Ironman Fitness CDT User Manual

Owner’s Manual

CDT Elliptical

Customer Service

1.800.750.IRON

1.800.750.4766

4009 Distribution Drive
Suite 250
Garland, TX 75041

www.ironmanfitness.com

315-00085
10/06 Rev B

CAUTION! Read all precautions

and instructions in this manual
before using this equipment.

Table of Contents

Important Safety Information 3-4

Assembly 5-10

Console Instructions 11-16

Monitoring Your Heart Rate 17

Warm-Up Exercises 18

Troubleshooting/Cleaning/Maintenance 19

Parts List 20

Exploded Views 21

Warranty Information 22

2

Important Safety Information

WARNING! Before using this unit or starting any exercise program, consult your physician.

This is especially important for persons over the age of 35 and/or persons with pre-existing
health problems. The manufacturer or distributor assumes no responsibility for personal injury
or property damage sustained by or through the use of this product.

WARNING! To reduce the risk of electrical shock, burns, fire, or other possible injuries to the
user, it is important to review this manual and the following precautions before operation.

SAFETY PRECAUTIONS AND TIPS

1. It is the owner's responsibility to ensure that all users of this unit have read the Owner's
Manual and are familiar with warnings and safety precautions.

2. This unit has a user maximum capacity of 300 pounds.

3. The unit should only be used on a level surface and is intended for indoor use only. The unit
should not be placed in a garage, patio, or near water and should never be used while you are
wet. Ironman Fitness recommends a mat be placed under the unit to protect floor or carpet
and for easier cleaning.

4. Follow safety information in regards to plugging in your unit. Do not run the power cord
underneath your unit. Do not operate the unit with a damaged or frayed power cord.

5. Wear comfortable, good-quality walking or running shoes and appropriate clothing. Do not
use the unit with bare feet, sandals, socks or stockings.

6. Always examine your unit before using to ensure all parts are in working order.

7. Allow the unit to fully stop before dismounting.

8. Pets should never be allowed near the unit.

9. Do not leave children unsupervised near or on the unit.

10. Never operate the unit where oxygen is being administered, or where aerosol products are
being used.

11. Never insert any object or body parts into any opening.

12. For safety and to prevent damage to your unit, no more than one person should use the
unit at a time.

13. Always unplug the unit before cleaning and/or servicing. Service to your unit should only be
performed by an authorized service representative, unless authorized and/or instructed by the
manufacturer.

14. Failure to follow these instructions will void the unit warranty.

3

Important Safety Information

SAFETY PRECAUTIONS AND TIPS FOR CHEST STRAP

1. It is the owner's responsibility to ensure that all users of this unit have read the Owner's
Manual and are familiar with warnings and safety precautions.

2. Do not place chest strap near devices that generate large magnetic fields. TV sets, electric
motors, radios, and high voltage power lines can affect the transmitter’s performance. These
items can interfere with the heart rate signal and possibly affect the heart rate readings on the
console.

3. Handle the Chest Strap with care. Dropping the transmitter might cause damage that could
void the warranty.

4. Do not use the chest strap if you have a cardiac pacemaker or if your are taking medications
for a heart condition. Medication or electrical pulses from the pacemaker can interfere with
accurate heart rate readings.

5. Do not bend the strips inside the chest strap. This can cause the chest strap to lose
conductivity.

6. The chest strap has batteries that need to be replaced periodically. A faulty battery can
cause inaccurate reading.

7. It is suggested for the Chest Strap Transmitter that you position the transmitter as close
to your heart as possible, against the skin, 1-2 inches below the pectoral muscles. For best
results, moisten the back of the transmitter for better contact.

4

Assembly

Thank You for purchasing the Ironman Fitness CDT Elliptical! The quality product you have
chosen was designed to meet your needs for cardiovascular exercise. Before you start, please
read the Owner’s Manual and become familiar with the operation of your new unit.
Remember to take time to perform stretching exercises, provided in this manual, to help avoid
injury.

If you are taking medication, consult your physician to see what affect the medication will have
on your exercise heart rate.

If you have heart problems, your are not active, and/or are over the age of 35 years, do not
use the pre-set programs or start an exercise program without first contacting and receiving
approval from your physician.

To avoid the risk of electrical shock, always keep the console dry. Do not spill liquids on the
console. Ironman Fitness recommends a sealed water bottle for beverages consumed while
using the unit.

Please review the following drawing below to familiarize yourself with the listed
parts

.

HANDLEBARS

CONSOLE

PULSE GRIP

HANDLEBARS

AC ADAPTER

LEVELER FEET

2 PER SIDE

PEDALS

5

Assembly

Getting Started - The Ironman Fitness CDT Elliptical will require some assembly. Unpack the

box in a clear area. Remove packing material. Do not dispose of packing material until assem­bly is complete and unit is working properly. Place the unit on a clean level surface for assem­bly. Make sure there is easy access to an electrical outlet. Before assembling, the unit should
be placed as close as possible to its final location. Locate all hardware bags, Labeled Figure
1 through Figure 9, with the exception of Figure 8. If you are missing any bags, please call
Ironman Fitness at 1-800-750-4766. Tools have been provided for use while assembling this
product.

Figure 1

CONSOLE TUBE

Figure 1

Locate bag labeled Figure 1. Locate
Console Tube. Attach Console Tube to
Main Frame. Slide Tube down into Main
Frame. Connect Upper Console Wire
to Lead Wire Assembly. Secure using
three M10*80 mm Hex Head Screws
extending through the frame and
Console Tube, three 10x20 Washers and
three Crown Nuts, M10*1.5. Use three
M10*120 Hex Screw to secure through
the Front of the Console Tube and Main
Frame.

Note: Ensure that all wires are secure
inside console. Be careful not to pinch
wires.

Note: Do not tighten Screws until
you have fully completed Figure 2.

LEAD WIRE ASSEMBLY

M10*80 HEX SCREW

UPPER CONSOLE WIRE

CROWN NUT, M10*1.5

M10*120 HEX SCREW

6

Assembly

Figure 2

Locate Bag labeled Figure 2. Locate Cover.
Secure Cover to Main Frame by using three
M5*8 Screws through the left side of unit.
Repeat for the right side.

Figure 2

CONSOLE TUBE

COVER

Figure 3

Locate Bag labeled Figure 3. Locate Left
and Right Handrail Assemblies. Secure
Left Handrail Assembly to Console tube by
using one Washer, one Spring Washer, one
M10*20 Hex Bolt, and one End Cap. Repeat
for the right side.

Note: The Handrail Assembly will only
go onto the Console Tube one way. The
connector on the middle of the Handrail
Assembly will face outwards.

M5*8 SCREW

Figure 3

CONSOLE TUBE

SPRING WASHER

M10*20, HEX BOLT

WASHER

END CAP

HANDRAIL ASSEMBLY

7

Assembly

Figure 4

Locate bag labeled Figure 4. Lift and place
left Linkage onto Sleeve and align holes.
Secure Linkage to unit using four M8*12
mm Hex Bolts. Repeat for right side.

Note: The Linkage is secured to the sleeve
with three M8*12 Hex Bolts on the top of
the Linkage and one M8*12 Hex Bolt on the
bottom of the Linkage.

Figure 4

SLEEVE

Figure 5

Locate bag labeled Figure 5. Locate Right
Pedal Tube Assembly. Secure Pedal Tube
assembly to the Handrail Assembly with one
M10*81.5 Hex Bolt and one M10*1.5 Hex
Nut. Please ensure that Pedal arm is aligned
in the center of roller wheel while tightening
M10*81.5 (Figure 5a). Repeat for the left
side.

Note: It is recommended that 2 adults
align and secure the Pedal Tube Assemblies
to the Handrail Assemblies.

Figure 5a

M8*12 HEX BOLT

Figure 5

PEDAL TUBE ASSEMBLY

LINKAGE

HANDRAIL ASSEMBLY

M10*1.5 HEX NUT

M10*81.5 HEX BOLT

8

Assembly

Figure 6

Figure 6

Locate bag labeled Figure 6. Locate
Bracket Covers. Attach bracket Cover to
the Handrail Assembly by lining up hole,
and securing using one Screw, M5X0.8-12.
Repeat for other side.

Note: Do not overtighten screw, this will
damage Bracket Cover.

HANDRAIL ASSEMBLY

SCREW

BRACKET COVER

Figure 7

Figure 7

Locate bag labeled Figure 7. Locate
Handlebars. Attach Left Handlbar to
Handlebar Assy using three M8*16mm Hex
Bolts. Repeat for other handlebar.

LEFT HANDLEBAR

M8*16 HEX BOLT

RIGHT HANDLEBAR

CONSOLE TUBE

9

Assembly

Figure 8

Locate Console. Carefully feed Pulse Wires
from the Console down the Console tube.
Connect Upper Console Wire to the appro­priate location on the back of the Console.
Secure Console to Console Tube using four
Screws.

Note: The four Console Screws will already
be installed into the back of Console when
you remove it from the box.

Figure 8

Figure 9

Locate bag labeled Figure 9. Connect
the Pulse Wires coming from the Pulse
Handlebar Assy to the Pulse Wires from the
Console. Secure Pulse Handlebar Assembly
to Console Tube using six M6*10 Hex
Socket Head Bolts.

Note: Ensure that all wires are secure
inside console tube. Be careful not to pinch
wires.

Figure 9

PULSE HANDLEBAR ASSY

PULSE WIRE

M6*10 HEX SOCKET BOLT

CONGRATULATIONS!

You have completed assembly of your CDT Elliptical.

10

Console Instructions

314-00053

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Take a few moments to review the console layout. Below is a overview of the console keys and
their different functions.

CONSOLE BUTTONS:

MODE:

To set function value for TIME, DIST, CAL, PULSE.

RESET:

Return to main function mode in STOP mode and clean all preset function values at zero.

START/STOP:

To start or stop training

RECOVERY:

To test heart rate recovery status.

UP:

To select training mode and adjust function value up.

DOWN:

To select training mode and adjust function value down.

11

Console Instructions

FAN:

Console is equipped with a fan that has four settings, AUTO/LOW/MED/HIGH/OFF. Press the
button to turn the fan to the preferred setting. The AUTO setting will adjust the fan speed
based on the RPMs produced, the more RPMs produced the faster the fan speed will be.

BODY FAT:

Press the button to start body fat measurement.

CONSOLE FUNCTIONS

TIME:

Count up - No preset target, Time will count up from 00:00 to maximum 99:59 with each
increment is 1 second. Count down - If training with preset Time, Time will count down from
preset to 00:00. Each preset increment or decrement is 1 minute between 1:00 to 99:00.

SPEED:

Display current training speed from 0.0 to maximum 99.9 km or ml.

RPM:
Display current training revolutions per minute.

DISTANCE:
Count up - No preset target, Distance will count up from 0.00 to maximum 99.90 with each
Increment 0.1 MPH/KM. Count down - If training with preset target, Distance will count down
from preset to 0.00. Each preset increment or decrement is 0.1 KM (or ML) between 0.00 to

99.90.

CALORIES:
Count up - No preset target, Calories will count up from 0 to maximum 990 with each 1 cal
increment. Count down - If training with preset target, Calories will count down from preset
calories to 0. Each preset increment or decrement is 10 cal from 0 to 990 cal.

PULSE:
Displays your current heart beat figures as soon as both hands are holding the pulse sensor.
The monitor will detect your heart rate through hand grip sensors or chest strap (make sure
that the plug in receiver has been attached to the console), with the chest strap giving the
most accurate reading.

WATT:

Display current training watt figures.

RECOVERY:

After exercising for a period of time, keep holding on handgrips and press “RECOVERY” but­ton. All function display will stop except “TIME” starts counting down from 00:60 to 00:00.
Screen will display your heart rate recovery status with the F1, F2 to F6. F1 is the best, F6
is the worst. User may keep exercising to improve the heart rate recovery status. (Press the
RECOVERY button again to return the main display.)

12

Console Instructions

CALENDAR:

Screen will display year/month/day in sleep mode. When the unit is plugged in, the console will
prompt user to input correct information. Use the UP and DOWN button until correct year is
found. Press MODE to select and move on to the Month. Repeat to input correct month and day.
Note: All information will be saved until unit is unplugged.

CLOCK:

Screen will display time in sleep mode. Once the calendar is set, you will be able to input the
correct time. Use the UP and DOWN buttons until the correct hour found. Press MODE to select
and move on to the minutes. Repeat for to input correct minutes. Note: All information will be

saved until unit is unplugged.

TEMPERATURE:

Screen will display room temperature in sleep mode.

GENERAL INFORMATION:

1. Start Pedaling or press any button to start Console.

2. The Console will shut down after 4 minutes of no activity, and will display room temperature.

3. To Reset Console press and hold the START/STOP button for 2 seconds.

Note: The values calculated or measured by the console are for exercise purposes only, not for
medical purposes.

BMR:
Basal Metabolic Rate (metabolism) is the energy (measured in calories) expended by the body
at rest to maintain normal body functions.

BMI:
Stands for Body Mass Index. BMI is a measure which takes into account a person’s weight and
height to gauge total body fat in adults.

GETTING STARTED:

Press the MODE button. Press MODE to enter USER SELECT. Use the UP/DOWN to select a
User. Press MODE to select a User. Press the UP/DOWN key to select HEIGHT. Press MODE
to confirm the value. Use the UP/DOWN key to select WEIGHT. Press MODE to confirm value.
Use the UP/DOWN key to select AGE. Press MODE to confirm value. Use the UP/DOWN key to
select GENDER. Press MODE to confirm value. Press START/STOP to enter program mode.

PROGRAM INSTRUCTIONS:

MANUAL PROGRAM:

Allows the User to manually adjust tension settings throughout their workout. The default ten­sion level is 1. You may set Time or Distance for your workout.

13

Console Instructions

Use the UP/DOWN buttons to scroll to this program. Press MODE to select this program. TIME
will flash in the display. Use the UP/DOWN keys to set desired TIME. Press MODE to confirm
value. Repeat steps for DISTANCE and KCAL. Press START/STOP to begin exercising. Grasp
Pulse Grips loosely with both hands to activate PULSE function. You can change the tension
level at any time during your workout session by pressing the UP/DOWN buttons.

PRESET PROGRAMS:

Each Program is divided into ten intervals.
Use the UP/DOWN buttons to scroll to this program. Press MODE to select this program. TIME
will flash in the display. Use the UP/DOWN keys to set desired TIME. Press MODE to confirm
value. Repeat steps for DISTANCE and KCAL. Press START/STOP to begin exercising. Grasp
Pulse Grips loosely with both hands to activate PULSE function.

USER PROGRAM:

It allows you to customize a workout session. This program is divided into 10 intervals. TIME,
DISTANCE, KCAL and Tension can be set for each interval. The program will be stored in the
Console’s memory after set-up.

Use the UP/DOWN buttons to scroll to this program. Press MODE to select this program. TIME
will flash in the display. Use the UP/DOWN keys to set desired TIME. Press MODE to confirm
value. Repeat steps for DISTANCE and KCAL. Column 1 will flash on display. Use the UP/
DOWN keys to set Tension for this interval. Press ENTER to confirm value. Repeat for Interval
2-10. Press START/STOP to begin exercising. Grasp Pulse Grips loosely with both hands to
activate PULSE function. You can change the tension level at any time during your workout
session by pressing the UP/DOWN buttons. If the tension level is changed during your exercise
session, this new value will not be saved into the console.
To make a permanent change, you must call up program again and repeat steps for each
interval with new tension settings.

WATT PROGRAM:

In the program, the WATT function will keep a constant value. This means that if you pedal
quickly, the tension will decrease, if you pedal slowly the tension will increase to maintain the
Watt value entered.

WATT = TORQUE (KGM) * RPM *1.03. For this program you must choose to set a TIME or a
DISTANCE. Use the UP/DOWN buttons to scroll to this program. Press MODE to select this
program. TIME will flash in the display. Use the UP/DOWN keys to set desired TIME. Press
MODE to confirm value. Repeat steps for DISTANCE, KCAL and WATT. Press START/STOP to
begin exercising. Grasp Pulse Grips loosely with both hands to activate PULSE function.

HEART RATE PROGRAMS:

Heart rate control programs are designed to automatically adjust the elliptical's resistance to
keep your heart rate at a predetermined level based on the selected Heart Rate program. Each
Heart Rate program is designed with a specific goal.

14

Console Instructions

In all Heart Rate Control programs, the console only accepts the heart rate signal from the
chest strap transmitter. Make sure that the Heart Rate Receiver is plugged into the side of the
Console. The chest strap will not function if it is not plugged in. Once the Heart Rate Receiver
is plugged in, the pulse grip heart rate function is disabled. The requirement to wear the chest
strap is due to the superior accuracy of a chest strap transmitter compared to the pulse grip
sensors.

Proper Installation of Heart Rate Receiver

It is suggested on the Chest Strap Transmitter positioning that you place the transmitter as
close to your heart as possible, against the skin about 1-2 inches below the pectoral muscles.
For best results, moisten the back of the transmitter for better contact.

There are three Heart Rate Programs. 60% HRC (Heart Rate Control), 75% HRC and 85%
HRC. The Console will adjust the Tension to keep you within your Target Heart Rate ± 5.
Example: The tension will increase if your Heart Rate is below the Target Heart Rate. The
tension will decrease if your Heart Rate is higher that your Target Heart Rate.

Press MODE until Program number shows on display. Use the UP/DOWN buttons to scroll to
this program. Press MODE and set values for TIME, DISTANCE, KCAL, AGE and TARGET HEART
RATE. Use the UP/DOWN keys to adjust the values. Press MODE after correct value shows on
display. Press START/STOP to begin exercising. Grasp Pulse Grips loosely with both hands to
activate PULSE function. You may also choose the TARGET HEART RATE WORKING PROGRAM
under the 3 main HEART RATE PROGRAMS. This allows the user to set a TARGET HEART RATE
to exercise at for a period of TIME or a set DISTANCE.

BODY FAT PROGRAM:

This program is designed to calculate body fat ratio and to design a specific tension profile. In
order to use this program correctly, make sure the personal data has been input and correct.
Press the BODY FAT button, and hold on to the hand grips to start body fat testing. The console
will display "- - - - - - - - " while testing is in progress. After 8 seconds, you will see the BODY
FAT in percentage and BMI. If the console has experienced an error, it will display one of the
following error codes:
"E-1" - When the console displays this error, it means you did not put your hands
properly on the sensor. Please try again.
"E-4" - When the console displays this error, it means that the BODY FAT is out of range.

After BODY FAT testing is completed, press the BODYFAT button to continue workout.

Note: For a more accurate reading, hold the handgrip with both hands. This is
especially important in Heart Rate Mode or when performing Body Fat or Fitness Test.

15

Console Instructions

Body Type Female Male
Athlete <17% <10%
Lean 17-22% 10-15%
Avera

g

e 22-25% 15-18%

Above Av

g

25-29% 18-20%

Overwei

g

ht 29-35% 20-25%

Obese 35+% 25+%

Body Fat

Body Type Range
Underweight <18.5
Ideal 18.5-25
Overweight 25-30
Obese >30

Body Mass Index

FITNESS TEST: (Pulse Recovery Feature)

The fitness test compares your pulse rate before and after training. You will notice that your
fitness will improve with regular exercise.

Press the PULSE RECOVERY button immediately after your workout. Grasp the Pulse Grips.
Timer will count down from 60 seconds. Your personal fitness will display on the screen. (F1­F6)

F1 = Excellent
F2 = Good
F3 = Fair
F4 = Below Average
F5 = Poor
F6 = Very Poor

16

Monitoring Your Heart Rate

Monitoring Your Heart Rate

To obtain the greatest cardiovascular benefits from your exercise workout, it is important to
work within your target heart rate zone. The American Heart Association (AHA) defines this
target as 60%-75% percent of your maximum heart rate.

Your maximum heart rate may be roughly calculated by subtracting your age from 220. Your
maximum heart rate and aerobic capacity naturally decreases as you age. This may vary from
one person to another, but use this number to find your approximate effective target zone. For
example, the maximum heart rate for an average 40 year-old is 180 bpm. The target heart
rate zone is 60%-75% of 180 or 108-135 bpm. See Fitness Safety below.

Before beginning your workout, check your normal resting heart rate. Place your fingers lightly
against your neck, or against your wrist over the main artery. After finding your pulse, count
the number of beats in 10 seconds. Multiply the number of beats by six to determine your
pulse rate per minute. We recommend taking your heart rate at these times; at rest, after
warming up, during your workout and two minutes into your cool down, to accurately track
your progress as it relates to better fitness.

During your first several months of exercising, the AHA recommends aiming for the lower part
of the target heart rate zone-60%, then gradually progressing up to 75%.
According to the AHA, exercising above 75% of your maximum heart rate may be too strenu­ous unless you are in top physical condition. Exercising below 60% of your maximum will result
in minimal cardiovascular conditioning.

Check your pulse recovery rate – If your pulse is over 100 bpm five minutes after you stop
exercising, or if it’s higher than normal the morning after exercising, your exertion may have
been too strenuous for your current fitness level. Rest and reduce the intensity next time.

Fitness Safety The Heart Rate chart indicates average rate zones for different ages. A variety
of different factors (including medication, emotional state, temperature and other conditions)
can affect the target heart rate zone that is best for you. Your physician or health care profes­sional can help you determine the exercise intensity that is appropriate for your age and condi­tion.

(MHR) = Maximum Heart Rate
(THR) = Target Heart Rate

220 - age = maximum heart rate (MHZ)
MHZ x .60 = 60% of your maximum heart rate.
MHZ x .75 = 75% of your maximum heart rate.
For example, if you are 30 years old, your calculations will be as
follows:
220 - 30 = 190
190 x .60 = 114 (low end or 60% of MHZ)
190 x .75 = 142 (high end or 75% of MHZ)
30 year-old (THR) Target Heart Rate would be 114-142

17

Warm Up Exercises

EXERCISE GUIDELINES

WARNING! Before beginning this or any exercise program, you should consult your physician.

This is especially important for individuals over the age of 35 or individuals with pre-existing
health problems.

Warming up prepares the body for the exercise by increasing circulation, supplying more oxy­gen to the muscles and raising body temperature. Begin each workout with 5 to 10 minutes of
stretching and light exercise to warm up. The photos on this page show several forms of basic
stretching you may perform before your workouts. In order to achieve an adequate warm-up,
perform each stretch three times.

TOE TOUCH STRETCH

Stand, bending your knees slightly and slowly bend forward from
your hips. Allow your back and shoulders to relax as you reach
down toward your toes as far as possible. Hold for 15 counts,
then relax. This will stretch your hamstrings, back of knees, and
back.

HAMSTRING STRETCH

Sit with one leg extended. Bring the sole of the opposite foot
toward you and rest it against the inner thigh of your extended
leg. Reach toward your toes as far as possible. Hold for 15
counts, then relax. This will stretch your hamstrings, lower back,
and groin.

CALF/ACHILLES STRETCH

With one leg in front of the other, reach forward and place your
hands against a wall. Keep your back leg straight and your back
foot flat on the floor. Bend your front leg, lean forward and move
your hips toward the wall. Hold for 15 counts, then relax. To
cause further stretching of the Achilles tendon, bend your back
leg as well. This will stretch your calves, Achilles tendons, and
ankles.

QUADRICEPS STRETCH

With one hand against a wall for balance, reach back and grasp
one foot with your other hand. Bring your heel as close to your
buttocks as possible. Hold for 15 counts, then relax. This will
stretch your quadriceps and hip muscles.

INNER THIGH STRETCH (Image not Shown)

Sit with the soles of your feet together and your knees outward.
Pull your feet toward your groin area as far as possible. Hold for
15 counts, then relax. This will stretch your quadriceps and hip
muscles.

18

Trouble Shooting Guide

Symptom Possible Cause Solution

DC adapter is not plugged into
wall outlet?

Plug DC adapter into wall outlet

DC adapter cord is not
plugged into CDT?

Plug DC adapter cord into CDT power socket

Console cable is not
connected?

Verify that console cable is connected properly

Console has no power

The computer is faulty? Call the Ironman Fitness service number

Check that the sensor magnet is correctly fitted and
passes in front of the sensor

Check that the gap between sensor and the magnet
is 3mm or less

Check that all the computer plugs and sockets are
correctly and firmly connected

Computer isn't receiving a
signal from the sensor?

Check that the computer wires are not damaged

The sensor is faulty? If all above checks are okay, then replace sensor

Strides/Min or Speed
shows 0

The computer is faulty? Call the Ironman Fitness service number

Check that the pulse plugs are firmly inserted into
the sockets

Check to make sure that the batteries in the chest
strap are installed correctly

Replace the chest strap batteries

Check to see if the receiver is properly installed

Check to see if the chest strap is being properly
worn by user - if skin is extremely dry, then
moisten contact points on chest with water and try
again

No HR signal or incorrect
HR signal

Computer is receiving a faint
or intermittent pulse signal

If problem still exists then call the Ironman Fitness
service number

Noise from motor

Symptoms include an
unusually loud noise coming
from the motor, which means
the gears are not meshing
correctly

Try reversing the resistance and try again. If this
fails, then replace the motor.

CLEANING/MAINTENANCE -

Your CDT Elliptical has been manufactured to withstand many hours of use with minimal
maintenance. It may occasionally require silicone to be sprayed on the moving parts (available
at most stores).

Periodically wipe down your machine with mild, soapy water or a diluted general purpose
household cleaner. Machine should be wiped down to remove sweat after each use.

19

CDT Elliptical Parts List Rev

A

Ref # Part # Description Qty Ref # Part # Description Qty

2CTS 311-00078 DRIVE PULLEY, CENTER-G/ACHIEVER 1 2D3F 305-00152 BRACKET COVER, CENTER-G/ACHIEVER/CDT 2

21K5 310-00187 MAGNET AND BRACKET, CENTER-G/ACHIEVER 1 2GVB 307-00133 AC ADAPTER, ACHIEVER/CDT 1

2DAK 304-00019 BELT, POLY-V BELT PJ450 1 21ZR 302-01353 CROWN NUT, M10*1.5-120 BLACK 3

2HRE 305-00175 COVER, SIDE LEFT TOP, CDT 1 2HT7 302-01353 CROWN NUT, M10*1.5-120 BLACK 3

2GPY 305-00174 COVER, LEFT OUTER, W/LOGO CDT 1 0J4J 302-01354 WASHER, FLAT M10*20-2 3

2GPZ 305-00169 COVER, SIDE LEFT INNER, ACHIEVER 1 2HT3 302-01355 SCREW, HEX SOC TRUSS HEAD M10*1.5-80 BLK 3

2D2K 306-00680 FLYWHEEL COVER, (NEW STYLE) 2 2EN8 302-01356 SCREW, CR.-RE TRUSS HEAD M5*0.8-8 ZINC 14

2CTM 330-00088 CENTER SHAFT ASSEMBLY, CENTER-G 2 261H 302-01357 BOLT, HEX HEAD M8*1.25-12 BLACK 8

2CTN 330-00087 CRANK SHAFT, CENTER-G/ACHIEVER/CDT 1 0JUU 302-01358 BOLT, HEX SOC HEAD CAP M8*1.25-16 BLACK 6

2CTQ 311-00079 DRIVEN WHEEL, CENTER-G/ACHIEVER/DCT 1 0JZX 302-01359 SCREW, HEX SOC TRUSS HEAD, M6*1.0-10 BLK 6

2HRD 305-00176 COVER, SIDE RIGHT INNER, CDT 1 2CU3 302-01301 CENTER SHAFT WASHER 2

2GPW 305-00171 COVER, SIDE RIGHT INNER, ACHIEVER 1 2GQS 305-00173 COVER, ACHIEVER 1

2GPV 305-00177 COVER, SIDE RIGHT OUTER, CDT 1 2HRF 323-00429 IRON PLATE, LEFT CDT 1

0KRK 302-00144 U-TYPE NUT M5-12MM 16 2GTT 313-00368 LEAD WIRE ASSY, 1300MM ACHIEVER/CDT 1

2B5V 302-00111 CR. RE. PAN HD. SCREW M5*0.8-16MM 24 0JEJ 302-01296 C-RING A-25 4

0K94 302-00115 CR. RE. TRUSS HD. TAPPING SCREW M5*12-16 16 0KNM 302-01287 HEX. NUT, M10X1.5 CT=8 4

0K4R 302-01291 CR.-RE. TRUSS HD. SCREW M5*0.8-12 11 26LH 310-00114 LEVELER 4

21X8 302-01304 SPACER, CENTER-G/ACHIEVER/CDT 3 2GQU 306-00696 END CAP, BASE FRAME ACHIEVER/CDT 2

2H7B 306-00693 SLEEVE ASSY, ACHIEVER 1 2AX2 306-00668 TRANSPORTATION WHEEL, CENTER-G 2

2H7C 306-00694 SLEEVE, ACHIEVER 1 2HRC 323-00429 IRON PLATE, LEFT CDT 1

2HNU 319-00235 IDLER WHEEL ASSY, E06KY2 1 2HRB 323-00430 IRON PLATE, RIGHT CDT 1

21AA 319-00221 BRACKET, IDLER BELT TENSION ASSEMBLY 1 2GVA 313-00369 REED SWITCH, ACHIEVER/CDT 1

21A9 319-00236 IDLER WHEEL AXLE, ACHIEVER 1 0K3X 302-01292 CR.RE. PAN HD. SCREW & WASHER M5*0.8-14 3

21A8 319-00237 IDLER WHEEL BRACKET, ACHIEVER 1 01HL 307-00110 D.C MOTOR ASS'Y, CENTER-G/ACHIEVER/CDT 1

0HVY 331-00095 BALL BEARING 6204ZZ 2 2HRQ 323-00437 HANDRAIL, UPPER LEFT, CDT 1

0JEG 302-00109 C-RING A-20 1 2HRT 323-00434 PEDAL TUBE ASSY, LEFT CDT 1

22LR 302-00108 C-RING A-16 1 2HRP 323-00436 HANDRAIL, UPPER RIGHT, CDT 1

2H4J 302-01349 RETAINING RING, ACHIEVER 1 2D3C 305-00150 SHAFT COVER RIGHT, CENTER-G 2

0KNX 302-01350 HEX NUT, 3/8*24 2 2D3E 305-00151 SHAFT COVER LEFT, CENTER-G 2

0J9U 302-01351 SPRING WASHER, 3/8" BLACK 2 2HRK 323-00435 HANDRAIL ASSY, CDT 2

2H66 302-01348 M10*1.5-210, HEX HEAD BOLT 1 2D3G 306-00622 PEDALS, EVO-1, CENTER-G/ACHIEVER/CDT 2

21NP 302-01280 HEX. HD. BOLT M12*1.75-110, ZINC 2 2DBH 302-00119 CR.RE. PAN HD. SCREW & WASHER M5*0.8-20 8

2GQP 310-00193 RETAINING CLIP, ACHIEVER 2 2HRS 323-00433 PEDAL TUBE ASSY, RIGHT CDT 1

21LG 319-00225 COLLAR, CENTERG 2 2HRH 323-00432 LEFT LINKAGE ASSY, CDT 1

0KR0 302-01285 LOCKING NUT, M12*1.75 T12 6 22QV 302-01277 HEX. SOC. TRUSS HD. SCREW M10*1.5-20 2

0K2C 302-01293 HEX.SOCKET HD.CAP SCREWS M8X1.25-16 4 0J93 302-01307 SPRING WASHER, M10, BLACK 2

2GQN 311-00082 MAGNETIC BRAKE ASSY, ACHIEVER 1 2CZP 302-01295 HEX. SOC. HD. CAP BOLT M12*1.75-55 BLACK 2

2GTU 313-00366 POWER SOURCE SPCKET, 600MM ACHIEVER 1 2CTC 306-00945 COLLAR, NYLON, CENTERG/ACHIEVER/CDT 2

2GU0 307-00131 CHEST STRAP, ACHIEVER 1 2CS3 306-00669 SHAFT SLEEVE, CENTER-G/ACHIEVER/CDT 2

2HUT 307-00135 CONSOLE, CDT 1 2CU9 319-00223 COLLAR, POM, CENTERG 2

2HRJ 323-00427 HANDLEBAR ASSY W/ PULSE WIRES, CDT 1 2CU8 319-00229 SHAFT WHEEL W/BALL BEARING, NO LIP 2

2GQA 323-00412 SET PLATE, ACHIEVER 1 2DUW 302-01303 RETAINING RING, CENTER-G 2

2GTS 313-00367 UPPER CONSOLE WIRE, 2464*24AWG*1200MM 1 27JR 302-01312 HEX. SOC SET SCREW, M5*6 4

2HRL 323-00428 CONSOLE TUBE W/LOGO, CDT 1 0J4Z 302-01294 FLAT WASHER, 12X20-3 4

21B8 302-01282 HEX. HD. BOLT M10*1.5-20, ZINC 2 2CRJ 330-00087 CRANK SHAFT, CENTER-G/ACHIEVER/CDT 2

0J9C 302-01308 SPRING WASHER, M10, ZINC 2 2HRG 323-00431 RIGHT LINKAGE ASSY, CDT 1

2DM4 302-01352 WASHER, HANDLEBAR ACHIEVER/CDT 4 0K2W 302-01131 BOLT M5*12 TRI-5.3E 3

2GPG 306-00695 END CAP, HANDLEBAR ACHIEVER/CDT 4 2CU7 302-01273 HEX. HD. BOLT M10*1.5-80, BLACK 4

22RR 302-01276 HEX. NUT M10*1.5,T8 ZINC 2 2JQV 307-00134 HRC RECEIVER, ACHIEVER/CDT 1

21BA 302-01281 HEX. HD. BOLT M10*1.5-81.5 2

Parts List

20

2JAX

0J3T

0J3R

2JAY

2JAW

2

2

0J9C

2

21B8

2

2DM4

2

2

2

2DM4

0J93

22QV

2

0K3X

01HL

2GWU

2

01FE

01FD

01FD

01FD

A

B

0K4R

2

D

0J9U

0KNX

2

2

0KR0

2GQP

2

2

2GQN

21LG

2

21NP

2

F

G

J

K

K

M

2

2D3C

2

2D3E

2HRP

2HRQ

2GQQ

2

2

2D3F

2

@2HRK

C

2GPW

2D2K

2

4

2CU7

2

2CTM

2CTQ

2CTS

L

L

2DAK

21K5

5

0LMN

0K2C

4

@2HRF

H

H

2GPV

2B5V

24

0KRK

16

0KR0

2

2

2AX2

4

0KNM

4

26LH

0JEJ

2

4

2

2CU3

G

2

0JEJ

0HVQ

4

@2HRL

2GQU

2

2HRB

0JZX

6

2HT3

3

2EN8

6

2GQS

2E8N

8

2HRD

2GPZ

2HRE

2GPY

2HT7

3

6

0JUU

@2HRH

F

D

E

E

I

I

@2HRJ

2GQR

2

2HUT

2GSJ

2GTU

N

2GVB

P

P

2GTN

2GTX

2HRN

2HRM

2GTQ

2

2GTW

2

2GTS

2GTM

2GTY

2GTZ

2GU0

2

21X8

3

0K2W

3

21AA

22LR

2HNU

0JEG

2H4J

0HVY

2

2H66

2HRC

2GS1

0JEE

4

@2HRS

2

A

2D3G

2

2DBH

8

@2HRT

B

Q

4

0HVX

22RR

2

21BA

2

4

0K4R

Q

@2H7B

2DUW

J

2CTC

2

2CU9

261H

8

2

2CS3

2

2CU8

2

2

0KR0

2

4

0J4Z

2CRJ

8

2

27JR

4

C

0HVQ

@2HRG

0HVQ

2

0HVQ

21ZR

3

2HK7

16

0K94

2HM5

0J4J

3

2

2HY2

2HY1

2J6J

2J6A

2J6P

2J6H

2J6N

2J6Q

25VV

2GPG

2

2DZB

K

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s

F

it

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e

s

s

P

r

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M

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M

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:

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0

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2J8G

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0K4R

2GVA

M

N

0K4R

4

2GPG

2

2GQV

2JQZ

2JP3

2JP1

2JP0

2JP2

2JQY

2JP4

2JQW

2JQX

0JR0

Exploded View

21

Warranty Information

Residential Warranty

Frame: Lifetime

Parts: 2 Year

Labor: 1 Year

This Limited Warranty applies in the United States and Canada to products manufactured or distributed by
Ironman Fitness (“Ironman”) under the Ironman brand name. The warranty period to the original purchaser is
listed above in the table.

Ironman warrants that the Product you have purchased for use from Ironman or from an authorized Ironman
reseller is free from defects in materials or workmanship under normal use during the warranty period. Your
sales receipt, showing the date of purchase of the Product, is your proof of purchase. This warranty only
extends to you, the original purchaser. It is not transferable to anyone who subsequently purchases the Product
from you. It excludes expendable parts (wear items). Wear items pertain to components that might need to be
replaced due to normal wear and tear. These items vary per product but will include pedal straps, seats, grips,
chains, bottom bracket assemblies, pads, etc. Please contact an Ironman customer service representative for
specifics on wear items. This Limited Warranty becomes VALID ONLY if the product is purchased through an
Ironman Fitness authorized dealer unless otherwise authorized by Ironman Fitness in writing.

During the warranty period Ironman will repair or replace (at Ironman’s option) the product if it becomes
defective, malfunctions, or otherwise fails to conform with this Limited Warranty under normal use. In repair­ing the Product, Ironman may replace defective parts, or at the option of Ironman, serviceable used parts that
are equivalent to new parts in performance. All exchanged parts and Products replaced under this warranty
will become the property of Ironman. Ironman reserves the right to change manufacturers of any part to cover
any existing warranty.

This warranty DOES NOT COVER shipping charges, export taxes, custom duties and taxes, or any other
charges associated with transportation of the parts or Product.

To obtain warranty service, you must contact an Ironman authorized retailer, service technician or Ironman
Fitness at our phone number located in this manual. Any parts determined to be defective must be returned to
Ironman to obtain warranty service. You must prepay any shipping charges, export taxes, custom duties and
taxes, or any other charges associated with transportation of the parts or Product. In addition, you are respon­sible for insuring any parts or Product shipped or returned. You assume the risk of loss during shipment. You
must present Ironman with proof-of-purchase documents (including the date of purchase). Any evidence of
alteration, erasing or forgery of proof-of-purchase documents will be cause to void this Limited Warranty.

This warranty does not extend to any product not purchased from Ironman or from an authorized Ironman
reseller. This Limited Warranty does not extend to any Product that has been damaged or rendered defective;
(a) as a result of accident, misuse, or abuse; (b) by the use of parts not manufactured or sold by Ironman; (c)
by modification of the Product or normal wear and tear; (d) operation on incorrect power supplies; or (e) as a
result of service by anyone other than Ironman, or an authorized Ironman warranty service provider. Product
on which the serial number has been defaced or removed is not eligible for warranty service. Should any
Product submitted for warranty service be found ineligible, an estimate of repair cost will be furnished and
the repair will be made if requested by you upon Ironman’s receipt of payment or acceptable arrangements for
payment.

EXCEPT AS EXPRESSLY SET FORTH IN THIS WARRANTY, IRONMAN MAKES NO OTHER
WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING ANY IMPLIED WARRANTIES OF
MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. IRONMAN EXPRESSLY
DISCLAIMS ALL WARRANTIES NOT STATED IN THIS LIMITED WARRANTY. ANY IMPLIED
WARRANTIES THAT MAY BE IMPOSED BY LAW ARE LIMITED TO THE TERMS OF THIS LIMITED
WARRANTY. NEITHER IRONMAN NOR ANY OF ITS AFFILIATES SHALL BE RESPONSIBLE FOR
INCIDENTAL OR CONSEQUENTIAL DAMAGES. SOME STATES DO NOT ALLOW LIMITATIONS
ON HOW LONG AN IMPLIED WARRANTY LASTS OR THE EXCLUSION OR LIMITATION OF
INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATIONS OR EXCLUSION
MAY NOT APPLY TO YOU. This Limited Warranty gives you specific legal rights and you may also have
other rights that may vary from state to state. This is the only expressed warranty applicable to Ironman-brand­ed products. Ironman neither assumes nor authorizes anyone to assume for it any other express warranty.

PLEASE SEND IN THE ATTACHED WARRANTY CARD WITHIN TEN (10) DAYS OF PURCHASE TO
REGISTER YOUR UNIT WITH IRONMAN FITNESS.

22

Customer Service

1.800.750.IRON

1.800.750.4766

Ironman Fitness

4009 Distribution Drive

Suite 250

Garland, TX 75041

www.ironmanfitness.com

Ironman and M-dot are registered trademarks of the World Triathlon Corp., used here by permission.