All rights reserved. It is prohibited to reproduce this documentation, or any part thereof, without
the prior written authorisation of KROHNE Messtechnik GmbH.
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1 SAFETY INSTRUCTIONS
1.1 Software history
The "Electronic Revision" (ER) is consulted to document the revision status of electronic
equipment according to NE 53 for all GDC devices. It is easy to see from the ER whether
troubleshooting or larger changes in the electronic equipment have taken place and how that
has affected the compatibility.
Changes and effect on compatibility
1Downwards compatible changes and fault repair with no effect on operation (e.g. spelling
mistakes on display)
2-_Downwards compatible hardware and/or software change of interfaces:
HART
®
H
MModbus
Xall interfaces
3-_Downwards compatible hardware and/or software change of inputs and outputs:
ICurrent output
F, PFrequency / pulse output
SStatus output
LLimit switch
Xall inputs and outputs
4Downwards compatible changes with new functions
5Incompatible changes, i.e. electronic equipment must be changed.
IFC 050
INFORMATION!
In the table below, "x" is a placeholder for possible multi-digit alphanumeric combinations,
depending on the available version.
Release dateElectronic revisionChanges and
2012ER 3.0.0x-MA IFC 050 R01
1.2 Intended use
The electromagnetic flowmeters are designed exclusively to measure the flow and conductivity
of electrically conductive, liquid media.
WARNING!
If the device is not used according to the operating conditions (refer to chapter Technical data),
the intended protection could be affected.
Documentation
compatibility
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IFC 050
1.3 Certifications
CE marking
The device fulfils the statutory requirements of the following EC directives:
• Low Voltage Directive 2006/95/EC
• EMC directive 2004/108/EC
as well as
• EN 61010
• EMC specification acc. to EN 61326/A1
• NAMUR recommendations NE 21 and NE 43
SAFETY INSTRUCTIONS 1
The manufacturer certifies successful testing of the product by applying the CE mark.
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1 SAFETY INSTRUCTIONS
1.4 Safety instructions from the manufacturer
1.4.1 Copyright and data protection
The contents of this document have been created with great care. Nevertheless, we provide no
guarantee that the contents are correct, complete or up-to-date.
The contents and works in this document are subject to copyright. Contributions from third
parties are identified as such. Reproduction, processing, dissemination and any type of use
beyond what is permitted under copyright requires written authorisation from the respective
author and/or the manufacturer.
The manufacturer tries always to observe the copyrights of others, and to draw on works created
in-house or works in the public domain.
The collection of personal data (such as names, street addresses or e-mail addresses) in the
manufacturer's documents is always on a voluntary basis whenever possible. Whenever
feasible, it is always possible to make use of the offerings and services without providing any
personal data.
IFC 050
We draw your attention to the fact that data transmission over the Internet (e.g. when
communicating by e-mail) may involve gaps in security. It is not possible to protect such data
completely against access by third parties.
We hereby expressly prohibit the use of the contact data published as part of our duty to publish
an imprint for the purpose of sending us any advertising or informational materials that we have
not expressly requested.
1.4.2 Disclaimer
The manufacturer will not be liable for any damage of any kind by using its product, including,
but not limited to direct, indirect or incidental and consequential damages.
This disclaimer does not apply in case the manufacturer has acted on purpose or with gross
negligence. In the event any applicable law does not allow such limitations on implied warranties
or the exclusion of limitation of certain damages, you may, if such law applies to you, not be
subject to some or all of the above disclaimer, exclusions or limitations.
Any product purchased from the manufacturer is warranted in accordance with the relevant
product documentation and our Terms and Conditions of Sale.
The manufacturer reserves the right to alter the content of its documents, including this
disclaimer in any way, at any time, for any reason, without prior notification, and will not be liable
in any way for possible consequences of such changes.
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IFC 050
1.4.3 Product liability and warranty
The operator shall bear responsibility for the suitability of the device for the specific purpose.
The manufacturer accepts no liability for the consequences of misuse by the operator. Improper
installation and operation of the devices (systems) will cause the warranty to be void. The
respective "Standard Terms and Conditions" which form the basis for the sales contract shall
also apply.
1.4.4 Information concerning the documentation
To prevent any injury to the user or damage to the device it is essential that you read the
information in this document and observe applicable national standards, safety requirements
and accident prevention regulations.
If this document is not in your native language and if you have any problems understanding the
text, we advise you to contact your local office for assistance. The manufacturer can not accept
responsibility for any damage or injury caused by misunderstanding of the information in this
document.
This document is provided to help you establish operating conditions, which will permit safe and
efficient use of this device. Special considerations and precautions are also described in the
document, which appear in the form of underneath icons.
SAFETY INSTRUCTIONS 1
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1 SAFETY INSTRUCTIONS
1.4.5 Warnings and symbols used
Safety warnings are indicated by the following symbols.
DANGER!
This information refers to the immediate danger when working with electricity.
DANGER!
This warning refers to the immediate danger of burns caused by heat or hot surfaces.
DANGER!
This warning refers to the immediate danger when using this device in a hazardous atmosphere.
DANGER!
These warnings must be observed without fail. Even partial disregard of this warning can lead to
serious health problems and even death. There is also the risk of seriously damaging the device
or parts of the operator's plant.
IFC 050
WARNING!
Disregarding this safety warning, even if only in part, poses the risk of serious health problems.
There is also the risk of damaging the device or parts of the operator's plant.
CAUTION!
Disregarding these instructions can result in damage to the device or to parts of the operator's
plant.
INFORMATION!
These instructions contain important information for the handling of the device.
LEGAL NOTICE!
This note contains information on statutory directives and standards.
• HANDLING
HANDLING
HANDLINGHANDLING
This symbol designates all instructions for actions to be carried out by the operator in the
specified sequence.
iRESULT
RESULT
RESULTRESULT
This symbol refers to all important consequences of the previous actions.
1.5 Safety instructions for the operator
10
WARNING!
In general, devices from the manufacturer may only be installed, commissioned, operated and
maintained by properly trained and authorized personnel.
This document is provided to help you establish operating conditions, which will permit safe and
efficient use of this device.
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IFC 050
2.1 Scope of delivery
INFORMATION!
Inspect the cartons carefully for damages or signs of rough handling. Report damage to the
carrier and to the local office of the manufacturer.
INFORMATION!
Do a check of the packing list to make sure that you have all the elements given in the order.
INFORMATION!
Look at the device nameplate to ensure that the device is delivered according to your order.
Check for the correct supply voltage printed on the nameplate.
DEVICE DESCRIPTION 2
Figure 2-1: Scope of delivery
1 Device in the version as ordered
2 Bar magnet (to operate the signal converter when the housing is closed)
3 Documentation (calibration report, Quick Start, CD-ROM with product documentation for measuring sensor and signal
converter)
4 Signal cable (only for remote version)
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2 DEVICE DESCRIPTION
2.2 Device description
Electromagnetic flowmeters are designed exclusively to measure the flow and conductivity of
electrically conductive, liquid media.
Your measuring device is supplied ready for operation. The factory settings for the operating
data have been made in accordance with your order specifications.
The following versions are available:
• Compact version (the signal converter is mounted directly on the measuring sensor)
• Remote version (electrical connection to the measuring sensor via field current and signal
cable)
IFC 050
Figure 2-2: Device versions
1 Compact version
2 Measuring sensor with connection box
3 Wall version
2.3 Signal converter / measuring sensor possibilities
Measuring sensorMeasuring sensor + signal converter IFC 050
CompactRemote wall-mounted
OPTIFLUX 1000OPTIFLUX 1050 COPTIFLUX 1050 W
OPTIFLUX 2000OPTIFLUX 2050 COPTIFLUX 2050 W
OPTIFLUX 6000OPTIFLUX 6050 COPTIFLUX 6050 W
WATERFLUX 3000WATERFLUX 3050 CWATERFLUX 3050 W
housing
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IFC 050
2.4 Nameplates
INFORMATION!
Look at the device nameplate to ensure that the device is delivered according to your order.
Check for the correct supply voltage printed on the nameplate.
Figure 2-3: Example of a nameplate
1 Manufacturer
2 Power supply data
3 Electronic version (Electronic Revision)
4 Tag name
5 Approvals-related pressure and temperature thresholds
6 GK/GKL values (measuring sensor constants); size (mm /inches); field frequency; protection category; materials of
wetted parts
7 Product designation, serial number and manufacturing date
DEVICE DESCRIPTION 2
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3 INSTALLATION
3.1 General notes on installation
INFORMATION!
Inspect the cartons carefully for damages or signs of rough handling. Report damage to the
carrier and to the local office of the manufacturer.
INFORMATION!
Do a check of the packing list to make sure that you have all the elements given in the order.
INFORMATION!
Look at the device nameplate to ensure that the device is delivered according to your order.
Check for the correct supply voltage printed on the nameplate.
3.2 Storage
• Store the device in a dry, dust-free location.
• Avoid continuous direct sunlight.
• Store the device in its original packing.
• Storage temperature: -40...+70°C / -40...+158°F
IFC 050
3.3 Transport
Signal converter
• No special requirements.
Compact version
• Do not lift the device by the signal converter housing.
• Do not use lifting chains.
• To transport flange devices, use lifting straps. Wrap these around both process connections.
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IFC 050
3.4 Installation specifications
INFORMATION!
The following precautions must be taken to ensure reliable installation.
•
Make sure that there is adequate space to the sides.
•
Protect the signal converter from direct sunlight and install a sun shade if necessary.
•
Signal converters installed in control cabinets require adequate cooling, e.g. by fan or heat
exchanger.
•
Do not expose the signal converter to intense vibrations. The measuring devices are tested
for a vibration level in accordance with IEC 68-2-64.
3.5 Mounting of the compact version
INFORMATION!
The signal converter is mounted directly on the measuring sensor. For installation of the
flowmeter, please observe the instructions in the supplied product documentation for the
measuring sensor.
3.6 Mounting of the wall housing, remote version
INSTALLATION 3
INFORMATION!
Assembly materials and tools are not part of the delivery. Use the assembly materials and tools
in compliance with the applicable occupational health and safety directives.
Figure 3-1: Mounting of the wall housing
1 Prepare the holes with the aid of the mounting plate. For further information refer to
plate, wall version
2 Fasten the device securely to the wall with the mounting plate.
on page 80.
Mounting
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3 INSTALLATION
Mounting multiple devices next to each other
IFC 050
[mm][inch]
aØ6.5Ø0.26
b803.15
c2489.76
d31012.2
e25710.1
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IFC 050
4.1 Safety instructions
DANGER!
All work on the electrical connections may only be carried out with the power disconnected. Take
note of the voltage data on the nameplate!
DANGER!
Observe the national regulations for electrical installations!
WARNING!
Observe without fail the local occupational health and safety regulations. Any work done on the
electrical components of the measuring device may only be carried out by properly trained
specialists.
INFORMATION!
Look at the device nameplate to ensure that the device is delivered according to your order.
Check for the correct supply voltage printed on the nameplate.
ELECTRICAL CONNECTIONS 4
4.2 Important notes on electrical connection
DANGER!
Electrical connection is carried out in conformity with the VDE 0100 directive "Regulations for
electrical power installations with line voltages up to 1000 V" or equivalent national
specifications.
CAUTION!
•
Use suitable cable entries for the various electrical cables.
•
The measuring sensor and signal converter have been configured together at the factory. For
this reason, please connect the devices in pairs. Ensure that the measuring sensor constant
GKL (refer to information on the nameplates) are identically set.
•
If delivered separately or when installing devices that were not configured together, set the
signal converter to the DN size and GKL of the measuring sensor, refer to Function tables on
page 50
.
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4 ELECTRICAL CONNECTIONS
4.3 Electrical cables for remote device versions, notes
4.3.1 Notes on signal cable A
INFORMATION!
Signal cable A (type DS 300) with double shield ensures proper transmission of measured
values.
Observe the following notes:
• Lay the signal cable with fastening elements.
• It is permissible to lay the signal cable in water or in the ground.
• The insulating material is flame-retardant to EN 50625-2-1, IEC 60322-1.
• The signal cable does not contain any halogens and is unplasticized, and remains flexible at
low temperatures.
• The connection of the inner shield (10) is carried out via the stranded drain wire (1).
• The connection of the outer shield (60) is carried out via the stranded drain wire (6).
4.3.2 Notes on field current cable C
IFC 050
DANGER!
A shielded 2-wire copper cable is used for the field current cable. The shielding MUST
MUST be
MUSTMUST
connected in the housing of the measuring sensor and signal converter.
INFORMATION!
The field current cable is not part of the scope of delivery.
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IFC 050
ELECTRICAL CONNECTIONS 4
4.3.3 Requirements for signal cables provided by the customer
INFORMATION!
If the signal cable was not ordered, it is to be provided by the customer. The following
requirements regarding the electrical values of the signal cable must be observed:
Electrical safety
• To EN 60811 (Low Voltage Directive) or equivalent national regulations.
• Insulated conductor / insulated conductor 1000 V
• Insulated conductor / outer shield 1000 V
Twisting of the insulated conductors
• At least 10 twists per meter, important for screening magnetic fields.
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4 ELECTRICAL CONNECTIONS
4.4 Preparing the signal and field current cables
INFORMATION!
Assembly materials and tools are not part of the delivery. Use the assembly materials and tools
in compliance with the applicable occupational health and safety directives.
4.4.1 Signal cable A (type DS 300), construction
• Signal cable A is a double-shielded cable for signal transmission between the measuring
sensor and signal converter.
• Bending radius: ≥ 50 mm / 2"
IFC 050
Figure 4-1: Construction of signal cable A
1 Stranded drain wire (1) for the inner shield (10), 1.0 mm
2 Insulated wire (2), 0.5 mm
3 Insulated wire (3), 0.5 mm
4 Outer sheath
5 Insulation layers
6 Stranded drain wire (6) for the outer shield (60)
2
Cu / AWG 20
2
Cu / AWG 20
2
Cu / AWG 17 (not insulated, bare)
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IFC 050
ELECTRICAL CONNECTIONS 4
4.4.2 Preparing signal cable A, connection to signal converter
INFORMATION!
Assembly materials and tools are not part of the delivery. Use the assembly materials and tools
in compliance with the applicable occupational health and safety directives.
• Connection of the two shields in the signal converter is carried out via the stranded drain
wires.
• Bending radius: ≥ 50 mm / 2"
Required materials
• PVC insulating tube, Ø2.5 mm / 0.1"
• Heat-shrinkable tubing
• 2 wire end ferrules to DIN 46 228: E 1.5-8 for the stranded drain wires (1, 6)
• 2 wire end ferrules to DIN 46 228: E 0.5-8 for the insulated conductors (2, 3)
Figure 4-2: Preparation of signal cable A
a = 80 mm / 3.15"
1 Strip the conductor to dimension a.
2 Cut off the inner shield (10) and the outer shield (60). Make sure not to damage the stranded
drain wires (1, 6).
3 Slide the insulating tubes over the stranded drain wires (1, 6).
4 Crimp the wire end ferrules onto the stranded drain wire.
5 Crimp the wire end ferrules onto the conductors (2, 3).
6 Pull the heat-shrinkable tubing over the prepared signal cable.
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4 ELECTRICAL CONNECTIONS
4.4.3 Length of signal cable A
INFORMATION!
For temperatures of the medium above 150
intermediate socket are necessary. These are available including the changed electrical
connection diagrams.
°
C / 300°F, a special signal cable and a ZD
IFC 050
Measuring sensorNominal sizeMin. electrical
conductivity
DN [mm][inch]
OPTIFLUX 1000 F10...1503/8...620A1
OPTIFLUX 2000 F25...1501...620A1
200...12008...4820A2
OPTIFLUX 6000 F10...1503/8...620A1
WATERFLUX 3000 F25...6001...2420A1
[µS/cm]
Curve for signal
cable A
22
Figure 4-3: Maximum length of signal cable A
1 Maximum length of signal cable A between the measuring sensor and signal converter [m]
2 Maximum length of signal cable A between the measuring sensor and signal converter [ft]
3 Electrical conductivity of the medium being measured [μS/cm]
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IFC 050
ELECTRICAL CONNECTIONS 4
4.4.4 Preparing field current cable C, connection to signal converter
DANGER!
A shielded 2-wire copper cable is used as the field current cable. The shielding MUST
connected in the housing of the measuring sensor and signal converter.
INFORMATION!
Assembly materials and tools are not part of the delivery. Use the assembly materials and tools
in compliance with the applicable occupational health and safety directives.
• Field current cable C is not part of the scope of delivery.
• Bending radius: ≥ 50 mm / 2"
Required materials:
• Shielded, at least 2-wire copper cable with suitable heat-shrinkable tubing
• Insulating tube, size according to the cable being used
• Wire end ferrules to DIN 46 228: size according to the cable being used
MUST be
MUSTMUST
Length and cross-section of field current cable C
LengthCross-section AF (Cu)
[m][ft]
0...1500...4922 x 0.75 Cu 12 x 18
150...300492...9842 x 1.5 Cu 12 x 14
300...600984...19682 x 2.5 Cu 12 x 12
1 Cu = copper cross-section
[mm2]
[AWG]
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4 ELECTRICAL CONNECTIONS
Figure 4-4: Field current cable C, preparation for the signal converter
a = 80 mm / 3.15"
1 Strip the conductor to dimension a.
2 If a stranded drain wire is present, remove the shield that is present. Make sure not to damage
the stranded drain wire.
3 Slide an insulating tube over the stranded drain wire.
4 Crimp a wire end ferrule onto the stranded drain wire.
5 Crimp the wire end ferrules on the conductors.
6 Pull a shrinkable tube over the prepared cable.
IFC 050
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IFC 050
ELECTRICAL CONNECTIONS 4
4.4.5 Preparing signal cable A, connection to measuring sensor
INFORMATION!
Assembly materials and tools are not part of the delivery. Use the assembly materials and tools
in compliance with the applicable occupational health and safety directives.
• The outer shield (60) is connected in the terminal compartment of the measuring sensor
directly via the shield and a clip.
• Bending radius: ≥ 50 mm / 2"
Required materials
• PVC insulating tube, Ø2.0...2.5 mm / 0.08...0.1"
• Heat-shrinkable tubing
• Wire end ferrule to DIN 46 228: E 1.5-8 for the stranded drain wire (1)
• 2 wire end ferrules to DIN 46 228: E 0.5-8 for the insulated conductors (2, 3)
Figure 4-5: Preparing signal cable A, connection to measuring sensor
a = 50 mm / 2"
b = 10 mm / 0.39"
1 Strip the conductor to dimension a.
2 Trim the outer shield (60) to dimension b and pull it over the outer sheath.
3 Remove the stranded drain wire (6) of the outer shield and the inner shield. Make sure not to
damage the stranded drain wire (1) of the inner shield.
4 Slide an insulating tube over the stranded drain wire (1).
5 Crimp the wire end ferrules onto conductors 2 and 3 and the stranded drain wire (1).
6 Pull the heat-shrinkable tubing over the prepared signal cable.
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4 ELECTRICAL CONNECTIONS
4.4.6 Preparing field current cable C, connection to measuring sensor
INFORMATION!
Assembly materials and tools are not part of the delivery. Use the assembly materials and tools
in compliance with the applicable occupational health and safety directives.
• The field current cable is not included in delivery.
• The shield is connected in the terminal compartment of the measuring sensor directly via the
shield and a clip.
• Bending radius: ≥ 50 mm / 2"
Required materials
• Shielded 2-wire insulated copper cable
• Insulating tube, size according to the cable being used
• Heat-shrinkable tubing
• Wire end ferrules to DIN 46 228: size according to the cable being used
IFC 050
Figure 4-6: Preparation of field current cable C
a = 50 mm / 2"
b = 10 mm / 0.4"
1 Strip the conductor to dimension a.
2 Trim the outer shield to dimension b and pull it over the outer sheath.
3 Crimp wire end ferrules onto both conductors.
4 Pull a shrinkable tube over the prepared cable.
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