This documentation exclusively contains descriptions regarding the E82ZAFVC001
(DeviceNet) and E82ZAFVC010 (DeviceNet PT) function modules.
)Note!
This documentation supplements the mounting instructions supplied with the
function module and the documentation for the standard devices used.
The mounting instructions contain safety instructions which must be
observed!
ƒ The features and functions of the function module are described in detail.
ƒ Typical applications are explained by means of examples.
ƒ Moreover, this documentation contains the following:
– Safety instructions which must be observed.
– The essential technical data of the function module
– Information on versions of the Lenze standard devices to be used
– Notes on troubleshooting and fault elimination
The theoretical concepts are only explained to the level of detail required to understand
the function of the function module.
Depending on the software version of the controller and the version of the »Engineer«
software installed, the screenshots in this documentation may deviate from the
»Engineer« representation.
This documentation does not describe any software provided by other manufacturers. No
liability can be accepted for corresponding data provided in this documentation. For
information on how to use the software, please refer to the host system (master)
documents.
All brand names mentioned in this documentation are trademarks of their respective
owners.
Validity information
The information given in this documentation is valid for the following devices:
Function moduleType designationfrom hardware versionfrom software version
DeviceNetE82ZAFVC001Vx0x
DeviceNet PTE82ZAFVC010Vx0x
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EDS82ZAFVCxxx EN 4.0
Page 5
Target group
This documentation is intended for all persons who plan, install, commission and maintain
the networking and remote service of a machine.
ITip!
Information and auxiliary devices related to the Lenze products can be found
in the download area at
http://www.Lenze.com
1.1Document history
Material no.VersionDescription
−1.006/2004TD06First edition
.IFõ4.003/2012TD29General revision
About this documentation
Document history
1
Your opinion is important to us!
These instructions were created to the best of our knowledge and belief to give you the
best possible support for handling our product.
If you have suggestions for improvement, please e−mail us to:
feedback−docu@Lenze.de
Thank you for your support.
Your Lenze documentation team
EDS82ZAFVCxxx EN 4.0
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1
About this documentation
Conventions used
1.2Conventions used
This documentation uses the following conventions to distinguish between different
types of information:
Type of informationIdentificationExamples/notes
Spelling of numbers
Decimal separator
DecimalStandard notationFor example: 1234
Hexadecimal0x[0 ... 9, A ... F]For example: 0x60F4
Binary
l Nibble
Text
Program name» «PC software
Icons
Page reference^Reference to another page with additional
PointIn general, the decimal point is used.
For instance: 1234.56
In quotation marks
Point
For example: ´100´
For example: ´0110.0100´
For example: »Engineer«, »Global Drive
Control« (GDC)
information
For instance: ^ 16 = see page 16
1.3Terminology used
TermMeaning
PROFIBUSThe term stands for the PROFIBUS−DP variant according to IEC 61158/IEC 61784. A
Standard device
Controller
Frequency inverter
MasterPROFIBUS station which takes over the master function in the fieldbus system.
SlavePROFIBUS station which acts as a slave in the fieldbus system.
Code"Container" for one or more parameters which can be used to parameterise or
SubcodeIf a code contains more than one parameter, these parameters are stored in
POWProcess output data word
PIWProcess input data word
different PROFIBUS variant is not described in this manual.
Lenze controllers/frequency inverters for which the function module can be used.
^ 10
monitor the controller.
"subcodes".
In this documentation, a slash "/" is used as a separator when specifying a code and
its subcode (e.g. "C00118/3").
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1.4Notes used
The following pictographs and signal words are used in this documentation to indicate
dangers and important information:
Safety instructions
Structure of safety instructions:
}Danger!
(characterises the type and severity of danger)
Note
(describes the danger and gives information about how to prevent dangerous
situations)
Pictograph and signal wordMeaning
{Danger!
}Danger!
(Stop!
About this documentation
Notes used
Danger of personal injury through dangerous electrical voltage.
Reference to an imminent danger that may result in death or
serious personal injury if the corresponding measures are not
taken.
Danger of personal injury through a general source of danger.
Reference to an imminent danger that may result in death or
serious personal injury if the corresponding measures are not
taken.
Danger of property damage.
Reference to a possible danger that may result in property
damage if the corresponding measures are not taken.
1
Application notes
Pictograph and signal wordMeaning
)Note!
ITip!
,
Important note to ensure troublefree operation
Useful tip for simple handling
Reference to another documentation
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2
Safety instructions
General safety information
2Safety instructions
)Note!
It is absolutely vital that the stated safety measures are implemented in order
to prevent serious injury to persons and damage to material assets.
Always keep this documentation to hand in the vicinity of the product during
operation.
2.1General safety information
}Danger!
Disregarding the following basic safety measures may lead to severe personal
injury and damage to material assets!
ƒ Lenze drive and automation components ...
... must only be used for the intended purpose.
... must never be operated if damaged.
... must never be subjected to technical modifications.
... must never be operated unless completely assembled.
... must never be operated without the covers/guards.
... can − depending on their degree of protection − have live, movable or rotating parts
during or after operation. Surfaces can be hot.
ƒ All specifications of the corresponding enclosed documentation must be observed.
This is vital for a safe and trouble−free operation and for achieving the specified product
features.
The procedural notes and circuit details provided in this document are proposals which
the user must check for suitability for his application. The manufacturer does not
accept any liability for the suitability of the specified procedures and circuit proposals.
ƒ Only qualified skilled personnel are permitted to work with or on Lenze drive and
automation components.
According to IEC 60364 or CENELEC HD 384, these are persons ...
... who are familiar with the installation, assembly, commissioning and operation of
the product,
... possess the appropriate qualifications for their work,
... and are acquainted with and can apply all the accident prevent regulations, directives
and laws applicable at the place of use.
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EDS82ZAFVCxxx EN 4.0
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Device− and application−specific safety instructions
2.2Device− and application−specific safety instructions
ƒ During operation, the function module must be firmly connected to the standard
device.
ƒ With external voltage supply, always use a separate power supply unit, safely
separated to EN 61800−5−1 ("SELV"/"PELV"), in every control cabinet.
ƒ Only use cables corresponding to the given specifications (¶ 21).
,Documentation for the standard device, control system, system/machine
All other measures prescribed in this documentation must also be
implemented. Observe the safety instructions and application notes stated in
the documentation.
2.3Residual hazards
Safety instructions
2
Protection of persons
ƒ If the controllers are used on a phase earthed mains with a rated mains voltage
³ 400 V, protection against accidental contact is not ensured without implementing
external measures. (See chapter "4.3", ^ 16)
Device protection
ƒ The module contains electronic components that can be damaged or destroyed by
electrostatic discharge.
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3
Product description
Application as directed
3Product description
3.1Application as directed
The E82ZAFVC001 function module ...
ƒ is an accessory module for use in conjunction with the following Lenze standard
devices:
Product rangeDevice designationfrom hardware version
Frequency inverter8200 vectorVx14
Motor starterstarttecVx1x
ƒ is a device intended for use in industrial power systems.
Any other use shall be deemed inappropriate!
8200 motecVx14
The E82ZAFVC010 function module ...
ƒ is an accessory module for use in conjunction with the following Lenze standard
devices:
Product rangeDevice designationfrom hardware version
Frequency inverter8200 vectorVx14
ƒ is a device intended for use in industrial power systems.
Any other use shall be deemed inappropriate!
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Product description
APPLICATION
010 / 3A22
Identification
3
3.2Identification
APPLICATION
010/3A22
Product range
DeviceNet
Generation
Variant:
001: Coated design
010: PT design
Hardware version
Software version
L
Type
Id.-No.
Prod.-No.
Ser.-No.
E82AF000P0B201XX
E82ZAFX005
E82ZAFVC0xxVx0x
EDS82ZAFVCxxx EN 4.0
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3
3.3Product features
Product description
Product features
The E82ZAFVC0xx function module (DeviceNet / DeviceNet PT) connects the basic device
to the serial communication system DeviceNet.
Basic devices can be retrofitted.
The function module adds functions to the controller, e.g.
ƒ Parameter selection/remote parameter setting
ƒ Connection to external controls and hosts
The function module is provided with a DIP switch. This DIP switch serves to set the
following:
ƒ Address
ƒ Baud rate
ƒ Compatibility to the Lenze E82ZAFD000Vx04 function module
Besides using the DIP switch, the device address and baud rate can also be set via software.
In this mode, the function module can either automatically or manually detect the baud
rate.
The function module must always be supplied externally.
12
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3.4Connections and interfaces
Function module E82ZAFVC001
Product description
Connections and interfaces
3
E82ZAFV001E
Pos.DescriptionDetailed
0
1
2
3
4
Status display (two−colour green / red), connection to the standard device
Status display (two−colour green / red), connection to the bus
DIP switches for setting
l Node address ("Address")
l Baud rate ("Bd")
l Compatibility with Lenze function module E82ZAFD (DeviceNet)
Terminal strip X3, connections for
l DeviceNet
l Controller inhibit (CINH)
l External voltage supply (via DeviceNet cable)
Nameplate^ 11
information
^ 34
^ 31
^ 25
EDS82ZAFVCxxx EN 4.0
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3
Product description
Connections and interfaces
Function module E82ZAFVC010
E82ZAFD101A
Pos.DescriptionDetailed
0
1
2
3
4
5
Status display (two−colour green / red), connection to the standard device
Status display (two−colour green / red), connection to the bus
DIP switches for setting
l Node address ("Address")
l Baud rate ("Bd")
l Compatibility with Lenze function module E82ZAFD (DeviceNet)
Plug connector with double screw connection X3.1, connections for
l DeviceNet
l External voltage supply (via DeviceNet cable)
Plug connector with spring connection X3.2, connections for
l Controller inhibit (CINH)
Nameplate^ 11
information
^ 34
^ 31
^ 27
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EDS82ZAFVCxxx EN 4.0
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4Technical data
4.1General data
FieldValues
Communication profileDeviceNet
Communication mediumDIN ISO 11898
Network topologyLine terminated at both ends (R = 120 Ohms)
Max. number of devices63
DeviceNet deviceSlave
Baud rate [kbit/s]125, 250, 500
Achievable bus cable lengthDepending on the cable used, see ^ 28
External voltage supplySee^ 24
4.2Operating conditions
Technical data
General data
4
Ambient conditions
Climate
Storage
TransportIEC/EN 60721−3−22K3 (−25 to +70 °C)
OperationCorresponding to the data of the Lenze standard device used (see documentation
PollutionEN 61800−5−1Degree of pollution 2
Degree of protectionIP20 (protection against accidental contact according to NEMA 250 type 1)
IEC/EN 60721−3−11K3 (−25 to +60 °C)
of the standard device).
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4
Technical data
Protective insulation
4.3Protective insulation
{Danger!
Dangerous electrical voltage
If Lenze controllers are used on a phase earthed mains with a rated mains
voltage ³ 400 V, protection against accidental contact is not ensured without
implementing external measures.
Possible consequences:
ƒ Death or serious injury
Protective measures:
ƒ If protection against accidental contact is required for the control terminals
of the controller and the connections of the plugged device modules, ...
– a double isolating distance must exist.
– the components to be connected must be provided with the second
E82ZAFVC001
function module
Protective insulation between bus and ...Type of insulation (acc. to EN 61800−5−1)
l reference earth / PE (X3/SH)Functional insulation
l external supply (X3/V+)No electrical isolation
l supply for CINH (X3/20)No electrical isolation
l controller inhibit, CINH (X3/28)Functional insulation
l power section
– 8200 vectorReinforced insulation
– 8200 motecReinforced insulation
– starttecReinforced insulation
l control terminals
– 8200 vectorFunctional insulation
– 8200 motecFunctional insulation
isolating distance.
16
E82ZAFVC010
function module
Protective insulation between bus and ...Type of insulation
l Reference earth / PE (X3.1/SH)Functional insulation
l External supply (X3.1/V+)No functional insulation
l Supply for CINH (X3.2/20)No functional insulation
l Controller inhibit, CINH (X3.2/28)Functional insulation
l 8200 vectorpower unitDouble insulation
l 8200 vector control terminalsFunctional insulation
l
EDS82ZAFVCxxx EN 4.0
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Technical data
Connection terminals
4
4.4Connection terminals
E82ZAFVC001
function module
X3/
V+
7Reference potential 1
39Reference potential 2 of the controller inhibit (CINH) at X3/28
28Controller inhibit
20+ 20 V internal for CINH, reference potential 1, load capacity: I
E82ZAFVC010
function module
X3.1/
V+
X3.2/
7
39Reference potential 2 of controller inhibit (CINH) at X3.2/28
28Controller inhibit
20+ 20 V internal for CINH, reference potential 1, load capacity: I
External DC voltage supply of the function module:
+24 V DC ±10 %, max. 80 mA
The current flowing via terminal V+ during looping through of the
supply voltage to other devices, is to amount to a maximum of 3 A.
l Start = HIGH (+12 V ... +30 V)
l Stop = LOW (0 V ... +3 V)
Input resistance: 3.3kW
30 mA
External DC voltage supply of the function module:
+24 V DC ±10 %, max. 80 mA
The current flowing via terminal V+ during looping through of the
supply voltage to other devices, is to amount to a maximum of 3 A.
Reference potential 1
l Start = HIGH (+12 V ... +30 V)
l Stop = LOW (0 V ... +3 V)
Input resistance: 3.3kW
30 mA
max
max
=
=
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4
Technical data
Communication time
4.5Communication time
The communication time is the time between the start of a request and the arrival of the
corresponding response.
The communication times depend on ...
ƒ the processing time in the controller
ƒ the transmission delay time
– the baud rate
– the telegram length
The communication time is the time between the start of a request and the arrival of the
corresponding response.
The CAN bus communication times depend on ...
ƒ the processing time in the controller (see documentation of the controller)
ƒ Telegram runtime
– baud rate
– telegram length
ƒ the data priority
ƒ the bus load
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Technical data
Dimensions
4
4.6Dimensions
E82ZAFVC001
function module
E82ZAFVC010
function module
E82ZAFD001E
a51 mm
b64 mm
c15 mm
a51 mm
b72 mm
b164 mm
e30 mm
E115 mm
E82ZAFD101B
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5
Installation
Mechanical installation
Wiring according to EMC (CE−typical drive system)
5Installation
}Danger!
Inappropriate handling of the function module and the standard device can
cause serious injuries to persons and damage to material assets.
Observe the safety instructions and residual hazards included in the
documentation of the standard device.
(Stop!
The device contains components that can be destroyed by electrostatic
discharge!
Before working on the device, the personnel must ensure that they are free of
electrostatic charge by using appropriate measures.
5.1Mechanical installation
Follow the notes given in the Mounting Instructions for the standard device for the
mechanical installation of the function module.
The Mounting Instructions for the standard device ...
5.2Electrical installation
5.2.1Wiring according to EMC (CE−typical drive system)
ƒ are part of the scope of supply and are enclosed with each device.
ƒ provide tips to avoid damage provide tips to avoid damage through improper
handling.
ƒ describe the obligatory order of installation steps.
For wiring according to EMC requirements observe the following points:
)Note!
ƒ Separate control cables/data lines from motor cables.
ƒ Connect the shields of control cables/data lines at both ends in the case of
digital signals.
ƒ Use an equalizing conductor with a cross−section of at least 16mm
(reference:PE) to avoid potential differences between the bus nodes.
ƒ Observe the other notes concerning EMC−compliant wiring given in the
documentation for the standard device.
2
20
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Installation
123 456789 10
123 456789 10
Electrical installation
Wiring with a host (master)
5
5.2.2Wiring with a host (master)
The following figure shows the cable routing for the function module:
Adress
V-
CL
SHCHV+
D
Bd
V
V-
SH
20
CL
CH V+
39
7
28
DeviceNet
D
Adress
Bd
V
V-
CL
SHCHV+
V-
SH
20
CL
CH V+
39
7
28
For integrating the function modules a PC with installed configuration software is used.
Specification of the transmission cable
The nodes on the bus system have to be wired with a fieldbus cable (DeviceNet thick or thin
cable ) complying with the DeviceNet specification (DeviceNet Adaption of CIP, Edition 1.1,
Volume Three).
Manufacturers of DeviceNet thick and thin cables for example are Belden Inc., Lapp Group,
C&M Corp., and Madison Cable Corp.
V-
CL
SH
V+
CH
V-
20
39
7
28
20
39
7
28
CL
SH
V+
CH
DeviceNet
E82ZAFD019E82ZAFD102
Colour code for the DeviceNet cable
Fig. 5−1DeviceNet wiring with the E82ZAFVC001 function module
ConnectionNameColour
V−Reference potential for external voltage supplyBlack
CLCAN−LOWBlue
SHSHIELD(shining)
CHCAN−HIGHWhite
V+External supply voltageRed
E82ZAFD001D
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5
Installation
Electrical installation
Wiring with a host (master)
Properties of the "Thick Cable" in accordance with DeviceNet specification
General features
StructureTwo shielded balanced lines, common axis with drain wire in the centre
Total shielding65% coverage
Drain wireAt least copper 18; at least 19 cores (individually tinned)
Outer diameter10.41 ... 12.45 mm
ConcentricityThe radius deviation has to be within 15 % of half the outside diameter.
Cable sheath labellingName of vendor, part no., and additional labelling
Spec. DC resistance (braid, wrapping, leakage)5.74 W/km (nom. up to 20 °C)
Certifications (U.S. and Canada)NEC (UL), CL2/CL3 (min.)
Bend radius20 x diameter (installation) / 7 x diameter (fixed)
Ambient temperature (operation)−20 ... +60 °C at 8 amperes;
Storage temperature−40 ... +85 °C
Pull tension845.5 N
Features of the data line
Conductor pairAt least copper 18; at least 19 cores (individually tinned)
Insulation diameter3.81 mm (nom.)
ColoursLight blue, white
Pair windings / mApprox. 10
Shielding/conductor pair2000/1000, Al/Mylar, Al side on the outside, w/shorting fold (for tensile load)
Impedance120 W +/− 10 % at 1 MHz
Capacitance between conductors39.37 pF/m at 1 kHz (nom.)
Capacitance between one conductor and another which is
connected to the shield.
Capacitive assymetry3937 pF/km at 1 kHz (nom.)
Spec. DC resistance at 20 °C22.64 W/km (max.)
Damping0.43 dB/100 m at 125 kHz (max.)
AWG 36 (at least 0.12 mm) of tin−coated copper braid (individually tinned)
linear current derating to zero at 80 °C
max
78.74 pF/m at 1 kHz (nom.)
0.82 dB/100 m at 500 kHz (max.)
1.31 dB/100 m at 1.00 MHz (max.)
Features of the voltage line
Conductor pairAt least copper 15; at least 19 cores (individually tinned)
Insulation diameter2.49 mm (nom.)
ColoursRed / black
Pair windings / mApprox. 10
Shielding/conductor pair1000/1000, Al/Mylar, Al side on the outside, with w/shorting fold (for tensile load)
Spec. DC resistance at 20 °C11.81 W/km (max.)
Properties of the "Thin Cable" in accordance with DeviceNet specification
General features
StructureTwo shielded balanced lines, common axis with drain wire in the centre
Total shielding65% coverage
Drain wireAt least copper 22; at least 19 cores (individually tinned)
Outer diameter6.096 ... 7.112 mm
ConcentricityThe radius deviation has to be within 20 % of half the outside diameter.
Cable sheath labellingName of vendor, part no., and additional labelling
Spec. DC resistance (braid, wrapping, leakage)10.5 W/km (nom. at 20 °C)
Certifications (U.S. and Canada)NEC (UL), CL2 (min.)
Bend radius20 x diameter (installation) / 7 x diameter (fixed)
Ambient temperature (operation)−20 ... +70 °C at 1.5 amperes;
Storage temperature−40 ... +85°C
Pull tension289.23 N
AWG 36 (at least 0.12 mm) of tin−coated copper braid (individually tinned)
linear current derating to zero at 80 °C
max
22
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Installation
Electrical installation
Wiring with a host (master)
Features of the data line
Insulation diameter1.96 mm (nom.)
Conductor pairAt least copper 24; at least 19 cores (individually tinned)
ColoursLight blue, white
Pair windings / mApprox. 16
Shielding/conductor pair1000/1000, Al/Mylar, Al side on the outside, with w/shorting fold (for tensile load)
Impedance120 W +/− 10 % at 1 MHz
Runtime4.46 ns/m (max.)
Capacitance between conductors39.37 pF/m at 1 kHz (nom.)
Capacitance between one conductor and another which is
connected to the shield.
Capacitive assymetry3.94 pF/km at 1 kHz (max.)
Spec. DC resistance at 20 °C91.86 W/km (max.)
Damping0.95 dB/100 m at 125 kHz (max.)
Features of the voltage line
Conductor pairAt least copper 22; at least 19 cores (individually tinned)
Insulation diameter1.4 mm (nominal)
ColoursRed, black
Pair windings / mApprox. 16
Shielding/conductor pair1000/1000, Al/Mylar, Al side on the outside, with w/shorting fold (for tensile load)
Spec. DC resistance at 20 °C57.41 W/km (max.)
78.74 pF/m at 1 kHz (nom.)
1.64 dB/100 m at 500 kHz (max.)
2.30 dB/100 m at 1.00 MHz (max.)
5
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5
Installation
Electrical installation
Voltage supply
5.2.3Voltage supply
)Note!
DeviceNet communication modules from Lenze are only supplied via the
external DeviceNet cable!
Internal wiring of the bus terminals
V
cc
3
5
1
4
8
7
6
2
V
cc
V+
CAN-HIGH
Shield
CAN-LOW
V-
2175DeN007
24
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Installation
Electrical installation
Terminal assignment
5
5.2.4Terminal assignment
Function module E82ZAFVC001
Supply of the controller inhibit (CINH) via the internal voltage source (X3/20)
V-
SHSHCHCH
CLCLV-
X3
_
+
Supply of the controller inhibit (CINH) via the external voltage source
X3
_
+
V+V+
SHSHCHCH
CLCLV-
V-
V+V+
GND1
GND2
20
28397
GND1
GND2
28397
20
_
+
Min. wiring required for operation
E82ZAFD003
E82ZAFD006
X3/
V−Reference potential for external voltage supply
CLCAN−LOWCAN data line (LOW)
SHSHIELDShield
CHCAN−HIGHCAN data line (HIGH)
V+External supply voltagePlease observe notes concerning
7GND1Reference potential for X3/20
39GND2Reference potential for controller inhibit (CINH) at X3/28
28CINHController inhibitl Start = HIGH (+12 V ... +30 V)
20DC voltage supply for internal supply of
NameFunctionLevel
external supply!
l Stop = LOW (0 ... +3 V)
+20 V (ref.: GND1)
controller inhibit (CINH)
)Note!
Use the Thin" cable to wire the function module ^ 22.
EDS82ZAFVCxxx EN 4.0
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5
Installation
Electrical installation
Terminal assignment
Function module E82ZAFVC010
Controller inhibit (CINH) supply via internal voltage source
GND1
GND2
20
GND1
GND2
_
28397
E82ZAFD110
20
28397
X3.1
V-
V+
CHCL SH
X3.2
+
_
Controller inhibit (CINH) supply via external voltage source
X3.1
V-
V+
CHCL SH
X3.2
+
_
+
E82ZAFD112
Min. wiring required for operation
X3.1/
DesignationFunctionLevel
V−Reference potential for external supplyvoltage
CLCAN−LOWCAN data line (LOW)
SHSHIELDShield
CHCAN−HIGHCAN data line (HIGH)
V+External supply voltagePlease see the notes for external
supply voltage!
X3.2/DesignationFunctionLevel
7GND1Reference potential for X3.2/20
39GND2Reference potential for controller inhibit (CINH) at X3.2/28
28CINHController inhibitl Start = HIGH (+12V...+30V)
l Stop = LOW (0 ... +3 V)
20DC voltage source for internal supply of
+20 V (ref.: GND1)
controller inhibit (CINH)
26
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Installation
Electrical installation
Cable cross−sections and screw−tightening torques
5
5.2.5Cable cross−sections and screw−tightening torques
Function module E82ZAFVC001
RangeValues
Electrical connectionTerminal strip with screw connection
1.5 mm
with wire end ferrule, without plastic sleeve
1.5 mm
with wire end ferrule, with plastic sleeve
1.5 mm
2
(AWG 16)
2
(AWG 18)
2
(AWG 20)
2
(AWG 20)
2
(AWG 16)
2
(AWG 16)
2
(AWG 16)
2
(AWG 16)
FieldValues
Electrical connection2−pin plug connector with spring connection
Possible connections
Stripping length9 mm
EDS82ZAFVCxxx EN 4.0
rigid:
flexible:
l
2
1.5 mm
without wire end ferrule
1.5 mm
with wire end ferrule, without plastic sleeve
1.5 mm
with wire end ferrule, with plastic sleeve
1.5 mm
(AWG 16)
2
(AWG 16)
2
(AWG 16)
2
(AWG 16)
27
Page 28
5
Installation
Electrical installation
Bus cable length
5.2.6Bus cable length
Depending on the baud rate and the cable type used (thick cable/thin cable), the following
bus cable lengths are possible:
Baud rate [kbps]
125
250
500
If both thick and thin cable types are used, the maximum cable lengths can be defined
according to the baud rates as follows:
Baud rate [kbps]Max. bus cable length
125500 m = L
250250 m = L
500100 m = L
L
: thick cable length
thick
L
: thin cable length
thin
)Note!
Select a baud rate in dependency of the data volume, cycle time and number
of nodes just high enough to suit your application.
Bus cable lengths [m]
Thick cableThin cable
500
250
100
thick
thick
thick
+ 5 L
+ 2.5 L
+ L
thin
thin
thin
100
5.2.7Use of plug connectors
(Stop!
Observe the following to prevent any damage to plug connectors and
contacts:
ƒ Only pug in / unplug the plug connectors when the controller is
disconnected from the mains.
ƒ Wire the plug connectors before plugging them in.
ƒ Unused plug connectors must also be plugged in.
Use of plug connectors with spring connection
E82ZAFX013
28
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EDS82ZAFVCxxx EN 4.0
Page 29
6Commissioning
During commissioning, system−dependent data as e.g. motor parameters, operating
parameters, responses and parameters for fieldbus communication are selected for the
controller.
In Lenze devices, this is done via codes. The codes are stored in numerically ascending order
in the Lenze controllers and in the plugged−in communication/function modules.
In addition to these configuration codes, there are codes for diagnosing and monitoring
the bus devices.
6.1Before switching on
(Stop!
Before you switch on the basic device with the function module for the first
time, check
ƒ the entire wiring for completeness, short circuit and earth fault.
ƒ whether the bus system is terminated by terminating resistors at the first
and last bus station.
Commissioning
Before switching on
6
6.2Commissioning steps
)Note!
ƒ For software version < 3.5 of the basic devices:
If you keep to the switch−on sequence decribed in the following table (basic
device must be switched on before the function module), a communication
error is indicated by the basic device.
This error message can be
– avoided by switching on the function module first and then the basic
device.
– automatically deleted by activating the function "Automatic trip reset" via
code C1566 (see chapter "Code table").
ƒ For software versions ³ 3.5 of the basic devices:
Keep to the switch−on sequence described in the commissioning steps (table
below).
EDS82ZAFVCxxx EN 4.0
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6
Commissioning
Commissioning steps
StepProceduresee
1.If necessary, set the software compatibility
2.Set the node address
3.Set the baud rate
4.Inhibit the standard device via terminal 28 (CINH).
Terminal 28 on LOW potential.
The standard device can be inhibited and enabled via the bus
5.Connect mains voltage
6.Connect the separate voltage supply for the function module
(Switch on the DeviceNet).
Response of the front LED display:
Directly after the voltage supply for the function module has been connected, both
LEDs at the front light up for a short time in the following order:
l The LED Status of connection with bus" changes its colour from green to red
before it goes off.
l The LED "Status of the connection to the standard device" changes its colour
from green to red before it goes off.
l The LED Connection status to the bus" at the front of the function module is
blinking (only visible in case of 8200 vector).
l The green LED Status of connection with standard device" at the front of the
function module is on (only visible in case of 8200 vector).
l Keypad: dc(if attached)
7.
Configure the host system for communicating with the function module with
configuration software:
l With explicit messages" all parameters can be read or written from the drive
and/or function module.
l Actual values can be read (e.g. status word) or setpoints can be written (e.g.
frequency setpoint) via the I/O data.
^ 31
Manual of the
standard device
^ 24
^ 34
Response
l The LED Status of connection with the bus" at the front of the function module
changes from blinking to the constantly ON state.
8.Configure process data channel of the standard device (see "application range") for
operation with the function module.
Recommendation
Set code C0005 = 200 after the Lenze setting has been loaded (C0002).
C0005 = 200 preconfigures the device for the operation with a function module.
Control and status words are already linked.
Continue with step 12.
9.If required, assign the process output data of the master/scanner via C1511 to the
input signals of the standard device.
10.If required, assign the process input words of the master/scanner to the output
signals of the standard device via C1510.
11.If the configuration in step 9. or step 10. has been changed:
Enable process output data with C1512 = 65535.
12.Enable standard device with terminal 28 (CINH) (terminal 28 on HIGH).
13.Send setpoint via a selected process data output word.
The drive is now running.
14.Inhibit the standard device via the bus (e.g. control word bit 9) or terminal 28 (CINH).
Manual of the
standard device
^ 44
^ 41
^ 47
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EDS82ZAFVCxxx EN 4.0
Page 31
Possible settings using the front switch
6.3Controls and displays
6.3.1Possible settings using the front switch
)Note!
Settings via GDC, operating module or configuration software
The settings of device address and baud rate via GDC, the operating module or
the configuration software only become valid when the DIP switches S7 and
S8 are in the "ON" position.
Settings via front switch
The Lenze setting of all switches is OFF.
The device address and baud rate set via DIP switch will only be active after a
renewed mains connection.
The switch S9 is ineffective.
The following settings can be easily carried out via the front DIP switch of the function
module:
Commissioning
Controls and displays
6
ƒ Software compatibility of E82ZAFVC / E82ZAFD function module with S10
ƒ Device address with S1 − S6
ƒ Baud rate with S7 / S8
Adjustment of software compatibility
)Note!
Set the baud rate with S8/S9 if the controller is compatible with the E82ZAFD
function module (S10=ON).
ON
1627438
Fig. 6−1Software compatibility setting
CompatibilityS10
E82ZAFVC0xxOFF
E82ZAFD
For the description of the function
module see the E82ZAFD Mounting
Instructions
5
910
ON
OFF
E82ZAFD005
ON
EDS82ZAFVCxxx EN 4.0
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Page 32
6
Commissioning
Controls and displays
Possible settings using the front switch
Setting of the device address
)Note!
The device address must be set via software, when the switches S7 and S8 are
in ON position.
In this case the switches S1 to S6 are ineffective.
ON
1627438
Fig. 6−2Address assignment via DIP switch
5
910
ON
OFF
)Note!
The addresses of all controllers connected to the network must differ from
each other.
The device address (decimal number) is calculated by inserting the positions of the
switches S1 ... S6 (’0’ = OFF and ’1’ = ON) into the following equation:
The equation also allows you to calculate the valency of a confirmed switch. The sum of
valencies results in the device address to be set:
SwitchValency
S132ON
S216ON
S38ON
S44OFF
S52OFF
S61OFF
Switch positionAddress
5
Example
32 + 16+ 8 = 56
32
l
EDS82ZAFVCxxx EN 4.0
Page 33
Baud rate setting
)Note!
The baud rate must be the same for all devices and the scanner.
ON
Commissioning
Controls and displays
Possible settings using the front switch
ON
6
1627438
Fig. 6−3Baud rate setting
Baud rateS7S8
125 kbits/sOFFOFF
250 kbits/sOFFON
500 kbits/sONOFF
Setting of baud rate (and node address) via software
configuration.
The baud rate can be
l set manually via software or
l automatically detected.
5
910
OFF
ONON
)Note!
Set the baud rate with S8/S9 if the controller is compatible with the E82ZAFD
function module (S10=ON).
EDS82ZAFVCxxx EN 4.0
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7
Diagnostics
LED status displays
7Diagnostics
7.1LED status displays
Function module E82ZAFVC001Function module E82ZAFVC010
E82ZAFD001A*E82ZAFD101A*
PosColourStatusNotes
1
green
red
2
green
red
offFunction module is not supplied with voltage,
external voltage supply is switched off
blinkingFunction module is supplied with voltage but not connected to the controller.
Reason:
Standard device is
l switched off
l is being initialised
l not available
onFunction module is supplied with voltage and is connected to the standard
device
blinkingInternal error, Lenze setting has been loaded
onInternal error of the function module
offl No connection to the master
l Function module is not supplied with voltage.
blinkingDup_Mac_ID" test phase. Not yet connected to master (scanner).
onDeviceNet connection established.
blinkingNo communication due to time−out
onCritical bus error
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EDS82ZAFVCxxx EN 4.0
Page 35
Protection against uncontrolled restart
)Note!
Establishing communication
If communication is to be established via an externally supplied
communication module, initially the standard device must also be switched
on.
After communication has been established, the externally supplied module is
independent of the power on/off state of the standard device.
Protection against uncontrolled restart
After a fault (e.g. short−term mains failure), a restart of the drive is not always
wanted and − in some cases − even not allowed.
The restart behaviour of the controller can be set in C0142:
ƒ C0142 = 0 (Lenze setting)
– The controller remains inhibited (even if the fault is no longer active).
– The drive starts up in a controlled manner by explicit controller enable:
93XX: Set terminal 28 to HIGH level.
ECSXX: Set terminals X6/SI1 and X6/SI2 to HIGH level.
ƒ C0142 = 1
– An uncontrolled restart of the drive is possible.
Diagnostics
LED status displays
7
EDS82ZAFVCxxx EN 4.0
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7
Diagnostics
Troubleshooting and fault elimination
7.2Troubleshooting and fault elimination
No communication with the controller.
Possible causesDiagnosticsRemedy
Is the controller switched on?One of the operating status LEDs of
Is the communication module
supplied with voltage?
Does the controller receive
telegrams?
the basic device must be on.
The LED "Connection status to the
basic device" must be lit or blinking
green.
The LED "Connection status to the
bus" at the communication module
must be blinking green when
communicating with the master
computer.
Supply controller with voltage.
Check the external voltage supply.
The measured voltage value at the
terminals for external voltage
supply of the communication
module must be in the range of 24V
± 10%.
The communication module has not
yet been initialised with the
controller.
Possibility 1: controller not switched
on
Possibility 2: check the connection to
the controller
Check your wiring (see ^ 20).
Check whether your master
computer sends telegrams.
Check the data assignment in the
scan list (I/0 mapping).
Is the available device address
already assigned?
Check the setting of the other nodes
on the DeviceNet.
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EDS82ZAFVCxxx EN 4.0
Page 37
8Codes
How to read the code table
ColumnMeaning
Code
SubcodeSubcode
NameDesignation of the Lenze code
IndexIndex under which the parameter is addressed.
Lenze
Values
AccessR = read access (reading permitted)
Data typel FIX32: 32−bit value with sign; decimal with 4 decimal positions
Codes8
(Lenze) code
l The parameters of a configurable code marked with an asterisk (<Code>*) can only be accessed
via the communication module.
l The value of a configurable code marked with a double asterisk (<Code>**) is not transmitted
with the parameter set transfer.
Lenze setting of the code
gDisplay code
Configuration of this code is not possible.
Fixed values determined by Lenze (selection list) or a value range:
Minimum value[Smallest increment/unit]Maximum value
W = write access (writing permitted)
l U16: 2 bytes bit−coded
l U32: 4 bytes bit−coded
l VS: visible string, character string with defined length
EDS82ZAFVCxxx EN 4.0
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Page 38
Codes8
C0002: Parameter set management
(extract from code table)
Possible settings
CodeSubcode
C000200FIX32
Parameter set management (selection 0):
SelectionImportant
0ReadyPAR1 ... PAR4:
LenzeSelection
l Parameter sets of the controller
l PAR1 ... PAR4
FPAR1:
l Module−specific parameter set of the DeviceNet function
module
l FPAR1 is stored in the function module
Data type
Restoring the delivery state:
SelectionImportant
1Lenze setting ðPAR1
2Lenze setting ðPAR2
3Lenze setting ðPAR3
4Lenze setting ðPAR4
31Lenze setting ðFPAR1Restoring the delivery state in the function module
61Lenze setting ðPAR1 + FPAR1
62Lenze setting ðPAR2 + FPAR1
63Lenze setting ðPAR3 + FPAR1
64Lenze setting ðPAR4 + FPAR1
Restoring the delivery state in the selected parameter set
Restoring the delivery state in the selected parameter set of
the controller and the function module
38
l
EDS82ZAFVCxxx EN 4.0
Page 39
Transmitting the parameter sets with the keypad:
SelectionImportant
Using the keypad, you can transmit the parameter sets to the other controllers.
During the transmission the access to the parameters via other channels is inhibited!
Keypad ð controller
70with DeviceNet function module
10(other)
Keypad ð PAR1 (+ FPAR1)
71with DeviceNet function module
11(other)
Keypad ð PAR2 (+ FPAR1)
72with DeviceNet function module
12(other)
Keypad ð PAR3 (+ FPAR1)
73with DeviceNet function module
13(other)
Keypad ð PAR4 (+ FPAR1)
74with DeviceNet function module
14(other)
Controller ð keypad
80with DeviceNet function module
20(other)
Keypad ð function module
40only with DeviceNet function module
Function module ð keypad
50only with DeviceNet function module
Overwrite all available parameter sets (PAR1 ... PAR4, or if
required FPAR1) with the corresponding keypad data
Overwrite the selected parameter set and, if necessary, FPAR1
with the corresponding keypad data
Copy all available parameter sets (PAR1 ... PAR4, or if required
FPAR1) into the keypad
Only overwrite the module−specific parameter set FPAR1 with
the keypad data
Only copy the module−specific parameter set FPAR1 into the
keypad
Codes8
Save own basic settings:
SelectionImportant
9PAR1 ð own basic settingYou can store an own basic setting for the controller
parameters (e. g. the delivery state of your machine):
1. Ensure that parameter set 1 is active
2. Inhibit the controller
3. Set C0003 = 3, confirm with v
4. Set C0002 = 9, confirm with v, the own basic setting is
stored
5. Set C0003 = 1, confirm with v
6. Enable the controller
With this function you can simply copy PAR1 into the
parameter sets PAR2 ... PAR4
Restoring the own basic setting in the selected parameter set
EDS82ZAFVCxxx EN 4.0
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Page 40
Codes8
C1500:
Software product code
Possible settings
CodeSubcode
C1500−g−VS
The code contains a strings which is 14 bytes long. The product code will be output, e.g.
82SAFV0C_XXXXX.
C1501: Software date
CodeSubcode
C1501−g−VS
The code contains a string which is 17 bytes long. The date and time the software have
been written will be output, e.g. June 21 2000 12:31.
LenzeSelection
Possible settings
LenzeSelection
Data type
Data type
C1502:
Display of the software product code
Possible settings
CodeSubcode
C15021 ... 4g
LenzeSelection
−
Data type
U32
Display of code C1500 in 4 subcodes with 4 digits each.
C1503:
Display of the software date
Possible settings
CodeSubcode
C15031 ... 4g
LenzeSelection
−
Data type
U32
Display of code C1501 in 4 subcodes with 4 digits each.
C1509:
Setting of the node address
Possible settings
CodeSubcode
C1509−631[1]63FIX32
LenzeSelection
Data type
Only valid if switches S7 and S8 are in the ON position.
40
)Note!
Switch off and then on again the voltage supply of the function module to
activate the changed settings of the node address.
Please observe that the node addresses are not the same when using several
networked nodes.
l
EDS82ZAFVCxxx EN 4.0
Page 41
Codes8
C1510:
Configuration of process input data
Possible settings
CodeSubcode
C1510FIX32
1 (PEW1)1
2 (PEW2)3
3 (PEW3)4
4 (PEW 4)5
5 (PEW 5)6
6 (PEW 6)7
7 (PEW 7)8
8 (PEW 8)9
9 (PEW 9)10
10 (PEW 10)11
11 (PEW11)12
12 (PEW12)13
LenzeSelection
See table below
Data type
The assignment of the bit status information or the actual values of the controller to the
max. 12 process data input words (PEW) of the master can be freely configured.
SelectionScaling
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
FIF status word 1 (FIF−STAT1)
FIF status word 2 (FIF−STAT2)
Output frequency with slip (MCTRL1−NOUT+SLIP)
Output frequency without slip (MCTRL1−NOUT)
Apparent motor current (MCTRL1−IMOT)
Actual process controller value (PCTRL1−ACT)
Process controller setpoint (PCTRL1−SET)
Process controller output (PCTRL1−OUT)
Controller load (MCTRL1−MOUT)
DC−bus voltage (MCTRL1−DCVOLT)
Ramp function generator input (NSET1−RFG1−IN)
Ramp function generator output (NSET1−NOUT)
FIF−OUT.W1
FIF−OUT.W2
FIF−OUT.W3
FIF−OUT.W4
16 bits
16 bits
±24000 º ±480 Hz
±24000 º ±480 Hz
214 º 100 % rated device current
±24000 º ±480 Hz
±24000 º ±480 Hz
±24000 º ±480 Hz
±214 º ±100 % rated motor torque
16383 º 565 VDC at 400 V mains
16383 º 325 VDC at 230 V mains
±24000 º ±480 Hz
±24000 º ±480 Hz
16 bits or 0 ... 65535
16 bits or 0 ... 65535
0 ... 65535
0 ... 65535
)Note!
ƒ FIF−OUT.W1 is digitally defined in the Lenze setting and assigned with the
16 bits of the controller status word 1 (C0417).
ƒ Before you assign an analog signal source (C0421/3 ¹ 255), the digital
assignment must be deleted (C0417/x = 255)! Otherwise the output signal
would be incorrect.
Fig. 8−1Free configuration of the 12 process input words of the function module with Lenze setting
SymbolMeaning
Combination of signals in the Lenze setting
Fixed signal connection
Analog input (can be freely connected with an analog output which has the same labelling)
Analog output
Digital input (can be freely connected with a digital output which has the same labelling)
Digital output
8200vec513
42
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EDS82ZAFVCxxx EN 4.0
Page 43
Codes8
FIF status word 1 (FIF−STAT1)FIF status word 2 (FIF−STAT2)
BitAssignmentBitAssignment
0Current parameter set bit 0 (DCTRL1−PAR−B0)0Current parameter set bit 1 (DCTRL1−PAR−B1)
01Parameter set 1 or 3 active
Parameter set 2 or 4 active
1Pulse inhibit (DCTRL1−IMP)1TRIP, Q
01Power outputs enabled
Power outputs inhibited
2I
limit (MCTRL1−IMAX)
max
(If C0014 = 5: Torque setpoint)
01Not reached
Reached
3Output frequency = frequency setpoint
(DCTRL1−RFG1=NOUT)
01False
True
4Ramp function generator input 1 = ramp function
01False
5Q
01Not reached
generator output 1
True
threshold (PCTRL1−QMIN)5C0054 < C0156 and NSET1−RFG1−I=O
min
Reached
(NSET1−RFG1−I=O)
6Output frequency = 0 (DCTRL1−NOUT=0)6LP1 warning (fault in motor phase) active
01False
True
7Controller inhibit (DCTRL1−CINH)7f < f
01Controller enabled
Controller inhibited
11...8Device status (DCTRL1−STAT*1 ... STAT*8)8TRIP active (DCTRL1−TRIP)
Bit 11 10 98
00000100Controller initialisation
00011010Operation inhibited
0101 DC−injection brake active
00111101Operation enabled
1000 Fault active
1111 Communication with basic device not
Switch−on inhibit
Flying−restart circuit active
Message active
possible
12Overtemperature warning (DCTRL1−OH−WARN)12
01No warning
− 10 C reached
J
max
13DC−bus overvoltage (DCTRL1−OV)13
01No overvoltage
Overvoltage
14Direction of rotation (DCTRL1−CCW)14C0054 > C0156 and NSET1−RFG1−I=0
01CW rotation
CCW rotation
15Ready for operation (DCTRL1−RDY)15
01Not ready for operation (fault)
Ready for operation (no fault)
Tab. 8−1Parameter structure FIF status word (FIF−STATx)
01Parameter set 1 or 2 active
Parameter set 3 or 4 active
or pulse inhibit active (DCTRL1−TRIP−QMIN−IMP)
min
01False
True
2PTC warning active (DCTRL1−PTC−WARN)
01False
True
3
Reserved
Do not write to this bit!
4C0054 < C0156 and Q
(DCTRL1−(IMOT<ILIM)−QMIN)
01False
True
(DCTRL1−(IMOT<ILIM)−RFG−I=O)
01False
True
(DCTRL1−LP1−WARN)
01False
True
(NSET1−C0010 ... C0011)
min
01False
True
01False
True
threshold reached
min
9Motor is running (DCTRL1−RUN)
01False
True
10Motor is running clockwise (DCTRL1−RUN−CW)
01False
True
11Motor is running counter−clockwise (DCTRL1−RUN−CCW)
01False
True
Reserved
Reserved
(DCTRL1−(IMOT>ILIM)−RFG−I=O)
01False
True
Reserved
EDS82ZAFVCxxx EN 4.0
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Page 44
Codes8
C1511:
Configuration of process output data
Possible settings
CodeSubcode
C1511FIX32
1 (PAW1)1
2 (PAW2)3
3 (PAW3)4
4 (PAW 4)5
5 (PAW 5)6
6 (PAW 6)7
7 (PAW 7)8
8 (PAW 8)9
9 (PAW 9)10
10 (PAW 10)11
11 (PAW11)13
12 (PAW12)14
LenzeSelection
See table below
Data type
The assignment of the process data output words (PAW) of the master to bit control
commands or setpoints of the controller can be freely configured with C1511.
SelectionScaling
1FIF control word 1 (FIF−CTRL1)
2FIF control word 2 (FIF−CTRL2)
3Setpoint 1 (NSET1−N1)
4Setpoint 2 (NSET1−N2)
5Additional setpoint (PCTRL1−NADD)
6Actual process controller value (PCTRL1−ACT)
7Process controller setpoint (PCTRL1−SET1)
8reserved
9Torque setpoint / limit value (MCTRL1−MSET)
10PWM voltage(MCTRL1−VOLT−ADD)
11PWM angle (MCTRL1−PHI−ADD)
12reserved
13FIF−IN.W1
14FIF−IN.W2
15FIF−IN.W3
16FIF−IN.W4
16 bits
16 bits
±24000 º ±480 Hz
±24000 º ±480 Hz
±24000 º ±480 Hz
±24000 º ±480 Hz
±24000 º ±480 Hz
214 º 100 % rated motor torque
(
Only for special applications. Please
contact Lenze!
6UP function of motor potentiometer (MPOT1−UP)6CCW rotation/quick stop (QSP) (DCTRL1−CCW/QSP)
01Not active
Active
7DOWN function of motor potentiometer (MPOT1−DOWN)7X3/E1 is digital frequency input (DFIN1−ON)
01Not active
Active
8
Reserved
9Controller inhibit (FIF−CTRL1−CINH)9
01Controller enabled
Controller inhibited
10External fault (FIF−CTRL1−TRIP−SET)10
11Reset fault (FIF−CTRL1−TRIP−RESET)
0 Þ 1Bit change resets TRIP
12 / 13Parameter set changeover
(DCTRL1−PAR3/4 | DCTRL1−PAR2/4)
Bit 13 12
0001PAR1
1101PAR3
PAR2
PAR4
14DC injection brake (MTCRL1−DCB)
01Not active
Active
15
Reserved
Tab. 8−2Parameter structure of FIF control word (FIF−CTRLx)
01Not active
Active
1Switch off I−component of process controller
(PCTRL1−I−OFF)
01Not active
Active
01Not active
Active
3
Reserved
Do not write to this bit!
01Not active
Active
01Not active
Active
01Not active
Active
01Not active
Active
8
11
12
13
14
15
Reserved
Reserved
Reserved
Reserved
Reserved
Reserved
Reserved
Reserved
46
)Note!
Use of bit 5 and bit 6 in FIF control word 2
Set codes C0410/22 (DCTRL1−CW/QSP) and C0410/23 (DCTRL1−CCW/QSP) to
"200".
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EDS82ZAFVCxxx EN 4.0
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Codes8
C1512:
I/O data enable
Possible settings
CodeSubcode
C1512 **−65535
If C1511 is changed, the process output data is automatically inhibited to ensure data
consistency.
Use the decimal value in code C1512 to enable some or all process output words (PAW)
again:
ƒ 0 = Inhibit PAW
ƒ 1 = Enable PAW
Bit 15 ... 12Bit 11Bit 10...Bit 1Bit 0
reservedPAW12PAW 11...POW2PAW 1
LenzeSelection
0
Data type
[1]65535FIX32
The bit settings 0 to 11 are each assigned to a process data word. The bit settings 12 to 15
are reserved.
Use the value 65535 (FFFF
) in code C1512 to release all process output data.
hex
)Note!
ƒ The release is required if the process output data configuration has been
changed.
C1516:
Baud rate setting
Possible settings
CodeSubcode
C15160see belowFIX32
SelectionBaud rate
0125 kbits/s
1250 kbits/s
2500 kbits/s
255Auto baud (automatic baud rate recognition)
Only valid if switches S7 and S8 are in the ON position.
LenzeSelection
Data type
)Note!
EDS82ZAFVCxxx EN 4.0
Switch off the voltage supply of the function module and then on again to
activate changed settings of the baud rate.
l
47
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Codes8
C1518:
I/O data length
Possible settings
CodeSubcode
C1518−
This code determines the number of words (I/O input data and I/O output data) being
currently exchanged with the scanner.
A change of the I/O data length must be sent to the scanner via the configuration program.
C1519:
Behaviour in idle state/in case of an error
CodeSubcode
C1519/1 ... /300[1]3FIX32
SubcodeMeaning
1Setting of the reaction in the event of idle running of the DeviceNet communication.
2Setting of the reaction if the communication is interrupted (time out)
3Setting of the reaction if a bus error occurs (duplicateMAC-ID, Bus−Off).
LenzeSelection
4
Possible settings
LenzeSelection
1[1]12FIX32
Data type
Data type
SelectionBaud rate
0No action
1Fault (TRIP)
2Controller inhibit
3Quick stop
C1520:
Display of all words to scanner
Possible settings
CodeSubcode
C1520/1 ... /12g0[1]65535 U16
LenzeSelection
Data type
Display of the process data input words PEW1 to PEW12 in the corresponding subcodes.
C1521:
Display of all words from scanner
Possible settings
CodeSubcode
C1521/1 ... /12g0[1]65535 U16
LenzeSelection
Data type
Display of the process data output words 1 ... 12 of the scanner in the corresponding
subcodes.
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Codes8
C1522:
Display of all process data words to the basic device
Possible settings
CodeSubcode
C15221...16g0[1]65535 U16
Display of the process data words 1 ... 16, which are transferred from the function module
to the basic device:
SubcodeProcess data word
1 FIF control word 1 (FIF−CTRL1)
2 FIF control word 2 (FIF−CTRL2)
3 Setpoint 1 (NSET1−N1)
4 Setpoint 2 (NSET1−N2)
5 Additional setpoint (PCTRL1−NADD)
6 Actual process controller value (PCTRL1−ACT)
7 Process controller setpoint (PCTRL1−SET1)
8 Reserved
9 Torque setpoint or torque limit value (MCTRL1−MSET)
10 PWM voltage(MCTRL1−VOLT−ADD)
11 PWM angle (MCTRL1−PHI−ADD)
12 Reserved
13 FIF−IN.W1
14 FIF−IN.W2
15 FIF−IN.W3
16 FIF−IN.W4
LenzeSelection
Data type
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Codes8
C1523:
Display of all process data words from the basic device
Possible settings
CodeSubcode
C15231...16g0[1]65535 U16
Display of the process data words 1 ... 16, which are transferred from the basic device to the
function module:
SubcodeProcess data word
1 FIF status word 1 (FIF−STAT1)
2 FIF status word 2 (FIF−STAT2)
3 Output frequency with slip (MCTRL1−NOUT+SLIP)
4 Output frequency without slip (MCTRL1−NOUT)
5 Apparent motor current (MCTRL1−IMOT)
6 Actual process controller value (PCTRL1−ACT)
7 Process controller setpoint (PCTRL1−SET)
8 Process controller output (PCTRL1−OUT)
9 Controller load (MCTRL1−MOUT)
10 DC bus voltage (MCTRL1−DCVOLT)
11 Ramp function generator input (NSET1−RFG1−IN)
12 Ramp function generator output (NSET1−NOUT)
13 FIF−OUT.W1
14 FIF−OUT.W2
15 FIF−OUT.W3
16 FIF−OUT.W4
LenzeSelection
Data type
C1524:
Display of the currently used baud rate
CodeSubcode
C1524−g
Possible settings
LenzeSelection
0[1]2
0 = 125 kbits/s
1 = 250 kbits/s
2 = 500 kbits/s
Data type
FIX32
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Codes8
C1525:
Display of current DIP switch setting
Possible settings
CodeSubcode
C1525
1
20[1]3
30[1]1
This code reflects the switch position being set at the moment.
Subcode 1, node address:
SwitchS1S2S3S4S5S6
Valency32168421
Subcode 2, baud rate:
SwitchS7S8
Valency21
LenzeSelection
g
0[1]63
Data type
FIX32
Subcode 3, compatibility with E82ZAFD:
SwitchS10
Valency1
C1528:
Display of interruption in communication
Possible settings
CodeSubcode
C1528−g1: Time out during communication FIX32
LenzeSelection
Data type
C1529:
Idle mode display)
Possible settings
CodeSubcode
C1529−g1:
LenzeSelection
Communication is in idle mode.
Data type
FIX32
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Codes8
C1566:
Automatic trip reset communication error
Possible settings
CodeSubcode
C1566−00 / 1FIX32
SelectionMeaning
0No trip reset
1One−time trip reset of communication monitoring to the basic device
The recommended switch−on sequence is as follows:
1. Switch on DeviceNet
2. Switch on the basic device
If the order is reversed, a communication error is indicated.
LenzeSelection
Data type
With code C1566 = 1, this message is always automatically reset once after switching on
the DeviceNet supply voltage.
)Note!
If the software is compatible with theE82ZAFD function module (DIP switch
S10), this function is not active.
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9Appendix
9.1Data transfer
)Note!
When using the DeviceNet communication profile, the corresponding
specified terminology must be considered. Note that translation into German
is not always permissible.
In these instructions, the following terms are used with the same meaning:
ƒ I/O data «Process data
– Input data is process data to the scanner
– Output data is process data from the scanner
ƒ Explicit Messages «Parameter data
ƒ Scanner « DeviceNet master
Appendix
Data transfer
9
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9
Appendix
Data transfer
Two different telegram types are transferred between master computer and controller(s):
ƒ I/O data
ƒ Explicit messages
As indicated in the table, these telegram types are subdivided into communication
channels according to their time−critical response:
Communication channelTelegram type
à Parameter data channel
l Enables the access to all Lenze codes.
l Automatic storage after a change of
frequency inverter parameters:
– 8200 vector
– 8200 motec
à Process data channel
– You can control the controller using
the I/O data.
– The master computer can directly
access the I/O data. The data is
directly stored into the I/O area of the
PLC.
– I/O data is not stored in the controller,
they are cyclically transferred
between the host and the controllers
(continuous exchange of input and
output data).
à Explicit messages
Explicit messages are used for configuration and parameter setting
of the devices connected to the DeviceNet. The relationship
between two devices is a client−server relationship. The client
sends the request and the server accepts the order and tries to
settle it. The server reacts as follows
l the required data in case of a positive response or
l a fault message in case of a negative response.
à I/O data
I/O Data (process data) is transmitted/received according to the
producer/consumer principle, i. e. there is one transmitter and no
or an arbitrary number of receivers.
The following transmission modes are supported:
l I/O polled messages (polled)
– The Poll command being transmitted from the master,
includes output data for the slave. The slave then transmits
its input data to the master.
l Cyclic I/O
– With cyclic I/O, master and slave create data independently of
each other which are sent according to the settings of a
timer. The user must set the timer.
l Change of State (COS)
– This type of I/O message is a special cyclic message. COS
nodes send their data when the data status is changed.
)Note!
The default message service for the E82ZAFVC function module is the I/O
polled message. Other services can be released by means of a DeviceNet
Manager tool.
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Appendix
Data transfer
Overview of the implemented objects for the function module
9
9.1.1Overview of the implemented objects for the function module
A device connected to the DeviceNet is a conglomeration of objects. Every individual object
is described by its class, instances and attributes. These objects can be used with different
services such as reading or writing.
Get_Attribute_SingleReading of an attribute
Set_Attribute_SingleWriting of an attribute
Allocate_Master/Slave_Connection_
Set
Release_Group_2_Identifier_SetConnections via Predefined
Demands the application of
Predefined Master/Slave Connection
Set"
Master/Slave Connection Set" are
deleted
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Appendix
Data transfer
Overview of the implemented objects for the function module
9
Assembly class (04
hex
)
Instance 101 ... 112:
AttributeService(s)DescriptionData typeInstance / value
3GET / SETDataArray of BYTE
Instance 101:
1 word (= 2 byte) from master
Instance 102:
2 words (= 4 byte) from master
Instance 103:
3 words (= 6 byte) from master
Instance 104:
4 words (= 8 byte) from master
Instance 105:
5 words (= 10 byte) from master
Instance 106:
6 words (= 12 byte) from master
Instance 107:
7 words (= 14 byte) from master
Instance 108:
8 words (= 16 byte) from master
Instance 109:
9 words (= 18 byte) from master
Instance 110:
10 words (= 20 byte) from master
Instance 111:
11 words (= 22 byte) from master
Instance 112:
12 words (= 24 byte) from master
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Data transfer
Overview of the implemented objects for the function module
Instance 114 ... 125:
AttributeService(s)DescriptionData typeEntity / value
3GET / SETDataArray of BYTE
Instance 114:
1 word (= 2 byte) from master
Instance 115:
2 words (= 4 byte) from master
Instance 116:
3 words (= 6 byte) from master
Instance 117:
4 words (= 8 byte) from master
Instance 118:
5 words (= 10 byte) from master
Instance 119:
6 words (= 12 byte) from master
Instance 120:
7 words (= 14 byte) from master
Instance 121:
8 words (= 16 byte) from master
Instance 122:
9 words (= 18 byte) from master
Instance 123:
10 words (= 20 byte) from master
Instance 124:
11 words (= 22 byte) from master
Instance 125:
12 words (= 24 byte) from master
Services:
Service codeNameDescription
0E
10
hex
hex
Get_Attribute_SingleReading an attribute
Set_Attribute_SingleWriting an attribute
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Data transfer
Overview of the implemented objects for the function module
9
Connection Class (05
hex
)
Instance 1 (explicit messages):
AttributeService(s)DescriptionData typeValue
1GETstateUSINTStatus of the object
2GETinstance_typeUSINT0
3GETtransportClass_
trigger
4GETproduced_
connection_id
5GETconsumed_
connection_id
6GETinitial_comm_
characteristics
7GETproduced_
connection_size
8GETconsumed_
connection_size
9GET / SETexpected_
packet_rate
10/11Not usedNo longer defined
12GET / SETwatchdog_
timeout_action
13GETproduced_
connection_
path_length
14GETproduced_
connection_path
15GETconsumed_
connection_
path_length
16GETconsumed_
connection_path
17GETproduction_
inhibit_time
BYTE131 (83
UINTSend CAN identifier
UINTReception of CAN identifier
BYTE33 (21
UINT64 (40
UINT64 (40
UINTConnection−dependent
USINTDefined reaction to timeout
l 1 = Auto Delete
l 3 = Deferred Delete
UINT0
EPATH−−−
UINT0
EPATH−−−
UINT0
hex
hex
hex
hex
)
)
)
)
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Data transfer
Overview of the implemented objects for the function module
Instance 2 (polled I/O data):
AttributeService(s)DescriptionData typeValue
1GETstateUSINTStatus of the object
2GETinstance_typeUSINT1
3GETtransportClass_
trigger
4GETproduced_
connection_id
5GETconsumed_
connection_id
6GETinitial_comm_
characteristics
7GETproduced_
connection_size
8GETconsumed_
connection_size
9GET / SETexpected_
packet_rate
10/11Not usedNo longer defined
12GETwatchdog_
time−out_action
13GETproduced_
connection_
path_length
14GETproduced_
connection_path
15GETconsumed_
connection_
path_length
16GETconsumed_
connection_path
17GETproduction_
inhibit_time
BYTE128/130 (80
UINTSend CAN identifier
UINTReception of CAN identifier
BYTE1 (01
UINTDependent on the number of I/O
UINTDependent on the number of I/O
UINTConnection−dependent
USINTDefines time−outs
UINT4
EPATH[20
UINT4
EPATH[20
UINT0
hex
data words
data words
, 67
hex
, 68
hex
/82
hex
)
, 24
hex
, 24
hex
hex
hex
hex
, 01]
, 01
)
]
hex
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Data transfer
Overview of the implemented objects for the function module
Instance 4 (COS I/O):
AttributeService(s)DescriptionData typeValue
1GETstateUSINTStatus of the object
2GETinstance_typeUSINT1
3GETtransportClass_
trigger
4GETproduced_
connection_id
5GETconsumed_
connection_id
6GETinitial_comm_
characteristics
7GETproduced_
connection_size
8GETconsumed_
connection_size
9GET / SETexpected_
packet_rate
10/11Not usedNo longer defined
12GETwatchdog_
timeout_action
13GETproduced_conne
ction_path_
length
14GETproduced_
connection_path
15GETconsumed_
connection_
path_length
16GETconsumed_
connection_path
17GET / SETproduction_
inhibit_time
BYTE128/130 (80
UINTSend CAN identifier
UINTReception of CAN identifier
BYTE1 (01
UINTDependent on the number of I/O
UINTDependent on the number of I/O
UINTConnection−dependent
USINTDefines time−outs
UINT4
EPATH[20
UINT4
EPATH[20
UINT0
hex
data words
data words
, 67
hex
, 68
hex
/82
hex
)
, 24
hex
, 24
hex
hex
hex
hex
, 01
, 01
9
)
]
hex
]
hex
Services:
Service codeNameDescription
05
0E
10
hex
hex
hex
Reset_RequestReset effect:
l Reset of the watchdog timer
l Communication between scanner and slave in
established status.
Get_Attribute_SingleReading an attribute
Set_Attribute_SingleWriting an attribute
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Data transfer
Overview of the implemented objects for the function module
Acknowledge Handler Class (2B
hex
)
Instance 1:
AttributeService(s)DescriptionData typeValue
1GET / SETAcknowledge
Timer
2GETRetry LimitUSINT0 – 255 ms (00
3GETCOS Producing
Connection
Instance
UINT2 – 65534 ms (0002
UINT4 (0004
default 16ms (0010
1ms
)
hex
Services:
Service codeNameDescription
0E
10
hex
hex
Get_Attribute_SingleReading an attribute
Set_Attribute_SingleWriting an attribute
hex
hex
– FF
hex
hex
–FFFE
)
), default
hex
),
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Data transfer
Overview of the implemented objects for the function module
Manufacturer−specific class 100 (64
hex
):
Access to Lenze codes
)Note!
We recommend the use of class 110 (¶ 65).
Instance 0:
AttributeService(s)DescriptionData typeValue
1GETRevisionUINT0001
Instance 1:
AttributeService(s)DescriptionData typeValue
1GET/SETExplicit Message
Data type instance 1
ByteRequestResponse
1Code LowCode Low
2Code HighCode High
3SubcodeSubcode
4ReserveStatusl Value of byte = 0: The message does not contain any faults.
5
..
..
Data_1 Low
Data_1 High
..
..
Data_22 Low
Data_22 High
Lenze Codes
l Value of the byte ¹0: Message is faulty.
Data_1 Low
Data_1 High
..
..
Data_22 Low
Data_22 High
See table belowDependent on order
The value of the byte indicates the fault number (for
explanation see the following table).
hex
Explanation of the fault number:
Error codeExplanation
03
04
05
07
08
09
0A
0B
0C
0D
0E
2X
FF
hex
hex
hex
hex
hex
hex
hex
hex
hex
hex
hex
hex
hex
Invalid data type
Subcode no. not accepted
Code no. not accepted
No right to access due to operating state
No right to access due to operating mode
No right to access as parameters are only readable
No general right to access
Data block too long
Collisions with other value ranges
Quit value range
Fault − general value range
Fault − AIF interface
General fault
Services:
Service codeNameDescription
0E
10
hex
hex
Get_Attribute_SingleReading an attribute
Set_Attribute_SingleWriting of an attribute
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Data transfer
Overview of the implemented objects for the function module
Manufacturer−specific class 102 (66
hex
)
Instance 0:
AttributeService(s)DescriptionData typeValue
1GETRevisionUINT0001
Instance 1:
AttributeService(s)DescriptionData typeValue
1GET / SETI/O data length
in words
UINT1 – 12 (0000
Default: 4, (saved in EEPROM)
Services:
Service codeNameDescription
0E
10
hex
hex
Get_Attribute_SingleReading an attribute
Set_Attribute_SingleWriting an attribute
)Note!
ƒ A change of the I/O data length is reported to the scanner
(produced/consumed data size).
ƒ If the I/O data length is reduced, it must be checked before, if the intended
data length is sufficient for the application.
ƒ If the function modules have to be replaced, the machine manufacturer
must provide an application−specific configuration for the end customer
that differs from the Lenze default setting. A parameterisation that deviates
from the Lenze default setting cannot be executed via Lenze engineering
tools.
hex
hex
– 000C
hex
),
Manufacturer−specific class 103 (67
hex
)
Instance 0:
AttributeService(s)DescriptionData typeValue
1GETRevisionUINT0001
hex
Instance 1:
AttributeService(s)DescriptionData typeValue
1GETI/O image of the
transmitted data
(input data of the
scanner)
Array of UINTValue according to the words set
Services:
Service codeNameDescription
0E
hex
Get_Attribute_SingleReading of an attribute
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Data transfer
Overview of the implemented objects for the function module
Manufacturer−specific class 104 (68
hex
)
Instance 0:
AttributeService(s)DescriptionData typeValue
1GETRevisionUINT0001
hex
Instance 1:
AttributeService(s)DescriptionData typeValue
1GET/SETI/O image of the
received data
(output data of
the scanner)
Array of UINTValue according to the words set
Services:
Service codeNameDescription
0E
hex
10
hex
Manufacturer−specific class 110 (6E
Get_Attribute_SingleReading of an attribute
Set_Attribute_SingleWriting of an attribute
):
hex
access to Lenze codes
Instance (Lenze code):
AttributeService(s)DescriptionData typeValue
Lenze subcodeGET / SETAccess to Lenze
code (6E
hex
)
Data type of the
Lenze code
Value of the Lenze code/subcode
)Note!
ƒ If the corresponding Lenze code does not have a subcode, the value "1"
must be entered into the attribute.
ƒ The display code cannot be configured by the "SET" service.
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Index10
10Index
8200 motec, Use with E82ZAFVC001, 10
8200 vector
− Use with E82ZAFVC001, 10
− Use with E82ZAFVC010, 10
A
Acknowledge Handler Class, 62
Ambient conditions, 15
− Climate, 15
Application as directed, 10
Assembly class, 57
B
Baud rate, 15
− setting, 33
Bus cable length, 15 , 28
C
C0002: Parameter set management, 38
C1500: Software product code, 40
C1501: Software date, 40
C1502: Display of the software product code, 40
C1503: Display of the software date, 40
C1509: Setting of the node address, 40
C1510: Configuration of process input data, 41
C1511: Configuration of process output data, 44
C1512: I/O data enable, 47
C1516: Baud rate setting, 47
C1518: I/O data length, 48
C1519: Behaviour in idle state/in case of an error, 48
C1520: Display of all words to scanner, 48
C1521: Display of all words from scanner, 48
C1522: Display of all process data words to the basic
device, 49
C1523: Display of all process data words from the basic
device, 50
C1524: Display of the currently used baud rate, 50
C1525: Display of current DIP switch setting, 51
C1528 Interruption in communication, 51
C1529 Idle mode display, 51
C1566: Automatic trip reset communication error, 52
Cable cross−sections, 27
Cable specification, 21
− Thick Cable, 22
− Thin Cable, 22
CE−typical drive system, 20
Codes, 37
Commissioning, 29
Commissioning steps, 29
Communication medium, 15
Communication profile, 15
Communication time, 18
Compatibility
− Adjustment of software compatibility, 31
− to the E82ZAFD function module , 12
Connection Class, 59
Connections, 13
Controller inhibit supply, E82ZAFVC010, 26
Controls, 31
D
Data transfer, 53
Definition of notes used, 7
Definitions, 6
Device protection, 9 , 20
DeviceNet Class, 56
Diagnostics, 34
Displays, 31
Double insulation, 16
double insulation, 16
E
E82ZAFVC001
− application range with standard devices, 10
− terminal assignment, 25
E82ZAFVC010
− application range with standard devices, 10
− Terminal assignment, 26
Electrical installation, 20
External DC voltage supply
− E82ZAFVC001, 17
− E82ZAFVC010, 17
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F
Fault elimination, 36
Functional insulation, 16
I
Identification, 11
Identity class, 55
Implemented objects, 55
Installation, 20
− electrical, 20
− mechanical, 20
− Terminals, Assignment, 25
Insulation, 16
Interfaces, 13
L
LED status displays, 34
Lenze codes, 37
− C0002, 38
− C1500, 40
− C1501, 40
− C1502, 40
− C1503, 40
− C1509, 40
− C1510, 41
− C1511, 44
− C1512, 47
− C1516, 47
− C1518, 48
− C1519, 48
− C1520, 48
− C1521, 48
− C1522, 49
− C1523, 50
− C1524, 50
− C1525, 51
− C1528, 51
− C1529, 51
− C1566, 52
M
Manufacturer−specific class
− 102, 64
− 103, 64
− 104, 65
− 110, 65
Mechanical installation, 20
Motor starter, use with E82ZAFVC001, 10
N
Nameplate, 11
Nameplate data, 11
Network topology, 15
Notes, definition, 7
O
Objects
− Acknowledge Handler Class, 62
− assembly class, 57
− Connection Class, 59
− DeviceNet Class, 56
− Identity class, 55
− Implemented, 55
− Manufacturer−specific class 102, 64
− manufacturer−specific class 103, 64
− manufacturer−specific class 104, 65
− manufacturer−specific class 110 , 65
P
Parameter, C0142 (restart protection), 35
Plug connectors, 28
− Use, spring connection, 28
Pollution, 15
Processing time, 18
Product description, 10
− application as directed, 10
Product features, 12
Protection against restart, 35
Protection of persons, 9
Protective insulation, 16
− E82ZAFVC001, 16
− E82ZAFVC010, 16
R
Residual hazards, 9
Restart protection, 35
S
Safety instructions, 8
− application as directed, 10
− definition, 7
− device− and application−specific, 9
− layout, 7
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Screw−tightening torques, 27
Setting of the address, 32
Setting of the device address, 32
Settings, Front switch, 31
Specification of the transmission cable, 21
starttec, use with E82ZAFVC001, 10
Status displays, 34
Supply
− E82ZAFVC001, 25
− E82ZAFVC010, 26
Supply of the controller inhibit, E82ZAFVC001, 25
Switch, Possible settings, 31
T
Technical data, 15
Terminal assignment
− E82ZAFVC001, 25
− E82ZAFVC010, 26
Terminals, Assignment, 25
Transmission cable
− specification, 21
− Thick Cable, 22
− Thin Cable, 22
Troubleshooting, 36
Type code, 11
− finding, 11
Type of insulation, 16
U
Usage conditions, Ambient conditions, Climate, 15
Use of plug connectors, 28
V
Validity of the documentation, 4
Voltage supply, 24
Voltage supply, external, 15
W
Wiring according to EMC, 20
Wiring with a host (master), 21