5.1 Order code ...................................................................................................................... 58
6 Notes69
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OPTIFLEX 2200 C/F
1.1 The modular TDR level transmitter
This device is a TDR level transmitter for measuring distance, level, volume and mass. Its
modular design makes it an economical and reliable solution for common applications.
PRODUCT FEATURES
1
1 Large choice of probes to cover a vast range of applications, including a hygienic version for the food and beverage
industry
2 Optional remote converter can be installed up to 100 m / 328 ft away from the probe
3 Wall support
4 Horizontal / vertical housings and segmented probe options makes the device suitable for many applications and for
installation in a variety of positions
5 Aluminium or stainless steel housing
6 2-wire level transmitter
7 Optional LCD display with 4-button keypad
8 Converter is rotatable and removable under process conditions
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PRODUCT FEATURES
Optional integrated display
The display can be ordered with the device or as an accessory. It shows measurement data on a
128 × 64 pixel screen. The configuration menu permits the device to be set up in a small number
of intuitive steps.
OPTIFLEX 2200 C/F
Highlights
• 2-wire loop-powered HART® TDR level transmitter for liquids and solids
caused by environmental disturbances and product build-up
• Quick coupling system permits removal of the converter under process conditions and 360°
rotation to make the display screen easier to read
• Horizontal and vertical housing position to suit every installation
• The remote converter can be installed up to 100 m / 328 ft from the probe
• Display keypad is directly accessible without opening the cover
• Measuring range up to 40 m / 131 ft
• Hygienic probe for processes where stringent hygiene standards must be obeyed
• Converter backwards compatible with all flange systems of current (OPTIFLEX 1300 C) and
previous (BM 100 A, BM 102) generation TDR level transmitters from KROHNE
• SIL2-compliant according to IEC 61508 for safety-related systems
• The device has FDT1.2 DTM certification.
Industries
• Chemical market
• Oil & Gas
• Power
• Food
• Wastewater
• Pulp & Paper
• Metals, Minerals & Mining
• Food and beverage
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OPTIFLEX 2200 C/F
Applications
• Liquid level measurement in process tanks for various chemical products
• Liquid and solid volume measurement for storage tanks
1.2 Overview
OPTIFLEX 2200 C – Compact / Vertical version
PRODUCT FEATURES
This version makes it easier to read and operate
devices installed on a tank roof or in a recess.
1
OPTIFLEX 2200 C – Compact / Horizontal version
This version is ideal for installation in locations
with low roofs.
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PRODUCT FEATURES
OPTIFLEX 2200 F – Remote version
OPTIFLEX 2200 C/F
This version has a separate converter with a
display which can be mounted and read off at the
bottom of the tank or even at a distance of up to
100 m / 328 ft from the sensor.
Weather protection
A weather protection option can also be ordered with the device. It is recommended for outdoor
applications.
• Must be ordered with the device.
• Can be ordered for both compact versions of the
device and the probe housing of the remote
version.
• Easily opened and closed.
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OPTIFLEX 2200 C/F
1.3 Applications
1. Level measurement of liquids
2. Level measurement of solids
PRODUCT FEATURES
The level transmitter can measure the level of a
wide range of liquid products on a large variety of
installations within the stated pressure and
temperature range. It does not require any
calibration: it is only necessary to adapt the probe
length and do a short configuration procedure.
The level transmitter has a Ø4 mm / 0.16¨ single
cable probe for measuring powders and granulates
in silos up to 20 m / 65.6 ft high. It does not require
any calibration: it is only necessary to adapt the
probe length and do a short configuration
procedure.
1
For silos up to 40 m / 131.2 ft, the level transmitter
also has a Ø8 mm / 0.32¨ single cable probe.
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PRODUCT FEATURES
3. Volume measurement
4. Measurement of liquids with a hygienic probe
OPTIFLEX 2200 C/F
A conversion table (strapping table) function is
available in the configuration menu for volume or
mass measurement. Up to 30 volume values can be
related to level values. For example:
Level 1= 2 m / Volume 1= e.g. 0.7 m³
Level 2= 10 m / Volume 2= e.g. 5 m³
Level 3= 20 m / Volume 3= e.g. 17 m³
This data permits the device to calculate volumes
between strapping table entries.
The hygienic probe option is made of materials that
agree with FDA and European Union regulations. It
is suitable for level measurement in processes that
require hygienic equipment (such as the food,
beverage and pharmaceutical industries). It is also
suitable for CIP and SIP cycles.
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OPTIFLEX 2200 C/F
1.4 Application table for probe selection
Maximum probe length, L
4m/ 13ft
6m/ 20ft
28 m / 92 ft
40 m / 131 ft
PRODUCT FEATURES
Double rod
Single rod
Single rod (segmented)
Coaxial
Coaxial (segmented)
Double cable
Single cable Ø4 mm / 0.15¨
Single cable Ø2 mm / 0.08¨
1
Single cable Ø8 mm / 0.32¨
Liquids
Liquid application
LPG, LNG
Highly viscous liquids
Highly crystallising liquids
Highly corrosive liquids
Foam
Agitated liquids
Spray in tank
Storage tanks
Hygienic applications
Installation in bypass chamber
Small diameter nozzles and long nozzles
Stilling wells
1111
233
44444444
1111
5
4444
Solids
Powders
Granules, <5 mm / 0.2¨
J standard J optional U on request
1 Install the device in a stilling well or a bypass chamber
2 Use a probe with a PTFE, PVDF or PP protective sheath
3 Use a probe made of HASTELLOY® C-22®
4 Use this probe with an anchor fitting. For more data, refer to the handbook.
5 Use a welded probe with a surface roughness, Ra <0.76 µm. The wetted part materials agree with FDA 21 CFR
177.2600, Regulation (EC) No 1935/2004, Commission Regulation (EC) No 2023/2006 and Commission Regulation (EU)
No 10/2011.
6 Max. length is 20 m / 65.5 ft, more on request
6
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PRODUCT FEATURES
1.5 Measuring principle
This Guided Radar (TDR) level transmitter has been developed from a proven technology called
Time Domain Reflectometry (TDR).
The device transmits low-intensity electromagnetic pulses of approximately one nanosecond
width along a rigid or flexible conductor. These pulses move at the speed of light. When the
pulses reach the surface of the product to be measured, the pulses are reflected back to the
signal converter.
The device measures the time from when the pulse is emitted to when it is received: half of this
time is equivalent to the distance from the reference point of the device to the surface of the
product. The time value is converted into an output current of 4...20 mA.
Dust, foam, vapour, agitated surfaces, boiling surfaces, changes in pressure, changes in
temperature, changes in dielectric constant and changes in density do not have an effect on
device performance.
The illustration that follows shows a snapshot of what a user would see on an oscilloscope, if the
level of one product is measured.
OPTIFLEX 2200 C/F
TDR measurement of level
Figure 1-1: TDR measurement of level
1 Transmitted pulses
2 Reflected pulse
3 Pulse amplitude
4 Time of flight
5 Air, ε
6 ε
=1
r
≥ 1.4 in direct mode or εr≥ 1.1 in TBF mode
r
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OPTIFLEX 2200 C/F
TECHNICAL DATA
2.1 Technical data
•
The following data is provided for general applications. If you require data that is more
relevant to your specific application, please contact us or your local sales office.
•
Additional information (certificates, special tools, software,...) and complete product
documentation can be downloaded free of charge from the website (Downloadcenter).
Converter
Measuring system
ApplicationLevel and volume measurement of liquids, pastes, powders and granulates
ConstructionCompact (C) version: Measuring probe attached directly to a signal converter
Operating conditions
Ambient temperature-40…+80°C/ -40…+176°F
Storage temperature-50…+85°C/ -60…+185°F (min. -40°C/ -40°F for devices with the integrated LCD
Ingress protectionIEC 60529: IP66 / IP67
Remote (F) version: Measuring probe installed on a tank and connected by a signal
cable (max. length 100 m / 328 ft) to a signal converter
Integrated LCD display: -20...+60°C / -5...+140°F; if the ambient temperature is not
in these limits, the display switches off. The device continues to operate correctly.
display option)
NEMA 250: NEMA type 4X (housing) and type 6P (probe)
2
Materials
HousingPolyester-coated aluminium or stainless steel (1.4404 / 316L)
11.5…30 VDC; min./max. value for an output of 22 mA at the terminal
Terminals output
Terminals output – Ex d:
Terminals output Terminals output
13.5…36 VDC; min./max. value for an output of 22 mA at the terminal
Non-Ex / Ex i: RL [Ω] ≤ ((U
Non-Ex / Ex i:Non-Ex / Ex i:
power supply voltage
Ex d:
Ex d: RL [Ω] ≤ ((U
Ex d:Ex d:
on page 21.
voltage
Non-Ex / Ex i:
Non-Ex / Ex i: Non-Ex / Ex i:
Ex d:
Ex d: Ex d:
-11.5 V)/22 mA). For more data, refer to
ext
on page 21.
-13.5 V)/22 mA). For more data, refer to
ext
Minimum
Minimum power supply
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TECHNICAL DATA
Cable glandStandard: none
Options: M20×1.5 (cable diameter (non-Ex / Ex i: 6...7.5 mm / 0.24...0.30¨;
Ex d: 6...10 mm / 0.24...0.39¨); others are available on request
Signal cable – remote versionNone for non-Ex devices (4-wire shielded cable of max. length 100 m / 328 ft to be
Cable entry capacity (terminal)0.5…2.5 mm²
supplied by the customer). Supplied with all Ex-approved devices. For more data,
refer to the handbook
OPTIFLEX 2200 C/F
Input and output
Measured variableTime between the emitted and received signal
Current output / HART
Current output / HART®
Current output / HARTCurrent output / HART
Output signal4…20 mA HART® or 3.8…20.5 mA acc. to NAMUR NE 43
Resolution±3 µA
Temperature drift (analog)Typically 50 ppm/K
Temperature drift (digital)Max. ±15 mm for the full temperature range
Error signal optionsHigh: 22 mA; Low: 3.6 mA acc. to NAMUR NE 43; Hold (frozen value – not available if
PROFIBUS PA
PROFIBUS PA
PROFIBUS PAPROFIBUS PA
TypePROFIBUS MBP interface that agrees with IEC 61158-2 with 31.25 kbit/s; voltage
Function blocks1 × Physical Block, 1 × Level Transducer Block, 4 × Analog Input Function Blocks
Device power supply9...32 VDC – bus powered; no additional power supply required
Polarity sensitivityNo
Basic current15 mA
FOUNDATION
FOUNDATION™ fieldbus
FOUNDATIONFOUNDATION
Physical layerFOUNDATION™ fieldbus protocol that agrees with IEC 61158-2 and FISCO model
Communication standardH1
ITK version6.1
Function blocks1 × Resource Block (RB), 3 × Transducer Blocks (TB), 3 × Analog Input Blocks (AI), 1
Device power supplyNot intrinsically safe: 9...32 VDC
Basic current14 mA
Maximum error current FDE20.5 mA (= basic current + error current = 14 mA + 6.5 mA)
fieldbus
fieldbus fieldbus
the output agrees with NAMUR NE 43 or the device is approved for safety-related
systems (SIL))
mode (MBP = Manchester-Coded, Bus-Powered)
x Proportional Integral Derivative Block (PID)
Analog Input Block: 30 ms
Proportional Integral Derivative Block: 40 ms
Intrinsically safe: 9...24 VDC
1
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Conformity to sanitary
regulations
(for hygienic probe options only)
Explosion protection
Explosion protection
Explosion protectionExplosion protection
ATEX (Ex ia, Ex d or Ex tb)
DEKRA 11ATEX0166 X
manufacturer certifies successful testing of the product by applying the CE
marking.
For more data about the EU Directives and European Standards related to this
device, refer to the EU Declaration of Conformity. You can find this documentation
on the DVD-ROM supplied with the device or it can be downloaded free of charge
from the website (Download Center).
For coaxial probes:
<2 m / 6.56 ft, 0.5g or category 4M3 according to EN 60721-3-4
<6 m / 19.68 ft, 0.5g or category 4M1 according to EN 60721-3-4
FDA 21 CFR 177.2600
Regulation (EC) No 1935/2004, Commission Regulation (EC) No 2023/2006,
Commission Regulation (EU) No 10/2011
Compact version
Compact version
Compact versionCompact version
II 1/2 G, 2 G Ex ia IIC T6...T2 Ga/Gb or Ex ia IIC T6...T2 Gb;
II 1/2 D, 2 D Ex ia IIIC T90°C Da/Db or Ex ia IIIC T90°C Db;
II 1/2 G, 2 G Ex d ia IIC T6...T2 Ga/Gb or Ex d ia IIC T6...T2 Gb;
II 1/2 D, 2 D Ex ia tb IIIC T90°C Da/Db or Ex ia tb IIIC T90°C Db
II 3 G Ex ic [ic] IIC T6...T4 Gc;
II 3 D Ex ic [ic] IIIC T90°C Dc
Remote version, sensor
Remote version, sensor
Remote version, sensorRemote version, sensor
II 3 G Ex ic IIC T6...T2 Gc;
II 3 D Ex ic IIIC T90°C Dc
Compact version
Compact version
Compact versionCompact version
Ex ia IIC T6…T2 Ga/Gb or Ex ia IIC T6…T2 Gb or Ex ic IIC T6…T2 Gc;
Ex ia IIIC T90°C Da/Db or Ex ia IIIC T90°C Db or Ex ic IIIC T90°C Dc;
Ex d ia IIC T6...T2 Ga/Gb or Ex d ia IIIC T6...T2 Gb;
Ex ia tb IIIC T90°C Da/Db or Ex ia tb IIIC T90°C Db
Remote version, transmitter
Remote version, transmitter
Remote version, transmitterRemote version, transmitter
Ex ia [ia Ga] IIC T6…T4 Gb or Ex ic [ic] IIC T6…T4 Gc;
Ex ia [ia Da] IIIC T90°C Db or Ex ic [ic] IIIC T90°C Dc;
Ex d ia [ia Ga] IIC T6...T4 Gb;
Ex ia tb [ia Da] IIIC T90°C Db
Remote version, sensor
Remote version, sensor
Remote version, sensorRemote version, sensor
Ex ia IIC T6…T2 Ga/Gb or Ex ia IIC T6…T2 Gb or Ex ic IIC T6…T2 Gc;
Ex ia IIIC T90°C Da/Db or Ex ia IIIC T90°C Db or Ex ic IIIC T90°C Dc
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OPTIFLEX 2200 C/F
TECHNICAL DATA
2
cFMus – Dual Seal-approved
(pending for hygienic probe
options)
NEPSI
(not available for hygienic probe
options)
NEC 500 (Division ratings)
NEC 500 (Division ratings)
NEC 500 (Division ratings)NEC 500 (Division ratings)
XP-AIS / Cl. I / Div. 1 / Gr. ABCD / T6–T1;
DIP / Cl. II, III / Div. 1 / Gr. EFG / T90°C;
IS / Cl. I, II, III / Div. 1 / Gr. ABCDEFG / T6–T1;
NI / Cl. I / Div. 2 / Gr. ABCD / T6–T1
NEC 505 and NEC 506 (Zone ratings)
NEC 505 and NEC 506 (Zone ratings)
NEC 505 and NEC 506 (Zone ratings)NEC 505 and NEC 506 (Zone ratings)
Cl. I / Zone 0 / AEx d [ia] / IIC / T6–T1;
Cl. I / Zone 0 / AEx ia / IIC / T6–T1;
Cl. I / Zone 2 / AEx nA / IIC / T6–T1;
Cl. I / Zone 2 / AEx ic / IIC / T6–T1 FISCO;
Zone 20 / AEx ia / IIIC / T90°C;
Zone 20 / AEx tb [ia] / IIIC / T90°C
Hazardous (Classified) Locations, indoor/outdoor Type 4X and 6P, IP66, Dual Seal
CEC Section 18 (Zone ratings)
CEC Section 18 (Zone ratings)
CEC Section 18 (Zone ratings)CEC Section 18 (Zone ratings)
Cl. I, Zone 0, Ex d [ia], IIC, T6–T1;
Cl. I, Zone 0, Ex ia, IIC, T6–T1;
Cl. I, Zone 2, Ex nA, IIC, T6–T1;
Cl. I, Zone 2, Ex ic, IIC, T6–T1 FISCO
CEC Section 18 and Annex J (Division ratings)
CEC Section 18 and Annex J (Division ratings)
CEC Section 18 and Annex J (Division ratings)CEC Section 18 and Annex J (Division ratings)
XP-AIS / Cl. I / Div. 1 / Gr. BCD / T6–T1;
DIP / Cl. II, III / Div. 1 / Gr. EFG / T90°C;
IS / Cl. I, II, III / Div. 1 / Gr. ABCDEFG / T6–T1;
NI / Cl. I / Div. 2 / Gr. ABCD / T6–T1
Ex ia IIC T2~T6 Gb or Ex ia IIC T2~T6 Ga/Gb DIP A20/A21 T
Ex d ia IIC T2~T6 Gb or Ex d ia IIC T2~T6 Ga/Gb DIP A20/A21 T
T90°C IP6X;
A
T90°C IP6X
A
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TECHNICAL DATA
OPTIFLEX 2200 C/F
DNV / INMETRO
DNV 13.0142 X
(not available for hygienic probe
options)
Other standards and approvals
Other standards and approvals
Other standards and approvalsOther standards and approvals
SIL
– only for 4...20 mA output
EMCElectromagnetic Compatibility (EMC) directive. The device agrees with this directive
NAMURNAMUR NE 21 Electromagnetic Compatibility (EMC) of Industrial Process and
CRNThis certification is applicable for all Canadian provinces and territories. For more
Construction codeOn request: NACE MR0175 / ISO 15156; NACE MR0103
1 HART® is a registered trademark of the HART Communication Foundation
Compact version
Compact version
Compact versionCompact version
Ex ia IIC T6…T2 Ga/Gb or Ex ia IIC T6…T2 Gb or Ex ic IIC T6…T2 Gc;
Ex ia IIIC T90°C Da/Db or Ex ia IIIC T90°C Db or Ex ic IIIC T90°C Dc;
Ex d ia IIC T6...T2 Ga/Gb or Ex d ia IIIC T6...T2 Gb;
Ex ia tb IIIC T90°C Da/Db or Ex ia tb IIIC T90°C Db
Remote version, transmitter
Remote version, transmitter
Remote version, transmitterRemote version, transmitter
Ex ia [ia Ga] IIC T6…T4 Gb or Ex ic [ic] IIC T6…T4 Gc;
Ex ia [ia Da] IIIC T90°C Db or Ex ic [ic] IIIC T90°C Dc;
Ex d ia [ia Ga] IIC T6...T4 Gb;
Ex ia tb [ia Da] IIIC T90°C Db
Remote version, sensor
Remote version, sensor
Remote version, sensorRemote version, sensor
Ex ia IIC T6…T2 Ga/Gb or Ex ia IIC T6…T2 Gb or Ex ic IIC T6…T2 Gc;
Ex ia IIIC T90°C Da/Db or Ex ia IIIC T90°C Db or Ex ic IIIC T90°C Dc
Compact version only: SIL 2 – certified according to all the requirements in
EN 61508 (Full Assessment) and for high/low demand mode operation. HFT=0,
SFF=94.3% (for non-Ex / Ex i devices) or 92.1% (for Ex d devices), type B device
and its related standard if:
– the device has a coaxial probe or
– the device has a single / double probe that is installed in a metallic tank.
SIL 2-approved devices agree with EN 61326-3-1 and EN 61326-3-2.
Laboratory Control Equipment
NAMUR NE 43 Standardization of the Signal Level for the Failure Information of
Digital Transmitters
NAMUR NE 53 Software and Hardware of Field Devices and Signal Processing
Devices with Digital Electronics
NAMUR NE 107 Self-Monitoring and Diagnosis of Field Devices
data, refer to the website.
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OPTIFLEX 2200 C/F
Probe options
TECHNICAL DATA
2
Single cable
Ø2 mm / 0.08¨
Single rod
Ø8 mm / 0.32¨
Single cable
Ø4 mm / 0.16¨
Measuring system
ApplicationLiquidsLiquids and solidsSolids
Measuring range 1...40 m /
3.28...131.23 ft
Dead zoneThis depends on the type of probe. For more data, refer to
page 24.
Single-piece probe
(liquid, solids and
hygienic
applications):
1...4 m /
3.28...13.12 ft
Segmented probe
(liquids): 1...6 m /
3.28...19.69 ft
Liquids:
1...40 m /
3.28...131.23 ft
Solids:
1...20 m /
3.28...65.62 ft
1...40 m /
3.28...131.23 ft
Measurement limits
Measuring accuracy
Accuracy (in direct mode)Standard (liquids and solids):
Accuracy (in TBF mode)±20 mm / ±0.8¨
Resolution1mm/ 0.04¨
Repeatability±1mm/ ±0.04¨
Maximum rate of change at 4 mA10 m/min / 32.8 ft/min
Standard (liquids and solids):
Standard (liquids and solids):Standard (liquids and solids):
±10 mm / ±0.4¨, when distance ≤ 10 m / 33 ft;
±0.1% of measured distance, when distance > 10 m / 33 ft
Optional (liquids and solids):
Optional (liquids and solids):
Optional (liquids and solids):Optional (liquids and solids):
±3mm/ ±0.1¨, when distance ≤ 10 m / 33 ft;
±0.03% of measured distance, when distance > 10 m / 33 ft
Single cable
Ø8 mm / 0.32¨
on
Operating conditions
Min./Max. temperature at the
process connection (also
depends on the temperature
limits of the gasket material.
Refer to "Materials" in this table.)
1 Kalrez® is a registered trademark of DuPont Performance Elastomers L.L.C.
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Order code
Order code
on page 58
on page 58
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TECHNICAL DATA
Process connection options: flange facing finish
Type (flange facing)Flange facing finish, Ra (min...max)
[µm][µin – AARH]
EN 1092-1
B1, E or F3.2…12.5125…500
B2, C or D0.8…3.232…125
ASME B16.5
RF, FF, LF or LM3.2...6.3125...250
LG, LT, SF, ST or SM≤ 3.2≤ 125
RJ≤ 1.6≤ 63
JIS B2220
RF3.2...6.3125...250
OPTIFLEX 2200 C/F
ISO 2852 / DIN 32676 (Tri-Clamp®)
—≤ 0.7630
DIN 11851
—≤ 0.7630
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OPTIFLEX 2200 C/F
2.2 Minimum power supply voltage
Use these graphs to find the minimum power supply voltage for a given current output load.
Non-Ex and Hazardous Location approved (Ex i / IS) devices
TECHNICAL DATA
2
Figure 2-1: Minimum power supply voltage for an output of 22 mA at the terminal (Non-Ex and Hazardous Location
approval (Ex i / IS))
X: Power supply U [VDC]
Y: Current output load R
L
[Ω]
Hazardous Location (Ex d / XP/NI) approved devices
Figure 2-2: Minimum power supply voltage for an output of 22 mA at the terminal (Hazardous Location approval (Ex d /
XP/NI))
X: Power supply U [VDC]
Y: Current output load R
L
[Ω]
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TECHNICAL DATA
2.3 Pressure / flange temperature graph for probe selection
Make sure that the transmitters are used within their operating limits. Obey the temperature
limits of the process seal and the flange.
OPTIFLEX 2200 C/F
Figure 2-3: Pressure/temperature graph for probe selection in °C and barg
Figure 2-4: Pressure/temperature graph for probe selection in °F and psig
1 Process pressure, P
2 Process connection temperature, T [°C]
3 Process pressure, P
4 Process connection temperature, T [°F]
5 All probes
6 High-Temperature (HT) version of the Ø2 mm / 0.08¨ single cable probe
[barg]
s
[psig]
s
22
The minimum and maximum process connection temperature and the minimum and maximum
process pressure also depends on the gasket material selected. Refer to "Technical data" on
page 11
.
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