtheotherfootinsidethecabandsit

down.(Seegure4.)

Exit

Toexit,followtheillustrationsinreverseorder:

1Withyourrighthandgrippingtheinsidehandholdandyourlefthandgripping

thecabinterior,standupandfacetheinsideofthecab.Moveonefoottothe topstep.(Seegure4.)

2Whilemaintainingarmgripontheinsidehandholdwithyourrighthand,move

yourlefthandtotheoutsidehandhold.Then,lowertheotherfoottothebottom step.(Seegure3.)

3Witharmgriponbothhandholdsandyourfootplantedsecurelyonthebottom

step,lowertheotherfoottotheground.(Seegure2.)

4Moveyourrighthandtotheoutsidehandholdandlowertheotherfoottothe

ground.(Seegure1.)

40SAFETYINFORMATION

C0029025

SAFETYINFORMATION41

DeckPlateAccess

Theremaybeatimewhenyouwillneedtoclimbupbehindthecab.Ifyour vehicleisequippedwithadeckaccesspackage,stepsandahandholdare providedsoyoucangettothisareasafely.ReviewtherulesintheThree-Limb Contactsectionbeforeclimbingbehindthecab.

ClimbingUp

Theseproceduresareillustratedonthefollowingpage:

1Grabthehandholdwithbothhands.Thenmoveonefoottothebottomstep.(See

gure1.)

2Whilestillgrippingthehandhold,andwithonefootplantedrmlyonthebottom

step,moveyourotherfoottothetopstep.(Seegure2.)

3Thenwithonefootplantedrmlyonthetopstep,movetheotherfoottothedeck

plate.(Seegure3.)

4Finally,moveyourotherfootfromthetopstepontothedeckplate.(Seegure4.)

ClimbingDown

Toclimbdownfrombehindthecab,followtheillustrationsinreverseorder:

1Grabthehandholdwithbothhandsandmoveonefoottothetopstep.(Seegure

4.)

2Whilermlygrippingthehandhold,andwithonefootonthetopstep,moveyour

otherfoottothebottomstep.(Seegure3.)

3Thenwithonefootplantedrmlyonthebottomstep,placetheotherfootonthe

ground.(Seegure2.)

4Finally,movefootfrombottomsteptotheground.(Seegure1.)

42SAFETYINFORMATION

C0029130

SAFETYINFORMATION43

SAFETYTIPSFORCOLDWEATHEROPERATION

DriverVisibility

Poordrivervisibilityisnotonlyannoying,butextremelyunsafeunderany circumstance.Withoutpropermaintenanceofvisibility-relatedcomponents, adverseweatherconditionssuchasrain,snowandfrostcanseriouslyreduce visibility.T aketimebeforewinterarrivestocheckthefollowing:

•WindshieldWipers

―Checkwindshieldwiperoperationandspeeds.

―Inspectconditionandtravelofblades.Installnewrellsforanybladesthatare cracked,brittle,torn,orcoatedwithroadoilalongthewipingedge.

•WindshieldWashers

―Checkoperationofwindshieldwasher.

―Inspectsystemhosesandreplaceifbrittleorworn.

―Inspectwasherreservoir.Drainandushifdirtparticlesareevidentinwasher solution.

―Fillreservoirwithcommerciallyavailablenon-freezingtypewasheruid.

CAUTION

DoNOTllreservoirwithwateronly.Eventhoughnon-freezingtypewasheruid isrecommended,donotattempttoclearthewindshieldoficebyactivatingthe windshieldwasherandwipers.Iceaccumulationsshouldberemovedmanually byusingascraper .

44SAFETYINFORMATION

•Heater/Defroster

―Checkoperationandblowersforspeedcontrol,noiseandtemperature.

―Inspectheatercoreforsignsofcorrosionand/orleakage.

―Checkthatthedefrosterblenddoorisoperatingcorrectlyandthatallducting isconnectedproperly.

―Besurethatventsarenotobstructedbydebrisorotherobjects.

AuxiliaryCabHeater

Toensuremaximumin-cabcomfort(evenunderseverecoldweather conditions)contactaMACKsubsidiaryordistributorfordetailsconcerning auxiliaryin-cabheaters(seegurebelow).

C0029131

SAFETYINFORMATION45

CabDoorSealsandKeyLocks

Hollow-corerubberweathersealsaroundsomecabdoorsmaylosetheir resilienceinextremelycoldtemperatures(i.e.,–40°C/–40°Fandbelow). Undertheseconditions,itmaybenecessarytodrillholestopenetrate thehollowcore.Thisallowsentrappedairtoescape,therebyeasingthe opening/closingofcabdoor(s).

Besuretokeepthekeylockscleananddrytopreventoccasionalwinter freeze-up.Useofantifreezelubricantsisneitherrequirednorrecommended.

OutsideMirrorHeater

Inareasoffrequentsnowfallandice,itmaybebenecialtoinstallheated mirrorswhichwilldefrostandde-icecabmirrors.Heatedmirrorseliminatethe needtopulloffthehighwayandstandontheroadsidetoscrapeiceandsnow fromthemirrorsduringwinterdrivingconditions.Heatedmirrorsareavailable eithercabmountedorfendermounted.

C0029132

46SAFETYINFORMATION

AirHornSnowShield

Installationofanairhornsnowshieldisrecommendedtopreventsnowfrom cloggingtheairhornbell(maintainingmaximumsoundoutput).

C0029133

EmergencyReectorKit

Allon-roadvehiclesarerequiredtohaveanemergencyreectorkit.

Ifthekitisinstalledfromthefactory,itincludesredreectortrianglesandcan bestoredinoneofthefollowinglocations:

•Inboardsideofriderseat

•Left-handluggagecompartmentofsleeperbox

•Betweenriderseatandridersidedoor

FireExtinguisher(Optional)

Yourvehiclemaybeequippedwithareextinguisherwhichislocatedinside yourcab.Checkyourreextinguisherregularlytomakesureitisfullycharged.

INSTRUMENTSANDCONTROLS47

CABINTERIOR

1.InstrumentPanels

2.CabClimateControlPanel

3.FootPedals

4.TiltControlPedal

C0029134

5.HazardSwitch

6.TurnSignal,Flash,HI/LOBeam, CourtesyFlashandFlashtoPass

48INSTRUMENTSANDCONTROLS

INSTRUMENTP ANEL

Tell-Tales

Atell-taleisadisplaythatindicatestheactuationofadevice,acorrector defectivecondition,orafailuretofunction.

Theoperatorshouldbecomefamiliarwiththesesymbolsinordertorecognize andreact(ifnecessary)totheindicatedcondition.Tell-talesymbolsareshown intheinstrumentpanelillustrationsonthefollowingpages.

Colors

Topromotevisualrecognitioninternationally,speciccolorsfortell-tales havebeenestablished.Unlessgovernmentalregulations(intheareawhere thevehicleistobeused)orengineeringdirectivesspecifyotherwise,the standardcolorsare:

•Blue–high-beamheadlights/enginemaintenance

•FlashingGreen–turnsignals

•FlashingRed–hazardconditioninvolvingthesafetyofpersonnel

•SteadyGreen–systeminoperation

•SteadyRed–warning,immediateactionrequired

•Amber–earlywarning,suchaslowfuelorAnti-LockBrakeSystem(ABS) malfunction

PanelArrangement

Yourviewfromthedriverseatshouldlooksomethingliketheillustrations shown.Thelayoutisdesignedtoprovidetheoperatorwithagoodviewofthe gaugesandcontrols(whichareplacedsotheyarewithineasyreach).The instrumentpanel,asshowninthefollowingdrawing,isbrokendowninto severalmainsections.Foreasyidenticationwerefertothem,fromleftto right,asPanelsA,B,C,D,EandF(wherenecessary).

Note:Thissectionshowstheinstrumentsandcontrolsavailableforthisvehicleatthe timeofpublication.However,dependingonoptions,yourvehiclemaynothaveall theinstrumentsandcontrolsshownhere,andtheymaynotbeinthesameposition.

INSTRUMENTSANDCONTROLS49

INSTRUMENTPANELGAUGELAYOUT

Theinstrumentpanelfeaturesawrap-arounddashwithelectronically controlled"racetype"gauges,meaningtheirneedlespointupwhenthetruck isrunningproperly .

C0029135

50INSTRUMENTSANDCONTROLS

PanelA

C0029136

1.ManifoldPressureGauge(If Equipped)

2.OilPressureGauge

3.EngineOilT emperatureGauge (OnlywithMACKEngine)4.Tilt ControlPedal

4.ExhaustPyrometer(IfEquipped)

5.TransmissionOilT emperature Gauge(IfEquipped)

PanelB

INSTRUMENTSANDCONTROLS51

W3030489

52INSTRUMENTSANDCONTROLS

6.IntegratedTemp-A-StartIndicator (Amber)(IfEquipped)

7.WaittoStartIndicator(Amber)(If Equipped)

8.CheckTransmissionIndicator (Amber)

9.OnBoardDiagnosticsIndicator (Amber)

10.ElectronicMalfunctionIndicator (Amber)

11.HighBeamsIndicator(Blue)26.BendixAdaptiveCruiseControl

12.LeftTurnSignalIndicator(Green)27.ReverseIndicator(Amber)

13.ParkingBrakeIndicator(Red)28.AutomaticTractionControl(A TC)

14.EngineShutdownIndicator(Red)29.NeutralIndicator(Amber)

15.AirSuspensionLowIndicator (Amber)

16.Anti-LockBrakeSystem(ABS) Indicator(Amber)

17.LowCoolantLevelIndicator (Amber)

18.CoolantT emperatureGauge33.ModeButton(BasicDisplayOnly)

19.BasicDisplayorCo-Pilot®(If Equipped)

20.WaterinFuelIndicator(Amber) (IfEquipped)

21.EngineOverSpeedIndicator (Red)

22.TrailerAnti-LockBrakeSystem (ABS)Indicator(Amber)

23.PowerTake-OffOperating Indicator(Green)

24.CruiseControlOnIndicator (Green)

25.RightTurnSignalIndicator (Green)

(ACC)Indicator(Red)

Indicator(Amber)

30.FastenSeatBeltWarning Indicator(Red)

31.HESTIndicator(IfEquipped)

32.FuelGauge

34.Speedometer

35.T achometer

PanelC

INSTRUMENTSANDCONTROLS53

C0029138

36.AirApplicationorAirSuspension Gauge(IfEquipped)

37.Hand-ControlBrakeLever40.PrimaryAirPressureGauge

38.FrontRearAxleOilT emperature Gauge(IfEquipped)

39.RearRearAxleOilT emperature Gauge(IfEquipped)

41.SecondaryAirPressureGauge

54INSTRUMENTSANDCONTROLS

PanelD

C0029139

42.WiperSpeed/Delay/WashMaster Switch

43.DPFSmartSwitch(IfEquipped)

44.OptionalSwitch*60.OptionalSwitch*

45.OptionalSwitch*61.TrailerAirSupplyValve

46.OptionalSwitch*62.OptionalSwitch*

47.OptionalSwitch*63.OptionalSwitch*

48.OptionalSwitch*64.OptionalSwitch*

49.StorageBoxorAutomatic TransmissionSelector(IfEquipped)

58.OptionalSwitch*

59.ParkingBrakeV alve

65.OptionalSwitch*

INSTRUMENTSANDCONTROLS55

50.AirFilterRestrictionIndicator(If Equipped)

51.AccessoryPowerOutlet67.OptionalSwitch*

52.RadioBox

53.AUX/USBPort69.OptionalSwitch*

54.CabClimateControl70.OptionalSwitch*

55.OptionalSwitch*71.OptionalSwitch*

56.OptionalSwitch*72.OptionalSwitch*

57.OptionalSwitch*73.Resume/SetSwitch

*Theswitchesshowninparenthesesarelistedintheirlikelypositiononthe panel;however,theymaybeatotherswitchlocationsdependingonthe customer’srequirements.See“FunctionofOptionalSwitches”,page77fora descriptionoftheoptionalswitches,listedinalphabeticalorder.

66.OptionalSwitch*

68.OptionalSwitch*

74.SpeedControlSwitch

56INSTRUMENTSANDCONTROLS

1.ManifoldPressureGauge(IfEquipped)–Measuresthechargeairboost

pressureintheintakemanifold.

2.OilPressureGauge–Indicatesengineoilpressure.Thenormaloperating oilpressureforaMACKMPengine(atgovernedspeed)isbetween275.8 and620.5kPa(40and90psi).Atidlingspeed,theoilpressureshouldbe between275.8and413.9kPa(40and60psi).

3.EngineOilTemperatureGauge(OnlywithMACKEngine)–Indicates thetemperatureoftheengineoil.

Note:Atfull-loadoperation,engineoiltemperaturecanbeapproximately250°F onasustainedbasis,andcanintermittentlyreachtemperaturesbetween250°Fto 270°F.Sustainedtemperaturesof250°Fandintermittenttemperaturesupto270°Fare acceptable.However,ifengineoiloperationtemperaturesexceed250°Fmorethan 20%ofthetotalengineoperatingtime,andtheoilhasaminimumof300hoursof service,theoilmustbechanged.Otherwise,thenormalmileage/timeoilchange intervalmaybeused.FortheMACKrecommendedoilchangeintervals,refertothe

MaintenanceandLubricationManual(TS494).

4.ExhaustPyrometer(IfEquipped)–Indicatesthetemperatureof exhaustgases(about12to16inchesfromthedieselparticulatelterinlet connections).Thishelpstheoperatorselectthepropergearforloadand gradeconditions,therebyavoidingexcessiveexhausttemperatures.

CAUTION

DoNOTexceedthemaximumexhausttemperatureindicatedbytheredlineon thegauge.Toreduceexhausttemperature,downshiftorreduceenginepower .If operatingincoldclimateswithawinterfront,openthewinterfront.

5.TransmissionOilT emperatureGauge(IfEquipped)–Indicates transmissionoiltemperature.

INSTRUMENTSANDCONTROLS57

CAUTION

ThemaximumsafeoiltemperatureforMACKtransmissionsis121°C(250°F)for mineral-basedoil,or148°C(300°F)forsyntheticoil.Continuedoperationwith oilabovethistemperaturewillcauserapiddeteriorationoftheoil’ slubricating propertiesandisNOTrecommended.Consultthevendormanualfornon-MACK components.

6.IntegratedT emp-A-Start(Amber)(IfEquipped)–"IntegratedTemp-A-Start" savesfuelbyreducingtheamountoftimespentidlingtokeepthevehicle’sbatteries charged,theenginewarm,orthecabandsleepercomfortable.Oncetheoptional ’IntegratedTemp-A-Start’featureisactivatedviaadashswitch,thesystemwill automaticallystartandstopthetruckengine.Safetyoverridespreventthesystem fromactivationifthetransmissionisingear,thehoodisup,ortheparkingbrakeis released.IntegratedTemp-A-Startvoltageandtemperaturetargetsettingsarefully programmablethrougheitherVCADSservicesupportsoftware,or,ifenabledvia theCo-Pilotinstrumentclusterdisplay .

7.WaittoStart(Amber)(IfEquipped)–Indicatesthattheintakepre-heatis enabled.Waittostartengineuntillightgoesout.

8.CheckTransmissionIndicator(Amber)–Indicatesthatthetransmission oiltemperatureisabovethewarninglimit.

9.OnBoardDiagnosticsIndicator(Amber)-Indicatestheneedtoaccess theonboarddiagnosticsportforinformation.

10.ElectronicMalfunctionIndicator(Amber)–IlluminateswhenV-MAC® detectsanelectronicmalfunction.RefertotheV-MAC®IVOperator’sGuide. Theelectronicmalfunctionlampmayturnonwhenoperatingthevehiclein abob-tailmodewiththeenginebraketurnedonandcruisecontrolactive. Cruisecontrolwillbecomeinoperativebutcanberesetbyshuttingoff,then restartingtheengine.Thisconditioncanbecorrectedbyresettingthe"Service BrakeFaultThresholdwithEngineBrake"function.RefertoV-MAC®IV CustomerDataProgramming.

Note:Consulttheappropriatevendorenginemanualifyourvehicleisnotequipped withaMACKengine.

11.HighBeamIndicator(Blue)–Indicatesthathighbeamsareon.

12.LeftTurnSignalIndicator(Green)–Flashesgreenwhentheleftturn

signalisactivated.

13.ParkingBrake–Indicatesthattheparkingbrakeisengaged.

58INSTRUMENTSANDCONTROLS

14.EngineShutdownIndicator(Red)–Indicatestheoccurrenceofa

conditionwhichrequiresthattheenginebeshutdown(i.e.,lowwaterlevel, lowoilpressureorhighwatertemperature).Iftheengineshutdownfeatureis enabled,theenginewillbeforcedtoidle.Oncevehicleisstopped,theengine willshutdown.Iftheengineshutdownfeatureisdisabled,theindicatorwill functionasawarninglightbuttheenginewillnotshutdown.

15.AirSuspensionLowIndicator(Amber)(withairsuspensiononly)– Iconilluminatedwhenairsuspensionloweredtowarndrivernottodrivein thiscondition.

16.Anti-LockBrakeSystem(ABS)Indicator(Amber)–IndicatesanABS malfunction.Ifthelightturnsonandstayson,amalfunctionisindicated. ForadditionalinformationonoperatinganABS-equippedvehicle,referto “Anti-LockBrakeSystem(ABS)”,page155,oftheOPERATIONsection.

Note:WhenanABSmalfunctionisdetected,anti-lockbrakingintheaffected wheel(s)willbedisabledandnormalbrakingwillreturn;theotherwheelswillretain anti-lockbraking.OperatethevehiclenormallyandhavetheABSsystemserviced tocorrectthefault.

17.LowCoolantLevelIndicator(Amber)–Illuminateswhenthecoolant levelinthecoolantsurgetankisbelowthespeciedlevel.Stopandadd coolant.Usetypicalwarnings,etc.,forllingcoolant.

18.CoolantTemperatureGauge–Indicatesthetemperatureoftheengine coolant.ThenormaloperatingtemperatureforMACKenginesisbetween 77°Cand107°C(170°Fand225°F).Thedriverwillreceiveawarningif coolanttemperaturereaches223°Fandengineshutdownwilloccurat227°F iftheenginecoolanttemperatureshutdownoptionisenabled.

CAUTION

CoolanttemperaturemustNOTexceed107°C(225°F).

INSTRUMENTSANDCONTROLS59

19.BasicDisplayorCo-Pilot®(IfEquipped)

BASICDISPLA Y

TheBasicDisplayisanin-dashcomputerthatallowsthevehicleoperatorto monitoraminimumamountofinformationsuppliedbytheV-MACIVelectronic controlsystem.Theoperatorpressesapushbuttonlocateddirectlybelowthe driverinformationdisplaytoretrieveinformation.

Note:TheBasicDisplaydoesnotuseastalkswitch,whichisonlyavailablewith theCo-Pilot®display.

ThefollowinginformationisavailableintheBasicDisplay:

•CurrentConditions

C0029140

60INSTRUMENTSANDCONTROLS

•TripInformation

C0029141

INSTRUMENTSANDCONTROLS61

•Diagnostics

C0029142

62INSTRUMENTSANDCONTROLS

CO-PILOT®(IfEquipped)

Co-Pilot®isanin-dashcomputerthatallowsthevehicleoperatortomonitor informationsuppliedbytheV-MAC®electroniccontrolsystem.TheCo-Pilot® enhancesthefunctionsofV-MAC®byenteringrequestedinformationwiththe stalkswitch.TheCo-Pilot®isvery"userfriendly"andpromptstheoperator withmessagesonthedisplayscreen.Formoreinformationonhowtousethe Co-Pilot®,pleaseconsulttheV-MAC®IVVehicleManagementandControl

withCo-Pilot®DisplayOperator’sGuide,TS898.

GuardDog™(Optional;MustbeEnabled)

GuardDog™,anactivemaintenancemonitoringsystem,usessensorreadings toshowthestatusofroutinemaintenancerequirements.Ifthevehicleis equippedwiththeGuardDog™system,Co-Pilot®willdisplayGuardDog™ relatedmaintenanceitemsunderthefollowingconditions:

•Whenthevehicleisstarted

•Ifnovehicledataisavailablefromthesystemthefollowingscreendisplays.

C0029143

W1030401

INSTRUMENTSANDCONTROLS63

•Iftheengineisstartedtosoonforthesystemtocompleteaproperengine levelreadingthefollowingscreendisplays.

•Duringdrivingasindividualmaintenanceitemsbecomedue,thefollowing screendisplays.

W1030391

W1030395

64INSTRUMENTSANDCONTROLS

•Duringdrivingifnomaintenanceisdue,thefollowingscreendisplays.

•ManuallythroughtheGuardDog™Statusscreen

W1030406

W3030649

FormoreinformationonGuardDog™,Co-Pilot®displayandBasicDisplay , pleaserefertotheV-MAC®IVOperator’sGuide,TS898.

20.WaterinFuelIndicator(Amber)(IfEquipped)–Illuminateswhenwater accumulatesintheprimaryfuelltersedimentbowl.Stoptheengineand drainthefuelfromthesedimentbowl.

21.EngineOverSpeedIndicator(Red)–Illuminateswhenmaximum engineRPMisexceeded.

22.TrailerAnti-LockBrakeSystem(ABS)Indicator(Amber)–Indicatesan ABSmalfunction.Ifthelightturnsonandstayson,amalfunctionisindicated. ForadditionalinformationonoperatinganABS-equippedvehicle,referto “Anti-LockBrakeSystem(ABS)”,page155,oftheOPERATIONsection.

INSTRUMENTSANDCONTROLS65

23.PowerT ake-OffOperatingIndicator(Green)–IndicatesPTOoperation.

24.CruiseControlIndicator(Green)–Indicatesthatcruisecontrolis

engaged.

25.RightTurnSignalIndicator(Green)–Flashesgreenwhenturnsignal isactivated.

26.BendixAdaptiveCruiseControl(ACC)Indicator(Red)–Illuminates whentheBendixACCengages.

27.ReverseIndicator(Amber)–Indicatesthatthetransmissionisin Reverse.

28.AutomaticTractionControl(ATC)Indicator(Amber)–Indicatesthat ATCisoperatingandwillashwhenindeepmudandsnowmode.

29.NeutralIndicator(Amber)–IndicatesthatthetransmissionisinNeutral.

30.FastenSeatBeltWarningIndicator(IfEquipped)(Red)

31.HESTIndicator(Amber)(IfEquipped)–TheHighExhaustTemperature

(HEST)indicatorisdisplayedwhentheexhausttemperaturereaches300°C (572°F)andtheregenerationprocessbegins.Whentheregenerationprocess iscompleted,theengineshouldbeallowedtorununtiltheHESTindicator shutsoff.

Duringanautomaticregenerationwhilethevehicleismoving,theHEST indicatorwillonlyilluminateduringregenerationwhenvehiclespeedisless than8kph(5mph).

Duringaparkedregeneration,theHESTindicatorwillturnoffwhen regenerationiscompleteandtheexhausttemperaturehasreturnedtoa normaltemperature.

HESTIndicator

32.FuelGauge–Registersthefuellevelinthesupplytank(s).

C0029146

66INSTRUMENTSANDCONTROLS

33.ModeButton(BasicDisplayOnly)–Thispushbuttonislocateddirectly

belowtheBasicDisplay.Thepushbuttonisusedtoaccess,navigate,view andchangeinformationavailableintheBasicDisplay.Simplypressandhold thepushbuttoninforamomenttonavigatethroughthescreens.Alongpress ofthepushbuttonisusedtocleartripdataorinactivefaultcodes.

Formoreinformationonthisbutton,pleaserefertotheV-MAC®IVOperator’s

Guide,TS898.

34.Speedometer—Indicatesroadspeedinmilesand/orkilometersperhour.

35.Tachometer–Indicatesenginespeedinrevolutionsperminute(RPM).

Tachometerreadingsshouldbeusedasaguideforshifting,aswellasto preventenginedamageduetooverspeed.

36.AirApplicationGauge(IfEquipped)–Indicatestheairpressurebeing deliveredtotheservicebrakechambersinthetractor(andtrailer,ifequipped); OR

AirSuspensionGauge(IfEquipped)–Indicatestheairpressurebeing deliveredtotheairsuspensionsystem(100psirange).

37.Hand-ControlBrakeLever–Pulldowntoactivatethetrailerbrakes,or therearaxlebrakesinthecaseofaplatformtruck.

WARNING

Thehand-controlbrakesystemmustNOTbeusedforparking.DoNOTuse toapplyservicebrakeswhilevehicleisinmotion.Donotleavethevehicle whilehand-controlbrakeisapplied.

38.FrontRearAxleand39.RearRearAxleOilTemperatureGauges(If Equipped)–Indicaterearaxleoiltemperature.

CAUTION

ThemaximumsafeoiltemperatureforMACKrearaxlesis121°C(250°F). Continuedoperationwithoilabovethistemperaturewillcauserapiddeterioration oftheoil’ slubricatingpropertiesandisNOTrecommended.Consultthevendor manualfornon-MACKcomponents.

INSTRUMENTSANDCONTROLS67

40.Primaryand41.SecondaryAirPressureGauge—Indicatestheair

pressureintheairbrakesystem(s).Thenormaloperatingairpressureis between759kPa(110psi)and897kPa(130psi)inbothairbrakesystems. Ifpressuredropsbelow75psi(±5psi)ineithersystem,thewarningbuzzer andwarninglightwillgoon.Determinethecauseoffailurebeforeproceeding. Primaryairpressureissuppliedtotherearbrakesandisindicatedbythe greenpointeronthegauge.Secondaryairpressureissuppliedtothesteering axlebrakesandindicatedbytheorangepointer.

42.WiperSpeed/Delay/WashMasterSwitch

•Depresstopoftherockerswitchtoactivatewindshieldwasher

•T oggleswitchintoppositionturnswipersonHIGH

•T oggleswitchinsecondpositionfromtopturnswipersonLOW

•T oggleswitchinthecenterpositionactivatesintermittentwipers.Pressing theswitchdownslowsthespeedofthewipers

•T oggleswitchinthelowestpositionturnswipersOFF

WiperSpeed/Delay/WashMasterSwitch

1.PresstoWash4.Intermittent

2.Hi

3.Lo

C0029147

5.Off

68INSTRUMENTSANDCONTROLS

43.DPFSmartSwitch(IfEquipped)–Thisisathree-positionswitchwhere

themiddlepositionisneutral.

DPFSmartSwitch

C0029148

1.UpperPosition–Regeneration Position

2.MiddlePosition–NeutralPosition

3.DownPosition–InhibitPosition

INSTRUMENTSANDCONTROLS69

MovingRegeneration

"Moving"regenerationoccurswhilethevehicleisbeingdrivenandcan beautomatic(nooperatorinputneededtostartregeneration)ormanual (operatorinputneededtostartregeneration).Theoperatorisnotiedthata regenerationisneededwhentheiconsontheDPFSmartswitchilluminate (refertoFigurelistedbelow).

Note:Thevehicleoperatorshouldtrytomaintainvehiclespeedduringthe regenerationprocess.Ifthevehiclemustbestopped(atatrafclightforexample), allowthevehicletoidleanddonotapplytheparkbrake.Applyingtheparkbrakewill disruptandendaregenerationthatstartedwhilethevehiclewasbeingdriven.

PleaserefertotheinstructionsbelowonhowtousetheDPFSmartswitch duringaregenerationthatoccurswhilethevehicleisbeingdriven.

Moving(Automatic)Regeneration

1WhentheiconsontheDPFSmartswitchlightup,maintainvehiclespeedif

possible.

2Duringregeneration,theiconsontheswitchwillshutoff.

3Regenerationwilltakebetween20and30minutestocomplete.

4Tostopregeneration,presstheswitchdowntotheinhibitposition.Whenthe

bottomoftheswitchisilluminated,regenerationisstopped.Theswitchwill remainlockedinthispositionandthelightwillstayilluminated.Thedriverhas theoptionofstoppingaregenerationifthevehicleisinanareawhereelevated exhausttemperatureswillposeahazard(i.e.,tunnel,undertrees,inanareawhere thereisammablematerial,etc.).

Moving(Manual)Regeneration(IfAvailable)

1WhentheiconsontheDPFSmartswitchlightup,maintainvehiclespeedand

pressandholdthetoppartoftheswitchmomentarily .

2Duringregeneration,theiconsontheswitchwillshutoff.

3Regenerationwilltakebetween20and30minutestocomplete.

4Tostopregeneration,presstheswitchdowntotheinhibitposition.Whenthe

Dependingonthevehicle’ssetup,itmaybepossibletoperformaparked regenerationifnecessary .

70INSTRUMENTSANDCONTROLS

ParkedRegeneration

Parkedregenerationallowstheoperatortostartand/orstoptheregeneration manuallywhenthevehicleisparkedandtheengineisidling.Theoperatoris notiedthataregenerationisneededwhentheiconsontheDPFSmartswitch illuminate.Theoperatorshouldperformtheregenerationassoonaspossible.

PleaserefertotheinstructionsbelowonhowtousetheDPFSmartswitchfor parkedregenerations.

1.Movethevehicletoasafelocation,applytheparkbrakeandallowthe enginetoidle.

WARNING

Whenaregenerationisinprocess,thetemperatureoftheexhaustwillbe elevated.DONOTparkthevehiclewiththeexhaustoutletunderlowhanging overheadammableobjectssuchastrees,awnings,etc.,thatcouldbedamaged byelevatedexhausttemperatures.DONOTattempttoregenerateinsidea garageorenclosedareaifthetailpipeisattachedtoanexhaustventilation systemasthehosematerialmaynotberatedforthehightemperature.

2.PressandholdthetoppartoftheDPFSmartswitchmomentarilytoinitiate theregeneration.

3.Duringregeneration,theiconsontheswitchwillshutoff.TheHEST indicatorontheinstrumentclusterwilllightuptonotifyofhighexhaust temperatures.

4.Forcatalyzedexhaustaftertreatmentsystems,theenginespeedmayramp ashighas1,100rpm.Fornon-catalyzedexhaustaftertreatmentsystems,the enginewillcontinuetoidleduringtheregeneration.

5.Regenerationwilltakebetween20and30minutestocomplete.

6.Afterregenerationhascompletedandtheexhausttemperaturehas returnedtonormal,theHESTindicatorwillshutoff.

7.T ostopregeneration,presstheswitchdowntotheinhibitposition.When thebottomoftheswitchisilluminated,regenerationisstopped.Theswitch willremainlockedinthispositionandthelightwillstayilluminated.Thedriver hastheoptionofstoppingaregenerationifthevehicleisinanareawhere elevatedexhausttemperatureswillposeahazard(i.e.,tunnel,undertrees,in anareawherethereisammablematerial,etc.).

INSTRUMENTSANDCONTROLS71

CAUTION

Failuretoperformaregenerationinatimelymannerafternoticationmayresult inenginederate,acloggeddieselparticulatelter ,damagetothelterandengine shutdown.

DANGER

Duringtheregenerationprocess(witheithersystem),thetemperatureof theexhaustgaseswillbeelevated.DONOTparkorstopforanextended periodunderlowhangingoverheadammableobjectssuchastrees,awnings, structures,etc.,thatcouldbedamagedbyelevatedexhausttemperatures. Further,ifthevehicleisbeingoperatedinanareawhereammablevaporsexist, theregenerationprocessmustbeinterrupted.Failuretoheedthesecautionsmay resultinreorexplosioncausingseriouspersonalinjuryordeath.

Whenregenerationisneeded,aniconatthetopoftheDPFSmartswitchwill illuminatetonotifythevehicleoperator.TheDPFSmartswitchallowsthe vehicleoperatortoeitherstoporstartregeneration.(Certainconditionsmust bemet,however,beforeregenerationcanbemanuallystarted.)

Note:Ifthevehicleisinalocationthatmaybehazardouswhenanactiveregeneration begins(i.e.,incloseproximitytoammablematerialsorgases),theregeneration shouldbestoppedbypushingtheDPFswitchtothe"StopRegeneration"position. Ifanactiveregenerationisstoppedbythevehicleoperator,itshouldbeinitiatedata latertimewhenthevehicleisinasafelocation.However,ifanactiveregenerationis stoppedtoomanytimes,thevehiclemustbetakentoaMACKservicefacility.The servicefacilitywilluseaservicetooltomanuallyinitiatetheregeneration.

WARNING

Thetemperatureoftheexhaustsystemcomponentsduringtheregeneration processcanexceed500°C(1000°F).Variousfactors(includingambient temperatureanddurationoftheregenerationprocess)determinewhenthese componentswillreturntonormaloperatingtemperatureafterregeneration hascompleted.Beextremelycarefularoundthesehotcomponents.Contact withthesecomponentscanresultinseriouspersonalinjury.

72INSTRUMENTSANDCONTROLS

CAUTION

Whentheinhibitpositionispressed,theswitchwillremaininalockedposition.It isimportant,therefore,toimmediatelysettheswitchbacktotheneutralposition whensafetodoso.Failuretosettheswitchbacktotheneutralpositionmayresult inanenginederate,cloggeddieselparticulatelterordamagetothelter .

DPFINHIBITROADSPEEDLIMITING(RSL)

TheDPFSmartSwitchcanbelockedintotheDOWN(orInhibitRegen) positionbythedriver.IftheDPFSmartSwitchremainsinthelockedposition, thefollowingvehiclespeedlimitingwilloccur:

Thefollowinglabelislocatedonthedriver-sidesunvisorwhichprovides additionalinstructionsontheexhaustaftertreatmentsystem.

1VehicleMoving.IfvehicleismovingwiththeDPFSmartSwitchinthelocked

(DOWN)position,thevehiclespeedwilldecreasedownto16kph(10mph)below thecurrentspeeduntilthedriverreleasestheswitchbacktotheneutral(MIDDLE) position.

2VehicleStationaryandthenMoving.IfthevehicleisstationarywiththeDPF

SmartSwitchinthelocked(DOWN)positionandthedriverthenbeginstomove thetruck,thevehiclespeedwillbelimitedto16kph(10mph)untilthedriver releasestheswitchbacktotheneutral(MIDDLE)position.

INSTRUMENTSANDCONTROLS73

Thefollowinglabelislocatedonthedriver-sidesunvisorwhichprovides additionalinstructionsontheexhaustaftertreatmentsystem.

FormoreinformationontheDPFSmartSwitch,pleaserefertotheV-MAC®

IVOperator’sGuide,TS898.

C0029149

74INSTRUMENTSANDCONTROLS

44.OptionalSwitch–Referto“FunctionofOptionalSwitches”,page77.

45.OptionalSwitch–Referto“FunctionofOptionalSwitches”,page77.

46.OptionalSwitch–Referto“FunctionofOptionalSwitches”,page77.

47.OptionalSwitch–Referto“FunctionofOptionalSwitches”,page77.

48.OptionalSwitch–Referto“FunctionofOptionalSwitches”,page77.

49.StorageBoxorAutomaticTransmissionSelector(IfEquipped)–See

yourAutomaticTransmissionOperator’sManualsuppliedwiththisvehicle.

50.AirFilterRestrictionIndicator(IfEquipped)–Indicatesthattheelement needsservicingorreplacement.Whentheredaglocksintoposition,service assoonaspossibletopreventenginedamage;thenresettheindicatorafter thelterchange.Checktheairlterrestrictionindicatordaily .

51.AccessoryPowerOutlet–SeeinstructionsunderAccessoryPower OutletslistedintheInstrumentandControlsSectionofthismanual.

52.RadioBox–Seeseparateowner’smanualonradioinstruction.

53.AUX/USBPort

•AUXPort–Usethisporttohaveaudiofromanyunitplayedoverthevehicle audiosystem.

•USBPort–Insertamemorystick,withMP3musicdownloaded,and themusicwillbeheardfromthevehicleaudiosystem.Themusiccanbe controlledwiththeradioorsteeringwheelfeatures(ifequipped).Youcanalso usethisportwiththeUSBstyleMP3players.

•AUXandUSBtogether–UsebothportstogetherforIPODcontrol.Aspecial cableisrequiredforthisfunction.OncetheIPODisconnected,itwilldisplaya MACKlogoontheIPODscreenandwillletyouknowthattheIPODcannow becontrolledbytheradioorsteeringwheelfeatures(ifequipped).Atthis point,theIPODcanbestoredoutofsight.ThisportwillalsochargetheIPOD.

FormoreinformationontheAUX/USBport,pleaserefertotheradiomanual thatissuppliedwithyourvehicle.

54.CabClimateControl–SeeinstructionsunderCabClimateControllisted intheInstrumentandControlsSectionofthismanual.

55.OptionalSwitch–Referto“FunctionofOptionalSwitches”,page77.

56.OptionalSwitch–Referto“FunctionofOptionalSwitches”,page77.

57.OptionalSwitch–Referto“FunctionofOptionalSwitches”,page77.

58.OptionalSwitch–Referto“FunctionofOptionalSwitches”,page77.

59.ParkingBrakeValve–Yellowdiamond-shapedknob.Pulltoapply .Push

torelease.Appliestractorparkingbrakesandtrailerbrakes,ifequipped.

60.OptionalSwitch–Referto“FunctionofOptionalSwitches”,page77.

INSTRUMENTSANDCONTROLS75

61.TrailerAirSupplyValve–Redoctagonally-shapedknob.Pulltoapply

traileremergencybrakes.Pushtopressurizethetrailerairreservoir,releasing thetraileremergencybrakes.

Note:ThetrailerairsupplyvalveshouldNOTbeusedforparking.

62.OptionalSwitch–Referto“FunctionofOptionalSwitches”,page77.

63.OptionalSwitch–Referto“FunctionofOptionalSwitches”,page77.

64.OptionalSwitch–Referto“FunctionofOptionalSwitches”,page77.

65.OptionalSwitch–Referto“FunctionofOptionalSwitches”,page77.

66.OptionalSwitch–Referto“FunctionofOptionalSwitches”,page77.

67.OptionalSwitch–Referto“FunctionofOptionalSwitches”,page77.

68.OptionalSwitch–Referto“FunctionofOptionalSwitches”,page77.

69.OptionalSwitch–Referto“FunctionofOptionalSwitches”,page77.

70.OptionalSwitch–Referto“FunctionofOptionalSwitches”,page77.

71.OptionalSwitch–Referto“FunctionofOptionalSwitches”,page77.

72.OptionalSwitch–Referto“FunctionofOptionalSwitches”,page77.

73.Resume/SetSwitch–ThisisaV-MAC®switch;refertotheV-MAC®

IVOperator’sGuide(TS898)formoreinformation.

C0029150

76INSTRUMENTSANDCONTROLS

74.SpeedControlSwitch–ThisisaV-MAC®switch;refertotheV-MAC®

IVOperator’sGuide(TS898)formoreinformation.

C0029211

FunctionofOptionalSwitches

INSTRUMENTSANDCONTROLS77

C0029212

OptionalSwitches

1.AccessoryBatteryPowerSwitch9.FanControlManualOverride Switch

2.AccessoryIgnitionPowerSwitch10.5thWheelSlideSwitch

3.AirSuspensionControlSwitch11.Inside/OutsideAirSwitch

4.AutomaticTractionControlSwitch12.LoadLightSwitch

5.BodyWarningLamp

6.DaytimeRunningLightsOverride

Switch

7.EngineBrakeSwitch15.PowerDividerLockoutSwitch

8.ShutdownOverrideSwitch16.PowerT ake-OffControlSwitch

13.MirrorDefrostSwitch

14.Motorized-MirrorJoyStick

78INSTRUMENTSANDCONTROLS

C0029213

OptionalSwitches

1.PushAxleUp/DownSwitch7.SpinLightSwitch

2.PushAxleUp/DownSwitches8.StrobeSwitch

3.QUALCOMMPanicButton

9.T elmaRetarderLamp

4.Right-HandOnlyDoorLockSwitch10.VentFanSwitch

5.Right-HandOnlyWindowLift

11.WindshieldDefrostSwitch

Switch

6.SnowPlowLampsSwitch

INSTRUMENTSANDCONTROLS79

Thefollowingoptionalswitches,listedinalphabeticalorder,mayappearon PanelD,shownon“PanelD”,page54.

•AccessorySwitch(BatteryPower)–Thisswitchmaybeusedtopower

optionalaccessoryequipmentthatrequiresbatteryvoltage,withthekey switchturnedOFF .

•AccessorySwitch(IgnitionPower)–Thisswitchmaybeusedtopower

optionalaccessoryequipmentthatrequiresignitionvoltage,withthekey switchturnedON.

•AirSuspensionControlSwitch–Thisswitchexhauststheairfromtheair

bagsofthesuspension.Itmaybeusedwhencouplingoruncouplingtrailers.

CAUTION

Whenpreparingtoconnectatractortoatrailer ,makesurethattheheightofthe 5thwheelmatchestheheightoftheundersideofthetrailer .Failuretodosowill resultinthetrailerbeingimproperlyconnected.Afterthetrailerhasbeencoupled andthetrailerlandinggearhasbeenraised,makesurethatthe5thwheeljaws haveproperlyengagedthetrailerkingpin,andthereisnogapbetweenthe5th wheelplateandthebottomofthetrailer .

CAUTION

DUMPBODY:Alwaysexhausttheairfromthebagsbeforeraisingthedump bodytoprotecttheairbagsandimprovechassisstabilitywhiledumping.Ifthe dumpbodyisraisedwhiletheairsuspensionispressurized,damagetotheair bagsmayresult.

CAUTION

Donotdrivethevehiclewiththeairbagsexhausted.Repressurizetheairbags beforedrivingthevehicle.

Note:Enginespeedandroadspeedwillautomaticallybelimitedifthevehicleis movedwiththeairbagsexhausted.

Forinformationconcerningtrailercouplinganduncoupling,refertothe OPERATIONsectionofthismanual.

80INSTRUMENTSANDCONTROLS

•AutomaticT ractionControlSwitch/HeavyMud/Snow–Activatefor increasedtractioncontrolinheavymudorsnow.(See“AutomaticTraction Control(A TC)(IfEquipped)”,page160intheOPERATIONsectionofthis manualformoredetails.)Whentheoperatorpressesthetopoftherocker switch,theheavymud/snowfunctionATCindicatorlampblinkscontinuously . TheA TClampstopsblinkingwhentheATCmodeswitchispressedagain orignitionkeycycled.

CAUTION

Besuretodeactivatetheheavymud/snowfunctionwhennolongerneeded. Continuedoperationwiththeheavymud/snowfunctionactivewillresultinvehicle damage.Ifafterareasonableamountoftime(nomorethanveminutes)the vehicleisstillnotmoving,deactivatetheATCandputonchains.

•BodyWarningLamp–TheBodyLampilluminatesaREDwarningicon onthe"D"paneltoalertthedriverofabodyfunctionasdenedbythe bodybuilder.Asanexample,thebodywarninglampwillilluminatetoalertthe driverthatthedumpbodyisnotfullydown.

C0029214

•DaytimeRunningLights(DRL)OverrideSwitch–DaytimeRunning Lights(DRL)comestandardonallMACKvehiclesandcanbeoptioned withorwithoutanoverrideswitch.WhentheDRLoverrideswitchhas beenspecied,differentconditionscanbeselectedthatcausetheDRLto automaticallyactivate,DRLcanbeautomaticallyturnedonwhentheparking brakeisreleased,theengineisrunningorboth.Onlyoneofthesechoices maybeselected.UsingDRLwillilluminatethelowbeamheadlampbulbsat aslightlyreducedintensity .TheDRLfunctionwillmonitorhighbeamsas well.Ifthehighbeamsareactivated,theDRLwillbetemporarilyturnedoff untilhighbeamuseceases.

INSTRUMENTSANDCONTROLS81

Daytimerunninglightsofferadditionalsafetywhendrivinginlowlight conditionswhentheoperatormaynotnormallyturntheheadlightson.Having headlightsonatalltimesmakesthevehicleeasiertospotinbadweather, duskorshadeorwhenthereisglare.DRLofferstheabilityfordriverstogive acourtesyashasasignalwhenitissafetomergeintoanotherlaneonthe highway.TurningDRLofftemporarilyforslowlyrollingthroughweighstations orwhenwaitinginlinetoreceivebillandweighingticketsisconvenient.

WhentheoperatorpressestheDRLoverrideswitch,theheadlampswillgoout ifbelowtheDRLspeedthresholdandashifabovetheDRLspeedthreshold foradesignatedperiodoftime(customerprogrammableinVCADS).Itisalso possibletotoggletheheadlampsbackonifnecessary .

•EngineBrakeSwitch–Usedtoactivatetheenginebrake.Refertothe

OPERATIONsectioninthishandbookformoreinformation.

•FanControlManualOverrideSwitch–Allowstheoperatortomanually

controltheenginecoolingfan.

•5thWheelSlideSwitch–Locksandreleasesasliding5thwheelusingair

pressure;thisallowsthe5thwheeltobeproperlypositioned.Theindicator lampwillilluminatewhenthe5thwheelisunlocked.Priortomodelyear2001, itwasnecessarytousethetrailerHandBrakeControlLevertoactivatethe 5thwheelslidefunction.Thisfeaturehasbeenchangedtomaketheairslide switchindependentofthehandbrakecontrol,therebypreventingunexpected 5thwheelslide.

•Inside/OutsideAirSwitch–Allowstheoperatortochoosewhetheroutside

airor"underthehood"airisfedintotheaircleaner.

•LoadLightSwitch–Pushtopoftheswitchintoturnlighton.Pushbottom

ofswitchtoturnlightoff.

•MirrorDefrost–Pushthetopintoactivatemirrordefrost.

82INSTRUMENTSANDCONTROLS

•Motorized-MirrorJoyStick–Thiscontrolisdesignedlikea"joystick." ROTATEthesticktotherighttocontroltherightmirror.ROTATEthestickto thelefttocontroltheleftmirror.PUSHthestickup,down,leftorright,as indicated,tocorrectlypositiontheselectedmirror.

C0029215

•PowerDividerLockoutSwitch–See"Inter-AxlePowerDividerLockout(If Equipped)"intheOPERATIONsectionofthismanual.

•PowerTake-OffControlSwitch—PushthetopintoturnthePTOon. Pushthebottomintoturnitoff.

•PushAxleUp/DownSwitch—Theoperatorcontrolstheraiseandlower functionswiththeinstrumentpanel-mountedauxiliaryaxleswitch(es),and axleloadingiscontrolledbytheairregulatorswhicharelocatedinsidethecab betweenthedriverandtheriderseats.Thereisoneregulatorforeachaxle.

Note:Topreventframedamage,theauxiliaryaxle(s)willautomaticallyraisewhen thetransmissionisshiftedintoreverse.

C0029216

1.AirPressureGauge

2.AirPressureRegulator

INSTRUMENTSANDCONTROLS83

•QUALCOMMPanicButton—Ifyourvehicleisequippedwiththisoption,

refertotheQUALCOMMliteratureprovidedwiththevehicle.

•Right-HandOnlyDoorLock—Pushthetopintolocktheright-handdoor.

•Right-HandOnlyWindowLift—Pushthetopofthebuttontoraisethe

right-handwindow .Pushbottomofbuttontolowerright-handwindow.

•ShutdownOverrideSwitch—Pressingthisswitchshortlyafterthevehicle

soundstheengineshutdownalarm,allows30additionalsecondsofoperation. Theprocesscanberepeatedseveraltimestosafelyparkthevehicle.

CAUTION

Continuouslyoverridingtheshutdownsystemmayresultinsevereenginedamage.

•SnowPlowLampsSwitch—Pushthetopofthebuttontoturnonthe

snowplowlampsifequipped.

•SpinLightSwitch—Pushthetopofthebuttontoactivatetherotating

beaconlight.Pushthebottomtoturnlightoff.

•StrobeSwitch—Pushthetopofthebuttontoturnthestrobelighton.Push

thebottomofthebuttontoturnlightoff.

•T elmaRearAxleMountedRetarderIndicatorLamp(IfEquipped)—

TheT elmadoesnothaveadisableswitch.Itisalwaysonandwilloperate atdifferentlevelsdependingonapplicationofservicebrake.Theindicator willshowyouthelevelyouareretardingthevehicle:20%,40%,60%,80% or100%.

Note:TheTelmaretarderisdisabledifthereisanABSevent.

C0029217

•VentFanSwitch—Pushbuttonuptoturnventfanon.Pushbuttondownto

turnventfanoff.

•WindshieldDefrostSwitch—Pushbuttonupandreleasetodefrostfront

windshield.

84INSTRUMENTSANDCONTROLS

CABCLIMATECONTROL

C0029218

1.BlowerControlKnob4.Fresh/RecirculationButton

2.T emperatureControlKnob5.A/CON/OFFButton

3.ModeKnob

1.BlowerControlKnob—ThisknobcontrolsfanspeedfromOFFto4 (highestspeed).

2.TemperatureControlKnob—Controlsthetemperatureoftheairinthe cabfromCOOL(farleft)toHOT(farright).

3.ModeSelectionKnob—Controlsthedirectionofairowaroundthe cabasfollows:

INSTRUMENTSANDCONTROLS85

C0029219

1.Directsairowthroughthedash

panelairventsonly .

4.Directsairowthroughtheoor ventsandthewindshieldfordefrosting and/ordefogging.

2.Directsairowthroughboth

thedashpanelandoorairvents (bi-level).

5.Directsairowonlytothe windshieldfordefrostingand/or defogging.

3.Directsairowthroughtheoor

ventsonly.

Note:TheModeSelectionknobcanberotatedtoanyposition(seeabove).This allowstheoperatortoselectthedesiredamountofblendbetweenthepositions.

4.Fresh/RecirculationSwitchorButton—Selectsthecabintakeair

betweenfreshair(fromoutsidethecab)andrecirculatedair(insidethecab).

Note:Formaximumairconditionerperformance,selectrecirculatedair.

5.AirConditionerON/OFFSwitchorButton—Activatestheair

conditioningsystem.

Note:Whenusingthesleeperairconditioner,thisswitchmustbeturnedON.

86INSTRUMENTSANDCONTROLS

SLEEPERCLIMATECONTROL

C0029220

1.FanControlKnob3.T emperatureControlKnob

2.ModeSelectionKnob

1.FanControlKnob—Thisisathreepositionknobtocontroltheamount ofairdeliveredthroughthesleeperboxairvents.

2.ModeSelectionKnob—AllowstheoperatortochoosebetweenOFF , HEATorA/C.

3.TemperatureControlKnob—Controlsthetemperatureoftheairinthe sleeperfromCOOL(farleft)toHOT(farright).

Note:WhenthesleepermodeselectionknobisintheOFFposition,warmairows outthesleeperboxairvents.Asaresult,thesleepermaybecomequitewarmand uncomfortableonhotsummerdays.

Tousethesleeperboxairconditioner,makesurethattheCabairconditioning unitisactivatedandthecabfancontrolswitchmustbeON(anyspeed).Then, onthesleeperclimatecontrolpanel,movethemodeselectionknobtotheA/C positionandturnthetemperaturecontrolknobtoCOOL.

Ifthesleeperboxbecomestoocoldandyouwanttoregulatethetemperature, thecabairconditioningunitmustbeactivatedandthefanswitchturnedONto anyspeed.Then,turnthesleepermodeselectionknobtoHEAT ,thenusethe temperaturecontrolknobtoadjusttothedesiredtemperature.

INSTRUMENTSANDCONTROLS87

LIGHTCONTROLP ANEL

Thelightcontrolpanelislocatedonthedriversideofthedash.Thispanel controlstheparkinglights,interiorpanellights,headlightsandfoglights(if equipped).

C0029221

LightControlPanel

1.LightControlKnob/PullforFog

2.PanelDimmerSwitch

Withthelightcontrolknobintheleftposition,alllightsareoff.Withtheknobin themiddleposition,theparkinglightsandinteriorpanellightswillilluminate. Withtheknobinthefarrightposition,theheadlightswillturnon.

Toturnonthefoglights(ifequipped),puttheknobinthefarrightposition andpulloutthefoglightbutton(seeFigureabove).Thefoglightsymbolwill illuminateindicatingthelightsareon.

Toadjusttheintensityofthepanellight,movethepaneldimmerswitchback andforth.

Toturnonthehook-uplampsorperimeterlighting(ifequipped),pushthe bottomswitchtotheright.

3.Hook-UpLampsorPerimeter Lighting(IfEquipped)

88INSTRUMENTSANDCONTROLS

LOWERCONSOLEPANEL

ThelowerconsolepanelislocatedundertheCabClimateControlareaof themiddledash.

1.CigarLighter3.AccessoryPowerOutlet

2.Ashtray

4.CupHolder

C0029222

INSTRUMENTSANDCONTROLS89

STEERINGCOLUMN

CombinationStarterandElectricalSwitch

ThelowerconsolepanelislocatedundertheCabClimateControlareaof themiddledash.

C0029223

Thisswitchstartstheengine(turntheswitchclockwise)andactivatesthe accessoryrelay(turntheswitchcounterclockwise).Whentheswitchisturned ON(inaclockwisedirection),awarningbuzzersoundsifairsystempressure isbelow448±34kPa(65±5psi)orifthereislowoilpressure.Thebuzzer shutsoffassoonassufcientair/oilpressureisrestored.

SteeringWheelAdjustment

WARNING

AdjustthesteeringwheelpositionBEFOREattemptingtomovethevehicle toavoidlosingcontrolofthevehicle.

Adjusting(TiltandTelescope)

Pushdownonthefootpedallocatedattheleftkickpaneltoadjustthewheel toanypositionwithinapre-denedrange.Notethatyoumustcontinuetohold thepedaldownwhileadjusting.Whentheadjustmentiscomplete,release thepedal.

MACK CXU Operator's Manual

Specifications and Main Features

Frequently Asked Questions

User Manual