Lenze E82ZAFVC010 User Manual
EDS82ZAFVCxxx
.IFõ
Ä.IFõä
L−force Communication
Communication Manual
DeviceNet
E82ZAFVC001 / E82ZAFVC010
Function module
l
Contentsi
1 About this documentation 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1 Document history 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2 Conventions used 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3 Terminology used 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.4 Notes used 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 Safety instructions 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1 General safety information 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2 Device− and application−specific safety instructions 9 . . . . . . . . . . . . . . . . . . . . . . . .
2.3 Residual hazards 9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3 Product description 10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1 Application as directed 10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2 Identification 11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3 Product features 12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4 Connections and interfaces 13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4 Technical data 15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1 General data 15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2 Operating conditions 15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3 Protective insulation 16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4 Connection terminals 17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.5 Communication time 18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.6 Dimensions 19 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5 Installation 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1 Mechanical installation 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2 Electrical installation 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2.1 Wiring according to EMC (CE−typical drive system) 20 . . . . . . . . . . . . . . . . .
5.2.2 Wiring with a host (master) 21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2.3 Voltage supply 24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2.4 Terminal assignment 25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2.5 Cable cross−sections and screw−tightening torques 27 . . . . . . . . . . . . . . . . .
5.2.6 Bus cable length 28 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2.7 Use of plug connectors 28 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6 Commissioning 29 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.1 Before switching on 29 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.2 Commissioning steps 29 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3 Controls and displays 31 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3.1 Possible settings using the front switch 31 . . . . . . . . . . . . . . . . . . . . . . . . . .
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EDS82ZAFVCxxx EN 4.0
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7 Diagnostics 34 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1 LED status displays 34 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2 Troubleshooting and fault elimination 36 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8 Codes 37 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9 Appendix 53 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.1 Data transfer 53 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.1.1 Overview of the implemented objects for the function module 55 . . . . . . .
10 Index 66 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
EDS82ZAFVCxxx EN 4.0
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About this documentation1
0Fig. 0Tab. 0
1 About this documentation
Contents
This documentation exclusively contains descriptions regarding the E82ZAFVC001
(DeviceNet) and E82ZAFVC010 (DeviceNet PT) function modules.
) Note!
This documentation supplements the mounting instructions supplied with the
function module and the documentation for the standard devices used.
The mounting instructions contain safety instructions which must be
observed!
ƒ The features and functions of the function module are described in detail.
ƒ Typical applications are explained by means of examples.
ƒ Moreover, this documentation contains the following:
– Safety instructions which must be observed.
– The essential technical data of the function module
– Information on versions of the Lenze standard devices to be used
– Notes on troubleshooting and fault elimination
The theoretical concepts are only explained to the level of detail required to understand
the function of the function module.
Depending on the software version of the controller and the version of the »Engineer«
software installed, the screenshots in this documentation may deviate from the
»Engineer« representation.
This documentation does not describe any software provided by other manufacturers. No
liability can be accepted for corresponding data provided in this documentation. For
information on how to use the software, please refer to the host system (master)
documents.
All brand names mentioned in this documentation are trademarks of their respective
owners.
Validity information
The information given in this documentation is valid for the following devices:
Function module Type designation from hardware version from software version
DeviceNet E82ZAFVC001 Vx 0x
DeviceNet PT E82ZAFVC010 Vx 0x
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EDS82ZAFVCxxx EN 4.0
Target group
This documentation is intended for all persons who plan, install, commission and maintain
the networking and remote service of a machine.
I Tip!
Information and auxiliary devices related to the Lenze products can be found
in the download area at
http://www.Lenze.com
1.1 Document history
Material no. Version Description
− 1.0 06/2004 TD06 First edition
.IFõ 4.0 03/2012 TD29 General revision
About this documentation
Document history
1
Your opinion is important to us!
These instructions were created to the best of our knowledge and belief to give you the
best possible support for handling our product.
If you have suggestions for improvement, please e−mail us to:
feedback−docu@Lenze.de
Thank you for your support.
Your Lenze documentation team
EDS82ZAFVCxxx EN 4.0
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1
About this documentation
Conventions used
1.2 Conventions used
This documentation uses the following conventions to distinguish between different
types of information:
Type of information Identification Examples/notes
Spelling of numbers
Decimal separator
Decimal Standard notation For example: 1234
Hexadecimal 0x[0 ... 9, A ... F] For example: 0x60F4
Binary
l Nibble
Text
Program name » « PC software
Icons
Page reference ^ Reference to another page with additional
Point In general, the decimal point is used.
For instance: 1234.56
In quotation marks
Point
For example: ´100´
For example: ´0110.0100´
For example: »Engineer«, »Global Drive
Control« (GDC)
information
For instance: ^ 16 = see page 16
1.3 Terminology used
Term Meaning
PROFIBUS The term stands for the PROFIBUS−DP variant according to IEC 61158/IEC 61784. A
Standard device
Controller
Frequency inverter
Master PROFIBUS station which takes over the master function in the fieldbus system.
Slave PROFIBUS station which acts as a slave in the fieldbus system.
Code "Container" for one or more parameters which can be used to parameterise or
Subcode If a code contains more than one parameter, these parameters are stored in
POW Process output data word
PIW Process input data word
different PROFIBUS variant is not described in this manual.
Lenze controllers/frequency inverters for which the function module can be used.
^ 10
monitor the controller.
"subcodes".
In this documentation, a slash "/" is used as a separator when specifying a code and
its subcode (e.g. "C00118/3").
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EDS82ZAFVCxxx EN 4.0
1.4 Notes used
The following pictographs and signal words are used in this documentation to indicate
dangers and important information:
Safety instructions
Structure of safety instructions:
} Danger!
(characterises the type and severity of danger)
Note
(describes the danger and gives information about how to prevent dangerous
situations)
Pictograph and signal word Meaning
{ Danger!
} Danger!
( Stop!
About this documentation
Notes used
Danger of personal injury through dangerous electrical voltage.
Reference to an imminent danger that may result in death or
serious personal injury if the corresponding measures are not
taken.
Danger of personal injury through a general source of danger.
Reference to an imminent danger that may result in death or
serious personal injury if the corresponding measures are not
taken.
Danger of property damage.
Reference to a possible danger that may result in property
damage if the corresponding measures are not taken.
1
Application notes
Pictograph and signal word Meaning
) Note!
I Tip!
,
Important note to ensure troublefree operation
Useful tip for simple handling
Reference to another documentation
EDS82ZAFVCxxx EN 4.0
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2
Safety instructions
General safety information
2 Safety instructions
) Note!
It is absolutely vital that the stated safety measures are implemented in order
to prevent serious injury to persons and damage to material assets.
Always keep this documentation to hand in the vicinity of the product during
operation.
2.1 General safety information
} Danger!
Disregarding the following basic safety measures may lead to severe personal
injury and damage to material assets!
ƒ Lenze drive and automation components ...
... must only be used for the intended purpose.
... must never be operated if damaged.
... must never be subjected to technical modifications.
... must never be operated unless completely assembled.
... must never be operated without the covers/guards.
... can − depending on their degree of protection − have live, movable or rotating parts
during or after operation. Surfaces can be hot.
ƒ All specifications of the corresponding enclosed documentation must be observed.
This is vital for a safe and trouble−free operation and for achieving the specified product
features.
The procedural notes and circuit details provided in this document are proposals which
the user must check for suitability for his application. The manufacturer does not
accept any liability for the suitability of the specified procedures and circuit proposals.
ƒ Only qualified skilled personnel are permitted to work with or on Lenze drive and
automation components.
According to IEC 60364 or CENELEC HD 384, these are persons ...
... who are familiar with the installation, assembly, commissioning and operation of
the product,
... possess the appropriate qualifications for their work,
... and are acquainted with and can apply all the accident prevent regulations, directives
and laws applicable at the place of use.
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EDS82ZAFVCxxx EN 4.0
Device− and application−specific safety instructions
2.2 Device− and application−specific safety instructions
ƒ During operation, the function module must be firmly connected to the standard
device.
ƒ With external voltage supply, always use a separate power supply unit, safely
separated to EN 61800−5−1 ("SELV"/"PELV"), in every control cabinet.
ƒ Only use cables corresponding to the given specifications (¶ 21).
, Documentation for the standard device, control system, system/machine
All other measures prescribed in this documentation must also be
implemented. Observe the safety instructions and application notes stated in
the documentation.
2.3 Residual hazards
Safety instructions
2
Protection of persons
ƒ If the controllers are used on a phase earthed mains with a rated mains voltage
³ 400 V, protection against accidental contact is not ensured without implementing
external measures. (See chapter "4.3", ^ 16)
Device protection
ƒ The module contains electronic components that can be damaged or destroyed by
electrostatic discharge.
EDS82ZAFVCxxx EN 4.0
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3
Product description
Application as directed
3 Product description
3.1 Application as directed
The E82ZAFVC001 function module ...
ƒ is an accessory module for use in conjunction with the following Lenze standard
devices:
Product range Device designation from hardware version
Frequency inverter 8200 vector Vx14
Motor starter starttec Vx1x
ƒ is a device intended for use in industrial power systems.
Any other use shall be deemed inappropriate!
8200 motec Vx14
The E82ZAFVC010 function module ...
ƒ is an accessory module for use in conjunction with the following Lenze standard
devices:
Product range Device designation from hardware version
Frequency inverter 8200 vector Vx14
ƒ is a device intended for use in industrial power systems.
Any other use shall be deemed inappropriate!
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EDS82ZAFVCxxx EN 4.0
Product description
APPLICATION
010 / 3A22
Identification
3
3.2 Identification
APPLICATION
010/ 3A22
Product range
DeviceNet
Generation
Variant:
001: Coated design
010: PT design
Hardware version
Software version
L
Type
Id.-No.
Prod.-No.
Ser.-No.
E82AF000P0B201XX
E82ZAFX005
E82ZAF V C 0xx Vx 0x
EDS82ZAFVCxxx EN 4.0
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3
3.3 Product features
Product description
Product features
The E82ZAFVC0xx function module (DeviceNet / DeviceNet PT) connects the basic device
to the serial communication system DeviceNet.
Basic devices can be retrofitted.
The function module adds functions to the controller, e.g.
ƒ Parameter selection/remote parameter setting
ƒ Connection to external controls and hosts
The function module is provided with a DIP switch. This DIP switch serves to set the
following:
ƒ Address
ƒ Baud rate
ƒ Compatibility to the Lenze E82ZAFD000Vx04 function module
Besides using the DIP switch, the device address and baud rate can also be set via software.
In this mode, the function module can either automatically or manually detect the baud
rate.
The function module must always be supplied externally.
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EDS82ZAFVCxxx EN 4.0
3.4 Connections and interfaces
Function module E82ZAFVC001
Product description
Connections and interfaces
3
E82ZAFV001E
Pos. Description Detailed
0
1
2
3
4
Status display (two−colour green / red), connection to the standard device
Status display (two−colour green / red), connection to the bus
DIP switches for setting
l Node address ("Address")
l Baud rate ("Bd")
l Compatibility with Lenze function module E82ZAFD (DeviceNet)
Terminal strip X3, connections for
l DeviceNet
l Controller inhibit (CINH)
l External voltage supply (via DeviceNet cable)
Nameplate ^ 11
information
^ 34
^ 31
^ 25
EDS82ZAFVCxxx EN 4.0
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3
Product description
Connections and interfaces
Function module E82ZAFVC010
E82ZAFD101A
Pos. Description Detailed
0
1
2
3
4
5
Status display (two−colour green / red), connection to the standard device
Status display (two−colour green / red), connection to the bus
DIP switches for setting
l Node address ("Address")
l Baud rate ("Bd")
l Compatibility with Lenze function module E82ZAFD (DeviceNet)
Plug connector with double screw connection X3.1, connections for
l DeviceNet
l External voltage supply (via DeviceNet cable)
Plug connector with spring connection X3.2, connections for
l Controller inhibit (CINH)
Nameplate ^ 11
information
^ 34
^ 31
^ 27
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EDS82ZAFVCxxx EN 4.0
4 Technical data
4.1 General data
Field Values
Communication profile DeviceNet
Communication medium DIN ISO 11898
Network topology Line terminated at both ends (R = 120 Ohms)
Max. number of devices 63
DeviceNet device Slave
Baud rate [kbit/s] 125, 250, 500
Achievable bus cable length Depending on the cable used, see ^ 28
External voltage supply See^ 24
4.2 Operating conditions
Technical data
General data
4
Ambient conditions
Climate
Storage
Transport IEC/EN 60721−3−2 2K3 (−25 to +70 °C)
Operation Corresponding to the data of the Lenze standard device used (see documentation
Pollution EN 61800−5−1 Degree of pollution 2
Degree of protection IP20 (protection against accidental contact according to NEMA 250 type 1)
IEC/EN 60721−3−1 1K3 (−25 to +60 °C)
of the standard device).
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4
Technical data
Protective insulation
4.3 Protective insulation
{ Danger!
Dangerous electrical voltage
If Lenze controllers are used on a phase earthed mains with a rated mains
voltage ³ 400 V, protection against accidental contact is not ensured without
implementing external measures.
Possible consequences:
ƒ Death or serious injury
Protective measures:
ƒ If protection against accidental contact is required for the control terminals
of the controller and the connections of the plugged device modules, ...
– a double isolating distance must exist.
– the components to be connected must be provided with the second
E82ZAFVC001
function module
Protective insulation between bus and ... Type of insulation (acc. to EN 61800−5−1)
l reference earth / PE (X3/SH) Functional insulation
l external supply (X3/V+) No electrical isolation
l supply for CINH (X3/20) No electrical isolation
l controller inhibit, CINH (X3/28) Functional insulation
l power section
– 8200 vector Reinforced insulation
– 8200 motec Reinforced insulation
– starttec Reinforced insulation
l control terminals
– 8200 vector Functional insulation
– 8200 motec Functional insulation
isolating distance.
16
E82ZAFVC010
function module
Protective insulation between bus and ... Type of insulation
l Reference earth / PE (X3.1/SH) Functional insulation
l External supply (X3.1/V+) No functional insulation
l Supply for CINH (X3.2/20) No functional insulation
l Controller inhibit, CINH (X3.2/28) Functional insulation
l 8200 vectorpower unit Double insulation
l 8200 vector control terminals Functional insulation
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EDS82ZAFVCxxx EN 4.0
Technical data
Connection terminals
4
4.4 Connection terminals
E82ZAFVC001
function module
X3/
V+
7 Reference potential 1
39 Reference potential 2 of the controller inhibit (CINH) at X3/28
28 Controller inhibit
20 + 20 V internal for CINH, reference potential 1, load capacity: I
E82ZAFVC010
function module
X3.1/
V+
X3.2/
7
39 Reference potential 2 of controller inhibit (CINH) at X3.2/28
28 Controller inhibit
20 + 20 V internal for CINH, reference potential 1, load capacity: I
External DC voltage supply of the function module:
+24 V DC ±10 %, max. 80 mA
The current flowing via terminal V+ during looping through of the
supply voltage to other devices, is to amount to a maximum of 3 A.
l Start = HIGH (+12 V ... +30 V)
l Stop = LOW (0 V ... +3 V)
Input resistance: 3.3kW
30 mA
External DC voltage supply of the function module:
+24 V DC ±10 %, max. 80 mA
The current flowing via terminal V+ during looping through of the
supply voltage to other devices, is to amount to a maximum of 3 A.
Reference potential 1
l Start = HIGH (+12 V ... +30 V)
l Stop = LOW (0 V ... +3 V)
Input resistance: 3.3kW
30 mA
max
max
=
=
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4
Technical data
Communication time
4.5 Communication time
The communication time is the time between the start of a request and the arrival of the
corresponding response.
The communication times depend on ...
ƒ the processing time in the controller
ƒ the transmission delay time
– the baud rate
– the telegram length
The communication time is the time between the start of a request and the arrival of the
corresponding response.
The CAN bus communication times depend on ...
ƒ the processing time in the controller (see documentation of the controller)
ƒ Telegram runtime
– baud rate
– telegram length
ƒ the data priority
ƒ the bus load
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EDS82ZAFVCxxx EN 4.0
Technical data
Dimensions
4
4.6 Dimensions
E82ZAFVC001
function module
E82ZAFVC010
function module
E82ZAFD001E
a51 mm
b 64 mm
c 15 mm
a51 mm
b 72 mm
b1 64 mm
e 30 mm
E1 15 mm
E82ZAFD101B
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5
Installation
Mechanical installation
Wiring according to EMC (CE−typical drive system)
5 Installation
} Danger!
Inappropriate handling of the function module and the standard device can
cause serious injuries to persons and damage to material assets.
Observe the safety instructions and residual hazards included in the
documentation of the standard device.
( Stop!
The device contains components that can be destroyed by electrostatic
discharge!
Before working on the device, the personnel must ensure that they are free of
electrostatic charge by using appropriate measures.
5.1 Mechanical installation
Follow the notes given in the Mounting Instructions for the standard device for the
mechanical installation of the function module.
The Mounting Instructions for the standard device ...
5.2 Electrical installation
5.2.1 Wiring according to EMC (CE−typical drive system)
ƒ are part of the scope of supply and are enclosed with each device.
ƒ provide tips to avoid damage provide tips to avoid damage through improper
handling.
ƒ describe the obligatory order of installation steps.
For wiring according to EMC requirements observe the following points:
) Note!
ƒ Separate control cables/data lines from motor cables.
ƒ Connect the shields of control cables/data lines at both ends in the case of
digital signals.
ƒ Use an equalizing conductor with a cross−section of at least 16mm
(reference:PE) to avoid potential differences between the bus nodes.
ƒ Observe the other notes concerning EMC−compliant wiring given in the
documentation for the standard device.
2
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EDS82ZAFVCxxx EN 4.0
Installation
123 456789 10
123 456789 10
Electrical installation
Wiring with a host (master)
5
5.2.2 Wiring with a host (master)
The following figure shows the cable routing for the function module:
Adress
V-
CL
SHCHV+
D
Bd
V
V-
SH
20
CL
CH V+
39
7
28
DeviceNet
D
Adress
Bd
V
V-
CL
SHCHV+
V-
SH
20
CL
CH V+
39
7
28
For integrating the function modules a PC with installed configuration software is used.
Specification of the transmission cable
The nodes on the bus system have to be wired with a fieldbus cable (DeviceNet thick or thin
cable ) complying with the DeviceNet specification (DeviceNet Adaption of CIP, Edition 1.1,
Volume Three).
Manufacturers of DeviceNet thick and thin cables for example are Belden Inc., Lapp Group,
C&M Corp., and Madison Cable Corp.
V-
CL
SH
V+
CH
V-
20
39
7
28
20
39
7
28
CL
SH
V+
CH
DeviceNet
E82ZAFD019 E82ZAFD102
Colour code for the DeviceNet cable
Fig. 5−1 DeviceNet wiring with the E82ZAFVC001 function module
Connection Name Colour
V− Reference potential for external voltage supply Black
CL CAN−LOW Blue
SH SHIELD (shining)
CH CAN−HIGH White
V+ External supply voltage Red
E82ZAFD001D
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