KEYENCE GT2-100 User Manual

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Page 1

High-accuracy Digital Contact Sensor

WARNING

NOTICE

WARNING

NOTICE

30 N 100 N

1 N

AIR

Mist separator

Pressure source

Air filter

Precision regulator

Solenoid valve

Air supply part

Speed controller

Illustration 1 - Pneuma tic circuit

GT2-100

■

Symbols

The following symbols alert you to matters concerning the prevention of human injury and product damage. Be sure to read these messages carefully.

Safety Information for GT2-100 Series

96M12754

Series Instruction Manual

It indicates a hazardous situation which, if not avoided, could result in death or serious injury.

It indicates a situation which, if not avoided, could result in product damage as well as property damage.

If the following conditions are encountered, immediately turn OFF the power. Continuing to use the GT2-100 Series under these abnormal conditions may cause equipment failure.

• When water or foreign matter enters the controller

• When the GT2-100 Series is dropped or the housing is damaged

• When the GT2-100 Series produces smoke or an abnormal smell

• Do not use the GT2-100 Series with a voltage other than specified voltage, as this may cause fire, electric shock or equipment failure.

• Do not disassemble or modify the GT2-100 Series. This may cause fire or electric shock.

• Do not use this product for the purpose to protect a human body or a part of human body.

• This product is not intended for use as explosion-proof product. Do not use this product in a hazardous location and/or potentially explosive atmosphere.

•

Be sure to turn OFF the power of the GT2-100 Series and any connected devices before connecting or disconnecting the cables. Otherwise, there may be a risk of damage.

•

Do not turn OFF the power while setting parameters. Otherwise, the settings may be partially or completely lost.

• At startup and during operation, be sure to monitor the function performance of the GT2-100 Series.

• Do not modify the GT2-100 Series or use it in any way other than described in the specifications.

• The function performance of products used or modified in this way cannot be guaranteed.

•

When the GT2-100 Series is used in combination with other instruments, function performance may be degraded, depending on operating conditions and the surrounding environment. Use the GT2-100 Series after fully studying the effect of combined use with other instruments.

• Do not expose the GT2-100 Series and peripheral devices to sudden temperature change. This may cause condensation, damaging the equipment.

●

Environmental conditions

To use the GT2-100 Series properly and safely, do not install the GT2-100 Series in the following locations. Use of this equipment in an improper environment may cause equipment failure.

•

Locations outside

•

Locations with high humidity, a large amount of dust, or poor ventilation

•

Locations where the temperature rises excessively due to direct sunlight, etc.

•

Locations near corrosive or flammable gas

•

Locations where the GT2-100 Series is directly subjected to vibration or impact

•

Locations where water, oil or chemicals may come into contact with the GT2-100 Series

•

Locations where static electricity may easily occur

●

Noise countermeasures

Installation near sources of electrical noise such as a power source or a power cable may cause malfunction or failure of the equipment. Adopt appropriate countermeasures against noise by using a noise filter or wiring cables in separate ducts, attaching insulation to the amplifier or the sensor head, etc.

●

Handling of the sensor head

•

The GT2-100 Series and peripheral devices are precision machines. Do not drop, or cause any other impact to these devices. Doing so may cause damage or malfunction.

•

Do not apply force greater than what is listed below to the spindle. Do not apply torque in the rotation direction. Otherwise the spindle may break.

•

The GT2-P12KL(F)/P12L(F)/PA12K/PA12 spindle can rotate a maximum of about 4.5°. When using an offset contact (OP-

77683) or similar, if pressure in the rotational direction is applied to the contact, the measurement position may change.

•

Although the GT2-PA12K/PA12/H12K/H12KF/H12/H12F/ H32/H50/A12K/A12/A32/A50 has a protection rating of IP67, avoid using it immersed in water or in places where liquid such as oil may come into contact with it.

•

Although the GT2-P12K(F)/P12(F) has a protection rating of IP67G/NEMA Type 13, some types of oil may damage the device.

•

If dust, metal powder, or similar becomes attached to the sliding part of the sensor head, mechanical responses may become slow. If this happens, replace the dust seal with a replacement dust seal (OP-

87932). Refer to the instruction manual included with the replacement dust seal (OP-87932) for instructions on how to replace the dust seal.

■

Other precautions

●

Effects of surrounding air temperature

To use the GT2-100 Series in high accuracy applications, do not use the GT2-100 Series in the environment in which the surrounding air temperature changes sharply. It will take about 40 minutes on the 12 mm type, and 60 minutes for the 32 mm/50 mm type for the internal temperature distribution to stabilize when the surrounding air temperature has changed by 10°C.

●

Warming up

The circuit is not stable immediately after the power turns ON, which sometimes causes the indicated value to gradually fluctuate. Wait for about 5 minutes when using the 12 mm type and about 10 minutes when using the 32/50 mm type after the power turns on before starting operation.

●

GT2-PA12K/PA12 (See illustration 1 for the pneumatic circuit)

•

This model uses a single-acting cylinder. The internal spring will return the sensor head to its home position.

•

The air supply hole cannot be removed.

•

Use an air filter, mist separator, etc. to provide clean dry air. Empty the drainage from the filter regularly, before it exceeds the specified line.

•

Before connecting the air tube to the air supply hole, be sure to blow plenty of air through the pipes (flushing) to remove any foreign matter.

•

Make sure that the air pressure of the supplied air is constant and in the range of 0.24 to 0.26 MPa. Use a precision regulator to control the air pressure. If the air pressure is below 0.24 MPa, the spindle may not extend fully.

•

When supplying air (with the spindle extended), up to 3L/min of air will be emitted from the tip of the dust seal.

•

The measuring ability of the device changes according to the air pressure of the air supply. Refer to "Specifications" (Page 14) for details.

●

GT2-A12K(L)/A12(L)/A32/A50 (See illustration 1 for the pneumatic circuit)

•

This model uses a single-acting cylinder. The internal spring will return the sensor head to its home position when air pressure is removed. DO NOT supply air to the exhaust valve.

•

The air cylinder cannot be removed.

•

Use the regulator to supply the stable air pressure to the sensor head.

•

Use the air filter and mist separators to supply dry air. Empty the drainage from the filter regularly, before it exceeds the specified line.

•

Make sure that the air pressure of the air supply is constant and in the range of 0.25 MPa to 0.5 MPa.

•

The coupling socket and the exhaust valve that are supplied with the air cylinder are dedicated for this product. They cannot be removed.

●

Power su pply

•

Noise superimposed on the power supply may cause malfunction. Be sure to use the DC stabilized power supply provided with an insulation transformer.

•

In the case of a commercially available switching regulator, be sure to ground the frame ground terminal or the ground terminal.

●

About the dust boot

When the dust boot of the sensor head is damaged, use an optional dust boot sold separately (For GT2-P12K(F)/P12(F)/H12K(F)/H12(F)/A12K/A12: OP-84332 (Material: NBR (attached when shipped)). For GT2-P12K(F)/P12(F): OP-87859 (Material: Fluororubber). For GT2-H32/A32: OP-84459 (Material: NBR (attached when shipped)). For GT2-H50/A50 (Material: NBR (attached when shipped)).). Attach the dust boot correctly. The dust boot may deteriorate, depending on the environment it is used in. In this case, replace the dust boot regularly. *

Do not use the dust boot on the GT2-P12KL/P12L/PA12K/PA12/H12KL(F)/H12L(F)/H32L.

Precautions on Regulations and Standards

■

CE Marking

●

EMC Directive (2004/108/EC)

•

Applicable standardEMI:EN61326-1, Class A EMS:EN61326-1

•

This product is designed for use in industrial environments.

•

The length of cable connected to the power supply terminal block must be less than or equal to 30 m.

Remarks： These specifications do not give any guarantee that the end-product with this product incorporated complies with the essential requirements of EMC Directive. The manufacturer of the end-product is solely responsible for the compliance on the end-product itself according to EMC Directive.

■

UL Certificate

UL File No. E120439 (Categor y: NRNT2/NRNT8)

•

Use the power supply with Class 2 output defined in NFPA70 (NEC: National Electrical Code).

•

GT2 series are evaluated as open type devices. These products can not be a part of an enclosure.

GT2-100-M-E

Page 2

Package Contents

NOTICE

OP-22185 (MIL socket connector 20-pin)

Hood cover, Housing x 1 Contact x 25

OP-84456 (MIL socket connector 30-pin)

Hood cover, Housing x 1 Contact x 35

GT2-H12K/H12

GT2-H12KL/H12L

Sensor head x 1 Sensor head x 1 Precautions for Handling x 1 Precautions for Handling x 1

GT2-A12KL/A12L

Sensor head x 1 Precautions for handling x 1

GT2-H32 GT2-H32L

Sensor head x 1 Sensor head x 1 Precautions for Handling x 1 Precautions for Handling x 1

GT2-A12K/A12

Sensor head x 1 Precautions for handling x 1

Sensor head x 1 Sensor head x 1 Precautions for handling x 1 Precautions for handling x 1

Sensor head x 1 Precautions for handling x 1

Sensor head x 1 Precautions for handling x 1 Nut x 1 Key spanner x 1

GT2-A32

Sensor head x 1 Precautions for Handling x 1

GT2-H50

Sensor head x 1 Precautions for Handling x 1

GT2-A50

Sensor head x 1 Precautions for Handling x 1

GT2-P12K/P12 GT2-P12KL/P12L GT2-PA12K/PA12

GT2-H12KF/ H12F GT2-H12KLF/H12LF

GT2-P12KF/P12F

GT2-CH2M/5M/10M/20M (M8 straight connector)

GT2-CHL2M/5M/10M/20M (M8 L-shaped connector)

GT2-CHP2M/5M/10M (M8 oil-resistant straight connector)

NOTICE

Special out put indicator

Detection level indicator

Special out put indicator

Bar LEDs

Bank indicator

[PRESET] button

Status indicator

OK/NG indicator for each Head No.

Head ID indicator

Preset indicator

Timing in put indicator

Arrow buttons

[MODE] button [SET] button [Head select]

button

PV indicator

Digital LED display

Batch setting indicator

Head expansion board connection slot 1*

Head expansion board connection slot 2*

Head expansion board connection slot 3*

Powe r su pply terminal block

I/O cable connector

Sensor head connector (main unit: ID 0)

Sensor head connector (expansion unit: ID 1)

DL connector (for panel mounting type)*

* Sticker is attached.

*1Covered with a sticker a t the ti me of shipment.

*2A cover is attached when shipped from the factory.

Tightening torque

0.5 to 0.8 N•m (5.1 to 8.1 kgf•cm)

The product package of each model should include the following items. Check that all items are included before use.

■

Amplifier parts

●

Amplifier

GT2-100N/100P

Identifying Part Names and Functions

■

Front (display/operation section)

Amplifier x 1 Instruction manual x 1 Mounting bracket x 4

●

Head expansion board

GT2-E3N/E3P

Head expansion board x 1 Dummy connector x 2

●

I/O connector

■

Sensor head parts

●

Sensor head

(Mounted on the board)

Dummy connector x 1 (Mounted on the amplifier)

■

Rear (connection section)

Do not connect devices other than the DL Series communication unit to the DL connector.

Mounting the Amplifier and Wiring

■

Mounting the amplifier

●

Mounting on a panel

Create a panel opening for mounting referring to the dimensions below.

163 min.

‑0

139.5

‑0

Panel thickness of mounting area 1 to 6 mm

81 min.

(unit: mm)

Panel cut dimension

●

GT2-100-M-E

Sensor head connection cable

• The M8 L-shaped connector type cable cannot be

All possible care was taken in packaging; however, if any parts are found to be defective or broken, please contact your nearest KEYENCE sales office.

•

used with the GT2-H32(L)/H50/A32/A50. When a protection rating of IP67G and NEMA Type 13 enclosure is required for GT2-P12K(F)/P12(F), or a protection rating of IP67G is required for GT2-PA12K/ GT2-PA12 use an M8 oil-resistant straight connector type cable. Other cables do not meet the IP67G protection rating or NEMA Type 13 enclosure rating.

Insert the main unit from the front side of the panel into the opening for mounting.

Secure the main unit on the panel using the included mounting bracket.

Attach the mounting brackets on the sides of the unit (2 points on each side).

Tighten the screw of the mounting bracket.

Page 3

●

NOTICE

150

163 min.

4-M4 tap

(unit: mm)

Secure with the include d four screws.

DC20-30V

NOTICE

φd

(When connecting t he I/O connector)

(When disconnec ting the I/O connector)

191715131197531

2018161412108642

ID:1 ID:0

Pin No.

Signal name

Pin No.

Signal name

1 HIGH output 11 HIGH output

2 LOW output 12 LOW output

3 GO output 13 GO output

4 HH output 14 HH output

5 LL output 15 LL output

6 P RESET in put 16 PRESET inp ut

7 BANK A input 17 BANK A input

8 BANK B input 18 BANK B input

9 RESET input 19 RESET input

10 TIMING input 20 TIMING input

Head expansion board connection slot 1 to 3

Mounting on a table

When mounting the amplifier on a table, use the large amplifier mounting bracket (OP-84331).

Create on a table opening for mounting referring to the dimensions below.

Attach the large amplifier mounting bracket (OP-84331) on the amplifier.

Use the four tapping screws supplied with the large amplifier to attach the mounting bracket.

Round terminal

Applicable dimension B: Outer size of round area 6 mm max. d:

Diameter of inner round area

3.2 mm min.

(joint area with screw)

■

Connecting the I/O connector

For the input and output of the GT2-100N/100P, use OP-22185 (MIL socket connector 20-pin) sold separately.

For the information on how to assemble the connector and how to connect the power cable, refer to "GT2-100 Series User's Manual".

●

Pin arrangement of I/O connector

Refer to page 15 of this manual for details about I/O circuits.

Apply tightening torque between 0.8 and 1.0 N•m.

Secure the amplifier with M4 screws.

■

Connecting the power supply

●

Applicable wire

For the wire for the power supply, use the wire that meets the following specifications for the power supply wire.

Wire size : AWG26 to16 Cross-sectional area : 0.2 to 1.65 mm

Connecting Three or More Heads

• Two heads can be connected to the amplifier unit (GT2-100N/100P) as standard.

• When adding three or more heads, use the optional head expansion board (GT2-E3N/E3P) sold separately to the rear of the amplifier.

• Three heads can be added to one head expansion board. Up to three head expansion boards can be added. So the maximum of eleven heads can be added.

■

Mounting the head expansion board

Detach the head expansion board connection slot cover at the rear of the amplifier.

The cover is fixed with the M3 screws (2 pieces).

●

Crimp-type terminal

The power supply terminal of the amplifier uses M3 screws. Use the Y or round terminal in the following size

Y terminal

B: Outer size of Y area 6 mm max. d: Width of inner Y area 3.2 mm min.

(joint area with screw)

Applicable dimension

Insert the head expansion board along the guide rail.

Make sure the head expansion board is fully seated.

GT2-100-M-E

Page 4

NOTICE

Fix with screws

I/O connector for expansion unit: ID 02 to 04

I/O connector for expansion unit: ID 05 to 07

I/O connector for expansion unit: ID 08 to 10

I/O connector for main unit: ID 00 / expansion unit: ID 01

Sensor head conn ectors

(When connecting t he I/O connector)

(When disconnec ting the I/O connector )

2927252321191715131197531

30282624222018161412108642

ID:4 ID:3 ID:2

Pin No.

Signal name

Pin No.

Signal name

Pin No.

Signal name

1 HIGH output 11 HIGH output 21 HIGH output

2 LOW output 12 LOW output 22 LOW output

3 GO output 13 GO output 23 GO output

4 HH output 14 HH outpu t 24 HH out put

5 LL output 15 LL output 25 LL output

6 PRESET input 16 PRESET input 26 PRESET input

7 BANK A input 17 BANK A input 27 BANK A input

8 BANK B input 18 BANK B input 28 BANK B input

9 RESET input 19 RESET input 29 RESET input

10 TIMING input 20 TIMING input 30 TIMING input

OK/NG indicator for each Head No.

Head ID indicator

[Head select] button

The heads of ID 00 to ID 04 are available

When activating the h eads of ID 00 to

When selecting the he ads of ID 00 to

When valid ID = 3 is select ed

Attach the head expansion board with the screws.

Attach the head expansion board with the two M3 screws used to mount the cover.

To remove the head expansion board, reverse the steps above.

• Apply tightening torque of 0.5 to 0.7 N•m

• Be sure to attach the head expansion board with screws.

• Be sure to connect the head expansion boards sequentially from the upper slot.

■

Assigning the head ID No.

The head ID No. is assigned according to the position of the connector to which the head is connected.

ID 00 ID 01

ID 02 ID 03 ID 04

ID 05 ID 06 ID 07

ID 08 ID 09 ID 10

Reference

■

Mounting the I/O connector for expansion units

• The assigned head ID No. cannot be changed.

• Be sure to connect the sensor heads sequentially without skipping a connector. If the head expansion board has a connector to which no sensor head is connected, disable the unused connector in the valid ID setting.

• The sensor heads exceeding the IDs set in the valid ID setting cannot be recognized.

For the input and output of the GT2-E3N/E3P, use OP-84456 (MIL socket connector 30-pin) sold separately. For the information on how to assemble the connector and how to connect the power cable, refer to "GT2-100 Series User's Manual".

●

Pin arrangement of I/O connector

For details about the I/O circuit, refer to page 15 of this instruction manual.

Valid ID Setting

On the GT2-100 Series, the expansion unit head ID No. is preassigned. When turning on the power for the first time or changing the number of connected sensor heads, set the valid ID.

■

Default values of the valid ID

The initial value of the valid ID setting varies depending on the number of head expansion boards.

Number of head

expansion boards

0 boards id = 1

1 board id = 4

2 boards id = 7

3 boards id = 10

•

When using the unit with the initial values, connect the maximum number of sensor heads. When the number of the connected sensor heads is less than the valid number of connected units, "ErH (head connection error)" appears along with the ID to which no sensor head is connected.

•

When the number of the connected sensor heads is less than the maximum number of connected units, change "27. id (Valid ID Setting)" in the additional function setting mode.

■

Changing the valid ID

Turn on the power.

The main display appears.

Press the [MODE] button and the left Arrow button at the same time for at least two seconds.

The GT2-100 Series enters the additional function setting mode.

Reference

Press the right Arrow button

Be sure to operate while [0] on the head ID indicator lights in red.

until “27. id” appears.

The valid ID setting mode is displayed.

Press the top/bottom Arrow buttons once.

The current setting value is displayed.

Press the top/bottom Arrow button to select valid IDs.

Initial

Maximum number of connecting

value

Main unit: 1 unit, Expansion unit: 1 unit

Main unit: 1 unit, Expansion unit: 4 units

Main unit: 1 unit, Expansion unit: 7 units

Main unit: 1 unit, Expansion unit: 10 units

"Amplifier display" (Page 8)

sensor heads

GT2-100-M-E

Reference

While setting the valid IDs, the head ID indicator of the expansion unit currently set as the available range blinks in green, and the display "id = **" appears on the digital LED display.

Press the [MODE] button (or click the right Arrow button) to exit the valid ID setting mode.

When the setting is completed, press the [MODE] button again to exit the additional function setting mode. The usable head ID indicator and its head OK/ NG indicator turn on.

Reference

The ID of the sensor head exceeding the IDs set in the valid ID setting cannot be recognized. For the unrecognized ID, its head ID indicator and its head OK/NG indicator are turned off, and the unused ID cannot be selected.

Page 5

Connecting and Mounting the Sensor Head

NOTICE

Operation indicator

Relay connector

Cable connector

Dust boot

Mounting fixture

Dust boot

Spindle

Contact

Dust boot

●

GT2-P12K(L)/P12(L)

●

GT2-P12KF/P12F

Cable between the sensor head and relay connector

●

GT2-PA12K/PA12

Relay connector

Cable connector

Cable between the sensor head and relay connector

Operation indicator

Cable between the sensor head and relay connector

Mounting fixt ure

Operation indicator

Contact

Spindle

Air supply hole

Dust seal

*1 A mounting bracket is attached to

GT2-H12KF/H12F/H12KLF/H12LF.

*2 Not included in the GT2-H12KL/H12L/H12KLF/H12LF.

Contact

Head indicator

Contact

Dust boot*

Bracket fixing part

Cable connector

Bracket fixing

part*

Dust boot*

Contact

Dust boot

Spindle

*3 Not included in the GT2-H32L.

Dust boot

Dust boot*

Dust boot

Coupling socket

Air cylinder

Head indicator

Cable connector

Exhaust valve

Spindle

Contact

Mounting fixture

Contact

* Not included in the GT2-A12KL/A12L.

click

Lock cover

Unlocked

Orient the conn ector so that t he lock lever is on the r ight side.

Lock cover

Locked

Tightening sleeve

Key wrench

Nut

Options of the head mounting bracket A (OP-76874)

Tightening sleeve

Key wrench

Nut

Options of the head mounting bracket D (OP-84327)

Tightening sleeve

Key wrench

Nut

Options of the head mounting bracket C (OP-84396)

●

GT2-P12K(L)/P12(L)/PA12K/PA12/ H12K(L)/H12(L)/A12K(L)/A12(L)

●

GT2-H32(L)/H50/A32/A50

When mounting the GT2-H32L facing upward, be sure to use the mounting holes on the side of the sensor head. If the sensor head is mounted using head mounting bracket D, the spindle may not fully extend.

Mounting illustration

■

Names of parts of the sensor head

* Not included in the GT2-P12KL/P12L.

●

GT2-H12K(L)(F)(LF)/H12(L)(F)(LF)/H32(L)/H50

●

For units other than GT2-P***/PA***

Insert the sensor head connection cable into the cable connector of the sensor head.

Secure the connector by rotating the grooved portion of the sensor head connection cable.

• When connecting the connector, be sure to insert it without tilt, and tighten it securely. (Recommended tightening torque: 0.4 to 0.5 N•m*) If the connection is not tight enough, the connector may be loosened by vibration or other causes,

NOTICE

•

To disconnect the sensor head connection cable, reverse the steps above.

■

Connecting the amplifier

Remove the lock cover of the connector of the sensor head

leading to a connection failure. (* After tightening it strongly by hand, use pliers or other tools to rotate it about 30° for further tightening.)

• The M8 L-shaped connector (GT2-CHL*M) cannot be used with the GT2-H32(L)/H50/A32/A50.

connection cable, and insert the sensor head connection cable into the connector on the back of the amplifier until it clicks.

Arrow

●

GT2-A12K(L)/A12(L)/A32/A50

■

Connecting the sensor head connection cable

●

For GT2-P***/PA***

Insert the sensor head connection cable into the cable connector on the relay connector cable.

Secure the connector with the sensor head connection cable screw.

• When connecting the connector, be sure to insert it straight, and tighten it securely. (Recommended tightening torque: 0.4 to 0.5 N If the connection is not tight enough, the connector may be loosened by vibration or other causes, leading to a connection failure. (* After tightening it firmly by hand, use pliers or other tools to rotate it about 30° for further tightening.)

• When the head is attached to a moving part, and the cable will be repeatedly bent, ensure that the cable between the sensor head and relay connector does not bend. Instead, bend the sensor head cable connecting the relay connector and the amplifier.

•

m*)

To disconnect the sensor head connection cable,

NOTICE

Put the lock cover on the connector, and lock the lock cover.

■

Mounting the sensor head

●

Mounting directly to a jig

Before mounting the sensor head directory to a jig, create a hole on the jig. Attach the sensor head using the optional head mounting bracket sold separately. A mounting bracket is provided with the GT2-P12KF/ P12F/H12K(L)F/H12(L)F as standard. Attach it with the supplied nut.

press and hold the lock lever on the side of the connecter and disconnect the cable.

NOTICE

GT2-100-M-E

Page 6

NOTICE

●

GT2-P12K(L)/P12(L)/PA12K/PA12/ H12K(L)/H12(L)/A12K(L)/A12(L)

●

GT2-H32(L)/H50/A32/A50

●

GT2-P12KF/P12F/H12K(L)F/H12(L)F

Tightening sleeve

Nut

Chamfered side

Sensor head

Chamfered side

Nut

Key wrench

Dust boot

Wrench

8.5



Make sure that the metal plating mounting bracket F attaches to is made of SUS (SUS303 reco mmended) and is at least 5 mm thick.

•

GT2-P12K(L)/P12(L)/PA12K/PA12

NOTICE

Mounting illustration

Tightening sleeve Nut Mounting bracket

Options of the head mounting bracket B (OP-76875)

Tightening sleeve

Mounting bracket

Nut

Notice the correct angle of the tightening sleeve.

Nut

Wrench

Dust boot

M4 screws

Cut the jig to create a sensor head mounting hole referring to the illustration below.

0.5 to 1.0

±1°

45°

Tightening sleeve

+0.027

+0.005

( )

φ10 G8

*1 For head mounting bracket C *2 Processing accuracy : ±0.05

+0.1

φ10

+0.005

+0.1

+0.005

φ10

Insert the tightening sleeve into the hole (from the Chamfered side), and loosely tighten with the nut.

Insert the sensor head in the tightening sleeve. While securing the tightening sleeve with the included key wrench, tighten the nut with a separate wrench.

insertion side

φ0.025

0.5 × 45° recession

Sensor head

insertion side

In the illustration on the left above, if the nut is fully tightened when the sensor head is not yet inserted, the fixture will become deformed.

Nut mounting side

5.5 to 11.3

(Unit: mm)

Nut mounting side

5.5 to 11 (Unit: mm)

+0.1

+0.006

φ14

45°

Tightening sleeve insertion side

φ0.025

0.5 to 1.0

±1°

Nut mounting side

5.5 to 11.3

(Unit: mm)

Align mounting bracket F with the hole made in step 1 and secure it using the supplied hexagonal wrench.

Insert the sensor head, and tighten the screw loosened in step 2 using the supplied hexagonal wrench to secure. The recommended tightening torque is 0.6 to 0.8 N•m. Make sure that the dust boot does not obstruct the metal plating that mounting bracket F is attached to.

●

Mounting on the side of a surface

When mounting to the side of a GT2-P12K(L)/P12(L)/PA12K/PA12/H12K(L)/ H12(L)/A12K(L)/A12(L) unit, use the optional head mounting bracket B (OP-

76875).

Insert the tightening sleeve into the mounting bracket from the side with a depression, and loosely tighten with the nut.

• Make sure that the dust boot does not become damaged during the procedure.

• When loosening the screw with the hexagonal wrench, insert the long end of the hexagonal wrench into the hex screw and rotate the small end with your hand.

• Do not forcibly tighten the hex screw.

• Cannot be used with GT2-P12KF/P12F/H***/A***.

Tightening the nut while fixing the sensor head may lead to damage.

• The tightening torque for mounting bracket A (OP-

76874), mounting bracket C (OP-84396), and the nuts supplied with GT2-H12K(L)F/H12(L)F/P12KF/ P12F is between 5 and 7 N•m (the recommended tightening torque is 5 N•m). Apply tightening torque between 15 and 18 N•m (20 to 23 N•m when using the GT2-A32/A50) to head mounting bracket D (OP-

84327). Use the wrench that matches the nut width.

• Care must be taken not to damage the dust boot when tightening.

Rotate the dust boot so that the side line is straight. other than GT2-PA12K/PA12)

Check with the spindle pushed in.

If the dust boot is not straight, it becomes easier to damage when the spindle is moved.

●

Using mounting bracket F

Refer to the illustration below and cut the jig to create a sensor head mounting hole.

Loosen the screw on the side of mounting bracket F using the supplied hexagonal wrench.

(Models

• If the sleeve is inserted from the wrong side, the sensor head cannot be secured.

• Strongly tightening the nut without the sensor head inserted may deform the tightening nut.

•

Head mounting bracket C (OP-84396) and head mounting bracket D (OP-84327) cannot be used together.

Insert the sensor head into the tightening sleeve, and tighten the nut with a wrench.

Tightening the nut while fixing the sensor head may lead to damage.

• Apply a tightening torque of 5 to 7 N•m (the recommended tightening torque is 5 N•m). Use the wrench that fits the width of the nut.

•

Care must be taken not to damage the dust boot when tightening.

Secure the sensor head with M4 screws.

Mount the sensor head with the model label on top. For GT2-P12K(L)/ P12(L)/PA12K/PA12, mount so that the head indicator is on top.

• Never apply tightening torque over 1.4 N•m.

• Care must be taken not to damage the dust boot when tightening.

Rotate the dust boot so that the side line is straight. other than GT2-PA12K/PA12)

Check with the spindle pushed in.

(Models

GT2-100-M-E

If the dust boot is not straight, it becomes easier to damage when the spindle is moved.

Page 7

●

NOTICE

M4 screws (Mounting hole dimensions)

Mounting diagram

23±0.15mm

4-M4 tap

Air tube

Air supply hole

Relay connector

Air tube

Tube end

Reference

NOTICE

Screw

Air tube

Exhaust valve

Spindle

Contact

Key wrench

Pliers

Cover the contact with a cloth

Mounting with the mounting holes

Mount the GT2-H32(L)/H50/A32/A50 on the side of a table using the mounting holes on the side of the unit body.

Detaching the air tube

• To detach the air tube, (1) press down on the release ring, (2) pull out the tube

(2)

• Roughness of the mounting surface may cause the sensor to tilt, and sufficient accuracy may not be obtained. When performing a high-accuracy measurement, use a jig to mount the sensor head.

"Mounting directly to a jig" (Page 5)

• Apply tightening torque between 1.2 and 1.5 N•m.

■

Installing the Air Tube

●

Compatible air tube

Use a tube with the following specifications.

Item Description

Recommended tubing material Urethane

Tubing size

●

How to Attach/Detach the Air Tube (GT2-PA12K/PA12)

Attaching the air tube

• Insert the air tube into the air supply hole on the relay connector.

Outer diameter

Inner diameter



4 mm



2.5 mm

(1)

•

Before detaching the tube, be sure to stop any air flow Press down on the release ring evenly from both sides, and

NOTICE

●

For GT2-A12K/A12/A32/A50 when an IP67 enclosure rating is required

To maintain an IP67 enclosure rating, the following must be satisfied:

•

Firmly connect tubing with 2.5 mm inner diameter to the exhaust port until it bottoms out. Ensure that the tube end is free of dirt or water.

•

Tighten the screw of the exhaust valve with a torque of 0.5 to 0.6 N•m. If the screw is loose, the IP67 rating cannot be guaranteed.

●

Adjustment of Spindle Movement Speed

To adjust the spindle movement speed, install a speed controller between the cylinder and the air supply. Using OP-87970 is recommended.

• pull the tube out. Uneven pressure may result in damage to the tube or damage to the operation of the air cylinder

By loosening the screw of the exhaust valve, you can change the exhaust port angle.

Release ring

Air supply

•

For best results, cut the end of the tube at a right angle, and ensure that the outer perimeter is not damaged, and that it still maintains a circular cross section.

•

If the tube is not properly inserted, air leakage may result.

•

After attaching, pull on the tube to make sure it is secure.

•

Use a urethane tube. Make sure it also has a bending radius of at least 50 mm.

Detaching the air tube

• To detach the air tube, pull the air tube in the direction of the arrow,

as indicated in the figure below.

Before detaching the tube, be sure to stop any air flow.

●

How to Attach/Detach the Air Tube (GT2-A12K(L)/A12(L)/A32/A50)

Attaching the air tube

• Feed the tubing into the socket until it bottoms out (about 1/2"). The socket will ensure a tight seal around the tubing.

Air tube

Coupling socket

Indication symbol

NOTICE

Speed controller

Adjusting the speed.

• To further decrease spindle movement speed, use a coil-shaped tube (OP-87986) or similar to increase the distance between the air supply hole and the speed controller.

• The speed controller will not operate if installed in the reverse direction.

Contact

This section describes how to replace the contact, and how to mount the lift lever.

• Detach the sensor head from the device or fixture (metal plating, etc.) before replacing the contact.

•

When applying pliers to the contact, be sure not to rotate the main part and cover the contact with a cloth.

• Never apply tightening torque over 0.2 N•m when attaching a contact.

•

Fix the roller contact (OP-77680) or the offset contact (OP-77683) with the fixing nut in the same direction as in actual use

• Applying an adhesive, a thread locking agent, is recommended to prevent the nut from loosening.

•

Position the roller contact carefully in the proper direction. Care must be taken not to apply misdirected force to the shaft.

■

How to replace the contact

While securing the spindle with the accessory key wrench, detach the contact with pliers. Then attach a new contact.

• For best results, cut the end of the tube at a right angle, ensure that the outer perimeter is not damaged, and that it still maintains a circular cross section.

• If the tube is not properly inserted, air leakage may result (see figure below).

• After attachment, pull on the tube to make sure it is secure.

How to replace the dust seal

Refer to the instruction manual included with the replacement dust seal (OP-87932).

GT2-100-M-E

Page 8

■

Reference

1. P.V. value display

2. Calculated value display*

3. R.V. value display

8. Preset value setup display

7. LL setting value display

while using 5-output function*

4. HH setting value display

while using 5-output function*

6. LOW setting value display

5. HIGH setting value display

Whilethemainunit (ID:0)isdisplayed

Whiletheexpansionunit (ID:1)isdisplayed

Whiletheexpansionunit (ID:10)isdisplayed

Master workpiece

HIGH setting value

LOW setting value

Tolerance tuning setting range

This is a method for setting a range based on the detection value of a master workpiece when the master workpiece is available.

How to mount the lift lever

Mount the lift lever (OP-84397) between the spindle and the contact. Secure the spindle with the lift lever and attach/detach the contact.

Amplifier display

■

Digital LED display

The main display during detection can be switched to the displays as shown below by pressing the left/right Arrow buttons. Refer to "Detection Functions" in the "GT2-100 Series User's Manual" for details about the setting mode screen in which various settings are performed.

*1 This display appears only while the calculation function is used

when an expansion head is connected.

*2 This display appears only when [5out] is selected for [16. Special

output setting] in the basic setting mode.

1. P.V. value display ([P.V. = Present Value] Criterion value display) Displays a value to be used for output judgment.

2. Calculated value display Displays a calculated value such as a maximum or minimum value of several detection points created when adding an expansion head (Displayed only when an expansion head is added).

3. R.V. value display ([R.V. = Raw Value] Raw value display) Displays an actual detection value of the detection target.

4. HH setting value display while using 5-output function Displays/Sets the setting value to set above the HIGH setting value.

5. HIGH setting value display Displays/Sets an upper limit value of the range of the detection target.

6. LOW setting value display Displays/Sets a lower limit value of the

7. LL setting value display while using 5-output function Displays/Sets the setting value to set below the LOW setting value.

8. Preset value setup display Displays/Sets an arbitrary value to be added to or subtracted from the display value.

range

of the detection target.

■

Setup using buttons

Set any main display and perform the detection of the detection target (master workpiece) to serve as a reference for zero-point correction.

Press the [PRESET] button (white button) with the master workpiece being detected.

After "PrESEt" has blinked several times on the digital LED display of the amplifier, "0.000.0"* will appear. The zero-correction is completed.

*When the preset function is set, the preset value will appear.

■

Setup using external input

Perform detection of the detection target (master workpiece) to serve as a reference for zero-point correction.

Make the correct pin connection according to the I/O connector.

Refer to page 15 of this manual for details about external input circuit diagrams.

Setup of Limit Values

The limit values are an upper limit value (HIGH setting value) and a lower limit value (LOW setting value). Setting these values enables three types of judgment (display/output): above the upper limit (HIGH), below the lower limit (LOW), and within the range (GO).

■

Manual setup of limit values

The following shows how to set manually an upper limit value (HIGH setting value) and a lower limit value (LOW setting value).

When in the main display, press the left/ right Arrow buttons until the HIGH setting value display appears.

Enter an upper limit value (HIGH setting value) with the top/bottom Arrow buttons.

Press the right Arrow button to display the LOW setting value display.

Enter a lower limit value (LOW setting value) with the top/bottom Arrow buttons.

The setup of range criteria values is completed. To return to the P.V. value display, press the left/right Arrow buttons.

HIGH setting value display

LOW setting value display

Tips for Convenient Functions

■

Automatic setup of limit values

This function automatically sets an upper limit value (HIGH setting value) and a lower limit value (LOW setting value). For master workpieces, set by "tolerance tuning"; and for actual works (good or defective), set by "two-point tuning".

●

Tolerance tuning

Selecting the ID

When the [head selection] button is pressed in the [main screen], the head to be displayed or set is switched.

The ID number currently selected lights in red

Zero-Point Correction

When you use this equipment for the first time or after the sensor head is changed, be sure to correct the reference zero point.

GT2-100-M-E

• When "------" is displayed, zero-point correction is

•

The ID number currently selected lights in red

disabled. Zero-point correction can be performed approx. 1 million times. When zero-point calibration is frequently used, you can perform setting so that the zero-point calibration will not be written into the memory. Refer to "Origin Alignment" in the "GT2-100 Series User's Manual" for details.

The ID number currently selected lights in red

Reference

When in the main display, press the left/right Arrow buttons until the P.V. value display appears, then perform detection of the master workpiece.

Reference

Press the [SET] button while the master workpiece is being detected to capture the detected value.

Press the upper/bottom Arrow buttons to enter a tolerance tuning setting range.

Press the [SET] button to fix the tolerance tuning setting range.

After [SEt] blinks several times on the digital LED display of the amplifier, the P.V. value display automatically appears. Tolerance tuning is completed.

●

Two-point tuning

This is the method of setting the median values of the detected good and/or defective workpieces as a range when the good workpiece and HIGH/LOW defective workpieces are available.

Reference

• When "------" is displayed, tolerance tuning is disabled.

• When "-FFFF" or "FFFF" is displayed, the settings cannot be set correctly.

Tolerance tuning is enabled only when in the P.V. value display.

Two-point tuning is disabled when "------" is displayed as a R.V. value. When "- FFFF" or "FFFF" is displayed, setting cannot be done accurately.

Page 9

HIGH setting value

LOW setting value

HIGH defective

workpiece

Good

workpiece

LOW defective

workpiece

Reference

Keylock display

Full keylock display

When in the main display, press the left/right Arrow buttons until the HIGH setting value display appears.

Detect the good workpiece and press the [SET] button to capture the detected value.

"SEt" and the detected value blink alternately, and the value of the good workpiece is fixed.

Detect the HIGH defective workpiece and press the [SET] button to capture the detected value.

The median value of this detected value and the one captured in step 2 blinks. HIGH setting value is fixed.

Press the right Arrow button until the LOW setting value display of the main display appears.

Detect the good workpiece again and press the [SET] button to capture the detected value.

Detect the LOW defective workpiece and press the [SET] button to capture the detected value.

The median value of this detected value and the one captured in step 5 blinks. LOW setting value is fixed. Two-point tuning is completed.

Press the left/right Arrow buttons to return to the P.V. value display.

■

Preset

This function displays the value obtained by adding or subtracting a preset value to or from the detected value. By using this function and the zero point correction function together, you can set an arbitrary value as a reference point of the work. Refer to "Preset Function" in the "GT2-100 Series User's Manual" for details about the preset function.

■

Bank switching

By using the bank function, the setting values of the HH side, HIGH side, LOW side, LL side, preset point, and the preset value can be registered up to four patterns. The bank switching is useful when there are multiple detection targets since the pre-registered settings (four patterns) can be easily switched. Refer to "Bank Function" in the "GT2-100 Series User's Manual" for details about the bank function.

■

Limit output function

This function can detect and output the mechanical movement of the spindle on the contraction and extension sides. The stroke end of both sides can be detected, so this function can be used for interlocking the device.

■

5-output

This function can increase the output levels to 5 levels: HH, HIGH, GO, LOW, and LL. HH/LL can be set in the same way as HIGH/LOW. Refer to "Setting 5-output" in the "GT2-100 Series User's Manual" for details about the 5-output function.

■

Calculation function

The GT2-100N/100P can calculate various values using the detected values of multiple detection points such as the maximum value or the minimum value when an expansion head(s) is added (up to 10 units). Refer to pages 2 to 3 of this manual for details about how to add an expansion head. The outline of the calculation function is shown below.

Calculation

No.

function

Max.

value

C2 Min. value

C3 Flatness

C4 Average

Reference

difference

C6 Twist

C7 Warpage

C8 Thickness

●

Calculation mode

When "Calculation mode" is selected in "A1. Calculation mode", the main unit outputs the calculation result, while the expansion unit does not. Only the head indicator operates in the same way as the one on the main unit. (Except when "C5. Reference difference" is selected for the calculation method) Refer to "Calculation with expansion unit" in the "GT2-100 Series User's Manual" for details about the calculation function.

Reference

Displays the maximum value of the values of the main unit and expansion unit(s)

Displays the minimum value of the values of the main unit and expansion unit(s)

Displays a difference between the maximum value and the minimum value of the values of the main unit and expansion unit(s)

Displays the average obtained by dividing the sum of the values of the main unit and expansion unit(s) by the number of units connected

Displays a difference obtained by subtracting the display value of the main unit from that of each expansion unit(s)

Displays a degree of twist obtained from the values of four detection points

Displays a degree of warpage obtained from the values of three detection points

Displays a thickness obtained by sandwiching the detection target between the main unit and the expansion unit

The calculation mode can be selected only on the main unit with one or more expansion heads connected.

Description

HIGH setting value display

LOW setting value display

Number of expansion

heads connected

Calculat ion

mode

1 to 10 units

3 units only 4 units only

2 units only 3 units only

1 unit only 2 units only

Calculation

only mode

2 to 10 units

Not selectable

●

Calculation only mode

When calculation only mode is selected in [A1. Calculation mode], only the main unit outputs the calculation result, and the expansion unit outputs the judgment according to each setting. Refer to "Calculation with expansion unit" in the "GT2 User's Manual" for details about calculation only mode.

• The calculation only mode is available only when two or more expansion heads are connected.

• When the calculation only mode is selected, "C5. Reference difference" cannot be selected for the calculation method.

•

When the calculation only mode is selected, no sensor head can be connected to the main unit (ID:00). Connect the included "head dummy connecter" to the head connector of the main unit.

■

Keylock

The keylock allows you to avoid erroneous button operation during detection. When the keylock is active, setup operations other than changing the display are disabled.

The keylock can be set on the main display only.

●

Set the keylock

When keylock is active, setup operations other than main display switching, [head selection] button and the [PRESET] button operation are disabled.

When in the main display, while pressing the [MODE] button,

upper" Arrow button for at least two seconds.

press the

The keylock display will appear for several seconds and then change to the main display.

+ (Press for at least two seconds)

●

Set full keylock

When full keylock is active, setup operations other than main display switching and [head selection] button are disabled.

Press the "down" Arrow button for at least two seconds while pressing the [MODE] button in the main display.

+ (Press for at least two seconds)

●

Cancel the keylock or full keylock

Press "up" or "down" Arrow button for at least two seconds while pressing the [MODE] button in the main display when the keylock is active.

The keylock cancel display will appear for several seconds and then change to the main display.

+ or (Press for at least two seconds)

■

Initialize (Reset to the default state)

This function cancels all the functions you set and allows the equipment to be reset to the default state.

•

The initialization can be set on the main display only.

•

The initialization cannot cancel "span adjustment results".

• Refer to "Calibration" in the "GT2-100 Series User's Manual" for details about how to set "Span adjustment" to the factory default state.

• During initialization, performing other steps than the following ones stops initialization, and the display returns to the main display.

When in the main display, while pressing the [MODE] button, press the [SET] button five times.

"rSt.no" will appear.

Press the top/bottom Arrow buttons to select "rSt.YES".

When pressing and holding the top/bottom Arrow buttons for more than 2 seconds in step 2, "All.no" appears. When pressing either of the top/bottom Arrow button to select "All.yES" and pressing the [MODE] button at this point, all ID settings are initialized.

Press the [MODE] button.

"rSt.End" will appear. Initialization is completed.

●

Default value list

The setting items and the initial values to be initialized by are as follows. Initial values of function settings

Setting item Initial value

Detection mode Hold update method Response time Timing type Self timing level Self timing delay type User specified delay time Static hold delay stability criterion Static hold delay stability width Calculation mode setting Calculation method

*1 When using GT2-P12K (L)(F)/P12 (L)(F)/PA12K /PA12.

-100

Series

Keylock cancel display

Std tim

100 (400)

t-in

0.5000 Stb.d

t=1000 dEFALt

0.0100

noCALc C1.mAX

GT2-100-M-E

Page 10

Default values of basic settings

Main screen

[MODE] button

Standard

 Detection mode

NG hold

Peak hold

Bottom hold

Peak to peak

Timing input

 Hold update method

Regular update

Only available when either "P-H", "b-H", or "P-P" is selected in [ Detection mode].

Setting value input screen

 Response time

When "CAL.noH" is selected in A1. Calculation mode setting.

When "nG-H" or "P-P" is selected in 01. Detection mode.

External timing input

Rising self

Falling self

 Timing type

Only available when either "Std", "P-H", or "b-H" is selected in [ Detection mode].

Setting value input screen

 Self timing level

Only available when item other than "t-in" is selected in [ Timing type].

Static hold

 Self timing delay type

Delay timer

Available to set when the following conditions are provided.

•

"Std" is selected in [ Detection mode].

•

Item other than "t-in" is selected in [ Timing type].

Setting value

input screen

 User specified delay time

Only available when "t.d" is selected in [ Self timing delay type].

Default

 Static hold delay stability criterion

User

Only available when "Stb.d" is selected in [ Self timing delay type].

Setting item Initial value

Measurement direction nor Multiplier 1.0 Output mode no Displayed number of digits 0.0001 Hysteresis 0.0030 Batch input setting onE Special output setting noUSE Limit output switch (HH) position 0.5000 Limit output switch (LL) position 0.5000

Default values of added function settings

Setting item Initial value

Select preset data r.v. Preset memory yES Preset point setting onE Power-saving function (ECO) oFF Jam detection function oFF Jam detection position 0.5000 Batch setting onE Valid ID Setting (Not initialized)

Default values of calibration function settings

Setting item Initial value

Calibration function setting (Not initialized)

2nd point target value 5.0000

■

Switching the display unit

The display unit can be switched from the initialization screen. This section explains how to switch from "mm" display to "inch" display.

Display "rSt.YES" from the initialization screen.

Refer to "Initialization" for more details on how to display "rSt.YES".

Pressing the [MODE] button, press the [SET] button for 2 seconds or more.

Use the up and down Arrow button to select "inch".

Press the [MODE] button.

"rSt.End" will appear. Switching the display unit is completed.

"400" is displayed on the amplifier used with GT2-P12K(L)(F)/P12 (L)(F)/PA12K/PA12. (default when shipped)

Setting Mode Display

■

Function setting mode

You can set the following functions in the function setting mode.

No.

●

How to enter the function setting mode

Enter the function setting mode by the following procedure.

•

In the main display, press the [MODE] button for at least two seconds.

Item Description Detection mode

Hold update method

Response time

Timing type

Self timing level

Self timing delay type

User specified delay time

Static hold delay stability criterion

Static hold delay stability width

Calculation mode setting

Calculation method

Select the detection mode.

When "P-H", "b-H", or "P-P" is selected in , select "Timing input" or "Regular update" for the update timing of the hold value.

Longer response time makes the average data time longer, which stabilizes the value.

For the timing input, select "External timing" or "Self timing (internal timing)".

When self timing is selected in , set the threshold of the timing input.

When "Std" is selected in , select the timing to fix the criterion value after the value rises above (or falls below) the self timing level: "When the setting time is elapsed (delay timer)" or "After the display value is stabilized (static hold)".

Set the delay time when "When the setting time is elapsed (delay timer)" is selected in . Set the reference of stability criterion when "After the display value is stabilized (static hold)" is selected in . Enter a desired number when USEr (user specification) is selected in . Set the calculation mode when an expansion head(s) is added.

* The calculation mode will appear only when an expansion

head(s) is added. Set the calculation method when "noCALc" is selected in .

GT2-100-M-E

Page 11

Setting value

input screen

 Static hold delay stability width

Only available when "USEr" is selected in [ Static hold delay stability criterion].

* Displayed only when two or more expansion heads are connected.

Calculation not used

 Calculation mode setting

Calculation mode

Calculation only mode

Only available when an expansion head is connected.

 Calculation method

Reference

Normal



Measurement direction change

Reverse

Only available when a value other than "CAL.noH" is selected in [ Calculation mode].

N.O.

 Output mode

N.C.

Setting value input screen

 Displayed number of digits

 Special output setting

Not used

5-output

Limit output

Limit output user setting

All GO

All limit output

OOOO O O

OO- - O O

Calculation mode

Special output

setting

Available to set under the following conditions: An expansion head is connected. An item other than "noCALc" is selected for [ Calculation mode].

Max. value

Min. value

Flatness

Average

Reference difference*

Twist

Warpage

 Multiplier

Only available when a value other than "CAL.noH" is selected in [ Calculation mode].

Setting value input screen

 Hysteresis

Thickness

* This is not displayed when "CAL.noH" is selected for [ Calculation mode].

■

Basic setting mode

You can set the following functions in the basic setting mode.

No.

Item Description

Measurement direction change

Set the "Normal" or "Reverse" when the spindle of the sensor head is inserted.

Multiplier Set the ratio of the detected value.

Output mode

Displayed number of digits

Set "ON (N.O.)" or "OFF (N.C.)" for output judgment.

Set the number of display digits.

Hysteresis Set the hysteresis value.

Batch input setting

Special output setting

Limit output HH

side teaching

Limit output HH side criterion position setting

Limit output LL

side teaching

Limit output LL side criterion position setting

●

How to enter the basic setting mode

Enter the basic setting mode by the following procedure.

•

In the main display, press the [MODE] button and the [SET] button at the same time for at least two seconds.

Set to make input concurrently to all added expansion units when an input is made to the input line of the main unit.

Select the function of the special output lines.

Set the reference position where the limit output turns on toward the spindle contraction side when the "Lt.USEr" is selected in .

With the reference position being 0, set the position where the limit output of the contraction side turns on.

Set the reference position where the limit output turns on toward the spindle extension side when the "Lt.USEr" is selected in .

With the reference position being 0, set the position where the limit output extension side turns on.

[SET] button

[MODE] button

Main screen

Setting value input screen

 Batch input setting

Available to set only on the main unit to which an expansion unit is added.

Separate input

Concurrent input

The items that can be selected (displayed) are different depending on the settings in " the expansion head is not added, the items that can be selected (displayed) are the same as for "noCALc".

*1 This can be set only on the main unit that an

expansion head is added.

*2 On the expansion unit, this can be set only when

"C5.rEF (Reference difference) is selected in "A2. Calculation Mode".

This can be set only when "C5.rEF (Reference difference)" is selected in "A2. Calculation method".

A1.

Calculation mode". (When

GT2-100-M-E

Page 12

■

Reference

position set

Limit output HH side teaching

Only available when "Lt.USEr" is selected in [ Special output setting].

Setting value

input screen

 Limit output HH side criterion position setting

Only available when "Lt.USEr" is selected in [ Special output setting].

Reference

position set

Limit output LL side teaching

Only available when "Lt.USEr" is selected in [ Special output setting].

Setting value

input screen

 Limit output LL side criterion position setting

Only available when "Lt.USEr" is selected in [ Special output setting].

Left Arrow button

[MODE] button

Main screen

R.V. value

 Select preset data

P.V. value

Not available to set on the main unit for which "CAL.noH" is selected in [ Calculation mode].

YES

 Store preset value

Not available to set on the main unit for which "CAL.noH" is selected in [ Calculation mode].

Common for all banks

 Preset point setting

Save for each bank

Not available to set on the main unit for which "CAL.noH" is selected in [ Calculation mode].

OFF

 Power-saving function

ECO Half

ECO All

 Jam detection function

OFF

User

Not available to set on the main unit that selects "CAL.noH" in [ Calculation mode], and the main unit and expansion unit that selects values other than "t-in" in [ Timing type].

Jam detection teaching

Available to set when "USEr" is selected in [ Jam detection function].

Reference

position fixed

Additional function setting mode

You can set the following functions in the additional function setting mode.

No.

Item Description

Select preset data

Store preset value

Preset point

Power-saving function (ECO)

Jam detection function

Jam detection teaching

Jam detection check point setting

Batch setting*

Select the data to use when performing the preset.

Set whether or not to save "zero-point correction".

Set the memory method for "zero-point correction" when using the bank function.

To decrease the power consumption or not to display the numerical value, set this function.

When the spindle does not fully extend.

Set the reference position for the jam detection.

Set the position to perform the jam detection function with the reference position being 0.

Set whether or not to apply the preset performed on ID00 to all IDs.

You can set the number of sensor heads

Valid ID Setting*

(expansion units) that can be connected to the amplifier. The number of connectable sensor heads changes in accordance with the number of the installed expansion boards (one to three boards).

* Can be set only on ID00.

●

How to enter the added function setting mode

Enter the added function setting mode by the following procedure.

•

In the main display, press the [MODE] button and the left Arrow button at the same time for at least two seconds.

 Jam detection point setting

Available to set when "USEr" is selected in [ Jam detection function].

Setting value

input screen

 Batch setting

This can be set only on the main unit (ID00).

GT2-100-M-E

Separate

Batch

Page 13

■

Setting value

input screen

This can be set only on the main unit (ID00).

 Valid ID Setting

* The valid ID setting changes in accordance with the number of the installed head expansion boards.

Detect 1st point

Blink alternately

Capture the detection value

 1st point detection/capture

Only available when "AdJ" is selected in [ Calibration function setting].

*Target value for the first point is the preset value.

Setting value input screen

 2nd point target value setting

Calibration setting mode

You can set the following functions in the calibration setting mode.

No.

Calibration function setting

1st point detection/capture

2nd point target value

2nd point detection/capture

●

How to enter the calibration setting mode

Item Description

Set the calibration function.

Set the zero point (1st point).

Set the target value of the span adjustment (2nd point).

Set the detection position for the span adjustment.

Enter the calibration setting mode by the following procedure.

•

In the main display, press the [MODE] button and the right Arrow button at the same time for at least two seconds.

Main screen

 Calibration function setting

Default

Adjustment

 2nd point detection/capture

Blink alternately

Detect 2nd point

Capture the

detection value

Right Arrow button

[MODE] button

Error message

Error display Cause Corrective action

The sensor head cable is disconnected.

• The sensor head cable is broken.

• The sensor head is damaged.

An overcurrent is present in the output line.

Failed to write/read data.

Spindle movement is not detected.

The value fell below (rose above) the timing level during the delay time.

When setting the inter nal timing, detection was completed when the value fell below (rose above) the timing level before the criterion value (P.V. value) is fixed.

Contact between the amplifiers is lost.

• In the case of using the calculation function, the number of the expansion unit when the power is turned ON differs from the number of the expansion unit in the memory of the main unit when the calculation is set.

• When using the calculation function, a model other than the GT2 Series is added.

• When using the reference difference (rEF) calculation function, an error occurred in the main unit.

• When using other than the reference difference (rEF) calculation function, an error occurred in an expansion unit.

The sensor head is connected to the main unit in which the calculation only mode is set.

"com.Loc" is displayed and cannot change the setting.

The calculation mode is used, so the function setting mode cannot be changed.

The criterion value (P.V. value) becomes "------" during the tolerance tuning.

The hold detection is selected or the timing input is not performed, so the criterion value (P.V. value) is not fixed.

The operations of the expansion unit are locked while the simultaneous input is selected and the keylock is activated on the main unit.

After ALL GO is selected in the special output setting, the number of expansion units changed.

*1 If not recovered by this action, there may be a possibility of a failure

or permanent damage. In this case, change the amplifier unit.

*2 Bank switching, reset input, and preset input are available even

during "com.Loc".

• Connect the sensor head to the amplifier.

• Set the valid ID setting correctly.

Change the sensor cable or sensor head.

• Check that the load is within the rating.

• Check that the output line is not contacting other lines and frames.

Cycle power to the equipment and initialize.

• If something is caught in the spindle, causing the spindl e not to move, change the sensor head.

• Check the external timing input. (Press the SET button to reset.)

Change the delay timer time setting. (Press the SET button to reset.)

The value should not fall below (rise above) the timing level before the criterion value is fixed. Alternatively, lengthen the static hold delay stabilizing amplitude so that the criterion value can be easily fixed.

After turning OFF the power, check the connection between the amplifiers.

• Reset the calculation mode or perform the initial reset of the main unit.

• After turning OFF the power, check the connections between the amplifiers.

Check each main/expansion unit for the cause of the error.

Remove the sensor head from the main unit or set the mode other than the calculation only mode.

The read/write setting switch of the connected communication

unit DL-RS1A is set to RW. the read/write setting switch to R.

Displayed when this equipment is accessed (operation command/ settings and status writing/keylock) via <DL-CL1>, <DL-DN1> or <DL-EP1>. The buttons are locked, but after approximately 10 seconds, "com.unLoc" is displayed on the amplifier and the

buttons are unlocked. Check the calculation mode settings

again.The function setting mode can be changed only when the calculation mode of the main unit is set to “C0.oFF” or “C5.rEF”.

Perform the timing input and fix the criterion value, and then perform the tolerance tuning.

Perform the timing input.

Deactivate the keylock on the main unit.

• If the number of expansion units has been changed, set the special output setting again.

• If the number of expansion units has not been changed, check if each expansion unit operates correctly, then turn on the power again.

Set

Refer to "RS-232 Communication Unit DL-RS1A User's Manual"

GT2-100-M-E

Page 14

Specifications

0123456789101112

Measuring force (N)

Spindle retractedSpindle extended

Table 1. Relationship between spindle position and measuring force grouped according to used air pressure.

(When installing side mounting, the measuring force is -0.05 N. When installing upward mounting, the measuring force is -0.1 N.)

Spindle position (mm)

Applied pressure (MPa)

1.7

1.2

0.26 MPa

0.25 MPa

0.24 MPa

0.7

■

Sensor head

GT2-P***/PA*** cannot be connected to amplifier units purchased before April 15th 2014.

●

Pencil type (GT2-PA12K/PA12 are air cylinder types)

Model Detection system Scale shot system II Absolute type (without tracking error) Measuring rang e Resolution Indication accuracy

Measuring force

Sampling inter val Mechanical response Pressure range - 0.24 to 0.26 MPa Max. pressure -0.5 MPa Fluid to use - Clean dry air Operation indicator 2-color L ED (red, green)

Environmental resistance

Material

Head cable Sold separately (con nected to relay connector) Weight (excluding c able)

*1 When the surrounding tempera ture is *2 This is a typical value at the cent er of the measuri ng range. The measur ing force varies depen ding on the mount ed condition of the dust boot.

For GT2-PA12K/PA12, this is a rep resentative value whe n using 0.25 MPa. The measur ing force varies depend ing on the air pre ssure used. See tabl e 1 for more details.

There is no dust boot for GT2-PA12K/PA12. *3 When using an M8 oil resistant ca ble (GT2-CHP2M/5M/10M ) as the sensor hea d cable. *4 The contact is a separately so ld option. *5 Including the relay connector. Note: Cannot b e used with ampli fier units purc hased before Apr il 15th, 2014.

●

Box type

Model Detection system Scale shot sys tem II Absolute type (without tracking error) Measuring range 12 mm 32 mm 50 mm Resolution 0.1 µm 0.5 µm

Indicati on accuracy

Measuring force

Sampling inter val 1 ms Mechanical respon se Operation indicator 2-color LED ( red, green)

Environmental resistance

Material

Cable Sold separately (co nnected to M8 connec tor)

Weight (excluding cable) *1 When the surrounding tempera ture is *2 This is a typical value at the cent er of the measuri ng range. The measur ing force varies depen ding on the mount ed condition of the dust boot. *3 The contact is a separately so ld option.

●

Air cylinder type

Model GT2-A12K GT2-A12KL GT2-A12 GT2-A12L GT2-A32 GT2-A50 Detection system Scale shot system II Absolute type (without tracking error) Measuring rang e 12 mm 32 mm 50 mm Resolution 0.1 µm 0.5 µm Indication accuracy

Measuring force

Sampling inter val 1 ms Operation indicator 2-color LED (red, green) Pressure range 0.25 to 0.5 MPa Max. pressure 1.0 MPa Fluid to use Dry air

Environmental resistance

Material

Sensor head cable Sold separately (connected to M8 connector) Weight (excluding sensor head cable) Approx. 145 g App rox. 340 g Approx. 405 g

*1 When the surrounding tempera ture is *2 This is a typical value at the cent er of the measuri ng range. The measur ing force varies depen ding on the mount ed condition of the dust boot. *3 Connect an air tube to the exhaust val ve so that no foreign mat erials enter f rom the valve. *4 When using mounting bracket D (OP-8432 7) with GT2-A32/ A50, vibration is 0.75 mm. *5 The contact is a separately so ld option.

When installed facing dow n

When installed sideways When installed facing up

Enclosure rating

Surrounding air tem perature -10 to +55°C (No free zing) 0 to +55°C (No freezing ) Relative humidity 35 to 85% RH (No cond ensation) Vibration resistance 10 to 55 Hz, Comp ound amplitude 1.5 mm , 2 hours each in X, Y, and Z axis Shock resistance 1000 m/s2 (IEC60068-2-2 7)

Main unit

Dust boot

Contact point

When installed facing down 1.2 N 0.4 N 1.2 N 0.4 N 2.1 N 3.2 N

When installed sideways 1.1 N 0.3 N 1.1 N 0.3 N 1.8 N 2.8 N When installed facing up 1.0 N 0.2 N 1 .0 N 0.2 N 1.5 N 2.4 N

Enclosure rating Surrounding air tem perature 0 to +55°C (No free zing) Relative humidity 35 to 85% RH (No condensation) Vibration Shock resistance Main unit Dust boot FKM - N BR - NBR Contact point

20°C.

When installed facing down 1.0 N 0.4 N 1.0 N 0.4 N 1.0 N 0.4 N 1.0 N 0.4 N 2.1 N 1.2 N 3.2 N When installed sideways 0.9 N 0.3 N 0.9 N 0.3 N 0.9 N 0.3 N 0.9 N 0.3 N 1.8 N 0.9 N 2.8 N When installed facing up 0.8 N 0.2 N 0.8 N 0.2 N 0.8 N 0.2 N 0.8 N 0.2 N 1.5 N 0.6 N 2.4 N

Enclosure rating IP67 - IP67 - IP67 - IP6 7 - IP67 - IP67 Surrounding air tem perature -10 to +55°C (No free zing) Relative humidity 35 to 85% RH (No condensation) Vibration resistance 10 to 55 Hz, Compound amplitude 1.5 mm, 2 hours each in X, Y, and Z axis Shock resistance Main unit Main unit cover: zinc die-cast, Indicator: polyarylate (PAR) Dust boot NBR - NBR - NBR - NBR - NBR - NBR Contact point

20°C.

GT2-P12K GT2-P12KF GT2-P12KL GT2-P12 GT2-P12F GT2-P12L GT2-PA12K GT2-PA12

IP67G (JIS)

NEMA Type 13

1000 m/s

12 mm

4 ms

IP67 (IEC)

(IEC60068-2-27)

0.5 µm

2 µm (P-P)

IP67(IEC )

SUS304,

tungsten carbide

IP67

SUS304,

SUS440C

3.5 µm (P-P)

0.1 µm 0.5 µm 0.1 µm

1 µm (P-P) 2 µm (P-P) 1 µm (P-P)

1.0 N 0.2 N 1.0 N 0.2 N 1.2 N

0.95 N 0.15 N 0.95 N 0.15 N 1.15 N

0.9 N 0.1 N 0.9 N 0.1 N 1.1 N

10 Hz 4 Hz 10 Hz 4 Hz -

IP67G (JIS)

IP67 (IEC)

NEMA Type 13

Main unit cover: SUS303, Spindle for GT2-PA12K/PA12: SUS430 (Fluorine-based coating), Indicator: PET, Sensor head - Connection cable: PUR, Connector: PBT,

Approx. 35 g Approx. 45 g Approx. 35 g Approx. 45 g Approx. 35 g

GT2-H12K GT2-H12KL GT2-H12KF GT2-H12KLF GT2-H12 GT2-H12L GT 2-H12F GT2-H12LF GT2-H32 GT2-H32L GT2-H50

10 Hz 4 Hz 10 Hz 4 Hz 10 Hz 4 Hz 10 Hz 4 Hz 6 Hz 5 Hz 7 Hz

Approx. 95 g Approx. 95 g Approx. 100 g Approx. 100 g Approx. 95 g Approx. 95 g Approx. 100 g Approx. 100 g Approx. 270 g Approx. 320 g

IP67

Main unit cover: zinc die-cast, Cylind er: aluminum alloy, Air coupling socket (resin part): polyaceta l, Air coupling socket (me tal part): nickel plated brass, Indicator: polyarylate (PAR)

SUS304, tungste n carbide

NBR - NBR -

SUS304, tungsten carbide SUS304, SUS44 0C

Dust seal (GT2-PA12K/PA12 only): SUS303/SU304/aluminium (alumite treated)/special polyester fiber

1 µm (P-P) 2 µm (P-P) 3 µm (P-P)

SUS304, tungsten c arbide SUS3 04, SUS440C

1 µm (P-P) 2 µm (P-P) 3 µm (P -P) 3.5 µm (P- P)

SUS304, SUS 440C SUS304, SUS44 0C

10 to 55 Hz, Compou nd amplitude 1.5 mm, 2 hours each in X, Y, and Z axis

1000 m/s

(IEC60068-2-27)

IP67

GT2-100-M-E

Page 15

■

1 to 5, 11 to 15, 21 to 25

DC20-30V

DC5-40V

Load

Main circuit

Overcurrent

protection circuit

GT2-100N/GT2-E3N

* +/- terminals are available for the GT2-100N only. Not available for the GT2-E3N.

1 to 5, 11 to 15, 21 to 25

DC20-30V

Load

Main circuit

Overcurrent

protection circuit

GT2-100P/GT2-E3P

* +/- terminals are available for the GT2-100P only. Not available for the GT2-E3P.

GT2-100N/GT2-E3N

* - terminal are available for the GT2-100N only. Not available for the GT2-E3N.

6 to 10, 16 to 20, 26 to 30

DC20-30V

(Short circuit current: 2 mA max.)

Main circuit

GT2-100P/GT2-E3P

* + terminal are available for the GT2-100P only. Not available for the GT2-E3P.

Amplifier

●

GT2-100N/E3N/100P/E3P

Model

Number of heads that can be connected Supply voltage 20 to 30 VDC, including 10% ripple (P-P) Class 2 Provided by the GT2-100N/100P Display range -199.9999 to 199.9999 Display resolution 0.1 µm -

Current consumption

Response time

Control output (HH/HIGH/GO/LOW/LL)

Control input

I/O connector

Environmental resistance

Material

Weight Approx. 380 g Approx. 80 g

*1 When the maximum number of sensor heads are connected, and all the sensor heads are set to the power-saving function. *2 A connector and a cable are sold separately. *3 20 mA or less when two or more sensor heads are connected.

NPN output GT2-100N GT2-E3N PNP output GT2-100P GT2-E3P

Normal 4500 mW max. (150 mA max. at 30 V)

Power saving (eco half)

Power saving (eco)

NPN output

PNP output

Timing input Input time: 2 ms min. Preset input Reset input Bank input

Surrounding air temperature Relative humidity 35 to 85% RH (No condensation) Vibration 10 to 55 Hz, Horizontal amplitude: 0.15 mm, 2 hours each in X, Y, and Z axis Main unit cover Polycarbonate (PC) Keytop Polyacetal (POM) Front sheet Polyethylene terephthalate (PET) -

2 heads as standard, maximum of 11 heads by adding head expansion boards

Power supply: terminal block connection, I/O: 20-pin connector (MIL standard)

3700 mW max. (123.3 mA max. at 30 V)

3600 mW max. (120 mA max. at 30 V)

(hsp (12 ms), 20 ms, 40 ms, 400 ms, 2000 ms, 4000 ms when using GT2-P**** with a sensor head)

hsp (3 ms), 5 ms, 10 ms, 100 ms, 500 ms, 1000 ms

NPN open collector 40 V 50 mA max.

Residual voltage: 1 V max.

PNP open collector 30 V 50 mA max.

Residual voltage: 1 V max.

Input time: 20 ms min.

-10 to +50°C (No freezing)

3 boards

4200 mW max. (140 mA max. at 30 V) 4200 mW max. (140 mA max. at 30 V)

4000 mW max. (133.3 mA max. at 30 V)

30-pin connector (MIL standard)

I/O Circuit Diagram

■

Output circuit diagram (pin Nos. of 1 to 5, 11 to 15, 21 to 25)

■

Input Circuit Diagram (pin Nos. of 6 to 10, 16 to 20, 26 to 30)

DC5V

6 to 10, 16 to 20, 26 to 30

Main circuit

(Short circuit current: 1 mA max.)

GT2-100-M-E

Page 16

Installing the head cable connector (OP-84338)

NOTICE

Brown Black White Blue

Insert the cables beyond this point.

96M12753E 1124-1 96M12754 Printed in Japan

WARRANTIES AND DISCLAIMERS

When the connector is changed, be sure to connect it to the amplifier, and check that it operates correctly. If it does not operate correctly, crimp the connector again with pliers or a similar tool. The connector cannot be reused if it is crimped once.

Cut the cables to a necessary length.

Peel back the cable insulation about 15 mm from the end.

Do not peel the insulation of the core wires.

Insert the cables into the connector holes of the matching color.

The cables are lightly locked when they reach the end.

Check that all the cables are inserted to the designated position, and crimp the connector parallel with pliers or a similar tool to secure the cables.

(1) KEYENCE warrants the Products to be free of defects in mater ials and

workmanship for a period of one (1) year from the date of shipment. If any models or samples were shown to Buyer, such models or samples were used merely to illustrate the general type and quality of the Products and not to represent that the Products would necessarily conform to said models or samples. Any Products found to be defective must be shipped to KEYENCE with all shipping costs paid by Buyer or offered to KEYENCE for inspection and examination. Upon examination by KEYENCE, KEYENCE, at its sole option, will refund the purchase price of, or repair or replace at no charge any Products found to be defective. This warranty does not apply to any defects resulting from any action of Buyer, including but not limited to improper installation, improper interfacing, improper repair, unauthorized modification, misapplication and mishandling, such as exposure to excessive current, heat, coldness, moisture, vibration or outdoors air. Components which wear are not warranted.

(2) KEYENCE is pleased to offer suggestions on the use of its various

Products. They are only suggestions, and it is Buyer's responsibility to ascertain the fitness of the Products for Buyer’s intended use. KEYENCE will not be responsible for any damages that may result from the use of the Products.

(3) The Products and any samples ("Products/Samples") supplied to Buyer are

not to be used inter nally in humans, for human transportation, as safety devices or fail-safe systems, unless their written specifications state otherwise. Should any Products/Samples be used in such a manner or misused in any way, KEYENCE assumes no responsibility, and additionally Buyer will indemnify KEYENCE and hold KEYENCE harmless from any liability or damage whatsoever arising out of any misuse of the Products/ Samples.

(4) OTHER THAN AS STATED HEREIN, THE PRODUCTS/SAMPLES ARE

PROVIDED WITH NO OTHER WARRANTIES WHATSOEVER. ALL EXPRESS, IMPLIED, AND STATUTORY WARRANTIES, INCLUDING, WITHOUT LIMITATION, THE WARRANTIES OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE, AND NON-INFRINGEMENT OF PROPRIETARY RIGHTS, ARE EXPRESSLY DISCLAIMED. IN NO EVENT SHALL KEYENCE AND ITS AFFILIATED ENTITIES BE LIABLE TO ANY PERSON OR ENTITY FOR ANY DIRECT, INDIRECT, INCIDENTAL, PUNITIVE, SPECIAL OR CONSEQUENTIAL DAMAGES (INCLUDING, WITHOUT LIMITATION, ANY DAMAGES RESULTING FROM LOSS OF USE, BUSINESS INTERRUPTION, LOSS OF INFORMATION, LOSS OR INACCURACY OF DATA, LOSS OF PROFITS, LOSS OF SAVINGS, THE COST OF PROCUREMENT OF SUBSTITUTED GOODS, SERVICES OR TECHNOLOGIES, OR FOR ANY MATTER ARISING OUT OF OR IN CONNECTION WITH THE USE OR INABILITY TO USE THE PRODUCTS, EVEN IF KEYENCE OR ONE OF ITS AFFILIATED ENTITIES WAS ADVISED OF A POSSIBLE THIRD PARTY’S CLAIM FOR DAMAGES OR ANY OTHER CLAIM AGAINST BUYER. In some jurisdictions, some of the foregoing warranty disclaimers

or damage limitations may not apply.

GT2-100-M-E

BUYER'S TRANSFER OBLIGATIONS:

If the Products/Samples purchased by Buyer are to be resold or delivered to a third party, Buyer must provide such third par ty with a copy of this document, all specifications, manuals, catalogs, leaflets and written information provided to Buyer pertaining to the Products/Samples.

E 1101-3

KEYENCE GT2-100 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Safety Information for GT2-100 Series

Precautions on Regulations and Standards

Package Contents

Identifying Part Names and Functions

Mounting the Amplifier and Wiring

Connecting Three or More Heads

Valid ID Setting

Connecting and Mounting the Sensor Head

Contact

How to replace the dust seal

Amplifier display

Setup of Limit Values

Tips for Convenient Functions

Selecting the ID

Zero-Point Correction

Setting Mode Display

Error message

Specifications

I/O Circuit Diagram

Installing the head cable connector (OP-84338)

WARRANTIES AND DISCLAIMERS