Important:
These Operating Instructions are only valid together with the corresponding Instructions for
82XX, 8200 vector or 93XX controllers.
Edition of:01.10.2003
E 2002 Lenze Drive Systems GmbH
Without written approval of Lenze Drive Systems GmbH this documentation or part of it may not be copied or passed on to third parties.
All information given in this documentation have been checked for compliance with the hardware and software described. Nevertheless, deviations and
mistakes cannot be ruled out. We do not take any responsibility or liability for damages which might possibly o ccur. Necessary corrections will be included
in the next edition.
Version2.010/03
Contents
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1 Preface and general information1-1...........................................
1.1About these Operating Instructions1-1....................................................
• These Operating Instructions are intended for safety-relevant operations on and with the
2102 fieldbus module. They contain safety information which must be observed.
• All personnel working on and with the 2102 fieldbus module must have these Operating
Instructions available and observe the information and notes relevant for them.
• The Operating Instructions must always be complete and perfectly readable.
These Operating Instructions inform about the most important technical data and the installation of
the 2102 fieldbus module. They are only valid in combination with the Operating Instructions of the
corresponding controller.
1.1.1Terminology used
ControllerIn the following, the term ”controller” is used for ”93XX servo inverters” or ”82XX frequency inverters”.
Drive systemIn the following the term ”drive system” is used for drive systems with fieldbus modules and other Lenze
Fieldbus moduleIn the following text the term ”fieldbus module” is used for ”fieldbus module type 2102 RS232, RS485,
Cxxx/ySubcode y of code Cxxx (e.g. C0410/3 = subcode 3 of code C0410)
L-Cxxx/yLenze code
Xk/yTerminal strip Xk/terminal y (e.g. X3/28 = terminal 28 on terminal strip X3)
404 78811/1998replaces 394 448Format change to DIN A4
417 81610/2000replaces 404 788Adaptation to 8200 vector (all chapters)
474 67710/2003replaces 417 816Change of company name
1.2Packing list
drive components.
optical fibre”.
• Chapter 6.3
• Editorially reviewed
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Packing listImportant
• 1 2102 fieldbus module with housing (enclosure IP20)
•
• 1 two-pole male connector for voltage supply
• 1
hort Instructions
After the delivery has received, check immediately whether the items
liability for deficiencies claimed subsequently.
• visible transport damage immediately to the forwarder
• visible deficiencies
representative.
incompleteness immediately to your Lenze
1-1
Preface and general information
Labelling
Disposa
l
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1.2.1Legal regulations
Labelling
Application as
directed
NameplateCE identificationManufacturer
Lenze 2102 fieldbus modules are
unambiguously identified by their nameplates.
2102 fieldbus module
In compliance with to the EC Low Voltage
Directive
Lenze Drive Systems GmbH
Postfach 10 13 52
D-31763 Hameln
• Operate the fieldbus module only under the conditions prescribed in these Operating Instructions.
• The fieldbus module is an additional module and can be optionally attached to the Lenze controller series 820X, 821X, 822X, 8200 vector
and 93XX. The 2102 fieldbus module links these Lenze controllers to superimposed hosts (PLC or PC) using the Lenze LECOM A/B/LI
fieldbuses.
• The fieldbus module must be attached and electrically connected so that it complies with its function and does not cause any hazards when
attached and operated as instructed.
• Observe all notes given in chapter “Safety information“ (^ 2-1).
• Please observe all information given in these Operating Instructions. This means:
– Read these Operating Instructions carefully before you start to work with the system.
– These Operating Instructions must always be available during operation of the fieldbus module.
Any other use shall be deemed inappropriate!
Liability• The information, data, and notes in these instructions met the state of the art at the time of printing. Claims referring to drive systems
which have already been supplied cannot be derived from the information, illustrations, and descriptions given in these Operating
Instructions.
• The specifications, processes, and circuitry described in these Operating Instructions are for guidance only and must be adapted to your
own specific application. Lenze does not take responsibility for the suitability of the process and circuit proposals.
• The indications given in these Operating Instructions describe the features of the product without warranting them.
• Lenze does not accept any liability for damage and operating interference caused by:
– disregarding t hese Instructions
– unauthorized modifications to the controller
– operating faults
– improper working on and with t he controller
Warranty• Warranty conditions: see Sales and Delivery Conditions of Lenze Drive Systems GmbH.
• Warranty claims must be made immediately after detecting defects or faults.
• The warranty is void in all cases where liability claims cannot be made.
• An operator is any natural or legal person who uses the drive system or on behalf of whom the drive system is used.
• The operator or his safety personnel is obliged
– to ensure the compliance with all relevant regulations, instructions and legislation.
– to ensure that o nly skilled personnel works on and with the2102IB fieldbus module.
– to ensure that the personnel has the Operating Instructions available for all corresponding work.
– to ensure that all unqualified personnel are prohibited from working on and with the drive system.
Qualified personnel
Qualified personnel are persons who - because of their education, experience, instructions, and knowledge about corresponding standards and regulations, rules for
the prevention of accidents, and operating conditions - are authorized by the person responsible for the safety of the plant to perform the required actions and who are
able to recognize potential hazards.
(Definition for qualified personnel to VDE 105 o r IEC 364)
2.2General safety information
• These safety notes do not claim to be complete. In case of questions and problems please contact your Lenze representative.
• At the time of delivery the fieldbus module meets the state of the art and ensures basically safe operation.
• The indications given in these Operating Instructions refer to the stated hardware and software versions of the fieldbus modules.
• The fieldbus module is hazardous if:
– unqualified personnel works on and with the fieldbus module.
– the fieldbus module is used inappropriately.
• The processing notes and circuit sections shown in these Operating Instructions are proposals which cannot be transferred to other applications without being
tested and checked.
• Ensure by appropriate measures that neither personal injury nor damage to property may occur in the event of failure of the fieldbus module.
• The drive system must only be operated when no faults occur.
• Retrofittings, modifications, or redesigns are basically prohibited.Lenze must be contacted in all cases.
• The fieldbus module is electrical equipment intended for use in industrial high-power plants. The fieldbus module must be tightly screwed to the corresponding
controller during operation. In addition, all measures described in the Operating Instructions of the controller used must be taken. Example: Fasten covers to ensure
protection against contact.
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2-1
Safety information
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2.3Layout of the safety information
• All safety information have a uniform layout:
– The icon characterizes the type of danger.
– The signal word characterizes the severity of danger.
– The note text describes the danger and gives information on how to prevent dangerous
situations.
Signal word
Note
Icons usedSignal words
Warning of
damage to
persons
Warning of
hazardous electrical
voltage
Danger!Warns of impending danger.
Consequences if disregarded:
Death or severe injuries.
Warning of a general
danger
Warning of
damage to
material
Other notesTip!This note designates general, useful notes.
Warning!Warns of potential, very hazardous situations.
Possible consequences if disregarded:
Death or severe injuries.
Caution!Warns of potential, hazardous situations.
Possible consequences if disregarded:
Light or minor injuries.
Stop!Warns of potential damage to material.
Possible consequences if disregarded:
Damage of the controller/drive system or its environmentK
If you observe it, handling of the controller/drive system is made
easier.
2-2
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3Technical data
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3.1Features of the 2102 fieldbus module
The 2102 fieldbus module has the following features:
• 821X / 822X / 8200 vector (o bser ve chapter 4.3) / 93XX:internal or external supply
°C
°C
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3-1
Technical data
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3.3Rated data
2102IB.V001
Communication mediaRS232 (LECOM-A)
Current consumption80 mA60 mA70 mA
External supply
(terminals 39/59)
V=24VDC
V
RMS
V
RMS
RS485 (LECOM-B)
=15TO30VDC;W=5%
=20TO25VDC;W=48%;V
SS
< 35 V
2102IB.V0022102IB.V003
RS485 (LECOM-B)Optical fibre
(LECOM-LI)
2102IB.V001 / 2102IB.V002 / 2102IB.V003:
Rated insulation voltageType of insulation
• to PE50 V ACno electrical isolation
• for external supply (terminals 39/59)-no electrical isolation
• for power stage
– 820X / 821X270 V ACbasic insulation
– 822X / 8200 vector270 V ACdouble basic insulation
– 93XX270 V ACdouble basic insulation
Insulation voltages
for bus systems
Degree of pollutionVDE 0110 part 2 pollution degree 2
• for control terminals
– 820X / 8200 vector
(with internal supply)
– 8200 vector
(with external supply)
– 821X50 V ACelectrical isolation
– 822X270 V ACbasic insulation
– 93XX270 V ACbasic insulation
-no electrical isolation
100 V ACbasic insulation
• for external bus systems50 V ACelectrical isolation
3.4Dimensions
Fig. 3-1Dimensions of the 2102 fieldbus module (all dimensions in mm)
3-2
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3.5Communication times
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The time required for communication can be displayed as a sequence of processing steps (with
corresponding times).
StepExplanation
t0User program in host starts request to the controller (e.g. controller enable with C0040=1)
t1Software driver (e.g. LECOM-S5) in host converts request data into LECOM-A/B protocol V2.0 and starts the transmission.
t2Serial data transfer to the controller (telegram time)
t3Data receipt of the controller: Processing of request and start of response
t4Response data to host are being transmitted (telegram time)
t5Software driver in host evaluates the response, i.e. the response is converted into the format of the user program.
t6Application program in host gets the result
The time sections t2, t4 and t3 are described in detail in the following:
Telegram time (t2 + t4)
The telegram time comprises the serial communic ation from the host to the controller (t2) and the
corresponding response from the controller (t4). The time depends on the telegram type and the
baud rate set under C0125.
Technical data
Baud rate [bits/s] (C0125)
120024004800960019200
Single character transmission time [ms]
(1 character = 10 bit; see chapter 3.2)
8.44.22.110.52
Telegram type SEND (sends data to drive):
Baud rate [bits/s] (C0125)
120024004800960019200
t2: Standard [ms] (parameter value = 9 characters)1507537.518.89.4
Addition for extended addressing [ms]41.620.810.45.22.6
Telegram type RECEIVE (reads data from drive):
Baud rate [bits/s]
120024004800960019200
Standard [= t4]
(Parameter value = 9 characters) [ms]
Addition for extended addressing [ms]83.341.720.810.45.2
166.783.341.720.810.4
If more or fewer than 9 characters are transmitted as telegram data, take the corresponding
charac ter-transmission times into account.
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3-3
Technical data
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Processing time in the controller (t3)
The processing time in the controller depends on the controller type and the code numbers. This is
shown in the following table:
Code numbersProcessing time (2102 + controller) [ms]
Series
820X821X/8200 vector/822X93XX
C0046, C013535
C0050, C0150352020
C0068703030
Write other code numbers23020
Read other code numbers552020
1)
35 ms is valid for C0001 = 3. If C0001 = 1 and you write under C0046, access is also possible. However, the processing time is prolonged
to 70 ms.
2)
For immediately following write-access procedures, the response times may be up to 50ms.
3)
The code number C0046 can only be read. Use a free code number (e. g. C0141) to select a setpoint. For this, refer to t he 93XX Manual.
4)
This is a typical value. For some codes, the processing times may be longer. For this, refer to the 93XX Manual.
1)
2020
2)
3)
4)
20
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4Installation
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4.1Connections of the 2102 fieldbus module
4.1.1Overview
Installation
UOMM оЙЕнзк
UOuu
Fig. 4-182XX, 8200 vec tor and 93XX controllers (with fieldb us module 2102)
VPuu
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4-1
Installation
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Pos. Name/MeaningNote
1Green bus LED (voltage supply)
ON:Fieldbus module has connected with the controller.
BLINKING:2102 fie ldbus module is supplied with voltage but is
not connected to the controller (controller is switched off, in
initialization or not available).
2Yellow RxD-LED For receiving signal:
BLINKING:Drive unit receives telegram
3Yellow TxD-LED For sending signal:
BLINKING:Drive unit transmits response
49-pole SubD female plug for the RS232/RS485 interfaceonly with 2102IB.V901/2102.V904
5Fixing screw
64-pole clamp-plug connection for RS485 interfaceonly with 2102IB.V901/2102.V904 and
7Operating status display for the controller
8Optical-fibre transmitter (white)only with 2102IB.V903/2102.V906
9Optical-fibre receiver (black)only with 2102IB.V903/2102.V906
10Switch S1 for optical-fibre transmission rate:
OFF:normal transmission rate (0 to 40m)
ON:= high transmission rate (10 to 66m)
11Connection for external voltage supply (24 V DC ± 10 %)
12PE connection (only for 82XX)
Fig. 4- 2-RS 485 cable (no drawing)only with 2102IB.V901/2102.V904 and
2102IB.V902/2102.V905
only with 2102IB.V903/2102.V906
2102IB.V902/2102.V905
4.1.2Female plug for 9-pole SubD plug (LECOM-A/B)
PinNameInput/outputExplanation
1--Not assigned
2RxDInputData receiving wire RS232
3TxDOutputData transmitting wire RS232
4DTROutputTransmission control RS232
5GND-Reference potential
6DSRInputNot assigned RS232
7T/R(A)Input/outputRS485
8T/R(B)Input/outputRS485
9Vcc5OutputSupply +5 V / 10 mA
4.1.3Plug-in terminal for 4-pole male plug (LECOM-B)
PinNameInput/outputExplanation
71T/R(B)Input/outputRS485
72T/R(A)Input/outputRS485
88S-C-Capacitive screening to PE
89S-Direct screening to PE
4.1.4Plug-in terminal for 2-pole male plug (external voltage supply)
PinNameInput/outputExplanation
39/−GND24-Reference potential for external supply
59/+Vcc24InputExternal supply 15 to 30 V DC (see chapter 4.3)
4-2
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4.2Mechanical installation
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• Remove the keypad from the front of the controller if it is attached.
• Attach the 2101 fieldbus module to the front of the controller. Use the fixing screw, which is
part of the delivery pac kage, to secure the fieldbus module (see Fig. 4-1, pos. 3)
Stop!
Tighten the fixing screw to ensure adequate PE connection of the 2102 fieldbus module.
4.3Electrical installation
• The communication of controllers 820X and 821X may be disturbed by electromagnetic
radiation. Use an additional PE cable to ensure safe communication (see Fig. 4-1 pos. 13).
This is not necessary with the controllers 822X and 93XX.
Installation
(^ 1-1).
Caution!
The bus system continues operation even if the 2102 fieldbus system is disconnected from the
power supply because of an error.
If this is the case, the controller cannot be reached by the host.
Stop!
The polarity of the voltage supply must not be reversed, otherwise, the 2102 fieldbus module will
be destroyed !
• Voltage supply:
– external 24 V (15 to 30 V) via plug-in connec tors 39 (-) / 59 (+)
or
– internal via the controller (connection by plugging it on).
With 820X it is not possible to have an internal voltage supply via the controller.
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4-3
Installation
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Note!
Internal voltage supply of the fieldbus module connected to a 8200 vector
Controllers with an extended AIF interface (front of the 8200 vector) can be internally supplied. The
part of the drawing highlighted with grey shows the jumper position.
In Lenze setting, the fieldbus module is not
For internal voltage supply, put the jumper in the position indicated below.
internally supplied.
Lenze setting
(only external voltage supply)
4.4Wiring to a host
This chapter informs you about networking the 2102 fieldbus module using the bus systems RS232
(LECOM-A), RS485 (LECOM-B) or optical fibres (LECOM-LI).
The accessories requires are listed in chapter 8.1.
Danger!
• An additional electrical isolation is required if
– a 820X, 821X or 8200 vector controller will be connected to a host
– a safe electrical isolation (double basic insulation) to VDE 0160 is required.
• Please observe the following:
– RS232:
The electric al isolation of the RS232 interface (LECOM-A) can be achieved by two 2101IB
level converters or another RS232 electrical isolation.
– RS485:
With RS485 (LECOM-B), the 2101IB level converter should be installed to the host if it is
not equipped with an appropriately isolated interface.
– Optical fibres:
If two controllers are connected via optical fibres (LECOM-LI) they are always isolated.
• For wiring, the electrical isolation of the supply voltage must be taken into account.
Internal voltage supply
The controllers 822X and 93XXare equipped with a double basic insulation to VDE 0160, additional
electrical isolation is therefore not necessary.
4-4
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4.4.1Wiring via RS232 (LECOM-A)
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The following figure schematically shows the connection to a host (here: PC)via RS232 (LECOM-A).
S1
1
Installation
LEMOC
PC system cable
Fig. 4-3Wiring for RS232 (LECOM-A)
Wiring features for RS232 (LECOM-A):
Typ e2102IB.V001
Communication mediaRS232
Network topologyPoint-to-point
Possible number of controllers1
Maximum cable length15 m
Maximum baud rate19200 bit/s
Note!
We recommend the use of ready-made PC system cables for wiring (see chapter 8.1.2).
Wire the PC system cables as described:
1. Use metallic SubD connector shells and connect both ends of the screen to the connector
shells.
2. Connect the pins as follows:
UnitConnection elementPin-No. (name)
2102 fie l dbus module9-pole SubD plug2(RxD)3(TxD)5 (GND)
Host (PC, PLC, etc.)
9-pole SubD female plug3(TxD)2(RxD)5 (GND)
25-pole SubD female plug.2(TxD)3(RxD)7 (GND)
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4-5
Installation
Otionalhostconnection
a)directlyRS485
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4.4.2Wiring via RS485 (LECOM-B)
The following figure schematically shows the connection to a host (PC or PLC) via RS485
(LECO M -B).
RS232
RS485
3
S1
89887271
5939
S1
1
Fig. 4-4Wiring for RS485 (LECOM-B)
Interface cable RS485
Optional host c onnec tion
a) directly RS485
b) RS232 via interface converter 2101IB
PC system cable
2101IB interface converter
Note!
• We recommend the use of appropriate accessories (see chapter 8.1.3).
• Please do not use any other but a shielded and twisted cable for wiring the RS485 interface
cable.
S1
898872715939
RS485RS485
898872715939
RS485
1
2a
2b
4
2101IB
4-6
Wiring features for RS485 (LECOM-B):
Typ e2102IB.V002
Communication mediaRS485 (2 wires)
Network topologyLine
Possible number of controllers31
Maximum cable length1200 m
Maximum baud rate19200 bit/s
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PC/PLC
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T/R/(A)
T/R/(B)
Installation
PE
71 72 88
2102
89
71 72 88
2102
Fig. 4-5Connection to the host (PC/PLC)
Connection between two controllers (cable 1 in Fig. 4-4):
• Connect the cable shield with terminal 89 (direct PE) of one fieldbus module and terminal 88
(capacitive PE) of the other fieldbus module (Fig. 4-5).
This method prevents currents flowing through the cable screens.
• Connect the terminals 71 and 72 between the fieldbus modules via paired cables (e.B. green
and yellow).
Direct connection to the host (cable 2a in Fig. 4-4)
• Connect the host cable screen to PE and the controller cable screen to terminal 88.
This method prevents currents flowing through the cable screens.
Connection to the 201IB interface converter (cable 2b in Fig. 4-4):
PC/PLC
RxD
TxD
PE
2101IB interface converter
72
71
88
Controller
1
71 72 88
2102
Controller
1
Controller
2
89
71 72 88
2102
Controller
2
89
Fig. 4-6Connection to the 2101IB interface converter
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• Connect the cable shield with terminal 89 (direct PE) of the last controller and terminal 88
(capacitive PE) of the interface converter (Fig. 4-6).
This method prevents currents flowing through the cable screens.
4-7
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