Lenze EMF2191IB User Manual
EDSMF2191IB
.M\}
Ä.M\}ä
L−force Communication
Communication Manual
POWERLINK
EMF2191IB
Communication module
Contentsi
1 About this documentation 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1 Document history 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2 Conventions used 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3 Terminology used 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.4 Notes used 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 Safety instructions 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1 General safety information 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2 Device− and application−specific safety instructions 11. . . . . . . . . . . . . . . . . . . . . . . .
2.3 Residual hazards 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3 Product description 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1 Application as directed 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2 Identification 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3 Product features 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4 Connections and interfaces 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4 Technical data 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1 General data and operating conditions 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2 Protective insulation 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3 Data for POWERLINK communication 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3.1 Cycle time 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3.2 Processing time in the inverter 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4 Dimensions 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5 Installation 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1 Mechanical installation 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2 Electrical installation 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2.1 Wiring according to EMC (CE−typical drive system) 24. . . . . . . . . . . . . . . . .
5.2.2 Network topology 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2.3 POWERLINK 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2.4 Operation in the standard Ethernet 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2.5 POWERLINK connection 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2.6 Specification of the Ethernet cable 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2.7 Voltage supply 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2
EDSMF2191IB EN 2.0
Contents i
6 Commissioning 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.1 Before switching on 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.2 Setting the node address 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3 Configuration via the "Automation Studio" 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.4 Initial switch−on 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7 Diagnostics 38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8 Appendix 39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.1 Index table 39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9 Index 53. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
EDSMF2191IB EN 2.0
3
About this documentation1
0Fig. 0Tab. 0
1 About this documentation
Contents
This documentation exclusively describes the EMF2191IB (POWERLINK) communication
module.
Note!
This documentation supplements the mounting instructions supplied with the
function/communication module and the documentation of the used
standard device.
The mounting instructions contain safety instructions which must be
observed!
The features and functions of the communication module are described in detail.
Examples illustrate typical applications.
Furthermore this documentation contains the following:
ƒ Safety instructions that must be observed.
ƒ Key technical data relating to the communication module
ƒ Information on versions of Lenze standard devices to be used.
ƒ Notes on troubleshooting and fault elimination
The theoretical correlations are only explained in so far as they are necessary for
comprehending the function of the communication module.
This documentation does not describe the software of an original equipment
manufacturer. No responsibility is taken for corresponding information given in this
manual. Information on how to use the software can be obtained from the documents of
the host system (master).
All brand names mentioned in this manual are trademarks of their respective companies.
Tip!
Detailed information about POWERLINK can be found on the website of the
"Ethernet POWERLINK Standardisation Group":
http://www.ethernet−powerlink.org
4
EDSMF2191IB EN 2.0
About this documentation 1
Target group
This documentation is intended for all persons who plan, install, commission and maintain
the networking and remote service of a machine.
Tip!
Information and auxiliary devices related to the Lenze products can be found
in the download area at
http://www.Lenze.com
Validity information
The information in this documentation applies to the following devices:
Extension module Type designation From hardware version From software version
POWERLINK
communication module
EMF2191IB VA 1.0
EDSMF2191IB EN 2.0
5
1
About this documentation
Document history
1.1 Document history
Version Description
1.0 05/2008 TD00 First edition
2.0 09/2013 TD17 l Corrected information on cycle times ( 19)
Your opinion is important to us!
These instructions were created to the best of our knowledge and belief to give you the
best possible support for handling our product.
If you have suggestions for improvement, please e−mail us to:
feedback−docu@Lenze.de
Thank you for your support.
Your Lenze documentation team
l New chapter structure
6
EDSMF2191IB EN 2.0
1.2 Conventions used
This documentation uses the following conventions to distinguish between different
types of information:
Type of information Identification Examples/notes
Spelling of numbers
Decimal separator
Decimal Standard notation Example: 1234
Hexadecimal 0x[0 ... 9, A ... F] Example: 0x60F4
Binary
l Nibble
Text
Program name » « PC software
Icons
Page reference Reference to another page with additional
Documentation reference Reference to another documentation with
About this documentation
Conventions used
Point In general, the decimal point is used.
For instance: 1234.56
0b[0, 1]
Point
Example: ´0b0110´
Example: ´0b0110.0100´
For example: »Engineer«, »Global Drive
Control« (GDC)
information
For instance: 16 = see page 16
additional information
For example: EDKxxx = see
documentation EDKxxx
1
EDSMF2191IB EN 2.0
7
1
About this documentation
Terminology used
1.3 Terminology used
Term Meaning
EPSG Ethernet Powerlink Standardisation Group
Inverter
Standard device
Slave (CN) Controlled Node
Master (MN) Managing Node
Node ID POWERLINK node address
MAC address
(MAC ID)
HW Hardware
SW Software
User organisation which defines POWERLINK.
Inverter, the communication module can be used with ( 12).
POWERLINK node which is a slave in the real−time Ethernet
POWERLINK.
POWERLINK node which has the master function in the real−time
Ethernet POWERLINK.
Media Access Control address
The MAC address is unequivocal worldwide. The MAC address is
represented by six bytes in hexadecimal form the single bytes
being separated by dots. The first three bytes refer to the
manufacturer, the other bytes serve to identify the device.
8
EDSMF2191IB EN 2.0
1.4 Notes used
The following pictographs and signal words are used in this documentation to indicate
dangers and important information:
Safety instructions
Structure of safety instructions:
Danger!
(characterises the type and severity of danger)
Note
(describes the danger and gives information about how to prevent dangerous
situations)
Pictograph and signal word Meaning
Danger!
Danger!
Stop!
About this documentation
Notes used
Danger of personal injury through dangerous electrical voltage.
Reference to an imminent danger that may result in death or
serious personal injury if the corresponding measures are not
taken.
Danger of personal injury through a general source of danger.
Reference to an imminent danger that may result in death or
serious personal injury if the corresponding measures are not
taken.
Danger of property damage.
Reference to a possible danger that may result in property
damage if the corresponding measures are not taken.
1
Application notes
Pictograph and signal word Meaning
Note!
Tip!
Important note to ensure troublefree operation
Useful tip for simple handling
Reference to another documentation
EDSMF2191IB EN 2.0
9
2
Safety instructions
General safety information
2 Safety instructions
Note!
It is absolutely vital that the stated safety measures are implemented in order
to prevent serious injury to persons and damage to material assets.
Always keep this documentation to hand in the vicinity of the product during
operation.
2.1 General safety information
Danger!
Disregarding the following basic safety measures may lead to severe personal
injury and damage to material assets!
ƒ Lenze drive and automation components ...
... must only be used for the intended purpose.
... must never be operated if damaged.
... must never be subjected to technical modifications.
... must never be operated unless completely assembled.
... must never be operated without the covers/guards.
... can − depending on their degree of protection − have live, movable or rotating parts
during or after operation. Surfaces can be hot.
ƒ For Lenze drive components ...
... only use permitted accessories.
... only use original manufacturer spare parts.
ƒ All specifications of the corresponding enclosed documentation must be observed.
This is vital for a safe and trouble−free operation and for achieving the specified product
features.
The procedural notes and circuit details provided in this document are proposals which
the user must check for suitability for his application. The manufacturer does not
accept any liability for the suitability of the specified procedures and circuit proposals.
ƒ Only qualified skilled personnel are permitted to work with or on Lenze drive and
automation components.
According to IEC 60364 or CENELEC HD 384, these are persons ...
... who are familiar with the installation, assembly, commissioning and operation of
the product,
... possess the appropriate qualifications for their work,
... and are acquainted with and can apply all the accident prevent regulations, directives
and laws applicable at the place of use.
10
EDSMF2191IB EN 2.0
Device− and application−specific safety instructions
2.2 Device− and application−specific safety instructions
ƒ During operation, the communication module must be securely connected to the
standard device.
ƒ With external voltage supply, always use a separate power supply unit, safely
separated in accordance with EN 61800−5−1 in every control cabinet (SELV/PELV).
ƒ Only use cables that meet the given specifications. ( 30)
Documentation of the standard device, control system, and plant/machine
All the other measures prescribed in this documentation must also be
implemented. Observe the safety instructions and application notes contained
in this manual.
2.3 Residual hazards
Safety instructions
2
Protection of persons
ƒ If controllers are connected to phase−earthed system with a rated mains voltage
400 V, external measures need to be implemented to provide reliable protection
against accidental contact. (see chapter "4.2", 18)
Device protection
ƒ The communication module contains electronic components that can be damaged
or destroyed by electrostatic discharge.
EDSMF2191IB EN 2.0
11
3
Product description
Application as directed
3 Product description
3.1 Application as directed
The communication module ...
ƒ is a device intended for use in industrial power systems;
ƒ can only be used in POWERLINK networks;
ƒ can be used together with the following standard devices (nameplate data):
Device type Design
82EVxxxxxBxxxXX Vx 1x 8200 vector
82CVxxxxxBxxxXX Vx 1x 8200 vector, cold plate
82DVxxxKxBxxxXX Vx 1x 8200 vector, thermally
EPL 10200 E 1x 1x Drive PLC
33.93XX xE. 2x 1x Vxxx 9321 − 9332 vector
33.938X xE. 1x 0x 9381 − 9383 vector
33.93XX xC. 2x 1x Vxxx 9321 − 9332, with cold plate
33.93XX EI / ET 2x 1x Vxxx 9300 Servo PLC
33.93XX CI / CT 2x 1x Vxxx 9300 Servo PLC, cold plate
ECSxSxxxx4xxxxXX 1A 6.0 ECSxS "Speed & Torque"
ECSxPxxxx4xxxxXX 1A 6.0 ECSxP "Posi & Shaft"
ECSxMxxxx4xxxxXX 1A 6.0 ECSxM "Motion"
ECSxAxxxx4xxxxXX 1A 2.3 ECSxA "Application"
ECSxExxxx4xxxxXX VA 3.0 ECSxE power supply module
1) operating system software versions of the controllers
Version
HW SW
Variant Explanation
1)
separated
version
Any other use shall be deemed inappropriate!
12
EDSMF2191IB EN 2.0
3.2 Identification
L
Type
Id.-No.
Prod.-No.
MAC-ID
Product description
Identification
3
E82AF000P0B201XX
Device series
Hardware version
Software version
2191EPL013
33.2191IB VA 10
EDSMF2191IB EN 2.0
13
3
Product description
Product features
3.3 Product features
ƒ Powerful and real−time capable communication system for motion and general
applications. Real time Ethernet with the Ethernet POWERLINK V2 communication
profile.
ƒ Communication module for the AIF slot of the frequency inverters 8200 vector, 9300
vector and ECS servo system.
ƒ Support of the Ethernet POWERLINK slave functionality (controlled node).
ƒ Very short slave (Controlled Node) response times for optimal network performance.
ƒ Integrated Ethernet hub (double) for easily setting up line topologies without any
additional components.
ƒ External 24V supply for maintaining the POWERLINK communication in case the
device fails.
ƒ Use of max. 3 PDO crosslinks for master (managing node) or slave (controlled node)
to create systems with "distributed intelligence".
14
EDSMF2191IB EN 2.0
3.4 Connections and interfaces
Product description
Connections and interfaces
3
2191EPL001B
Connections
Pos. Description
Connection to external supply of the communication module
POWERLINK connection
Version: RJ45 socket according to IEC 60603−7
Version: Connector with screw connection, 2−pole
Switch
Pos. Description
Switches for addressing the nodes
l Left switch: Setting with factor 16
l Right switch: Setting with factor 1
The addition of both products results in the node address (node ID)
Node ID = 254 (the node ID is obtained from a DHCP server)
EDSMF2191IB EN 2.0
15
3
Product description
Connections and interfaces
Displays
LED
Pos. Colour Condition
green
green
Red ERROR
Red On The red and green drive LED indicates the operating status of the
green blinking Depending on the connection state, the data is transmitted or received
yellow on Ethernet connection is available (LINK).
off The communication module is supplied with voltage, but has no
on The communication module is supplied with voltage and is connected to
The NMT state machine triggers the two−colored LED:
l Green: Display of status messages
l Red: Display of error messages
Off NMT_GS_OFF, NMT_GS_INITIALISATION,
Description
connection to the basic device (basic device is either switched off, in the
initialisation phase, or not available).
the standard device.
NMT_CS_NOT_ACTIVE / NMT_MS_NOT_ACTIVE
NMT_CS_PREOPERATIONAL_1 / NMT_MS_PREOPERATIONAL_1
(LED flashes once within a second.)
NMT_CS_PREOPERATIONAL_2 / NMT_MS_PREOPERATIONAL_2
(LED flashes twice within a second.)
NMT_CS_READY_TO_OPERATE / NMT_MS_READY_TO_OPERATE
(LED flashes three times within a second.)
NMT_CS_BASIC_ETHERNET
(LED is blinking with a frequency of 10 Hz or depending on the
connection state)
NMT_CS_STOPPED
(LED is blinking with a frequency of 2.5 Hz.)
NMT_CS_OPERATIONAL / NMT_MS_OPERATIONAL
(LED is lit permanently.)
(LED is lit permanently. An error has occurred.)
standard device (see documentation of the standard device).
(ACTIVITY).
16
EDSMF2191IB EN 2.0
General data and operating conditions
4 Technical data
4.1 General data and operating conditions
Field Values
Order designation EMF2191IB
Communication profile Ethernet POWERLINK V2
Interface RJ45, Fast Ethernet Mode MII (according to IEEE 802.3)
Communication medium TP (100BaseTX, Cat5e)
Cable length max. 100 m between 2 nodes / hubs
Total extension Number of nodes x 100 m
Network topology Tree, star, line
Transmission mode Half duplex
Type of node Slave (CN, Controlled Node)
Node address Max. 239
Conformities, approvals l CE
l cUL
Baud rate 100 Mbps
Voltage supply External supply via separate power supply unit
+V =
−
24VDC(20.4 V − 0%... 28.8 V+ 0%)
I =
140 mA
Reference potential for external voltage supply
Technical data
4
Documentation for Lenze series of devices 8200 vector, 9300 and ECS
Here you can find the ambient conditions and the electromagnetic
compatibility (EMC) specifications applying to the communication module.
EDSMF2191IB EN 2.0
17
Loading...