KROHNE IFC 300 Operating Manual
Handbook
Handbook
IFC 300
IFC 300
IFC 300IFC 300
HandbookHandbook
Signal converter for electromagnetic flowmeters
Electronic Revision:
ER 3.3.xx
(SW.REV. 3.3x)
The documentation is only complete when used in combination with the relevant
documentation for the sensor.
© KROHNE 08/2010 - 4000069803 - MA IFC 300 R04 en
: IMPRINT ::::::::::::::::::::::::::::::::::
All rights reserved. It is prohibited to reproduce this documentation, or any part thereof, without
the prior written authorisation of KROHNE Messtechnik GmbH.
Subject to change without notice.
Copyright 2010 by
KROHNE Messtechnik GmbH - Ludwig-Krohne-Str. 5 - 47058 Duisburg (Germany)
2
www.krohne.com 08/2010 - 4000069803 - MA IFC 300 R04 en
IFC 300
CONTENTS
1 Safety instructions 7
1.1 Software history ............................................................................................................... 7
1.2 Intended use ..................................................................................................................... 9
1.3 Certifications .................................................................................................................... 9
1.4 Safety instructions from the manufacturer ................................................................... 10
1.4.1 Copyright and data protection .............................................................................................. 10
1.4.2 Disclaimer ............................................................................................................................. 10
1.4.3 Product liability and warranty .............................................................................................. 11
1.4.4 Information concerning the documentation......................................................................... 11
1.4.5 Warnings and symbols used................................................................................................. 12
1.5 Safety instructions for the operator............................................................................... 12
2 Device description 13
2.1 Scope of delivery............................................................................................................. 13
2.2 Device description .......................................................................................................... 15
2.2.1 Field housing......................................................................................................................... 16
2.2.2 Wall-mounted housing ......................................................................................................... 17
2.3 Nameplates .................................................................................................................... 18
2.3.1 Compact version (example) .................................................................................................. 18
2.3.2 Remote version (example) .................................................................................................... 19
2.3.3 Electrical connection data of inputs/outputs (example of basic version)............................ 20
3 Installation 21
3.1 Notes on installation ......................................................................................................21
3.2 Storage ........................................................................................................................... 21
3.3 Transport ........................................................................................................................ 21
3.4 Installation specifications .............................................................................................. 21
3.5 Mounting of the compact version................................................................................... 22
3.6 Mounting the field housing, remote version .................................................................. 22
3.6.1 Pipe mounting ....................................................................................................................... 22
3.6.2 Wall mounting....................................................................................................................... 23
3.6.3 Turning the display of the field housing version .................................................................. 24
3.7 Mounting the wall-mounted housing, remote version .................................................. 25
3.7.1 Pipe mounting ....................................................................................................................... 25
3.7.2 Wall mounting....................................................................................................................... 26
4 Electrical connections 27
4.1 Safety instructions.......................................................................................................... 27
4.2 Important notes on electrical connection...................................................................... 27
4.3 Electrical cables for remote device versions, notes...................................................... 28
4.3.1 Notes on signal cables A and B ............................................................................................28
4.3.2 Notes on field current cable C.............................................................................................. 28
4.3.3 Requirements for signal cables provided by the customer ................................................. 29
www.krohne.com08/2010 - 4000069803 - MA IFC 300 R04 en
3
CONTENTS
4.4 Preparing the signal and field current cables (except TIDALFLUX) ............................. 30
4.4.1 Signal cable A (type DS 300), construction........................................................................... 30
4.4.2 Preparing signal cable A, connection to signal converter ................................................... 31
4.4.3 Length of signal cable A........................................................................................................ 33
4.4.4 Signal cable B (type BTS 300), construction......................................................................... 34
4.4.5 Preparing signal cable B, connection to signal converter................................................... 34
4.4.6 Length of signal cable B ....................................................................................................... 37
4.4.7 Preparing field current cable C, connection to signal converter......................................... 38
4.4.8 Preparing signal cable A, connection to measuring sensor................................................ 40
4.4.9 Preparing signal cable B, connection to measuring sensor................................................ 41
4.4.10 Preparing field current cable C, connection to measuring sensor ................................... 42
4.5 Connecting the signal and field current cables (except TIDALFLUX) ........................... 43
4.5.1 Connecting the signal and field current cables, field housing ............................................ 44
4.5.2 Connecting the signal and field current cables, wall-mounted housing............................. 45
4.5.3 Connecting the signal and field current cables, 19" rack-mounted housing (28 TE).......... 46
4.5.4 Connecting the signal and field current cables, 19" rack-mounted housing (21 TE).......... 47
4.5.5 Connection diagram for measuring sensor, field housing .................................................. 48
4.5.6 Connection diagram for measuring sensor, wall-mounted housing................................... 49
4.5.7 Connection diagram for measuring sensor, 19" rack-mounted housing (28 TE)................ 50
4.5.8 Connection diagram for measuring sensor, 19" rack-mounted housing (21 TE)................ 51
4.6 Preparing and connecting the signal and field current cables (only TIDALFLUX) ....... 52
4.6.1 Cable lengths ........................................................................................................................ 52
4.6.2 Signal cable A (type DS 300), construction........................................................................... 53
4.6.3 Preparing signal cable A, connection to signal converter ................................................... 54
4.6.4 Prepare signal cable A, connect to measuring sensor ........................................................ 55
4.6.5 Signal cable B (type BTS 300), construction......................................................................... 56
4.6.6 Preparing signal cable B, connection to signal converter................................................... 56
4.6.7 Preparing signal cable B, connection to measuring sensor................................................ 58
4.6.8 Preparing field current cable C, connection to signal converter......................................... 59
4.6.9 Preparing field current cable C, connection to measuring sensor ..................................... 60
4.6.10 Interface cable .................................................................................................................... 62
4.6.11 Connection of cables........................................................................................................... 63
4.7 Grounding the measuring sensor .................................................................................. 64
4.7.1 Classical method................................................................................................................... 64
4.7.2 Virtual reference (not valid for TIDALFLUX 4000 & OPTIFLUX 7300 C)............................... 65
4.8 Power supply connection ............................................................................................... 65
4.9 Inputs and outputs, overview ......................................................................................... 68
4.9.1 Combinations of the inputs/outputs (I/Os) ........................................................................... 68
4.9.2 Description of the CG number .............................................................................................. 69
4.9.3 Fixed, non-alterable input/output versions.......................................................................... 70
4.9.4 Alterable input/output versions............................................................................................ 72
4.10 Description of the inputs and outputs.......................................................................... 73
4.10.1 Current output..................................................................................................................... 73
4.10.2 Pulse and frequency output................................................................................................ 74
4.10.3 Status output and limit switch ............................................................................................ 75
4.10.4 Control input ....................................................................................................................... 76
4.10.5 Current input....................................................................................................................... 77
4.11 Electrical connection of the inputs and outputs .......................................................... 78
4.11.1 Field housing, electrical connection of the inputs and outputs ......................................... 78
4.11.2 Wall-mounted housing, electrical connection of the inputs and outputs.......................... 79
4.11.3 19" rack-mounted housing (28 TE), electrical connection of the inputs and outputs ....... 80
4.11.4 19" rack-mounted housing (21 TE), electrical connection of the inputs and outputs ....... 81
4.11.5 Laying electrical cables correctly....................................................................................... 81
IFC 300
4
www.krohne.com 08/2010 - 4000069803 - MA IFC 300 R04 en
IFC 300
CONTENTS
4.12 Connection diagrams of inputs and outputs................................................................ 82
4.12.1 Important notes................................................................................................................... 82
4.12.2 Description of the electrical symbols................................................................................. 83
4.12.3 Basic inputs/outputs ...........................................................................................................84
4.12.4 Modular inputs/outputs and bus systems.......................................................................... 87
4.12.5 Ex i inputs/outputs .............................................................................................................. 96
4.12.6 HART
®
connection ............................................................................................................ 101
5 Start-up 103
5.1 Switching on the power ................................................................................................ 103
5.2 Starting the signal converter ....................................................................................... 103
6 Operation 104
6.1 Display and operating elements .................................................................................. 104
6.1.1 Display in measuring mode with 2 or 3 measured values ................................................. 105
6.1.2 Display for selection of sub-menu and functions, 3 lines.................................................. 105
6.1.3 Display when setting parameters, 4 lines .......................................................................... 106
6.1.4 Display when changing parameters, 4 lines ...................................................................... 106
6.1.5 Using an IR interface (option) ............................................................................................. 107
6.2 Menu structure.............................................................................................................108
6.3 Function tables ............................................................................................................. 111
6.3.1 Menu A, quick setup............................................................................................................ 111
6.3.2 Menu B, test ........................................................................................................................ 113
6.3.3 Menu C, setup ..................................................................................................................... 115
6.3.4 Set free units....................................................................................................................... 133
6.4 Description of functions ............................................................................................... 134
6.4.1 Reset counter in the menu "quick setup" .......................................................................... 134
6.4.2 Deleting error messages in the menu "quick setup"......................................................... 134
6.5 Status messages and diagnostic information.............................................................. 135
7 Service 141
7.1 Spare parts availability................................................................................................. 141
7.2 Availability of services .................................................................................................. 141
7.3 Repairs.......................................................................................................................... 141
7.4 Returning the device to the manufacturer................................................................... 141
7.4.1 General information............................................................................................................ 141
7.4.2 Form (for copying) to accompany a returned device.......................................................... 142
7.5 Disposal ........................................................................................................................ 142
8 Technical data 143
8.1 Measuring principle...................................................................................................... 143
8.2 Technical data............................................................................................................... 144
www.krohne.com08/2010 - 4000069803 - MA IFC 300 R04 en
5
CONTENTS
IFC 300
8.3 Dimensions and weights .............................................................................................. 156
8.3.1 Housing ............................................................................................................................... 156
8.3.2 Mounting plate, field housing ............................................................................................. 157
8.3.3 Mounting plate, wall-mounted housing ............................................................................. 157
8.4 Flow tables ................................................................................................................... 158
8.5 Measuring accuracy (except TIDALFLUX).................................................................... 160
8.6 Measuring accuracy (only TIDALFLUX)........................................................................ 161
9 Description of HART interface 163
9.1 General description ...................................................................................................... 163
9.2 Software history ...........................................................................................................163
9.3 Connection variants...................................................................................................... 164
9.3.1 Point-to-Point connection - analogue / digital mode......................................................... 165
9.3.2 Multi-Drop connection (2-wire connection) ....................................................................... 166
9.3.3 Multi-Drop connection (3-wire connection) ....................................................................... 167
9.4 Inputs/outputs and HART® dynamic variables and device variables.......................... 168
9.5 Parameter for the basic configuration......................................................................... 169
9.6 Field Communicator 375/475 (FC 375/475) ................................................................. 170
9.6.1 Installation .......................................................................................................................... 170
9.6.2 Operation............................................................................................................................. 170
9.6.3 Parameter for the basic configuration ............................................................................... 170
9.7 Asset Management Solutions (AMS)............................................................................ 171
9.7.1 Installation .......................................................................................................................... 171
9.7.2 Operation............................................................................................................................. 171
9.7.3 Parameter for the basic configuration ............................................................................... 171
9.8 Field Device Manager (FDM) ........................................................................................ 172
9.8.1 Installation .......................................................................................................................... 172
9.8.2 Operation............................................................................................................................. 172
9.9 Process Device Manager (PDM)................................................................................... 172
9.9.1 Installation .......................................................................................................................... 172
9.9.2 Operation............................................................................................................................. 173
9.9.3 Parameter for the basic configuration ............................................................................... 173
9.10 Field Device Tool / Device Type Manager (FDT / DTM) .............................................. 174
9.10.1 Installation ........................................................................................................................ 174
9.10.2 Operation........................................................................................................................... 174
9.11 Appendix A: HART® menu tree for Basic-DD ............................................................ 174
9.11.1 Overview Basic-DD menu tree (positions in menu tree).................................................. 175
9.11.2 Basic-DD menu tree (details for settings)........................................................................ 176
9.12 Appendix B: HART® menu tree for AMS .................................................................... 180
9.12.1 Overview AMS menu tree (positions in menu tree) .......................................................... 180
9.12.2 AMS menu tree (details for settings)................................................................................ 181
9.13 Appendix C: HART® menu tree for PDM.................................................................... 185
9.13.1 Overview PDM menu tree (positions in menu tree).......................................................... 185
9.13.2 PDM menu tree (details for settings) ............................................................................... 187
10 Notes 191
6
www.krohne.com 08/2010 - 4000069803 - MA IFC 300 R04 en
IFC 300
1.1 Software history
The "Electronic Revision" (ER) is consulted to document the revision status of electronic
equipment according to NE 53 for all GDC devices. It is easy to see from the ER whether
troubleshooting or larger changes in the electronic equipment have taken place and how that
has affected the compatibility.
Changes and effect on compatibility
1 Downwards compatible changes and fault repair with no effect on operation (e.g. spelling
mistakes on display)
2-_ Downwards compatible hardware and/or software change of interfaces:
H
HART
P PROFIBUS
F Foundation Fieldbus
M Modbus
X all interfaces
3-_ Downwards compatible hardware and/or software change of inputs and outputs:
I Current output
F, P Frequency / pulse output
S Status output
C Control input
CI Current input
X all inputs and outputs
4 Downwards compatible changes with new functions
5 Incompatible changes, i.e. electronic equipment must be changed.
SAFETY INSTRUCTIONS 1
®
www.krohne.com08/2010 - 4000069803 - MA IFC 300 R04 en
7
1 SAFETY INSTRUCTIONS
INFORMATION!
In the table below, "x" is a placeholder for possible multi-digit alphanumeric combinations,
depending on the available version.
IFC 300
Release date Electronic Revision Changes and
compatibility
2006-12-12 ER 3.1.0x
(SW.REV. 3.10 (2.21))
2007-02-07 ER 3.1.1x
(SW.REV. 3.10 (2.21))
2007-03-12 ER 3.1.2x
(SW.REV. 3.10 (2.21))
2007-05-25 ER 3.1.3x
(SW.REV. 3.10 (2.21))
2008-05-13 ER 3.2.0x
(SW.REV. 3.20 (3.00))
2008-07-25 ER 3.2.1x
(SW.REV. 3.20 (3.03))
2008-08-29 ER 3.2.2x
(SW.REV. 3.20 (3.03))
2008-10-30 ER 3.2.4x
(SW.REV. 3.20 (3.03))
2009-05-15 ER 3.2.5x
(SW.REV. 3.20 (3.03))
2009-12-07 ER 3.2.6x
(SW.REV. 3.20 (3.03))
2009-11-02 ER 3.2.7x
(SW.REV. 3.20 (3.03))
2009-12-07 ER 3.2.8x
(SW.REV. 3.20 (3.03))
2010 ER 3.3.0x
(SW.REV. 3.30 (3.04))
- -
1; 2 MA IFC 300 R02
1; 2-H; 3-I MA IFC 300 R02
1; 3-I MA IFC 300 R02
1; 2-X; 3-X; 4 MA IFC 300 R03
1 MA IFC 300 R03
1 MA IFC 300 R03
1 MA IFC 300 R03
2-F MA IFC 300 R03
1 MA IFC 300 R03
1 MA IFC 300 R03
1 MA IFC 300 R03
1; 2-H; 2-F; 3-X; 4 MA IFC 300 R04
Documentation
INFORMATION!
For the measuring sensors TIDALFLUX 4000 and OPTIFLUX 7000 the software version ER 3.3.0x
and higher (SW.REV. 3.30 (3.04)) is valid!
8
www.krohne.com 08/2010 - 4000069803 - MA IFC 300 R04 en
IFC 300
1.2 Intended use
The electromagnetic flowmeters are designed exclusively to measure the flow and conductivity
of electrically conductive, liquid media.
DANGER!
For devices used in hazardous areas, additional safety notes apply; please refer to the Ex
documentation.
WARNING!
If the device is not used according to the operating conditions (refer to chapter "Technical data),
the intended protection could be affected.
1.3 Certifications
CE marking
SAFETY INSTRUCTIONS 1
The device fulfils the statutory requirements of the following EC directives:
• Low Voltage Directive 2006/95/EC
• EMC Directive 2004/108/EC
as well as
• EN 61010
• EMC specification acc. to EN 61326/A1
• NAMUR recommendations NE 21 and NE 43
The manufacturer certifies successful testing of the product by applying the CE marking.
DANGER!
For devices used in hazardous areas, additional safety notes apply; please refer to the Ex
documentation.
www.krohne.com08/2010 - 4000069803 - MA IFC 300 R04 en
9
1 SAFETY INSTRUCTIONS
1.4 Safety instructions from the manufacturer
1.4.1 Copyright and data protection
The contents of this document have been created with great care. Nevertheless, we provide no
guarantee that the contents are correct, complete or up-to-date.
The contents and works in this document are subject to copyright. Contributions from third
parties are identified as such. Reproduction, processing, dissemination and any type of use
beyond what is permitted under copyright requires written authorisation from the respective
author and/or the manufacturer.
The manufacturer tries always to observe the copyrights of others, and to draw on works created
in-house or works in the public domain.
The collection of personal data (such as names, street addresses or e-mail addresses) in the
manufacturer's documents is always on a voluntary basis whenever possible. Whenever
feasible, it is always possible to make use of the offerings and services without providing any
personal data.
IFC 300
We draw your attention to the fact that data transmission over the Internet (e.g. when
communicating by e-mail) may involve gaps in security. It is not possible to protect such data
completely against access by third parties.
We hereby expressly prohibit the use of the contact data published as part of our duty to publish
an imprint for the purpose of sending us any advertising or informational materials that we have
not expressly requested.
1.4.2 Disclaimer
The manufacturer will not be liable for any damage of any kind by using its product, including,
but not limited to direct, indirect, incidental, punitive and consequential damages.
This disclaimer does not apply in case the manufacturer has acted on purpose or with gross
negligence. In the event any applicable law does not allow such limitations on implied warranties
or the exclusion of limitation of certain damages, you may, if such law applies to you, not be
subject to some or all of the above disclaimer, exclusions or limitations.
Any product purchased from the manufacturer is warranted in accordance with the relevant
product documentation and our Terms and Conditions of Sale.
The manufacturer reserves the right to alter the content of its documents, including this
disclaimer in any way, at any time, for any reason, without prior notification, and will not be liable
in any way for possible consequences of such changes.
10
www.krohne.com 08/2010 - 4000069803 - MA IFC 300 R04 en
IFC 300
1.4.3 Product liability and warranty
The operator shall bear responsibility for the suitability of the device for the specific purpose.
The manufacturer accepts no liability for the consequences of misuse by the operator. Improper
installation and operation of the devices (systems) will cause the warranty to be void. The
respective "Standard Terms and Conditions" which form the basis for the sales contract shall
also apply.
1.4.4 Information concerning the documentation
To prevent any injury to the user or damage to the device it is essential that you read the
information in this document and observe applicable national standards, safety requirements
and accident prevention regulations.
If this document is not in your native language and if you have any problems understanding the
text, we advise you to contact your local office for assistance. The manufacturer can not accept
responsibility for any damage or injury caused by misunderstanding of the information in this
document.
This document is provided to help you establish operating conditions, which will permit safe and
efficient use of this device. Special considerations and precautions are also described in the
document, which appear in the form of underneath icons.
SAFETY INSTRUCTIONS 1
www.krohne.com08/2010 - 4000069803 - MA IFC 300 R04 en
11
1 SAFETY INSTRUCTIONS
1.4.5 Warnings and symbols used
Safety warnings are indicated by the following symbols.
DANGER!
This information refers to the immediate danger when working with electricity.
DANGER!
This warning refers to the immediate danger of burns caused by heat or hot surfaces.
DANGER!
This warning refers to the immediate danger when using this device in a hazardous atmosphere.
DANGER!
These warnings must be observed without fail. Even partial disregard of this warning can lead to
serious health problems and even death. There is also the risk of seriously damaging the device
or parts of the operator's plant.
IFC 300
WARNING!
Disregarding this safety warning, even if only in part, poses the risk of serious health problems.
There is also the risk of damaging the device or parts of the operator's plant.
CAUTION!
Disregarding these instructions can result in damage to the device or to parts of the operator's
plant.
INFORMATION!
These instructions contain important information for the handling of the device.
LEGAL NOTICE!
This note contains information on statutory directives and standards.
• HANDLING
HANDLING
HANDLINGHANDLING
This symbol designates all instructions for actions to be carried out by the operator in the
specified sequence.
i RESULT
RESULT
RESULTRESULT
This symbol refers to all important consequences of the previous actions.
1.5 Safety instructions for the operator
12
WARNING!
In general, devices from the manufacturer may only be installed, commissioned, operated and
maintained by properly trained and authorized personnel.
This document is provided to help you establish operating conditions, which will permit safe and
efficient use of this device.
www.krohne.com 08/2010 - 4000069803 - MA IFC 300 R04 en
IFC 300
2.1 Scope of delivery
INFORMATION!
Inspect the cartons carefully for damage or signs of rough handling. Report damage to the
carrier and to the local office of the manufacturer.
INFORMATION!
Check the packing list to check if you received completely all that you ordered.
INFORMATION!
Look at the device nameplate to ensure that the device is delivered according to your order.
Check for the correct supply voltage printed on the nameplate.
DEVICE DESCRIPTION 2
Figure 2-1: Scope of delivery
1 Device in the version as ordered
2 Documentation (calibration report, Quick Start, CD-Rom with product documentation for measuring sensor and signal
converter)
3 Signal cable (only for remote version)
www.krohne.com08/2010 - 4000069803 - MA IFC 300 R04 en
13
2 DEVICE DESCRIPTION
Possible scope of delivery for signal converter / measuring sensor
Measuring sensor Measuring sensor + signal converter IFC 300
IFC 300
Compact Remote field
housing
Remote wallmounted housing
Remote rack-mounted
housing
R (28 TE) or (21 TE)
OPTIFLUX 1000 OPTIFLUX 1300 C OPTIFLUX 1300 F OPTIFLUX 1300 W OPTIFLUX 1300 R
OPTIFLUX 2000 OPTIFLUX 2300 C OPTIFLUX 2300 F OPTIFLUX 2300 W OPTIFLUX 2300 R
OPTIFLUX 4000 OPTIFLUX 4300 C OPTIFLUX 4300 F OPTIFLUX 4300 W OPTIFLUX 4300 R
OPTIFLUX 5000 OPTIFLUX 5300 C OPTIFLUX 5300 F OPTIFLUX 5300 W OPTIFLUX 5300 R
OPTIFLUX 6000 OPTIFLUX 6300 C OPTIFLUX 6300 F OPTIFLUX 6300 W OPTIFLUX 6300 R
OPTIFLUX 7000 OPTIFLUX 7300 C - - -
WATERFLUX 3000 WATERFLUX 3300 C WATERFLUX 3300 F WATERFLUX 3300 W WATERFLUX 3300 R
TIDALFLUX 4000 - TIDALFLUX 4300 F - -
14
www.krohne.com 08/2010 - 4000069803 - MA IFC 300 R04 en
IFC 300
2.2 Device description
Electromagnetic flowmeters are designed exclusively to measure the flow and conductivity of
electrically conductive, liquid media.
Your measuring device is supplied ready for operation. The factory settings for the operating
data have been made in accordance with your order specifications.
The following versions are available:
• Compact version (the signal converter is mounted directly on the measuring sensor)
• Remote version (electrical connection to the measuring sensor via field current and signal
cable)
DEVICE DESCRIPTION 2
Figure 2-2: Device versions
1 Compact version
2 Measuring sensor with connection box
3 Field housing
4 Wall-mounted housing
5 19" rack-mounted housing
www.krohne.com08/2010 - 4000069803 - MA IFC 300 R04 en
15
2 DEVICE DESCRIPTION
2.2.1 Field housing
Figure 2-3: Construction of the field housing
1 Cover for electronics and display
2 Cover for power supply and inputs/outputs terminal compartment
3 Cover for for measuring sensor terminal compartment with locking screw
4 Cable entry for measuring sensor signal cable
5 Cable entry for measuring sensor field current cable
6 Cable entry for power supply
7 Cable entry for inputs and outputs
8 Mounting plate for pipe and wall mounting
IFC 300
CAUTION!
The design of the TIDALFLUX field housing is different to the standard version shown here. There
is an additional bush for the interface cable. For detailed information refer to Connection of
cables on page 63
.
INFORMATION!
Each time a housing cover is opened, the thread should be cleaned and greased. Use only resinfree and acid-free grease.
Ensure that the housing gasket is properly fitted, clean and undamaged.
16
www.krohne.com 08/2010 - 4000069803 - MA IFC 300 R04 en
IFC 300
2.2.2 Wall-mounted housing
Figure 2-4: Construction of wall-mounted housing
1 Cover for terminal compartments
2 Terminal compartment for measuring sensor
3 Terminal compartment for inputs and outputs
4 Terminal compartment for power supply with safety cover (shock-hazard protection)
5 Cable entry for signal cable
6 Cable entry for field current cable
7 Cable entry for inputs and outputs
8 Cable entry for power supply
DEVICE DESCRIPTION 2
1 Turn lock to the right and open the cover.
www.krohne.com08/2010 - 4000069803 - MA IFC 300 R04 en
17
2 DEVICE DESCRIPTION
2.3 Nameplates
INFORMATION!
Look at the device nameplate to ensure that the device is delivered according to your order.
Check for the correct supply voltage printed on the nameplate.
2.3.1 Compact version (example)
IFC 300
Figure 2-5: Example of a nameplate for compact version
1 Approvals-related information: Ex approval, EC type test certificate, hygienic approvals, etc.
2 Approvals-related thresholds
3 Approvals-related connection data of the inputs/outputs; V
4 Approvals-related data (e.g. accuracy class, measuring range, temperature thresholds, pressure thresholds and vis-
cosity thresholds)
5 Approvals-related pressure and temperature thresholds
6 Power supply; protection category; materials of wetted parts
7 GK/GKL values (measuring sensor constants); size (mm /inches); field frequency
8 Product designation, serial number and manufacturing date
= max. power supply
m
18
www.krohne.com 08/2010 - 4000069803 - MA IFC 300 R04 en
IFC 300
2.3.2 Remote version (example)
DEVICE DESCRIPTION 2
Figure 2-6: Example of a nameplate for remote version
1 Manufacturer
2 Product designation, serial number and manufacturing date
3 GK/GKL values (measuring sensor constants); size (mm /inches); field frequency
4 Power supply
5 Materials of wetted parts
6 Field coil resistance
7 Approvals-related data (e.g. accuracy class, measuring range, temperature thresholds, pressure thresholds and vis-
cosity thresholds)
www.krohne.com08/2010 - 4000069803 - MA IFC 300 R04 en
19
2 DEVICE DESCRIPTION
2.3.3 Electrical connection data of inputs/outputs (example of basic version)
IFC 300
Figure 2-7: Example of a nameplate for electrical connection data of inputs and outputs
1 Power supply (AC: L and N; DC: L+ and L-; PE for ≥ 24 VAC; FE for ≤ 24 VAC and DC)
2 Connection data of connection terminal D/D-
3 Connection data of connection terminal C/C-
4 Connection data of connection terminal B/B-
5 Connection data of connection terminal A/A-; A+ only operable in the basic version
• A = active mode; the signal converter supplies the power for connection of the subsequent
devices
• P = passive mode; external power supply required for operation of the subsequent devices
• N/C = connection terminals not connected
20
www.krohne.com 08/2010 - 4000069803 - MA IFC 300 R04 en
IFC 300
3.1 Notes on installation
INFORMATION!
Inspect the cartons carefully for damage or signs of rough handling. Report damage to the
carrier and to the local office of the manufacturer.
INFORMATION!
Check the packing list to check if you received completely all that you ordered.
INFORMATION!
Look at the device nameplate to ensure that the device is delivered according to your order.
Check for the correct supply voltage printed on the nameplate.
3.2 Storage
• Store the device in a dry, dust-free location.
• Avoid continuous direct sunlight.
• Store the device in its original packing.
• Storage temperature: -50...+70°C / -58...+158°F
INSTALLATION 3
3.3 Transport
Signal converter
• No special requirements.
Compact version
• Do not lift the device by the signal converter housing.
• Do not use lifting chains.
• To transport flange devices, use lifting straps. Wrap these around both process connections.
3.4 Installation specifications
INFORMATION!
The following precautions must be taken to ensure reliable installation.
•
Make sure that there is adequate space to the sides.
•
Protect the signal converter from direct sunlight and install a sun shade if necessary.
•
Signal converters installed in control cabinets require adequate cooling, e.g. by fan or heat
exchanger.
•
Do not expose the signal converter to intense vibration. The flowmeters are tested for a
vibration level in accordance with IEC 68-2-3.
www.krohne.com08/2010 - 4000069803 - MA IFC 300 R04 en
21
3 INSTALLATION
3.5 Mounting of the compact version
INFORMATION!
The signal converter is mounted directly on the measuring sensor. For installation of the
flowmeter, please observe the instructions in the supplied product documentation for the
measuring sensor.
3.6 Mounting the field housing, remote version
INFORMATION!
Assembly materials and tools are not part of the delivery. Use the assembly materials and tools
in compliance with the applicable occupational health and safety directives.
3.6.1 Pipe mounting
IFC 300
Figure 3-1: Pipe mounting of the field housing
1 Fix the signal converter to the pipe.
2 Fasten the signal converter using standard U-bolts and washers.
3 Tighten the nuts.
22
www.krohne.com 08/2010 - 4000069803 - MA IFC 300 R04 en
IFC 300
3.6.2 Wall mounting
Figure 3-2: Wall mounting of the field housing
INSTALLATION 3
1 Prepare the holes with the aid of the mounting plate. For further information refer to
plate, field housing
on page 157.
Mounting
2 Use the mounting material and tools in compliance with the applicable occupational health
and safety directives.
3 Fasten the housing securely to the wall.
Mounting multiple devices next to each other
a ≥ 600 mm / 23.6"
b ≥ 250 mm / 9.8"
www.krohne.com08/2010 - 4000069803 - MA IFC 300 R04 en
23
3 INSTALLATION
3.6.3 Turning the display of the field housing version
IFC 300
Figure 3-3: Turning the display of the field housing version
The display of the field housing version can be turned in 90° increments.
1 Unscrew the cover from the display and operation control unit.
2 Using a suitable tool, pull out the two metal puller devices to the left and right of the display.
3 Pull out the display between the two metal puller devices and rotate it to the required position.
4 Slide the display and then the metal puller devices back into the housing.
5 Re-fit the cover and tighten it by hand.
CAUTION!
The ribbon cable of the display must not be folded or twisted repeatedly.
INFORMATION!
Each time a housing cover is opened, the thread should be cleaned and greased. Use only resinfree and acid-free grease.
Ensure that the housing gasket is properly fitted, clean and undamaged.
24
www.krohne.com 08/2010 - 4000069803 - MA IFC 300 R04 en
IFC 300
3.7 Mounting the wall-mounted housing, remote version
INFORMATION!
Assembly materials and tools are not part of the delivery. Use the assembly materials and tools
in compliance with the applicable occupational health and safety directives.
3.7.1 Pipe mounting
INSTALLATION 3
Figure 3-4: Pipe mounting of the wall-mounted housing
1 Fasten the mounting plate to the pipe with standard U-bolts, washers and fastening nuts.
2 Screw the signal converter to the mounting plate with the nuts and washers.
www.krohne.com08/2010 - 4000069803 - MA IFC 300 R04 en
25
3 INSTALLATION
3.7.2 Wall mounting
Figure 3-5: Wall mounting of the wall-mounted housing
IFC 300
1 Prepare the holes with the aid of the mounting plate. For further information refer to
plate, wall-mounted housing
on page 157.
2 Fasten the mounting plate securely to the wall.
3 Screw the signal converter to the mounting plate with the nuts and washers.
Mounting multiple devices next to each other
a ≥ 240 mm / 9.4"
Mounting
26
www.krohne.com 08/2010 - 4000069803 - MA IFC 300 R04 en
IFC 300
4.1 Safety instructions
DANGER!
All work on the electrical connections may only be carried out with the power disconnected. Take
note of the voltage data on the nameplate!
DANGER!
Observe the national regulations for electrical installations!
DANGER!
For devices used in hazardous areas, additional safety notes apply; please refer to the Ex
documentation.
WARNING!
Observe without fail the local occupational health and safety regulations. Any work done on the
electrical components of the measuring device may only be carried out by properly trained
specialists.
ELECTRICAL CONNECTIONS 4
INFORMATION!
Look at the device nameplate to ensure that the device is delivered according to your order.
Check for the correct supply voltage printed on the nameplate.
4.2 Important notes on electrical connection
DANGER!
Electrical connection is carried out in conformity with the VDE 0100 directive "Regulations for
electrical power installations with line voltages up to 1000 V" or equivalent national regulations.
CAUTION!
•
Use suitable cable entries for the various electrical cables.
•
The sensor and converter are configured together in the factory. For this reason, please
connect the devices in pairs. Ensure that the sensor constant GK/GKL (see type plates) are
identically set.
•
If delivered separately or when installing devices that were not configured together, set the
converter to the DN size and GK/GKL of the sensor, refer to Function tables on page 111
.
www.krohne.com08/2010 - 4000069803 - MA IFC 300 R04 en
27
4 ELECTRICAL CONNECTIONS
4.3 Electrical cables for remote device versions, notes
4.3.1 Notes on signal cables A and B
INFORMATION!
The signal cables A (type DS 300) with double shield and B (type BTS 300) with triple shield
ensure proper transmission of measured values.
Observe the following notes:
• Lay the signal cable with fastening elements.
• It is permissible to lay the signal cable in water or in the ground.
• The insulating material is flame-retardant to EN 50625-2-1, IEC 60322-1.
• The signal cable does not contain any halogens and is unplasticized, and remains flexible at
low temperatures.
• The connection of the inner shield is carried out via the stranded drain wire (1).
• The connection of the outer shield is carried out via the shield (60) or the stranded drain wire
(6), depending on the housing version. Observe the following notes.
• The signal cable type B cannot be used with options with "virtual reference"!
IFC 300
4.3.2 Notes on field current cable C
DANGER!
All versions except TIDALFLUX:
All versions except TIDALFLUX:
All versions except TIDALFLUX:All versions except TIDALFLUX:
A non-shielded three-wire copper cable is sufficient for the field current cable. If you
nevertheless use shielded cables, the shield must NOT
converter.
Only TIDALFLUX:
Only TIDALFLUX:
Only TIDALFLUX:Only TIDALFLUX:
A shielded two-wire copper cable is used as the field current cable. The shielding MUST
connected in the housing of the measuring sensor and signal converter.
INFORMATION!
The field current cable is not part of the scope of delivery.
NOT be connected in the housing of the signal
NOTNOT
MUST be
MUSTMUST
28
www.krohne.com 08/2010 - 4000069803 - MA IFC 300 R04 en
IFC 300
ELECTRICAL CONNECTIONS 4
4.3.3 Requirements for signal cables provided by the customer
INFORMATION!
If the signal cable was not ordered, it is to be provided by the customer. The following
requirements regarding the electrical values of the signal cable must be observed:
Electrical safety
• To EN 60811 (Low Voltage Directive) or equivalent national regulations.
Capacitance of the insulated conductors
• Insulated conductor / insulated conductor < 50 pF/m
• Insulated conductor / shield < 150 pF/m
Insulation resistance
• R
• U
• I
> 100 GΩ xkm
iso
< 24 V
max
< 100 mA
max
Test voltages
• Insulated conductor / inner shield 500 V
• Insulated conductor / insulated conductor 1000 V
• Insulated conductor / outer shield 1000 V
Twisting of the insulated conductors
• At least 10 twists per meter, important for screening magnetic fields.
www.krohne.com08/2010 - 4000069803 - MA IFC 300 R04 en
29
4 ELECTRICAL CONNECTIONS
4.4 Preparing the signal and field current cables (except TIDALFLUX)
INFORMATION!
Assembly materials and tools are not part of the delivery. Use the assembly materials and tools
in compliance with the applicable occupational health and safety directives.
The electrical connection of the outer shield is different for the various housing variants. Please
observe the corresponding instructions.
4.4.1 Signal cable A (type DS 300), construction
• Signal cable A is a double-shielded cable for signal transmission between the measuring
sensor and signal converter.
• Bending radius: ≥ 50 mm / 2"
IFC 300
Figure 4-1: Construction of signal cable A
1 Stranded drain wire (1) for the inner shield (10), 1.0 mm
2 Insulated wire (2), 0.5 mm
3 Insulated wire (3), 0.5 mm
4 Outer sheath
5 Insulation layers
6 Stranded drain wire (6) for the outer shield (60)
2
Cu / AWG 20
2
Cu / AWG 20
2
Cu / AWG 17 (not insulated, bare)
30
www.krohne.com 08/2010 - 4000069803 - MA IFC 300 R04 en
Loading...