KROHNE OPTIBATCH4011C User Manual

Download

Handbook

OPTIBATCH 4011 C

OPTIBATCH 4011 COPTIBATCH 4011 C

Mass flowmeter for process batching

HandbookHandbook

: IMPRINT :::::::::::::::::::::::::::::::::::::::

Subject to change without notice.

www.krohne.com 01/2012 - 4000868402 - MA OPTIBATCH R02 en

OPTIBATCH 4011 C

CONTENTS

1 Safety instructions 5

1.1 Intended use ..................................................................................................................... 5

1.2 CE certification ................................................................................................................. 5

1.3 Associated documents ..................................................................................................... 5

1.4 Safety instructions from the manufacturer ..................................................................... 6

1.4.1 Copyright and data protection ................................................................................................ 6

1.4.2 Disclaimer ............................................................................................................................... 6

1.4.3 Product liability and warranty ................................................................................................ 7

1.4.4 Information concerning the documentation........................................................................... 7

1.4.5 Warnings and symbols used................................................................................................... 8

1.5 Safety instructions for the operator................................................................................. 8

2 Device description 9

2.1 Scope of delivery............................................................................................................... 9

2.2 Device description ............................................................................................................ 9

3 Installation 10

3.1 Storage ........................................................................................................................... 10

3.2 Notes on installation ......................................................................................................10

3.3 Mounting restrictions ..................................................................................................... 11

3.3.1 General installation principles ............................................................................................. 11

3.3.2 Carousel installation............................................................................................................. 12

3.3.3 3A and EHEDG approval........................................................................................................ 13

3.3.4 Flow direction........................................................................................................................ 13

3.3.5 Lumberg® connector ........................................................................................................... 14

4 Electrical connections 15

4.1 Safety instructions.......................................................................................................... 15

4.2 Lumberg connections..................................................................................................... 15

4.3 Power supply .................................................................................................................. 17

4.4 Schematic layout (pulse output)..................................................................................... 18

5 Start-up 20

5.1 Configuration with Toolbox ............................................................................................ 20

5.1.1 Manual connection................................................................................................................ 21

5.1.2 Automatic connection ........................................................................................................... 22

5.1.3 Connection dialogue ............................................................................................................. 22

5.1.4 Outputs.................................................................................................................................. 23

5.1.5 Setup ..................................................................................................................................... 24

5.1.6 Zero calibration..................................................................................................................... 26

www.krohne.com01/2012 - 4000868402 - MA OPTIBATCH R02 en

CONTENTS

OPTIBATCH 4011 C

6 Service 27

6.1 Spare parts availability...................................................................................................27

6.2 Availability of services .................................................................................................... 27

6.3 Returning the device to the manufacturer..................................................................... 27

6.3.1 General information.............................................................................................................. 27

6.3.2 Form (for copying) to accompany a returned device............................................................ 28

6.4 Disposal .......................................................................................................................... 28

7 Technical data 29

7.1 Measuring principle........................................................................................................29

7.2 Technical data................................................................................................................. 31

7.3 Measuring accuracy ....................................................................................................... 34

7.4 Pressure drop................................................................................................................. 35

7.5 Dimensions and weights ................................................................................................ 37

7.5.1 Dimensions ........................................................................................................................... 37

7.5.2 Weights.................................................................................................................................. 38

8 Notes 39

www.krohne.com 01/2012 - 4000868402 - MA OPTIBATCH R02 en

OPTIBATCH 4011 C

1.1 Intended use

This flowmeter has been specifically designed for the fast batching measurement of mass or volume and is intended for use in filling machines or bespoke applications.

1.2 CE certification

CE marking

This device conforms with the following EC directives:

• EMC Directive 2004/108/EC

• Low Voltage Directive 2006/95/EC

• Pressure Equipment Directive 97/23/EC

SAFETY INSTRUCTIONS 1

The manufacturer declares conformity and the device carries the CE mark.

1.3 Associated documents

This handbook should be read in conjunction with relevant documents in relation to:

• hazardous areas

• communications

• concentration

• corrosion

www.krohne.com01/2012 - 4000868402 - MA OPTIBATCH R02 en

1 SAFETY INSTRUCTIONS

1.4 Safety instructions from the manufacturer

1.4.1 Copyright and data protection

The contents of this document have been created with great care. Nevertheless, we provide no guarantee that the contents are correct, complete or up-to-date.

The contents and works in this document are subject to copyright. Contributions from third parties are identified as such. Reproduction, processing, dissemination and any type of use beyond what is permitted under copyright requires written authorisation from the respective author and/or the manufacturer.

The manufacturer tries always to observe the copyrights of others, and to draw on works created in-house or works in the public domain.

The collection of personal data (such as names, street addresses or e-mail addresses) in the manufacturer's documents is always on a voluntary basis whenever possible. Whenever feasible, it is always possible to make use of the offerings and services without providing any personal data.

OPTIBATCH 4011 C

We draw your attention to the fact that data transmission over the Internet (e.g. when communicating by e-mail) may involve gaps in security. It is not possible to protect such data completely against access by third parties.

We hereby expressly prohibit the use of the contact data published as part of our duty to publish an imprint for the purpose of sending us any advertising or informational materials that we have not expressly requested.

1.4.2 Disclaimer

The manufacturer will not be liable for any damage of any kind by using its product, including, but not limited to direct, indirect or incidental and consequential damages.

This disclaimer does not apply in case the manufacturer has acted on purpose or with gross negligence. In the event any applicable law does not allow such limitations on implied warranties or the exclusion of limitation of certain damages, you may, if such law applies to you, not be subject to some or all of the above disclaimer, exclusions or limitations.

Any product purchased from the manufacturer is warranted in accordance with the relevant product documentation and our Terms and Conditions of Sale.

The manufacturer reserves the right to alter the content of its documents, including this disclaimer in any way, at any time, for any reason, without prior notification, and will not be liable in any way for possible consequences of such changes.

www.krohne.com 01/2012 - 4000868402 - MA OPTIBATCH R02 en

OPTIBATCH 4011 C

1.4.3 Product liability and warranty

The operator shall bear responsibility for the suitability of the device for the specific purpose. The manufacturer accepts no liability for the consequences of misuse by the operator. Improper installation and operation of the devices (systems) will cause the warranty to be void. The respective "Standard Terms and Conditions" which form the basis for the sales contract shall also apply.

1.4.4 Information concerning the documentation

To prevent any injury to the user or damage to the device it is essential that you read the information in this document and observe applicable national standards, safety requirements and accident prevention regulations.

If this document is not in your native language and if you have any problems understanding the text, we advise you to contact your local office for assistance. The manufacturer can not accept responsibility for any damage or injury caused by misunderstanding of the information in this document.

This document is provided to help you establish operating conditions, which will permit safe and efficient use of this device. Special considerations and precautions are also described in the document, which appear in the form of underneath icons.

SAFETY INSTRUCTIONS 1

www.krohne.com01/2012 - 4000868402 - MA OPTIBATCH R02 en

1 SAFETY INSTRUCTIONS

1.4.5 Warnings and symbols used

Safety warnings are indicated by the following symbols.

DANGER!

This information refers to the immediate danger when working with electricity.

DANGER!

This warning refers to the immediate danger of burns caused by heat or hot surfaces.

DANGER!

This warning refers to the immediate danger when using this device in a hazardous atmosphere.

DANGER!

These warnings must be observed without fail. Even partial disregard of this warning can lead to serious health problems and even death. There is also the risk of seriously damaging the device or parts of the operator's plant.

OPTIBATCH 4011 C

WARNING!

Disregarding this safety warning, even if only in part, poses the risk of serious health problems. There is also the risk of damaging the device or parts of the operator's plant.

CAUTION!

Disregarding these instructions can result in damage to the device or to parts of the operator's plant.

INFORMATION!

These instructions contain important information for the handling of the device.

LEGAL NOTICE!

This note contains information on statutory directives and standards.

• HANDLING

HANDLING

HANDLINGHANDLING

This symbol designates all instructions for actions to be carried out by the operator in the specified sequence.

i RESULT

RESULT

RESULTRESULT This symbol refers to all important consequences of the previous actions.

1.5 Safety instructions for the operator

WARNING!

In general, devices from the manufacturer may only be installed, commissioned, operated and maintained by properly trained and authorized personnel. This document is provided to help you establish operating conditions, which will permit safe and efficient use of this device.

www.krohne.com 01/2012 - 4000868402 - MA OPTIBATCH R02 en

OPTIBATCH 4011 C

2.1 Scope of delivery

1 Mass flowmeter. 2 Carton. 3 Documentation. 4 CD-ROM and calibration certificate.

DEVICE DESCRIPTION 2

If any items are missing, please contact the manufacturer.

2.2 Device description

This device has been designed for the mass or volume measurement of liquid products in batching and filling machines.

With excellent repeatability and low flow stability, the device is supplied ready to install and operate. The operating data is factory set according to the order specification but can be changed with the use of Toolbox.

www.krohne.com01/2012 - 4000868402 - MA OPTIBATCH R02 en

3 INSTALLATION

3.1 Storage

• Store the device in a dry and dust-free location.

• Avoid direct exposure to the sun.

• Store the device in its original packing.

• Do not allow the ambient temperature to fall below -50°C / -58°F or rise above +85°C /

+185°F.

3.2 Notes on installation

INFORMATION!

Inspect the cartons carefully for damages or signs of rough handling. Report damage to the carrier and to the local office of the manufacturer.

INFORMATION!

Do a check of the packing list to make sure that you have all the elements given in the order.

INFORMATION!

Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate.

OPTIBATCH 4011 C

www.krohne.com 01/2012 - 4000868402 - MA OPTIBATCH R02 en

OPTIBATCH 4011 C

3.3 Mounting restrictions

3.3.1 General installation principles

INSTALLATION 3

Figure 3-1: General mounting restictions

1 Fully support the weight of the meter. The meter can be supported with clamps close to the connecting flanges. 2 Do not use extreme reductions in process pipework size. 3 Make sure that the process pipework is full at all times. 4 Do not let the flow fall in the process pipework. Low process flow will cause a measuring error. 5 If the meter has been installed with an open-ended down-pipe, Install an orifice plate or restrictor (1) to make sure

that the pipework remains full during measurement. A fast-acting batch or shut-off valve (2) should also be installed downstream of the meter.

6 It is recommended that you DO NOT mount the meter at the highest point in the pipework because it can cause air /

gas to collect in the meter.

www.krohne.com01/2012 - 4000868402 - MA OPTIBATCH R02 en

3 INSTALLATION

3.3.2 Carousel installation

OPTIBATCH 4011 C

Figure 3-2: Carousel installation

1 Typical installation 2 Installation showing the maximum offset angle which is 12º from the vertical

• Where the meter has to be installed at an angle, DO NOT exceed the maximum offset angle.

• If the maximum angle is exceeded, the meter will not self drain.

www.krohne.com 01/2012 - 4000868402 - MA OPTIBATCH R02 en

OPTIBATCH 4011 C

3.3.3 3A and EHEDG approval

1 Mount the meter vertically to allow self-draining. 2 If you are installing at an angle, the maximum offset angle for the meter to be self-draining is 12°. 3 DO NOT install the meter with an offset angle greater than 12°. This will prevent the meter from self-draining.

INSTALLATION 3

To satisfy the sanitary requirements of the European Hygienic Engineering and Design Group, when installing this meter you MUST give consideration to:

• Installation - install the meter at an angle to allow self-draining (see illustration).

• Cleaning fluids - cleaning fluids should flow uphill with a velocity rate greater than

1.5 m/s / 5 ft/s. If the process flow is downhill, install a flow restrictor downstream of the meter. This will make sure that the meter is completely filled with the cleaning fluid.

• Process connections and seals MUST be in accordance with EHEDG documentation.

The manufacturer also recommends that you refer to EHEDG (www.ehedg.org) document number 8 "HYGIENIC EQUIPMENT DESIGN CRITERIA".

3.3.4 Flow direction

With the orientation of the meter as shown in the illustration (Lumberg® connector offset to the

right) the factory set flow direction is left to right.

If the meter has been intalled with the process flow running from right to left, the flow direction can be changed through the supplied software Toolbox

www.krohne.com01/2012 - 4000868402 - MA OPTIBATCH R02 en

Toolbox. Please see the START-UP

ToolboxToolbox

START-UP section.

START-UPSTART-UP

3 INSTALLATION

3.3.5 Lumberg® connector

Lumberg® connector orientation

1 Flow direction 2 Lumberg® connector 3 Keyway

OPTIBATCH 4011 C

www.krohne.com 01/2012 - 4000868402 - MA OPTIBATCH R02 en

OPTIBATCH 4011 C

4.1 Safety instructions

DANGER!

All work on the electrical connections may only be carried out with the power disconnected. Take note of the voltage data on the nameplate!

DANGER!

Observe the national regulations for electrical installations!

DANGER!

For devices used in hazardous areas, additional safety notes apply; please refer to the Ex documentation.

WARNING!

Observe without fail the local occupational health and safety regulations. Any work done on the electrical components of the measuring device may only be carried out by properly trained specialists.

ELECTRICAL CONNECTIONS 4

INFORMATION!

Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate.

4.2 Lumberg connections

Electrical and signal connections to the flowmeter are through an 8 pin Lumberg® connector. To connect to the flowmeter, use a Lumberg® RKT 8-282/2 M (straight) or RKWT 8-282/2 M (90°

elbow) plug and flying lead. An alternative plug connector with the same pin / keyway configuration, can also be used.

Lumberg® connector

www.krohne.com01/2012 - 4000868402 - MA OPTIBATCH R02 en

4 ELECTRICAL CONNECTIONS

Lumberg® plug and flying lead

Plug / pin connections

Pin Function Colour

1 PSU + 24 V White

2 RS485 A Brown

3 RS485 B Green

4 PSU + 0 V Yellow

5 Pulse + Grey

6 Pulse - Pink

7 N / C Blue

8 N / C Screen

OPTIBATCH 4011 C

The pin / colour configurations shown in the table, are for the Lumberg® flying lead. Other

manufacturers might use a different pin / colour configuration. If you are not using the

Lumburg® flying lead, use the first two columns in the table to assign the correct function to

each pin.

www.krohne.com 01/2012 - 4000868402 - MA OPTIBATCH R02 en

OPTIBATCH 4011 C

4.3 Power supply

1 Connection plug pin 1 2 Connection plug pin 4 3 Meter 4 Protected extra-low voltage (PELV) power supply

ELECTRICAL CONNECTIONS 4

www.krohne.com01/2012 - 4000868402 - MA OPTIBATCH R02 en

4 ELECTRICAL CONNECTIONS

4.4 Schematic layout (pulse output)

Sink input

OPTIBATCH 4011 C

A Input B Ground

1 Connection plug pin 5 2 Connection plug pin 6 3 Galvanically isolated pulse output of the meter 4 Load resistor. See table for typical values 5 Batch processor or PLC sink input with an impedance greater than 10 kΩ

Typical load resistor values

Input Load resistor

5 V TTL input 330 Ω

10...24 V input 1 kΩ

www.krohne.com 01/2012 - 4000868402 - MA OPTIBATCH R02 en

OPTIBATCH 4011 C

Source input 10...24 V

A V+ B Input

ELECTRICAL CONNECTIONS 4

1 Connection plug pin 5 2 Connection plug pin 6 3 Galvanically isolated passive pulse output of the meter 4 Load resistor. Typical value is 1 kΩ 5 PLC source input with an impedance greater than 10 kΩ

www.krohne.com01/2012 - 4000868402 - MA OPTIBATCH R02 en

5 START-UP

5.1 Configuration with Toolbox

The meter can be configured using the supplied software and adaptor, which allows connection to a personal computer (PC) or a laptop.

INFORMATION!

When the meter is in configuration mode, the pulse output is not available.

OPTIBATCH 4011 C

1 Personal computer or laptop 2 Toolbox software CD 3 Connection plug 4 Mass flowmeter 5 RS458 to USB converter

Connection with Toolbox

• Connect the meter to a personal computer or laptop using the converter.

• Launch Toolbox but DO NOT try to connect to the meter.

• Connect the meter to the power supply.

• Select either Connection > Connect or Connection > Auto Connect to connect Toolbox to the

meter. This MUST be done within 10 seconds of energising the meter.

www.krohne.com 01/2012 - 4000868402 - MA OPTIBATCH R02 en

OPTIBATCH 4011 C

5.1.1 Manual connection

START-UP 5

1 Connection Port 2 Baud Rate 3 Parity 4 Stop Bits 5 Slave ID 6 Cancel button 7 OK button

• Press <F3> or select Connection > Auto Connect.

i The Connect dialogue box will open.

• Select the Port you wish to connect through. The default values for: Baud Rate, Parity, Stop Bits and Slave ID are shown.

• Select OK or Cancel

i Toolbox will connect to the meter.

www.krohne.com01/2012 - 4000868402 - MA OPTIBATCH R02 en

5 START-UP

5.1.2 Automatic connection

An automatic connection can be made with a single meter on a point-to-point basis.

OPTIBATCH 4011 C

1 Connection port 2 Cancel button 3 OK button

• Press F5 or select: Connection > Auto Connect.

i The Auto Connect dialogue box opens.

• Select the Port you wish to connect through.

• Select OK or Cancel

i Toolbox will connect to the meter.

5.1.3 Connection dialogue

While Toolbox is connecting to the meter, the dialogue box will show the progress.

1 Connection progress 2 Cancel button

If you want to stop the connection process, use the Cancel

Cancel button. When the connection has been

CancelCancel

made, the dialogue box will close.

www.krohne.com 01/2012 - 4000868402 - MA OPTIBATCH R02 en

OPTIBATCH 4011 C

5.1.4 Outputs

The meter is pre-configured according to the customer's order. If it is necessary to change output parameters, it is recommended that only Frequency and Pulse Quantity are changed.

START-UP 5

1 Output tab 2 Frequency - sets the maximum pulse frequency to 1 kHz or 10 kHz / mass or volume 3 Pulse Quantity - sets the quantity of each pulse. The units are the same as for Mass Total

www.krohne.com01/2012 - 4000868402 - MA OPTIBATCH R02 en

5 START-UP

5.1.5 Setup

OPTIBATCH 4011 C

1 Setup tab 2 Suppression time 3 Low Flow Threshold 4 Suppression Cut-Off 5 Flow Direction

Ringing

RingingRinging

High-speed valves can cause unwanted tube vibrations that result in surges in the signal amplitude. This effect is refered to as "ringing".

www.krohne.com 01/2012 - 4000868402 - MA OPTIBATCH R02 en

OPTIBATCH 4011 C

Low Flow Threshold

1 Zero line 2 Low Flow Threshold 3 Mass flow 4 Valve shut off 5 Ringing

For most applications, the Low Flow Threshold will stop ringing affecting the mass flow measurement.

START-UP 5

Excessive ringing

1 Ringing above Low Flow Threshold

In some applications, the ringing might be above the Low Flow Threshold.

Suppression Cut Off

1 Suppression Cut Off 2 Suppression Time

www.krohne.com01/2012 - 4000868402 - MA OPTIBATCH R02 en

5 START-UP

In these applications, use the Suppression Cut Off and Suppression Time parameters to temporarily adjust the Low Flow Threshold. This will stop the ringing from affecting the mass flow measurement.

Flow Direction

Flow DirectionFlow Direction

OPTIBATCH 4011 C

The factory default flow direction is left to right. The Flow Direction running Forwards the Flow Direction

Forwards. If the meter has been installed with the flow running in the opposite direction,

ForwardsForwards

Flow Direction parameter can be changed to Backwards

Flow DirectionFlow Direction

5.1.6 Zero calibration

The meter is supplied with a factory set zero calibration but in certain circumstances it might be necessary to re-set the zero calibration. These might be:

• where the highest accuracy is required with very low flow rates

• extreme process conditions (for example where the meter is being used to measure high

viscosity liquids).

Flow Direction parameter shows the flow as

Flow DirectionFlow Direction

Backwards.

BackwardsBackwards

1 Zero calibration button 2 Save button 3 Undo button

Zero calibration procedure

• Flush the process fluid through the meter

• Close the downstream valve

• Maintain the process pressure

• Select Calibrate. This will start the zero calibration procedure

• When the zero calibration has been set, select Save to store the calibration data

www.krohne.com 01/2012 - 4000868402 - MA OPTIBATCH R02 en

OPTIBATCH 4011 C

6.1 Spare parts availability

The manufacturer adheres to the basic principle that functionally adequate spare parts for each device or each important accessory part will be kept available for a period of 3 years after delivery of the last production run for the device.

This regulation only applies to spare parts which are subject to wear and tear under normal operating conditions.

6.2 Availability of services

The manufacturer offers a range of services to support the customer after expiration of the warranty. These include repair, maintenance, technical support and training.

INFORMATION!

For more precise information, please contact your local representative.

6.3 Returning the device to the manufacturer

SERVICE 6

6.3.1 General information

This device has been carefully manufactured and tested. If installed and operated in accordance with these operating instructions, it will rarely present any problems.

CAUTION!

Should you nevertheless need to return a device for inspection or repair, please pay strict attention to the following points:

•

Due to statutory regulations on environmental protection and safeguarding the health and safety of our personnel, manufacturer may only handle, test and repair returned devices that have been in contact with products without risk to personnel and environment.

•

This means that the manufacturer can only service this device if it is accompanied by the following certificate (see next section) confirming that the device is safe to handle.

CAUTION!

If the device has been operated with toxic, caustic, flammable or water-endangering products, you are kindly requested:

•

to check and ensure, if necessary by rinsing or neutralizing, that all cavities are free from such dangerous substances,

•

to enclose a certificate with the device confirming that is safe to handle and stating the product used.

www.krohne.com01/2012 - 4000868402 - MA OPTIBATCH R02 en

6 SERVICE

6.3.2 Form (for copying) to accompany a returned device

Company: Address:

Department: Name:

Tel. no.: Fax no.:

Manufacturer's order no. or serial no.:

The device has been operated with the following medium:

OPTIBATCH 4011 C

This medium is: water-hazardous

toxic

caustic

flammable

We checked that all cavities in the device are free from such substances.

We have flushed out and neutralized all cavities in the device.

We hereby confirm that there is no risk to persons or the environment through any residual media contained in the device when it is returned.

Date: Signature:

Stamp:

6.4 Disposal

CAUTION!

Disposal must be carried out in accordance with legislation applicable in your country.

www.krohne.com 01/2012 - 4000868402 - MA OPTIBATCH R02 en

OPTIBATCH 4011 C

7.1 Measuring principle

Meter from the side, showing tube layout

TECHNICAL DATA 7

1 Measuring tubes 2 Drive coil 3 Sensor 1 4 Sensor 2

Static meter not energised and with no flow

1 Measuring tubes 2 Drive coil 3 Sensor 1 4 Sensor 2

A Coriolis twin-tube mass flowmeter consists of two measuring tubes (1) a drive coil (2) and two sensors (3 and 4) that are positioned either side of the drive coil.

www.krohne.com01/2012 - 4000868402 - MA OPTIBATCH R02 en

7 TECHNICAL DATA

Energised meter

OPTIBATCH 4011 C

1 Measuring tubes 2 Direction of oscilation 3 Sine wave

When the meter is energised, the drive coil vibrates the measuring tubes causing them to oscillate and produce a sine wave (3). The sine wave is monitored by the two sensors.

Energised meter with process flow

1 Process flow 2 Sine wave 3 Phase shift

When a fluid or gas passes through the tubes, the Coriolis effect causes a phase shift in the sine wave that is detected by the two sensors. This phase shift is directly proportional to the mass flow.

Density measurement is made by evaluation of the frequency of vibration and temperature measurement is made using a Pt500 sensor.

www.krohne.com 01/2012 - 4000868402 - MA OPTIBATCH R02 en

OPTIBATCH 4011 C

TECHNICAL DATA 7

7.2 Technical data

INFORMATION!

•

The following data is provided for general applications. If you require data that is more relevant to your specific application, please contact us or your local representative.

•

Additional information (certificates, special tools, software,...) and complete product documentation can be downloaded free of charge from the website (Download Center).

Measuring system

Measuring principle Coriolis mass flow

Application range Measurement of liquids in batching and filling machines

Measured values Mass

Calculated values Volume

Design

Basic System consists of a measuring sensor with integral converter to process

Features Fully welded maintenance- free sensor with twin U-shaped measuring tube

Variants

VariantsVariants

Compact version Integral converter

the output signal

Measuring accuracy

Mass

MassMass

x 0.1 ≤ Q ±0.15% of actual measured flow rate

nom

Q < Q

Volume

VolumeVolume

Q < Q

Zero stability

Zero stabilityZero stability

Stainless Steel 0.005% of nominal flow

Repeatability (at reference condtions)

Repeatability (at reference condtions)Repeatability (at reference condtions)

Filling time Standard deviation

1.5 s < Filling time ≤ 3 s 0.13%

3 s < Filling time ≤ 5 s 0.07%

5 s < Filling time 0.04%

Reference conditions

Reference conditionsReference conditions

Warm-up time 15 min

Product Water Temperature +20°C / +68°F

Operating pressure 1 barg / 14.5 psig

Accreditation UKAS to EN17025

x 0.1 ±0.1% of actual measured flow rate + zero stability

nom

x 0.1 ≤ Q ±0.2% of actual measured flow rate

nom

x 0.1 ±0.15% of actual measured flow rate + zero stability

nom

www.krohne.com01/2012 - 4000868402 - MA OPTIBATCH R02 en

7 TECHNICAL DATA

Operating conditions

Nominal flow rates

Nominal flow ratesNominal flow rates

S08 10 kg/min / 22 lb/min

S10 22 kg/min / 48.4 lb/min

S15 72 kg/min / 158.4 lb/min

Ambient temperature

Ambient temperatureAmbient temperature Compact version -40...+55°C / -40…+131°F

Process temperature

Process temperatureProcess temperature Operating temperature 0…+100°C / 32…+212°F SIP/CIP Maximum +120°C / +248°F

Maximum 1h duration

Nominal pressure at 20

Nominal pressure at 20°C / 68

Nominal pressure at 20Nominal pressure at 20

Measuring tube

Measuring tubeMeasuring tube Stainless Steel -1…40 barg / -14.5…580 psig

Fluid properties

Fluid propertiesFluid properties

Permissible physical condition Liquids

Permissible gas content (volume) Contact manufacturer for information.

Permissible solid content (volume) Contact manufacturer for information.

Protection category (acc. to EN 60529) IP 67, NEMA 6

C / 68°F

C / 68C / 68

OPTIBATCH 4011 C

Installation conditions

Inlet runs None required

Outlet runs None required

Materials

Stainless Steel meter

Stainless Steel meterStainless Steel meter

Measuring tube Stainless Steel 316L (1.4404)

Surface finish (wetted parts) Standard Ra 0.8 μm

Optional Ra 0.5 μm

Process connections Stainless Steel 316L (1.4404)

Outer casing Stainless Steel 316 (1.4401), hermetically sealed as standard

Optional polishing of all externals

Process connections

Hygienic

HygienicHygienic Tri-clover ½...1¨

Tri-clamp DIN 32676 DN10...25 Tri-clamp ISO 2852 1¨

Clamp IDF 10...15A

DIN 11864-2 Form A DN20

Male thread DIN 11851 DN10...25 Male thread SMS 1¨ Male thread RJT 1¨

www.krohne.com 01/2012 - 4000868402 - MA OPTIBATCH R02 en

OPTIBATCH 4011 C

TECHNICAL DATA 7

Electrical Connection

Connection

ConnectionConnection

Electrical connections Micro (M12) male, 8 pole (Lumberg PRSFM 8/0.5M)

Power Supply

Power SupplyPower Supply Voltage 24 VDC ±20%

Power consumption 3 W

Power supply type Protected extra-low voltage (PELV)

Pulse/Frequency Output

Pulse/Frequency OutputPulse/Frequency Output

Pulse rate for Q = 100% Maximum 10 kHz

Factory set according to customer requirements

Pulse width Selectable 1 kHz or 10 kHz symmetrical pulse

Factory set according to customer requirements

Connection External voltage: U

Load rating: I

max

≤ 30 VDC / ≤ 24 VAC

ext

= 20 mA

Configuration

Function MODBUS connection for programming and configuration of full process

Type RS485 Modbus RTU

parameters using software supplied

Note: MODBUS and pulse / frequency output can not be used simutaneously

Approvals

Mechanical

MechanicalMechanical

Electromagnetic compatibility (EMC) acc. to CE

Hygienic 3A 28-03

Vibration IEC 60068-2-6

Namur NE 21/5.95

2004/108/EC (EMC)

2006/95/EC (Low Voltage Directive)

ASME BPE 2005

Conforms with FDA guidelines

EHEDG

www.krohne.com01/2012 - 4000868402 - MA OPTIBATCH R02 en

7 TECHNICAL DATA

7.3 Measuring accuracy

0.5

0.45

0.4

0.35

0.3

0.25

0.2

0.15

0.1

0.05

OPTIBATCH 4011 C

X Flow rate [%] Y Measuring error [%]

Measuring error

The measuring error is obtained from the combined effects of accuracy and zero stability.

Reference conditions

Product Water Temperature +20°C / +68°F

Operating pressure 1 barg / 14.5 psig

www.krohne.com 01/2012 - 4000868402 - MA OPTIBATCH R02 en

OPTIBATCH 4011 C

7.4 Pressure drop

Metric

MetricMetric

TECHNICAL DATA 7

X Mass flow [kg / min] Y Pressure [barg]

1 S08 2 S10 3 S15

Reference conditions

Meter Product Temperature OPTIBATCH S08 Water 20ºC

OPTIBATCH S10

OPTIBATCH S15

www.krohne.com01/2012 - 4000868402 - MA OPTIBATCH R02 en

7 TECHNICAL DATA

Imperial

ImperialImperial

OPTIBATCH 4011 C

X Mass flow [lb / min] Y Pressure [psig]

1 S08 2 S10 3 S15

Reference conditions

Meter Product Temperature OPTIBATCH S08 Water 68ºF

OPTIBATCH S10

OPTIBATCH S15

www.krohne.com 01/2012 - 4000868402 - MA OPTIBATCH R02 en

OPTIBATCH 4011 C

7.5 Dimensions and weights

7.5.1 Dimensions

Hygienic flange

TECHNICAL DATA 7

Meter S08 S10 S15

Connection DN20 DIN11864-2 DN20 DIN11864-2 DN20 DIN11864-2

[mm] [inches] [mm] [inches] [mm] [inches]

A 15 0.59 15 0.59 15 0.59

B 270 10.6 270 10.6 270 10.6

C 112 4.4 112 4.4 112 4.4

D 189 7.44 189 7.44 189 7.44

E 59.5 2.34 59.5 2.34 59.5 2.34

www.krohne.com01/2012 - 4000868402 - MA OPTIBATCH R02 en

7 TECHNICAL DATA

Hygienic clamp

Meter S08 / S10 S15

OPTIBATCH 4011 C

Connection

DN10 Clamp DIN32676

DN15 Clamp DIN32676

DN10 IDF Clamp (A type)

DN15 Tri-Clover

DN15 Clamp DIN32676

DN20 Clamp DIN32676

DN25 Clamp DIN32676

DN15 IDF Clamp (A type)

[mm]

A 333 333

B 144 144

C 189 189

D 59.5 59.5

[inches]

A 13.1 13.1

B 5.7 5.7

C 7.44 7.44

D 2.34 2.34

7.5.2 Weights

DN20 Tri-Clover

DN25 Tri-Clover

DN25 Clamp ISO2852

DN25 RJT

DN25 SMS

Meter S08 S10 S15

[kg] [lb] [kg] [lb] [kg] [lb]

2.9 6.38 2.9 6.38 2.9 6.38

www.krohne.com 01/2012 - 4000868402 - MA OPTIBATCH R02 en

OPTIBATCH 4011 C

NOTES 8

www.krohne.com01/2012 - 4000868402 - MA OPTIBATCH R02 en

KROHNE product overview

• Electromagnetic flowmeters

• Variable area flowmeters

• Ultrasonic flowmeters

• Mass flowmeters

• Vortex flowmeters

• Flow controllers

• Level meters

• Temperature meters

• Pressure meters

• Analysis products

• Products and systems for the oil & gas industry

• Measuring systems for the marine industry

Head Office KROHNE Messtechnik GmbH Ludwig-Krohne-Str. 5 47058 Duisburg (Germany) Tel.:+49 (0)203 301 0 Fax:+49 (0)203 301 10389 info@krohne.de

The current list of all KROHNE contacts and addresses can be found at: www.krohne.com

KROHNE OPTIBATCH4011C User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual