KROHNE IFMx080KATEX User Manual

Variable area flowmeters
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©KROHNE07/027.02253.21.00
Addition to the installation and operating instructions
ALTOFLUX IFM 4080 K-EEx / i-EEx PROFIFLUX IFM 5080 K-EEx / i-EEx VARIFLUX IFM 6080 K-EEx / i-EEx
Compact electromagnetic flowmeters
WARNING !
No changes regarding safety may be made to the devices. Unauthorized changes might affect the explosion safety of the devices.
Be sure to follow these instructions ! IMPORTANT !
The presc riptions and regulations as well as the electrical data described in the EC-type examination certificate must be obeyed.
Beside the instructions for electrical installations in non-hazardous locations according to the applicable national standard (e.g. IEC 364), especially the regulations in EN 60079-14 "Electrical installations in hazardous locations" or equivalent national standard must be followed.
Installation, establishment, utilization and maintenance are only allowed to be executed by personnel with an education in explosion safety!
These additional instructions are an extension to the Installation and Operating Instructions and only apply to the EEx version of the IFM x080 K - EEx or IFM x080 K / i -EEx electromagnetic compact flow meter. All technical information described in the “Installation and Operating Instructions” are applicable, when not specifically excluded, completed or replaced by the instructions in these additional instructions.
ALTOFLUX IFM x080 K-EEx and ALTOFLUX IFM x080 K / i-EEx 2
Content
1 System components 3
1.1 General information ALTOFLUX IFM 4080 / … EEx 4
1.2 General information PROFIOFLUX IFM 5080 / … EEx 6
1.3 General information VARIFLUX IFM 6080 / … EEx 8
1.4 IFC 090 / … -EEx signal converter 10
1.4.1 Electronics compartment 10
1.4.2 Terminal compartment 10
1.5 Electronics unit 11
2 Electrical connection 11
2.1 Equipotential bonding system 12
2.2 Connecting cables 12
2.3 Connection diagram 13
2.4 Regular IFC 090 - EEx electronics unit 14
2.5 Modis version IFC 090 I 15
2.6 Connection diagrams MODIS 16 3 Operation of the signal converter 22 4 Maintenance 22 5 Service 23
5.1 General information for replacements 24
5.2 Replacement of electronics unit 25
5.3 Replacement of power fuse(s) 27
5.4 Changing power supply voltage 30 6 Ordering information 31
6.1 Regular IFC 090 - EEx electronics unit 31
6.2 MODIS version IFC 090 - EEx electronics unit 31 7 Declaration of conformity 31
7.1 Declaration of conformity of ALTOFLUX IFM 4080 K … EEx 32
7.2 Declaration of conformity of PROFIOFLUX IFM 5080 … EEx 33
7.3 Declaration of conformity of VARIFLUX IFM 6080 … EEx 34 8 EC-type examination Certificates 34
8.1 ALTOFLUX IFM 4080 K … EEx Certificate 35
8.2 PROFIOFLUX IFM 5080 … EEx Certificate 38
8.3 VARIFLUX IFM 6080 … EEx Certificate 40
ALTOFLUX IFM x080 K-EEx and ALTOFLUX IFM x080 K / i-EEx 3
1 System components
1.1 General information ALTOFLUX IFM 4080 / … EEx
This meter complies with the European Directive 94/9/EC (ATEX 100a) and approved for hazardous classified locations of Zone 1 and 2 under EC-type Examination Certificate number:
KEMA 01 ATEX 2200 X
The compact flowmeter is available in two types, namely: IFM 4080 K-EEx regular explosion protected version; IFM 4080 K/i-EEx, MODIS version. This type has intrinsically safe signal output circuits, which are provided by two on the IFC 090i-EEx electronics unit installed MODIS modules. The regular IFM 4080 K-EEx compact flowmeter is designed for ambient temperatures (Ta) in the range of -20°C (special -40°C) up to +60°C, the MODIS version type IFM 4080 K/i-EEx is rated for ambient temperatures from -20°C up to +60°C.
The allowed process liquid temperature is limited by the maximum occuring surface temperature of system components in the combustible atmosphere that (possibly) surrounds the apparatus, determined by the temperature class of the atmosphere (first column of the tables). See table 1 and 2 below for details.
For dusts the second column of the two below listed tables is applicable.
Temperature classification DN200 and larger
Temperature class (for gases)
Max. surface temperature (for dusts)
T6 T85°C 75°C 70°C 70°C T5 T100°C 95°C 90°C 75°C T4 T135°C 130°C 115°C 75°C T3 T180°C 150°C 115°C 75°C
Temperature classification DN 25…150 with PFA liner
Temperature class (for gases)
Max. surface temperature (for dusts)
T6 T85°C 70°C 70°C 70°C T5 T100°C 85°C 85°C 85°C T4 T135°C 120°C 120°C 115°C T3 T180°C 180°C 180°C 115°C
Use heat -resistant cables above - - 50°C
The IFM 4080 K / … EEx flowmeter consists of the IFC 090/…-EEx signal converter unit, which is screwed on top of the primary head (i.e. measuring unit).
The compact flowmeter is marked with one of the codes below, depending on the meter size: DN25-150 II 2GD EEx d [ib] IIC T6…T3 (EEx d terminal compartment) or
II 2GD EEx de [ib] IIC T6…T3 (EEx e terminal compartment).
DN200 and up II 2GD EEx de [ib] IIC T6…T3 (both EEx d and EEx e terminal compartment). In case of the MODIS version IFM 4080 K / i-EEx , the electronics unit of type IFC 090i-EEx is
provided with protective modules, which provide intrinsically safe output signals of category "ia". The flowmeter is then marked with one of the following codes:
DN25-150 II 2GD EEx d [ia] [ib] IIC T6…T3 (EEx d terminal comp artment) or DN200 and up II 2GD EEx de [ia] [ib] IIC T6…T3
II 2GD EEx de [ia] [ib] IIC T6…T3 (EEx e terminal compartment) (both EEx d and EEx e terminal compartment)
Maximum process liquid temperature Ta 40°C Ta 50°C Ta 60°C
Maximum process liquid temperature Ta 40°C Ta 50°C Ta 60°C
ALTOFLUX IFM x080 K-EEx and ALTOFLUX IFM x080 K / i-EEx 4
T85...180%%DC
A%%-Vdc
8W
-25%
+30%
2002
Term. 24Vac,+10%/-15%,48-63Hz,10W
AMBIENT TEMPERATURE: -20...+60%%DC.
ENCLOSURE: T6 %%242 20 MIN.; T5 %%242 11 MIN.
T
I /I
I+/I
B1+/B1
IP65/67
EEx ia IIC
EEx ia IIC
EEx ia IIC
EEx ib IICAT85...180%%DC
[ib] [ia] IIC T6...T3
2002
For details see the EC-type Examination Certificate in Sect. 8.1 of these instructions.
Primary head
The primary head contains two field coils (see table for type of protection) and two electrodes in type of protection intrinsic safety category "ib" according to EN 50020.
Types of protection of primary head
Meter size Type of protection
DN25 up to DN150
Housing:
Flameproof enclosure "d" according to EN 50018
Electrodes: Intrinsic safety "ib" according to EN 50020
DN200 and larger
Field coils: Increased safety "e" according to EN 50019 Electrodes: Intrinsic safety "ib" according to EN 50020
NOTE: The intrinsically safe electrode circuits of the IFM 4080K/…-EEx compact flowmeter
are only internal circuits and not accessible for the customer
Data plates of ALTOFLUX IFM 4080 K IFM 4080 K … EEx IFM 4080 K / i … EEx
Kerkeplaat 12 3313 LC Dordrecht The Netherlands
Altometer
TYPE
IFM 4080 K-EEx
KEMA 01 ATEX 2200 X
II 2GD EEx d
AMBIENT TEMPERATURE: -40...+60%%DC. SEE CERTIFICATE FOR MAXIMUM TEMPERATURES.
SERIAL NO.
POWER
48-63Hz
INTRINSICALLY SAFE CIRCUITS: ELECTRODE CIRCUIT, ONLY INTERNAL CONNECTIONS.
DO NOT OPEN ENCLOSURE WHEN ENERGIZED ! WAITING TIME BEFORE OPENING OF THE FLAMEPROOF
ENCLOSURE: T6 %%242 20 MIN.; T5 %%242 11 MIN. MAX. SHORT-CIRCUIT CURRENT OF MAINS:
10VA Um=253V
SPACE FOR ADDITIONAL DATA
[ib] IIC T6...T3
+Vac
0344
YEAR OF
PRODUCTION
IP65/67
Altometer
TYPE
IFM 4080 K/i-EEx
KEMA 01 ATEX 2200 X
II 2GD EEx d
SEE CERTIFICATE FOR MAXIMUM TEMPERATURES. SERIAL NO.
POWER
DO NOT OPEN ENCLOSURE WHEN ENERGIZED ! WAITING TIME BEFORE OPENING OF THE FLAMEPROOF
MAX. SHORT-CIRCUIT CURRENT OF MAINS:
INTRINSICALLY SAFE CIRCUITS Electrode circuit: only internal connections
1L ,0L Term. 100...230Vac,+10%/-15%
L, N
%%uTerm.
T
B1/B1
T
B2/B2
T
D/D
Kerkeplaat 12 3313 LC Dordrecht The Netherlands
~~
24Vdc,+30%/-25%,10W,Um=253V
48-63Hz,8W,Um=253V
Passive output Ui=30V; Ii=250mA; Pi=1.0W Ci=5nF; Li=0;
Passive output Ui=30V; Ii=300mA; Pi=4.2W Ci=5nF; Li=0;
Active output Uo=23.5V; Io=98mA; Po=0.6W Co=132nF; Lo=4mH;
0344
YEAR OF
PRODUCTION
ALTOFLUX IFM x080 K-EEx and ALTOFLUX IFM x080 K / i-EEx 5
1.2 PROFIFLUX IFM 5080 K … EEx
The Profiflux IFM 5080 K/…-EEx magnetic-inductive compact flowmeter is in accordance with the European Directive 94/9/EC (ATEX 100a) and approved for hazardous classified locations of Zone 1 and 2 under EC-type Examination Certificate number:
KEMA 01 ATEX 2262 X
The compact flowmeter is available in two types, namely:
• IFM 5080 K-EEx regular explosion protected version;
• IFM 5080 K/i-EEx, MODIS version. This type has intrinsical safe signal output circuits, which are provided by two on the IFC 090i-EEx electronics unit installed MODIS modules (see Sect. 1.5 for details.
The regular IFM 5080 K-EEx compact flowmeter as well as the so -called MODIS version type IFM 5080 K/i-EEx is designed for ambient temperatures (Ta) of -20°C up to +60°C. The allowed process liquid temperature is limited by the maximum occuring surface temperature of system components in the combustible atmosphere that (possibly) surrounds the apparatus, determined by the temperature class of the atmosphere, see table 1 below.
Temperature classification
Max. surface
Class
T6 T80°C 60°C 55°C not allowed T5 T95°C 75°C 75°C 70°C T4 T130°C 115°C 115°C 75°C T3 T165°C 155°C 135°C 75°C
Temperature
Maximum process liquid temperature Temperature
Ta 40°C Ta 50°C Ta 60 °C
The IFM 5080 K/…-EEx compact flowmeter consists of the IFC 090/…-EEx signal converter unit, which is screwed on top of the IFS 5000-EEx primary head (i.e. measuring unit). The compact flowmeter is marked with the followi ng code below: II 2 GD EEx dme [ib] IIC T6…T3
In case of the MODIS version IFM 5080 K/i-EEx, the electronics unit of type IFC 090i-EEx is provided with protective modules, which provide intrinsical safe output signals of category "ia". The flowmeter is then marked with the code II 2 GD EEx dme [ib] [ia] IIC T6…T3
For details see the EC-type Ex amination Certificate in Sect. 8.2 at the end of these additional instructions.
ALTOFLUX IFM x080 K-EEx and ALTOFLUX IFM x080 K / i-EEx 6
T80...165%%DC
-%%
+30%
Vdc
-25%
IP65/67
2002
WAITING TIME BEFORE OPENING OF THE FLAMEPROOF
MAX. SHORT-CIRCUIT CURRENT OF MAINS: A
ENCLOSURE: T6 %%242 20 MIN.; T5 %%242 11 MIN.
T
I /I
I+/I
B1+/B1
L, N
~
EEx ia IIC
EEx ib IIC
T80..165%%DC
IP65/67
2002
Primary head The IFS 5000-EEx primary head of the IFM 5080 K/…-EEx compact flowmeter contains two field coils above and below the measuring tube and two electrodes inside the ceramics measuring tube on both sides. The field coils have type of protection increased safety "e" according to EN 50019 and encapsulation "m" according to EN 50028. The electrodes are provided with type of protection intrinsic safety "ib" according to EN 50020.
The primary head is available in meter sizes DN2.5 up to DN100. The IFC 090/…-EEx signal converter (described in Sect. 1.4-1.5) is mounted on top of the primary head by four recessed head screws of size M6 with internal hexagonal socket set.
Note: The intrinsically safe electrode circuits of the IFM 5080K/…-EEx compact flowmeter are only internal circuits and not accessible for the customer.
Data plates of ALTOFLUX IFM 5080 K
IFM 5080 K … EEx
Kerkeplaat 12 3313 LC Dordrecht
Altometer
TYPE
IFM 5080 K-EEx
KEMA 01 ATEX 2262 X
II 2GD EEx dme [ib] IIC T6...T3 AMBIENT TEMPERATURE: -20...+60%%DC. SEE CERTIFICATE FOR MAXIMUM TEMPERATURES.
SERIAL NO.
POWER
48-63Hz
INTRINSICALLY SAFE CIRCUITS: ELECTRODE CIRCUIT, ONLY INTERNAL CONNECTIONS. DO NOT OPEN ENCLOSURE WHEN ENERGIZED ! WAITING TIME BEFORE OPENING OF THE FLAMEPROOF ENCLOSURE: T6 %%242 20 MIN.; T5 %%242 11 MIN.
MAX. SHORT-CIRCUIT CURRENT OF MAINS: A
SPACE FOR ADDITIONAL DATA
The Netherlands
Vac + 10VA Um=253V
0344
YEAR OF
PRODUCTION
8W
IFM 5080 K / i … EEx
Altometer
TYPE
IFM 5080 K/i-EEx
KEMA 01 ATEX 2262 X
II 2GD EEx dme [ib] [ia] IIC T6...T3
AMBIENT TEMPERATURE: -20...+60%%DC. SEE CERTIFICATE FOR MAXIMUM TEMPERATURES.
SERIAL NO.
POWER
DO NOT OPEN ENCLOSURE WHEN ENERGIZED !
INTRINSICALLY SAFE CIRCUITS Electrode circuit: only internal connections
Term. 24Vac,+10%/-15%,48-63Hz,10W 1L ,0L
Term. 100...230Vac,+10%/-15%
%%uTerm.
Passive output
T
B1/B1 B2/B2
D/D
Ui=30V; Ii=250mA; Pi=1.0W
T
Ci=5nF; Li=0; EEx ia IIC
T
Passive output Ui=30V; Ii=300mA; Pi=4.2W Ci=5nF; Li=0; EEx ia IIC
Active output Uo=23.5V; Io=98mA; Po=0.6W Co=127nF; Lo=4mH;
Kerkeplaat 12 3313 LC Dordrecht The Netherlands
~
24Vdc,+30%/-25%,10W,Um=253V
48-63Hz,8W,Um=253V
0344
YEAR OF
PRODUCTION
ALTOFLUX IFM x080 K-EEx and ALTOFLUX IFM x080 K / i-EEx 7
1.3 VARIFLUX IFM 6080 K … EEx
The Variflux IFM 6080 K/…-EEx magnetic-inductive compact flowmeter is in accordance with the European Directive 94/9/EC (ATEX 100a) and approved for hazardous classified locations of Zone 1 and 2 under EC-type Examination Certificate number:
KEMA 02 ATEX 2021 X
The compact flowmeter is available in two types, namely:
• IFM 6080 K-EEx regular explosion protected version
• IFM 6080 K/i-EEx, MODIS version. This type has intrinsical safe signal output circuits, which are provided by two on the IFC 090i-EEx electronics unit installed MODIS modules.
The regular IFM 6080 K-EEx compact flowmeter is designed for ambient temperatures (Ta) in the range of -40°C up to +60°C, the so -called MODIS version IFM 6080 K/i-EEx is rated for ambient temperatures from -20°C up to +60°C. The allowed process liquid temperature is limited by the occuring surface temperature of system components in the combustible atmosphere that (possibly) surrounds the apparatus, determined by the temperature class of the atmosphere, see table.
Temperature classification Temperature Maximum surface Maximum process liquid temperature
class Temperature
Ta 50°C Ta 60°C
T6 T80°C 70°C 70°C T5 T95°C 85°C 85°C T4 T130°C 120°C 100°C T3 T190°C 180°C 100°C
The regular IFM 6080 K-EEx compact flowmeter consists of the IFC 090-EEx signal converter, which is screwed on top of the IFS 6000-EEx primary head (i.e. measu ring unit). The compact flowmeter is marked with the following code below, depending on the meter size:
• DN2.5-15: II 2GD EEx dme [ib] IIC T6…T3
• DN25-80: II 2GD EEx d [ib] IIC T6…T3 ("EEx d" terminal compartment) or II 2GD EEx de [ib] IIC T6…T3 ("EEx e" terminal compartment)
• DN2.5-15: II 2GD EEx dme [ib] [ia] IIC T6…T3
• DN25-80: II 2GD EEx d [ib] [ia] IIC T6…T3 ("EEx d" terminal compartment) or II 2GD EEx de [ib] [ia] IIC T6…T3 ("EEx e" terminal compartment)
All meters are also marked with the maximum surface temperature T80…T190°C because of the dust classification. See for details the EC-type examination certificate in Sect. 8.3 of these additional instructions.
Primary head
The IFS 6000-EEx primary head of the IFM 6080 K/…-EEx compact flowmeter contains two field coils and two electrodes in type of protection intrinsic safety category "ib" according to EN 50020. The type of protection of the field coils depends on meter size.
ALTOFLUX IFM x080 K-EEx and ALTOFLUX IFM x080 K / i-EEx 8
DO NOT OPEN ENCLOSURE WHILE ENERGIZED !
ENCLOSURE: T6 %%242 20 MIN.; T5 %%242 11 MIN.
T80...190%%DC
A-%%Vdc
+30%
-25%
2002
WAITING TIME BEFORE OPENING OF THE FLAMEPROOF
ENCLOSURE: T6 %%242 20 MIN.; T5 %%242 11 MIN.
T
I /I
I+/I
B1+/B1
%%uTerm.
L, N
SERIAL NO.
IP65/67
EEx ia IIC
EEx ia IIC
EEx ia IIC
EEx ib IICAT80...190%%DC
[ib] [ia] IIC T6...T3
2002
Types of protection of primary head Meter size Type of protection
Field coils: Increased safety "e" according to EN 50019
DN2.5 up to DN15
Encapsulation "m" according to EN 50028 Electrodes: Intrinsic safety "ib" according to EN 50020 Housing: Flameproof enclosure "d" according to EN
DN25 up to DN80
50018 Electrodes: Intrinsic safety "ib" according to EN 50020
The IFC 090/…-EEx signal converter (described in Sect. 1.4-1.5) is mounted on top of the primary head by four recessed head screws of size M6 with internal hexagonal socket set.
Note
The intrinsically safe electrode circuits of the IFM 6080K/…-EEx compact flowmeter are only internal circuits and not accessible for the customer.
The two field coils inside the primary head are connected in series and provided with the
type of protection increased safety "e" and encapsulation "m" (DN2.5-15). Meter size
DN25-80 has a flameproof primary housing.
Data plates of ALTOFLUX IFM 6080 K
IFM 6080 K … EEx
Altometer
IFM 6080 K-EEx
TYPE
KEMA 02 ATEX 2021 X
II 2GD EEx d
AMBIENT TEMPERATURE: -40...+60%%DC. SEE CERTIFICATE FOR MAXIMUM TEMPERATURES.
SERIAL NO.
POWER
48-63Hz
INTRINSICALLY SAFE CIRCUITS: ELECTRODE CIRCUIT, ONLY INTERNAL CONNECTIONS.
WAITING TIME BEFORE OPENING OF THE FLAMEPROOF
MAX. SHORT-CIRCUIT CURRENT OF MAINS:
Vac + 10VA Um=253V
SPACE FOR ADDITIONAL DATA
Kerkeplaat 12 3313 LC Dordrecht The Netherlands
[ib] IIC T6...T3 IP65/67
0344
YEAR OF
PRODUCTION
8W
IFM 6080 K / i … EEx
Altometer
IFM 6080 K/i-EEx
TYPE
KEMA 02 ATEX 2021 X
II 2GD EEx d
AMBIENT TEMPERATURE: -20...+60%%DC. SEE CERTIFICATE FOR MAXIMUM TEMPERATURES.
POWER
DO NOT OPEN ENCLOSURE WHILE ENERGIZED !
MAX. SHORT-CIRCUIT CURRENT OF MAINS:
INTRINSICALLY SAFE CIRCUITS Electrode circuit: only internal connections
Term. 24Vac,+10%/-15%,48-63Hz,10W
~~
1L ,0L Term. 100...230Vac,+10%/-15%
T
B1/B1
T
B2/B2
T
D/D
Kerkeplaat 12 3313 LC Dordrecht The Netherlands
24Vdc,+30%/-25%,10W,Um=253V
48-63Hz,8W,Um=253V
Passive output Ui=30V; Ii=250mA; Pi=1.0W Ci=5nF; Li=0;
Passive output Ui=30V; Ii=300mA; Pi=4.2W Ci=5nF; Li=0;
Active output Uo=23.5V; Io=98mA; Po=0.6W Co=132nF; Lo=4mH;
0344
YEAR OF
PRODUCTION
ALTOFLUX IFM x080 K-EEx and ALTOFLUX IFM x080 K / i-EEx 9
1.4 IFC 090/…-EEx signal converter
The IFC 090/…-EEx signal converter consists of a cylindrical housing of die-casted aluminum, which has two separate compartments, divided from each other by an integrated wall with casted flameproof terminal feed-through. The neck at the bottom of the housing contains a flameproof cable feed-through. The signal converter housing is on both ends closed by a cylindrical threaded cover with O-ring sealing. The housing has an ingress protection degree of at least IP67 conform to EN 60529.
1.4.1 Electronics compartment
The electronics compartment accommodates the pre-certified IFC 090…-EEx electronics unit with approval number PTB 98 ATEX 2012 U. The electronics compartment is designed with type of protection flameproof enclosure "d" according to EN 50018. It is closed by a threaded flameproof display cover with glass window.
1.4.2 Terminal compartment
The terminal compartment has seven terminals for connection of the power supply and signal output circuits. Sect. 2 (Connection diagram) shows the terminal arrangement for the regular and MODIS version of the IFC 090/…-EEx signal converter. The terminal arrangement of the MODIS version (i.e. IFC 090i-EEx) is shown in Sect. 2 (Modis Converter). Two of the terminals are used for connection of the non-intrinsically safe power supply and four terminals (marked with "*") for the intrinsically safe, category "ia" signal outputs of the MODIS modules. The non-intrinsically and intrinsically safe terminals are separated from each other by a metal dividing plate, which is screwed to the remaining (not connected) M4 terminal. The two non-intrinsically safe power supply terminals are covered by an insulating plate.
The terminal compartment (with standard type of protection increased safety "e") is standard equipped with two ATEX approved "EEx e" cable glands. The terminal compartment can also be provided as a flameproof enclosure "d", in which case ATEX approved "EEx d" cable glands of size Pg13.5, Pg16 or M20x1.5 are either factory installed or must be installed by the customer. For flameproof conduit systems, the terminal compartment must have type of protection flameproof enclosure "d" according to EN 50018. The conduits must be sealed by "EEx d" approved (within the ATEX 100a directive) sealing devices (i.e. stopping box) directly at the conduit entrances of the as flameproof enclosure performed terminal compartment.
ALTOFLUX IFM x080 K-EEx and ALTOFLUX IFM x080 K / i-EEx 10
1.5 Electronics unit
This electromagnetic compact flowmeter can be equipped with the regular IFC 090-EEx or with the IFC 090i-EEx electronics unit with intrinsically safe signal outputs (i.e. MODIS version). This version is descripted in the following.
Regular IFC090-EEx electronics unit
The IFC 090-EEx is used in the regular IFM 4080 K-EEx and can be equipped with one of the following power supplies (depends on the area of application).
Electrical data for power supply
Power supply Terminal Function Electrical data
AC-versions
AC/DC-version
L N PE
1L½ 0L½ FE
Live Neutral Protective Ground
Live Neutral Functional Ground
Un = 100/115/200/230 Vac -15/+10% Pn = approx. 10 VA, Um = 253 V
Un = 24 V ac/dc AC: -15/+10%, Pn=10 VA DC: -25/+30%, Pn=8 W Um = 253 V
The IFC 090-EEx electronics unit is equipped with the following in-/output circuits. Terminals B1, B and B2 can be configured as status or pulse outputs or as control inputs via the software. See the table below for the electrical data of these in-/output circuits.
Electrical data of in-/output circuits
Terminals Description Nominal voltage Maximum current I+, I Current output 15 V 22 mA B1, B⊥, B2
Pulse, status, control in-/outputs 32 V 150 mA
IFC 090i -EEx unit with MODIS modules
The IFC 090i-EEx electronics unit is equipped with a pair of MODIS-modules. It is equipped with one of the following power supplies.
Electrical data of IFC 090i-EEx electronics unit
Power supply Terminals Function Electrical data
AC-version
AC/DC-version
L N PE
1L½ 0L½ FE
Live Neutral Protective Ground
Live Neutral Functional Ground
Un = 100…230 Vac –15%/+10% Pn = 15 VA, Um = 253 V
Un = 24 Vac/dc AC: -15%/+10% or 20.4…26.4 Vac DC: -25%/+30% or 18…32 Vdc Pn = 10 W, Um = 253 V
NOTE: The mains fuses for both electronics units are listed in Sect. 6 of this manual.
ALTOFLUX IFM x080 K-EEx and ALTOFLUX IFM x080 K / i-EEx 11
2 Electrical connection
2.1 Equipotential bonding system
All EEx and EEx/i flowmeters must always be incorporated into the equipotential bonding system of the hazardous area. This connection can be achieved through the PE/FE conductor connected to the PE terminal in the terminal compartment (see figure of terminal arrangement below) or through a separate PE conductor, cross sectional area at least 4 mm2, connected to the external PE clamp, placed below the converter housing.
2.2 Connecting cables NOTE: The below described cables are shown in the following connection diagram .
Cable A:
Signal cable for current output and binary outputs (pulse and status output): The cable parameters must be in accordance with the regulations in the EN 60079-14 "Electrical installations in hazardous locations" or an equivalent national standard. For the MODIS version with IFC 090i­EEx electronics unit (right detail in connection diagram) the signal cable for the intrinsically safe signal in-/outputs must also conform the requirements as specified in the relevant standard national code of practice for the installation of electrical apparatus with type of protection Intrinsic Safety "i".
Cable B:
Power supply cable: The cable parameters must be in accordance with the regulations of the EN 60079-14 "Electrical installations in hazardous locations" or an equivalent national standard.
Rated voltage Examples: H07...-., H05...-.
500 V
Equipotential bonding conductor Cross-sectional area:
4 mm2 (equivalent to AWG 10)
ALTOFLUX IFM x080 K-EEx and ALTOFLUX IFM x080 K / i-EEx 12
Flow tube
of Zone 1 and 2
E
Increased safe field coil circuit
Coil
BINARY
CURRENT
MAINS
ELECTRONICS COMPARTMENT (always "EEx d")
IFC 090
-
EEx
PE
2
Flameproof (EEx d) c
able
B A
Coil
IFC 090i
-
EEx
x x x x
PE
INTRINSICALLY SAFE
Separation plate
Unused terminal
Flameproof (EEx d)
B A
2.3 Connection diagram
L N PE 100-230 Vac SIGNAL IN-/OUTPUTS L½ L½ FE 24 Vac/dc
Signal Converter
SIGNAL IN-/OUTPUTS L N PE 100-230 Vac (i.e. MODIS) L½ L½ FE 24 Vac/dc
B1 B B2 I+ I L N
OUTPUTS OUTPUT SUPPLY
TERMINAL COMPARTMENT Standard "EEx e" (Optional "EEx d")
electrode circuits field coil circuits
(OPTIONAL)
E
FE
feed-through
Field coil wires
Signal Converter
terminal feed-through
Hazardous locations
1L½ 0L½
FE
OPTION: MODIS
EQUIPOTENTIAL BONDING CONDUCTOR ≥ 4 mm
Electrode cables
Intrinsically safe electrode circuits
ALTOFLUX IFM x080 K-EEx and ALTOFLUX IFM x080 K / i-EEx 13
IFS 4000…-EEx
Primary Head
PULSE, STATUS OUTPUTS
½
000
Electronic or
e.g. signal
Ri
500
I+
I
mA
IFS x000 …
-
EEx
2.4 Regular IFC 090-EEx electronics unit
The field cables that enter the terminal compartment of the IFC 090-EEx signal converter unit (i.e. power supply, current and binary outputs) are non-intrinsically safe. To connect external devices to the signal output terminals, the wiring requirements for the type of protection of the compartment (standard: increased safety "e", optional: flameproof "d") must be conform to the international or national standard involved (e.g. EN 60079-14). The terminal arrangement is shown by figure 1 below.
Terminal arrangement in terminal compartment
RESP. CONTROL INPUTS
Primary head
B1 B⊥ B2 I+ I L N (100…240Vac / 48…63 Hz) L½ L½ (24Vac/dc)
BINARY CURRENT OUTPUTS OUTPUT
PE (Protective Earth) terminal FE (Functional Earth) terminal
Passive pulse/status output
Active current output
B1 B⊥ B2
U
ext
I ≤ 150 mA
electro­mechanical totalizer
U
ext
Note:
ALTOFLUX IFM x080 K-EEx and ALTOFLUX IFM x080 K / i-EEx 14
The binary outputs (terminals B1, B and B2) can only be configured as passive outputs, the current output (terminals I+ and I) can only be configured as active output.
I ≤ 150 mA
indicator
≤ 32Vdc/24 Vac
+
_
Metal dividing
NC 1L½
0L½
24 Vac/dc
PE Protective Earth terminal
Connecting terminals
Connecting
Cable entrance for
Cable entrance for
NC = not connected
2.5 MODIS version IFC 090i -EEx electronics unit
The field cables of the non-intrinsically safe power supply and the intrinsically safe, category "ia" signal outputs enter the terminal compartment of the IFC 090i-EEx signal converter unit via two separate entrances. To connect external devices to the intrinsically safe signal output terminals, the wiring requirements for their type of protection as well as of the compartment (standard: increased safety "e", optional: flameproof enclosure "d") must be conform to the international or national standard involved (e.g. EN 60079-14).
Terminal arrangement in terminal compartment
plate IS / non-IS terminals
for intrinsically safe
signal in -/outputs
non-intrinsically safe power supply
L N 100…240 Vac
terminals for
intrinsically safe signal cable
non-intrinsically safe power supply cable
The non-intrinsically safe terminals for connection of the power supply (1L½ and 0L½) must be connected according to the relevant standard code of practice for electrical apparatus intended for use in potentially hazardous locations, type of protection Increased Safety "e" or type of protection Flameproof Enclosure "d", depending on the type of protection of the terminal compartment of the signal converter housing.
To gain access to the connection terminals of the power supply, the half -circular cover plate of insulating material must be slightly lifted at one end and then rotated downwards, see the instruction on the cover plate. After connection of the power supply cable, the half -circular cover plate must be restored into its original position, so that the minimum clearances and creepage distances towards the intrinsically safe signal in-/output terminals are maintained.
For details, see diagram on terminals compartment MODIS on next page.
ALTOFLUX IFM x080 K-EEx and ALTOFLUX IFM x080 K / i-EEx 15
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