KEYENCE FS-22X User Manual

WARNING
Operation indicator*
Digital monitor
Preset value (PV) green indicator
Current value (CV) red indicator
Dust cover
Fiber lock lever
Set button
Manual button
Mode button
Expansion protective cover
Expansion connector
Output selector
Cable
Fiber insertion sign
Cable outer dia. Adapter Appearance
ø1.3 Adapter A
ø1.0 Adapter B
Single-core fiber
Multi-core fiber
Transmitter
Receiver
Power mode
Number of
units connected
FINE4TURBO
8
SUPER TURBO
8
ULTRA
TURBO
8
0 V
Max. 20mA
DC 5 to 40V
(Control output)
Load
Black
Photoelectric
sensor main circuit
Overcurrent
protection circuit
DC 12 to 24V
Max. 20mA
0V
(Control output)
Load
Black
Photoelectric
sensor main circuit
Overcurrent
protection circuit
96M11224
Dual Digital Fiber Sensor
FS-V22/22G/22R(P)/20R/22X
Instruction Manual
Read this manual before using the product in order to achieve maximum performance. Keep this manual in a safe place after reading it so that it can be used at any time.

3. Amplifier Expansion

Up to 16 expansion units can be connected to each main unit.
1) Remove the expansion protective cover from the main unit.
2) Mount each amplifier to the DIN rail.
3) Press the two claws of each expansion unit to the grooves on the main unit until the claws snap.
4) Mount the end units to the left- and right-hand sides of the whole amplifi­ers in the method shown in the figure at step 2.
5) Check that the amplifiers are securely sand­wiched by the end units. Use a Phillips screw­driver and securely tighten the screws on the end units (i.e., two screws on each end unit).

4. Connecting Fiber Unit

• This product is just intended to detect the object(s). Do not use this product for the purpose to protect a human body or a part of human body.
• This product is not intended for use as explosion-proof product. Do not use this product in a hazardous location and/or potentially explo­sive atmosphere.
• This product is a sensor of DC power supply type. Do not apply AC power. The product may explode or burn if 100 VAC or a higher volt­age is applied.
UL Certificate
This product is an UL/C-UL Listed product.
• UL File No. E301717
• Category NRKH, NRKH7
• Enclosure Type 1 (Based on UL50)
Be sure to consider the following specifications when using this product as an UL/C-UL Listed Product.
• Use the power supply with Class 2 output defined in NFPA70 (NEC: National Electrical Code).
• Use with the over current protection device which is rated 30V or more (rated 40V or more for NPN output type) and not more than 2A.
Check that all the accessories are ready before use.
Accessories
Instruction manual (x1) End units (x2) Expansion Sticker (x1)

2. Part Names

1) Open the dust cover in the direction shown by arrow ➀.
2) Move down the fiber lock lever in the direction shown by arrow ➁.
3) Insert a fiber unit into the fiber inser­tion holes to a length of the fiber in­sertion sign (i.e., approximately 14 mm).
4) Move up and return the fiber lock lever in the direction shown by arrow ➃.
Note:If a thin fiber unit is used, an adapter provided with the thin fiber unit
will be required. Unless the right adapter is connected, the thin fiber unit will not detect targets correctly.
•To connect the coaxial reflective type fiber unit to the amplifier, connect the single-core fiber to the transmitter side, and connect the multiple­core fiber to the receiver side.
•To remove the amplifiers added, take the steps opposite to the mount­ing procedure.
• Put the provided sticker close to the sensor.
Note • The FS-V22/22G/22R(P)/20R/22X incorporates a mutual
interference prevention function, thus allowing the close mounting of a number of fiber units in the following modes.
* The operation indicator of the FS-V22X (infrared model) will not be lit.

5. I/O Cricuit

Refer to the following I/O circuit diagram when connecting the unit to pe­ripheral devices.
FS-V22/22G/22R/22X FS-V22RP
1

6. Making Sensitivity Settings

3 s min.
Workpiece
The display will flash when the settings are completed.
PV (green)
CV (red)
Workpiece
The display will be lit when the workpiece is detected.
Workpiece
The PV will appear when the settings are completed.
3 s min.
The display will flash for a moment when the setting is finished. Then the PV will be displayed.
“Reflective model”
“Through-beam model”
PV
The PV value decreases by pressing this side of the manual button.
The PV value increases by pressing this side of the manual button.
Workpiece
The display will be lit when the workpiece is detected.
3 s min.
Workpiece
The display will flash for a moment when the setting is finished. Then the PV will be displayed.
Front edge
Press the mode button.
The display indicates that the sensor is in dark-ON mode. The CV will be displayed if no buttons are operated for approximately five seconds.
Press the manual button within five seconds after pressing the mode button .
EASY Only basic functions are displayed.
FULL All available functions are displayed.
EASY
FULL
Press 3 s min.
Press 3 s min.
Completion of selection
Select
Full Auto Calibration
In this mode, the PV will be set to the mean value of the maximum and minimum incident values obtained within a certain period. Use this mode to detect moving workpieces.
1) Press the set button for a minimum of three seconds while the target workpiece is passing the sensing area of the fiber unit.
• While the set button is pressed, the sensitivity of the sensor will
be set according to the incident values.
• When the setting is finished, the digital monitor will display the PV
in green.
Two-point Calibration
In this mode, the PV used will be the mean value of two sensing values obtained with and without a workpiece.
1) Press the set button for a moment without the workpiece in the sens­ing area (i.e., in front of the fiber unit).
Manual Calibration
In this mode, make manual PV settings.
Positioning Calibration
In this mode, a workpiece will be detected when the front edge of the workpiece has reached a preset position.
1) Press the set button for a moment without the workpiece in the sens­ing area (i.e., in front of the fiber unit).
2) Locate the front edge of the workpiece in the sensing area. Then press the set button for a minimum of three seconds.
2) Locate the workpiece in the sensing area (i.e., in front of the fiber unit). Then press the set button for a moment.
* If there is extremely little difference in sensitivity between the sens-
ing values, the display will flash on completion of tuning.
Maximum Sensitivity Setting
If the sensing performance of the sensor drops due to dust or dirt, set the sensitivity of the sensor to maximum.
1) Press the set button without a workpiece if the fiber unit is a reflec-
tive model. Press the set button with a workpiece if the fiber unit is a through-beam model. In both cases, press the set button for a mini­mum of three seconds.

7. Selecting Output

Either light-ON mode or dark-ON mode is selectable.
•Take the same steps to set the sensor to light-ON mode again.

8. User-friendly Functions

Access Mode Selection
Two modes are available to the display of values and menu items.
* If the sensing distance is insufficient, make sensitivity settings in the
sensor in two-point tuning mode.
• The mode is set to EASY before shipping.
2
Excess
gain
Output
status
Power
mode status
PV CV
Press
Press
CV
Press
•The CV is displayed in percent based on the PV.
The current value will be displayed if no keys are operated for approximately 30 s.
If the timer function is set, the output status with power mode and the timer mode with set time will be displayed alternately.
Press
Press
CV
Peak value Bottom value
LED bar indicator
Output
status
Peak
excess
gain
Bottom excess
gain
Power
mode status
Press
Press
Press
Press
Excess
gain
PV CV
CV
Access mode selection
Power mode selection
Timer function setting
Press
Press manual button to select
Press manual button to select
Press the mode button 3 s min
Press
Other than
FINE
TURBO
SUPER TURBO
Press
Press
Press to manual button to make timer adjustments
* For timer values, refer to the
corresponding table under FULL mode.
Normal operation use
Timer OFF
(for
normal operation use)
OFF-delay timer ON-delay timer One-shot timer
Used if the sensing distance is insufficient while the sensor is in fine mode.
Used if the sensing environment is bad due to dust or other obstacles.
Press the mode button 3 s min
Access mode selection
Power mode selection
Select
Select
Select
Select
Edge detection mode selection
Select
Select
S-APC mode setting
FINE
TURBO
SUPER TURBO
ULTRA TURBO
HIGH SPEED
HIGH RESO­LUTION
Timer function setting
Power save function setting
Shift function setting
Press
Press
Press
Used to detect sensing objects highly precisely under clean environments.
OFF (for normal operation use) Rising edge Falling edge
OFF (for normal operation use) ECO half ECO all
OFF (for normal operation use) Shift ON
OFF (for normal operation use)
Press
Timer adjustments
* A maximum error of ±10% of the PV.
Timer adjustment range
Press
Press
Press
Press
Press
Shift value CV
Shift value adjustment
1~30ms 30~50ms 50~200ms 200~500ms
1-ms increments 2-ms increments 10-ms increments 50-ms increments
Power mode
,
Other than Power mode
,
Other than Power mode
Power mode
Other than
Normal operation use
Used if the incident is insufficient while the sensor is in SUPER TURBO mode.
Used to detect sensing objects moving at high speed.
Used to detect delicate differences within a short sensing distance.
Timer OFF (for normal operation use) OFF-delay timer ON-delay timer One-shot timer
Used if the sensing distance is insufficient while the sensor is in fine mode.
Used if the sensing environment is bad due to dust or other obstacles.
Display Selection (Access Mode: EASY)
Display Selection (Access Mode: FULL)
Menu Selection (Access Mode: EASY)
Menu Selection (Access Mode: FULL)
Note:•Press the mode button ( ) for a minimum of three seconds to return to the display of the CV from any menu selection stage. To return to the
previous display, press the mode button (
• When the power mode is set to HIGH RESOLUTION, the S-APC mode will be always turned ON.
• When the power mode is set to HIGH SPEED, the S-APC mode will be always turned ON in the case of the R model, or otherwise the S-APC mode will be always turned OFF.
Sensitivity Settings in Edge Detection Mode
The sensitivity of the sensor will be set to maximum by pressing the while the sensor is in edge detection mode. Make fine sensitivity adjust­ments by pressing the
) first, and press the left side ( ) of the manual button ( ).
.
3
Specifications are subject to change without notice.
KEYENCE CORPORATION
1-3-14, Higashi-Nakajima, Higashi-Yodogawa-ku, Osaka, 533-8555, Japan PHONE: +81-6-6379-2211
Copyright (c) 2010 KEYENCE CORPORATION. All rights reserved.
11224E 1070-1 96M11224 Printed in Japan
A7WW1-MAN-0069

9. Key Lock

Indicates that the keys are locked.
Press the manual button for three seconds while pressing the mode button.
EASY
FINE
OFF
Light-ON
Access mode
Power mode
Timer function
Output selection
Mode
S-APC mode OFF
580 mW 480 mW 430 mW 650 mW 530 mW 480 mW
S-APC mode turned ON or when the HIGH SPEED mode is selected.
720 mW 600 mW 550 mW 720 mW 600 mW 550 mW
Normal ECO half ECO all Normal ECO half ECO all
Model
Other than R model
R model
Preset value/Current value display
Output selection (Dark ON)
Output selection (Light-ON)
Access mode selection (EASY)
Access mode selection (FULL)
Excess gain display
LED bar display
Hold display
Power mode selection (FINE)
Power mode selection (TURBO)
Power mode selection (SUPER TURBO)
Power mode selection (ULTRA TURBO)
Power mode selection (HIGH SPEED)
Power mode selection (HIGH RESOLUTION)
Timer function setting (Timer OFF)
Timer function setting (OFF-delay timer)
Timer function setting (ON-delay timer)
Timer function setting (One-shot timer)
S-APC mode setting (S-APC OFF)
S-APC mode setting (S-APC ON)
Edge detection mode (OFF)
Edge detection mode (Rising edge)
Edge detection mode (Falling edge)
ECO mode setting (ECO mode OFF)
ECO mode setting (ECO half)
ECO mode setting (ECO all)
Shift function setting (Shift OFF)
Shift function setting (Shift ON)
Key lock setting
Key unlock
Forecast maintenance warning (END APC)
The key lock function disables the operation of all keys.
•Take the same step to unlock the keys.

10. Mode Settings before Shipping (Initialization)

The following factory settings are made before shipping.
* Returning to factory settings: Press the button for a minimum of
five seconds while pressing the button.

11. Hints On Correct Use

•To extend the cable length, use a cable with at least a 0.3 mm2 cross­section area. Limit the length of cable extension to no more than 100 m. (To connect several units, contact Keyence for further information.)
• Do not wire the amplifier line along with power lines or high-tension lines, or otherwise the sensor may malfunction or receive damage due to noise.
• When using a commercially available switching regulator, ground the frame ground terminal and ground terminal.
• Do not use the FS series outdoors, or in a place where extraneous light can enter the light receiving surface directly.
• Due to the individual dispersion of characteristics and the difference in fiber unit model, the maximum sensing distance or displayed value of all the units are not the same.
• If the sensor is used in S-APC mode for a long time, the LED indicators will be imposed with a heavy load. In that case, the sensor will be auto­matically set to ACC mode where the current consumption of the sen­sor for light emission will be constant, and “END APC” will be displayed. The sensor can be continuously used in this case. Replace the sensor, however, if highly precise detection is required.

12. Specifications

Model Light source
Response time *1
Display shift function
Timer function
Control output
Supply voltage Current consumption
RatingEnvironment resistance
Ambient illumination Ambient temperature Relative humidity
Vibration
Shock resistance Housing material Size Weight
*1. The FS-V20R has a response time between 210µs and 4.7 ms, de-
pending on the number of Units connected.
*2. Ambient operating temperature with amplifier expansion
1 to 2 units: -10°C to 55°C 3 to 10 units: -10°C to 50°C 11 to 16 units: -10°C to 45°C
FS-V22 FS-V22G
Red LED Greed LED
FS-V22R(P)
FS-V20R FS-V22X
4-element red LED 4-element red LED Infrared (950 nm) 250µs (FINE)/500µs (TURBO)/1ms (SUPER TURBO)/ 4ms (ULTRA TURBO)/500µs (HIGH RESOLUTION)/ 50µs (HIGH SPEED) Max. ±1999 (variable) Timer OFF, OFF-delay timer, ON-delay timer, and one-shot timer 1 to 500 ms NPN open collector output at 40 V (or PNP open collector output at 30 V) with 20 mA max. and a residual voltage of 1 V max. DC12-24V ±10% with a maximum ripple (peak to peak) of 10%, Class 2
Incandescent lamp: 20,000 lux max. Sunlight: 30,000 lux max.
-10°C to 55°C (No freezing)*2
35% to 85% RH (No condensation) 10 to 55 Hz, 1.5-mm double amplitude, each in X, Y, and Z directions for two hours 500 m/s Unit and cover are both polycarbonate made W 9 mm x L70 mm x H 30 mm Approximately 45 g (including 2-m Cable)
2
Three times each in X, Y, and Z directions
4

13. List of Digital Display Items

WARRANTY

KEYENCE products are strictly factory-inspected. However, in the event of a failure, contact your nearest KEYENCE office with details of the failure.
1. W ARRANTY PERIOD
The warranty period shall be for one year from the date that the product has been delivered to the location specified by the purchaser.
2. WARRANTY SCOPE
(1) If a failure attributable to KEYENCE occurs within the abovementioned warranty period,
we will repair the product, free of charge. However, the following cases shall be excluded from the warranty scope.
•Any failure resulting from improper conditions, improper environments, improper handling, or improper usage other than described in the instruction manual, the user’s manual, or the specifications specifically arranged between the purchaser and KEYENCE.
•Any failure resulting from factors other than a defect of our product, such as the purchaser’s equipment or the design of the purchaser’s software.
•Any failure resulting from modifications or repairs carried out by any person other than KEYENCE staff.
•Any failure that can certainly be prevented when the expendable part(s) is maintained or replaced correctly as described in the instruction manual, the user’s manual, etc.
•Any failure caused by a factor that cannot be foreseen at a scientific/technical level at the time when the product has been shipped from KEYENCE.
•Any disaster such as fire, earthquake, and flood, or any other external factor, such as abnormal voltage, for which we are not liable.
(2) The warranty scope is limited to the extent set forth in item (1), and KEYENCE assumes
no liability for any purchaser’s secondary damage (damage of equipment, loss of opportunities, loss of profits, etc.) or any other damage resulting from a failure of our product.
3. PRODUCT APPLICABILITY
KEYENCE products are designed and manufactured as general-purpose products for general industries. Therefore, our products are not intended for the applications below and are not applicable to them. If, however, the purchaser consults with us in advance regarding the employment of our product, understands the specifications, ratings, and performance of the product on their own responsibility, and takes necessary safety measures, the product may be applied. In this case, the warranty scope shall be the same as above.
•Facilities where the product may greatly affect human life or property, such as nuclear power plants, aviation, railroads, ships, motor vehicles, or medical equipment
•Public utilities such as electricity, gas, or water services
•Usage outdoors, under similar conditions or in similar environments
E 1040-1
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