KROHNE OPTIBATCH4011C User Manual

Handbook

OPTIBATCH 4011 C

OPTIBATCH 4011 COPTIBATCH 4011 C

Mass flowmeter for process batching

HandbookHandbook

: IMPRINT :::::::::::::::::::::::::::::::::::::::

Subject to change without notice.

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OPTIBATCH 4011 C

CONTENTS

1 Safety instructions 5

1.1 Intended use ..................................................................................................................... 5

1.2 CE certification ................................................................................................................. 5

1.3 Associated documents ..................................................................................................... 5

1.4 Safety instructions from the manufacturer ..................................................................... 6

1.4.1 Copyright and data protection ................................................................................................ 6

1.4.2 Disclaimer ............................................................................................................................... 6

1.4.3 Product liability and warranty ................................................................................................ 7

1.4.4 Information concerning the documentation........................................................................... 7

1.4.5 Warnings and symbols used................................................................................................... 8

1.5 Safety instructions for the operator................................................................................. 8

2 Device description 9

2.1 Scope of delivery............................................................................................................... 9

2.2 Device description ............................................................................................................ 9

3 Installation 10

3.1 Storage ........................................................................................................................... 10

3.2 Notes on installation ......................................................................................................10

3.3 Mounting restrictions ..................................................................................................... 11

3.3.1 General installation principles ............................................................................................. 11

3.3.2 Carousel installation............................................................................................................. 12

3.3.3 3A and EHEDG approval........................................................................................................ 13

3.3.4 Flow direction........................................................................................................................ 13

3.3.5 Lumberg® connector ........................................................................................................... 14

4 Electrical connections 15

4.1 Safety instructions.......................................................................................................... 15

4.2 Lumberg connections..................................................................................................... 15

4.3 Power supply .................................................................................................................. 17

4.4 Schematic layout (pulse output)..................................................................................... 18

5 Start-up 20

5.1 Configuration with Toolbox ............................................................................................ 20

5.1.1 Manual connection................................................................................................................ 21

5.1.2 Automatic connection ........................................................................................................... 22

5.1.3 Connection dialogue ............................................................................................................. 22

5.1.4 Outputs.................................................................................................................................. 23

5.1.5 Setup ..................................................................................................................................... 24

5.1.6 Zero calibration..................................................................................................................... 26

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CONTENTS

OPTIBATCH 4011 C

6 Service 27

6.1 Spare parts availability...................................................................................................27

6.2 Availability of services .................................................................................................... 27

6.3 Returning the device to the manufacturer..................................................................... 27

6.3.1 General information.............................................................................................................. 27

6.3.2 Form (for copying) to accompany a returned device............................................................ 28

6.4 Disposal .......................................................................................................................... 28

7 Technical data 29

7.1 Measuring principle........................................................................................................29

7.2 Technical data................................................................................................................. 31

7.3 Measuring accuracy ....................................................................................................... 34

7.4 Pressure drop................................................................................................................. 35

7.5 Dimensions and weights ................................................................................................ 37

7.5.1 Dimensions ........................................................................................................................... 37

7.5.2 Weights.................................................................................................................................. 38

8 Notes 39

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OPTIBATCH 4011 C

1.1 Intended use

This flowmeter has been specifically designed for the fast batching measurement of mass or volume and is intended for use in filling machines or bespoke applications.

1.2 CE certification

CE marking

This device conforms with the following EC directives:

• EMC Directive 2004/108/EC

• Low Voltage Directive 2006/95/EC

• Pressure Equipment Directive 97/23/EC

SAFETY INSTRUCTIONS 1

The manufacturer declares conformity and the device carries the CE mark.

1.3 Associated documents

This handbook should be read in conjunction with relevant documents in relation to:

• hazardous areas

• communications

• concentration

• corrosion

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1 SAFETY INSTRUCTIONS

1.4 Safety instructions from the manufacturer

1.4.1 Copyright and data protection

The contents of this document have been created with great care. Nevertheless, we provide no guarantee that the contents are correct, complete or up-to-date.

The contents and works in this document are subject to copyright. Contributions from third parties are identified as such. Reproduction, processing, dissemination and any type of use beyond what is permitted under copyright requires written authorisation from the respective author and/or the manufacturer.

The manufacturer tries always to observe the copyrights of others, and to draw on works created in-house or works in the public domain.

The collection of personal data (such as names, street addresses or e-mail addresses) in the manufacturer's documents is always on a voluntary basis whenever possible. Whenever feasible, it is always possible to make use of the offerings and services without providing any personal data.

OPTIBATCH 4011 C

We draw your attention to the fact that data transmission over the Internet (e.g. when communicating by e-mail) may involve gaps in security. It is not possible to protect such data completely against access by third parties.

We hereby expressly prohibit the use of the contact data published as part of our duty to publish an imprint for the purpose of sending us any advertising or informational materials that we have not expressly requested.

1.4.2 Disclaimer

The manufacturer will not be liable for any damage of any kind by using its product, including, but not limited to direct, indirect or incidental and consequential damages.

This disclaimer does not apply in case the manufacturer has acted on purpose or with gross negligence. In the event any applicable law does not allow such limitations on implied warranties or the exclusion of limitation of certain damages, you may, if such law applies to you, not be subject to some or all of the above disclaimer, exclusions or limitations.

Any product purchased from the manufacturer is warranted in accordance with the relevant product documentation and our Terms and Conditions of Sale.

The manufacturer reserves the right to alter the content of its documents, including this disclaimer in any way, at any time, for any reason, without prior notification, and will not be liable in any way for possible consequences of such changes.

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OPTIBATCH 4011 C

1.4.3 Product liability and warranty

The operator shall bear responsibility for the suitability of the device for the specific purpose. The manufacturer accepts no liability for the consequences of misuse by the operator. Improper installation and operation of the devices (systems) will cause the warranty to be void. The respective "Standard Terms and Conditions" which form the basis for the sales contract shall also apply.

1.4.4 Information concerning the documentation

To prevent any injury to the user or damage to the device it is essential that you read the information in this document and observe applicable national standards, safety requirements and accident prevention regulations.

If this document is not in your native language and if you have any problems understanding the text, we advise you to contact your local office for assistance. The manufacturer can not accept responsibility for any damage or injury caused by misunderstanding of the information in this document.

This document is provided to help you establish operating conditions, which will permit safe and efficient use of this device. Special considerations and precautions are also described in the document, which appear in the form of underneath icons.

SAFETY INSTRUCTIONS 1

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1 SAFETY INSTRUCTIONS

1.4.5 Warnings and symbols used

Safety warnings are indicated by the following symbols.

DANGER!

This information refers to the immediate danger when working with electricity.

DANGER!

This warning refers to the immediate danger of burns caused by heat or hot surfaces.

DANGER!

This warning refers to the immediate danger when using this device in a hazardous atmosphere.

DANGER!

These warnings must be observed without fail. Even partial disregard of this warning can lead to serious health problems and even death. There is also the risk of seriously damaging the device or parts of the operator's plant.

OPTIBATCH 4011 C

WARNING!

Disregarding this safety warning, even if only in part, poses the risk of serious health problems. There is also the risk of damaging the device or parts of the operator's plant.

CAUTION!

Disregarding these instructions can result in damage to the device or to parts of the operator's plant.

INFORMATION!

These instructions contain important information for the handling of the device.

LEGAL NOTICE!

This note contains information on statutory directives and standards.

• HANDLING

HANDLING

HANDLINGHANDLING

This symbol designates all instructions for actions to be carried out by the operator in the specified sequence.

i RESULT

RESULT

RESULTRESULT This symbol refers to all important consequences of the previous actions.

1.5 Safety instructions for the operator

WARNING!

In general, devices from the manufacturer may only be installed, commissioned, operated and maintained by properly trained and authorized personnel. This document is provided to help you establish operating conditions, which will permit safe and efficient use of this device.

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OPTIBATCH 4011 C

2.1 Scope of delivery

1 Mass flowmeter. 2 Carton. 3 Documentation. 4 CD-ROM and calibration certificate.

DEVICE DESCRIPTION 2

If any items are missing, please contact the manufacturer.

2.2 Device description

This device has been designed for the mass or volume measurement of liquid products in batching and filling machines.

With excellent repeatability and low flow stability, the device is supplied ready to install and operate. The operating data is factory set according to the order specification but can be changed with the use of Toolbox.

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3 INSTALLATION

3.1 Storage

• Store the device in a dry and dust-free location.

• Avoid direct exposure to the sun.

• Store the device in its original packing.

• Do not allow the ambient temperature to fall below -50°C / -58°F or rise above +85°C /

+185°F.

3.2 Notes on installation

INFORMATION!

Inspect the cartons carefully for damages or signs of rough handling. Report damage to the carrier and to the local office of the manufacturer.

INFORMATION!

Do a check of the packing list to make sure that you have all the elements given in the order.

INFORMATION!

Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate.

OPTIBATCH 4011 C

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OPTIBATCH 4011 C

3.3 Mounting restrictions

3.3.1 General installation principles

INSTALLATION 3

Figure 3-1: General mounting restictions

1 Fully support the weight of the meter. The meter can be supported with clamps close to the connecting flanges. 2 Do not use extreme reductions in process pipework size. 3 Make sure that the process pipework is full at all times. 4 Do not let the flow fall in the process pipework. Low process flow will cause a measuring error. 5 If the meter has been installed with an open-ended down-pipe, Install an orifice plate or restrictor (1) to make sure

that the pipework remains full during measurement. A fast-acting batch or shut-off valve (2) should also be installed downstream of the meter.

6 It is recommended that you DO NOT mount the meter at the highest point in the pipework because it can cause air /

gas to collect in the meter.

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3 INSTALLATION

3.3.2 Carousel installation

OPTIBATCH 4011 C

Figure 3-2: Carousel installation

1 Typical installation 2 Installation showing the maximum offset angle which is 12º from the vertical

• Where the meter has to be installed at an angle, DO NOT exceed the maximum offset angle.

• If the maximum angle is exceeded, the meter will not self drain.

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