KEYENCE EX-V User Manual

Instruction Manual
High-speed, High-Accuracy Digital Displacement Sensor
EX-V Series
96M0558
Symbols
This instruction manual describes the operation and function of the EX-V. Read this manual carefully to ensure safe use and maximum performance from your EX-V.
The following symbols alert you to important messages. Be sure to read these messages carefully.
WARNING
Failure to follow instructions may lead to injury. (electric shock, burn, etc.)
General precautions
CAUTION
Note:
• At startup and during operation, be sure to monitor the functions and perfor­mance of the EX-V.
• We recommend that you take substantial safety measures to avoid any damage in the event a problem occurs.
• Do not open or modify the EX-V or use it in any way other than described in the specifications.
• When the EX-V is used in combination with other instruments, functions and performance may be degraded, depending on operating conditions and the surrounding environment.
• Do not use the EX-V for the purpose of protecting the human body.
Failure to follow instructions may lead to product damage.
Provides additional information on proper operation.
i
Warning and cautions specific to the EX-V Series
Operating environment
For optimum performance of the EX-V, always maintain a proper operating envi­ronment.
CAUTION
Connecting the EX-V to analog input equipment
To prevent malfunction, do not install the EX-V in the following places:
• Places directly exposed to sunlight.
• Places where the ambient temperature drops below 0
• Places where the relative humidity drops below 35% or exceeds 85%.
• Places where temperature fluctuations may cause condensation.
• Places where the EX-V may be exposed to corrosive or flammable gas.
• Places exposed to airborne dust or corrosive substances such as salt or metal particles.
• Places where the EX-V may be subjected to vibration or impact.
• Places where water, oil or chemicals may splash the EX-V .
• Places where the EX-V may be affected by noise interference.
Take the following countermeasures to prevent the EX-V from malfunctioning due to noise interference.
Note 1: Use a 1-core shielded cable for the output line. When using an analog voltage signal, do not use a cable longer than 10 m. If the cable needs to be longer than 10 m, convert the voltage signal into a current signal.
1-core shielded cable
EX-V
Analog voltage output
0 V
Note 2: Keep the wiring and connection cables separate. Note 3: Isolate the wiring and connection cables from high-voltage or power lines;
otherwise noise may cause the EX-V to malfunction.
°
C or exceeds 50°C.
Various types of
Input
0V
display equipment
96M0558
ii
MEMO
iii

How this manual is organized

Chapter 1 Preparation
Describes the package contents, and explains the mounting and adjusting proce­dures of the controller and sensor head.
Chapter 2 Quick Guide to Basic Mode Operation
Explains the kinds of the measurement modes and the selection procedure. Selecting the mode best suited to your detection purpose allows you to quickly operate the sensor by easy setting.
Chapter 3 Use of Common Functions
Explains the functions common to the respective modes and the setting procedure.
Chapter 4 Use of Data Processing Functions
Explains the setting and operation procedures of the respective functions.
Chapter 5 Troubleshooting
Explains the error messages displayed when an error has occurred, and countermeasures to be taken.
Chapter 6 Specifications and Dimensions
Read as necessary.
Index
Read as necessary.
Warranties
iv

Contents

Chapter 1 Preparation
1.1 Checking the Package Contents .......................................................... 2
1.2 Part Names and Functions .................................................................... 3
1.3 Terminal Names and Connections .......................................................4
1.4 Input/output Circuits .............................................................................. 5
1.5 Mounting ................................................................................................. 6
1.5.1 Mounting and dismounting the controller .................................................. 6
1.5.2 Mounting the sensor head ........................................................................ 7
1.6 Adjustment ............................................................................................. 9
1.6.1 Connection ................................................................................................9
1.6.2 Adjusting the output characteristics .......................................................... 9
Chapter 2 Quick Guide to Basic Mode Operation
2.1 Measurement Modes ........................................................................... 12
2.1.1 Bottom-dead-center mode ...................................................................... 12
2.1.2 Eccentricity/vibration mode ..................................................................... 12
2.1.3 Thickness/gap mode ...............................................................................13
2.1.4 Manual mode .......................................................................................... 13
2.2 Quick Guide to Basic Mode Operation .............................................. 14
2.2.1 Setting the bottom-dead-center mode .................................................... 14
2.2.2 Setting the eccentricity/vibration mode ................................................... 18
2.2.3 Setting the thickness/gap mode ..............................................................21
2.3 Auto-Zero Function .............................................................................. 24
2.4 Tolerance Limit Value Setting ............................................................. 25
2.5 Checking the Tolerance Limit Values
(Calling the tolerance limit values) ..................................................... 27
Chapter 3 Use of Common Functions
3.1 Table of Functions and Function Numbers ....................................... 30
3.2 Function Setting Flow ......................................................................... 31
3.2.1 Selecting the function using the
3.2.2 Display scaling function [E] ..................................................................... 33
3.2.3 Monitor (analog voltage) output setting function [F] ................................ 36
3.2.4 Digits function/decimal point function [g] ................................................. 39
3.2.5 Offset function [x] ....................................................................................40
3.2.6 Output form selection function [I] ........................................................... 42
3.2.7 Panel-lock function [j] ............................................................................. 43
v
key .................................................. 31
Chapter 4 Use of Data Processing Functions
4.1 Table of Data Processing Functions .................................................. 46
4.2 Details of Bottom-dead-center Mode ................................................. 47
4.2.1 No. of averaging measurements/Digital filter [A] ..................................... 47
4.2.2 Measurement type [b] ............................................................................. 49
4.2.3 Measurement period [[] .......................................................................... 53
4.2.4 Previous value comparison function [d] .................................................. 56
4.3 Details of Eccentricity/vibration Mode .............................................. 57
4.3.1 No. of averaging measurements/Digital filter [A] ..................................... 57
4.3.2 Measurement type [b] ............................................................................. 57
4.3.3 Measurement period [[] .......................................................................... 61
4.4 Details of Thickness/gap Mode ......................................................... 64
4.4.1 No. of averaging measurements/Digital filter [A] ..................................... 64
4.4.2 Measurement type [b] ............................................................................. 64
4.4.3 Measurement period [[] .......................................................................... 69
4.4.4 Inverse/normal display function [d] ......................................................... 73
4.5 Details of Manual Mode .......................................................................74
4.5.1 No. of averaging measurements/Digital filter [A] ..................................... 74
4.5.2 Measurement type [b] ............................................................................. 74
4.5.3 Measurement period [[] .......................................................................... 84
4.5.4 Previous value comparison function [d] .................................................. 84
4.6 Hysteresis Setting ................................................................................ 85
4.7 Initialization .......................................................................................... 86
Chapter 5 Troubleshooting
5.1 Error Messages ....................................................................................88
5.2 Troubleshooting List ........................................................................... 89
Chapter 6 Specifications and Dimensions
6.1 Specifications ....................................................................................... 92
6.2 Characteristics Charts ......................................................................... 93
6.3 Minimum Input Time and Output Response Time ............................ 96
6.4 Dimensions ........................................................................................... 98
Index
Index .............................................................................................................. 101
Warranties
WARRANTIES AND DISCLAIMERS ............................................................ 109
vi

Quick Index by Function/Operation

This index helps you quickly find proper EX-V function/operation according to your purpose. Select action or operation you need to find the proper page and description.
Display/Setup
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tfirderutarepmet
ecived
noitcnufhcae
sliateddna
stluafed
tnemtsujda
reggirt
dohtem
eulav
langistuptuo
ecivedlanretxemorf
stigid
"0"oteulav
tnemtsujda
yrotcafotsgnittesllagnizilaitinI
noitarepolenaptnorfgnikcoLnoitcnufkcol-lenaP34
eulavyalpsidmorf/ot
tuptuoegatlovrotinomgnitteS
eulavyalpsidmorftnednepedni
GN/KOrofseulavecnarelotgniweiVseulavtimilecnarelotehtgnillaC72
GN/KOrofseulavecnarelotgnitteSgnitteSeulaVtimiLecnareloT
ropu-tratstanoitautculfgnirongI
lanretxemorflangisgnimitgnittupnI
fossecorpputesfoeniltuogniweiV
srebmunnoitcnufllafotsilgniweiV
gniruddoireptnemerusaemgnikcehC
srosnesgnimittuohtiwgnireggirTreggirtlanretnI35
tinuegnahcottnioplamicedgnivoMnoitcnuftnioplamiceD93
lanretnirofemitgnirusaemgnignahC
gnigarevatnemerusaemgnidiceD
lortnoc/tupniehtotgnidroccaemit
gniveihcarofeulavtesffo/niaggnitteS
tupnitsniagaeulavyalpsidderised
rotarapmocrofremityaled-ffognitteS
langistuptuorotarapmocgnidloHtuptuodloH24
eulavecnarelotrotarapmocgnitceleS
4ottigideulavyalpsidgnignahC
eulavderisedgnitcartbus/gniddA
yalpsid)gnitteser(gnignahcylkciuQ
gnirudtuptuorotarapmocgnilbasiD
retnec-daed-mottobenihcamsserp
tupnignimiT4
yek]TES[gnisunoitcnuf
srebmuN
noitazilaitinI68
tuptuoebortS4
yaledgnilpmaS35
noitcnuf
tuptuoyaled-ffO24
tupnignitteslanretxE21
noitcnufstigiD93
noitcnuftesffO04
noitcnuForeZ-otuA42
tupnielbasidtuptuO41
noitcnuf
noitcnufnosirapmoceulavsuoiverP65
hcaerofssecorpputesfoeniltuO
noitcnuFdnasnoitcnuFfoelbaT
stnemerusaemgnigarevafo.oN84
gnittestuptuo)egatlovgolana(rotinoM
gnittestuptuo)egatlovgolana(rotinoM
52
64
64,03
63
63
vii
Measurement
Installation
noitarepO/noitcnuF
ssenkcihtgnirusaeM
rettamngierof
noitrop
noitisop
oteuderuliaferusolceidgnikcehC
eliforpwolfothgiehgnirusaeM
nigirofotnemecalpsidgnirusaeM
htiwgnimrofnieruliafgnitceteD
enihcamgnidlomnoitcejni
rorregnikcuhcgnitceteD
etalpesabfonoitarbivgnirusaeM
lootgnittucfotuonurgnirusaeM
ecnarelotrotarapmocgnittupnI 52
rellorfoyticirtneccegnirusaeM
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timilecnarelotehtgnitteS.2
niedomtnemerusaemehtgnitteS.1
.)edomlamroN(gnitteslaitini
timilecnarelotehtgnitteS.2
otepyttnemerusaemehtgnitteS.1
timilecnarelotehtgnitteS.2
niedomtnemerusaemehtgnitteS.1
.)edomlamroN(gnitteslaitini
timilecnarelotehtgnitteS.2
\otepyttnemerusaemehtgnitteS.1
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gnirudecnaraelcdlomehterusaem
timilecnarelotehtgnitteS.2
timilecnarelotehtgnitteS.2
timilecnarelotehtgnitteS.2
timilecnarelotehtgnitteS.2
timilecnarelotehtgnitteS.2
egaP
.putesforedroehtetacidni.2dna.1srebmuN
12
67
.edompaG/ssenkcihTnitnettimretnI
12
67
41
edomnoitarbiv/yticirtnecceehtgnitteS.1
81
edomnoitarbiv/yticirtnecceehtgnitteS.1
81
edomnoitarbiv/yticirtnecceehtgnitteS.1
81
edomnoitarbiv/yticirtnecceehtgnitteS.1
81
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7
viii
ix
Chapter 1
Preparation
Describes the package contents, and explains the mounting and adjusting procedures of the controller and sensor head.
1.1 Checking the Package Contents ......................................... 2
1.2 Part Names and Functions .................................................. 3
1.3 Terminal Names and Connections ......................................4
1.4 Input/output Circuits ............................................................ 5
1.5 Mounting ................................................................................ 6
1.5.1 Mounting and dismounting the controller ................................. 6
1.5.2 Mounting the sensor head ....................................................... 7
1.6 Adjustment ............................................................................ 9
1.6.1 Connection............................................................................... 9
1.6.2 Adjusting the output characteristics .........................................9
Chapter 1 Preparation

1.1 Checking the Package Contents

The EX-V series package includes the following parts and equipment. Check that all the parts and equipment are included in the package.
1
• Instruction manual: 1 • Controller: 1
Instruction Manual
High-speed, High-Accuracy Digital Displacement Sensor
EX-V Series
• Sensor head: • Panel mounting frame: 1
Ordered one of the following
EX-305V
EX-110V
EX-416V
EX-422V
EX-614V
2

1.2 Part Names and Functions

This section explains the part names and functions.
Controller
Display
Displays the measured value. The value is displayed in green when the measured value is within the tolerance range. The value is displayed in red when the measured value is out of the tolerance range.
Comparator output indicators
Illuminates when the comparator output (HIGH, GO, LOW) is turned on. Indicates the type of displayed tolerance limit value when setting or calling the tolerance limit value.
POWER indicator
Illuminates green: When operation is normally performed Illuminates red: When the control output is reset to OFF
Displays and functions
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)999.91±(eulavciremuN
)V8.5+:tuptuo
)V8.5-:tuptuo
Chapter 1 Preparation
1
TIMING input
.egnaryalpsidehtwolebsi
indicator
Illuminates when a timing signal is input.
Operation keys
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sitlusernoitarepoehtnehwdeyalpsidsi"FFFF"
tlusernoitarepoehtnehwdeyalpsidsi"FFFF-"
HIGH TIM
GO
LOW
POWER
SET
FUNC
UTILITY
MODE
CALL
CALIB
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Operation keys
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CALL
CALIB
UTILITY
MODE
(
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3
Chapter 1 Preparation

1.3 Terminal Names and Connections

This section explains the terminal names and functions.
10
1
OUTPUT DISABLE
HIGH
GO
LOW
GND1
TIMING
HOLD RESET
ZERO
24V DC
9
8
7
6
5
4
3
2
+
1
20
ALARM
19
STROBE
18
GND2
17
EXT1
16
EXT2
15
SYNC
14
MONITOR
13
0V
12
11
Sensor head
Terminal block
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ehtotnoitroporpni)V5+ot5-(egatlovgolanastuptuO
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CAUTION
Since the power GND, GND1 and GND2 are connected through choke coils, make sure so that no potential difference develops.
4

1.4 Input/output Circuits

Input circuit
TIMING, HOLD RESET ZERO, EXT1•2, OUTPUT DISABLE
+24 V
SYNC
Chapter 1 Preparation
+24 V
1
Output circuit
GND
3 k
IN
470
GND
10 k
IN
3 k
HIGH, GO, LOW, STROBE MONITOR (analog voltage) output
NPN Output
GND
Output
0 V
100
0 V
NPN open-collector, 40 V, 100 mA max.
5
Chapter 1 Preparation

1.5 Mounting

This section explains the mounting procedure for the controller and sensor head and the wiring connections.

1.5.1 Mounting and dismounting the controller

1
Mounting
Insert the controller from the front of the panel and fix it using the panel mounting frame.
Dismounting
1. Insert the controller.
Panel
While raising the catches at sections 1 and 2 with a flat blade screwdriver, push the controller forward from the back.
1
2
2. Fix the controller using the panel mounting frame.
Panel mounting frame
Push the controller forward.
6

1.5.2 Mounting the sensor head

Mounting
• Tighten the EX-305V set screw and EX-110V nut away from the tip of the sensor head as shown in the figure.
M3 set screw
EX-305V
• Referring to the measuring distance in the table below, determine the distance between the tip of the sensor head and target.
ledoM)mm(ecnatsidgnirusaeM
V503-XE1
V011-XE2
V614-XE5
V224-XE01
V416-XE4
Note: After making the adjustment, do not change the position of the nut or screw. If the position is changed, the output characteristics may change even when the nut or screw is positioned in the range shown in the figure.
Flush-mounting
To flush-mount the sensor head in a metal base, follow the guidelines given in the table below.
ledoM
V503-XE019
V011-XE219
V614-XE5301
V224-XE5502
V416-XE23x615
5 mm min.
)mm(ecnatsiD
AB
Chapter 1 Preparation
8 mm min.
1
EX-110V
øA
B
* The table above shows the dimensions to use when the metal base is iron. * The table above shows the dimensions to satisfy the specifications when the
sensor head is flush-mounted after the output characteristics have been adjusted with no metal present around the head.
7
Chapter 1 Preparation
When mounting two or more sensor heads of the same model in parallel
• The sensor may not output the correct voltage due to mutual interference. Make sure that the distance between sensor heads adjacent to each other is larger than the values shown in the table below. (This allows the display resolution specification to be satisfied when the number of measurements to average is
1
"64".)
• When two sensor heads are mounted in parallel, mutual interference can be prevented by alternately oscillating the sensor heads using the synchronous input terminal (
ledoM
page 4
).
)mm(ecnatsiD
V503-XE08
V011-XE003
V614-XE056
V224-XE013
V416-XE542
Tightening torque
To tighten the EX-305V set screw, apply a torque of 0.2 N•m or less. To tighten the nut of the other sensor heads, apply a torque shown in the table below or less.
V011-XEV614-XEV224-XE
.xamm•N01.xamm•N02.xamm•N01
gnitnuomlellaraP
Parallel mounting
CAUTION
• If the applied tightening torque exceeds the specified one, the sensor head may be deformed or malfunction.
• If the sensor cable is installed in the same conduit as high voltage lines or power lines, the sensor may malfunction. Be sure to keep the wiring separate.
Note: Do not change the sensor cable length (3 m). If the cable is extended or cut,
the characteristics will change.
8

1.6 Adjustment

1.6.1 Connection

Chapter 1 Preparation
Though the EX-V series has been factory-adjusted, follow the procedure described below to adjust the sensor using your actual target in order to satisfy the specifications. When the sensor head has been replaced, be sure to make this adjustment.
1. Connect the core and shielding wires of the sensor head to sensor head connection terminals 11 and 12 of the controller.
1
2. After making the connection, connect the power supply cable to power supply terminals 1 and 2.
The POWER indicator on the controller illuminates, and the sensor enters the operation state.
24V DC
Note: Let the sensor warm up for 30 minutes or more after supplying power to it, and then start the adjustment.

1.6.2 Adjusting the output characteristics

1. Press the key for at least 2 seconds.
The sensor displays "0" and enters the adjustment mode.
HIGH TIM
GO
LOW
SET
FUNC
UTILITY
+
MODE
10
9
8
7
6
5
4
3
2
1
Terminal block
CALL
CALIB
20
19
18
17
16
15
14
13
12
11
Sensor head
2. With no metal object present around the sensor head, press the
key.
The sensor displays "1" and moves to the next setting step.
Note 1: Do not touch the metal area of the sensor head with your hand.
Note 2: Make sure that no metal object is present within a radius of 15 centimeters
around the sensor head.
9
Chapter 1 Preparation
3. Bring the sensor head in contact with the target.
SET
key.
CALL
1
4. Press the
The sensor displays "2" and moves to the next setting step.
5. Move the sensor head.
Move the sensor head so that the distance between the sensor head and target is the full scale of the measuring distance (maximum distance) of the sensor head.
Full scale
6. Press the
key.
The sensor displays "3" and moves to the next setting step.
SET
CALL
7. Move the sensor head.
Move the sensor head so that the distance between the sensor head and target is half the measuring distance (half scale).
Half scale
8. Press the
key.
The sensor displays "End".
SET
CALL
10
9. Press the
key to complete the adjustment.
The sensor starts measurement.
Reference: To stop the adjustment, press the key. Then, the sensor starts measurement without making the adjustment.
Note: If the distance between the sensor head and target is improperly adjusted during the adjustment, "Err 6" is displayed. Press the key to cancel the error, and then readjust the distance.
Chapter 2
Quick Guide to Basic Mode Operation
Explains the kinds of the measurement modes and the selection procedure. Selecting the mode best suited to your detection purpose allows you to quickly operate the sensor by easy setting.
2.1 Measurement Modes ........................................................... 12
2.1.1 Bottom-dead-center mode .....................................................12
2.1.2 Eccentricity/vibration mode .................................................... 12
2.1.3 Thickness/gap mode.............................................................. 13
2.1.4 Manual mode .........................................................................13
2.2 Quick Guide to Basic Mode Operation .............................. 14
2.2.1 Setting the bottom-dead-center mode ................................... 14
2.2.2 Setting the eccentricity/vibration mode ..................................18
2.2.3 Setting the thickness/gap mode............................................. 21
2.3 Auto-Zero Function ............................................................. 24
2.4 Tolerance Limit Value Setting ............................................ 25
2.5 Checking the Tolerance Limit Values
(Calling the tolerance limit values) .................................... 27
Chapter 2 Quick Guide to Basic Mode Operation

2.1 Measurement Modes

The EX-V series provides the following four measurement modes: "Bottom-dead­center mode", "Eccentricity/vibration mode", "Thickness/gap mode" (which are basic modes for quick operation), and "Manual mode" (which allows users to perform setting as desired). This section explains the major functions of each mode.

2.1.1 Bottom-dead-center mode

2
This mode is used to measure the displacement of the origin position of a machine with stroke movements such as a press. When the displacement of the bottom dead center or origin position is out of the preset tolerance range, the sensor outputs an Alarm signal.
Major applications
• Detecting the bottom dead center position of a press
• Detecting the bottom dead center position of a press-fit machine
• Detecting the bottom dead center position of a welding machine
• Pressure control for a injection molding machine
• Measuring the depth of the recess on a piston head
Displacement
Bottom dead center
Displayed value
Time

2.1.2 Eccentricity/vibration mode

This mode is used to measure the roller eccentricity or abnormal machine vibration. When the amplitude of the runout or vibration is larger than the preset tolerance limit value, the sensor outputs an Alarm signal.
Major applications
• Measuring roller eccentricity
• Measuring surface plate runout
• Detecting runout due to improper chucking
• Measuring drill bit eccentricity
12
OK
Displacement
NG
Time

2.1.3 Thickness/gap mode

This mode is used to measure target thickness or gap with a direct reading value. When the thickness or gap is larger or smaller than the preset upper or lower value for the tolerance limit, the sensor outputs an Alarm signal.
Chapter 2 Quick Guide to Basic Mode Operation
Displayed value

2.1.4 Manual mode

Displacement
Time
Major applications
• Measuring hoop material thickness
• Checking grindstone abrasion
• Thickness control during polishing ceramic components
In addition to the modes above, the manual mode is available. The manual mode provides the following six data processing modes to allow adaptable measurement. For details, see pages that describe each data processing mode.
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Chapter 2 Quick Guide to Basic Mode Operation

2.2 Quick Guide to Basic Mode Operation

This section describes the major measurement modes and an easy setting method.

2.2.1 Setting the bottom-dead-center mode

The following example explains how to mount the EX-V series to a press.
The basic operation is the same when mounting the EX-V series to other devices. Be sure to adjust the output characteristics before performing the following proce­dure. (
2
Refer to page 9
1. Secure the sensor head to the lower die of the press.
• Referring to the figure below, prepare the sensor head mounting jig and a target.
• Refer to pages 7 and 8 for the position of the sensor head nut and the tightening torque.
.)
Target
Sensor head
14
Note: Be sure to use an IRON target with sufficient area for detection. (
Reference: When the comparator output is already connected to the emergency
stop or another input for the facility, short-circuit the OUTPUT DISABLE input (terminal 3) and grounding terminal (terminal 7) to disable the comparator output before making the adjustment. * After making the adjustment, be sure to disconnect these terminals to enable the
comparator output.
2. Adjust the distance between the sensor head and target.
Move the press an inch at a time and lower the stripper (or upper die) to the bottom dead center position. (Refer to the figure below.)
Half the measuring range
Stripper or upper die
Lower die
Die set
Adjust the distance between the sensor head and target so that the distance between them is about half the measuring distance when the stripper is in the bottom dead center position. The controller’s display shows a value close to the half scale.
of the sensor to be used.
In the case of the EX-305V, the value is close to “0.5”.
p.95
)
Chapter 2 Quick Guide to Basic Mode Operation
* The distance between the sensor head and target should be more than the full scale when the
stripper is in the top dead center position.
Sensor model
EX-305V 1 0.5
EX-110V 2 1
EX-416V 5 2.5
EX-422V 10 5
EX-614V 4 2
Measuring distance Half scale
(mm) (Full scale) (mm)
3. Press the key for at least 2 seconds.
The sensor enters the mode setting state and displays the mode number.
Mode No
HIGH TIM
GO
4. Press the
• Pressing the
LOW
SET
FUNC
UTILITY
key to display “1” which indicates the “bottom-dead-center” mode.
key changes the mode number sequentially.
MODE
CALL
CALIB
Mode No. Measurement mode
0 Manual
1 Bottom-dead-cente
2 Eccentricity/vibration
HIGH TIM
GO
LOW
3 Thickness/gap
key
• The measurement mode is factory-set to manual.
For the initial setting of each measurement mode, refer to “4.1 Table of Data Processing Functions” on page 46.
5. Press the key to save the measurement mode setting.
The sensor returns to the measurement state.
Note: Changing the measurement mode initializes all preset values except for the tolerance limit values.
2
6. Activate the machine and check the bottom dead center position during normal operation. Press the [ZERO] key to set this position as the reference point.
When the [ZERO] key is pressed, “0000” appears on the measured value display.
Stripper or upper die
Lower die
Die set
Reference: To compensate for the slight variation in the bottom dead center position at press startup or the influence of temperature fluctuation, refer to “Previ­ous value comparison function [d]” on page 56.
Normal bottom dead center
HIGH TIM
GO
LOW
15
Chapter 2 Quick Guide to Basic Mode Operation
7. Set the upper value for the tolerance limit.
For a press, set the threshold value to the amount of the rise of the bottom dead center due to swarf.
Stripper or upper die
Lower die
Die set
Upper limit value
2
1) Press the
• The sensor enters the tolerance limit setting mode.
• The setting number is displayed.
Note: Press the key for a short time. When the key is pressed for 2 seconds or longer, the sensor enters the function setting mode and displays “Ab[d”. If you accidentally put the sensor into the function setting mode, press the key again to return to the measurement state.
2) Press the
• Pressing the
•“x” indicates the hysteresis setting. (
key.
Mode No
HIGH TIM
GO
LOW
SET
FUNC
UTILITY
MODE
CALL
CALIB
key to display the desired setting number.
key changes the setting number sequentially.
key
Refer to page 85.
)
16
Reference: Four kinds of tolerance limit values (“0” to “3”) can be saved in the memory. The registered setting numbers can be switched using external signals. (
Refer to page 4.
3) Press the
)
key.
• The sensor automatically enters the HIGH limit value setting mode.
• The setting value is displayed in red and the HIGH indicator illuminates.
HIGH TIM
GO
LOW
Chapter 2 Quick Guide to Basic Mode Operation
4) Press the or key to display the desired value.
• Pressing the
key changes the flashing digit to the right.
HIGH TIM
GO
LOW
• Pressing the
key changes the value.
• All digits flash when the fifth digit and sign can be changed.
No setting
(5th digit)
(1st to 4th digits)
Example
When setting the tolerance to +20 µm, specify “0020”.
5) Press the
key.
The HIGH limit setting value is saved. The sensor automatically enters the LOW limit value setting mode.
HIGH TIM
GO
LOW
8. Set the lower value for the tolerance limit and press the
key.
• For a press, set the threshold value to the amount of the lowering of the
bottom dead center due to the absence of a target.
• Set the LOW limit value using the same procedure as in steps 7 3) and 4),
and press the
key to save the value.
Stripper or upper die
Lower die
Die set
HIGH TIM
GO
LOW
2
Note 1: The output is disabled during the tolerance limit value setting. When the output is already on, however, the output is retained.
Note 2: Pressing the
key does not save the changes if [HIGH setting value –
Hysteresis] is smaller than [LOW setting value + Hysteresis]. In this case, “Err1” is displayed. Press the
key again to cancel the error, and then specify the correct
values.
17
Chapter 2 Quick Guide to Basic Mode Operation

2.2.2 Setting the eccentricity/vibration mode

The following example explains the procedure for roller eccentricity mea­surement.
The basic operation is the same when mounting the EX-V series to other devices. Be sure to adjust the output characteristics before performing the following procedure (
page 9
1. Mount the sensor head to the machine.
For the sensor head mounting procedure, read "Mounting the sensor head" (pages 7 and 8).
2
).
Note: Be sure to use an IRON target with sufficient area for detection. (
page 95
Reference: When the comparator output is already connected to the emergency stop or another input for the facility, short-circuit the OUTPUT DISABLE input (terminal 3) and grounding terminal (terminal 7) to disable the comparator output before making the adjustment.
* After making the adjustment, be sure to disconnect these terminals to enable
the comparator output.
2. Press the
key for at least 2 seconds.
The sensor enters the mode setting state and displays the mode number.
Mode No.
HIGH TIM
GO
3. Press the
LOW
SET
FUNC
UTILITY
key to display "2" which indicates the "eccentricity/vibration"
MODE
CALL
CALIB
mode.
• Pressing the
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HIGH TIM
GO
LOW
)
18
key
Chapter 2 Quick Guide to Basic Mode Operation
• The measurement mode has been factory-set to manual.
For the initial setting of the functions for each measurement mode, refer to "4.1 Table of Data Processing Functions" (page 46).
4. Press the key to save the measurement mode setting.
The sensor returns to the measurement state.
Note: Changing the measurement mode initializes all preset values except for the tolerance limit values.
5. Activate the machine and check the runout value during normal operation.
The value displayed in this step is the runout per cycle.
6. Set the upper value for the tolerance limit.
Calculate the upper limit value by adding the upper limit value of the required tolerance to the value displayed during normal operation, and set the value as the HIGH limit value.
Example
When the runout value during normal operation is "10 µm" and the tolerance is "+30 µm", set the HIGH limit value to "0.040". When the runout value exceeds "40 µm", the comparator output is turned on.
1) Press the
key.
• The sensor enters the tolerance limit setting mode.
• The setting number is displayed.
Setting No.
HIGH TIM
GO
LOW
SET
FUNC
UTILITY
MODE
CALL
CALIB
Note: Press the key for a short time. When the key is pressed for 2 seconds or longer, the sensor enters the function setting mode and displays "Ab(d". If you accidentally put the sensor into the function setting mode, press the key again to return to the measurement state.
2
2) Press the
• Pressing the
key to display the desired setting number.
key changes the setting number sequentially.
• "x" indicates the hysteresis setting (
page 85
key
).
19
Chapter 2 Quick Guide to Basic Mode Operation
Reference: Four kinds of tolerance limit values ("0" to "3") can be saved in the memory. The registered setting numbers can be switched using external signals (
page 4
).
3) Press the
key.
• The sensor automatically enters the HIGH limit value setting mode.
• The setting value is displayed in red and the HIGH indicator illuminates.
2
4) Press the
• Pressing the
• Pressing the
or key to display the desired value.
HIGH TIM
GO
LOW
key changes the flashing digit to the right.
HIGH TIM
GO
LOW
key changes the value.
• All digits flash when the fifth digit and sign can be changed.
No setting
(5th digit)
(1st to 4th digits)
5) Press the key.
The HIGH limit setting value is saved. The sensor automatically enters the LOW limit value setting mode.
20
HIGH TIM
GO
LOW
6) Press the
key again.
7. Activate the machine to check whether the comparator output correctly works according to the tolerance limit setting values.
• The GO comparator output indicator on the controller illuminates when the
measured value is within the tolerance range. The HIGH indicator illuminates when the measured value is higher than the upper limit value. The LOW indicator illuminates when the measured value is lower than the lower limit value.
• To perform fine adjustment of the tolerance limit values, repeat steps 5) and
6) described above.
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