KROHNE IFC-050 User Manual

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Handbook
Handbook
IFC 050
IFC 050
IFC 050IFC 050
HandbookHandbook
Signal converter for electromagnetic flowmeters
Electronic revision: ER 3.0.xx
© KROHNE 08/2013 - 4002184002 - MA IFC 050 R02 en
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: IMPRINT :::::::::::::::::::::::::::::::::::::::
All rights reserved. It is prohibited to reproduce this documentation, or any part thereof, without the prior written authorisation of KROHNE Messtechnik GmbH.
Subject to change without notice.
Copyright 2013 by KROHNE Messtechnik GmbH - Ludwig-Krohne-Str. 5 - 47058 Duisburg (Germany)
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IFC 050
CONTENTS
1 Safety instructions 6
1.1 Software history ............................................................................................................... 6
1.2 Intended use ..................................................................................................................... 6
1.3 Certifications .................................................................................................................... 7
1.4 Safety instructions from the manufacturer ..................................................................... 8
1.4.1 Copyright and data protection ................................................................................................ 8
1.4.2 Disclaimer ............................................................................................................................... 8
1.4.3 Product liability and warranty ................................................................................................ 9
1.4.4 Information concerning the documentation........................................................................... 9
1.4.5 Warnings and symbols used................................................................................................. 10
1.5 Safety instructions for the operator............................................................................... 10
2 Device description 11
2.1 Scope of delivery............................................................................................................. 11
2.2 Device description .......................................................................................................... 12
2.3 Signal converter / measuring sensor possibilities........................................................ 12
2.4 Nameplates .................................................................................................................... 13
3 Installation 14
3.1 General notes on installation ......................................................................................... 14
3.2 Storage ........................................................................................................................... 14
3.3 Transport ........................................................................................................................ 14
3.4 Installation specifications .............................................................................................. 15
3.5 Mounting of the compact version................................................................................... 15
3.6 Mounting of the wall housing, remote version .............................................................. 15
4 Electrical connections 17
4.1 Safety instructions.......................................................................................................... 17
4.2 Important notes on electrical connection...................................................................... 17
4.3 Electrical cables for remote device versions, notes...................................................... 18
4.3.1 Notes on signal cable A ........................................................................................................ 18
4.3.2 Notes on field current cable C.............................................................................................. 18
4.3.3 Requirements for signal cables provided by the customer ................................................. 19
4.4 Preparing the signal and field current cables ............................................................... 20
4.4.1 Signal cable A (type DS 300), construction........................................................................... 20
4.4.2 Preparing signal cable A, connection to signal converter ................................................... 21
4.4.3 Length of signal cable A........................................................................................................ 22
4.4.4 Preparing field current cable C, connection to signal converter......................................... 23
4.4.5 Preparing signal cable A, connection to measuring sensor................................................ 25
4.4.6 Preparing field current cable C, connection to measuring sensor ..................................... 26
4.5 Connecting the signal and field current cables............................................................. 27
4.5.1 Connecting the signal and field current cables to the signal converter, remote version... 27
4.5.2 Connection diagram for signal and field current cable ....................................................... 28
4.6 Grounding the measuring sensor .................................................................................. 29
4.7 Connecting the power supply......................................................................................... 29
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CONTENTS
IFC 050
4.8 Overview of outputs ........................................................................................................31
4.8.1 Description of the CG number .............................................................................................. 31
4.8.2 Fixed, non-alterable output versions ................................................................................... 31
4.9 Description of the outputs.............................................................................................. 32
4.9.1 Current output ...................................................................................................................... 32
4.9.2 Pulse and frequency output.................................................................................................. 33
4.9.3 Status output and limit switch .............................................................................................. 34
4.10 Electrical connection of the outputs ............................................................................ 35
4.10.1 Electrical connection of the outputs................................................................................... 35
4.10.2 Laying electrical cables correctly....................................................................................... 36
4.11 Connection diagrams of outputs .................................................................................. 36
4.11.1 Important notes................................................................................................................... 36
4.11.2 Description of the electrical symbols................................................................................. 37
4.11.3 Basic and Modbus outputs.................................................................................................. 38
4.11.4 HART
®
connection .............................................................................................................. 42
5 Start-up 43
5.1 Switching on the power .................................................................................................. 43
5.2 Starting the signal converter ......................................................................................... 43
6 Operation 44
6.1 Safety instructions for the use of the bar magnet ......................................................... 44
6.2 Display and operating elements .................................................................................... 44
6.2.1 Display in measuring mode with 2 or 3 measured values ................................................... 46
6.2.2 Display for selection of submenu and functions, 3 lines ..................................................... 46
6.2.3 Display when setting parameters, 4 lines ............................................................................ 47
6.2.4 Display when previewing parameters, 4 lines...................................................................... 47
6.3 Menu structure............................................................................................................... 48
6.4 Function tables ............................................................................................................... 50
6.4.1 Menu A, quick setup.............................................................................................................. 50
6.4.2 Menu B, test .......................................................................................................................... 52
6.4.3 Menu C, setup ....................................................................................................................... 53
6.4.4 Set free units......................................................................................................................... 63
6.5 Description of functions ................................................................................................. 63
6.5.1 Reset counter in the menu "quick setup" ............................................................................ 63
6.5.2 Deleting error messages in the menu "quick setup"........................................................... 64
6.6 Status messages and diagnostic information................................................................ 64
7 Service 68
7.1 Spare parts availability...................................................................................................68
7.2 Availability of services .................................................................................................... 68
7.3 Returning the device to the manufacturer..................................................................... 68
7.3.1 General information.............................................................................................................. 68
7.3.2 Form (for copying) to accompany a returned device............................................................ 69
7.4 Disposal .......................................................................................................................... 69
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IFC 050
CONTENTS
8 Technical data 70
8.1 Measuring principle........................................................................................................70
8.2 Technical data................................................................................................................. 71
8.3 Dimensions and weights ................................................................................................ 78
8.3.1 Housing ................................................................................................................................. 78
8.3.2 Mounting plate, wall version................................................................................................. 80
8.4 Flow tables ..................................................................................................................... 81
8.5 Measuring accuracy ....................................................................................................... 83
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1 SAFETY INSTRUCTIONS
1.1 Software history
The "Electronic Revision" (ER) is consulted to document the revision status of electronic equipment according to NE 53 for all GDC devices. It is easy to see from the ER whether troubleshooting or larger changes in the electronic equipment have taken place and how that has affected the compatibility.
Changes and effect on compatibility
1 Downwards compatible changes and fault repair with no effect on operation (e.g. spelling
mistakes on display)
2-_ Downwards compatible hardware and/or software change of interfaces:
HART
®
H
M Modbus
X all interfaces
3-_ Downwards compatible hardware and/or software change of inputs and outputs:
I Current output
F, P Frequency / pulse output
S Status output
L Limit switch
X all inputs and outputs
4 Downwards compatible changes with new functions
5 Incompatible changes, i.e. electronic equipment must be changed.
IFC 050
INFORMATION!
In the table below, "x" is a placeholder for possible multi-digit alphanumeric combinations, depending on the available version.
Release date Electronic revision Changes and
2012 ER 3.0.0x - MA IFC 050 R01
1.2 Intended use
The electromagnetic flowmeters are designed exclusively to measure the flow and conductivity of electrically conductive, liquid media.
WARNING!
If the device is not used according to the operating conditions (refer to chapter Technical data), the intended protection could be affected.
Documentation
compatibility
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IFC 050
1.3 Certifications
CE marking
The device fulfils the statutory requirements of the following EC directives:
Low Voltage Directive 2006/95/EC
EMC directive 2004/108/EC
as well as
EN 61010
EMC specification acc. to EN 61326/A1
NAMUR recommendations NE 21 and NE 43
SAFETY INSTRUCTIONS 1
The manufacturer certifies successful testing of the product by applying the CE mark.
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1 SAFETY INSTRUCTIONS
1.4 Safety instructions from the manufacturer
1.4.1 Copyright and data protection
The contents of this document have been created with great care. Nevertheless, we provide no guarantee that the contents are correct, complete or up-to-date.
The contents and works in this document are subject to copyright. Contributions from third parties are identified as such. Reproduction, processing, dissemination and any type of use beyond what is permitted under copyright requires written authorisation from the respective author and/or the manufacturer.
The manufacturer tries always to observe the copyrights of others, and to draw on works created in-house or works in the public domain.
The collection of personal data (such as names, street addresses or e-mail addresses) in the manufacturer's documents is always on a voluntary basis whenever possible. Whenever feasible, it is always possible to make use of the offerings and services without providing any personal data.
IFC 050
We draw your attention to the fact that data transmission over the Internet (e.g. when communicating by e-mail) may involve gaps in security. It is not possible to protect such data completely against access by third parties.
We hereby expressly prohibit the use of the contact data published as part of our duty to publish an imprint for the purpose of sending us any advertising or informational materials that we have not expressly requested.
1.4.2 Disclaimer
The manufacturer will not be liable for any damage of any kind by using its product, including, but not limited to direct, indirect or incidental and consequential damages.
This disclaimer does not apply in case the manufacturer has acted on purpose or with gross negligence. In the event any applicable law does not allow such limitations on implied warranties or the exclusion of limitation of certain damages, you may, if such law applies to you, not be subject to some or all of the above disclaimer, exclusions or limitations.
Any product purchased from the manufacturer is warranted in accordance with the relevant product documentation and our Terms and Conditions of Sale.
The manufacturer reserves the right to alter the content of its documents, including this disclaimer in any way, at any time, for any reason, without prior notification, and will not be liable in any way for possible consequences of such changes.
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IFC 050
1.4.3 Product liability and warranty
The operator shall bear responsibility for the suitability of the device for the specific purpose. The manufacturer accepts no liability for the consequences of misuse by the operator. Improper installation and operation of the devices (systems) will cause the warranty to be void. The respective "Standard Terms and Conditions" which form the basis for the sales contract shall also apply.
1.4.4 Information concerning the documentation
To prevent any injury to the user or damage to the device it is essential that you read the information in this document and observe applicable national standards, safety requirements and accident prevention regulations.
If this document is not in your native language and if you have any problems understanding the text, we advise you to contact your local office for assistance. The manufacturer can not accept responsibility for any damage or injury caused by misunderstanding of the information in this document.
This document is provided to help you establish operating conditions, which will permit safe and efficient use of this device. Special considerations and precautions are also described in the document, which appear in the form of underneath icons.
SAFETY INSTRUCTIONS 1
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1 SAFETY INSTRUCTIONS
1.4.5 Warnings and symbols used
Safety warnings are indicated by the following symbols.
DANGER!
This information refers to the immediate danger when working with electricity.
DANGER!
This warning refers to the immediate danger of burns caused by heat or hot surfaces.
DANGER!
This warning refers to the immediate danger when using this device in a hazardous atmosphere.
DANGER!
These warnings must be observed without fail. Even partial disregard of this warning can lead to serious health problems and even death. There is also the risk of seriously damaging the device or parts of the operator's plant.
IFC 050
WARNING!
Disregarding this safety warning, even if only in part, poses the risk of serious health problems. There is also the risk of damaging the device or parts of the operator's plant.
CAUTION!
Disregarding these instructions can result in damage to the device or to parts of the operator's plant.
INFORMATION!
These instructions contain important information for the handling of the device.
LEGAL NOTICE!
This note contains information on statutory directives and standards.
HANDLING
HANDLING
HANDLINGHANDLING
This symbol designates all instructions for actions to be carried out by the operator in the specified sequence.
i RESULT
RESULT
RESULTRESULT This symbol refers to all important consequences of the previous actions.
1.5 Safety instructions for the operator
10
WARNING!
In general, devices from the manufacturer may only be installed, commissioned, operated and maintained by properly trained and authorized personnel. This document is provided to help you establish operating conditions, which will permit safe and efficient use of this device.
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IFC 050
2.1 Scope of delivery
INFORMATION!
Inspect the cartons carefully for damages or signs of rough handling. Report damage to the carrier and to the local office of the manufacturer.
INFORMATION!
Do a check of the packing list to make sure that you have all the elements given in the order.
INFORMATION!
Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate.
DEVICE DESCRIPTION 2
Figure 2-1: Scope of delivery
1 Device in the version as ordered 2 Bar magnet (to operate the signal converter when the housing is closed) 3 Documentation (calibration report, Quick Start, CD-ROM with product documentation for measuring sensor and signal
converter)
4 Signal cable (only for remote version)
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2 DEVICE DESCRIPTION
2.2 Device description
Electromagnetic flowmeters are designed exclusively to measure the flow and conductivity of electrically conductive, liquid media.
Your measuring device is supplied ready for operation. The factory settings for the operating data have been made in accordance with your order specifications.
The following versions are available:
Compact version (the signal converter is mounted directly on the measuring sensor)
Remote version (electrical connection to the measuring sensor via field current and signal
cable)
IFC 050
Figure 2-2: Device versions
1 Compact version 2 Measuring sensor with connection box 3 Wall version
2.3 Signal converter / measuring sensor possibilities
Measuring sensor Measuring sensor + signal converter IFC 050
Compact Remote wall-mounted
OPTIFLUX 1000 OPTIFLUX 1050 C OPTIFLUX 1050 W
OPTIFLUX 2000 OPTIFLUX 2050 C OPTIFLUX 2050 W
OPTIFLUX 6000 OPTIFLUX 6050 C OPTIFLUX 6050 W
WATERFLUX 3000 WATERFLUX 3050 C WATERFLUX 3050 W
housing
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IFC 050
2.4 Nameplates
INFORMATION!
Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate.
Figure 2-3: Example of a nameplate
1 Manufacturer 2 Power supply data 3 Electronic version (Electronic Revision) 4 Tag name 5 Approvals-related pressure and temperature thresholds 6 GK/GKL values (measuring sensor constants); size (mm /inches); field frequency; protection category; materials of
wetted parts
7 Product designation, serial number and manufacturing date
DEVICE DESCRIPTION 2
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3 INSTALLATION
3.1 General notes on installation
INFORMATION!
Inspect the cartons carefully for damages or signs of rough handling. Report damage to the carrier and to the local office of the manufacturer.
INFORMATION!
Do a check of the packing list to make sure that you have all the elements given in the order.
INFORMATION!
Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate.
3.2 Storage
Store the device in a dry, dust-free location.
Avoid continuous direct sunlight.
Store the device in its original packing.
Storage temperature: -40...+70°C / -40...+158°F
IFC 050
3.3 Transport
Signal converter
No special requirements.
Compact version
Do not lift the device by the signal converter housing.
Do not use lifting chains.
To transport flange devices, use lifting straps. Wrap these around both process connections.
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IFC 050
3.4 Installation specifications
INFORMATION!
The following precautions must be taken to ensure reliable installation.
Make sure that there is adequate space to the sides.
Protect the signal converter from direct sunlight and install a sun shade if necessary.
Signal converters installed in control cabinets require adequate cooling, e.g. by fan or heat exchanger.
Do not expose the signal converter to intense vibrations. The measuring devices are tested for a vibration level in accordance with IEC 68-2-64.
3.5 Mounting of the compact version
INFORMATION!
The signal converter is mounted directly on the measuring sensor. For installation of the flowmeter, please observe the instructions in the supplied product documentation for the measuring sensor.
3.6 Mounting of the wall housing, remote version
INSTALLATION 3
INFORMATION!
Assembly materials and tools are not part of the delivery. Use the assembly materials and tools in compliance with the applicable occupational health and safety directives.
Figure 3-1: Mounting of the wall housing
1 Prepare the holes with the aid of the mounting plate. For further information refer to
plate, wall version
2 Fasten the device securely to the wall with the mounting plate.
on page 80.
Mounting
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3 INSTALLATION
Mounting multiple devices next to each other
IFC 050
[mm] [inch]
a Ø6.5 Ø0.26
b 80 3.15
c 248 9.76
d 310 12.2
e 257 10.1
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IFC 050
4.1 Safety instructions
DANGER!
All work on the electrical connections may only be carried out with the power disconnected. Take note of the voltage data on the nameplate!
DANGER!
Observe the national regulations for electrical installations!
WARNING!
Observe without fail the local occupational health and safety regulations. Any work done on the electrical components of the measuring device may only be carried out by properly trained specialists.
INFORMATION!
Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate.
ELECTRICAL CONNECTIONS 4
4.2 Important notes on electrical connection
DANGER!
Electrical connection is carried out in conformity with the VDE 0100 directive "Regulations for electrical power installations with line voltages up to 1000 V" or equivalent national specifications.
CAUTION!
Use suitable cable entries for the various electrical cables.
The measuring sensor and signal converter have been configured together at the factory. For this reason, please connect the devices in pairs. Ensure that the measuring sensor constant GKL (refer to information on the nameplates) are identically set.
If delivered separately or when installing devices that were not configured together, set the signal converter to the DN size and GKL of the measuring sensor, refer to Function tables on page 50
.
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4 ELECTRICAL CONNECTIONS
4.3 Electrical cables for remote device versions, notes
4.3.1 Notes on signal cable A
INFORMATION!
Signal cable A (type DS 300) with double shield ensures proper transmission of measured values.
Observe the following notes:
Lay the signal cable with fastening elements.
It is permissible to lay the signal cable in water or in the ground.
The insulating material is flame-retardant to EN 50625-2-1, IEC 60322-1.
The signal cable does not contain any halogens and is unplasticized, and remains flexible at
low temperatures.
The connection of the inner shield (10) is carried out via the stranded drain wire (1).
The connection of the outer shield (60) is carried out via the stranded drain wire (6).
4.3.2 Notes on field current cable C
IFC 050
DANGER!
A shielded 2-wire copper cable is used for the field current cable. The shielding MUST
MUST be
MUSTMUST
connected in the housing of the measuring sensor and signal converter.
INFORMATION!
The field current cable is not part of the scope of delivery.
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IFC 050
ELECTRICAL CONNECTIONS 4
4.3.3 Requirements for signal cables provided by the customer
INFORMATION!
If the signal cable was not ordered, it is to be provided by the customer. The following requirements regarding the electrical values of the signal cable must be observed:
Electrical safety
To EN 60811 (Low Voltage Directive) or equivalent national regulations.
Capacitance of the insulated conductors
Insulated conductor / insulated conductor < 50 pF/m
Insulated conductor / shield < 150 pF/m
Insulation resistance
R
U
I
> 100 GΩ xkm
iso
< 24 V
max
< 100 mA
max
Test voltages
Insulated conductor / inner shield 500 V
Insulated conductor / insulated conductor 1000 V
Insulated conductor / outer shield 1000 V
Twisting of the insulated conductors
At least 10 twists per meter, important for screening magnetic fields.
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4 ELECTRICAL CONNECTIONS
4.4 Preparing the signal and field current cables
INFORMATION!
Assembly materials and tools are not part of the delivery. Use the assembly materials and tools in compliance with the applicable occupational health and safety directives.
4.4.1 Signal cable A (type DS 300), construction
Signal cable A is a double-shielded cable for signal transmission between the measuring sensor and signal converter.
Bending radius: ≥ 50 mm / 2"
IFC 050
Figure 4-1: Construction of signal cable A
1 Stranded drain wire (1) for the inner shield (10), 1.0 mm 2 Insulated wire (2), 0.5 mm 3 Insulated wire (3), 0.5 mm
4 Outer sheath 5 Insulation layers 6 Stranded drain wire (6) for the outer shield (60)
2
Cu / AWG 20
2
Cu / AWG 20
2
Cu / AWG 17 (not insulated, bare)
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IFC 050
ELECTRICAL CONNECTIONS 4
4.4.2 Preparing signal cable A, connection to signal converter
INFORMATION!
Assembly materials and tools are not part of the delivery. Use the assembly materials and tools in compliance with the applicable occupational health and safety directives.
Connection of the two shields in the signal converter is carried out via the stranded drain wires.
Bending radius: ≥ 50 mm / 2"
Required materials
PVC insulating tube, Ø2.5 mm / 0.1"
Heat-shrinkable tubing
2 wire end ferrules to DIN 46 228: E 1.5-8 for the stranded drain wires (1, 6)
2 wire end ferrules to DIN 46 228: E 0.5-8 for the insulated conductors (2, 3)
Figure 4-2: Preparation of signal cable A
a = 80 mm / 3.15"
1 Strip the conductor to dimension a. 2 Cut off the inner shield (10) and the outer shield (60). Make sure not to damage the stranded
drain wires (1, 6).
3 Slide the insulating tubes over the stranded drain wires (1, 6). 4 Crimp the wire end ferrules onto the stranded drain wire. 5 Crimp the wire end ferrules onto the conductors (2, 3). 6 Pull the heat-shrinkable tubing over the prepared signal cable.
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4 ELECTRICAL CONNECTIONS
4.4.3 Length of signal cable A
INFORMATION!
For temperatures of the medium above 150 intermediate socket are necessary. These are available including the changed electrical connection diagrams.
°
C / 300°F, a special signal cable and a ZD
IFC 050
Measuring sensor Nominal size Min. electrical
conductivity
DN [mm] [inch]
OPTIFLUX 1000 F 10...150 3/8...6 20 A1
OPTIFLUX 2000 F 25...150 1...6 20 A1
200...1200 8...48 20 A2
OPTIFLUX 6000 F 10...150 3/8...6 20 A1
WATERFLUX 3000 F 25...600 1...24 20 A1
[µS/cm]
Curve for signal cable A
22
Figure 4-3: Maximum length of signal cable A
1 Maximum length of signal cable A between the measuring sensor and signal converter [m] 2 Maximum length of signal cable A between the measuring sensor and signal converter [ft] 3 Electrical conductivity of the medium being measured [μS/cm]
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ELECTRICAL CONNECTIONS 4
4.4.4 Preparing field current cable C, connection to signal converter
DANGER!
A shielded 2-wire copper cable is used as the field current cable. The shielding MUST connected in the housing of the measuring sensor and signal converter.
INFORMATION!
Assembly materials and tools are not part of the delivery. Use the assembly materials and tools in compliance with the applicable occupational health and safety directives.
Field current cable C is not part of the scope of delivery.
Bending radius: 50 mm / 2"
Required materials:
Shielded, at least 2-wire copper cable with suitable heat-shrinkable tubing
Insulating tube, size according to the cable being used
Wire end ferrules to DIN 46 228: size according to the cable being used
MUST be
MUSTMUST
Length and cross-section of field current cable C
Length Cross-section AF (Cu)
[m] [ft]
0...150 0...492 2 x 0.75 Cu 1 2 x 18
150...300 492...984 2 x 1.5 Cu 1 2 x 14
300...600 984...1968 2 x 2.5 Cu 1 2 x 12
1 Cu = copper cross-section
[mm2]
[AWG]
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4 ELECTRICAL CONNECTIONS
Figure 4-4: Field current cable C, preparation for the signal converter
a = 80 mm / 3.15"
1 Strip the conductor to dimension a. 2 If a stranded drain wire is present, remove the shield that is present. Make sure not to damage
the stranded drain wire.
3 Slide an insulating tube over the stranded drain wire. 4 Crimp a wire end ferrule onto the stranded drain wire. 5 Crimp the wire end ferrules on the conductors. 6 Pull a shrinkable tube over the prepared cable.
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ELECTRICAL CONNECTIONS 4
4.4.5 Preparing signal cable A, connection to measuring sensor
INFORMATION!
Assembly materials and tools are not part of the delivery. Use the assembly materials and tools in compliance with the applicable occupational health and safety directives.
The outer shield (60) is connected in the terminal compartment of the measuring sensor directly via the shield and a clip.
Bending radius: ≥ 50 mm / 2"
Required materials
PVC insulating tube, Ø2.0...2.5 mm / 0.08...0.1"
Heat-shrinkable tubing
Wire end ferrule to DIN 46 228: E 1.5-8 for the stranded drain wire (1)
2 wire end ferrules to DIN 46 228: E 0.5-8 for the insulated conductors (2, 3)
Figure 4-5: Preparing signal cable A, connection to measuring sensor
a = 50 mm / 2" b = 10 mm / 0.39"
1 Strip the conductor to dimension a. 2 Trim the outer shield (60) to dimension b and pull it over the outer sheath. 3 Remove the stranded drain wire (6) of the outer shield and the inner shield. Make sure not to
damage the stranded drain wire (1) of the inner shield.
4 Slide an insulating tube over the stranded drain wire (1). 5 Crimp the wire end ferrules onto conductors 2 and 3 and the stranded drain wire (1). 6 Pull the heat-shrinkable tubing over the prepared signal cable.
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4 ELECTRICAL CONNECTIONS
4.4.6 Preparing field current cable C, connection to measuring sensor
INFORMATION!
Assembly materials and tools are not part of the delivery. Use the assembly materials and tools in compliance with the applicable occupational health and safety directives.
The field current cable is not included in delivery.
The shield is connected in the terminal compartment of the measuring sensor directly via the
shield and a clip.
Bending radius: ≥ 50 mm / 2"
Required materials
Shielded 2-wire insulated copper cable
Insulating tube, size according to the cable being used
Heat-shrinkable tubing
Wire end ferrules to DIN 46 228: size according to the cable being used
IFC 050
Figure 4-6: Preparation of field current cable C
a = 50 mm / 2" b = 10 mm / 0.4"
1 Strip the conductor to dimension a. 2 Trim the outer shield to dimension b and pull it over the outer sheath. 3 Crimp wire end ferrules onto both conductors. 4 Pull a shrinkable tube over the prepared cable.
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ELECTRICAL CONNECTIONS 4
4.5 Connecting the signal and field current cables
DANGER!
Cables may only be connected when the power is switched off.
DANGER!
The device must be grounded in accordance with regulations in order to protect personnel against electric shocks.
WARNING!
Observe without fail the local occupational health and safety regulations. Any work done on the electrical components of the measuring device may only be carried out by properly trained specialists.
4.5.1 Connecting the signal and field current cables to the signal converter, remote version
INFORMATION!
The compact version is supplied preassembled from the factory.
Connect the electrical conductors as follows:
1 Press with a screwdriver in the slot on the spring terminal. 2 Insert the electrical conductor into the plug. 3 The conductor will be clamped as soon as the screwdriver is pulled out of the slot.
Figure 4-7: Connecting the signal and field current cables
1 Cable entry for field current cable 2 Cable entry for signal cable 3 Electrical conductor (7) 4 Electrical conductor (8) 5 Connecting the field current cable shield 6 Stranded drain wire (1) of the inner shield (10) of the signal cable 7 Electrical conductor (2) 8 Electrical conductor (3) 9 Stranded drain wire (S) of the outer shield (60)
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4 ELECTRICAL CONNECTIONS
4.5.2 Connection diagram for signal and field current cable
DANGER!
The device must be grounded in accordance with regulations in order to protect personnel against electric shocks.
IFC 050
A shielded 2-wire copper cable is used as the field current cable. The shielding MUST
MUST be
MUSTMUST
connected in the housing of the measuring sensor and signal converter.
The outer shield (60) is connected in the terminal compartment of the measuring sensor directly via the shield and a clip.
Bending radius of signal and field current cable: 50 mm / 2"
The following illustration is schematic. The positions of the electrical connection terminals
may vary depending on the housing version.
Figure 4-8: Connection diagram for signal and field current cable
1 Electrical terminal compartment in signal converter 2 Signal cable A 3 Field current cable C 4 Electrical terminal compartment in measuring sensor 5 Functional ground FE
28
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IFC 050
4.6 Grounding the measuring sensor
CAUTION!
There should be no difference in potential between the measuring sensor and the housing or protective earth of the signal converter!
The measuring sensor must be properly grounded.
The grounding cable should not transmit any interference voltages.
Do not use the grounding cable to connect any other electrical devices to ground at the same
time.
The measuring sensors are connected to ground by means of a functional grounding conductor FE.
Special grounding instructions for the various measuring sensors are provided in the separate documentation for the measuring sensor.
The documentation for the measuring sensor also contain descriptions on how to use grounding rings and how to install the measuring sensor in metal or plastic pipes or in pipes which are coated on the inside.
ELECTRICAL CONNECTIONS 4
4.7 Connecting the power supply
DANGER!
To protect operators from electrical shock, during installation the cable for the power supply must
must be run with sheathing insulation up to the mains cover. The insulated individual wires
mustmust have to be only below the mains cover!
If there is no mains cover or if it has been lost, the 100...230 VAC device may only be operated from the outside (with a bar magnet) while closed!
The housings of the devices, which are designed to protect the electronic equipment from dust and moisture, should be kept well closed at all times. Creepage distances and clearances are dimensioned to VDE 0110 and IEC 664 for pollution severity 2. Supply circuits are designed for overvoltage category III and the output circuits for overvoltage category II.
Fuse protection (I breaker) to isolate the signal converter must be provided.
16 A) for the infeed power circuit, and also a separator (switch, circuit
N
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4 ELECTRICAL CONNECTIONS
Figure 4-9: Terminal compartment for power
1 Cable entry for power supply 2 Mains cover 3 Ground terminal 4 100...230 VAC (-15% / +10%) 5 24 VDC (-30% /+30%)
IFC 050
To open the cover of the electrical terminal compartment, lightly press in the side walls of the
mains cover 2.
Flip the mains cover up.
Connect the power supply.
Close the mains cover again by flipping it down.
100...230 VAC (tolerance range: -15% / +10%)
100...230 VAC (tolerance range: -15% / +10%)
100...230 VAC (tolerance range: -15% / +10%)100...230 VAC (tolerance range: -15% / +10%)
Note the power supply voltage and frequency (50...60 Hz) on the nameplate.
INFORMATION!
240 VAC + 5% is included in the tolerance range.
24 VDC (tolerance range: -30% / +30%)
24 VDC (tolerance range: -30% / +30%)
24 VDC (tolerance range: -30% / +30%)24 VDC (tolerance range: -30% / +30%)
Note the data on the nameplate!
When connecting to functional extra-low voltages, provide a facility for protective separation
(PELV) (acc. to VDE 0100 / VDE 0106 and/or IEC 364 / IEC 536 or relevant national regulations).
30
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IFC 050
4.8 Overview of outputs
4.8.1 Description of the CG number
Figure 4-10: Marking (CG number) of the electronics module and output variants
1 ID number: 1 2 ID number: 0 = standard; 9 = special 3 Power supply 4 Display (language versions) 5 Output version
4.8.2 Fixed, non-alterable output versions
This signal converter is available with various output combinations.
ELECTRICAL CONNECTIONS 4
The grey boxes in the tables denote unassigned or unused connection terminals.
In the table, only the final digits of the CG no. are depicted.
Terminals D- and A- are connected for active pulse/frequency output (no galvanic isolation
anymore).
Available are an active or passive pulse/frequency output, or the active or passive status/limit output. It's not possible to use both at the same time!
Basic outputs (I/Os)
CG no. Connection terminals
S D- D D+ A- A A+
1 0 0 R 0 0
1 Shielding 2 Function changed by reconnecting
1
Pp / Sp passive
connected to A-Pa active connected to
Pp / Sp passive
Modbus (I/O) (option)
CG no. Connection terminals
Ip + HART® passive 2
D-
Ia + HART® active 2
Ia + HART® active 2
B- B B+ S
R 0 0 Sign. A (D0-) Common Sign. B (D1+) Shielding
Description of used abbreviations
I
I
a
P
a
S
a
Current output active or passive
p
P
Pulse/frequency output active or passive
p
S
Status output/limit switch active or passive
p
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4 ELECTRICAL CONNECTIONS
4.9 Description of the outputs
4.9.1 Current output
INFORMATION!
Depending on the version, the outputs must be connected passively or actively!
All outputs are electrically isolated from each other and from all other circuits.
All operating data and functions can be adjusted.
Passive mode: external power U
Active mode: load impedance R
Self-monitoring: interruption or load impedance too high in the current output loop
Error message possible via status output, error indication on LC display.
Current value error detection can be adjusted.
Automatic range conversion via threshold. The setting range for the threshold is between 5
and 80% of Q 1:20 to 1:1.25).
Signaling of the active range possible via a status output (adjustable).
Forward / reverse flow measurement (F/R mode) is possible.
, ± 0...5% hysteresis (corresponding ratio from smaller to larger range of
100%
ext
L
IFC 050
32 VDC at I 22 mA
750 Ω at I 22 mA
INFORMATION!
For further information refer to Connection diagrams of outputs on page 36 Technical data on page 71
.
and refer to
32
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IFC 050
4.9.2 Pulse and frequency output
INFORMATION!
Depending on the version, the outputs must be connected passively or actively!
All outputs are electrically isolated from each other and from all other circuits.
All operating data and functions can be adjusted.
Passive mode:
External power supply required: U I 100 mA at f 10 kHz (over range up to f
Active mode: Use of the internal power supply: U
I
< 100 mA
Peak
I
Scaling: Frequency output: in pulses per time unit (e.g. 1000 pulses/s at Q
Pulse output: quantity per pulse.
Pulse width: symmetric (pulse duty factor 1:1, independent of output frequency) automatic (with fixed pulse width, duty factor approx. 1:1 at Q
fixed (pulse width adjustable as required from 0.05 ms...2 s)
Forward / reverse flow measurement (F/R mode) is possible.
The pulse and frequency output can also be used as a status output / limit switch.
10 mA at f 10 kHz (over range up to f
Average
32 VDC
ext
=20VDC
nom
ELECTRICAL CONNECTIONS 4
12 kHz)
max
10 kHz)
max
);
100%
) or
100%
INFORMATION!
For further information refer to Connection diagrams of outputs on page 36 Technical data on page 71
.
and refer to
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4 ELECTRICAL CONNECTIONS
4.9.3 Status output and limit switch
INFORMATION!
Depending on the version, the outputs must be connected passively or actively!
The status outputs / limit switches are electrically isolated from each other and from all other circuits.
The output stages of the status outputs/limit switches during simple active or passive operation behave like relay contacts and can be connected with any polarity.
All operating data and functions can be adjusted.
Passive mode: external power supply required:
32 VDC; I 100 mA
U
ext
Active mode: use of the internal power supply:
=20VDC; I 20 mA
U
nom
For information on the adjustable operating states refer to
INFORMATION!
For further information refer to Connection diagrams of outputs on page 36 Technical data on page 71
.
Function tables
and refer to
IFC 050
on page 50.
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IFC 050
4.10 Electrical connection of the outputs
INFORMATION!
Assembly materials and tools are not part of the delivery. Use the assembly materials and tools in compliance with the applicable occupational health and safety directives.
4.10.1 Electrical connection of the outputs
DANGER!
All work on the electrical connections may only be carried out with the power disconnected. Take note of the voltage data on the nameplate!
ELECTRICAL CONNECTIONS 4
Figure 4-11: Electrical connection of the outputs
1 Cable entry, remote version 2 Cable entry, compact version (right cable entry is optional) 3 Terminal block for the connection of outputs
Open the housing cover
Push the prepared cables through the cable entries and connect the necessary conductors.
Connect the shield.
Close the housing cover.
INFORMATION!
Ensure that the housing gasket is properly fitted, clean and undamaged.
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4 ELECTRICAL CONNECTIONS
4.10.2 Laying electrical cables correctly
Figure 4-12: Protect housing from dust and water
1 For compact versions with nearly horizontally-oriented cable entries, lay the necessary elec-
tric cables with a drip loop as shown in the illustration.
2 Tighten the screw connection of the cable entry securely. 3 Seal cable entries that are not needed with a plug.
4.11 Connection diagrams of outputs
IFC 050
4.11.1 Important notes
INFORMATION!
Depending on the version, the outputs must be connected passively or actively!
All groups are electrically isolated from each other and from all other output circuits.
Passive mode: An external power supply is necessary to operate (activation) the subsequent
devices (U
Active mode: The signal converter supplies the power for operation (activation) of the subsequent devices, observe max. operating data.
Terminals that are not used should not have any conductive connection to other electrically conductive parts.
Description of used abbreviations
I
a
P
a
S
a
ext
I
p
P
p
S
p
).
Current output active or passive
Pulse/frequency output active or passive
Status output/limit switch active or passive
36
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IFC 050
4.11.2 Description of the electrical symbols
mA meter
0...20 mA or 4...20 mA and other RL is the internal resistance of the measuring point including the cable
resistance
DC voltage source (U
ELECTRICAL CONNECTIONS 4
), external power supply, any connection polarity
ext
Table 4-1: Description of symbols
DC voltage source (U connection diagrams
Internal DC voltage source
Controlled internal power source in the device
Electronic or electromagnetic counter At frequencies above 100 Hz, shielded cables must be used to connect the counters. Ri Internal resistance of the counter
Button, NO contact or similar
), observe connection polarity according to
ext
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4 ELECTRICAL CONNECTIONS
4.11.3 Basic and Modbus outputs
CAUTION!
Observe connection polarity.
INFORMATION!
For further information refer to Description of the outputs on page 32 connection on page 42
Current output active (HART®)
U
I 22 mA
R
HART
= 20 VDC
int, nom
750 Ω
L
®
at connection terminals A
.
and refer to
IFC 050
HART®
Figure 4-13: Current output active I
a
Current output passive (HART®)
U
I 22 mA
U
R
HART® at connection terminals A
Figure 4-14: Current output passive I
32 VDC
ext
2V at I=22mA
0
L, max
= (U
- U0) / I
ext
max
p
38
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IFC 050
ELECTRICAL CONNECTIONS 4
INFORMATION!
For frequencies above 100 Hz, shielded cables are to be used in order to reduce effects from electrical interferences (EMC).
Shielding takes place at the electrical connection (S) of the output terminal block.
INFORMATION!
Independent of connection polarity.
The output is open if the signal converter is not powered.
Pulse/frequency output passive
U
f
f
The minimum load impedance R
Can also be set as status output; for the electrical connection refer to status output
32 VDC
ext
in the operating menu set to f
max
I 100 mA
47 kΩ
R
L
closed: U
0.2 V at I = 10 mA
0
2 V at I = 100 mA
U
0
open: I 0.05 mA at U
in operating menu set to 100 Hz < f
max
(over range up to f
ext
= 32 V
12 kHz)
max
I 20 mA
10 kΩ for f 1kHz
R
L
1kΩ for f ≤ 10 kHz
R
L
closed: U
1.5 V at I = 1 mA
0
2.5 V at I = 10 mA
U
0
U
5 V at I = 20 mA
0
open: I 0.05 mA at U
ext
= 32 V
Use shielded cables!
R
L, min
=(U
ext-U0
)/I
max
connection diagram.
100 Hz:
max
10 kHz:
max
is calculated as follows:
L, min
Figure 4-15: Pulse/frequency output passive P
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4 ELECTRICAL CONNECTIONS
INFORMATION!
The active output is galvanically coupled with the current output.
This output is intended to drive directly mechanical or electronic counters.
Pulse/frequency output active
U
R
C = 1000 µF
High current mechanical counter
High current mechanical counter
High current mechanical counterHigh current mechanical counter f
max
Low current mechanical counter
Low current mechanical counter
Low current mechanical counterLow current mechanical counter I 20 mA R
R closed:
U open:
I 0,05 mA at U
20 V
int, nom
=1kΩ
V
1Hz
10 kΩ for f 1kHz
L
1kΩ for f ≤ 10 kHz
L
12.5 V at I = 10 mA
0
= 20 V
nom
IFC 050
40
Figure 4-16: Pulse/frequency output active P
a
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IFC 050
ELECTRICAL CONNECTIONS 4
INFORMATION!
Independent of connection polarity.
The output is open if the signal converter is not powered.
Status output / limit switch passive
U
I 100 mA
R
closed:
32 VDC
ext
= 47 kΩ
L
0.2 V at I = 10 mA
U
0
U
2 V at I = 100 mA
0
open: I 0.05 mA at U
ext
= 32 V
Figure 4-17: Status output / limit switch passive S
p
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4 ELECTRICAL CONNECTIONS
4.11.4 HART® connection
INFORMATION!
The current output always has HART /A.
®
All HART passively.
Example for active HART® connection (point-to-point)
Figure 4-18: HART® Anschluss aktiv (Ia)
1 HART
connections (point-to-point and multi-drop operation) both work actively and
®
-Kommunikator
IFC 050
®
capability and is connected at connection terminals A+/A-
The parallel resistance to the HART® communicator must be R 230 Ω.
Example for passive HART® connection (multi-drop mode)
I: I0% 4mA
Multi-drop mode I: I
U
32 VDC
ext
R ≥ 230 Ω
4mA = I
fix
0%
42
Figure 4-19: HART® Anschluss passiv (Ip)
1 HART 2 Weitere HART
®
-Kommunikator
®
- fähige Geräte
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IFC 050
5.1 Switching on the power
Before connecting to power, please check that the system has been correctly installed. This includes:
The device must be mechanically safe and mounted in compliance with the regulations.
Remove the bar magnet and keep it on a save place (is only valid for the display version).
The power connections must have been made in compliance with the regulations.
The electrical terminal compartments must be secured and the covers have been screwed
on.
Check that the electrical operating data of the power supply are correct.
Switching on the power.
5.2 Starting the signal converter
The measuring device, consisting of the measuring sensor and the signal converter, is supplied ready for operation. All operating data have been set at the factory in accordance with your order specifications.
START-UP 5
When the power is switched on, a self test is carried out. After that the device immediately begins measuring, and the current values are displayed.
Figure 5-1: Displays in measuring mode (examples for 2 or 3 measured values) x, y and z denote the units of the measured values displayed
It is possible to change between the two measured value windows, the trend display and the list with the status messages by pressing the keys and . For possible status messages, their meaning and cause refer to
Status messages and diagnostic information
on page 64.
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6 OPERATION
6.1 Safety instructions for the use of the bar magnet
To operate the signal converter when the housing is closed, 4 magnetic keys are available. They are activated by a bar magnet.
WARNING!
The bar magnet can be dangerous for people with cardiac pacemakers or other metal implants. Make sure that these people do not use the bar magnet or meet minimum clearances! Observe the relevant national and local regulations and requirements!
6.2 Display and operating elements
IFC 050
Figure 6-1: Display and operating elements (Example: flow indication with 2 measuring values)
1 Indicates a possible status message in the status list 2 Tag number (is only indicated if this number was entered previously by the operator) 3 Indicates when a key has been pressed 4 1st measured variable in large representation 5 Bargraph indication 6 Push buttons for operation with open housing (see table below for function and representation in text) 7 Magnet keys for operation with closed housing (see table below for function and representation in text)
INFORMATION!
After 5 minutes of inactivity, there is an automatic return to measuring mode. Previously changed data is not saved.
44
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IFC 050
OPERATION 6
Key Measuring mode Menu mode Submenu or function
mode
> Switch from measuring
mode to menu mode; press key for 2.5 s, "quick start" menu is then displayed
^ Reset of display Return to measuring
or Switch between display
pages: measured value 1 + 2, trend page and status page
Esc (> + ↑) - - Return to menu mode
Table 6-1: Description of key functionality
Access to displayed menu, then 1st submenu is displayed
mode but prompt whether the data should be saved
Select menu Select submenu or
Access to displayed submenu or function
Press 1 to 3 times, return to menu mode, data saved
function
without acceptance of data
Parameter and data mode
For numerical values, move cursor one position to the right
Return to submenu or function, data saved
Use highlighted cursor to change number, unit, property and to move the decimal point
Return to submenu or function without acceptance of data
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6 OPERATION
6.2.1 Display in measuring mode with 2 or 3 measured values
Figure 6-2: Example for display in measuring mode with 2 or 3 measured values
1 Indicates a possible status message in the status list 2 Tag number (is only indicated if this number was entered previously by the operator) 3 1st measured variable in large representation 4 Bargraph indication 5 Depiction with 3 measured values
6.2.2 Display for selection of submenu and functions, 3 lines
IFC 050
Figure 6-3: Display for selection of submenu and functions, 3 lines
1 Indicates a possible status message in the status list 2 Menu, submenu or function name 3 Number relating to 6 4 Indicates position within menu, submenu or function list 5 Next menu, submenu or function
(_ _ _ signalise in this line the end of the list)
6 Current menu, submenu or function 7 Previous menu, submenu or function
(_ _ _ signalise in this line the beginning of the list)
46
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IFC 050
6.2.3 Display when setting parameters, 4 lines
Figure 6-4: Display when setting parameters, 4 lines
1 Current menu, submenu or function 2 Number relating to 7 3 Denotes factory setting 4 Denotes permissible value range 5 Permissible value range for numeric values 6 Currently set value, unit or function (when selected, appears with white text, blue background)
This is where the data is changed.
7 Current parameter 8 Factory setting of parameter
OPERATION 6
6.2.4 Display when previewing parameters, 4 lines
Figure 6-5: Display when previewing parameters, 4 lines
1 Current menu, submenu or function 2 Number relating to 6 3 Denotes a changed parameter (simple check of changed data when browsing through lists) 4 Next parameter 5 Currently set data from 6 6 Current parameter (for selection press key >; then see previous chapter) 7 Factory setting of parameter
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6 OPERATION
6.3 Menu structure
INFORMATION!
The menu structure for the standard device is described.
Special functions for Modbus are described in detail in the corresponding supplementary instructions.
Note the key function within and between the columns.
IFC 050
Measuring mode Select
menu↓ ↑
^ Press
>2.5s
A quick setup > ^A1 language > ^- >
^ B test > ^B1 simulation > ^For details about the
>
Select menu and/or submenu
A2 HART > ^A2.1 tag
A3 RS 485 / Modbus > ^A3.1 tag
A3.2 slave address
A4 reset > ^A4.1 reset errors
A4.2 counter 1
A4.3 counter 2
A5 analogue outputs > ^A5.1 range
A5.2 time constant
A5.3 low flow cutoff
A6 digital outputs > ^A6.1 max. pulse rate
A6.2 pulse value unit
A6.3 value p. pulse
A7 process input > ^A7.1 device serial no.
A7.2 zero calibration
A7.3 size
A7.4 GKL
A7.5 field frequency
A7.6 flow direction
B2 actual values
B3 information
submenus refer to
B, test
on page 52
Menu
Select function and set data >
^
>
^
48
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IFC 050
OPERATION 6
Measuring mode Select
menu↓ ↑
^ Press
>2.5s
Csetup > ^C1 process input > ^C1.1 calibration >
^ > ^C2 I/O (input/output) > ^C2.1 hardware >
^ > ^C3 I/O counter > ^C3.1 counter 1 >
^ > ^C4 HART > ^C4.1 HART (on/off) >
^ > ^C6 device > ^C6.1 device info >
↓ ↑ ↓ ↑ ↓ ↑ ↓ ↑ >
1 Depending on settings in Fct. C2.2 hardware
Select menu and/or submenu
C1.2 filter
C1.3 empty pipe detect
C1.4 information
C1.5 simulation
C2.1 - 1
C2.1 current output A 1
C2.5 - 1
C2.5 frequency out D 1
C2.5 pulse output D 1
C2.5 status output D 1
C2.5 limit switch D 1
C3.2 counter 2
C4.2 address
C4.3 message
C4.4 description
C4.5 HART units
C6.2 display
C6.3 1. meas. page
C6.4 2. meas. page
C6.5 graphic page
C6.6 special functions
C6.7 units
C6.8 quick setup
Select function and set data >
^
^
^
^
^
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6 OPERATION
IFC 050
6.4 Function tables
INFORMATION!
The functions for the standard device are described in the following tables.
Special functions for Modbus are described in detail in the corresponding supplementary instructions.
Depending on the device version, not all functions are available.
6.4.1 Menu A, quick setup
No. Function Setting / Description
A1 language
A1 language Language selection depends on the device version.
A2 HART
A2.1 tag Measuring point identifier (Tag no.) appears in the LC display header (up to 8
digits).
A3 RS485/Modbus
A3.1 tag Measuring point identifier (Tag no.) appears in the LC display header (up to
16 digits). The first 8 digits are identical to the HART above).
A3.2 slave address Setting the device address at the Modbus interface.
®
measuring point (see
A4 reset
A4.1 reset errors reset errors?
A4.2 counter 1 reset counter?
A4.3 counter 2 reset counter?
Select: no/yes
Select: no / yes (available if activated in C5.9.1)
Select: no / yes (available if activated in C5.9.2)
A5 analogue outputs
A5.1 range Measuring range for the analogue outputs (current output, frequency output
A5.2 time constant Time constant for the analogue outputs (current output, frequency output
A5.3 low flow cutoff Low flow cutoff for the analogue outputs (current output and frequency
and display)
and display)
output)
50
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IFC 050
OPERATION 6
A6 digital outputs
A6.1 max. pulse rate Setting the maximum pulse rate.
Limit is 120% of this pulse rate.
A6.2 pulse value unit Selection of the unit from a list, depending on the measurement
A6.3 value p. pulse Setting for pulse output D (volume or mass value per pulse)
Setting: xxx.xxx in l or kg or the unit selected in A6.2
A7 process input
A7.1 device serial no. Serial no. of the system (Fct. C5.1.3)
The following process input parameters are only available, if the quick access has been activated in the menu "setup / device / quick setup" (Fct. C6.8.3).
A7.2 zero calibration Display of actual zero calibration value.
Query: calibrate zero?
Settings see Fct. C1.1.1.
A7.3 size Select from size table. A7.4 GKL Set value acc. to nameplate; range: 0.5…20
A7.5 field frequency Setting as on measuring sensor nameplate =
A7.6 flow direction Define polarity of flow direction.
line frequency x value (from the following list):
1/2; 1/4; 1/6; 1/8; 1/12; 1/18; 1/36; 1/50
Forwards (according to the arrow on the measuring sensor) or backwards (in the opposite direction to the arrow)
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6 OPERATION
6.4.2 Menu B, test
No. Function Setting / Description
B1 simulation
B1.1 volume flow
mass flow
B1.2 current output A simulation X
B1.3 pulse output D
B1.3 frequency out X
B1.3 limit switch D
B1.3 status output D
Depending on the selection, simulation of the volume or mass flow according to the following sequence:
Select: set value / break (exit function without simulation)
Query: start simulation? Select: no (exit function without simulation) / yes (start simulation)
[X stands for one of the connection terminals A or D] Sequence and settings similar to B1.2, see above!
For pulse output a set number of pulses are output in 1 s!
IFC 050
B2 actual values
B2.1 operating hours Display the actual operating hours; exit the displayed function with key ^.
B2.2 act. flow speed Display the actual flow speed; exit the displayed function with key ^.
B2.3 electr. temperature Display the actual electronics temperature; exit the displayed function with
B2.4 act. coil resistance Display the actual resistance of the field coils.
key ^.
B3 information
B3.1 C number This number clearly identifies the electronics.
B3.2 Electronic Revision ER Reference identification number, electronic revision and production date of
B3.3 device serial no. Serial no. of the system.
B3.4 electronic serial no. Serial no. of the electronics
the device; includes all hardware and software changes
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6.4.3 Menu C, setup
No. Function Settings / descriptions
C1 process input
C1.1 calibration
C1.1.1 zero calibration Display of actual zero calibration value.
calibrate zero? Select: break (return with ^ key) standard (factory setting) / manual (display last value, set new value, range: -1.00+1 m/s) / automatic (shows the current value as the new zero calibration value)
C1.1.2 size Select from size table. C1.1.3 GKL Set value acc. to nameplate; range: 0.5…20
C1.1.4 measurement Select:
C1.1.5 range Range for the analogue outputs (current output, frequency output and
C1.1.6 density For calculating the mass flow from the volume flow
C1.1.7 target conduct. Reference value for on-site calibration; range: 1.000...50000 μS/cm
C1.1.8 EF electr. factor For calculation of the conductivity based on the electrode impedance.
C1.1.9 field frequency Setting as on measuring sensor nameplate =
C1.1.10 select settling Select settling (special function)
C1.1.11 settling time Only when "manual" selected in Fct. C1.1.10; range: 1.0250 ms
C1.1.12 line frequency Setting the line frequency.
C1.1.13 act. coil resistance Display of the actual resistance of the field coil.
volume flow (default setting) / mass flow (using the fixed density, the volume flow is converted into mass flow)
display) range: 0.0…100%
range: 0.1…5kg/l
Query: calibrate EF? Select: break (return with ^ key) / standard (with factory setting) / manual (set desired value) / automatic (determines EF according to the setting in Fct. C1.1.10)
line frequency x value (from the following list):
1/2; 1/4; 1/6; 1/8; 1/12; 1/18; 1/36; 1/50
Select: standard (fixed allocation) / manual (manual time setting for the settling time for the field current)
Select: 50 Hz or 60 Hz
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C1.2 filter
C1.2.1 limitation Limitation of all flow values, before smoothing by time constant, affects all
C1.2.2 flow direction Define the polarity of the flow direction.
C1.2.3 time constant Time constant of all flow measurements.
C1.2.4 pulse filter Suppresses noise due to solids, air/gas bubbles and sudden changes in pH.
C1.2.5 pulse width Length of interference and delays to be suppressed on sudden changes in
C1.2.6 pulse limitation Dynamic limitation from one measured value to the next; only if pulse filter
C1.2.7 low flow cutoff Sets low flow values to "0"; affects all outputs
outputs
Settings: -xxx.x / +xxx.x m/s; condition: 1st value < 2nd value Range 1st value: -100.0 m/s value ≤ -0.001 m/s Range 2nd value: +0.001 m/s value ≤ +100 m/s
forwards (according to the arrow on the measuring sensor) or backwards (in the opposite direction to the arrow)
xxx.x s; range: 0.0…100 s
Select: off (without pulse filter) / on (with pulse filter) / automatic (with new pulse filter)
Pulse filter "on":
Pulse filter "on": The change from one measurement value to the next one is
Pulse filter "on":Pulse filter "on": limited to the value "pulse limitation" for the total time "pulse width". This filter allows a faster signal tracking for slowly changing flow values.
Pulse filter "automatic":
Pulse filter "automatic": The raw flow values are collected into a buffer,
Pulse filter "automatic":Pulse filter "automatic": covering two times the "pulse width" values. This filter is called "median" filter. This filter allows a better suppression of pulse shaped disturbances (particles or air bubbles in very noisy environment).
flow.
Only available, if pulse filter (Fct. C1.2.4) is "on" or "automatic" xx.x s; range for "on": 0.0110 s or for "automatic": 0.1...20 s
(Fct. C1.2.4) is "on".
xx.x m/s; range: 0.01...100 m/s
x.xxx ± x.xxx m/s (ft/s); range: 0.010 m/s (0.0...32.8 ft/s)
(1st value = switching point / 2nd value = hysteresis), condition: 2nd value 1st value
C1.3 empty pipe detection
C1.3.1 empty pipe detect Select:
C1.3.2 limit empty pipe Only available when empty pipe activated [..] in Fct. C1.3.1.
C1.3.3 act. conductivity Only available when empty pipe activated [..] in Fct. C1.3.1.
C1.3.4 time constant Only available when empty pipe activated [..] in Fct. C1.3.1.
54
off / empty pipe [F]; empty pipe [S]; empty pipe [I]
Flow indication "= 0" when pipe is empty
Range: 0.0…9999 μS (set about 50% of the lowest occurring conductivity in operation. Conductivity below this value = signal as empty pipe)
Actual conductivity is indicated. Activation takes place only after setting mode is exited!
range: xxx.x s; 0.1...100 s
A damping is set for empty pipe detection.
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C1.4 information
C1.4.1 liner Shows material of the liner
C1.4.2 electr. material Shows material of the electrodes.
C1.4.3 calibration date Date on which the measuring sensor was calibrated
C1.4.4 serial no. sensor Shows serial no. of the measuring sensor
C1.4.5 V no. sensor Shows the order number of the measuring sensor
C1.4.6 sensor electr. info Shows serial number of circuit board, software version number and
calibration date of circuit board
C1.5 simulation
C1.5.2 volume flow
mass flow
No. Function Settings / descriptions
Sequence see Fct. B1.1
C2 I/O (Inputs/Outputs)
C2.1 hardware
C2.1.1 terminal A Select:
C2.1.2 terminal D Select:
off (switched off) / current output
off (switched off) / frequency output / pulse output / status output / limit switch
C2.2 current output A
C2.2.1 range 0%100% Current range for the selected "measurement", e.g. 4...20 mA,
C2.2.2 extended range Min. and max. limits of current values. If the current range is exceeded, the
C2.2.3 error current Specify error current
C2.2.4 error condition The following error conditions can be selected:
C2.2.5 polarity Set polarity, please note flow direction in C1.2.2!
C2.2.6 low flow cutoff Sets the measurement to "0" for low values
corresponds to 0…100% xx.x xx.x mA;
range: 0.0020 mA (condition: 0 mA 1st value 2nd value ≤ 20 mA)
current is set to these limits. xx.xxx.x mA; range: 03.521.5 mA (condition: 0 mA 1st value 2nd value
21.5 mA and out of current range)
xx.x mA; range: 322 mA (condition: outside of extended range)
Select: error in device (error category [F]) / application error (error category [F]) / out of specification (error category [F] & [S])
Select: both polarities (plus and minus values are displayed) / positive polarity (display for negative values = 0) / negative polarity (display for positive values = 0) / absolute value (always displays positive, with both negative and positive values)
x.xxx ± x.xxx%; range: 0.020%
(1st value = switching point / 2nd value = hysteresis), condition: 2nd value 1st value
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No. Function Settings / descriptions
C2.2.7 time constant Range: 000.1100 s
C2.2.8 information Serial no. of the I/O board, software version no. and production date of the
C2.2.9 simulation Sequence see B1.2 current output A
C2.2.10 4mA trimming Trimming of the current at 4 mA
C2.2.11 20mA trimming Trimming of the current at 20 mA
circuit board
Reset to 4 mA restores the factory calibration.
Used for HART® setting.
Reset to 20 mA restores the factory calibration.
Used for HART® setting.
C2.3 frequency out X
C2.3.1 pulse shape Specify the pulse shape
Select: symmetric (about 50% on and 50% off) / automatic (constant pulse with about 50% on and 50% off at 100% pulse rate) / fixed (fixed pulse rate, setting see below Fct. C2.3.3 100% pulse rate)
C2.3.2 pulse width Only available if set to "fixed" in Fct. C2.3.1
Range: 0.05500 ms Note: max. setting value Tp [ms] 500 / max. pulse rate [1/s], gives the pulse
width = time where the output is activated
C2.3.3 100 % pulse rate Pulse rate for 100% of the measuring range
Range: 1…10000 Hz Limitation 100% pulse rate 100/s: I
Limitation 100% pulse rate > 100/s: I
C2.3.4 polarity Set polarity, please note flow direction in C1.2.2!
Select: both polarities (plus and minus values are displayed) / positive polarity (display for negative values = 0) / negative polarity (display for positive values = 0) / absolute value (always displays positive, with both negative and positive values)
C2.3.5 low flow cutoff Sets the measurement to "0" for low values
x.xxx ± x.xxx%; range: 0.020%
(1st value = switching point / 2nd value = hysteresis), condition: 2nd value 1st value
C2.3.6 time constant Range: 000.1100 s
C2.3.7 invert signal Select:
off (activated output: switch closed) / on (activated output: switch open)
C2.3.8 information Serial no. of the I/O board, software version no. and production date of the
circuit board
C2.3.9 simulation Sequence see B1.3 frequency out D
max max
100 mA20 mA
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OPERATION 6
C2.3 pulse output D
C2.3.1 pulse shape Specify the pulse shape
Select: symmetric (about 50% on and 50% off) / automatic (constant pulse with about 50% on and 50% off at max. pulse rate) / fixed (fixed pulse rate, setting see below Fct. C2.3.3 max. pulse rate)
C2.3.2 pulse width Only available if set to "fixed" in Fct. C2.3.1
Range: 0.05500 ms Note: max. setting value Tp [ms] 500 / max. pulse rate [1/s], gives the pulse
width = time where the output is activated
C2.3.3 max. pulse rate Setting the maximum pulse rate.
Limit is 120% of this pulse rate
C2.3.4 pulse value unit Selection of the unit from a list, depending on the measurement
C2.3.5 value p. pulse Set value for volume or mass per pulse.
xxx.xxx, measured value
C2.3.6 polarity Set polarity, please note flow direction in C1.2.2!
Select: both polarities (plus and minus values are displayed) / positive polarity (display for negative values = 0) / negative polarity (display for positive values = 0) / absolute value (always displays positive, with both negative and positive values)
C2.3.7 invert signal Select:
C2.3.8 information Serial no. of the I/O board, software version no. and production date of the
C2.3.9 simulation Sequence see B1.3 pulse output D
off (activated output: switch closed) / on (activated output: switch open)
circuit board
C2.3 status output D
C2.3.1 mode The output shows the following measuring conditions:
out of specification (output set, signals status of category "error in device" or "application error" or "out of specification" refer to
diagnostic information
application error (output set, signals status of the category "error in device" or "application error" refer to on page 64) / polarity flow (polarity of the current flow) over range flow (over range of the flow) counter 1 preset (activates counter 1 when preset value is reached) / counter 2 preset (activates counter 2 when preset value is reached) / output A (displays the polarity at output A) / off (switched off) / empty pipe (when pipe empty, output activated) / error in device (output set, signals status of the category "error in device" refer to
C2.3.2 invert signal Select:
off (activated output: switch closed) / on (activated output: switch open)
C2.3.3 information Serial no. of the I/O board, software version no. and production date of the
circuit board
C2.3.4 simulation Sequence see B1.3 status output D
Status messages and diagnostic information
on page 64) /
Status messages and diagnostic information
Status messages and
on page 64)
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C2.3 limit switch D
C2.3.1 threshold Switching level, set threshold with hysteresis
C2.3.2 polarity Set polarity, please note flow direction in C1.2.2!
Select: both polarities (plus and minus values are displayed) / positive polarity (display for negative values = 0) / negative polarity (display for positive values = 0) / absolute value (always displays positive, with both negative and positive values)
C2.3.3 time constant Range: 000.1100 s
C2.3.4 invert signal Select:
C2.3.5 information Serial no. of the I/O board, software version no. and production date of the
C2.3.6 simulation For sequence, see B1.3 limit switch D
No. Function Settings / descriptions
off (activated output: switch closed) / on (activated output: switch open)
circuit board
C3 I/O counter
C3.1 counter 1 Set function of counter.
C3.2 counter 2
C3._.1 funct. of counter Select:
C3._.2 preset value If this value is reached, positive or negative, a signal is generated that can be
C3._.3 reset counter reset counter?
C3._.4 set counter Set counter _ to the desired value
C3._.5 stop counter Counter _ stops and holds the current value
C3._.5 start counter Start counter _ after that counter is stopped
C3._.7 information Serial no. of the I/O board, software version no. and production date of the
_ stands for 1, 2 (= counter 1, 2)
sum counter (counts positive + negative values) / +counter (counts only the positive values) /
-counter (counts only the negative values) / off (counter is switched off)
used for a status output at which "preset counter X" has to be set.
Preset value (max. 8 digits) x.xxxxx in selected unit, see C5.7.10 and C5.7.13
Select: no / yes (available if activated in C5.9.1)
Select: break (exit function) / set value (opens the editor to make the entry)
Query: set counter?
Select: no (exit function without setting the value) / yes (sets the counter and exits the function)
Select: no (exits the function without stopping the counter) / yes (stops the counter and exits the function)
Select: no (exits the function without starting the counter) / yes (starts the counter and exits the function)
circuit board
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No. Function Settings / descriptions
C4 I/O HART
The dynamic variables are fixed to the following values: PV: flow (volume flow or mass flow, depending on the selection of "measurement" in Fct. C1.1.4) SV: counter 1 TV: counter 2 4V: operating time
C4.1 HART
C4.2 address Setting the address for multi-drop operation.
C4.3 message Input of individual text.
C4.4 description Input of individual text.
C4.5 HART units Unit change of dynamic variables in the display.
HART® communication is activated or deactivated.
Select: on (HART off (HART
If "address 0" is selected, the current output is in normal operation. For all other addresses, the current at the output is set to the 0% value.
Select: break (cancels copying process) / display - HART (copies the settings for the display units to the settings for the dynamic variables) /
load defaults (HART
®
is activated; default setting) /
®
is disabled)
®
dynamic variables are reset to defaults)
OPERATION 6
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No. Function Settings / descriptions
C6 device
C6.1 device info
C6.1.1 tag Settable characters (max. 8 digits):
C6.1.2 C number CG number, cannot be changed; describes the signal converter version
C6.1.3 device serial no. Serial no. of the system, cannot be changed
C6.1.4 electronic serial no. Serial no. of the electronic assembly, cannot be changed
C6.1.5 SW.REV.MS Serial no. of the circuit board, version no. of the main software, production
C6.1.6 Electronic Revision ER Reference identification number, electronic revision and production date of
AZ; az; 09; / - , .
date of the circuit board
the device; includes all hardware and software changes
C6.2 display
C6.2.1 language Language selection depends on the device version.
C6.2.2 contrast Adjust display contrast for extreme temperatures.
C6.2.3 default display Specification of the default display page that is returned to after a short
C6.2.4 magnet keys For activating or deactivating the magnet keys.
C5.2.5 status indication LED This menu function is only available for device versions without display.
C6.2.6 SW.REV.UIS Serial no. of the circuit board, version no. of user interface software,
Setting: -9…0…+9
This change takes place immediately, not just when setting mode is exited!
delay period.
Select: none (current page is always active) /
1. meas. page (shows this page) /
2. meas. page (shows this page) / status page (shows only status messages) / graphic page (trend of the 1st measurement)
Select: on (magnet keys are enabled) / off (magnet keys are disabled)
Status display via a green or red LED (in case of device error, application error or out of specification)
production date of the circuit board
C6.3 1. meas. page
C6.3.1 format 1.line Number of decimal places specified (depending on available space) for 1.line
of 1.meas. page.
C6.4 2. meas. page
C6.4.1 format 1.line Number of decimal places specified (depending on available space) for 1.line
C6.4.2 format 2.line Number of decimal places specified (depending on available space) for 2.line
C6.4.3 format 3.line Number of decimal places specified (depending on available space) for 3.line
60
of 2.meas. page.
of 2.meas. page.
of 2.meas. page.
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C6.5 graphic page
C6.5.1 select range Select:
C6.5.2 range Set the scaling for the Y axis. Only available if "manual" is set in C6.5.1.
C6.5.3 time scale Set the time scaling for the X axis, trend curve
manual (set range in Fct. C6.5.2) / automatic (automatic depiction based on the measured values)
Reset only after parameter change or after switching off and on.
±xxx ±xxx%; range: -100+100%
(1st value = lower limit / 2nd value = upper limit), condition: 1st value 2nd value
xxx min; range: 0…100 min
C6.6 special function
C6.6.1 reset errors reset errors?
Select: no / yes
C6.6.2 save settings Save current settings.
Select: break (exit function without saving) / backup 1 (saves the settings in the backup 1 storage place) / backup 2 (saves the settings in the backup 2 storage place)
Query: go on with copy? (cannot be undone) Select: no (exit the function without saving / yes (copy current settings to storage backup 1 or backup 2)
C6.6.3 load settings Load saved settings
Select: break (exit function without loading) / factory settings (reload factory settings) / backup 1 (loads the settings from the backup 1 storage place) / backup 2 (loads the settings from the backup 2 storage place) / load sensor data (restore factory setting of the values for the measuring sensor. Display and I/O settings are retained!)
Query: go on with copy? (cannot be undone) Select: no (exit the function without saving / yes (load data from the selected storage place)
C6.6.4 password quick set Password required to change data in the quick setup menu.
0000 (= to quick setup menu without password) xxxx (password required); range 4 digits: 0001…9999
C6.6.5 password setup Password required to change data in the setup menu
0000 (= to quick setup menu without password) xxxx (password required); range 4 digits: 0001…9999
C6.7 units
C6.7.1 volume flow m³/h; m³/min; m³/s; L/h; L/min; L/s (L = litres);
C6.7.2 text free unit For text to be specified refer to C6.7.3 [m³/s]*factor Specification of the conversion factor, based on m³/s:
cf/h; cf/min; cf/s; gal/h; gal/min; gal/s; IG/h; IG/min; IG/s; free unit (set factor and text in the next two functions, sequence see below)
xxx.xxx refer to
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Set free units
Set free units
on page 63
on page 63:
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C6.7.4 mass flow kg/s; kg/min; kg/h; t/min; t/h; g/s; g/min; g/h;
C6.7.5 text free unit For text to be specified refer to
C6.7.6 [kg/s]*factor Specification of the conversion factor, based on kg/s:
C6.7.7 volume m³; L; hL; mL; gal; IG; in³; cf; yd³;
C6.7.8 text free unit For text to be specified refer to C6.7.9 [m³]*factor Specification of the conversion factor, based on m³:
C6.7.10 mass kg; t; mg; g; lb; ST; LT; oz;
C6.7.11 text free unit For text to be specified refer to
C6.7.12 [kg]*factor Specification of the conversion factor, based on kg:
C6.7.13 flow speed m/s; ft/s C6.7.14 density kg/L; kg/m³; lb/cf; lb/gal;
C6.7.15 text free unit For text to be specified refer to C6.7.16 [kg/m³]*factor Specification of the conversion factor, based on kg/m³:
lb/s; lb/min; lb/h; ST/min; ST/h (ST = Short Ton); LT/h (LT = Long Ton); free unit (set factor and text in the next two functions, sequence see below)
Set free units
xxx.xxx refer to
free unit (set factor and text in the next two functions, sequence see below)
Set free units
on page 63
Set free units
xxx.xxx refer to
free unit (set factor and text in the next two functions, sequence see below)
Set free units
on page 63
Set free units
xxx.xxx refer to
free unit (set factor and text in the next two functions, sequence see below)
Set free units
on page 63
Set free units
xxx.xxx refer to
Set free units
on page 63
on page 63:
on page 63:
on page 63:
on page 63:
C6.8 quick setup
Activate quick access in quick setup menu; default setting: quick setup is active (yes) Select: yes (activated) / no (not activated)
C6.8.1 reset counter 1 reset counter1 in quick setup menu?
Select: yes (activated) / no (not activated)
C6.8.2 reset counter 2 Reset counter 2 in quick setup menu
Select: yes (activated) / no (not activated)
C6.8.3 process input Activate quick access to the important process input parameters
Select: yes (activated) / no (not activated)
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6.4.4 Set free units
Free units Sequences to set texts and factors
Texts
Texts
TextsTexts
Volume flow, mass flow and density: 3 digits before and after the slash
Permissible characters: AZ; az; 09; / - + , . *; @ $ % ~ () [] _
Conversion factors
Conversion factors
Conversion factorsConversion factors
Desired unit = [unit see above] * conversion factor
Conversion factor Max. 9 digits Shift decimal point: ↑ to the left and ↓ to the right
xxx/xxx (max. 6 characters plus a "/")
6.5 Description of functions
6.5.1 Reset counter in the menu "quick setup"
INFORMATION!
It may be necessary to activate resetting of the counter in the menu "quick setup".
OPERATION 6
Key Display Description and setting
> quick setup Press and hold for 2.5 s, then release the key.
> language ­3 x reset -
> reset errors -
counter 1 Select desired counter. counter 2
> reset counter
no
or reset counter
Yes
^ counter 1, 2 Counter has been reset.
3 x ^ Measuring mode -
-
-
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6 OPERATION
6.5.2 Deleting error messages in the menu "quick setup"
INFORMATION!
For the detailed list of the possible error messages refer to Status messages and diagnostic information on page 64
Key Display Description and setting
> quick setup Press and hold for 2.5 s, then release the key.
> language ­3 x reset -
> reset errors -
> reset?
no
or reset?
yes
^ reset errors Error has been reset.
3 x ^ Measuring mode -
.
-
-
IFC 050
6.6 Status messages and diagnostic information
Operational faults in device
Messages on the display Description Actions
Status: F _ _ _ _ _ Operational fault in device, mA output
3.6 mA or set fault current (depending on the seriousness of the fault), status output open, pulse / frequency output: no pulses
F error in device Error or failure of device. Parameter or
hardware error. No measurement possible.
F IO 1 Error, operational fault in IO 1. Parameter
or hardware error. No measurement possible.
F parameter Error, operational fault of data manager,
electronic unit, parameter or hardware error. Parameters no longer usable.
F configuration Invalid configuration: display software, bus
parameter or main software do not match existing configuration.
F display Error, operational fault in display.
Parameter or hardware error. No measurement possible.
F sensor electronic Error, operational fault in sensor
electronics. Parameter or hardware error. No measurement possible.
F sensor global Data error in the global data of the
measuring sensor electronic equipment.
F sensor local Data error in the local data of the measuring
sensor electronic equipment.
F field current local Data error in the local data of the field
current supply.
Repair necessary.
Group message, when one of the following or some other severe error occurs.
Load settings (Fct. C4.6.3) (backup 1, backup 2 or factory settings). If status message still does not disappear, replace electronic unit.
If device configuration unchanged: defective, replace electronic unit.
Defective, replace electronic unit.
Defective, replace electronic unit.
Load settings (Fct. C5.6.3) (backup 1, backup 2 or factory settings). If status message still does not disappear, replace electronic unit.
Defective, replace electronic unit.
Defective, replace electronic unit.
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Messages on the display Description Actions
OPERATION 6
Status: F _ _ _ _ _ Operational fault in device, mA output
Repair necessary.
3.6 mA or set fault current (depending on the seriousness of the fault), status output open, pulse / frequency output: no pulses
F current output A Error, operational fault in current output.
F current output C
F software user interface Fault revealed by CRC check of operation
F hardware settings The set hardware parameters do not match
F hardware detection Existing hardware cannot be identified. Defective, replace electronic unit.
F RAM/ROM error IO1 A RAM or ROM error is detected during the
F Fieldbus Malfunction of the Fieldbus interface. -
Parameter or hardware error. No measurement possible.
software.
the identified hardware. A dialogue appears in the display.
CRC check.
Defective, replace electronic unit.
Replace electronic unit.
Answer queries in dialogue mode, follow directions. Defective, replace electronic unit.
Defective, replace electronic unit.
Application failure
Messages on the display Description Actions
Status: F _ _ _ _ _ Application-dependent fault, device OK,
but measured values affected.
F application error Application-dependent fault, but device is
F empty pipe 1 or 2 measuring electrodes are not in
F flow exceeding limit Measuring range exceeded, filter setting
F field frequency too high Field frequency is not reaching steady state,
F DC offset ADC over-ranged by DC offsets. No
F open circuit A Load on current output A too high, effective
F open circuit C
F over range A The current or the corresponding measured
F over range C
F over range D The pulse rate or the corresponding
F active settings Error during the CRC check of the active
okay.
contact with the medium; measured value is set to zero. No measurement possible.
limits measured values. No message if empty pipe.
If this limit occurs sporadically in processes with air pockets, solid contents or low conductivity, then either the limit has to be increased or a pulse filter used so as to quell the error messages and also reduce the measurement errors.
a measured flow value is still being supplied but may have errors. Measured values are still supplied, but they are always too low. No message if coil broken or bridged.
measurement can be performed, the flow is set to zero. No message if empty pipe.
current too low.
value is limited by a filter setting.
measured value is limited by a filter setting. Or the demanded pulse rate is too high.
settings.
Application test or operator action necessary.
Group message, when errors as described below or other application errors occur.
Measuring pipe not filled, function dependent on C1.3.2. Check installation. Or electrodes completely insulated e.g. by oil film. Clean!
Limitation fct. C1.2.1, increase values.
If Fct. C1.1.14 settling time is on "manual", increase the value in Fct. C1.1.15. If it is set to "standard", set the field frequency in Fct. C1.1.13 according to the signal converter nameplate.
For remote signal converters, check the connection of the signal cable.
Current not correct, mA output cable has open circuit or load too high. Check cable, reduce load (set < 750 ohm).
Check with Fct. C2.1 hardware or sticker in terminal compartment, which output is connected to the terminal. If current output: extend Fct. C2.x.6 range and Fct. C2.x.8 limitation. If frequency output: extend values in Fct. C2.x.5 and Fct. C2.x.7.
Upload backup 1 or backup 2 settings, check and adjust if necessary.
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6 OPERATION
Messages on the display Description Actions
IFC 050
Status: F _ _ _ _ _ Application-dependent fault, device OK,
but measured values affected.
F factory settings Error during the CRC check of the factory
F backup 1 settings Error during the CRC check of the backup 1
F Backup 2 Settings
settings.
or 2 settings.
Application test or operator action necessary.
-
Save active settings in backup 1 or 2.
Measurements out of specification
Messages on the display Description Actions
Status: S _ _ _ _ _ Out of specification, measurement
continues, accuracy possibly less.
S uncertain measurement Device maintenance necessary; measured
values only conditionally usable.
S empty pipe 1 or 2 measuring electrodes are not in
contact with the medium; measured value is set to zero. No measurement possible.
S field coil broken Field coil resistance too high. Check field coil connections to the
S field coil bridged Field coil resistance too low.
S electronic temperature Upper limit for the permissible electronic
temperature has been exceeded.
S overflow counter 1 This is counter 1 or FB2 (with Profibus).
Counter has overrun and started again at zero.
S overflow counter 2 This is counter 2 or FB3 (with Profibus).
Counter has overrun and started again at zero.
S backplane invalid The data record on the backplane is invalid.
The CRC check has revealed a fault.
S field frequency too high The field frequency is set so high that the
field current cannot settle. The measured values displayed are too low.
Maintenance required.
Group message, when errors as described below or other influences occur.
Measuring pipe not filled, function dependent on Fct. C1.3.2. Check installation. Or electrodes completely insulated e.g. by oil film. Clean!
electronic module (for remote versions: field current cable) for open circuit / short circuit
Ambient temperature too high, direct solar radiation or, for C version, process temperature too high.
-
-
No data can be loaded from the backplane when replacing electronics. Save the data to the backplane again (Service).
Set field frequencey lower, see Fct. C1.1.13.
Simulation of the measured values
Messages on the display Description Actions
Status: C _ _ _ _ _ Output values partially simulated or
fixed
C checks in progress Test mode of the device. Measured values
C test sensor Test function of the measuring sensor
C simulation fieldbus Values on the Foundation Fieldbus interface
66
are possibly simulated values or values with fixed settings.
electronics is active.
are simulated.
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Maintenance required.
Message depending on the situation via HART
-
-
®
or FDT.
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IFC 050
Information
Messages on the display Description Actions
Status: I _ _ _ _ _ Information (current measurement OK)
OPERATION 6
I counter 1 stopped This is counter 1 or FB2 (with Profibus). The
I counter 2 stopped This is counter 2 or FB3 (with Profibus). The
I power fail The device was not in operation for an
I over range display 1 1st line on page 1 (2) of display limited by
I over range display 2
I over range conductivity The limits for the conductivity measurement
I backplane sensor The data on the backplane are not usable
I backplane settings The global settings on the backplane are not
I backplane difference The data on the backplane differ from the
I write cycles overfl. The maximum number of write cycles of the
I baudrate search Searching for the baudrate of the Profibus
I no data exchange There is no data exchange between the
I conductivity off Conductivity measurement switched off. Change the settings in Fct. C1.3.1.
I empty pipe 1 or 2 measuring electrodes are not in
I diagnosis channel off Diagnosis value switched off. Change the settings in Fct. C1.3.17.
counter has stopped.
counter has stopped.
unknown period of time, because the power was switched off. This message is for information only.
filter setting.
have been exceeded (>10000 µS/cm) or are lower than permitted (<0.1 µS/cm).
because they have been generated with an incompatible version.
usable because they have been generated with an incompatible version.
data in the display. If the data are usable, a dialogue is indicated in the display.
EEPROM or FRAMS on the Profibus DP PCB has been exceeded.
DP interface.
signal converter and the Profibus.
contact with the medium; measured value is set to zero. No measurement possible.
If counter to continue counting, activate "yes" in Fct. C2.y.9 (start counter).
Temporary power failure. Counters did not run during it.
Select in menu "display" Fct. C4.3 and/or C4.4 the 1st or 2nd meas. page and increase values in functions C4.z.3 range and/or C4.z.4 limitation.
If the measuring sensor has been properly connected and filled with medium, this does not affect the flow measurement. The conductivity measured values cannot be used.
-
-
-
-
-
-
Measuring pipe not filled, function dependent on Fct. C1.3.2. Check installation. Or electrodes completely insulated e.g. by oil film. Clean!
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7 SERVICE
7.1 Spare parts availability
The manufacturer adheres to the basic principle that functionally adequate spare parts for each device or each important accessory part will be kept available for a period of 3 years after delivery of the last production run for the device.
This regulation only applies to spare parts which are subject to wear and tear under normal operating conditions.
7.2 Availability of services
The manufacturer offers a range of services to support the customer after expiration of the warranty. These include repair, maintenance, technical support and training.
INFORMATION!
For more precise information, please contact your local sales office.
7.3 Returning the device to the manufacturer
IFC 050
7.3.1 General information
This device has been carefully manufactured and tested. If installed and operated in accordance with these operating instructions, it will rarely present any problems.
CAUTION!
Should you nevertheless need to return a device for inspection or repair, please pay strict attention to the following points:
Due to statutory regulations on environmental protection and safeguarding the health and safety of our personnel, manufacturer may only handle, test and repair returned devices that have been in contact with products without risk to personnel and environment.
This means that the manufacturer can only service this device if it is accompanied by the following certificate (see next section) confirming that the device is safe to handle.
CAUTION!
If the device has been operated with toxic, caustic, flammable or water-endangering products, you are kindly requested:
to check and ensure, if necessary by rinsing or neutralising, that all cavities are free from such dangerous substances,
to enclose a certificate with the device confirming that is safe to handle and stating the product used.
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IFC 050
7.3.2 Form (for copying) to accompany a returned device
Company: Address:
Department: Name:
Tel. no.: Fax no.:
Manufacturer's order no. or serial no.:
The device has been operated with the following medium:
SERVICE 7
This medium is: water-hazardous
toxic
caustic
flammable
We checked that all cavities in the device are free from such substances.
We have flushed out and neutralized all cavities in the device.
We hereby confirm that there is no risk to persons or the environment through any residual media contained in the device when it is returned.
Date: Signature:
Stamp:
7.4 Disposal
CAUTION!
Disposal must be carried out in accordance with legislation applicable in your country.
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8 TECHNICAL DATA
8.1 Measuring principle
An electrically conductive fluid flows inside an electrically insulated pipe through a magnetic field. This magnetic field is generated by a current, flowing through a pair of field coils. Inside of the fluid, a voltage U is generated:
U = v * k * B * D
U = v * k * B * D
U = v * k * B * DU = v * k * B * D
in which: v = mean flow velocity k = factor correcting for geometry B = magnetic field strength D = inner diameter of flow meter
The signal voltage U is picked off by electrodes and is proportional to the mean flow velocity v and thus the flow rate q. A signal converter is used to amplify the signal voltage, filter it and convert it into signals for totalising, recording and output processing.
IFC 050
1 Induced voltage (proportional to flow velocity) 2 Electrodes 3 Magnetic field 4 Field coils
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IFC 050
TECHNICAL DATA 8
8.2 Technical data
INFORMATION!
The following data is provided for general applications. If you require data that is more relevant to your specific application, please contact us or your local sales office.
Additional information (certificates, special tools, software,...) and complete product documentation can be downloaded free of charge from the website (Download Center).
Measuring system
Measuring principle Faraday's law of induction
Application range Continuous measurement of current volume flow, flow velocity, conductivity, mass
Design
Modular construction The measuring system consists of a measuring sensor and a signal converter.
Measuring sensor
Measuring sensor
Measuring sensorMeasuring sensor OPTIFLUX 1000 DN10...150 / 3/8…6" OPTIFLUX 2000 DN25...1200 / 148"
OPTIFLUX 6000 DN10...150 / 3/8...6" WATERFLUX 3000 DN25...600 / 124"
Signal converter
Signal converter
Signal converterSignal converter
Compact version (C) IFC 050 C
Remote version (W) IFC 050 W
Options
Options
OptionsOptions
Outputs
Counter 2 internal counters with a max. of 10 counter places (e.g. for counting volume
Verification Integrated verification, diagnostic functions: measuring device, empty pipe
Communication interfaces
flow (at constant density), coil temperature of the measuring sensor
Current output (incl. HART®), pulse output, frequency output, status output and/or limit switch
Note: It's not possible to use the pulse/frequency output with the status output at the same time!
and/or mass units)
detection, stabilisation
®
HART
Modbus
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8 TECHNICAL DATA
Display and user interface
Display and user interface
Display and user interfaceDisplay and user interface
Graphic display LC display
Size: 128 x 64 pixels, corresponds to 59 x 31 mm = 2.32" x 1.22" Ambient temperatures below -25°C / -13°F may affect the readability of the display.
Operating elements 4 push buttons for operating the signal converter when the housing is open.
4 magnet keys for operating the signal converter when the housing is closed.
Remote control Only generic and not device-specific DDs and DTMs available!
PACTwareTM (including Device Type Manager (DTM))
HART® Hand Held Communicator from Emerson Process
AMS® from Emerson Process
PDM® from Siemens
All DTMs and drivers are available free of charge from the manufacturer's website.
Display functions
Display functions
Display functionsDisplay functions
Operating menu Setting the parameters using 2 measuring pages, 1 status page, 1 graphic page
Language display texts (as language package)
Units Metric, British and US units selectable as required from lists for volume / mass flow
(measured values and graphics are freely adjustable)
Standard: English, French, German, Dutch, Portuguese, Swedish, Spanish, Italian
Eastern Europe: English, Slovenian, Czech, Hungarian
Northern Europe: English, Danish, Polish, Finnish
Southern Europe: English, Turkish
China: English, German, Chinese
Russia: English, German, Russian
and counting, flow velocity, electrical conductivity, temperature
IFC 050
Measuring accuracy
Reference conditions Medium: water
Temperature: +20°C / +68°F
Pressure: 1 bar / 14.5 psi Inlet section: 5 DN
Maximum measuring error ±0.5% of the measured value above 0.5 m/s; depending on the measuring sensor
±2.5 mm/s below 0.5 m/s; independent of the measuring sensor
For detailed information and accuracy curves, refer to chapter "Accuracy". Current output electronics: ±10 µA; ±100 ppm/°C (typically: ±30 ppm/°C)
Repeatability ±0.1%
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IFC 050
TECHNICAL DATA 8
Operating conditions
Temperature
Temperature
TemperatureTemperature
Process temperature Refer to technical data for the measuring sensor.
Ambient temperature Depending on the version and combination of outputs.
It is a good idea to protect the converter from external heat sources such as direct sunlight as higher temperatures reduce the life cycle of all electronic components.
Ambient temperatures below -25°C / -13°F may affect the readability of the display.
Storage temperature -40+70°C / -40+158°F
Pressure
Pressure
PressurePressure
Medium Refer to technical data for the measuring sensor.
Ambient pressure Atmosphere
Chemical properties
Chemical properties
Chemical propertiesChemical properties Electrical conductivity All media except for water: ≥ 5 µS/cm
State of aggregation Conductive, liquid media Solid content (volume) ≤ 10% Gas content (volume) ≤ 3%
Flow rate For detailed information, refer to chapter "Flow tables".
Other conditions
Other conditions
Other conditionsOther conditions
Protection category acc. to IEC 529 / EN 60529
(also refer to the technical data for the measuring sensor) Water: 20 µS/cm
IP66/67 (acc. to NEMA 4/4X)
Installation conditions
Installation For detailed information, refer to chapter "Installation conditions".
Inlet / outlet sections Refer to technical data for the measuring sensor.
Dimensions and weight For detailed information refer to chapter "Dimensions and weights".
Materials
Signal converter housing Aluminium with a polyester topcoat
Measuring sensor For housing materials, process connections, liners, grounding electrodes and
gaskets, refer to technical data for the measuring sensor.
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8 TECHNICAL DATA
Electrical connection
General Electrical connection is carried out in conformity with the VDE 0100 directive
Power supply 100230 VAC (-15% / +10%), 50/60 Hz;
Power consumption AC: 15 VA
Signal cable Only necessary for remote versions.
Cable entries Standard: M20 x 1.5 (8...12 mm)
Outputs
Basic All outputs are electrically isolated from each other and from all other circuits.
Description of abbreviations U
"Regulations for electrical power installations with line voltages up to 1000 V" or equivalent national specifications.
240 VAC + 5% is included in the tolerance range.
24 VDC (-30% / +30%)
DC: 5.6 W
DS 300 (type A)
DS 300 (type A)
DS 300 (type A)DS 300 (type A) Max. length: 600 m / 1950 ft (depending on electrical conductivity and measuring sensor version)
Option: ½ NPT, PF ½
All operating data and output values can be adjusted.
= external voltage; RL = load + resistance;
ext
Uo = terminal voltage; I
= nominal current
nom
IFC 050
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IFC 050
Current output
Current output
Current outputCurrent output
Output data Flow
Settings
Without HART
Without HART
Without HARTWithout HART Q = 0%: 020 mA; Q = 100%: 1021.5 mA Error identification: 20…22 mA
With HART
With HART
With HARTWith HART Q = 0%: 420 mA; Q = 100%: 1021.5 mA Error identification: 3…22 mA
Operating data
Operating data Basic I/Os
Operating dataOperating data
Basic I/Os
Basic I/OsBasic I/Os
Active Observe connection polarity.
U
int, nom
I 22 mA
750 Ω
R
L
HART® at terminals A
Passive Observe connection polarity.
U
32 VDC
ext
®
®
= 20 VDC
TECHNICAL DATA 8
I 22 mA
U0≤ 2V at I=22mA
= (U
R
L, max
- U0) / I
ext
max
HART® at terminals A
®
HART
HART
HARTHART
Description
HART® protocol via active and passive current output
HART® version: V5
Universal Common Practice HART® parameter: completely supported
Load
250 Ω at HART® test point; Note maximum load for current output!
Multi-drop mode Yes, current output = 4 mA
Multi-drop address adjustable in operation menu 1…15
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8 TECHNICAL DATA
Pulse or frequency output
Pulse or frequency output
Pulse or frequency outputPulse or frequency output
Output data Flow
Function Can be set as a pulse output or frequency output
Pulse rate/frequency 0.01...10000 pulses/s or Hz
Settings Pulses per volume or mass unit or max. frequency for 100% flow
Pulse width: adjustable as automatic, symmetric or fixed (0.05...500 ms)
Operating data
Operating data Basic I/Os + Modbus
Operating dataOperating data
Active This output is intended to drive mechanical or electronic counters directly.
Basic I/Os + Modbus
Basic I/Os + ModbusBasic I/Os + Modbus
U
R
int, nom
=1kΩ
V
20 V
C = 1000 µF
High current mechanical counter
High current mechanical counter
High current mechanical counterHigh current mechanical counter f
1Hz
max
Low current mechanical counter
Low current mechanical counter
Low current mechanical counterLow current mechanical counter I 20 mA
RL 10 kΩ for f 1kHz RL 1kΩ for f ≤ 10 kHz
IFC 050
closed:
12.5 V at I = 10 mA
U
0
open: I 0.05 mA at U
nom
= 20 V
Passive Independent of connection polarity.
U
32 VDC
ext
f
in operating menu set to
max
f
100 Hz:
max
I 100 mA
open: I 0.05 mA at U
= 32 VDC
ext
closed: U
= 0.2 V at I ≤ 10 mA
0, max
= 2 V at I ≤ 100 mA
U
0, max
f
in operating menu set to
max
100 Hz < f
10 kHz:
max
I 20 mA
open: I 0.05 mA at U
=32VDC
ext
closed:
= 1.5 V at I ≤ 1mA
U
0, max
U
= 2.5 V at I ≤ 10 mA
0, max
= 5.0 V at I ≤ 20 mA
U
0, max
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IFC 050
Low flow cut off
Low flow cut off
Low flow cut offLow flow cut off
Function Switching point and hysteresis separately adjustable for each output, counter and
Switching point Set in increments of 0.1%.
Hysteresis Set in increments of 0.1%.
Time constant
Time constant
Time constantTime constant
Function The time constant corresponds to the elapsed time until 67% of the end value has
Settings Set in increments of 0.1s.
Status output / limit switch
Status output / limit switch
Status output / limit switchStatus output / limit switch
Function and settings Adjustable as automatic measuring range conversion, display of flow direction,
Operating data
Operating data Basic I/Os + Modbus
Operating dataOperating data
Passive Independent of connection polarity.
the display
020% (current output, frequency output) or 0...±9.999 m/s (pulse output)
0...5% (current output, frequency output) or 0...5 m/s (pulse output)
been reached according to a step function.
0100 s
counter overflow, error, switching point or empty pipe detection
Valve control with activated dosing function
Status and/or control: ON or OFF
Basic I/Os + Modbus
Basic I/Os + ModbusBasic I/Os + Modbus
U
32 VDC
ext
TECHNICAL DATA 8
I 100 mA
open: I 0.05 mA at U
closed: U0 = 0.2 V at I ≤ 10 mA
= 2 V at I ≤ 100 mA
U
0
Modbus
Modbus
ModbusModbus
Description Modbus RTU, Master / Slave, RS485 Address range 1247
Broadcast Supported with function code 16
Supported Baudrate 1200, 2400, 3600, 4800, 9600, 19200, 38400, 57600, 115200 Baud
=32VDC
ext
Approvals and certificates
CE The device fulfils the statutory requirements of the EC directives. The manufacturer
Other standards and approvals
Other standards and approvals
Other standards and approvalsOther standards and approvals
Shock and vibration resistance IEC 60068-2-3; EN 60068-2-6 and EN 60068-2-27; IEC 61298-3
Electromagnetic compatibility (EMC)
European Pressure Equipment Directive
NAMUR NE 21, NE 43, NE 53
certifies that these requirements have been met by applying the CE marking.
2004/108/EC in conjunction with EN 61326-1 (A1, A2)
PED 97/23 (only for compact versions)
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8 TECHNICAL DATA
8.3 Dimensions and weights
8.3.1 Housing
Wall version
IFC 050
Dimensions and weights in mm and kg
a b c d e f g h k
Version with & without display
157 40 80 120 248 111.7 260 28.4 51.3 1.9
Dimensions and weights in inch and lb
a b c d e f g h k
Version with & without display
6.18 1.57 3.15 4.72 9.76 4.39 10.24 1.12 2.02 4.2
Dimensions [mm] Weight
[kg]
Dimensions [inch] Weight
[lb]
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IFC 050
Compact version
Dimensions and weights in mm and kg
a b c d e f g
TECHNICAL DATA 8
Dimensions [mm] Weight
[kg]
Version with & without display
157 40 80 148.2 101 260 95.5 1.8
Dimensions and weights in inch and lb
a b c d e f g
Version with & without display
6.18 1.57 3.15 5.83 3.98 10.24 3.76 4.0
Dimensions [inch] Weight
[lb]
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8 TECHNICAL DATA
8.3.2 Mounting plate, wall version
Dimensions in mm and inch
IFC 050
[mm] [inch]
a Ø6.5 Ø0.26
b 80 3.15
c 248 9.76
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IFC 050
8.4 Flow tables
Flow rate in m/s and m3/h
v [m/s] 0.3 1 3 12
DN [mm] Min. flow Nominal flow Max. flow
TECHNICAL DATA 8
Q
in m3/h
100 %
2.5 0.005 0.02 0.05 0.21
4 0.01 0.05 0.14 0.54
6 0.03 0.10 0.31 1.22
10 0.08 0.28 0.85 3.39
15 0.19 0.64 1.91 7.63
20 0.34 1.13 3.39 13.57
25 0.53 1.77 5.30 21.21
32 0.87 2.90 8.69 34.74
40 1.36 4.52 13.57 54.29
50 2.12 7.07 21.21 84.82
65 3.58 11.95 35.84 143.35
80 5.43 18.10 54.29 217.15
100 8.48 28.27 84.82 339.29
125 13.25 44.18 132.54 530.15
150 19.09 63.62 190.85 763.40
200 33.93 113.10 339.30 1357.20
250 53.01 176.71 530.13 2120.52
300 76.34 254.47 763.41 3053.64
350 103.91 346.36 1039.08 4156.32
400 135.72 452.39 1357.17 5428.68
450 171.77 572.51 1717.65 6870.60
500 212.06 706.86 2120.58 8482.32
600 305.37 1017.90 3053.70 12214.80
700 415.62 1385.40 4156.20 16624.80
800 542.88 1809.60 5428.80 21715.20
900 687.06 2290.20 6870.60 27482.40
1000 848.22 2827.40 8482.20 33928.80
1200 1221.45 3421.20 12214.50 48858.00
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8 TECHNICAL DATA
Flow rate in ft/s and US gallons/min
v [ft/s] 1 3.3 10 40
DN [inches] Min. flow Nominal flow Max. flow
1/10 0.02 0.09 0.23 0.93
1/8 0.06 0.22 0.60 2.39
1/4 0.13 0.44 1.34 5.38
3/8 0.37 1.23 3.73 14.94
1/2 0.84 2.82 8.40 33.61
3/4 1.49 4.98 14.94 59.76
1 2.33 7.79 23.34 93.36
1.25 3.82 12.77 38.24 152.97
1.5 5.98 19.90 59.75 239.02
2 9.34 31.13 93.37 373.47
2.5 15.78 52.61 159.79 631.16
3 23.90 79.69 239.02 956.09
4 37.35 124.47 373.46 1493.84
5 58.35 194.48 583.24 2334.17
6 84.03 279.97 840.29 3361.17
8 149.39 497.92 1493.29 5975.57
10 233.41 777.96 2334.09 9336.37
12 336.12 1120.29 3361.19 13444.77
14 457.59 1525.15 4574.93 18299.73
16 597.54 1991.60 5975.44 23901.76
18 756.26 2520.61 7562.58 30250.34
20 933.86 3112.56 9336.63 37346.53
24 1344.50 4481.22 13445.04 53780.15
28 1829.92 6099.12 18299.20 73196.79
32 2390.23 7966.64 23902.29 95609.15
36 3025.03 10082.42 30250.34 121001.37
40 3734.50 12447.09 37346.00 149384.01
48 5377.88 17924.47 53778.83 215115.30
Q
in US gallons/min
100 %
IFC 050
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IFC 050
8.5 Measuring accuracy
Reference conditions
Medium: water
Temperature: +20°C / +68°F
Pressure: 1 bar / 14.5 psi
Inlet section: 5 DN
TECHNICAL DATA 8
X [m/s]: flow velocity Y [%]: deviation from the actual measured value (mv)
DN [mm] DN [inch] Accuracy Curve
OPTIFLUX 2050 251200 148 0.5% of measured value OPTIFLUX 1050 10150 3/8…6 OPTIFLUX 6050 10150 3/8…6
WATERFLUX 3050 25...600 1...24
1 below 0.5 m/s, deviation of ±2.5 mm/s
above 0.5 m/s 1
1
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KROHNE product overview
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