All rights reserved. It is prohibited to reproduce this documentation, or any part thereof, without
the prior written authorisation of KROHNE Messtechnik GmbH.
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1 SAFETY INSTRUCTIONS
1.1 Software history
The "Electronic Revision" (ER) is consulted to document the revision status of electronic
equipment according to NE 53 for all GDC devices. It is easy to see from the ER whether
troubleshooting or larger changes in the electronic equipment have taken place and how that
has affected the compatibility.
Changes and effect on compatibility
1Downwards compatible changes and fault repair with no effect on operation (e.g. spelling
mistakes on display)
2-_Downwards compatible hardware and/or software change of interfaces:
HART
®
H
MModbus
Xall interfaces
3-_Downwards compatible hardware and/or software change of inputs and outputs:
ICurrent output
F, PFrequency / pulse output
SStatus output
LLimit switch
Xall inputs and outputs
4Downwards compatible changes with new functions
5Incompatible changes, i.e. electronic equipment must be changed.
IFC 050
INFORMATION!
In the table below, "x" is a placeholder for possible multi-digit alphanumeric combinations,
depending on the available version.
Release dateElectronic revisionChanges and
2012ER 3.0.0x-MA IFC 050 R01
1.2 Intended use
The electromagnetic flowmeters are designed exclusively to measure the flow and conductivity
of electrically conductive, liquid media.
WARNING!
If the device is not used according to the operating conditions (refer to chapter Technical data),
the intended protection could be affected.
Documentation
compatibility
6
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IFC 050
1.3 Certifications
CE marking
The device fulfils the statutory requirements of the following EC directives:
• Low Voltage Directive 2006/95/EC
• EMC directive 2004/108/EC
as well as
• EN 61010
• EMC specification acc. to EN 61326/A1
• NAMUR recommendations NE 21 and NE 43
SAFETY INSTRUCTIONS 1
The manufacturer certifies successful testing of the product by applying the CE mark.
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1 SAFETY INSTRUCTIONS
1.4 Safety instructions from the manufacturer
1.4.1 Copyright and data protection
The contents of this document have been created with great care. Nevertheless, we provide no
guarantee that the contents are correct, complete or up-to-date.
The contents and works in this document are subject to copyright. Contributions from third
parties are identified as such. Reproduction, processing, dissemination and any type of use
beyond what is permitted under copyright requires written authorisation from the respective
author and/or the manufacturer.
The manufacturer tries always to observe the copyrights of others, and to draw on works created
in-house or works in the public domain.
The collection of personal data (such as names, street addresses or e-mail addresses) in the
manufacturer's documents is always on a voluntary basis whenever possible. Whenever
feasible, it is always possible to make use of the offerings and services without providing any
personal data.
IFC 050
We draw your attention to the fact that data transmission over the Internet (e.g. when
communicating by e-mail) may involve gaps in security. It is not possible to protect such data
completely against access by third parties.
We hereby expressly prohibit the use of the contact data published as part of our duty to publish
an imprint for the purpose of sending us any advertising or informational materials that we have
not expressly requested.
1.4.2 Disclaimer
The manufacturer will not be liable for any damage of any kind by using its product, including,
but not limited to direct, indirect or incidental and consequential damages.
This disclaimer does not apply in case the manufacturer has acted on purpose or with gross
negligence. In the event any applicable law does not allow such limitations on implied warranties
or the exclusion of limitation of certain damages, you may, if such law applies to you, not be
subject to some or all of the above disclaimer, exclusions or limitations.
Any product purchased from the manufacturer is warranted in accordance with the relevant
product documentation and our Terms and Conditions of Sale.
The manufacturer reserves the right to alter the content of its documents, including this
disclaimer in any way, at any time, for any reason, without prior notification, and will not be liable
in any way for possible consequences of such changes.
8
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IFC 050
1.4.3 Product liability and warranty
The operator shall bear responsibility for the suitability of the device for the specific purpose.
The manufacturer accepts no liability for the consequences of misuse by the operator. Improper
installation and operation of the devices (systems) will cause the warranty to be void. The
respective "Standard Terms and Conditions" which form the basis for the sales contract shall
also apply.
1.4.4 Information concerning the documentation
To prevent any injury to the user or damage to the device it is essential that you read the
information in this document and observe applicable national standards, safety requirements
and accident prevention regulations.
If this document is not in your native language and if you have any problems understanding the
text, we advise you to contact your local office for assistance. The manufacturer can not accept
responsibility for any damage or injury caused by misunderstanding of the information in this
document.
This document is provided to help you establish operating conditions, which will permit safe and
efficient use of this device. Special considerations and precautions are also described in the
document, which appear in the form of underneath icons.
SAFETY INSTRUCTIONS 1
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1 SAFETY INSTRUCTIONS
1.4.5 Warnings and symbols used
Safety warnings are indicated by the following symbols.
DANGER!
This information refers to the immediate danger when working with electricity.
DANGER!
This warning refers to the immediate danger of burns caused by heat or hot surfaces.
DANGER!
This warning refers to the immediate danger when using this device in a hazardous atmosphere.
DANGER!
These warnings must be observed without fail. Even partial disregard of this warning can lead to
serious health problems and even death. There is also the risk of seriously damaging the device
or parts of the operator's plant.
IFC 050
WARNING!
Disregarding this safety warning, even if only in part, poses the risk of serious health problems.
There is also the risk of damaging the device or parts of the operator's plant.
CAUTION!
Disregarding these instructions can result in damage to the device or to parts of the operator's
plant.
INFORMATION!
These instructions contain important information for the handling of the device.
LEGAL NOTICE!
This note contains information on statutory directives and standards.
• HANDLING
HANDLING
HANDLINGHANDLING
This symbol designates all instructions for actions to be carried out by the operator in the
specified sequence.
iRESULT
RESULT
RESULTRESULT
This symbol refers to all important consequences of the previous actions.
1.5 Safety instructions for the operator
10
WARNING!
In general, devices from the manufacturer may only be installed, commissioned, operated and
maintained by properly trained and authorized personnel.
This document is provided to help you establish operating conditions, which will permit safe and
efficient use of this device.
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IFC 050
2.1 Scope of delivery
INFORMATION!
Inspect the cartons carefully for damages or signs of rough handling. Report damage to the
carrier and to the local office of the manufacturer.
INFORMATION!
Do a check of the packing list to make sure that you have all the elements given in the order.
INFORMATION!
Look at the device nameplate to ensure that the device is delivered according to your order.
Check for the correct supply voltage printed on the nameplate.
DEVICE DESCRIPTION 2
Figure 2-1: Scope of delivery
1 Device in the version as ordered
2 Bar magnet (to operate the signal converter when the housing is closed)
3 Documentation (calibration report, Quick Start, CD-ROM with product documentation for measuring sensor and signal
converter)
4 Signal cable (only for remote version)
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2 DEVICE DESCRIPTION
2.2 Device description
Electromagnetic flowmeters are designed exclusively to measure the flow and conductivity of
electrically conductive, liquid media.
Your measuring device is supplied ready for operation. The factory settings for the operating
data have been made in accordance with your order specifications.
The following versions are available:
• Compact version (the signal converter is mounted directly on the measuring sensor)
• Remote version (electrical connection to the measuring sensor via field current and signal
cable)
IFC 050
Figure 2-2: Device versions
1 Compact version
2 Measuring sensor with connection box
3 Wall version
2.3 Signal converter / measuring sensor possibilities
Measuring sensorMeasuring sensor + signal converter IFC 050
CompactRemote wall-mounted
OPTIFLUX 1000OPTIFLUX 1050 COPTIFLUX 1050 W
OPTIFLUX 2000OPTIFLUX 2050 COPTIFLUX 2050 W
OPTIFLUX 6000OPTIFLUX 6050 COPTIFLUX 6050 W
WATERFLUX 3000WATERFLUX 3050 CWATERFLUX 3050 W
housing
12
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IFC 050
2.4 Nameplates
INFORMATION!
Look at the device nameplate to ensure that the device is delivered according to your order.
Check for the correct supply voltage printed on the nameplate.
Figure 2-3: Example of a nameplate
1 Manufacturer
2 Power supply data
3 Electronic version (Electronic Revision)
4 Tag name
5 Approvals-related pressure and temperature thresholds
6 GK/GKL values (measuring sensor constants); size (mm /inches); field frequency; protection category; materials of
wetted parts
7 Product designation, serial number and manufacturing date
DEVICE DESCRIPTION 2
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3 INSTALLATION
3.1 General notes on installation
INFORMATION!
Inspect the cartons carefully for damages or signs of rough handling. Report damage to the
carrier and to the local office of the manufacturer.
INFORMATION!
Do a check of the packing list to make sure that you have all the elements given in the order.
INFORMATION!
Look at the device nameplate to ensure that the device is delivered according to your order.
Check for the correct supply voltage printed on the nameplate.
3.2 Storage
• Store the device in a dry, dust-free location.
• Avoid continuous direct sunlight.
• Store the device in its original packing.
• Storage temperature: -40...+70°C / -40...+158°F
IFC 050
3.3 Transport
Signal converter
• No special requirements.
Compact version
• Do not lift the device by the signal converter housing.
• Do not use lifting chains.
• To transport flange devices, use lifting straps. Wrap these around both process connections.
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IFC 050
3.4 Installation specifications
INFORMATION!
The following precautions must be taken to ensure reliable installation.
•
Make sure that there is adequate space to the sides.
•
Protect the signal converter from direct sunlight and install a sun shade if necessary.
•
Signal converters installed in control cabinets require adequate cooling, e.g. by fan or heat
exchanger.
•
Do not expose the signal converter to intense vibrations. The measuring devices are tested
for a vibration level in accordance with IEC 68-2-64.
3.5 Mounting of the compact version
INFORMATION!
The signal converter is mounted directly on the measuring sensor. For installation of the
flowmeter, please observe the instructions in the supplied product documentation for the
measuring sensor.
3.6 Mounting of the wall housing, remote version
INSTALLATION 3
INFORMATION!
Assembly materials and tools are not part of the delivery. Use the assembly materials and tools
in compliance with the applicable occupational health and safety directives.
Figure 3-1: Mounting of the wall housing
1 Prepare the holes with the aid of the mounting plate. For further information refer to
plate, wall version
2 Fasten the device securely to the wall with the mounting plate.
on page 80.
Mounting
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3 INSTALLATION
Mounting multiple devices next to each other
IFC 050
[mm][inch]
aØ6.5Ø0.26
b803.15
c2489.76
d31012.2
e25710.1
16
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IFC 050
4.1 Safety instructions
DANGER!
All work on the electrical connections may only be carried out with the power disconnected. Take
note of the voltage data on the nameplate!
DANGER!
Observe the national regulations for electrical installations!
WARNING!
Observe without fail the local occupational health and safety regulations. Any work done on the
electrical components of the measuring device may only be carried out by properly trained
specialists.
INFORMATION!
Look at the device nameplate to ensure that the device is delivered according to your order.
Check for the correct supply voltage printed on the nameplate.
ELECTRICAL CONNECTIONS 4
4.2 Important notes on electrical connection
DANGER!
Electrical connection is carried out in conformity with the VDE 0100 directive "Regulations for
electrical power installations with line voltages up to 1000 V" or equivalent national
specifications.
CAUTION!
•
Use suitable cable entries for the various electrical cables.
•
The measuring sensor and signal converter have been configured together at the factory. For
this reason, please connect the devices in pairs. Ensure that the measuring sensor constant
GKL (refer to information on the nameplates) are identically set.
•
If delivered separately or when installing devices that were not configured together, set the
signal converter to the DN size and GKL of the measuring sensor, refer to Function tables on
page 50
.
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4 ELECTRICAL CONNECTIONS
4.3 Electrical cables for remote device versions, notes
4.3.1 Notes on signal cable A
INFORMATION!
Signal cable A (type DS 300) with double shield ensures proper transmission of measured
values.
Observe the following notes:
• Lay the signal cable with fastening elements.
• It is permissible to lay the signal cable in water or in the ground.
• The insulating material is flame-retardant to EN 50625-2-1, IEC 60322-1.
• The signal cable does not contain any halogens and is unplasticized, and remains flexible at
low temperatures.
• The connection of the inner shield (10) is carried out via the stranded drain wire (1).
• The connection of the outer shield (60) is carried out via the stranded drain wire (6).
4.3.2 Notes on field current cable C
IFC 050
DANGER!
A shielded 2-wire copper cable is used for the field current cable. The shielding MUST
MUST be
MUSTMUST
connected in the housing of the measuring sensor and signal converter.
INFORMATION!
The field current cable is not part of the scope of delivery.
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IFC 050
ELECTRICAL CONNECTIONS 4
4.3.3 Requirements for signal cables provided by the customer
INFORMATION!
If the signal cable was not ordered, it is to be provided by the customer. The following
requirements regarding the electrical values of the signal cable must be observed:
Electrical safety
• To EN 60811 (Low Voltage Directive) or equivalent national regulations.
• Insulated conductor / insulated conductor 1000 V
• Insulated conductor / outer shield 1000 V
Twisting of the insulated conductors
• At least 10 twists per meter, important for screening magnetic fields.
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4 ELECTRICAL CONNECTIONS
4.4 Preparing the signal and field current cables
INFORMATION!
Assembly materials and tools are not part of the delivery. Use the assembly materials and tools
in compliance with the applicable occupational health and safety directives.
4.4.1 Signal cable A (type DS 300), construction
• Signal cable A is a double-shielded cable for signal transmission between the measuring
sensor and signal converter.
• Bending radius: ≥ 50 mm / 2"
IFC 050
Figure 4-1: Construction of signal cable A
1 Stranded drain wire (1) for the inner shield (10), 1.0 mm
2 Insulated wire (2), 0.5 mm
3 Insulated wire (3), 0.5 mm
4 Outer sheath
5 Insulation layers
6 Stranded drain wire (6) for the outer shield (60)
2
Cu / AWG 20
2
Cu / AWG 20
2
Cu / AWG 17 (not insulated, bare)
20
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IFC 050
ELECTRICAL CONNECTIONS 4
4.4.2 Preparing signal cable A, connection to signal converter
INFORMATION!
Assembly materials and tools are not part of the delivery. Use the assembly materials and tools
in compliance with the applicable occupational health and safety directives.
• Connection of the two shields in the signal converter is carried out via the stranded drain
wires.
• Bending radius: ≥ 50 mm / 2"
Required materials
• PVC insulating tube, Ø2.5 mm / 0.1"
• Heat-shrinkable tubing
• 2 wire end ferrules to DIN 46 228: E 1.5-8 for the stranded drain wires (1, 6)
• 2 wire end ferrules to DIN 46 228: E 0.5-8 for the insulated conductors (2, 3)
Figure 4-2: Preparation of signal cable A
a = 80 mm / 3.15"
1 Strip the conductor to dimension a.
2 Cut off the inner shield (10) and the outer shield (60). Make sure not to damage the stranded
drain wires (1, 6).
3 Slide the insulating tubes over the stranded drain wires (1, 6).
4 Crimp the wire end ferrules onto the stranded drain wire.
5 Crimp the wire end ferrules onto the conductors (2, 3).
6 Pull the heat-shrinkable tubing over the prepared signal cable.
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4 ELECTRICAL CONNECTIONS
4.4.3 Length of signal cable A
INFORMATION!
For temperatures of the medium above 150
intermediate socket are necessary. These are available including the changed electrical
connection diagrams.
°
C / 300°F, a special signal cable and a ZD
IFC 050
Measuring sensorNominal sizeMin. electrical
conductivity
DN [mm][inch]
OPTIFLUX 1000 F10...1503/8...620A1
OPTIFLUX 2000 F25...1501...620A1
200...12008...4820A2
OPTIFLUX 6000 F10...1503/8...620A1
WATERFLUX 3000 F25...6001...2420A1
[µS/cm]
Curve for signal
cable A
22
Figure 4-3: Maximum length of signal cable A
1 Maximum length of signal cable A between the measuring sensor and signal converter [m]
2 Maximum length of signal cable A between the measuring sensor and signal converter [ft]
3 Electrical conductivity of the medium being measured [μS/cm]
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IFC 050
ELECTRICAL CONNECTIONS 4
4.4.4 Preparing field current cable C, connection to signal converter
DANGER!
A shielded 2-wire copper cable is used as the field current cable. The shielding MUST
connected in the housing of the measuring sensor and signal converter.
INFORMATION!
Assembly materials and tools are not part of the delivery. Use the assembly materials and tools
in compliance with the applicable occupational health and safety directives.
• Field current cable C is not part of the scope of delivery.
• Bending radius: ≥ 50 mm / 2"
Required materials:
• Shielded, at least 2-wire copper cable with suitable heat-shrinkable tubing
• Insulating tube, size according to the cable being used
• Wire end ferrules to DIN 46 228: size according to the cable being used
MUST be
MUSTMUST
Length and cross-section of field current cable C
LengthCross-section AF (Cu)
[m][ft]
0...1500...4922 x 0.75 Cu 12 x 18
150...300492...9842 x 1.5 Cu 12 x 14
300...600984...19682 x 2.5 Cu 12 x 12
1 Cu = copper cross-section
[mm2]
[AWG]
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4 ELECTRICAL CONNECTIONS
Figure 4-4: Field current cable C, preparation for the signal converter
a = 80 mm / 3.15"
1 Strip the conductor to dimension a.
2 If a stranded drain wire is present, remove the shield that is present. Make sure not to damage
the stranded drain wire.
3 Slide an insulating tube over the stranded drain wire.
4 Crimp a wire end ferrule onto the stranded drain wire.
5 Crimp the wire end ferrules on the conductors.
6 Pull a shrinkable tube over the prepared cable.
IFC 050
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IFC 050
ELECTRICAL CONNECTIONS 4
4.4.5 Preparing signal cable A, connection to measuring sensor
INFORMATION!
Assembly materials and tools are not part of the delivery. Use the assembly materials and tools
in compliance with the applicable occupational health and safety directives.
• The outer shield (60) is connected in the terminal compartment of the measuring sensor
directly via the shield and a clip.
• Bending radius: ≥ 50 mm / 2"
Required materials
• PVC insulating tube, Ø2.0...2.5 mm / 0.08...0.1"
• Heat-shrinkable tubing
• Wire end ferrule to DIN 46 228: E 1.5-8 for the stranded drain wire (1)
• 2 wire end ferrules to DIN 46 228: E 0.5-8 for the insulated conductors (2, 3)
Figure 4-5: Preparing signal cable A, connection to measuring sensor
a = 50 mm / 2"
b = 10 mm / 0.39"
1 Strip the conductor to dimension a.
2 Trim the outer shield (60) to dimension b and pull it over the outer sheath.
3 Remove the stranded drain wire (6) of the outer shield and the inner shield. Make sure not to
damage the stranded drain wire (1) of the inner shield.
4 Slide an insulating tube over the stranded drain wire (1).
5 Crimp the wire end ferrules onto conductors 2 and 3 and the stranded drain wire (1).
6 Pull the heat-shrinkable tubing over the prepared signal cable.
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4 ELECTRICAL CONNECTIONS
4.4.6 Preparing field current cable C, connection to measuring sensor
INFORMATION!
Assembly materials and tools are not part of the delivery. Use the assembly materials and tools
in compliance with the applicable occupational health and safety directives.
• The field current cable is not included in delivery.
• The shield is connected in the terminal compartment of the measuring sensor directly via the
shield and a clip.
• Bending radius: ≥ 50 mm / 2"
Required materials
• Shielded 2-wire insulated copper cable
• Insulating tube, size according to the cable being used
• Heat-shrinkable tubing
• Wire end ferrules to DIN 46 228: size according to the cable being used
IFC 050
Figure 4-6: Preparation of field current cable C
a = 50 mm / 2"
b = 10 mm / 0.4"
1 Strip the conductor to dimension a.
2 Trim the outer shield to dimension b and pull it over the outer sheath.
3 Crimp wire end ferrules onto both conductors.
4 Pull a shrinkable tube over the prepared cable.
26
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IFC 050
ELECTRICAL CONNECTIONS 4
4.5 Connecting the signal and field current cables
DANGER!
Cables may only be connected when the power is switched off.
DANGER!
The device must be grounded in accordance with regulations in order to protect personnel
against electric shocks.
WARNING!
Observe without fail the local occupational health and safety regulations. Any work done on the
electrical components of the measuring device may only be carried out by properly trained
specialists.
4.5.1 Connecting the signal and field current cables to the signal converter, remote
version
INFORMATION!
The compact version is supplied preassembled from the factory.
Connect the electrical conductors as follows:
1 Press with a screwdriver in the slot on the spring terminal.
2 Insert the electrical conductor into the plug.
3 The conductor will be clamped as soon as the screwdriver is pulled out of the slot.
Figure 4-7: Connecting the signal and field current cables
1 Cable entry for field current cable
2 Cable entry for signal cable
3 Electrical conductor (7)
4 Electrical conductor (8)
5 Connecting the field current cable shield
6 Stranded drain wire (1) of the inner shield (10) of the signal cable
7 Electrical conductor (2)
8 Electrical conductor (3)
9 Stranded drain wire (S) of the outer shield (60)
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4 ELECTRICAL CONNECTIONS
4.5.2 Connection diagram for signal and field current cable
DANGER!
The device must be grounded in accordance with regulations in order to protect personnel
against electric shocks.
IFC 050
• A shielded 2-wire copper cable is used as the field current cable. The shielding MUST
MUST be
MUSTMUST
connected in the housing of the measuring sensor and signal converter.
• The outer shield (60) is connected in the terminal compartment of the measuring sensor
directly via the shield and a clip.
• Bending radius of signal and field current cable: ≥ 50 mm / 2"
• The following illustration is schematic. The positions of the electrical connection terminals
may vary depending on the housing version.
Figure 4-8: Connection diagram for signal and field current cable
1 Electrical terminal compartment in signal converter
2 Signal cable A
3 Field current cable C
4 Electrical terminal compartment in measuring sensor
5 Functional ground FE
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IFC 050
4.6 Grounding the measuring sensor
CAUTION!
There should be no difference in potential between the measuring sensor and the housing or
protective earth of the signal converter!
• The measuring sensor must be properly grounded.
• The grounding cable should not transmit any interference voltages.
• Do not use the grounding cable to connect any other electrical devices to ground at the same
time.
• The measuring sensors are connected to ground by means of a functional grounding
conductor FE.
• Special grounding instructions for the various measuring sensors are provided in the
separate documentation for the measuring sensor.
• The documentation for the measuring sensor also contain descriptions on how to use
grounding rings and how to install the measuring sensor in metal or plastic pipes or in pipes
which are coated on the inside.
ELECTRICAL CONNECTIONS 4
4.7 Connecting the power supply
DANGER!
•
To protect operators from electrical shock, during installation the cable for the power supply
must
must be run with sheathing insulation up to the mains cover. The insulated individual wires
mustmust
have to be only below the mains cover!
•
If there is no mains cover or if it has been lost, the 100...230 VAC device may only be operated
from the outside (with a bar magnet) while closed!
• The housings of the devices, which are designed to protect the electronic equipment from
dust and moisture, should be kept well closed at all times. Creepage distances and
clearances are dimensioned to VDE 0110 and IEC 664 for pollution severity 2. Supply circuits
are designed for overvoltage category III and the output circuits for overvoltage category II.
• Fuse protection (I
breaker) to isolate the signal converter must be provided.
≤ 16 A) for the infeed power circuit, and also a separator (switch, circuit
N
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• When connecting to functional extra-low voltages, provide a facility for protective separation
(PELV) (acc. to VDE 0100 / VDE 0106 and/or IEC 364 / IEC 536 or relevant national
regulations).
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IFC 050
4.8 Overview of outputs
4.8.1 Description of the CG number
Figure 4-10: Marking (CG number) of the electronics module and output variants
1 ID number: 1
2 ID number: 0 = standard; 9 = special
3 Power supply
4 Display (language versions)
5 Output version
4.8.2 Fixed, non-alterable output versions
This signal converter is available with various output combinations.
ELECTRICAL CONNECTIONS 4
• The grey boxes in the tables denote unassigned or unused connection terminals.
• In the table, only the final digits of the CG no. are depicted.
• Terminals D- and A- are connected for active pulse/frequency output (no galvanic isolation
anymore).
• Available are an active or passive pulse/frequency output, or the active or passive status/limit
output. It's not possible to use both at the same time!
Basic outputs (I/Os)
CG no.Connection terminals
SD-DD+A-AA+
1 0 0
R 0 0
1 Shielding
2 Function changed by reconnecting
1
Pp / Sp passive
connected to A-Pa activeconnected to
Pp / Sp passive
Modbus (I/O) (option)
CG no.Connection terminals
Ip + HART® passive 2
D-
Ia + HART® active 2
Ia + HART® active 2
B-BB+S
R 0 0Sign. A (D0-)CommonSign. B (D1+)Shielding
Description of used abbreviations
I
I
a
P
a
S
a
Current output active or passive
p
P
Pulse/frequency output active or passive
p
S
Status output/limit switch active or passive
p
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4 ELECTRICAL CONNECTIONS
4.9 Description of the outputs
4.9.1 Current output
INFORMATION!
Depending on the version, the outputs must be connected passively or actively!
• All outputs are electrically isolated from each other and from all other circuits.
• All operating data and functions can be adjusted.
• Passive mode: external power U
• Active mode: load impedance R
• Self-monitoring: interruption or load impedance too high in the current output loop
• Error message possible via status output, error indication on LC display.
• Current value error detection can be adjusted.
• Automatic range conversion via threshold. The setting range for the threshold is between 5
and 80% of Q
1:20 to 1:1.25).
Signaling of the active range possible via a status output (adjustable).
• Forward / reverse flow measurement (F/R mode) is possible.
, ± 0...5% hysteresis (corresponding ratio from smaller to larger range of
100%
ext
L
IFC 050
≤ 32 VDC at I ≤ 22 mA
≤ 750 Ω at I ≤ 22 mA
INFORMATION!
For further information refer to Connection diagrams of outputs on page 36
Technical data on page 71
.
and refer to
32
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IFC 050
4.9.2 Pulse and frequency output
INFORMATION!
Depending on the version, the outputs must be connected passively or actively!
• All outputs are electrically isolated from each other and from all other circuits.
• All operating data and functions can be adjusted.
• Passive mode:
External power supply required: U
I ≤ 100 mA at f ≤ 10 kHz (over range up to f
• Active mode:
Use of the internal power supply: U
I
< 100 mA
Peak
I
• Scaling:
Frequency output: in pulses per time unit (e.g. 1000 pulses/s at Q
fixed (pulse width adjustable as required from 0.05 ms...2 s)
• Forward / reverse flow measurement (F/R mode) is possible.
• The pulse and frequency output can also be used as a status output / limit switch.
≤ 10 mA at f ≤ 10 kHz (over range up to f
Average
≤ 32 VDC
ext
=20VDC
nom
ELECTRICAL CONNECTIONS 4
≤ 12 kHz)
max
≤ 10 kHz)
max
);
100%
) or
100%
INFORMATION!
For further information refer to Connection diagrams of outputs on page 36
Technical data on page 71
.
and refer to
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4 ELECTRICAL CONNECTIONS
4.9.3 Status output and limit switch
INFORMATION!
Depending on the version, the outputs must be connected passively or actively!
• The status outputs / limit switches are electrically isolated from each other and from all
other circuits.
• The output stages of the status outputs/limit switches during simple active or passive
operation behave like relay contacts and can be connected with any polarity.
• All operating data and functions can be adjusted.
• Passive mode: external power supply required:
≤ 32 VDC; I ≤ 100 mA
U
ext
• Active mode: use of the internal power supply:
=20VDC; I ≤ 20 mA
U
nom
• For information on the adjustable operating states refer to
INFORMATION!
For further information refer to Connection diagrams of outputs on page 36
Technical data on page 71
.
Function tables
and refer to
IFC 050
on page 50.
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IFC 050
4.10 Electrical connection of the outputs
INFORMATION!
Assembly materials and tools are not part of the delivery. Use the assembly materials and tools
in compliance with the applicable occupational health and safety directives.
4.10.1 Electrical connection of the outputs
DANGER!
All work on the electrical connections may only be carried out with the power disconnected. Take
note of the voltage data on the nameplate!
ELECTRICAL CONNECTIONS 4
Figure 4-11: Electrical connection of the outputs
1 Cable entry, remote version
2 Cable entry, compact version (right cable entry is optional)
3 Terminal block for the connection of outputs
• Open the housing cover
• Push the prepared cables through the cable entries and connect the necessary conductors.
• Connect the shield.
• Close the housing cover.
INFORMATION!
Ensure that the housing gasket is properly fitted, clean and undamaged.
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4 ELECTRICAL CONNECTIONS
4.10.2 Laying electrical cables correctly
Figure 4-12: Protect housing from dust and water
1 For compact versions with nearly horizontally-oriented cable entries, lay the necessary elec-
tric cables with a drip loop as shown in the illustration.
2 Tighten the screw connection of the cable entry securely.
3 Seal cable entries that are not needed with a plug.
4.11 Connection diagrams of outputs
IFC 050
4.11.1 Important notes
INFORMATION!
Depending on the version, the outputs must be connected passively or actively!
• All groups are electrically isolated from each other and from all other output circuits.
• Passive mode: An external power supply is necessary to operate (activation) the subsequent
devices (U
• Active mode: The signal converter supplies the power for operation (activation) of the
subsequent devices, observe max. operating data.
• Terminals that are not used should not have any conductive connection to other electrically
conductive parts.
Description of used abbreviations
I
a
P
a
S
a
ext
I
p
P
p
S
p
).
Current output active or passive
Pulse/frequency output active or passive
Status output/limit switch active or passive
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IFC 050
4.11.2 Description of the electrical symbols
mA meter
0...20 mA or 4...20 mA and other
RL is the internal resistance of the measuring point including the cable
resistance
DC voltage source (U
ELECTRICAL CONNECTIONS 4
), external power supply, any connection polarity
ext
Table 4-1: Description of symbols
DC voltage source (U
connection diagrams
Internal DC voltage source
Controlled internal power source in the device
Electronic or electromagnetic counter
At frequencies above 100 Hz, shielded cables must be used to connect the
counters.
Ri Internal resistance of the counter
Button, NO contact or similar
), observe connection polarity according to
ext
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4 ELECTRICAL CONNECTIONS
4.11.3 Basic and Modbus outputs
CAUTION!
Observe connection polarity.
INFORMATION!
For further information refer to Description of the outputs on page 32
connection on page 42
Current output active (HART®)
• U
• I ≤ 22 mA
• R
• HART
= 20 VDC
int, nom
≤ 750 Ω
L
®
at connection terminals A
.
and refer to
IFC 050
HART®
Figure 4-13: Current output active I
a
Current output passive (HART®)
• U
• I ≤ 22 mA
• U
• R
• HART® at connection terminals A
Figure 4-14: Current output passive I
≤ 32 VDC
ext
≤ 2V at I=22mA
0
L, max
= (U
- U0) / I
ext
max
p
38
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IFC 050
ELECTRICAL CONNECTIONS 4
INFORMATION!
•
For frequencies above 100 Hz, shielded cables are to be used in order to reduce effects from
electrical interferences (EMC).
•
Shielding takes place at the electrical connection (S) of the output terminal block.
INFORMATION!
•
Independent of connection polarity.
•
The output is open if the signal converter is not powered.
Pulse/frequency output passive
• U
• f
• f
• The minimum load impedance R
• Can also be set as status output; for the electrical connection refer to status output
≤ 32 VDC
ext
in the operating menu set to f
max
I ≤ 100 mA
≤ 47 kΩ
R
L
closed:
U
≤ 0.2 V at I = 10 mA
0
≤ 2 V at I = 100 mA
U
0
open:
I ≤ 0.05 mA at U
in operating menu set to 100 Hz < f
max
(over range up to f
ext
= 32 V
≤ 12 kHz)
max
I ≤ 20 mA
≤ 10 kΩ for f ≤ 1kHz
R
L
≤ 1kΩ for f ≤ 10 kHz
R
L
closed:
U
≤ 1.5 V at I = 1 mA
0
≤ 2.5 V at I = 10 mA
U
0
U
≤ 5 V at I = 20 mA
0
open:
I ≤ 0.05 mA at U
ext
= 32 V
Use shielded cables!
R
L, min
=(U
ext-U0
)/I
max
connection diagram.
≤ 100 Hz:
max
≤ 10 kHz:
max
is calculated as follows:
L, min
Figure 4-15: Pulse/frequency output passive P
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p
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4 ELECTRICAL CONNECTIONS
INFORMATION!
•
The active output is galvanically coupled with the current output.
•
This output is intended to drive directly mechanical or electronic counters.
Pulse/frequency output active
• U
• R
• C = 1000 µF
• High current mechanical counter
High current mechanical counter
High current mechanical counterHigh current mechanical counter
f
max
• Low current mechanical counter
Low current mechanical counter
Low current mechanical counterLow current mechanical counter
I ≤ 20 mA
R
R
closed:
U
open:
I ≤ 0,05 mA at U
≤ 20 V
int, nom
=1kΩ
V
≤ 1Hz
≤ 10 kΩ for f ≤ 1kHz
L
≤ 1kΩ for f ≤ 10 kHz
L
≥ 12.5 V at I = 10 mA
0
= 20 V
nom
IFC 050
40
Figure 4-16: Pulse/frequency output active P
a
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IFC 050
ELECTRICAL CONNECTIONS 4
INFORMATION!
•
Independent of connection polarity.
•
The output is open if the signal converter is not powered.
Status output / limit switch passive
• U
• I ≤ 100 mA
• R
• closed:
≤ 32 VDC
ext
= 47 kΩ
L
≤ 0.2 V at I = 10 mA
U
0
U
≤ 2 V at I = 100 mA
0
open:
I ≤ 0.05 mA at U
ext
= 32 V
Figure 4-17: Status output / limit switch passive S
p
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4 ELECTRICAL CONNECTIONS
4.11.4 HART® connection
INFORMATION!
The current output always has HART
/A.
®
All HART
passively.
Example for active HART® connection (point-to-point)
Figure 4-18: HART® Anschluss aktiv (Ia)
1 HART
connections (point-to-point and multi-drop operation) both work actively and
®
-Kommunikator
IFC 050
®
capability and is connected at connection terminals A+/A-
The parallel resistance to the HART® communicator must be R ≥ 230 Ω.
Example for passive HART® connection (multi-drop mode)
• I: I0% ≥ 4mA
• Multi-drop mode I: I
• U
≤ 32 VDC
ext
• R ≥ 230 Ω
≥ 4mA = I
fix
0%
42
Figure 4-19: HART® Anschluss passiv (Ip)
1 HART
2 Weitere HART
®
-Kommunikator
®
- fähige Geräte
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IFC 050
5.1 Switching on the power
Before connecting to power, please check that the system has been correctly installed.
This includes:
• The device must be mechanically safe and mounted in compliance with the regulations.
• Remove the bar magnet and keep it on a save place (is only valid for the display version).
• The power connections must have been made in compliance with the regulations.
• The electrical terminal compartments must be secured and the covers have been screwed
on.
• Check that the electrical operating data of the power supply are correct.
• Switching on the power.
5.2 Starting the signal converter
The measuring device, consisting of the measuring sensor and the signal converter, is supplied
ready for operation. All operating data have been set at the factory in accordance with your order
specifications.
START-UP 5
When the power is switched on, a self test is carried out. After that the device immediately
begins measuring, and the current values are displayed.
Figure 5-1: Displays in measuring mode (examples for 2 or 3 measured values)
x, y and z denote the units of the measured values displayed
It is possible to change between the two measured value windows, the trend display and the list
with the status messages by pressing the keys ↑ and ↓. For possible status messages, their
meaning and cause refer to
Status messages and diagnostic information
on page 64.
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6 OPERATION
6.1 Safety instructions for the use of the bar magnet
To operate the signal converter when the housing is closed, 4 magnetic keys are available. They
are activated by a bar magnet.
WARNING!
The bar magnet can be dangerous for people with cardiac pacemakers or other metal implants.
Make sure that these people do not use the bar magnet or meet minimum clearances! Observe
the relevant national and local regulations and requirements!
6.2 Display and operating elements
IFC 050
Figure 6-1: Display and operating elements (Example: flow indication with 2 measuring values)
1 Indicates a possible status message in the status list
2 Tag number (is only indicated if this number was entered previously by the operator)
3 Indicates when a key has been pressed
4 1st measured variable in large representation
5 Bargraph indication
6 Push buttons for operation with open housing (see table below for function and representation in text)
7 Magnet keys for operation with closed housing (see table below for function and representation in text)
INFORMATION!
•
After 5 minutes of inactivity, there is an automatic return to measuring mode. Previously
changed data is not saved.
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IFC 050
OPERATION 6
KeyMeasuring modeMenu modeSubmenu or function
mode
>Switch from measuring
mode to menu mode;
press key for 2.5 s,
"quick start" menu is
then displayed
^Reset of displayReturn to measuring
↓ or ↑Switch between display
pages: measured
value 1 + 2, trend page
and status page
Esc (> + ↑)--Return to menu mode
Table 6-1: Description of key functionality
Access to displayed
menu, then 1st
submenu is displayed
mode but prompt
whether the data should
be saved
Select menuSelect submenu or
Access to displayed
submenu or function
Press 1 to 3 times,
return to menu mode,
data saved
function
without acceptance of
data
Parameter and data
mode
For numerical values,
move cursor one
position to the right
Return to submenu or
function, data saved
Use highlighted cursor
to change number, unit,
property and to move
the decimal point
Return to submenu or
function without
acceptance of data
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6 OPERATION
6.2.1 Display in measuring mode with 2 or 3 measured values
Figure 6-2: Example for display in measuring mode with 2 or 3 measured values
1 Indicates a possible status message in the status list
2 Tag number (is only indicated if this number was entered previously by the operator)
3 1st measured variable in large representation
4 Bargraph indication
5 Depiction with 3 measured values
6.2.2 Display for selection of submenu and functions, 3 lines
IFC 050
Figure 6-3: Display for selection of submenu and functions, 3 lines
1 Indicates a possible status message in the status list
2 Menu, submenu or function name
3 Number relating to 6
4 Indicates position within menu, submenu or function list
5 Next menu, submenu or function
(_ _ _ signalise in this line the end of the list)
6 Current menu, submenu or function
7 Previous menu, submenu or function
(_ _ _ signalise in this line the beginning of the list)
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IFC 050
6.2.3 Display when setting parameters, 4 lines
Figure 6-4: Display when setting parameters, 4 lines
1 Current menu, submenu or function
2 Number relating to 7
3 Denotes factory setting
4 Denotes permissible value range
5 Permissible value range for numeric values
6 Currently set value, unit or function (when selected, appears with white text, blue background)
This is where the data is changed.
7 Current parameter
8 Factory setting of parameter
OPERATION 6
6.2.4 Display when previewing parameters, 4 lines
Figure 6-5: Display when previewing parameters, 4 lines
1 Current menu, submenu or function
2 Number relating to 6
3 Denotes a changed parameter (simple check of changed data when browsing through lists)
4 Next parameter
5 Currently set data from 6
6 Current parameter (for selection press key >; then see previous chapter)
7 Factory setting of parameter
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6 OPERATION
6.3 Menu structure
INFORMATION!
•
The menu structure for the standard device is described.
•
Special functions for Modbus are described in detail in the corresponding supplementary
instructions.
•
Note the key function within and between the columns.
IFC 050
Measuring modeSelect
menu↓ ↑
^Press
>2.5s
A quick setup> ^A1 language> ^->
^B test> ^B1 simulation> ^For details about the
↓↑↓↑↓↑↓↑ >
Select menu and/or submenu
↓↑
A2 HART> ^A2.1 tag
A3 RS 485 / Modbus> ^A3.1 tag
A3.2 slave address
A4 reset> ^A4.1 reset errors
A4.2 counter 1
A4.3 counter 2
A5 analogue outputs> ^A5.1 range
A5.2 time constant
A5.3 low flow cutoff
A6 digital outputs> ^A6.1 max. pulse rate
A6.2 pulse value unit
A6.3 value p. pulse
A7 process input> ^A7.1 device serial no.
A7.2 zero calibration
A7.3 size
A7.4 GKL
A7.5 field frequency
A7.6 flow direction
B2 actual values
B3 information
submenus refer to
B, test
on page 52
Menu
Select
function
and set
data
↓↑ >
^
>
^
48
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IFC 050
OPERATION 6
Measuring modeSelect
menu↓ ↑
^Press
>2.5s
Csetup> ^C1 process input> ^C1.1 calibration>
^> ^C2 I/O (input/output)> ^C2.1 hardware>
^> ^C3 I/O counter> ^C3.1 counter 1>
^> ^C4 HART> ^C4.1 HART (on/off)>
^> ^C6 device> ^C6.1 device info>
↓ ↑↓ ↑↓ ↑↓ ↑ >
1 Depending on settings in Fct. C2.2 hardware
Select menu and/or submenu
↓↑
C1.2 filter
C1.3 empty pipe detect
C1.4 information
C1.5 simulation
C2.1 - 1
C2.1 current output A 1
C2.5 - 1
C2.5 frequency out D 1
C2.5 pulse output D 1
C2.5 status output D 1
C2.5 limit switch D 1
C3.2 counter 2
C4.2 address
C4.3 message
C4.4 description
C4.5 HART units
C6.2 display
C6.3 1. meas. page
C6.4 2. meas. page
C6.5 graphic page
C6.6 special functions
C6.7 units
C6.8 quick setup
Select
function
and set
data
↓↑ >
^
^
^
^
^
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6 OPERATION
IFC 050
6.4 Function tables
INFORMATION!
•
The functions for the standard device are described in the following tables.
•
Special functions for Modbus are described in detail in the corresponding supplementary
instructions.
•
Depending on the device version, not all functions are available.
6.4.1 Menu A, quick setup
No.FunctionSetting / Description
A1 language
A1languageLanguage selection depends on the device version.
A2 HART
A2.1tagMeasuring point identifier (Tag no.) appears in the LC display header (up to 8
digits).
A3 RS485/Modbus
A3.1tagMeasuring point identifier (Tag no.) appears in the LC display header (up to
16 digits). The first 8 digits are identical to the HART
above).
A3.2 slave addressSetting the device address at the Modbus interface.
®
measuring point (see
A4 reset
A4.1reset errorsreset errors?
A4.2counter 1reset counter?
A4.3counter 2reset counter?
Select: no/yes
Select: no / yes (available if activated in C5.9.1)
Select: no / yes (available if activated in C5.9.2)
A5 analogue outputs
A5.1rangeMeasuring range for the analogue outputs (current output, frequency output
A5.2time constantTime constant for the analogue outputs (current output, frequency output
A5.3low flow cutoffLow flow cutoff for the analogue outputs (current output and frequency
and display)
and display)
output)
50
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IFC 050
OPERATION 6
A6 digital outputs
A6.1max. pulse rateSetting the maximum pulse rate.
Limit is 120% of this pulse rate.
A6.2pulse value unitSelection of the unit from a list, depending on the measurement
A6.3value p. pulseSetting for pulse output D (volume or mass value per pulse)
Setting: xxx.xxx in l or kg or the unit selected in A6.2
A7 process input
A7.1device serial no.Serial no. of the system (Fct. C5.1.3)
The following process input parameters are only available, if the quick access has been activated in the menu "setup /
device / quick setup" (Fct. C6.8.3).
A7.2zero calibrationDisplay of actual zero calibration value.
Query: calibrate zero?
Settings see Fct. C1.1.1.
A7.3sizeSelect from size table.
A7.4GKLSet value acc. to nameplate; range: 0.5…20
A7.5field frequencySetting as on measuring sensor nameplate =
A7.6flow directionDefine polarity of flow direction.
line frequency x value (from the following list):
1/2; 1/4; 1/6; 1/8; 1/12; 1/18; 1/36; 1/50
Forwards (according to the arrow on the measuring sensor) or backwards
(in the opposite direction to the arrow)
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6 OPERATION
6.4.2 Menu B, test
No.FunctionSetting / Description
B1 simulation
B1.1volume flow
mass flow
B1.2current output Asimulation X
B1.3pulse output D
B1.3frequency out X
B1.3limit switch D
B1.3status output D
Depending on the selection, simulation of the volume or mass flow
according to the following sequence:
Select:
set value /
break (exit function without simulation)
Query: start simulation?
Select:
no (exit function without simulation) / yes (start simulation)
[X stands for one of the connection terminals A or D]
Sequence and settings similar to B1.2, see above!
For pulse output a set number of pulses are output in 1 s!
IFC 050
B2 actual values
B2.1operating hoursDisplay the actual operating hours; exit the displayed function with key ^.
B2.2act. flow speedDisplay the actual flow speed; exit the displayed function with key ^.
B2.3electr. temperatureDisplay the actual electronics temperature; exit the displayed function with
B2.4act. coil resistanceDisplay the actual resistance of the field coils.
key ^.
B3 information
B3.1C numberThis number clearly identifies the electronics.
B3.2Electronic Revision ERReference identification number, electronic revision and production date of
B3.3device serial no.Serial no. of the system.
B3.4electronic serial no.Serial no. of the electronics
the device; includes all hardware and software changes
52
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IFC 050
OPERATION 6
6.4.3 Menu C, setup
No.FunctionSettings / descriptions
C1 process input
C1.1 calibration
C1.1.1zero calibrationDisplay of actual zero calibration value.
calibrate zero?
Select:
break (return with ^ key)
standard (factory setting) /
manual (display last value, set new value,
range: -1.00…+1 m/s) /
automatic (shows the current value as the new zero calibration value)
C1.1.2sizeSelect from size table.
C1.1.3GKLSet value acc. to nameplate; range: 0.5…20
C1.1.4measurementSelect:
C1.1.5rangeRange for the analogue outputs (current output, frequency output and
C1.1.6densityFor calculating the mass flow from the volume flow
C1.1.7target conduct.Reference value for on-site calibration; range: 1.000...50000 μS/cm
C1.1.8EF electr. factorFor calculation of the conductivity based on the electrode impedance.
C1.1.9field frequencySetting as on measuring sensor nameplate =
C1.1.11settling timeOnly when "manual" selected in Fct. C1.1.10; range: 1.0…250 ms
C1.1.12line frequencySetting the line frequency.
C1.1.13act. coil resistanceDisplay of the actual resistance of the field coil.
volume flow (default setting) /
mass flow (using the fixed density, the volume flow is converted into mass
flow)
display)
range: 0.0…100%
range: 0.1…5kg/l
Query: calibrate EF?
Select:
break (return with ^ key) /
standard (with factory setting) /
manual (set desired value) /
automatic (determines EF according to the setting in Fct. C1.1.10)
line frequency x value (from the following list):
1/2; 1/4; 1/6; 1/8; 1/12; 1/18; 1/36; 1/50
Select:
standard (fixed allocation) /
manual (manual time setting for the settling time for the field current)
Select: 50 Hz or 60 Hz
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6 OPERATION
IFC 050
C1.2 filter
C1.2.1limitationLimitation of all flow values, before smoothing by time constant, affects all
C1.2.2flow directionDefine the polarity of the flow direction.
C1.2.3time constantTime constant of all flow measurements.
C1.2.4pulse filterSuppresses noise due to solids, air/gas bubbles and sudden changes in pH.
C1.2.5pulse widthLength of interference and delays to be suppressed on sudden changes in
C1.2.6pulse limitationDynamic limitation from one measured value to the next; only if pulse filter
C1.2.7low flow cutoffSets low flow values to "0"; affects all outputs
outputs
Settings: -xxx.x / +xxx.x m/s; condition: 1st value < 2nd value
Range 1st value: -100.0 m/s ≤ value ≤ -0.001 m/s
Range 2nd value: +0.001 m/s ≤ value ≤ +100 m/s
forwards (according to the arrow on the measuring sensor) or backwards (in
the opposite direction to the arrow)
xxx.x s; range: 0.0…100 s
Select:
off (without pulse filter) /
on (with pulse filter) /
automatic (with new pulse filter)
Pulse filter "on":
Pulse filter "on": The change from one measurement value to the next one is
Pulse filter "on":Pulse filter "on":
limited to the value "pulse limitation" for the total time "pulse width".
This filter allows a faster signal tracking for slowly changing flow values.
Pulse filter "automatic":
Pulse filter "automatic": The raw flow values are collected into a buffer,
Pulse filter "automatic":Pulse filter "automatic":
covering two times the "pulse width" values. This filter is called "median"
filter.
This filter allows a better suppression of pulse shaped disturbances
(particles or air bubbles in very noisy environment).
flow.
Only available, if pulse filter (Fct. C1.2.4) is "on" or "automatic"
xx.x s; range for "on": 0.01…10 s or for "automatic": 0.1...20 s
(Fct. C1.2.4) is "on".
xx.x m/s; range: 0.01...100 m/s
x.xxx ± x.xxx m/s (ft/s); range: 0.0…10 m/s (0.0...32.8 ft/s)
(1st value = switching point / 2nd value = hysteresis),
condition: 2nd value ≤ 1st value
C1.3 empty pipe detection
C1.3.1empty pipe detectSelect:
C1.3.2limit empty pipeOnly available when empty pipe activated [..] in Fct. C1.3.1.
C1.3.3act. conductivityOnly available when empty pipe activated [..] in Fct. C1.3.1.
C1.3.4time constantOnly available when empty pipe activated [..] in Fct. C1.3.1.
Range: 0.0…9999 μS (set about 50% of the lowest occurring conductivity in
operation. Conductivity below this value = signal as empty pipe)
Actual conductivity is indicated. Activation takes place only after setting
mode is exited!
range: xxx.x s; 0.1...100 s
A damping is set for empty pipe detection.
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C1.4 information
C1.4.1linerShows material of the liner
C1.4.2electr. materialShows material of the electrodes.
C1.4.3calibration dateDate on which the measuring sensor was calibrated
C1.4.4serial no. sensorShows serial no. of the measuring sensor
C1.4.5V no. sensorShows the order number of the measuring sensor
C1.4.6sensor electr. infoShows serial number of circuit board, software version number and
calibration date of circuit board
C1.5 simulation
C1.5.2volume flow
mass flow
No.FunctionSettings / descriptions
Sequence see Fct. B1.1
C2 I/O (Inputs/Outputs)
C2.1 hardware
C2.1.1terminal ASelect:
C2.1.2terminal DSelect:
off (switched off) / current output
off (switched off) / frequency output / pulse output / status output / limit
switch
C2.2 current output A
C2.2.1range 0%…100%Current range for the selected "measurement", e.g. 4...20 mA,
C2.2.2extended rangeMin. and max. limits of current values. If the current range is exceeded, the
C2.2.3error currentSpecify error current
C2.2.4error conditionThe following error conditions can be selected:
C2.2.5polaritySet polarity, please note flow direction in C1.2.2!
C2.2.6low flow cutoffSets the measurement to "0" for low values
corresponds to 0…100%
xx.x … xx.x mA;
range: 0.00…20 mA (condition: 0 mA ≤ 1st value ≤ 2nd value ≤ 20 mA)
current is set to these limits.
xx.x…xx.x mA; range: 03.5…21.5 mA (condition: 0 mA ≤ 1st value ≤ 2nd value
≤ 21.5 mA and out of current range)
xx.x mA; range: 3…22 mA (condition: outside of extended range)
Select:
error in device (error category [F]) /
application error (error category [F]) /
out of specification (error category [F] & [S])
Select:
both polarities (plus and minus values are displayed) /
positive polarity (display for negative values = 0) /
negative polarity (display for positive values = 0) /
absolute value (always displays positive, with both negative and positive
values)
x.xxx ± x.xxx%; range: 0.0…20%
(1st value = switching point / 2nd value = hysteresis),
condition: 2nd value ≤ 1st value
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No.FunctionSettings / descriptions
C2.2.7time constantRange: 000.1…100 s
C2.2.8informationSerial no. of the I/O board, software version no. and production date of the
C2.2.9simulationSequence see B1.2 current output A
C2.2.104mA trimmingTrimming of the current at 4 mA
C2.2.1120mA trimmingTrimming of the current at 20 mA
circuit board
Reset to 4 mA restores the factory calibration.
Used for HART® setting.
Reset to 20 mA restores the factory calibration.
Used for HART® setting.
C2.3 frequency out X
C2.3.1pulse shapeSpecify the pulse shape
Select:
symmetric (about 50% on and 50% off) /
automatic (constant pulse with about 50% on and 50% off at 100% pulse rate)
/
fixed (fixed pulse rate, setting see below Fct. C2.3.3 100% pulse rate)
C2.3.2pulse widthOnly available if set to "fixed" in Fct. C2.3.1
Range: 0.05…500 ms
Note: max. setting value Tp [ms] ≤ 500 / max. pulse rate [1/s], gives the pulse
width = time where the output is activated
C2.3.3100 % pulse ratePulse rate for 100% of the measuring range
Range: 1…10000 Hz
Limitation 100% pulse rate ≤ 100/s: I
Limitation 100% pulse rate > 100/s: I
C2.3.4polaritySet polarity, please note flow direction in C1.2.2!
Select:
both polarities (plus and minus values are displayed) /
positive polarity (display for negative values = 0) /
negative polarity (display for positive values = 0) /
absolute value (always displays positive, with both negative and positive
values)
C2.3.5low flow cutoffSets the measurement to "0" for low values
x.xxx ± x.xxx%; range: 0.0…20%
(1st value = switching point / 2nd value = hysteresis),
condition: 2nd value ≤ 1st value
C2.3.6time constantRange: 000.1…100 s
C2.3.7invert signalSelect:
off (activated output: switch closed) /
on (activated output: switch open)
C2.3.8informationSerial no. of the I/O board, software version no. and production date of the
circuit board
C2.3.9simulationSequence see B1.3 frequency out D
max
max
≤ 100 mA
≤ 20 mA
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OPERATION 6
C2.3 pulse output D
C2.3.1pulse shapeSpecify the pulse shape
Select:
symmetric (about 50% on and 50% off) /
automatic (constant pulse with about 50% on and 50% off at max. pulse rate)
/
fixed (fixed pulse rate, setting see below Fct. C2.3.3 max. pulse rate)
C2.3.2pulse widthOnly available if set to "fixed" in Fct. C2.3.1
Range: 0.05…500 ms
Note: max. setting value Tp [ms] ≤ 500 / max. pulse rate [1/s], gives the pulse
width = time where the output is activated
C2.3.3max. pulse rateSetting the maximum pulse rate.
Limit is 120% of this pulse rate
C2.3.4pulse value unitSelection of the unit from a list, depending on the measurement
C2.3.5value p. pulseSet value for volume or mass per pulse.
xxx.xxx, measured value
C2.3.6polaritySet polarity, please note flow direction in C1.2.2!
Select:
both polarities (plus and minus values are displayed) /
positive polarity (display for negative values = 0) /
negative polarity (display for positive values = 0) /
absolute value (always displays positive, with both negative and positive
values)
C2.3.7invert signalSelect:
C2.3.8informationSerial no. of the I/O board, software version no. and production date of the
C2.3.9simulationSequence see B1.3 pulse output D
off (activated output: switch closed) /
on (activated output: switch open)
circuit board
C2.3 status output D
C2.3.1modeThe output shows the following measuring conditions:
out of specification (output set, signals status of category "error in device" or
"application error" or "out of specification" refer to
diagnostic information
application error (output set, signals status of the category "error in device"
or "application error" refer to
on page 64) /
polarity flow (polarity of the current flow)
over range flow (over range of the flow)
counter 1 preset (activates counter 1 when preset value is reached) /
counter 2 preset (activates counter 2 when preset value is reached) /
output A (displays the polarity at output A) /
off (switched off) /
empty pipe (when pipe empty, output activated) /
error in device (output set, signals status of the category "error in device"
refer to
C2.3.2invert signalSelect:
off (activated output: switch closed) /
on (activated output: switch open)
C2.3.3informationSerial no. of the I/O board, software version no. and production date of the
circuit board
C2.3.4simulationSequence see B1.3 status output D
Status messages and diagnostic information
on page 64) /
Status messages and diagnostic information
Status messages and
on page 64)
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C2.3 limit switch D
C2.3.1thresholdSwitching level, set threshold with hysteresis
C2.3.2polaritySet polarity, please note flow direction in C1.2.2!
Select:
both polarities (plus and minus values are displayed) /
positive polarity (display for negative values = 0) /
negative polarity (display for positive values = 0) /
absolute value (always displays positive, with both negative and positive
values)
C2.3.3time constantRange: 000.1…100 s
C2.3.4invert signalSelect:
C2.3.5informationSerial no. of the I/O board, software version no. and production date of the
C2.3.6simulationFor sequence, see B1.3 limit switch D
No.FunctionSettings / descriptions
off (activated output: switch closed) /
on (activated output: switch open)
circuit board
C3 I/O counter
C3.1counter 1Set function of counter.
C3.2counter 2
C3._.1funct. of counterSelect:
C3._.2preset valueIf this value is reached, positive or negative, a signal is generated that can be
C3._.3reset counterreset counter?
C3._.4set counterSet counter _ to the desired value
C3._.5stop counterCounter _ stops and holds the current value
C3._.5start counterStart counter _ after that counter is stopped
C3._.7informationSerial no. of the I/O board, software version no. and production date of the
_ stands for 1, 2 (= counter 1, 2)
sum counter (counts positive + negative values) /
+counter (counts only the positive values) /
-counter (counts only the negative values) /
off (counter is switched off)
used for a status output at which "preset counter X" has to be set.
Preset value (max. 8 digits) x.xxxxx in selected unit, see C5.7.10 and C5.7.13
Select:
no / yes (available if activated in C5.9.1)
Select:
break (exit function) /
set value (opens the editor to make the entry)
Query: set counter?
Select:
no (exit function without setting the value) /
yes (sets the counter and exits the function)
Select:
no (exits the function without stopping the counter) /
yes (stops the counter and exits the function)
Select:
no (exits the function without starting the counter) /
yes (starts the counter and exits the function)
circuit board
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IFC 050
No.FunctionSettings / descriptions
C4 I/O HART
The dynamic variables are fixed to the following values:
PV: flow (volume flow or mass flow, depending on the selection of "measurement" in Fct. C1.1.4)
SV: counter 1
TV: counter 2
4V: operating time
C4.1HART
C4.2addressSetting the address for multi-drop operation.
C4.3messageInput of individual text.
C4.4descriptionInput of individual text.
C4.5HART unitsUnit change of dynamic variables in the display.
HART® communication is activated or deactivated.
Select:
on (HART
off (HART
If "address 0" is selected, the current output is in normal operation. For all
other addresses, the current at the output is set to the 0% value.
Select:
break (cancels copying process) /
display - HART (copies the settings for the display units to the settings for
the dynamic variables) /
load defaults (HART
®
is activated; default setting) /
®
is disabled)
®
dynamic variables are reset to defaults)
OPERATION 6
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No.FunctionSettings / descriptions
C6 device
C6.1 device info
C6.1.1tagSettable characters (max. 8 digits):
C6.1.2C numberCG number, cannot be changed; describes the signal converter version
C6.1.3device serial no.Serial no. of the system, cannot be changed
C6.1.4electronic serial no.Serial no. of the electronic assembly, cannot be changed
C6.1.5SW.REV.MSSerial no. of the circuit board, version no. of the main software, production
C6.1.6Electronic Revision ERReference identification number, electronic revision and production date of
A…Z; a…z; 0…9; / - , .
date of the circuit board
the device; includes all hardware and software changes
C6.2 display
C6.2.1languageLanguage selection depends on the device version.
C6.2.2contrastAdjust display contrast for extreme temperatures.
C6.2.3default displaySpecification of the default display page that is returned to after a short
C6.2.4magnet keysFor activating or deactivating the magnet keys.
C5.2.5status indication LEDThis menu function is only available for device versions without display.
C6.2.6SW.REV.UISSerial no. of the circuit board, version no. of user interface software,
Setting: -9…0…+9
This change takes place immediately, not just when setting mode is exited!
delay period.
Select:
none (current page is always active) /
1. meas. page (shows this page) /
2. meas. page (shows this page) /
status page (shows only status messages) /
graphic page (trend of the 1st measurement)
Select:
on (magnet keys are enabled) /
off (magnet keys are disabled)
Status display via a green or red LED (in case of device error, application
error or out of specification)
production date of the circuit board
C6.3 1. meas. page
C6.3.1format 1.lineNumber of decimal places specified (depending on available space) for 1.line
of 1.meas. page.
C6.4 2. meas. page
C6.4.1format 1.lineNumber of decimal places specified (depending on available space) for 1.line
C6.4.2format 2.lineNumber of decimal places specified (depending on available space) for 2.line
C6.4.3format 3.lineNumber of decimal places specified (depending on available space) for 3.line
60
of 2.meas. page.
of 2.meas. page.
of 2.meas. page.
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OPERATION 6
C6.5 graphic page
C6.5.1select rangeSelect:
C6.5.2rangeSet the scaling for the Y axis. Only available if "manual" is set in C6.5.1.
C6.5.3time scaleSet the time scaling for the X axis, trend curve
manual (set range in Fct. C6.5.2) /
automatic (automatic depiction based on the measured values)
Reset only after parameter change or after switching off and on.
±xxx ±xxx%; range: -100…+100%
(1st value = lower limit / 2nd value = upper limit),
condition: 1st value ≤ 2nd value
xxx min; range: 0…100 min
C6.6 special function
C6.6.1reset errorsreset errors?
Select: no / yes
C6.6.2save settingsSave current settings.
Select:
break (exit function without saving) /
backup 1 (saves the settings in the backup 1 storage place) /
backup 2 (saves the settings in the backup 2 storage place)
Query: go on with copy? (cannot be undone)
Select:
no (exit the function without saving /
yes (copy current settings to storage backup 1 or backup 2)
C6.6.3load settingsLoad saved settings
Select:
break (exit function without loading) /
factory settings (reload factory settings) /
backup 1 (loads the settings from the backup 1 storage place) /
backup 2 (loads the settings from the backup 2 storage place) /
load sensor data (restore factory setting of the values for the measuring
sensor. Display and I/O settings are retained!)
Query: go on with copy? (cannot be undone)
Select:
no (exit the function without saving /
yes (load data from the selected storage place)
C6.6.4password quick setPassword required to change data in the quick setup menu.
0000 (= to quick setup menu without password)
xxxx (password required); range 4 digits: 0001…9999
C6.6.5password setupPassword required to change data in the setup menu
0000 (= to quick setup menu without password)
xxxx (password required); range 4 digits: 0001…9999
Desired unit= [unit see above] * conversion factor
Conversion factorMax. 9 digits
Shift decimal point:↑ to the left and ↓ to the right
xxx/xxx (max. 6 characters plus a "/")
6.5 Description of functions
6.5.1 Reset counter in the menu "quick setup"
INFORMATION!
It may be necessary to activate resetting of the counter in the menu "quick setup".
OPERATION 6
KeyDisplayDescription and setting
>quick setupPress and hold for 2.5 s, then release the key.
>language3 x ↓reset-
>reset errors-
↓counter 1Select desired counter.
↓counter 2
>reset counter
no
↓ or ↑reset counter
Yes
^counter 1, 2Counter has been reset.
3 x ^Measuring mode-
-
-
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6.5.2 Deleting error messages in the menu "quick setup"
INFORMATION!
For the detailed list of the possible error messages refer to Status messages and diagnostic
information on page 64
KeyDisplayDescription and setting
>quick setupPress and hold for 2.5 s, then release the key.
>language3 x ↓reset-
>reset errors-
>reset?
no
↓ or ↑reset?
yes
^reset errorsError has been reset.
3 x ^Measuring mode-
.
-
-
IFC 050
6.6 Status messages and diagnostic information
Operational faults in device
Messages on the display DescriptionActions
Status: F _ _ _ _ _Operational fault in device, mA output ≤
3.6 mA or set fault current (depending
on the seriousness of the fault), status
output open, pulse / frequency output:
no pulses
F error in deviceError or failure of device. Parameter or
hardware error. No measurement possible.
F IO 1Error, operational fault in IO 1. Parameter
or hardware error. No measurement
possible.
F parameterError, operational fault of data manager,
electronic unit, parameter or hardware
error. Parameters no longer usable.
F configurationInvalid configuration: display software, bus
parameter or main software do not match
existing configuration.
F displayError, operational fault in display.
Parameter or hardware error. No
measurement possible.
F sensor electronicError, operational fault in sensor
electronics. Parameter or hardware error.
No measurement possible.
F sensor globalData error in the global data of the
measuring sensor electronic equipment.
F sensor localData error in the local data of the measuring
sensor electronic equipment.
F field current localData error in the local data of the field
current supply.
Repair necessary.
Group message, when one of the following
or some other severe error occurs.
Load settings (Fct. C4.6.3) (backup 1,
backup 2 or factory settings). If status
message still does not disappear, replace
electronic unit.
If device configuration unchanged:
defective, replace electronic unit.
Defective, replace electronic unit.
Defective, replace electronic unit.
Load settings (Fct. C5.6.3) (backup 1,
backup 2 or factory settings). If status
message still does not disappear, replace
electronic unit.
Defective, replace electronic unit.
Defective, replace electronic unit.
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IFC 050
Messages on the display DescriptionActions
OPERATION 6
Status: F _ _ _ _ _Operational fault in device, mA output ≤
Repair necessary.
3.6 mA or set fault current (depending
on the seriousness of the fault), status
output open, pulse / frequency output:
no pulses
F current output AError, operational fault in current output.
F current output C
F software user interfaceFault revealed by CRC check of operation
F hardware settingsThe set hardware parameters do not match
F hardware detectionExisting hardware cannot be identified.Defective, replace electronic unit.
F RAM/ROM error IO1A RAM or ROM error is detected during the
F FieldbusMalfunction of the Fieldbus interface.-
Parameter or hardware error. No
measurement possible.
software.
the identified hardware. A dialogue appears
in the display.
CRC check.
Defective, replace electronic unit.
Replace electronic unit.
Answer queries in dialogue mode, follow
directions.
Defective, replace electronic unit.
Defective, replace electronic unit.
Application failure
Messages on the display DescriptionActions
Status: F _ _ _ _ _Application-dependent fault, device OK,
but measured values affected.
F application errorApplication-dependent fault, but device is
F empty pipe1 or 2 measuring electrodes are not in
F flow exceeding limitMeasuring range exceeded, filter setting
F field frequency too highField frequency is not reaching steady state,
F DC offsetADC over-ranged by DC offsets. No
F open circuit ALoad on current output A too high, effective
F open circuit C
F over range AThe current or the corresponding measured
F over range C
F over range DThe pulse rate or the corresponding
F active settingsError during the CRC check of the active
okay.
contact with the medium; measured value is
set to zero. No measurement possible.
limits measured values. No message if
empty pipe.
If this limit occurs sporadically in processes with air pockets, solid contents or low
conductivity, then either the limit has to be increased or a pulse filter used so as to quell
the error messages and also reduce the measurement errors.
a measured flow value is still being supplied
but may have errors. Measured values are
still supplied, but they are always too low.
No message if coil broken or bridged.
measurement can be performed, the flow is
set to zero. No message if empty pipe.
current too low.
value is limited by a filter setting.
measured value is limited by a filter setting.
Or the demanded pulse rate is too high.
settings.
Application test or operator action
necessary.
Group message, when errors as described
below or other application errors occur.
Measuring pipe not filled, function
dependent on C1.3.2. Check installation. Or
electrodes completely insulated e.g. by oil
film. Clean!
Limitation fct. C1.2.1, increase values.
If Fct. C1.1.14 settling time is on "manual",
increase the value in Fct. C1.1.15. If it is set
to "standard", set the field frequency in Fct.
C1.1.13 according to the signal converter
nameplate.
For remote signal converters, check the
connection of the signal cable.
Current not correct, mA output cable has
open circuit or load too high. Check cable,
reduce load (set < 750 ohm).
Check with Fct. C2.1 hardware or sticker in
terminal compartment, which output is
connected to the terminal.
If current output: extend Fct. C2.x.6 range
and Fct. C2.x.8 limitation.
If frequency output: extend values in
Fct. C2.x.5 and Fct. C2.x.7.
Upload backup 1 or backup 2 settings, check
and adjust if necessary.
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Messages on the display DescriptionActions
IFC 050
Status: F _ _ _ _ _Application-dependent fault, device OK,
but measured values affected.
F factory settingsError during the CRC check of the factory
F backup 1 settingsError during the CRC check of the backup 1
F Backup 2 Settings
settings.
or 2 settings.
Application test or operator action
necessary.
-
Save active settings in backup 1 or 2.
Measurements out of specification
Messages on the display DescriptionActions
Status: S _ _ _ _ _Out of specification, measurement
continues, accuracy possibly less.
S uncertain measurement Device maintenance necessary; measured
values only conditionally usable.
S empty pipe1 or 2 measuring electrodes are not in
contact with the medium; measured value is
set to zero. No measurement possible.
S field coil brokenField coil resistance too high.Check field coil connections to the
S field coil bridgedField coil resistance too low.
S electronic temperatureUpper limit for the permissible electronic
temperature has been exceeded.
S overflow counter 1This is counter 1 or FB2 (with Profibus).
Counter has overrun and started again at
zero.
S overflow counter 2This is counter 2 or FB3 (with Profibus).
Counter has overrun and started again at
zero.
S backplane invalidThe data record on the backplane is invalid.
The CRC check has revealed a fault.
S field frequency too highThe field frequency is set so high that the
field current cannot settle. The measured
values displayed are too low.
Maintenance required.
Group message, when errors as described
below or other influences occur.
Measuring pipe not filled, function
dependent on Fct. C1.3.2. Check
installation. Or electrodes completely
insulated e.g. by oil film. Clean!
electronic module (for remote versions:
field current cable) for open circuit / short
circuit
Ambient temperature too high, direct solar
radiation or, for C version, process
temperature too high.
-
-
No data can be loaded from the backplane
when replacing electronics. Save the data to
the backplane again (Service).
Set field frequencey lower, see Fct. C1.1.13.
Simulation of the measured values
Messages on the display DescriptionActions
Status: C _ _ _ _ _Output values partially simulated or
fixed
C checks in progressTest mode of the device. Measured values
C test sensorTest function of the measuring sensor
C simulation fieldbusValues on the Foundation Fieldbus interface
66
are possibly simulated values or values with
fixed settings.
electronics is active.
are simulated.
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Maintenance required.
Message depending on the situation via
HART
-
-
®
or FDT.
Page 67
IFC 050
Information
Messages on the display DescriptionActions
Status: I _ _ _ _ _Information (current measurement OK)
OPERATION 6
I counter 1 stoppedThis is counter 1 or FB2 (with Profibus). The
I counter 2 stoppedThis is counter 2 or FB3 (with Profibus). The
I power failThe device was not in operation for an
I over range display 11st line on page 1 (2) of display limited by
I over range display 2
I over range conductivityThe limits for the conductivity measurement
I backplane sensorThe data on the backplane are not usable
I backplane settingsThe global settings on the backplane are not
I backplane differenceThe data on the backplane differ from the
I write cycles overfl.The maximum number of write cycles of the
I baudrate searchSearching for the baudrate of the Profibus
I no data exchangeThere is no data exchange between the
I conductivity offConductivity measurement switched off.Change the settings in Fct. C1.3.1.
I empty pipe1 or 2 measuring electrodes are not in
I diagnosis channel offDiagnosis value switched off.Change the settings in Fct. C1.3.17.
counter has stopped.
counter has stopped.
unknown period of time, because the power
was switched off. This message is for
information only.
filter setting.
have been exceeded (>10000 µS/cm) or are
lower than permitted (<0.1 µS/cm).
because they have been generated with an
incompatible version.
usable because they have been generated
with an incompatible version.
data in the display. If the data are usable, a
dialogue is indicated in the display.
EEPROM or FRAMS on the Profibus DP PCB
has been exceeded.
DP interface.
signal converter and the Profibus.
contact with the medium; measured value is
set to zero. No measurement possible.
If counter to continue counting, activate
"yes" in Fct. C2.y.9 (start counter).
Temporary power failure. Counters did not
run during it.
Select in menu "display" Fct. C4.3 and/or
C4.4 the 1st or 2nd meas. page and increase
values in functions C4.z.3 range and/or
C4.z.4 limitation.
If the measuring sensor has been properly
connected and filled with medium, this does
not affect the flow measurement. The
conductivity measured values cannot be
used.
-
-
-
-
-
-
Measuring pipe not filled, function
dependent on Fct. C1.3.2. Check
installation. Or electrodes completely
insulated e.g. by oil film. Clean!
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7 SERVICE
7.1 Spare parts availability
The manufacturer adheres to the basic principle that functionally adequate spare parts for each
device or each important accessory part will be kept available for a period of 3 years after
delivery of the last production run for the device.
This regulation only applies to spare parts which are subject to wear and tear under normal
operating conditions.
7.2 Availability of services
The manufacturer offers a range of services to support the customer after expiration of the
warranty. These include repair, maintenance, technical support and training.
INFORMATION!
For more precise information, please contact your local sales office.
7.3 Returning the device to the manufacturer
IFC 050
7.3.1 General information
This device has been carefully manufactured and tested. If installed and operated in accordance
with these operating instructions, it will rarely present any problems.
CAUTION!
Should you nevertheless need to return a device for inspection or repair, please pay strict
attention to the following points:
•
Due to statutory regulations on environmental protection and safeguarding the health and
safety of our personnel, manufacturer may only handle, test and repair returned devices that
have been in contact with products without risk to personnel and environment.
•
This means that the manufacturer can only service this device if it is accompanied by the
following certificate (see next section) confirming that the device is safe to handle.
CAUTION!
If the device has been operated with toxic, caustic, flammable or water-endangering products,
you are kindly requested:
•
to check and ensure, if necessary by rinsing or neutralising, that all cavities are free from
such dangerous substances,
•
to enclose a certificate with the device confirming that is safe to handle and stating the
product used.
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IFC 050
7.3.2 Form (for copying) to accompany a returned device
Company:Address:
Department:Name:
Tel. no.:Fax no.:
Manufacturer's order no. or serial no.:
The device has been operated with the following medium:
SERVICE 7
This medium is:water-hazardous
toxic
caustic
flammable
We checked that all cavities in the device are free from such
substances.
We have flushed out and neutralized all cavities in the
device.
We hereby confirm that there is no risk to persons or the environment through any residual media
contained in the device when it is returned.
Date:Signature:
Stamp:
7.4 Disposal
CAUTION!
Disposal must be carried out in accordance with legislation applicable in your country.
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8 TECHNICAL DATA
8.1 Measuring principle
An electrically conductive fluid flows inside an electrically insulated pipe through a magnetic
field. This magnetic field is generated by a current, flowing through a pair of field coils.
Inside of the fluid, a voltage U is generated:
U = v * k * B * D
U = v * k * B * D
U = v * k * B * DU = v * k * B * D
in which:
v = mean flow velocity
k = factor correcting for geometry
B = magnetic field strength
D = inner diameter of flow meter
The signal voltage U is picked off by electrodes and is proportional to the mean flow velocity v
and thus the flow rate q. A signal converter is used to amplify the signal voltage, filter it and
convert it into signals for totalising, recording and output processing.
IFC 050
1 Induced voltage (proportional to flow velocity)
2 Electrodes
3 Magnetic field
4 Field coils
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IFC 050
TECHNICAL DATA 8
8.2 Technical data
INFORMATION!
•
The following data is provided for general applications. If you require data that is more
relevant to your specific application, please contact us or your local sales office.
•
Additional information (certificates, special tools, software,...) and complete product
documentation can be downloaded free of charge from the website (Download Center).
Measuring system
Measuring principleFaraday's law of induction
Application rangeContinuous measurement of current volume flow, flow velocity, conductivity, mass
Design
Modular constructionThe measuring system consists of a measuring sensor and a signal converter.
and counting, flow velocity, electrical conductivity, temperature
IFC 050
Measuring accuracy
Reference conditionsMedium: water
Temperature: +20°C / +68°F
Pressure: 1 bar / 14.5 psi
Inlet section: ≥ 5 DN
Maximum measuring error±0.5% of the measured value above 0.5 m/s; depending on the measuring sensor
±2.5 mm/s below 0.5 m/s; independent of the measuring sensor
For detailed information and accuracy curves, refer to chapter "Accuracy".
Current output electronics: ±10 µA; ±100 ppm/°C (typically: ±30 ppm/°C)
Repeatability±0.1%
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IFC 050
TECHNICAL DATA 8
Operating conditions
Temperature
Temperature
TemperatureTemperature
Process temperatureRefer to technical data for the measuring sensor.
Ambient temperatureDepending on the version and combination of outputs.
It is a good idea to protect the converter from external heat sources such as direct
sunlight as higher temperatures reduce the life cycle of all electronic components.
Ambient temperatures below -25°C / -13°F may affect the readability of the display.
Storage temperature-40…+70°C / -40…+158°F
Pressure
Pressure
PressurePressure
MediumRefer to technical data for the measuring sensor.
Ambient pressureAtmosphere
Chemical properties
Chemical properties
Chemical propertiesChemical properties
Electrical conductivityAll media except for water: ≥ 5 µS/cm
State of aggregationConductive, liquid media
Solid content (volume)≤ 10%
Gas content (volume)≤ 3%
Flow rateFor detailed information, refer to chapter "Flow tables".
Other conditions
Other conditions
Other conditionsOther conditions
Protection category acc. to
IEC 529 / EN 60529
(also refer to the technical data for the measuring sensor)
Water: ≥ 20 µS/cm
IP66/67 (acc. to NEMA 4/4X)
Installation conditions
InstallationFor detailed information, refer to chapter "Installation conditions".
Inlet / outlet sectionsRefer to technical data for the measuring sensor.
Dimensions and weightFor detailed information refer to chapter "Dimensions and weights".
Materials
Signal converter housingAluminium with a polyester topcoat
Measuring sensorFor housing materials, process connections, liners, grounding electrodes and
gaskets, refer to technical data for the measuring sensor.
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8 TECHNICAL DATA
Electrical connection
GeneralElectrical connection is carried out in conformity with the VDE 0100 directive
Power supply100…230 VAC (-15% / +10%), 50/60 Hz;
Power consumptionAC: 15 VA
Signal cableOnly necessary for remote versions.
Cable entriesStandard: M20 x 1.5 (8...12 mm)
Outputs
BasicAll outputs are electrically isolated from each other and from all other circuits.
Description of abbreviationsU
"Regulations for electrical power installations with line voltages up to 1000 V" or
equivalent national specifications.
240 VAC + 5% is included in the tolerance range.
24 VDC (-30% / +30%)
DC: 5.6 W
DS 300 (type A)
DS 300 (type A)
DS 300 (type A)DS 300 (type A)
Max. length: 600 m / 1950 ft (depending on electrical conductivity and measuring
sensor version)
Option: ½ NPT, PF ½
All operating data and output values can be adjusted.
= external voltage; RL = load + resistance;
ext
Uo = terminal voltage; I
= nominal current
nom
IFC 050
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IFC 050
Current output
Current output
Current outputCurrent output
Output dataFlow
Settings
Without HART
Without HART
Without HARTWithout HART
Q = 0%: 0…20 mA; Q = 100%: 10…21.5 mA
Error identification: 20…22 mA
With HART
With HART
With HARTWith HART
Q = 0%: 4…20 mA; Q = 100%: 10…21.5 mA
Error identification: 3…22 mA
Operating data
Operating dataBasic I/Os
Operating dataOperating data
Basic I/Os
Basic I/OsBasic I/Os
ActiveObserve connection polarity.
U
int, nom
I ≤ 22 mA
≤ 750 Ω
R
L
HART® at terminals A
PassiveObserve connection polarity.
U
≤ 32 VDC
ext
®
®
= 20 VDC
TECHNICAL DATA 8
I ≤ 22 mA
U0≤ 2V at I=22mA
= (U
R
L, max
- U0) / I
ext
max
HART® at terminals A
®
HART
HART
HARTHART
Description
HART® protocol via active and passive current output
HART® version: V5
Universal Common Practice HART® parameter: completely supported
Load
≥ 250 Ω at HART® test point;
Note maximum load for current output!
Multi-drop modeYes, current output = 4 mA
Multi-drop address adjustable in operation menu 1…15
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8 TECHNICAL DATA
Pulse or frequency output
Pulse or frequency output
Pulse or frequency outputPulse or frequency output
Output dataFlow
FunctionCan be set as a pulse output or frequency output
Pulse rate/frequency0.01...10000 pulses/s or Hz
SettingsPulses per volume or mass unit or max. frequency for 100% flow
Pulse width: adjustable as automatic, symmetric or fixed (0.05...500 ms)
Operating data
Operating dataBasic I/Os + Modbus
Operating dataOperating data
ActiveThis output is intended to drive mechanical or electronic counters directly.
Basic I/Os + Modbus
Basic I/Os + ModbusBasic I/Os + Modbus
U
R
int, nom
=1kΩ
V
≤ 20 V
C = 1000 µF
High current mechanical counter
High current mechanical counter
High current mechanical counterHigh current mechanical counter
f
≤ 1Hz
max
Low current mechanical counter
Low current mechanical counter
Low current mechanical counterLow current mechanical counter
I ≤ 20 mA
RL ≤ 10 kΩ for f ≤ 1kHz
RL ≤ 1kΩ for f ≤ 10 kHz
IFC 050
closed:
≥ 12.5 V at I = 10 mA
U
0
open:
I ≤ 0.05 mA at U
nom
= 20 V
Passive Independent of connection polarity.
U
≤ 32 VDC
ext
f
in operating menu set to
max
f
≤ 100 Hz:
max
I ≤ 100 mA
open:
I ≤ 0.05 mA at U
= 32 VDC
ext
closed:
U
= 0.2 V at I ≤ 10 mA
0, max
= 2 V at I ≤ 100 mA
U
0, max
f
in operating menu set to
max
100 Hz < f
≤ 10 kHz:
max
I ≤ 20 mA
open:
I ≤ 0.05 mA at U
=32VDC
ext
closed:
= 1.5 V at I ≤ 1mA
U
0, max
U
= 2.5 V at I ≤ 10 mA
0, max
= 5.0 V at I ≤ 20 mA
U
0, max
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IFC 050
Low flow cut off
Low flow cut off
Low flow cut offLow flow cut off
FunctionSwitching point and hysteresis separately adjustable for each output, counter and
Switching pointSet in increments of 0.1%.
HysteresisSet in increments of 0.1%.
Time constant
Time constant
Time constantTime constant
FunctionThe time constant corresponds to the elapsed time until 67% of the end value has
SettingsSet in increments of 0.1s.
Status output / limit switch
Status output / limit switch
Status output / limit switchStatus output / limit switch
Function and settingsAdjustable as automatic measuring range conversion, display of flow direction,
Operating data
Operating dataBasic I/Os + Modbus
Operating dataOperating data
Passive Independent of connection polarity.
the display
0…20% (current output, frequency output) or 0...±9.999 m/s (pulse output)
0...5% (current output, frequency output) or 0...5 m/s (pulse output)
been reached according to a step function.
0…100 s
counter overflow, error, switching point or empty pipe detection