Leica CN Knife holder User Manual

Instruction Manual
Leica knife holder CE/ knife holder CN V2.2 English – 08/2005
Always keep this manual near the instrument. Read carefully prior to operating the knife holders.
Leica CE/
Leica CN
Knife holder
NOTE
The information, numerical data, notes and value judgments contained in this manual represent the current state of scientific knowledge and state­of-the-art technology as we understand it follow­ing thorough investigation in this field. We are under no obligation to update the present manual according to the latest technical devel­opments, nor to provide our customers with addi­tional copies, updates etc. of this manual. For erroneous statements, drawings, technical illustrations etc. contained in this manual we ex­clude liability as far as permissible according to the national legal system applicable in each indi­vidual case. In particular, no liability whatsoever is accepted for any financial loss or consequen­tial damage caused by or related to compliance with statements or other information in this man­ual. Statements, drawings, illustrations and other in­formation as regards contents or technical de­tails of the present manual are not to be consid­ered as warranted characteristics of our products.
These are determined only by the contract provi­sions agreed between ourselves and our cus­tomers. Leica reserves the right to change technical specifications as well as manufacturing process­es without prior notice. Only in this way is it pos­sible to continuously improve the technology and manufacturing techniques used in our products. This document is protected under copyright laws. Any copyrights of this document are retained by Leica Microsystems Nussloch GmbH. Any reproduction of text and illustrations (or of any parts thereof) by means of print, photocopy, microfiche, web cam or other methods – includ­ing any electronic systems and media – requires express prior permission in writing by Leica Mi­crosystems Nussloch GmbH. For the instrument serial number and year of manufacture, please refer to the name plate at the back of the instrument.
© Leica Microsystems Nussloch GmbH
Published by: Leica Microsystems Nussloch GmbH
Heidelberger Str. 17 - 19 D-69226 Nussloch Germany Telephone: +49 (0)6224 143-0 Fax: +49 (0)6224 143-200 Internet: http://www.histo-solutions.com
Leica knife holder CE /CN
1. Operation
Danger! Microtome knives and blades have ex­tremely sharp cutting edges!
1
2
3
54
1
Fig. 1
For disinfection we recommend Leica Cryofect disinfection spray.
Mounting the knife holder base
1. Mount the knife holder base (1) as shown in Fig. 1.
2. Rotate lever (2) clockwise to clamp.
Mounting the knife holder
1. Mount the knife holder as shown in Fig. 2.
When inserting the knife holder base, apply sufficient pressure to­wards the left to overcome the re­sistance of the spring in the bottom part of the knife holder.
2. Rotate lever (3) clockwise to clamp.
3
5
4
1
Fig. 2
Instruction manual V 2.2 – 08/2005
1. Operation
Mounting the anti-roll system
1. Insert the glass plate into the changing frame and
7
6
8
7
clamp evenly with the knurled screws (7).
2. From above, insert the axle (8) of the metal frame
into the opening of the swivel arm of the anti-roll system (4, Fig. 2), so that the pin (6) rests in the groove (5, Fig. 2).
3. From below, slide the white plastic washer (9) onto
axle (2).
4. Screw knurled nut (10) onto axle (2) from below.
9
10
Fig. 3
All 4 longitudinal edges of the anti-roll glass plate can be used.
Inserting the blade into knife holder CE
1. Tilt anti-roll system to the left – to do so hold
system at lever (11) (not at the set screw of the anti-roll system) to avoid altering the height of
13
12
the anti-roll system.
2. Open clamping lever (12) by rotating it counter-
clockwise.
3. Carefully insert the blade (13) between clamp-
ing plate and back plate, either from above or
11
Fig. 4
from one side. Make sure the blade is properly centered.
4. Rotate lever (12) clockwise to clamp.
ATTENTION! Anti-roll system also works as finger guard!
5. Grip anti-roll system at lever (11) and tilt back
onto blade.
Lateral adjustment
If sectioning results are not satisfactory, adjust the knife holder laterally to section with another part of the blade.
14
For that purpose:
1. Rotate clamping lever (14) backwards to loosen
and slide the knife holder laterally into the de­sired position.
Fig. 5
2. Rotate clamping lever (14) forward to clamp.
Leica knife holder CE /CN
1. Operation
Inserting the knife into knife holder CN and knife height adjustment
15
15
Knife holder CN can be operated with all wedge­shaped c- and d-profile knives. To fit disposable blades into knife holder CN, use the blade holder for disposable blades. Prior to inserting the
Fig. 6
knives (from above) completely loosen the two clamping screws (15).
Adjust the knife height before retightening screw (15).
15
The knife height is adjusted via the knurled nuts (16). The upper edge of the back plate (rear clamp-
16
ing plate) serves as an index to determine the appropriate knife height. The knife edge should
16
be at the same level as the back plate; even knives that have been greatly reduced in height by fre­quent resharpening (up to a height of 25 mm) can be properly height-adjusted and clamped in the
Fig. 7
knife holder CN.
The anti-roll system is laterally adjustable (84-mm wide system only). A groove (17) in the
17
18
axle (18) facilitates centering of the anti-roll sys­tem.
Fig. 8
Instruction manual V 2.2 – 08/2005
1. Operation
19
Finger guards
The finger guards are integrated into the clamp­ing jaws. Use handles (19) to slide them back and forth. The width of the finger guards is sufficient for knives up to 22 cm long. Once you finish sec­tioning, always cover the knife edge with the fin­ger guards.
Fig. 9
Prior to any work on knife and object, each time before changing the speci­men block and during work breaks the knife edge must be covered with the fin­ger guards!
Shifting the clamping jaws
20
21
21
Fig. 10
23
22
In the factory, the clamping jaws are mounted at a distance of 64 mm from each other. If neces­sary, the clamping jaws can be relocated to a dis­tance of 84 mm.
To shift the clamping jaws the knife holder must be removed from the knife holder base. Loosen lever (20) and remove knife holder from base. With a size 4 Allen key, loosen the screws (21) located at the bottom surface of the knife holder. Shift the clamping jaws (22) and retighten the screws. Insert the longer of the two knife support bars (part of stan­dard delivery).
Leica knife holder CE /CN
Fig.11
Never work with just one clamping jaw. Otherwise sufficient stability for the sectioning process cannot be guaran­teed. In addition, long knives will no longer be sufficiently covered by the fin­ger guard.
1. Operation
Knife support bar
Ensure that the recess (24) is pointing away from the microtome.
Danger! Microtome knives and blades have ex­tremely sharp cutting edges! Never try to catch a falling knife!
Clearance angle adjustment
The harder the specimen the wider the clearance angle. However: the wider the clearance angle the greater the com­pression of the sections.
Clearance angle adjustment - knife holder CE
25
Fig. 13
24
If the clearance angle is too small, thick­thin sections may result. Also, remember that by adjusting the clearance angle, the position of the knife edge relative to the specimen may be al­tered. Therefore, always place the specimen block above the knife prior to adjusting the clearance angle. Otherwise, the specimen block may collide with the knife when it is moved back upwards.
Fig. 12
Readjust the clearance angle with every new type of specimen material!
1. The clearance angle scale is located on the left side of the knife holder.
2. Loosen the lever (23, Fig. 11) on the right side of the knife holder and select a clearance angle setting of ‘0’ (index marker (25) must be in line with figure ‘0’). Retighten lever (23, Fig.
11). If the sectioning results are not satisfac­tory, increase the clearance angle setting in 1° steps, until the desired result is achieved.
Instruction manual V 2.2 – 08/2005
1. Operation
Clearance angle adjustment - knife holder CN
27
26
28
Fig. 14
Prior to setting the clearance angle, the knife edge must be located exactly in the spin axis of the knife holder.
First, set a clearance angle of ‘0’. To do so, loos­en lever (23, see Fig. 11) and bring the index marker (26) in line with the figure ‘0’ on the clear­ance angle scale (27). Retighten the lever (23). If the sectioning results obtained are not satisfac­tory, slowly increase the clearance angle in 1° steps, until the desired section quality is achieved.
Parallel adjustment - knife holder CE (Adjusting the anti-roll system)
This type of adjustment has to be done each time after exchanging either the entire anti-roll sys­tem or the change frame. Loosen Allen screw (28) and then, via the axle extension (29), adjust the upper edge of the glass anti-roll plate parallel to the knife edge. Retighten Allen screw (28).
31
Leica knife holder CE /CN
29
Fig. 15
Parallel adjustment - knife holder CN (Adjusting the anti-roll system)
After loosening the two screws (30) the anti-roll
30
system can be adjusted parallel to the knife edge. After carrying out the adjustment, retighten the screws (30).
32
Fig. 16
1. Operation
Use the knurled nut to height-adjust the anti-roll system:
rotate counterclockwise to move the anti-roll system towards the knife;
rotate clockwise to move the anti-roll system away from the knife.
If the anti-roll system is not correctly adjusted relative to the knife edge, the following problems occur:
Fig. I: The sections roll up on the glass plate of the anti-roll system.
Problem: glass plate situated too low. Solution: rotate knurled nut
I
I
II
counterclockwise until the section slides down between blade and anti-roll plate as shown in Fig. III).
Fig. II: The sections tear and after each section the specimen block collides with the glass plate.
Problem: glass plate situated too high. Solution: rotate knurled nut clockwise until the section slides down between blade and anti-roll plate as shown in Fig. III).
Fig. 17
III
10
We recommend pre-adjusting the anti-roll system at a relatively high section thickness setting (e.g. 10 µm). – From there, slowly decrease the section thickness, slightly read­justing the anti-roll system via the knurled nut (see description above) each time you select a lower sec­tion thickness setting.
Fig. 18
Instruction manual V 2.2 – 08/2005
1. Operation
Cleaning the knife holder CE Daily cleaning procedure
33
1. Tilt the anti-roll system (33) to the left, hold at lever (34) while doing so.
2. Loosen clamping lever (35) of pressure plate.
3. Now you can remove the pressure plate (36) for cleaning (use alcohol or acetone).
34
Fig. 19
38
39
37
36
35
Fig. 20
From time to time, lubricate axles (37) and (38), as well as groove (39) with a drop of cryostat oil (type 407).
For disinfection purposes, standard commercial detergents and disinfec­tants can be used – our recommenda­tion is Leica Cryofect.
Cleaning the knife holder CN Daily cleaning procedure
For daily cleaning, it is sufficient to remove sec­tion waste from the knife holder with a dry brush. Make sure to use a cold brush, otherwise the sec­tions will thaw and stick to the knife holder.
Thorough cleaning
From time to time, all movable parts should be removed for cleaning and subsequent lubrication with cryostat oil, type 407.
Disinfection
Use e.g. Leica Cryofect. Spray disinfectant generously and evenly on all contaminated surfaces (or apply generously with cloth moistened with disinfectant), allow to soak for 15 minutes and wipe dry.
Leica knife holder CE /CN
11
2. Ordering information for knife holders CE / CN
Ordering information - knife holder CE
Knife holder CE for low-profile blades, assy.
Knife holder CE for high-profile blades, assy.
Pressure blade for high-profile blades
Pressure blade for low-profile blades
Anti-roll systems (metal change frame w/ glass insert)
Retrofit kit (metal change frame w/ glass insert and swivel arm)
Glass insert, 70 mm wide
Low-profile blades - 50 blades in dispenser
High-profile blades - 50 blades in dispenser
Leica Cryofect spray disinfectant
Technical specification - knife holder CN
- Variable working distance between clamping jaws: 64 mm or 84 mm
- Usable knife lengths: 12 cm - 22 cm
- Knife height: min. 25 mm - max. 40.3 mm
- Knife height adjustment: max. 16 mm
- Clearance angle setting: 0 - 10, continuously adjustable
Ordering information - knife holder CN
Knife holder CN, assy.
Knife support bars – 13 cm and 15 cm long
Anti-roll system CN (metal change frame and glass insert)
Glass insert, 50 mm wide
Knives from 12 to 22 cm long
Leica Cryofect spray disinfectant
12
Instruction manual V 2.2 – 08/2005
Warranty
Leica Microsystems Nussloch GmbH guarantees that the contractual prod­uct delivered has been subjected to a comprehensive quality control procedure based on the Leica in-house testing standards, and that the prod­uct is faultless and complies with all technical specifications and/or agreed characteristics warranted.
The scope of the warranty is based on the content of the concluded agree­ment. The warranty terms of your Leica sales organization or the organiza­tion from which you have purchased the contractual product shall apply exclusively.
Technical service information
If you require technical service or replacement parts, please contact your Leica sales representative or dealer who sold the product.
Please provide the following information:
Model name and serial number of the instrument.
Location of the instrument and name of the person to contact.
Reason for the service call.
Date of delivery.
3. Warranty and service
Decommissioning and disposal
The instrument or parts of the instrument must be disposed of in compliance with the local laws.
Leica knife holder CE
13
Notes
14
Instruction manual V 2.1 – 05/2001
Loading...