KEYENCE CZ-V22AP User Manual

AB
BANK
1234
C
Color indicator* (Lights at C/C+I mode)
Bank indicator (At C/C+I mode)
Channel indicator
Current value monitor (red)
Setting value monitor (green)
C
Z
-
H
3
2
CZ-H35S
Detection indicator
Emitter
Receiver
Spot selection switch
Light emission fiber cable
Light reception cable
Detection indicator
Emitter
Receiver
Light emission fiber cable
Light reception cable
U
V
O
N
D
E
T
E
C
T
C
Z
-H
5
2
Receiver
Emitter
UV irradiation indicator (green)
Detection indicator (red)
Detection indicator
Spot selection switch
Emitter
Receiver
Light emission fiber cable
Light reception cable
96M1382
RGB Digital Fiberoptic Sensor
CZ-V21A(P)/V22A(P)
Instruction Manual
Display
* Film calibration indicator when using the CZ-H72
Sensor head
CZ-H32 CZ-H35S/H37S
CZ-H52
CZ-H72
BE SURE TO READ THESE MESSAGES CAREFULLY
Warning
• The CZ-V21(P)/V22(P) is just intended for the detection of target objects. Do not use the CZ-V21(P)/V22(P) in a safety circuit to pro­tect the human body.
• The CZ-V21(P)/V22(P) does not have an explosion-proof struc­ture. Do not use it in a location where any flammable gases, liquid or powder exist.
• The CZ-V21(P)/22(P) is a direct current type sensor. Application of the AC power may lead to burst or fire.
• Do not directly look at the emitted LED beam.
• The CZ-H32/H35S/H37S/H72 are the Class 1 LED product in which the light source LED is located in the amplifier unit.
• The CZ-H52 is the Class 1M LED product.
*When using the CZ-H52, be sure to read Precaution on Using CZ-
H52 on page 8.
ACCESSORIES
Amplifier unit
•Mounting bracket: 1 • End unit: 2 • Instruction manual: 1 Supplied with the CZ-V21A(P) Supplied with the CZ-V22A(P)
Sensor head
Common:
CZ-H32/H35S/H37 only : • M3 x 20 screw: 2 CZ-H52 only :
CZ-H72 only :
• Mounting bracket: 1 (two types, one of each for the CZ-H72)
• Board nut: 1
• M3 x 22 screw: 2
• Fiber insertion port cover seal: 1
• Ultraviolet ray spot check sheet : 1
• M3 x 30 screw: 2
• M3 x 6 screw: 2
PART NAMES
Amplifier unit
CZ-V22A(P)
1234
OUT
C
BANK AB
1234
MODE
SET
Installing the supplied brackets on the CZ-H72
Install the two supplied brackets by combining them as shown below.
The sensor angle can be adjusted within 90° (± 45°). (Refer to the lower right of page 9.)
Fixing lever
Output indicator
CZ-V21A(P)
E CZ-V21A(P)/V22A(P)-IM
1234
Display
Receiver connector
port
C
BANK AB
1234
OUT
MODE button
Manual adjustment
button
MODE
Connection
connector
Connection
protection cover
SET
SET button
Dust cover
1
MOUNTING THE AMPLIFIER UNIT
Mounting on a DIN rail
Hook the claw located on the bottom of the amplifier unit to the DIN rail. While pushing the amplifier unit in the direction of the arrow 1, push it down in the direction of the arrow 2. To dismount the amplifier unit, while pushing the main body in the direc­tion of the arrow 1, raise the body in the direction of the arrow 3.
3
2
1
Mounting on a bracket
Mount the amplifier unit using the supplied mounting bracket as shown in the figure.
CONNECTING SEVERAL AMPLIFIER UNITS
Up to three sub-units CZ-V22A(P) can be mounted adjacent to the main unit CZ­V21A(P). By connecting several units, the number of power cables can be reduced.
1
Remove the protection cover on the side of the
amplifier.
2
Mount the sub-unit on the DIN rail.
MOUNTING THE SENSOR HEAD
4
3
2
B
1
K
N
A
A
T
B
U
Connector port
Fiber cable port
Open the dust cover.
1 2
Tilt the fixing levers.
3
Insert the fiber cable and the connector of the sensor head into the corre­sponding ports. Be sure to insert the fiber cable until it reaches the deepest end (the inserted length: about 20 mm). * The CZ-H52 is not supplied with the fiber cable.
Attach the supplied cover seal on the fiber cable insertion slot when using the CZ-H52.
4
Lock them with the fixing levers.
5
Route the cable of the connector under the fixing lever.
When the cable of the sensor head is too long
Fabricate the cable end as shown in the figure.
1
C
O
4
3
2
1
2
1
3
Connect the sub unit to the connector on the main unit by sliding the sub unit toward the main unit until a clicking sound is heard.
Mount the end units on both
4
sides. Fasten the screws on the top of the end units (at two posi­tions on both end units) with the Philips screwdriver.
10 mm or more
Tilt the lid of the connector in the direction of the arrow indicated on its
2
left-hand side, and open the connector.
3
Insert the wires to the deepest end with the shielded wires bent upward. Bend the shielded wires along the grooves in the direction of the arrows. Be sure to match the colors of the sticker on the connector with those of the shielded wires.
White
Close the connector to crimp down the wires, and tilt the top to lock.
4
Shielded wire
Red
Core
90°
Trim off the wires sticking out of the connector by using a nipper or the
5
like.
Note
2
Limit the reconnection to two times.
E CZ-V21A(P)/V22A(P)-IM
INPUT/OUTPUT CIRCUIT SCHIMATIC
Connection diagram
*
CZ-V21A and V21AP only
Output circuit CZ-V21A • V22A *CZ-V21A only
Overcurrent protection
Sensor main circuit
CZ-V21AP • V22AP *CZ-V21AP only
*
Brown Black
White
Gray Orange
Pink
Purple
Blue
24 VDC
Output 1 Output 2
Output 3
Output 4
*
External calibration
External bank selection/external shift
*
0 V
Brown*
Black/white/gray/orange
Load
Blue*
Brown*
24 VDC
5 to 40 VDC
0 V
24 VDC
SENSOR HEAD MODES AND REFERENCE PAGES FOR SENSITIVITY SETUP METHOD
Model Mode Description
Detects the target based on the color components (R, G, B).
Detects the target based on the color components (R, G, B) and light intensity (amount of light received).
Detects the target based on the light intensity (amount of light received).
Detects the target based on the luster difference.
CZ- H32
/H35S /H37S
CZ-H52
CZ-H72
C mode
C+I mode
Super I mode
Luster detection mode
Sensitivity setup method
Refer to page 4.
Refer to page 5.
Refer to page 6.
Black/white/gray/orange
Sensor main circuit
Overcurrent protection
Blue*
Input circuit
• External calibration (pink)
• External bank selection/external shift (purple)
CZ-V21A • V22A *CZ-V21A only
3.3 VDC
Pink*/purple
(Short-circuit current 1 mA max.)
Sensor main circuit
C
CZ-V21AP • V22AP *CZ-V21AP only
t 1 t 2
t 3
t 4
nal calibration
nal bank selection/external shift
Sensor main circuit
Blue*
Brown*
Pink*/purple
Load
0 V
PLC etc.
0 V
24 V
PLC etc.
DETECTION MODES
Mode Description
C mode
C+I mode
Super I mode
Detects the target based on the color components (R,G,B).
Detects the target based on the color components (R, G, B) and light intensity (amount of light received).
Detects the target based on the lithgt intensity (amount of light received).
* For the CZ-H52, the selectable detection mode is “Super I” mode only.
E CZ-V21A(P)/V22A(P)-IM
Sensitivity setup
method
Refer to page 3.
Refer to page 4.
3
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