Lenze EMF2133IB User Manual
EDSMF2133IB
.G÷h
Ä.G÷hä
L−force Communication
Communication Manual
PROFIBUS−DP
EMF2133IB
Communication module
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Contentsi
1 About this documentation 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1 Document history 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2 Conventions used 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3 Terminology used 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.4 Notes used 9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 Safety instructions 10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1 General safety information 10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2 Device− and application−specific safety instructions 11 . . . . . . . . . . . . . . . . . . . . . . . .
2.3 Residual hazards 11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3 Product description 12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1 Application as directed 12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2 Identification 13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3 Product features 14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4 Connections and interfaces 15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4 Technical data 16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1 General data 16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2 Protective insulation 17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3 Communication time 18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3.1 Processing time 820X 18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3.2 Processing time 821X / 822X / 824X / 8200 vector 19 . . . . . . . . . . . . . . . . .
4.3.3 Processing time 93XX / ECSxS 19 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3.4 Processing time DrivePLC/ 9300ServoPLC/ ECSxA 19 . . . . . . . . . . . . . . . .
4.4 Dimensions 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5 Installation 21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1 Mechanical installation 22 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2 Electrical installation 23 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2.1 Wiring according to EMC (CE−typical drive system) 23 . . . . . . . . . . . . . . . . .
5.2.2 Wiring with a host (master) 24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2.3 Connection of the PROFIBUS 27 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2.4 Voltage supply 28 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2.5 Cable cross−sections and screw−tightening torques 30 . . . . . . . . . . . . . . . . .
6 Commissioning 31 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.1 Before switching on 31 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.2 Initial switch−on 32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3 Configuring the host system (master) 34 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.4 Activating the bus terminating resistor 37 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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6.5 Setting the software compatibility 37 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.6 Preparing the standard device for communication 38 . . . . . . . . . . . . . . . . . . . . . . . .
6.6.1 Frequency inverter 82XX / 8200 vector 38 . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.6.2 93XX servo inverter / 9300 Servo PLC 39 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.6.3 Drive PLC 40 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.6.4 Axis modules ECSxS / ECSxA 41 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.7 Setting the node address 42 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.7.1 Setting via code 42 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.7.2 Settings via DIP switch 42 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.7.3 Settings by a master (class 2) 43 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.8 Connecting the mains voltage 44 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7 Process data transfer 45 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1 Lenze device control 46 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1.1 Setpoint source selection 46 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1.2 Process data signals for 82XX frequency inverters 47 . . . . . . . . . . . . . . . . . .
7.1.3 Process data signals for 8200 vector frequency inverters 52 . . . . . . . . . . . .
7.1.4 Process data signal for 9300 servo inverters 57 . . . . . . . . . . . . . . . . . . . . . . .
7.1.5 Process data signals for 9300 Servo PLC and Drive PLC 63 . . . . . . . . . . . . . .
7.1.6 Process data signals for axis modules ECSxS / ECSxA 67 . . . . . . . . . . . . . . .
7.2 DRIVECOM control 68 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2.1 Provide DRIVECOM compatibility 68 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2.2 DRIVECOM state machine 69 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2.3 DRIVECOM control word 71 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2.4 DRIVECOM status word 73 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2.5 Bit control commands 75 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2.6 Status bits 76 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.3 PROFIdrive control 77 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.3.1 Establishing PROFIdrive compatibility 77 . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.3.2 PROFIdrive state machine 78 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.3.3 PROFIdrive control word 79 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.3.4 PROFIdrive status word 81 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8 Parameter data transfer 82 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.1 Lenze parameter sets 83 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.1.1 Parameter sets for 82XX controllers 83 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.1.2 Parameter sets for 8200 vector controller 84 . . . . . . . . . . . . . . . . . . . . . . . . .
8.1.3 Parameter sets for controller 93XX 85 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.1.4 Parameter sets for Drive PLC and ECSxS / ECSxA axis modules 86 . . . . . . .
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8.2 DRIVECOM parameter data channel 87 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.2.1 Addressing of the parameter data 87 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.2.2 Addressing of the Lenze parameters 87 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.2.3 Telegram structure 87 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.2.4 Error codes (DRIVECOM) 91 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.2.5 Reading parameters 92 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.2.6 Writing parameters 94 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.3 PROFIdrive parameter data channel 96 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.3.1 PROFIdrive DP−V1 97 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.3.2 Error codes (PROFIdrive) 109 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.4 Consistent parameter data 110 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9 Diagnostics 112 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.1 LED status displays 112 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.2 Troubleshooting and fault elimination 113 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.2.1 Controller is inhibited 113 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.2.2 Checking PROFIBUS 115 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.2.3 Activation of communication module 116 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.2.4 Reset fault (TRIP) 117 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.3 Monitoring with interrupted PROFIBUS communication 118 . . . . . . . . . . . . . . . . . . . .
9.3.1 Permanent interruption of communication 118 . . . . . . . . . . . . . . . . . . . . . . .
10 Codes 120 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11 Index table 125 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12 Appendix 126 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13 Index 129 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.3.2 Short−time interruption of communication 119 . . . . . . . . . . . . . . . . . . . . . . . .
10.1 Overview 120 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.2 Monitoring codes 122 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.3 Diagnostics codes 124 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.1 DRIVECOM profile parameter 125 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.1 Parallel operation of AIF and FIF interfaces 126 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.2 Accessories 128 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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1 About this documentation
Contents
This documentation only contains descriptions for the EMF2133IB communication
module (PROFIBUS−DP).
) Note!
This documentation supplements the mounting instructions supplied with the
communication module and the documentations for the standard devices
used.
The mounting instructions contain safety instructions which must be
observed!
ƒ The features and functions of the communication module are described in detail.
About this documentation 1
ƒ Examples illustrate typical applications.
ƒ Furthermore this documentation contains the following:
– Safety instructions that must be observed.
– Key technical data relating to the communication module
– Information on versions of Lenze standard devices to be used.
– Notes on troubleshooting and fault elimination
The theoretical correlations are only explained in so far as they are necessary for
comprehending the function of the function module.
This documentation does not describe the software of an original equipment
manufacturer. No responsibility is taken for corresponding information given in this
manual. Information on how to use the software can be obtained from the documents of
the host system (master).
All brand names mentioned in this manual are trademarks of their respective companies.
Validity information
The information given in this documentation is valid for the following devices:
Communication module Type designation From hardware version From software version
PROFIBUS−DP EMF2133IB V2 0x
EDSMF2133IB EN 5.0
Target group
This documentation is intended for all persons who plan, install, commission and maintain
the networking and remote service of a machine.
I Tip!
Information and auxiliary devices around the Lenze products can be found in
the download area at
http://www.Lenze.com
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About this documentation
Document history
1.1 Document history
Material no. Version Description
− 1.0 11/2001 TD06 First edition
− 2.0 06/2004 TD06 l As of software version 1.2: Code C1882 added
− 4.0 12/2006 TD17 l As of software version 1.3: code C1883 added
.G÷h 5.0 09/2011 TD14 l Extended information on PROFIBUS DP−V1.
Your opinion is important to us!
These instructions were created to the best of our knowledge and belief to give you the
best possible support for handling our product.
If you have suggestions for improvement, please e−mail us to:
l Complete revision:
– Layout change
– New German orthography
l Structural and editorial adjustments
Extended descriptions for the use on the ECS servo system.
l Structural and editorial adjustments
feedback−docu@Lenze.de
Thank you for your support.
Your Lenze documentation team
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EDSMF2133IB EN 5.0
1.2 Conventions used
This documentation uses the following conventions to distinguish between different
types of information:
Type of information Identification Examples/notes
Spelling of numbers
Decimal separator
Decimal Standard notation For example: 1234
Hexadecimal 0x[0 ... 9, A ... F] For example: 0x60F4
Binary
l Nibble
Text
Program name » « PC software
Icons
Page reference ^ Reference to another page with additional
About this documentation
Conventions used
Point In general, the decimal point is used.
For instance: 1234.56
In quotation marks
Point
For example: ´100´
For example: ´0110.0100´
For example: »Engineer«, »Global Drive
Control« (GDC)
information
For instance: ^ 16 = see page 16
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EDSMF2133IB EN 5.0
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About this documentation
Terminology used
1.3 Terminology used
Term Meaning
PROFIBUS The term stands for the PROFIBUS−DP variant according to IEC 61158 / IEC 61784. A
Standard device Lenze controllers/frequency inverters with which the communication module can be
Controller
Frequency inverter
Master PROFIBUS station which takes over the master function in the fieldbus system.
Slave PROFIBUS station representing a slave in the fieldbus system.
Code "Container" for one or several parameters used for parameter setting or monitoring of
Subcode If a code contains several parameters, they are stored under "subcodes".
POW Process output data word
PIW Process input data word
different PROFIBUS variant is not described in these Instructions.
used.
^ 12
the controller.
The documentation uses a slash "/" as a separator between code and subcode
(e.g. "C00118/3").
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EDSMF2133IB EN 5.0
1.4 Notes used
The following pictographs and signal words are used in this documentation to indicate
dangers and important information:
Safety instructions
Structure of safety instructions:
} Danger!
(characterises the type and severity of danger)
Note
(describes the danger and gives information about how to prevent dangerous
situations)
Pictograph and signal word Meaning
{ Danger!
} Danger!
( Stop!
About this documentation
Notes used
Danger of personal injury through dangerous electrical voltage.
Reference to an imminent danger that may result in death or
serious personal injury if the corresponding measures are not
taken.
Danger of personal injury through a general source of danger.
Reference to an imminent danger that may result in death or
serious personal injury if the corresponding measures are not
taken.
Danger of property damage.
Reference to a possible danger that may result in property
damage if the corresponding measures are not taken.
1
Application notes
Pictograph and signal word Meaning
) Note!
I Tip!
,
Important note to ensure troublefree operation
Useful tip for simple handling
Reference to another documentation
EDSMF2133IB EN 5.0
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2
Safety instructions
General safety information
2 Safety instructions
) Note!
It is absolutely vital that the stated safety measures are implemented in order
to prevent serious injury to persons and damage to material assets.
Always keep this documentation to hand in the vicinity of the product during
operation.
2.1 General safety information
} Danger!
Disregarding the following basic safety measures may lead to severe personal
injury and damage to material assets!
ƒ Lenze drive and automation components ...
... must only be used for the intended purpose.
... must never be operated if damaged.
... must never be subjected to technical modifications.
... must never be operated unless completely assembled.
... must never be operated without the covers/guards.
... can − depending on their degree of protection − have live, movable or rotating parts
during or after operation. Surfaces can be hot.
ƒ All specifications of the corresponding enclosed documentation must be observed.
This is vital for a safe and trouble−free operation and for achieving the specified product
features.
The procedural notes and circuit details provided in this document are proposals which
the user must check for suitability for his application. The manufacturer does not
accept any liability for the suitability of the specified procedures and circuit proposals.
ƒ Only qualified skilled personnel are permitted to work with or on Lenze drive and
automation components.
According to IEC 60364 or CENELEC HD 384, these are persons ...
... who are familiar with the installation, assembly, commissioning and operation of
the product,
... possess the appropriate qualifications for their work,
... and are acquainted with and can apply all the accident prevent regulations, directives
and laws applicable at the place of use.
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EDSMF2133IB EN 5.0
Device− and application−specific safety instructions
2.2 Device− and application−specific safety instructions
ƒ During operation, the communication module must be securely connected to the
standard device.
ƒ With external voltage supply, always use a separate power supply unit, safely
separated in accordance with EN 61800−5−1 in every control cabinet ("SELV" /
"PELV").
ƒ Only use cables that comply with the given specifications (¶ 25).
, Documentation for the standard device, control system, system/machine
All the other measures prescribed in this documentation must also be
implemented. Observe the safety instructions and application notes stated in
this manual.
2.3 Residual hazards
Safety instructions
2
Protection of persons
ƒ If the controllers are used on a phase earthed mains with a rated mains voltage
400 V, protection against accidental contact is not ensured without implementing
external measures. (See chapter "4.2", ^ 17)
Device protection
ƒ The module contains electronic components that can be damaged or destroyed by
electrostatic discharge.
EDSMF2133IB EN 5.0
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3
Product description
Application as directed
3 Product description
3.1 Application as directed
The communication module ...
ƒ is an accessory module which can be used in conjunction with the following Lenze
standard devices:
Device type Design
82EVxxxxxBxxxXX Vx 1x 8200 vector
82CVxxxxxBxxxXX Vx 1x 8200 vector, cold plate
82DVxxxKxBxxxXX Vx 1x 8200 vector, thermally
EPL 10200 E 1x 8x Drive PLC
33.93XX xE. 2x 1x Vxxx 9321 − 9332
33.938X xE. 1x 0x 9381 − 9383
33.93XX xC. 2x 1x Vxxx 9321 − 9332, cold plate
33.93XX EI / ET 2x 8x Vxxx 9300 Servo PLC
33.93XX CI / CT 2x 8x Vxxx 9300 Servo PLC, Cold plate
ECSxSxxxx4xxxxXX
ECSxPxxxx4xxxxXX
ECSxMxxxx4xxxxXX
ECSxAxxxx4xxxxXX
1) The standard device cannot be used with the DRIVECOM or PROFIdrive control.
ƒ is a device intended for use in industrial power systems.
1)
1)
1)
1)
Version
HW SW
1A 6.0 ECSxS (Speed and Torque)
1A 6.0 ECSxP (Posi and Shaft)
1A 6.0 ECSxM (Motion)
1A 2.3 ECSxA (Application)
Variant Explanation
separated
Any other use shall be deemed inappropriate!
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EDSMF2133IB EN 5.0
Product description
Identification
3
3.2 Identification
L
1D74
K
Type
Id.-No.
Prod.-No.
Ser.-No.
Input
E82AF000P0B201XX
Series
Hardware version
Software version
9371BC019
W 33.2133IB Vx 0X
EDSMF2133IB EN 5.0
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3.3 Product features
Product description
Product features
ƒ Interface module for the PROFIBUS communication system with the
PROFIBUS−DP−V0 (DRIVECOM profile) and PROFIBUS−DP−V1 (PROFIdrive)
communication profiles
ƒ Drive profiles:
– DRIVECOM profile "drive technology 20" (can be switched off)
– PROFIdrive (can be switched off, state machine and PROFIdrive parameter data
channel)
ƒ Support of the I&M0 functionality for identifying the standard device
ƒ Automatic detection of the baud rate (9.6 kbps ... 12 Mbps)
ƒ Optionally up to 12 process data words (depending on the basic device)
ƒ Acyclic parameter access via DP−V1
ƒ Access to all Lenze parameters
ƒ External 24V supply for maintaining the PROFIBUS network if the standard device
fails
ƒ DIP switches for ...
– Setting of the node address
– Setting of the compatibility to the Lenze PROFIBUS communication module
EMF2131IB
ƒ LED status displays:
– Voltage supply of the communication module
– Connection from the communication module to the PROFIBUS network
– Connection from the communication module to the standard device
– Operating statuses of the standard device
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EDSMF2133IB EN 5.0
3.4 Connections and interfaces
Product description
Connections and interfaces
3
EMF2133IB
01
2
4
6
2133
2133PFB003 2102LEC007
information
^ 112
^ 37
^ 42
^ 27
^ 29
2131
8
7
64
32
16
123456
24V DC
+
L
PROFIBUS DP
8
4
Adresse
2
1
_
ONOFF
3
5
7
Fig. 3−1 EMF2133IB communication module (PROFIBUS−DP)
Pos. Description Detailed
0 Status of the voltage supply (green LED)
1 Status of the PROFIBUS communication (yellow LED)
2 Operating status of the standard device (red/green LED)
3 DIP switches for setting the ...
l Compatibility with the PROFIBUS communication module EMF2131IB
l Station address
4 PROFIBUS connection (Sub−D socket, 9−pole) ^ 24
5 Connection for external voltage supply
(Plug connector with screw connection, 2−pole)
7 PE connection (only with 82XX)
6 Fixing screw
8 Nameplate ^ 13
) Note!
Only for 820X and 821X:
If required, use an additional PE shield cable which avoids EMC−related
communication interference in surroundings with extreme disturbances.
EDSMF2133IB EN 5.0
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4
Technical data
General data
4 Technical data
4.1 General data
Area Values
Order designation EMF2133IB
PNO ID number 2133
Communication profile
(DIN 19245 Part 1 and Part3)
Communication medium RS485
Interface 9−pin Sub−D socket
Drive profile l DRIVECOM profile "drive technology 20" (can be switched off)
Network topology l without repeaters: Line
PROFIBUS nodes Slave
Baud rate [kbps] 9.6 ... 12000 (automatic detection)
Process data words 1 ... 12 words
DP user data length 1 ... 12 process data words +
Max. number of stations l Standard: 32 (= 1 bus segment)
Max. cable length per bus
segment
External DC voltage supply V = +24 V DC ±10 %
hex
l PROFIBUS−DP−V0
l PROFIBUS−DP−V1
l PROFIdrive profile (can be switched off, state machine and PROFIdrive
parameter data channel)
l with repeaters: Line or tree
(16 bits/word)
4 parameter data words
l with repeater: 125
1200 m (depending on the baud rate and cable type used)
I = 120 mA
, Documentation for Lenze series of devices 8200 vector, 9300 and ECS
Here you can find the ambient conditions and the electromagnetic
compatibility (EMC) specifications applying to the communication module.
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EDSMF2133IB EN 5.0
4.2 Protective insulation
{ Danger!
Dangerous electrical voltage
If Lenze controllers are used on a phase earthed mains with a rated mains
voltage 400 V, protection against accidental contact is not ensured without
implementing external measures.
Possible consequences:
ƒ Death or serious injury
Protective measures:
ƒ If protection against accidental contact is required for the control terminals
of the controller and the connections of the plugged device modules, ...
– a double isolating distance must exist.
– the components to be connected must be provided with the second
isolating distance.
Technical data
Protective insulation
4
Insulation between bus and ... Type of insulation (in accordance with EN
61800−5−1)
l Reference earth / PE Functional insulation
l External supply Functional insulation
l Power section
– 820X / 821X Basic insulation
– 822X / 8200 vector Reinforced insulation
– Drive PLC Reinforced insulation
– 93XX / 9300 Servo PLC Reinforced insulation
– ECS servo system Reinforced insulation
l Control terminals
– 820X / 8200 vector Functional insulation
– 821X Functional insulation
– 822X Basic insulation
– Drive PLC Basic insulation
– 93XX / 9300 Servo PLC Basic insulation
– ECS servo system Reinforced insulation
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4
Technical data
Communication time
Processing time 820X
4.3 Communication time
The communication time is the time between the start of a request and the arrival of the
corresponding response.
The communication times depend on ...
ƒ the processing time in the controller
ƒ the transmission delay time
– the baud rate
– the telegram length
4.3.1 Processing time 820X
For the 820X series several processing steps are required in the controller, which are
processed cyclically.
A processing cycle consists of:
ƒ Writing of control word or setpoint if the value has changed;
ƒ Alternating reading of status word and actual value;
ƒ Processing of parameter accesses if there is a job.
If the processing time caused by cyclic reading of the status word/actual value is too large,
the alternating reading of status word and actual value can be suppressed. This is
controlled by bit 15 (process input data inhibit) of the DRIVECOM control word:
ƒ Process input data inhibit = 0: Status and actual value update active
ƒ Process input data inhibit = 1: Status and actual value update not active
A suppression of the processing of parameter accesses is not necessary, since this is
controlled by the user.
In the following table the times for the processing steps are listed:
Processing step Max. processing time in [ms]
Process input data
inhibit = 0
Read parameter 55 +48 55 +8
Control word or setpoint 27 +48 27 +8
Control word and
setpoint
Write parameter 108 +32 − −
Status word and actual
value
54 +56 54 +16
200 +40 200 −
Tolerance Process input data
inhibit = 1
Tolerance
18
) Note!
A setpoint sign reversal also results in writing the control word.
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EDSMF2133IB EN 5.0
Processing time 821X / 822X / 824X / 8200 vector
4.3.2 Processing time 821X / 822X / 824X / 8200 vector
Parameter data Process data
30 ... 50 ms 2 ... 3 ms
4.3.3 Processing time 93XX / ECSxS
There are no interdependencies between parameter data and process data.
Parameter data Process data
Approx. 30 ms + 20 ms tolerance (typical)
For some codes, the processing time can be longer (see
documentation for 9300 and ECS servo system).
2 ms + 1 ms tolerance
4.3.4 Processing time DrivePLC/ 9300ServoPLC/ ECSxA
Parameter data Process data
Approx. 30 ms + 20 ms tolerance (typical)
For some codes, the processing time can be longer (see
documentation for 9300 and ECS servo system).
Depending on the process image
Technical data
Communication time
4
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Technical data
Dimensions
4.4 Dimensions
8
4
2
1
_
Adresse
L
PROFIBUS DP
2133
ONOFF
2131
8
7
64
32
b
16
123456
24V DC
+
a
a61 mm
b 75 mm
e 28 mm
e1 18 mm
18
e1
e
2133PFB003
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EDSMF2133IB EN 5.0
5 Installation
} Danger!
Inappropriate handling of the communication module and the standard device
can cause serious personal injury and material damage.
Observe the safety instructions and residual hazards described in the
documentation for the standard device.
( Stop!
Electrostatic discharge
Electronic components of the communication module can be damaged or
destroyed through electrostatic discharge.
Possible consequences:
ƒ The communication module is damaged.
ƒ Fieldbus communication is not possible or faulty.
Protective measures
ƒ Discharge electrostatic charges before touching the module.
Installation 5
EDSMF2133IB EN 5.0
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5.1 Mechanical installation
Installation
Mechanical installation
Fig. 5−1 Attaching the communication module
ƒ Plug the communication module onto the standard device (here: 8200 vector).
ƒ Tighten the communication module to the standard device using the fixing screw in
order to ensure a good PE connection.
2102LEC014
) Note!
For the internal supply of the communication module by the 8200 vector
frequency inverter the jumper has to be adjusted within the interface opening
(see illustration above).
Observe the notes (¶ 28).
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EDSMF2133IB EN 5.0
Wiring according to EMC (CE−typical drive system)
5.2 Electrical installation
5.2.1 Wiring according to EMC (CE−typical drive system)
For wiring according to EMC requirements observe the following points:
) Note!
ƒ Separate control cables/data lines from motor cables.
ƒ Connect the shields of control cables/data lines at both ends in the case of
digital signals.
ƒ Use an equalizing conductor with a cross−section of at least 16mm
(reference:PE) to avoid potential differences between the bus nodes.
ƒ Observe the other notes concerning EMC−compliant wiring given in the
documentation for the standard device.
Wiring procedure
Installation
Electrical installation
5
2
1. Comply with bus topology, thus do not use stubs.
2. Observe notes and wiring instructions in the documents for the control system.
3. Only use cables that comply with the given specifications (¶ 25).
4. Observe notes for the voltage supply of the module (¶ 28).
5. Activate the bus terminating resistors on the first and last physical bus device
(¶ 24).
6. Adapt baud rate to the bus cable length.
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Installation
Electrical installation
Wiring with a host (master)
5.2.2 Wiring with a host (master)
{ Danger!
You have to provide additional electrical isolation if ...
ƒ an 820X and 821X controller is connected to the host and
ƒ a safe electrical isolation (reinforced insulation) according to EN 61800−5−1
is required.
Basic wiring of the PROFIBUS
The connection of the PROFIBUS bus system is shown in the general layout drawing.
1
333
GG + 2133 GG + 2133 GG + 2133
222
0m
Fig. 5−2 Example: PROFIBUS with RS485 wiring (without repeater)
1200 m
E82ZAFP005
No. Element Comment
1 Host e.g. PC or PLC with PROFIBUS master interface module
2 Bus cable Connects the PROFIBUS master interface module to the communication
modules.
l The baud rate depends on the bus cable length (^ 26).
3 PROFIBUS slave Applicable standard device (GG, ^ 12) with communication module
l Activate the bus terminating resistors on the first and last physical bus
device (^ 24).
) Note!
When using a repeater, max. 125 devices can communicate via the PROFIBUS.
Bus terminating resistor
The PROFIBUS must be terminated by a bus terminating resistor at the physically first and
last station.
The bus terminating resistor is in the bus connector (¶ 128)and is activated using a
switch.
) Note!
ƒ If you want to disconnect individual bus devices, ensure that the bus
terminators at the cable ends remain active.
ƒ Please note that the bus termination is no longer active if ...
– the connector has been disconnected e.g. in service case;
– the voltage supply of the communication module has been switched off.
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EDSMF2133IB EN 5.0
Installation
Electrical installation
Wiring with a host (master)
Number of bus devices
M
RR
SS S S S
123
Segment Master (M) Slave (S) Repeater (R)
11231
30
2 − 30 1
3 − 30 1
−
−
5
2133PFB004
I Tip!
Repeaters do not have a device address. When calculating the maximum
number of bus devices, they reduce the number of devices by 1 on each side of
the segment.
Repeaters can be used to build up line and tree topologies. The maximum total
bus system expansion depends on ...
ƒ the baud rate used;
ƒ the number of repeaters used.
Specification of the transmission cable
) Note!
Only use cables complying with the listed specifications of the PROFIBUS user
organisation.
Field Values
Specific resistance 135 ... 165 /km, (f = 3 ... 20 MHz)
Capacitance per unit length 30 nF/km
Loop resistance < 110 /km
Core diameter > 0.64 mm
Core cross−section > 0.34 mm
Cores Twisted double, insulated and shielded
2
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Installation
Electrical installation
Wiring with a host (master)
Bus cable length
The length of the bus cable depends on the baud rate used:
Baud rate [kbps] Length [m]
9.6 ... 93.75 1200
187.5 1000
500 400
1500 200
3000 ... 12000 100
) Note!
The baud rate depending on the data volume, cycle time, and number of nodes
should only be selected as high as required for the application.
I Tip!
For high baud rates we recommend to consider the use of optical fibres.
Advantages of optical fibres:
ƒ On the transmission path external electromagnetic interference remains
ineffective.
ƒ Bus lengths of several kilometres are also possible with higher baud rates.
The bus length
– is irrespective of the baud rate.
– depends on the optical fibre used.
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EDSMF2133IB EN 5.0
Installation
Electrical installation
Connection of the PROFIBUS
5
5.2.3 Connection of the PROFIBUS
The PROFIBUS network is connected via the 9−pole Sub−D socket.
View Pin Designation Description
1 − −
2 − −
9
6
5
1
3 RxD/TxD−P Data cable B (receive / send data plus)
4 RTS Request To Send
5 M5V2 Data reference potential (ground to 5V)
6 P5V2 5 V DC / 30 mA (bus termination)
7 − −
8 RxD/TxD−N Data cable A (receive / send data minus)
9 − −
(receive / send data, no differential signal)
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5
Installation
Electrical installation
Voltage supply
5.2.4 Voltage supply
Internal voltage supply
) Note!
Internal voltage supply has been selected in the case of standard devices with
an extended AIF interface opening (e.g. front of 8200 vector). The area shown
on a grey background in the graphic marks the jumper position.
ƒ By default, this is not supplied internally in the standard device.
ƒ For internal voltage supply place the jumper on the position indicated
below.
In the case of all other device series (9300, ECS), voltage is always supplied
from the standard device.
(Only external voltage supply possible.)
Lenze setting
Internal voltage supply
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EDSMF2133IB EN 5.0
Installation
Electrical installation
Voltage supply
External voltage supply
) Note!
Always use a separate power supply unit in every control cabinet and safely
separate it according to EN 61800−5−1 ("SELV"/"PELV") in the case of external
voltage supply and larger distances between the control cabinets.
External voltage supply of the communication module is required if communication via
the fieldbus is to be maintained even when the power supply of the standard device fails.
) Note!
With external voltage supply of the communication module, the active bus
terminating resistor is fed independently of the operation of the basic device.
Thus the bus system remains active even if the basic device is switched off or
fails.
5
Plug connector Explanation
"+" V = 24VDC (21.6 V − 0% ... 26.4 V + 0 %)
I = 120 mA
"−" Reference potential for external voltage supply
Controller External voltage supply
820X Always required
821X / 822X / 824X /
93XX / 9300 Servo PLC /
Drive PLC / ECSxS /
ECSxP / ECSxA
8200 vector See notes given in "Internal voltage supply" ^ 28
Only required if the mains supplying the corresponding controller is to be switched off
but communication must not be interrupted.
For these basic devices the internal voltage supply can be used.
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Installation
Electrical installation
Cable cross−sections and screw−tightening torques
5.2.5 Cable cross−sections and screw−tightening torques
Area Values
Electrical connection Plug connector with screw connection
Possible connections
Tightening torque 0.5 ... 0.6 Nm (4.4 ... 5.3 lb−in)
Stripping length 6 mm
rigid:
1.5 mm
flexible:
without wire end ferrule
1.5 mm
with wire end ferrule, without plastic sleeve
1.5 mm
with wire end ferrule, with plastic sleeve
1.5 mm
2
(AWG 16)
2
(AWG 16)
2
(AWG 16)
2
(AWG 16)
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EDSMF2133IB EN 5.0
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