KEYENCE DL-EP1 User Manual

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DANGER
WARNING
CAUTION
NOTICE
Important
Reference
CAUTION
NOTICE
96M11243
EtherNet/IP Compatible Network Unit
DL-EP1

Noise Protection

If this product is installed in a location near a noise source, e.g, power source or high-voltage line, it may malfunction or fail. Use protective measures, such as using a noise filter or running the cables separately.

About the Power Supply

• Noise superimposed on the power supply may result in malfunction. Use a stabilized DC power supply configured with an isolation transformer.
• When using a commercially available switching regulator, be sure to ground the frame ground terminal.
Instruction Manual
Read this manual before use. Keep this manual in a safe place for future reference.

Symbols

The following symbols alert you to matters concerning the prevention of injury and product damage.
It indicates a hazardous situation which, if not avoided, will result in death or serious injury.
It indicates a hazardous situation which, if not avoided, could result in death or serious injury.
It indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
It indicates a situation which, if not avoided, could result in product damage as well as property damage.
It indicates cautions and limitations that must be followed during operation.
It indicates additional information on proper operation.
Point
It indicates tips for better understanding or useful information.
The listed system names and product names, etc., are the trademarks or registered trademarks of the respect companies.

Safety Precautions

General Precautions

• Before and while operating this product, confirm that it provides its functions and performance correctly.
• Implement sufficient safety measures to prevent human and physical damages in case this product fails.
• Be aware that the product functions and performance are not warranted if the product is used outside the range of stated specifications or is modified by the customer.
• Combining this product with other equipment requires sufficient consideration because the proper functions and performance may not be provided depending on the environment.
• Do not use this product for the purpose to protect a human body or a part of human body.
• This product is not intended for use as explosion-proof product. Do not use this product in hazardous location and/or potentially explosive atmosphere.
• Do not expose equipment, including peripherals, to rapid temperature changes. Equipment failure may result from condensation build up.

Precautions on Regulations and Standards

UL Certification

This product is an UL/C-UL Listed product.
• UL File No. E207185
• Category NRAQ, NRAQ7
Be sure to consider the following specifications when using this product as an UL/C-UL Listed Product.
• Use this product under pollution degree 2.
• This product is an open type device. Therefore, it must be installed in an enclosure with IP 54 or higher. (e.g. Industrial control panel)

CE Marking

Keyence Corporation has confirmed that this product complies with the essential requirements of the applicable EC Directive, based on the following specifications. Be sure to consider the following specifications when using this product in the Member State of European Union.
z EMC Directive
EMI : EN55011, Class A EMS : EN61000-6-2
• Use a STP (shielded twisted pair) cable for connection to the network.
These specifications do not give any guarantee that the end-product with this product incor­porated complies with the essential requirements of EMC Directive. The manufacturer of the end-product is solely responsible for the compliance on the end-product itself according to EMC Directive.

Outline

The DL-EP1 is an EtherNet/IP compatible adaptor which can read and write the data from the connected sensor amplifier from a PLC (programmable controller) or PC (personal computer).
• The DL-EP1 supports cyclic communication. Data can be exchanged without a ladder pro­gram.
• The DL-EP1 also supports UCMM and Class 3 (explicit message communication). The sen­sor amplifier settings and status can be read and written at a random timing, and motion com­mands can be issued to the sensor amplifier.

Types and Number of Connectable Sensor Amplifi

The DL-EP1 can connect a maximum of 15 sensor amplifiers (main units and expansion units) which support D-bus. ("D-bus" is the name of KEYENCE's wiring-saving system for sensor amplifiers.) Different types of sensor amplifiers with D-bus support can be connected to a single DL-EP1 unit.
The number of connectable units, and a mixed environment of different models, depend on the particular sensor amplifiers or units. Refer to the “DL-EP1 User’s Manual”.

Checking the Package Contents

Before using the DL-EP1, make sure that the following equipment and accessories are included in the package. We have thoroughly inspected the package contents before shipment. However, in the event of defective or broken items, contact your nearest KEYENCE office.

Package contents

• DL-EP1 main unit x1 • Expansion connector sticker x1 • End unit x2

Precautions for Use

• To avoid injury or failure, turn off the power immediately in the fol­lowing cases.
- Water or foreign matter entered the main unit.
- The case is broken, for example if it is dropped.
- Smoke or unusual smell is emitted from the product.
• Use the correct power voltage. Failure to observe may result in injury, or failure.
• Do not disassemble or modify this product. Failure to observe may result in injury.
Do not turn off the power while you are setting any item. Doing this may cause loss of data settings.

Equipment Environment

For safe, trouble-free operation of this product, the product must not be installed in the following locations:
• Humid, dusty, or poorly ventilated.
• Exposed to direct sunlight or heating source.
• Exposed to corrosive or flammable gases.
• Exposed directly to vibration or shock.
• Exposed to water, oil, or chemical splashes.
• Exposed to static electricity.
• Instruction manual x1

List of Optional Parts)

• STP (shielded twisted-pair) cable (Category 5e, straight)
- OP-51504 (0.2m)
- OP-51505 (0.5m)
- OP-51506 (1m)
- OP-51507 (3m)
- OP-51508 (5m)
* The working ambient temperature of the above cable is 0 to 50 °C.
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Names of Each Part

(1)
(2)
(3)
NOTICE
NOTICE
Sensor amplifier connector
EtherNet/IP Compatible Network Unit DL-EP1
NOTICE
NOTICE
Sensor amplifier connector (for DIN rail mounting type)
Expansion connector sticker
(1) RJ-45 connector
(2) Reset switch (3) Link/activity indicator (green) (4) Module status indicator (green/red)
(5) Network status indicator (green/red) (6) Sensor communication indicator
(green/red)
(7) MAC address
(8) Sensor amplifier connector
(for DIN rail mounting type)
(9) Sensor amplifier connector
(for panel mounting type/large display type)
Name Description
(1) RJ-45 connector Attach the network cable to this connector.
(2) Reset switch
(3) Link/activity indicator (green) Normal: Green LED lights up or blinks
(4) Module status indicator (green/red) Normal: Green LED lights up
(5) Network status indicator (green/red)
(6) Sensor communication indicator (green/red)
(7) MAC address MAC address for this DL-EP1.
(8) Sensor amplifier connector (for DIN rail mounting type)
(9) Sensor amplifier connector (for panel mounting type/large display type)
* The table above shows the display state when communication has been set and normal
communication is enabled. Refer to the "NU-EP1 User's Manual" for details.
When held down for three seconds or longer, the DL-EP1 settings will be reset to the default settings.
Normal: Green LED lights up
Normal: Green LED lights up
Attach the sensor amplifier to this connector.
Attach the sensor amplifier to this connector. A protective label is attached when shipped from the factory. Connect with the optional expansion cable (OP-35361).

Installation and Connection to Sensor Amplifiers

2 Mount the EtherNet/IP Compatible Network Unit DL-EP1 on the DIN rail and
connect to the sensor amplifier.
Push and fix the EtherNet/IP Compatible Network Unit DL-EP1 to make sure there is no space between the output unit and the sensor amplifier.
Sensor amplifier
Connector
Refer to the figure below, and check that the sensor amplifier connector (for DIN rail mounting type) on the side of the EtherNet/IP Compatible Network Unit DL-EP1 is not mounted at an angle. Connecting to the sensor amplifier with the connector diagonally may damage the equipment.
CC-Link Compatible Network Unit DL-CL1
3 Mount the attached end units (OP-26751: a set of two pieces) on both sides of the
sensor amplifier and the EtherNet/IP Compatible Network Unit DL-EP1, then fix the end units with screws on the upper part of each end unit (2 points x 2 units). (Tightening torque:0.6 N•m or less)
The mounting method of the end unit is the same as that of the EtherNet/IP Compatible Network Unit DL-EP1.
End unit
End unit
Be sure to insert the EtherNet/IP Compatible Network Unit DL­EP1 to the sensor amplifier to the end. Turning on the power with diagonal insertion or improper insertion may damage the equipment.
z Connecting to a panel mounting type sensor amplifier
1 Connect the sensor amplifier to the EtherNet/IP Compatible Network Unit DL-EP1
using the optional expansion cable (OP-35361).

Mounting on a DIN rail

1 Fit the tab of the lower part of the main unit
to the DIN rail. While inserting the main unit in the direction of arrow 1, push the body in the direction of arrow 2
2 To detach the main unit, while pushing the
main unit in the direction of arrow 1, pull the body in the direction of arrow 3.
.

How to connect to the sensor amplifier

The EtherNet/IP Compatible Network Unit DL-EP1 is used by connecting it to a sensor amplifier. The connection method varies according to the mounting type of the sensor amplifier to connect to.
When connecting the EtherNet/IP Compatible Network Unit DL-EP1, be sure to check the power of sensor amplifier is OFF before performing the operation. Performing the operation when the power of sensor amplifier is ON may damage the equipment.
Refer to the Instruction Manual of each sensor amplifier for details
Point
about how to add the sensor amplifier.
z Connecting to a DIN rail mounting type sensor amplifier.
1 Detach the expansion protective cover of the sensor amplifier to which the
communication unit is to be connected.
Sensor amplifier
Expansion protective cover
Detach the protection sticker
Expansion cable (cable length:300mm)
• Turn OFF the power before connecting the expansion cable and connect securely. Diagonal or otherwise improper inser­tion may damage the equipment.
• Inserting or pulling the cable when the power is turned ON may damage the equipment.
2 Detach the sensor amplifier connector (for DIN rail mounting type) of the
EtherNet/IP Compatible Network Unit DL-EP1 with pliers and mount the attached expansion connector sticker.
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z Connecting to a large display type sensor amplifier
Detach the protection sticker
Detach the protection sticker
Expansion cable (cable length:300mm)
NOTICE
Sensor amplifier connector (for DIN rail mounting type)
Expansion connector sticker
Reference
25.6
35.443.5
94.5
38.1
(42.5)
29.4
(mm)
1 Connect the sensor amplifier to the EtherNet/IP Compatible Network Unit DL-EP1
using the optional expansion cable (OP-35361).
• Turn OFF the power before connecting the expansion cable and connect securely. Diagonal or otherwise improper inser­tion may damage the equipment.
• Inserting or pulling the cable when the power is turned ON may damage the equipment.
2 Detach the sensor amplifier connector (for DIN rail mounting type) of the
EtherNet/IP Compatible Network Unit DL-EP1 with pliers and mount the attached expansion connector sticker.

Attach Ethernet to This Connector

Methods for connecting the DL-EP1 to the Ethernet are explained in this section.

Compatible cables

An STP (shielded twisted-pair) cable or UTP (unshielded twisted-pair) cable is used to con­nect the DL-EP1 to the Ethernet. The compatible cables differ when Ethernet is structured of 10BASE-T or 100BASE-TX.
Ethernet Compatible cables
10BASE-T STP cable or Category 3 or higher UTP cable
100BASE-TX STP cable or Category 5 or higher UTP cable
• Use a straight cable when connecting DL-EP1 to the Ethernet switch.
• Use a cross cable when connect the DL-EP1 directly to a personal computer.

Connecting the cable

Connect the network cable to the RJ-45 connector.

Specifications

Product name EtherNet/IP Compatible Network Unit
Model DL-EP1
Compliant standards
Transmission rate
Ethernet Specifications
EtherNet/IP Specifications
Sensor connection specifications
Indicator lamps
Power voltage
Power consumption 1500 mW or less (at 30 V 50 mA max)
Environmental resistance
Materials Main unit case: Polycarbonate
Weight Approx. 70 g
*1 "D-bus" is the name of KEYENCE's wiring-saving system for sensor amplifiers. *2 Varies with the sensor amplifiers connected.
Transmission medium
Maximum cable length
Maximum number of connectable hubs
Compatible functions
Number of connections
RPI (Transmission cycle )
To le r a bl e communication bandwidth for cyclic communication
Conformance test Compatible with Version A7
Connectable sensors
Number of connectable sensor units
Operating surrounding air temperature
Operating surrounding air humidity
Vibration resistance
Pollution degree 2
IEEE802.3 (10BASE-T) IEEE802.3u (100BASE-TX)
10Mbps (10BASE-T) 100Mbps (100BASE-TX)
STP cable or Category 3 or high er UTP cable (10BASE-T) STP cable or Category 5 or high er UTP cable (100BASE-TX)
100 m (Distance between DL-EP1 and Ether net switch)
4 (10 BASE-T) 2 (100 BASE-TX)
Cyclic communication
Compatible with UCMM and Class 3 messaging (Explicit messaging)
64
0.5 to 10000 ms (0.5 ms unit)
6000 pps
Sensor amplifiers with D-bus support
15 units max
Link/activity indicator (LINK/ACT)?Green LED Module status indicator (MS)?2-color (green/red) LED Network status indicator (NS)?2-color (green/red) LED Sensor communication indicator (N-bus): 2-color (green/red) LED
20 to 30 VDC ±10%, including ripple (p-p)10% (supplied from the connected sensor amplifiers)
-20 to 55 °C (no freezing)
35 to 85% RH (no condensation)
10 to 55 Hz compound amplitude 1.5 mm, 2 hours each in X, Y, Z directions
*2
*1

Dimensions

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Warranties and Disclaimers

KEYENCE warrants its Products to be free from defects of material and workmanship and will, without charge, replace or repair (at KEYENCE's sole option) any Products found defective upon inspection at its factory, or other designated point provided the equipment has been returned, transpor tation prepaid, within one year from the date of shipment. Warranty is specifically at the factory. Any on-site service will be provided at the sole expense of the Purchaser at standard field service rates. All associated equipment must be protected by properly rated electronic/electrical protection devices. KEYENCE shall not be liable for any damage due to im proper engineering, installation, interfacing, use, modification or any action not in accordance with this instruction manual. Proper installation, operation and maintenance of the product in accordance with this instruction manual become the responsibility of the user upon receipt of the Product. The user shall indemnify KEYENCE and hold KEYENCE harmless from any liability or damage whatsoever arising out of any action not in accordance with this instruction manual. Components which wear are not warranted. OTHER THAN AS STATED HEREIN, THE PRODUCTS ARE PROVIDED WITH NO OTHER WARRANTIES WHATSOEVER. ALL EXPRESS, IMPLIED, AND STATUTORY WARRANTIES, INCLUDING, WITHOUT LIMITATION, THE WARRANTIES OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE, AND NON-INFRINGEMENT OF PROPRIETARY RIGHTS, ARE EXPRESSLY DISCLAIMED. IN NO EVENT SHALL KEYENCE AND ITS AFFILIATED ENTITIES BE LIABLE TO ANY PERSON OR ENTITY FOR ANY DIRECT, INDIRECT, INCIDENTAL, PUNITIVE, SPECIAL OR CONSEQUENTIAL DAMAGES (INCLUDING, WITHOUT LIMITATION, ANY DAMAGES RESULTING FROM LOSS OF USE, BUSINESS INTERRUPTION, LOSS OF INFORMATION, LOSS OR INACCURACY OF DATA, LOSS OF PROFITS, LOSS OF SAVINGS, THE COST OF PROCUREMENT OF SUBSTITUTED GOODS, SERVICES OR TECHNOLOGIES, OR FOR ANY MATTER ARISING OUT OF OR IN CONNECTION WITH THE USE OR INABILITY TO USE THE PRODUCTS, EVEN IF KEYENCE OR ONE OF ITS AFFILIATED ENTITIES WAS ADVISED OF A POSSIBLE THIRD PARTY'S CLAIM FOR DAMAGES OR ANY OTHER CLAIM AGAINST THE PURCHASER. No representation or warranty, express or implied, made by any sales representative, distributor, or other agent or representative of KEYENCE which is not specifically set forth herein shall be binding upon KEYENCE. In some jurisdictions, some of the foregoing warranty disclaimers or damage limitations may not apply.
Copyright (c) 2010 KEYENCE CORPORATION. All rights reserved.
11243E 1070-2 96M11243 Printed in Japan
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