CONTENTS
Installation in the pipelinePages 4-5 and 7-8
GroundingPages 8-9
IFS 6000 F
VARIFLUX
IFS 6000 F
IFM 6010 K
IFM 6020 K
IFM 6080 K
IFM 1010 K
IFM 1080 K
IFM 6010 KIFM 6080 K
3.1M54EA1 059821Order No. DIN size 7.02143.31.00
US size 7.02143.71.00
0.73.00
Page 2
Contents
System description2
Product liability and warranty2
Standards and approvals2
Items included with supply3
1 Important information for installation: PLEASE NOTE4-5
2 Suggestions for installation5
3 Instrument nameplate6
4 Flowmeter versions6
5 Installation in the pipeline and torques7
6 Limits8
7 Grounding8-9
8 Service10
9 Spares and order numbers10
10 Technical data11
11 Dimensions and weights12-14
Printed form to accompany flowmeters returned to Krohne15
System description
VARIFLUXelectromagnetic flowmeters are precision measuring instruments designed for the
linear flow measurement of process liquids.
The process liquids must be electrically conductive:≥ 05 µS/cm
≥ 20 µS/cm for demineralized cold water
The full-scale range Q
DN 2.5 - 80 /
1
/10” - 3” Q
can be set as a function of the meter size:
100%
= 0.01 - 220 m3/hr = 0.03 - 960 US Gal/min
100%
This is equivalent to a flow velocity of 0.3 - 12 m/s, or 1 - 40 ft/s.
Product liability and warranty
VARIFLUX electromagnetic flowmeters are designed solely for measuring the volumetric flowrate
of electrically conductive, liquid process products.
Special codes and regulations apply to their use in hazardous locations, and these are referred to
in the special “Ex” installation and operating instructions (supplied only with hazardous-duty
equipment).
Responsibility as to suitability and intended use of these electromagnetic flowmeters rests solely
with the operator.
Improper installation and operation of the flowmeters (systems) may lead to loss of warranty.
In addition, the “General conditions of sale” forming the basis of the purchase contract are
applicable.
If VARIFLUX flowmeters need to be returned to Krohne, please note the information given on the
last-but-one page of this manual. Krohne regret that they cannot repair or check your flowmeter(s)
unless accompanied by the completed form sheet.
Standards and approvals
Please refer to the installation and operating instructions for the signal converter.
Items included with supply (Arrangement of gaskets and grounding rings see Sect. 7).
Flanged units:with mounted grounding rings E and fitted gaskets D1.
Gaskets D2 not included, to be provided by customer.
Other connections:mounted adapter with fitted O-ring gaskets D1 and union nuts
(counterparts for the pipeline, such as tapered connectors, union nuts,
hinged clamps and gaskets D2 not included, to be provided by customer).
Inside diameter of measuring tube and pipeline
Size
1 Important information for installation: PLEASE NOTE
•Handling
Do not lift flowmeter by the
signal converter housing or
Do not set flowmeter down on signal
converter housing or terminal box.
the terminal box.
•Use only solventless detergents to clean the signal converter housing (polycarbonate).
•Temperatures
For operating pressure and vacuum load based on connection standards, see Section 6
“Limits“.
Ambient temperatureProduct temperature
Compact systems-25 to +60 °C (-13 to +140 °F)-20 to +060 °C (-4 to +140 °F)
-25 to +40 °C (-13 to +104 °F)-20 to +140 °C (-4 to +284 °F)
- EEx version-25 to +40 °C (-13 to +104 °F)-20 to +140 °C (-4 to +284 °F)
IFS 6000 F-25 to +60 °C (-13 to +140 °F)-20 to +060 °C (-4 to +140 °F)
- flange connections-25 to +40 °C (-13 to +104 °F)-20 to +180 °C (-4 to +356 °F)
- other connections-25 to +40 °C (-13 to +104 °F)-20 to +140 °C (-4 to +284 °F)
- EEx version-25 to +40 °C (-13 to +104 °F)-20 to +140 °C (-4 to +284 °F)
•Location and position as required,
but electrode axis X – • – • – • – X
Y
must be approximately horizontal in a
horizontal pipe run.
Y terminal box or converter housing
X
X
•Measuring tube must be completetly filled at all times.
•Direction of flow is arbitrary. Arrow on flowmeter can normally be ignored.
For exceptions, refer to Section ”Factory settings” in the installation and operating
instructions for the signal converter.
•Stud bolts and nuts: to fit, make sure there is sufficient room next to the pipe flanges.
•Vibration: support the pipeline on both sides of the compact flowmeter.
Level of vibration in conformity with IEC 068-2-34: 20-500 Hz, random / 2g runs / 30 minutes /
x, y, z directions.
•Do not expose to direct sunlight,
fit a sunshade if necessary, not included with flowmeter, to be provided by customer.
4
Page 5
•Strong electromagnetic fields, avoid in vicinity of flowmeter.
•Straight inlet run minimum of 5 ××DN and outlet run minimum of 2 ××DN,
(DN = meter size), measured from the electrode axis.
•Vortex and corkscrew flow: increase length of inlet and outlet runs or install
flow conditioners.
•Mixing different process liquids: install flowmeter upstream of mixing point or at an
adequate distance downstream (minimum of 30 x DN), otherwise display may be unsteady.
•Plastic pipes and internally coated metal pipelines: grounding rings required,
see Section 7 ”Grounding”.
•Insulated pipeline: do not insulate flowmeter.
•Zero setting not necessary. To check, it should be possible to set ”zero” flow velocity
in the completely filled measuring tube. Shutoff valves should therefore be provided either
downsteam of the flowmeter or upsteam and downstream of the flowmeter.
2 Suggestions for installation
To avoid measuring errors due to gas/air inclusion or to pipe runing empty please observe the
following:
Highest point of pipe run
(Air bubbles collect in measuring
tube - faulty measurements!)
Preferred
locations
Downpipe
”Zero” flow
velocity.
Line drained.
Faulty
measurements!
Horizontal pipe run
Install in slightly ascending pipe section. If not
possible, assure adequate velocity to prevent air,
gas or vapor from collecting in
upper part of flow tube.
Open feed or discharge
Install meter in low section of pipe.
Downpipe over 5 m (16 ft) length
Install air valve X downstream of
flowmeter.
Long pipeline
Always install control and shutoff valves
downstream of flowmeter.
Pumps
Never install flowmeter on pump suction side.
> 5m
> 16 ft
open discharge
5
Page 6
3 Instrument nameplate
IFS 6000 F
separate primary head
Altometer
Series-No.
Primary head
constant
Meter size
DN in mm and
inch equivalent
A 97 00000
GK: 1.918
DN50/2”-PFA-HCPN 40 BAR
Liner
Teflon
Holland
®
PFA
Elektrode material
see Table
Type designation
IFS 6000 F / 6
TAG: 1234567-89
ISO KL. H IP 67
Flange pressure rating
or flange class
Magnetic field frequency
(here 1/6 of power frequency
Tag No.
Protection category
to IEC 529 / EN 60529
Insulation class
of field coils
Teflon®is a registered trademark of Du Pont
Instrument nameplate for compact flowmeters
see installation and operating instructions for the
signal converter.
IFS 6000 FSeparate primary head (F) , electrically connected to the signal
converter by signal and field current cables.
IFM 6010 K Compact flowmeter (K), IFC 010 K or IFC 020 K signal converter mounted direct
IFM 6020 K on the primary head.
IFM 6080 K Compact flowmeter (K), IFC 090 K signal converter mounted direct
on the primary head.
Versions for hazardous locations
IFS 6000 F and IFM 6080 K are approved as electrical equipment to the harmonized European
Standards and to Factory Mutual (FM).
Test certificate, certificate of conformity and wiring instructions for these devices are attached to
the “Ex” installation instructions, provided only with hazardous-duty equipment.
6
Page 7
5Installation in the pipeline
•Installation material, see page 3.
•Pipe and operating pressures,
see Section 6 “Limits”.
•Flange spacing
= dimension “a” + 2 x gasket thickness of D2
(dimension “a”: see Sect. 11 “Dimensions and weights”;
arrangement of gaskets: see Sect. 7 “Grounding”).
•High-temperature pipelines
Where process temperatures exceed 100 °C/212 °F, provide for facilities to
compensate for longitudinal expansion on heat-up of the pipeline.
For short pipelines use resilient gaskets and
for long pipelines install flexible pipe elements (e.g. elbows).
•Position of flanges• Torques
Install flowmeter in line with the pipeFor all flanged instruments to DIN, ANSI
axis. Pipe flange faces must beand JIS
parallel to each other,Tighten down stud bolts and nuts uniformly
max. permissible deviation:in the sequence (1-8) shown in the drawing.
- L
≤≤
0.5 mmMax. torque:
min
L
max
≤ 0.02”32 Nm ~ 3.2 kpm ~ 23.1 ft x lbf
L
max
L
min
For all other connections to DIN and ISO
Tighten down to metal stop.
7
Page 8
6 Limits
Connections
Flange DIN 2501/PN 40
Flange JIS 2210/20 K
Flange ANSI B 16.5: 150 lb
300 lb
Aseptic weld-on connection
for pipes to DIN 11 850
Aseptic weld-on connection
for pipes to ISO 2037
Dairy screw connection DIN 11 851
Screwed pipe connection ISO 2853
Screwed pipe connection SMS 1145
Clamp joint ISO 2852
Vacuum load all sizes0 mbar abs.
Connection
meter size
DN 10*-15
DN 10*-15
1
/2”*
1
/2”*
DN 10*-40
DN 50-80
12*-38/1”-11/2”
51-76.1/2”-3”
DN 10*-40
DN 50-80
12*-38 mm
51-76.1 mm/1
25-76 mm
12*-51 mm/11/2”-2.0”
63.5-76.1 mm/21/2”-3.0”
1
/2”-3.0”
Max. operating pressure in bar/psig at product temperature of ...
< 40°C
< 60°C
< 70°C
< 90°C
(< 105°F)
(< 140°F)
(< 158°F)
(< 195°F)
39.6 (566)
37.6 (537)
36.6 (522)
34.6 (493)
39.6 (566)
37.6 (537)
36.6 (522)
34.6 (493)
19.6 (284)
19.0 (276)
18.7 (271)
18.1 (263)
39.6 (566)
37.6 (537)
36.6 (522)
34.6 (493)
40.6 (580)
40.6 (580)
40.6 (580)
40.6 (580)
25.6 (360)
25.6 (360)
25.6 (360)
25.6 (360)
40.6 (580)
40.6 (580)
40.6 (580)
40.6 (580)
25.6 (360)
25.6 (360)
25.6 (360)
25.6 (360)
40.6 (580)
40.6 (580)
40.6 (580)
40.6 (580)
25.6 (360)
25.6 (360)
25.6 (360)
25.6 (360)
40.6 (580)
40.6 (580)
40.6 (580)
40.6 (580)
25.6 (360)
25.6 (360)
25.6 (360)
25.6 (360)
06.6 0(90)
06.6 0(90)
06.6 0(90)
06.6 0(90)
16.6 (230)
16.6 (230)
16.6 (230)
16.6 (230)
10.6 (150)
10.6 (150)
10.6 (150)
10.6 (150)
** size DN 2.5 - 10 / 1/10” -3/8”
** max. process temperature 140°C (285°F) for compact flowmeters
ambient temperature here max. 40°C/104°F.
7. Grounding
< 100°C
(< 210°F)
33.6 (479)
33.6 (479)
17.7 (257)
33.6 (479)
40.6 (580)
25.6 (360)
40.6 (580)
25.6 (360)
40.6 (580)
25.6 (360)
40.6 (580)
25.6 (360)
06.6 0(90)
16.6 (230)
10.6 (150)
< 120°C
(< 250°F)
32.6 (464)
32.6 (464)
17.0 (247)
32.6 (464)
40.6 (580)
25.6 (360)
40.6 (580)
25.6 (360)
40.6 (580)
25.6 (360)
40.6 (580)
25.6 (360)
06.6 0(90)
16.6 (230)
10.6 (150)
< 140°C **
(< 285°F)
30.6 (435)
30.6 (435)
16.2 (235)
30.6 (435)
40.6 (580)
25.6 (360)
40.6 (580)
25.6 (360)
40.6 (580)
25.6 (360)
40.6 (580)
25.6 (360)
–
–
–
< 180°C **
(< 355°F)
28.6 (406)
28.6 (406)
14.7 (213)
28.6 (406)
–
–
–
–
–
–
–
–
–
–
–
•Warning: All flowmeters must be properly grounded to avoid personnel shock hazard.
•The ground conductor should not transmit any interference voltages, therefore do not ground
any other electrical devices together with this conductor.
Separate primary head IFS 6000 F with terminal box
•A functional ground FE must always be connected.
•Signal converters with a field power supply of > 125 mA / > 60 V:
Because of the higher field current from the signal converter, a PE protective conductor must
be connected to the IFS 6000 F primary head, see grounding diagrams.
8
Page 9
Compact systems
pply power > 50 V AC
Su
•Grounding is via the PE protective ground conductor incorporated in the power supply
cable, see also Section “Connection to power” in the installation
and operating instructions
for the signal converter.
•EXCEPTION: Do not connect up the PE protective ground conductor in the terminal
box if e.g. compact units are operated in the proximity of electric furnaces, electrolysis
plants, etc., and large potential differences occur in the pipeline system. An FE functional
ground must simultaneously take over the function of the protective conductor (combined
protective/functional ground). Refer to appropriate national codes for specific requirements
for this type of installation, which may require the addition of a ground fault detection
circuit interrupter.
Power su
pply 24 V AC or DC
•Protective separation (PELV) must be ensured (VDE 0100/VDE 0106 or IEC 364/IEC 536
or equivalent national regulations).
•An FE functional ground conductor must be connected for measurement reasons.
Grounding diagrams
Flowmeter with flange connections and grounding rings
D1 O-ring gaskets
D2 Gaskets, not included with flowmeter,
to be provided by customer (standard
flat gaskets).
EGrounding rings screwed to housing,
with fitted gaskets D1
FFlowmeter flanges
FE Functional ground, wire ≥ 4 mm2Cu
R
R
(10 AWG).
PE Protective conductor required if the
IFS 6000 F is operated with a signal
converter that supplies a field current of
> 125 mA / > 60 V. Wire ≥ 4mm2Cu
RFED2 D1
F
FE
RFED1 D2
(PE)
F
(10 AWG), not included with flowmeter,
to be provided by customer.
RPipeline
RF Pipe flanges
Flowmeter with adapters
RR
APD2AD1D1AD2AP
AAdapter with union nut and O-ring
FE
gasket D1, ready assembled
AP Pipe adapter (tapered connector, union
nuts, hinged clamps, and gaskets D2),
not included with flowmeter, to be
provided by customer
D1 O-ring gaskets, fitted in the adapter
grooves
D2 Gaskets, not included with flowmeter,
(PE)
FE Functional ground, wire ≥ 4 mm
(10 AWG).
PE Protective conductor required if the
IFS 6000 F is operated with a signal
converter that supplies a field current of
> 125 mA / > 60 V. Wire ≥ 4mm2Cu
(10 AWG), not included with flowmeter,
to be provided by customer.
RPipeline
to be provided by customer
2
Cu,
9
Page 10
8 Service
8.1 Replacement of the separate primary head
Switch off power source before commencing work!
1) Note down terminal assignment before dismantling the “old“ primary head.
2) Install the new primary head as described in the supplied installation instructions.
3) Make electrical connection at the signal converter as described in the installation and
operating instructions for the signal converter.
4) Specific calibration data are defined during factory calibration for each primary head,
which are indicated on the instrument nameplate.
This includes the primary constant GK and the magnetic field frequency. These data
need to be reset in the signal converter.
5) If the size of primary head is also different from the old one, the full-scale range Q
100%
the meter size will need to be reset.
6) After resetting the signal converter, carry out a zero point check.
7) If necessary, reset the internal electronic totalizer of the signal converter.
8.2 Replacement of O-ring gaskets with adapters
– Unscrew union nuts.
Caution: keep hold of the flowmeter
to prevent it from dropping out of the pipeline.
– Remove the flowmeters from the pipeline.
– Remove O-rings (gaskets D1, see grounding
diagram in Sect. 7) from the adapter grooves.
– Apply grease to new gaskets D1
(Paraliq GTE 703, Silubin or Similar).
– Insert O-rings into the adapters.
– Slide the flowmeter between the adapters.
– Tighten union nuts down to metal stop.
1 flowmeter3 adapter
2 O-ring4 union nut
1
and
9 Spare parts and order numbers
O-ring gaskets D1 between
coupler and measuring tube
Material: EPDM, FDA-approved
(Gasket arrangement, see Sect. 7)
Meter size
mm
2.5
4
6
10
15
25 DIN
25 ISO
40 DIN
40 ISO
50 DIN
50 ISO
65 DIN
65 ISO
80 DIN
80 ISO
inch
1
/10
1
/6
1
/4
3
/8
1
/2
–
1 ISO
–
11/2 ISO
–
2 ISO
–
3 ISO
–
4 ISO
Order No.
5.30001.03
5.30001.04
5.30001.05
5.31116.02
5.31116.03
5.30026.03
5.30026.06
5.30034.03
5.30034.04
5.30038.03
5.30038.03
5.30034.06
5.30034.04
5.30034.09
5.30034.05
10
2
O-ring gaskets D1 between measuring tube and grounding
rings
(gasket arrangement, see Sect. 7)
Meter size
DN 2.5 - 15
1
/10”- 1/2”
Material
3
Viton
Kalrez
EPDM
4
Order No.
5.30014.02
5.30014.03
5.30014.04
Page 11
10 Technical data
Size/typeDN 2.5 - 80 and 1/10” - 3”
Available connectionssee page 3
Electrical conductivity≥ 5 µS/cm (≥ 20 µS/cm for demineralized water)
Ambient temperature
Standard-25 to +60 °C / -13 to +140 °F
Hazardous duty versions-20 to +40 °C / -24 to +104 °F
Max. permissible operating data
Operating pressure / product temperaturesee table “limits” on next page
Vacuum load0 mbar abs. / 0 psia
Insulation class of field coilsH
Electrode design
Power for field coils > 60 V from signal converter
Grounding ringsstandard for flanged connections
Protection category (IEC 529/EN 60 529)IP 67, equivalent to NEMA 6
Materials
Measurin
Liner
DN 2.5 - 10 mm /
DN 15 - 80 mm /
Electrodes
StandardHastelloy C4
Special versionstainless steel 1.4571/316 Ti-AISI, titanium,
Connections
Flanges to DIN 2501
Flanges to ANSI B 16.5
Flanges to JIS 2210
Aseptic weld-on connection
for pipes to DIN 11 850
for pipes to ISO 2037
Dairy screw connection and tube nozzles (option)
to DIN 11 851
Screwed pipe connection to SMS 1145
Screwed pipe connection to ISO 2853
Clamp joint to ISO 2852
Housing
• has been carefully manufactured and tested by a company
with ISO 9001 certification
• and volumetrically calibrated in one of the world’s most
accurate test rigs.
If installed and operated in accordance with these operating
instructions, your flowmeter will rarely present any problems.
Should you nevertheless need to return a flowmeter for
checkout or repair, please pay strict attention to the following
:
points
Due to statutory regulations concerning protection of the envi-
ronment and the health and safety of our personnel, Krohne
may only handle, test and repair returned flowmeters that
have been in contact with liquids if it is possible to do so without risk to personnel and environment. This means that
Krohne can only service your flowmeter if it is accompanied
by a certificate in line with the following model confirming that
the flowmeter is safe to handle.
If the flowmeter has been operated with toxic, caustic,
flammable or water-endangering liquids, you are kindly
requested
• to check and ensure, if necessary by rinsing or neutralizing, that all cavities in the flowmeter are free from such
dangerous substances.
(Directions on how you can find out whether the primary
head has to be opened and then flushed out or neutralized
are obtainable from Krohne on request.)
• to enclose a certificate with the flowmeter confirming that
the flowmeter is safe to handle and stating the liquid used.
Krohne regret that they cannot service your flowmeter unless
accompanied by such a certificate.
SPECIMEN certificate
Company:Address:
Department:Name:
Tel. No.:
The enclosed electromagnetic flowmeter
Type:Krohne Order No. or Series No.:
has been operated with the following liquid:
Because this liquid is
water-endangering * / toxic * / caustic * / flammable *
we have
– checked that all cavities in the flowmeter are free from such substances *
– flushed out and neutralized all cavities in the flowmeter *
(* delete if not applicable)
We confirm that there is no risk to man or environment through any residual liquid contained in this flowmeter.
Date:Signature:
Company stamp:
15
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