This manual describes the hardware information. Read this manual
thoroughly to understand how the CV-5001 Series works in order to
maximize the performance of the system.
• This manual covers the CV-5701/CV-5501/ CV-5001 in CV-5001
Series Ver. 2.2. All references, unless otherwise noted, pertain to
the CV-5501. For more details on the differences between the
models, see "Main Specifications" (page 7).
• Always keep this manual in a safe place for future reference.
• Ensure that the manual is passed to the end user in case of
transfer of the unit.
Controller Instruction Manual
Read this manual thoroughly before using the CV-5001 Series.
Always keep this manual in a safe place for future reference.
Trademarks
• "SD Memory Card" is a registered trademark of the SD
association.
• Other company names and product names are registered
trademarks or trademarks of their respective companies.The TM
mark and ® mark are omitted in this manual.
Package Contents
The equipment and accessories listed below are included in the
package when shipped. Upon opening the carton, check that you
have received all of the equipment and accessories listed below.
Standard Package
• Controller Unit x 1 (CV-5701/5501/5001,
whichever is appropriate)
•SD card
(OP-87133 (512MB): CV-5501/ 5001,
CA-SD1G (1GB): CV-5701)) x 1
(pre-installed in SD1 slot)
• Remote control console (OP-84231) x1
• Controller instruction manual x 1
1
Page 2
Safety Precautions
Note
Reference
Symbols
The following warning symbols are used to ensure safety and to
prevent human injury and/or damage to property when using the
system.
DANGER
Indicates that the operator is at risk of death or serious physical
injury if the system is improperly operated or this precaution is not
followed.
• Bundle cables with a spiral tubing material. Direct bundling will
concentrate the cable load on the bindings, which can result in
cable damage or short circuit.
• This unit and optional devices are precision components. Do not
subject them to vibration or impact.
Measures to be taken when an abnormality occurs
In the following cases, turn the power OFF immediately. Using the
unit in an abnormal condition may cause fire, electric shock, or
product malfunction. Contact your local KEYENCE office for repair.
• If water or debris enters the system
• If the system is dropped or the case is damaged
• If smoke or a burning smell emits from the system
Warning
Indicates that the operator is at risk of physical injury if the system is
improperly operated or this precaution is not followed.
Caution
Indicates that property could be damaged (product malfunction, etc.)
if the system is improperly operated or this precaution is not
followed.
Indicates important operating procedures that could be easily
overlooked.
Indicates further information that may be useful to know.
General Cautions
• Before starting work or before starting the system, confirm that all
the functions of the system are working properly.
• If any KEYENCE product fails, take full safety measures to prevent
damage before using the system again.
• If the system is used beyond published specifications or if the
system is modified, the functions and performance cannot be
guaranteed.
• Please note that when the system is used in combination with
other instruments, its functions and performance may be
degraded.
• Do not use this product for the purpose to protect a human body
or a part of human body.
• This product is not intended for use as explosion-proof product.
Do not use this product in hazardous location and/or potentially
explosive atmosphere.
• Do not subject this unit or connected devices to a sudden change
of temperature, as condensation may occur.
Warning
General
• Do not use with any power voltage other than 24 V DC. Doing so
may cause fire, electric shock, or product malfunction.
• Do not disassemble or modify this unit. Doing so may cause fire or
electric shock.
Operating environment and conditions
• To use the system properly and safely, avoid installing this unit in
the following locations: Doing so may cause fire, electric shock, or
product malfunction.
– Locations that contain moisture or dust, or that are poorly
ventilated.
– Locations where the system is exposed to direct sunlight or
temperature increases.
– Locations where there are flammable or corrosive gases.
– Locations where the unit may be directly subjected to vibration
or impact.
– Locations where water, oil or chemicals may splash onto the
unit.
– Locations where static electricity occurs.
• Keep this unit and cables away from high-tension cables or power
lines. Otherwise, noise may cause malfunction or accidents.
Caution
Usage
• Before making any connections/disconnections, be sure to turn off
the power of this unit and connected devices. Failure to do so may
result in malfunction of the system or connected devices.
• Do not turn the power off while you are programming. Otherwise,
all or part of the program settings may be lost.
• Do not block the ventilation holes. Otherwise, the inside
temperature may rise and malfunction may occur.
• Do not allow an excessive amount of sunlight or bright indoor light
to enter the camera for a long period of time. Doing so may cause
damage to the CCD inside the camera.
Note
Maintenance
• Do not clean with benzene, thinner, or alcohol.
• Doing so may cause discoloration or deformation of the unit. If the
unit has any dirt on it, wipe it off with a cloth moistened with a mild
detergent, then wipe with a dry cloth.
Precautions on Regulations and Standards
CE Marking
KEYENCE evaluates compliance with the requirements of the EMC
directive according to how products fulfill the below conditions.
KEYENCE has confirmed that the CV-5001 Series meets these
requirements. When the CV-5001 Series is used in EU nations, take
note of the following precautions.
EMC Directive (2004/108/EC)
• Applicable StandardEMI: EN61326-1, Class A
EMS: EN61326-1
• Use cables shorter than 30 m to connect the controller unit and its
external devices.
• When connecting a CC-Link unit CA-NCL10E, attach a ferrite core
(OP-84364, optional) within 300 mm on the CA-CNL10E side of
the CC-Link dedicated cable.
However, these precautions do not guarantee that the customer’s
entire machinery installation is compliant with the EMC Directive.
The customer is responsible for determining the compliance of the
overall machinery installation.
2
Page 3
Identifying Controls and Connectors
Note
50 mm
50 mm50 mm
50 mm
50 mm
1 Expansion unit connector 2 (left side)
Use to connect the illumination expansion unit CADC21E or
CC-Link unit CA-NCL10E.
2 Parallel I/O connector
Use to connect the parallel input/output signals.
3 SD2 slot (upper), SD1 slot (lower)
Insert an SD card.
The lower slot (SD1) holds the included SD Card (512 MB or 1
GB) by factory default.
Installing the Controller Unit
Install the controller unit to DIN rail, or use the holes on the bottom of
the controller to secure it with screws.
Note
• Do not install the CV in a location with lots of dust or water vapor. The CV
does not have a mechanism to protect the CV from dust or water. Dust or
water entering the controller can cause damage to the CV.
• Turn off the power to the controller when connecting or removing an
expansion unit, a cable, or a terminal block. Connecting or removing the
camera expansion unit, the cable, or the the terminal block while the power
is being supplied may damage the controller or peripheral devices.
• When a expansion unit is not connected, place the connector protection
cover back on the controller. Using the controller with the connector
exposed may cause damage to the controller.
Caution on Direction of Controller Mounting
• Install the controller in the direction indicated by the circle as
shown below. Do not install the controller in any other direction.
SD Card 1 must be inserted while the device is operating.
4 Modular connector
Use to connect the remote control console.
5 RGB output terminal (SVGA)
Use to connect to an external monitor.
6USB port
Use to connect to the USB cable.
7 Camera 2 connector
Use to connect camera 2.
8 Expansion unit connector 1 (right side, only for CV-5701/
5501)
Use to connect the camera expansion unit CV-E500.
9 RS-232C port
Use to connect to the RS-232C communication cable.
10Camera 1 connector
Use to connect camera 1.
11Ethernet connector
Use to connect the Ethernet cable.
12Terminal Block I/O connector
Use to connect the power supply (24 V DC) and the input/output
signals.
• For ventilation, keep the space free of objects for 50 mm or more
above the controller and 50 mm or more for both sides. Keep the
space free of objects for 90 mm or more in the front of the
connector panel to connect the cables safely.
• When two or more controllers are installed side by side, keep the
space free of objects for 50 mm or more between controllers, and
50 mm or more on top of both controllers.
Note
• Do not block the ventilation openings on the top and bottom of the
controller. If the vents are blocked, heat is accumulated inside the machine
and can cause system failure.
• If the temperature inside the control panel (temperature at the bottom of the
controller) exceeds the rating, use forced air-cooling or increase the free
space around the system to improve ventilation until the operating ambient
temperature drops below the rating.
13Grounding terminal
Use to connect the installation line.
3
Page 4
Installing the Expansion Unit
When connecting
multiple units
OUT
IN
POWER
LIGHT 2
4
3
2
1
LIGHT 1
4
3
2
1
OUT
IN
P
OWER
LIGHT 2
4
3
2
1
LIGHT 1
4
3
2
1
Attachment
(supplied with illumination
expansion unit)
Illumination
expansion unit
OUT
IN
POWER
LIGHT 2
4
3
2
1
LIGHT 1
4
3
2
1
OUT
IN
POWER
LIGHT 2
4
3
2
1
LIGHT 1
4
3
2
1
Attachment
(supplied with the illumination
expansion unit)
Illumination expansion unit
CA-DC20E
CC-Link unit CA-NCL10E
Note
Tab
M4 screws
Note
To camera 1 connector
To camera 2 connector
CAM2CAM1
Note
Installing the Camera Expansion Unit (CV-5701/5501 only)
Use the camera expansion unit
CV-E500 (sold separately) to connect
three or more cameras.
Remove the protective connector
cover from the right side of the
controller and install the camera
expansion unit as shown below.
Installing the Communication Expansion Unit
The optional CC-Link expansion unit
CA-NCL10E is used when
communicating with CC-Link devices.
Remove the protective cover of
connector 2 from the left side of the
controller and install the CC-Link
expansion unit.
Installing the Illumination Expansion Unit
Up to 4 CA-DC21E unit may be connected for control of up to 8
individual lighting units. Remove the protective cover of connector 2
from the left side of the controller and install the illumination
expansion unit as shown below.
Installing the CV
Installing the Controller on a DIN Rail
The controller unit and the expansion unit
are designed to be mounted on a DIN rail.
Pull out the tab on the bottom in the
direction of the arrow to mount or dismount
the controller.
Mounting to the Bottom of the Controller
Mount the controller in a stable location that is free
from vibration.
Connecting the Camera Cables
Connect the camera to the camera connector of the controller unit
using one of the optional camera cables.
If connecting only a single camera, attach it to the camera 1 connector.
When using the illumination expansion unit and CC-Link unit
simultaneously
Mount the CC-Link unit CA-NCL10E directly to the controller, then
mount the illumination expansion unit to the left side of the CC-Link
unit.
• Turn off the power to the controller when connecting or removing an each
expansion unit. Connecting or removing the each expansion unit while the
power is being supplied may damage the controller or peripheral devices.
• When a expansion unit is not connected, place the connector protection
cover back on the controller. Using the controller with the connector
exposed may cause damage to the controller.
• It is necessary to mount the supplied attachments before mounting the
4
illumination expansion unit. The main unit and the illumination expansion
unit can be damaged if the supplied attachments are not mounted.
• Bundle cables with a spiral tubing material. Direct bundling will concentrate
the cable load on the bindings, which can result in cable damage or short
circuit.
• In the absence of other specifications, the minimum cable flexibility (R)
should be 3 times the external diameter (5 times is recommended).
Additionally, repeated curvature and screw stress should be avoided. The
minimum flexion is the same, even when using flexible cable. Unless
otherwise stated, use R100 or greater.
• Camera cable CA-CN17, CA-CN17L, and CA-CN17R can only be
connected to the CV-035C and CV-035M.
• High speed camera CV-H**** can only be connected to the camera cable of
CA-CH*.
• It may cause a damage or malfunction if the camera cable is connected to
the other camera, so do not connect the wrong camera cable.
Using the repeater for camera cable extension
The camera cable can be extended by using the extension repeater
for the camera cable.
Camera cable
extension repeater
Page 5
Connecting the 24 VDC Power Source
Note
Connect the ground wire
Note
8.5 mm or
smaller
Circular connector
8.5 mm or smaller
Y connector
Note
Supply 24 VDC to terminal number 7 and 8 of the IN connector.
• Use a slotted screwdriver to connect to the terminals.
• Use a torque of 0.25 Nm or less to tighten the screws.
• Use the electrical wires AWG14 to AWG22.
• Make sure to connect the frame ground terminal for the 24 VDC power
source to a type D ground.
• Do not supply power until installation is complete.
1 After stripping the insulating sheath by about 7 mm, insert
the lead wires into terminal No. 7 (24 VDC) and No. 8 (0 V),
and then insert the I/O terminal block into the I/O connector
as far as it can go.
2 Connect the ground wire to the ground port.
• Ground each device separately.
• Use a D type ground.
• Keep ground resistance under 100 Ω.
• Keep the ground wire as short as possible.
• If it is not possible to ground each device separately, ground them
together. However, make sure that the electrical cables are the same as
shown below.
• Solderless contact sizes are listed below. M4 screws should be used.
• Tighten the screws with a torque of 0.8 [Nm].
A
Peripheral
A > B
A < B
B
Device
D-type ground* (third ground)
(ground resistance 100 Ω)
Peripheral
Device
D-type ground* (third ground)
(ground resistance 100 Ω)
Peripheral
A
B
A = B
Device
Parallel I/O Interface
Connector Specifications
The following values show the parallel I/O
connector specifications for the system.
Number of registered screensMaximum 1000 screens for each program (depending on SD card size), Compressed saves possible
SD card
External trigger input
Control
input
Control input
General purpose
output
Control
output
Total status output
Monitor outputSVGA 800x600 (24-bit color 60 Hz)
Operation indicatorsPower, Error LED display
RS-232C
Interface
Display languageJapanese/English/German/Italian/French/Traditional Chinese/Simplified Chinese selectable
Rating
Environmental
resistance
WeightApprox. 1250 g
*1 PNP open collector is used for main unit of model types with P in the end.
*2 Models that install the Ethernet port to the CPU unit support Ethernet port direct connection.
PLC link
CC-Link
EtherNet/IP
Ethernet
USB
Illumination control
Power supply voltage24 V DC ±10%
Current consumption2.4 A (2 cameras at maximum load) /3.2 A (4 cameras at maximum load)2.2 A (2 cameras at maximum load)
Ambient operating temperature
Ambient operating humidity35 to 85% RH (no condensation)
• 1 megapixel mode: 1024 (H) x 960 (V), approx 980,000 pixels
When CV-H100C/H100M is connected
• 1 megapixel mode: 1000 (H) x 1000 (V), approx 1,000,000 pixels
When CV-035C/S035C/H035C/035M/S035M/H035M is connected
• 240,000 pixel mode: 512(H) x 480(V), approx. 240,000 pixels
• 310,000 pixel mode: 640(H) x 480(V), approx. 310,000 pixels
• Two color/monochrome cameras
(Compatible with (CV-H500C/H200C/
200C/S200C/H100C/035C/S035C/H035C/
H500M/H200M/200M/S200M/H100M/
035M/S035M/H035M, mixed connection
possible)
• Two extra cameras can be connected by
using expansion unit CVE500. Up to four
cameras can be connected.
SD cards 1 and 2 can each hold 1000 programs (depending on the size of the SD card and the size of the programs), external switching
possible
SD card slot x2 (SDHC compatible)
Compatible with OP-87133 (512 MB: standard in SD1 slot for CV-5501/5001), CA-SD1G (1GB: standard in SD1 slot for CV-5701),
CA-SD4G (4GB: SDHC)
2 points
EV compatible input rating: 26.4 V or less, 3 mA or more
4-camera simultaneous capture/individual capture can be selected (when CV-E500 is not
connected, images from up to two cameras can be captured at the same time).
Individual trigger delay (0 to 999 ms) can be selected for each trigger input
18 inputs
Input rating 26.4 V or less, 2 mA or more
27 outputs NPN/PNP (including two FLASH outputs linked to external tr igger.)
1 output, NPN/PNP open collector, maximum 50 mA (30 V or less)
Supports total status hold control and one shot output (1 to 9999 ms)
Numerical value output, image data (compressible) and control input/output enabled. Can be used simultaneously with other communication
ports.
Maximum baud rate of 115200 bps is supported.
Do not use to connect to PLC link, CC-Link, or EtherNet/IP
Numerical value output and control input/output using the RS-232C por t or Ethernet por t enabled.
Following PLCs are supported via link unit*2:
• Mitsubi shi Electric: A series (RS-232C only), Q series, L series
• OMRON: SYSMAC C series (RS-232C only), CP1/CS1/CJ1/CJ2 series
• Yaskawa Electric: MP900 series (RS-232C only)/MP2000 series
Do not use to connect to CC-Link, RS-232C, or EtherNet/IP
By connecting the optional CC-Link unit CA-NCL10E, numerical value input/output and control input/output are enabled.
• Suppor ts remote device station, Ver. 2.00/1.10
• Do not use to connect to PLC link, RS-232C, or EtherNet/IP
Numerical value input/output and control input/output enabled while using an Ethernet port
• Suppor ts periodic communication (Max. 1436 bytes), supports message communication
• Up to 128 units can be connected
• Compliant with compliance test Version.A5
• Do not use to connect to PLC link, RS-232C, or CC-Link
Numerical value output, image data (compressible) and control input/output enabled.
Can be used simultaneously with other communication ports.
100BASE-TX/10BASE-T
Numerical value output, image data (compressible) and control input/output enabled.
Can be used simultaneously with other communication ports
USB2.0 HI-SPEED compatible
By connecting the optional illumination expansion unit, LED illumination (12 V, 24 V) and intensity control are enabled.
• 2 channels per unit, connect up to 4 units
• Suppor ts multi-pattern illumination function
• With two cameras connected: 0 to +50°C (0 to +45°C with min. 1 megapixel camera
connected)
• With four cameras connected: 0 to +45°C
• Two color/monochrome cameras
(Compatible with CV-H200C/200C/S200C/
H100C/035C/S035C/H035C/200M/
S200M/H100M/035M/S035M/H035M,
mixed connection possible)
• Two extra cameras can be connected by
using expansion unit CVE500. Up to four
cameras can be connected.
• 512 (H) x 480 (V), approx 240,000 pixels
• 640(H) x 480(V), approx. 310,000 pixels
Two color/monochrome cameras (CV-035C/
S035C/H035C/035M/S035M/H035M can be
connected. Mixed connection is possible.)
2 points
EV compatible input rating: 26.4 V or less,
3 mA or more
2-camera simultaneous capture/individual
capture can be selected.
0 to +50°C
7
Page 8
Copyright (c) 2011 KEYENCE CORPORATION. All rights reserved.
11806E 1111-2 96M11806 Printed in Japan
Dimensions
92.4
153.0
6.0
132.523.5
65.3
35.9
83.3
117.0
(88.0)
DIN rail
4-M4
depth 6
80.017.0
80.0
16.5
70.0
Unit : mm
6.0
153.0
328.0
304.9
259.8
214.7
169.6
124.5
92.4
Unit : mm
Controller Unit (CV-5701/5501/5001)
With camera expansion unit (CV-E500), CC-Link
unit (CA-NCL10E), and illumination expansion unit
(CA-DC21E) connected
CV-E500 can be connected only to CV5701/CV-5501.
(Mass with expansion units connected: Approx. 4200 g)
Warranties and Disclaimers
(1) KEYENCE warrants the Products to be free of defects in materials and
workmanship for a period of one (1) year from the date of shipment. If any
models or samples were shown to Buyer, such models or samples were
used merely to illustrate the general type and quality of the Products and
not to represent that the Products would necessarily conform to said
models or samples. Any Products found to be defective must be shipped
to KEYENCE with all shipping costs paid by Buyer or offered to KEYENCE
for inspection and examination. Upon examination by KEYENCE,
KEYENCE, at its sole option, will refund the purchase price of, or repair or
replace at no charge any Products found to be defective. This warranty
does not apply to any defects resulting from any action of Buyer, including
but not limited to improper installation, improper interfacing, improper
repair, unauthorized modification, misapplication and mishandling, such
as exposure to excessive current, heat, coldness, moisture, vibration or
outdoors air. Components which wear are not warranted.
(2) KEYENCE is pleased to offer suggestions on the use of its various
Products. They are only suggestions, and it is Buyer's responsibility to
ascertain the fitness of the Products for Buyer’s intended use. KEYENCE
will not be responsible for any damages that may result from the use of the
Products.
(3) The Products and any samples ("Products/Samples") supplied to Buyer
are not to be used internally in humans, for human transportation, as
safety devices or fail-safe systems, unless their written specifications
state otherwise. Should any Products/Samples be used in such a manner
or misused in any way, KEYENCE assumes no responsibility, and
additionally Buyer will indemnify KEYENCE and hold KEYENCE harmless
from any liability or damage whatsoever arising out of any misuse of the
Products/Samples.
(4) OTHER THAN AS STATED HEREIN, THE PRODUCTS/SAMPLES ARE
PROVIDED WITH NO OTHER WARRANTIES WHATSOEVER. ALL
EXPRESS, IMPLIED, AND STATUTORY WARRANTIES, INCLUDING,
WITHOUT LIMITATION, THE WARRANTIES OF MERCHANTABILITY,
FITNESS FOR A PARTICULAR PURPOSE, AND NON-INFRINGEMENT
OF PROPRIETARY RIGHTS, ARE EXPRESSLY DISCLAIMED.
IN NO EVENT SHALL KEYENCE AND ITS A FFILIATED ENTITIES BE
LIABLE TO ANY PERSON OR ENTITY FOR ANY DIRECT, INDIRECT,
INCIDENTAL, PUNITIVE, SPECIAL OR CONSEQUENTIAL DAMAGES
(INCLUDING, WITHOUT LIMITATION, ANY DAMAGES RESULTING
FROM LOSS OF USE, BUSINESS INTERRUPTION, LOSS OF
INFORMATION, LOSS OR INACCURACY OF DATA, LOSS OF
PROFITS, LOSS OF SAVINGS, THE COST OF PROCUREMENT OF
SUBSTITUTED GOODS, SERVICES OR TECHNOLOGIES, OR FOR
ANY MATTER ARISING OUT OF OR IN CONNECTION WITH THE USE
OR INABILITY TO USE THE PRODUCTS, EVEN IF KEYENCE OR ONE
OF ITS AFFILIATED ENTITIES WAS ADVISED OF A POSSIBLE THIRD
PARTY’S CLAIM FOR DAMAGES OR ANY OTHER CLAIM AGAINST
BUYER. In some jurisdictions, some of the foregoing warranty disclaimers
or damage limitations may not apply.
BUYER'S TRANSFER OBLIGATIONS:
If the Products/Samples purchased by Buyer are to be resold or delivered to
a third party, Buyer must provide such third party with a copy of this
document, all specifications, manuals, catalogs, leaflets and written
information provided to Buyer pertaining to the Products/Samples.
E 1110-2
8
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