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International TerraStar Schematic

ELECTRICALCIRCUITDIAGRAMMANUAL
ElectricalCircuitDiagrams
EPA10-US,Canada,MexicoFebruary2015
ElectricalCircuitDiagrams-TerraStar
ELECTRICALCIRCUITDIAGRAMMANUAL0000002529
®
TerraStar
Navistar,Inc.
2701NavistarDrive,Lisle,IL60532USA
©2015Navistar,Inc.Allrightsreserved.Allmarksaretrademarksoftheirrespectiveowners.
Revision5
TABLEOFCONTENTS
TABLEOFCONTENTS
2.INSTRUCTIONSANDCHARTS(CHAPTER2)................................................................1
2.1.ABBREVIATIONS,P .1.....................................................................................1
2.2.ACRONYMS,P .2..........................................................................................2
2.3.CIRCUITDIAGRAMINSTRUCTIONS,P .3.............................................................3
2.4.CIRCUITNUMBERIDENTIFICA TIONANDCOLOR,P .4.............................................4
2.5.CIRCUITNUMBERIDENTIFICA TIONANDCOLOR(CONT .),P .5..................................5
2.6.CIRCUITNUMBERIDENTIFICA TIONANDCOLOR(CONT .),P .6..................................6
2.7.LAMPBULBCHART ,P .7.................................................................................7
2.8.RELAYFUNCTIONANDWIRINGDIAGRAM,P .8.....................................................8
2.9.SCHEMATICSYMBOLCHART ,P .9.....................................................................9
2.10.SCHEMATICSYMBOLCHART(CONT.),P.10.......................................................10
2.11.SCHEMATICSYMBOLCHART(CONT.),P.11........................................................11
2.12.SCHEMATICSYMBOLCHART(CONT.),P.12.......................................................12
3.12VOLTPOWERDISTRIBUTION,GROUNDS,DA TABUSANDELECTRICALSYSTEM
CONTROLLER(CHAPTER3)..................................................................................13
3.1.BATTERYFEED,DUAL,P .1............................................................................13
3.2.IGNITIONFEED–ST ANDARD,THEFTDETERRENT ,REMOTESTART/STOP ,P .2..........14
3.3.J708DA TALINK–PUBLICEFFECTS,P.3...........................................................15
3.4.J1708DA TALINK–PRIVA TEWITHPOWERWINDOWANDLOCK,P .4........................16
3.5.J1939DA TALINK,P.5...................................................................................17
3.6.GROUND–IP ,P .6.......................................................................................18
3.7.ZEROVOL TREFERENCE,P .7........................................................................19
3.8.BATTERYFEED,SINGLE,P .8.........................................................................20
3.9.J1939DA TALINK–V8ENGINE,P.9..................................................................21
3.10.J1939DATALINK–V8ENGINEWITHALLISONWTEC,P .9A....................................22
3.11.J1939DAT ALINK–V8ENGINEWITHALLISONLCTWITHIN-CABTCM,P .9B...............23
3.12.ACCESSORYFEED,P .10..............................................................................24
3.13.J1939DATALINK–WITHOPTIONS,P .1 1...........................................................25
3.14.IGNITIONFEED–RELAY1,P.12......................................................................26
3.15.INTENTIONALLYLEFTBLANK,P.13..................................................................27
3.16.IGNITIONFEED–RELAY3,P.14......................................................................28
3.17.BATTERYFEED,DUAL,P.15..........................................................................29
3.18.BATTERYFEED,DUAL(CONT.),P.16................................................................30
3.19.BATTERYFEED,SINGLE,P.17........................................................................31
3.20.INTENTIONALLYLEFTBLANK,P.18..................................................................32
3.21.GROUND–SEATANDSEATBELTSENSOR,P .19................................................33
3.22.GROUND–IP ,P .20......................................................................................34
3.23.GROUND–IP(CONT.),P .21...........................................................................35
3.24.GROUND–IP(CONT.),P .22...........................................................................36
3.25.GROUND–CHASSIS,P .23............................................................................37
3.26.GROUND–IP ,P .24......................................................................................38
3.27.GROUND–IP(CONT.),P .25...........................................................................39
3.28.GROUND–CHASSIS,P .26............................................................................40
3.29.INTENTIONALLYLEFTBLANK,P.27..................................................................41
3.30.GROUND–TRAILERSOCKETANDFUELPUMP ,P .28...........................................42
4.CABACCESSORIES(CHAPTER4)...........................................................................43
4.1.CIGARLIGHTERANDPOWERFEED,P .1...........................................................43
4.2.CIGARLIGHTERANDPOWERFEED(CONT .),P .2................................................44
4.3.COMPASSDISPLAY,P .3................................................................................45
i
TABLEOFCONTENTS
TABLEOFCONTENTS(CONT.)
4.4.FRONTDOORWINDOWSANDLOCKS(POWER),P .4............................................46
4.5.FRONTDOORWINDOWSANDLOCKS(POWER)FORCREW,P .5.............................47
4.6.HORN–ELECTRICANDAIR,P .6.....................................................................48
4.7.MIRRORS(HEA TED,LIGHTED&POWER),P .7....................................................49
4.8.2–WAYRADIO,P .8.....................................................................................50
4.9.INTENTIONALLYLEFTBLANK,P .9...................................................................51
4.10.SELFCONTAINEDAIRSEAT ,P .10....................................................................52
4.11.RADIO(ENTERTAINMENT)SPEAKERS–WITH16WAYCONNECTOR,P.11.................53
4.12.RADIO(ENTERTAINMENT)SPEAKERS–WITH12WAYCONNECTOR,P .11A...............54
4.13.RADIO(ENTERTAINMENT),SPEAKERS–WITH16WAYCONNECTOR(CONT.),P .12......55
4.14.INTENTIONALLYLEFTBLANK,P.13..................................................................56
4.15.INTENTIONALLYLEFTBLANK,P.14..................................................................57
4.16.INTENTIONALLYLEFTBLANK,P.15..................................................................58
4.17.INTENTIONALLYLEFTBLANK,P.16..................................................................59
4.18.ROOFAUXLOAD,P .17.................................................................................60
4.19.INTENTIONALLYLEFTBLANK,P.18..................................................................61
4.20.INTENTIONALLYLEFTBLANK,P.19..................................................................62
4.21.INTENTIONALLYLEFTBLANK,P.20..................................................................63
4.22.MIRRORS(HEATED,LIGHTED&POWER),P.21..................................................64
4.23.CBPOWERRADIO,P .22...............................................................................65
4.24.BACK-UPCAMERA,P .23...............................................................................66
4.25.HEATEDSEATS,P .24...................................................................................67
4.26.SWITCHPACKOPTIONALGAUGEPACK,P .25....................................................68
4.27.WINDSHIELDWIPER,P .26.............................................................................69
4.28.SEATBELTANDSEATSENSOR,P .27...............................................................70
4.29.SEATBELTANDSEATSENSOR(CONT.),P .28.....................................................71
4.30.SEATBELTANDSEATSENSOR(CONT.),P .29.....................................................72
4.31.SEATBELTANDSEATSENSOR(CONT.),P .30.....................................................73
5.12VCHARGINGANDCRANKINGSYSTEM(CHAPTER5)................................................74
5.1.STARTINGANDCRANKINGENGINEWITHALLISONTRANSMISSION,P .1...................74
5.2.ROCKERST ART ,P .2....................................................................................75
6.FANSANDENGINEACCESSORIES(CHAPTER6)........................................................76
6.1.FANWIRING–V8ENGINE,P .1.......................................................................76
6.2.SNOWV ALVE,P.2.......................................................................................77
7.ELECTRONICENGINES(CHAPTER7).......................................................................78
7.1.ELECTRONICENGINECONTROLS–V8ENGINE,P .1............................................78
7.2.ELECTRONICENGINECONTROLS–V8ENGINE(CONT .),P .2.................................79
7.3.ELECTRONICENGINECONTROLS–V8ENGINE(CONT .),P .3.................................80
7.4.ELECTRONICENGINECONTROLS–V8ENGINE(CONT .),P .3.................................81
7.5.ELECTRONICENGINECONTROLS–V8ENGINE(CONT .),P .4.................................82
7.6.ELECTRONICENGINECONTROLS–V8ENGINECRUISECONTROLS,P .5..................83
8.GAUGESWITHANDWITHOUTINTERNALWARNINGLIGHT(CHAPTER8)..........................84
8.1.BRAKESWITCHANDP ARKBRAKESWITCH,P .1.................................................84
8.2.GAUGESANDWARNINGLIGHTS–AMMETER,P.2...............................................85
8.3.INTENTIONALLYLEFTBLANK,P .3...................................................................86
8.4.AIRPRESSUREINPUTCIRCUIT ,P .4.................................................................87
8.5.IPGAUGESANDWARNINGLIGHTS–GAUGECLUSTER,P.5..................................88
ii
TABLEOFCONTENTS
TABLEOFCONTENTS(CONT.)
8.6.IP/GAUGES,P .6........................................................................................89
8.7.WARNINGLIGHTSLIST,P.7...........................................................................90
8.8.WARNINGLIGHTSCONTROLLINGBYENGINE,TRANSMISSION,ABS
CONTROLLER,P .8......................................................................................91
8.9.ENGINEOILPRESS&TEMP ,SPEEDOMETER,T ACH,VOLTMETER&WATERTEMP
GAUGECIRCUITS,P .9.................................................................................92
8.10.FUELGAUGECIRCUITRY(SINGLETANKANDDUALTANK),P .10.............................93
9.LIGHTS(CHAPTER9)...........................................................................................94
9.1.BACK-UP–WITHALLISONTRANSMISSION,P .1..................................................94
9.2.LIGHTSYSTEM–CLEARANCE,MARKER,P ARK,TAIL,TURN&STOPLIGHTS,P .2........95
9.3.LIGHTSYSTEM–CLEARANCE,MARKER,PARK,TAIL,TURN&STOPLIGHTS
(CONT.),P .3..............................................................................................96
9.4.LIGHTSYSTEM,FOGLIGHT ,P .4.....................................................................97
9.5.HEADLIGHTS,P .5.......................................................................................98
9.6.PANELLIGHTS,P .6.....................................................................................99
9.7.INTENTIONALLYLEFTBLANK,P .7..................................................................100
9.8.LIGHTSYSTEM–CLEARANCE,MARKER,PARK,TAIL,TURN&STOPLIGHTS
(CONT.),P .8.............................................................................................101
9.9.LIGHTSYSTEM–CLEARANCE,MARKER,PARK,TAIL,TURN&STOPLIGHTS
(CONT.),P .9.............................................................................................102
9.10.AUXHEADLIGHTS,SNOWPLOWLIGHTS,P .10..................................................103
9.11.AUXHEADLIGHTS,SNOWPLOWLIGHTS(CONT.),P .11........................................104
9.12.DOMELIGHTSYSTEM,P .12.........................................................................105
9.13.CLEARANCEANDMARKERLIGHT,P .13..........................................................106
10.CHASSISACCESSORIES(CHAPTER10)..................................................................107
10.1.TRWABSBRAKES,P .1...............................................................................107
10.2.TRWABSBRAKES(CONT .),P .2.....................................................................108
10.3.TRWABSBRAKES(CONT .),P .3.....................................................................109
10.4.BODYBUILDERANDTRAILER–TURN,MARKERSANDSTOP,P .4.........................110
10.5.BODYBUILDERANDTRAILER–TURN,MARKERSANDSTOP(CONT .),P .5................111
10.6.BODYBUILDERACCFEEDWIRING,P .6..........................................................112
10.7.BODYBUILDERCONNECTIONS,P .7...............................................................113
10.8.INTENTIONALLYLEFTBLANK,P.8..................................................................114
10.9.REMOTEPOWERMODULE–CABMOUNTED,P .9..............................................1 15
10.10.REMOTEPOWERMODULE–CABMOUNTED(CONT .),P .9A..................................1 16
10.11.FUEL/HEA TERRELAY,P .10.........................................................................117
10.12.ELECTRICTRAILERBRAKE,P .11...................................................................118
10.13.HOURMETER–PTO,P.12...........................................................................1 19
10.14.AIRDRYERANDHEATEDDRAINVALVE,P.13...................................................120
10.15.REMOTEST ART/STOP ,P .14........................................................................121
10.16.INTENTIONALL YLEFTBLANK,P .15................................................................122
10.17.WHEELCHAIRLIFTINTERLOCK,P .16..............................................................123
10.18.WHEELCHAIRLIFTINTERLOCK(CONT .),P .16A.................................................124
10.19.AUXINPUTSANDDRIVERS,P .17...................................................................125
10.20.AUXANDPOWERSOURCE,P .17A.................................................................126
10.21.TRANSFERCASEEFFECTS,P .18..................................................................127
10.22.FUELTRANSFERPUMP ,P .19.......................................................................128
10.23.TRAILERSOCKET–EOF ,P .20......................................................................129
10.24.BODYBUILDER&TRAILERSOCKET–BOC&EOF ,P .21......................................130
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TABLEOFCONTENTS
TABLEOFCONTENTS(CONT.)
10.25.AUXTRAILERCIRCUIT ,P .22.........................................................................131
10.26.TRANSFERCASEEFFECTSWITHCONTROLSFORONELIFTAXLE,P .23.................132
10.27.INTENTIONALL YLEFTBLANK,P .24................................................................133
10.28.INTENTIONALL YLEFTBLANK,P .25................................................................134
10.29.INTENTIONALL YLEFTBLANK,P .26................................................................135
10.30.AIRHORN,P .27........................................................................................136
10.31.AIRSOLENOID4-P ACK,P .28........................................................................137
10.32.AIRSOLENOID8-P ACK,P .29........................................................................138
11.TRANSMISSION(CHAPTER11).............................................................................139
11.1.ALLISONGEN41/2000TRANSMISSION,P .1.....................................................139
11.2.ALLISONGEN41/2000TRANSMISSION(CONT.),P .2...........................................140
11.3.ALLISONGEN1/2000TRANSMISSION,P .3.......................................................141
11.4.TRANSMISSIONALLISONMD(WTEC),P .4........................................................142
11.5.ALLISONTRANSMISSION1/2000WITHIN-CABTCM,P .5......................................143
11.6.SHIFTERINTERLOCKEFFECTS,P .6...............................................................144
11.7.SHIFTERINTERLOCKEFFECT(CONT.),P .7......................................................145
11.8.ALLISONWTECTRANSMISSIONGEN8,P .8.....................................................146
11.9.WTECGEN4TRANSMISSION,P .9.................................................................147
11.10.WTECGEN4TRANSMISSION(CONT .),P .10.....................................................148
11.11.TRANSMISSIONRET ARDERCONTROLSWIRINGWITHMDTRANSMISSIONHARD
WIREDEFFECTS,P .11................................................................................149
12.AIRCONDITIONING(CHAPTER12).........................................................................150
12.1.HVACSYSTEM,P.1....................................................................................150
12.2.HVACSYSTEM(CONT.),P.2.........................................................................151
12.3.AIRCONDITIONING,P .3..............................................................................152
12.4.AIRCONDITIONING(CONT.),P .4....................................................................153
13.CONNECTORBODYCOMPOSITES(CHAPTER13)......................................................154
13.1.CONNECTORBODYCOMPOSITES(71/72/254F/254M/400),P .1.........................154
13.2.CONNECTORBODYCOMPOSITES(421/422/422F/423),P .2...............................155
13.3.CONNECTORBODYCOMPOSITES(424/828/1008FA),P.2A................................156
13.4.CONNECTORBODYCOMPOSITES(1010),P .3...................................................157
13.5.CONNECTORBODYCOMPOSITES(1011),P.4...................................................158
13.6.CONNECTORBODYCOMPOSITES(1012),P .5...................................................159
13.7.CONNECTORBODYCOMPOSITES(1013),P .6...................................................160
13.8.CONNECTORBODYCOMPOSITES(1014),P .7...................................................161
13.9.CONNECTORBODYCOMPOSITES(1015),P .8...................................................162
13.10.CONNECTORBODYCOMPOSITES(1016),P.9...................................................163
13.11.CONNECTORBODYCOMPOSITES(1017),P.10.................................................164
13.12.CONNECTORBODYCOMPOSITES(1018),P.11.................................................165
13.13.CONNECTORBODYCOMPOSITES(1019),P.12.................................................166
13.14.CONNECTORBODYCOMPOSITES(1020),P.13.................................................167
13.15.CONNECTORBODYCOMPOSITES(1025/1026),P.14.........................................168
13.16.CONNECTORBODYCOMPOSITES(1100/1100MA/1101/1101A),P .15....................169
13.17.CONNECTORBODYCOMPOSITES(1106/1107),P .16..........................................170
13.18.CONNECTORBODYCOMPOSITES(1110/1200/1210/1220),P .17.........................171
13.19.CONNECTORBODYCOMPOSITES(1300/1301/1500/1501),P.18.........................172
13.20.CONNECTORBODYCOMPOSITES(1501/1502/1503),P.18A...............................173
13.21.CONNECTORBODYCOMPOSITES(1512/1600),P.19.........................................174
iv
TABLEOFCONTENTS
TABLEOFCONTENTS(CONT.)
13.22.CONNECTORBODYCOMPOSITES(1601),P.20.................................................175
13.23.CONNECTORBODYCOMPOSITES(1602),P.21.................................................176
13.24.CONNECTORBODYCOMPOSITES(1603/1604/1623/1625),P.22.........................177
13.25.CONNECTORBODYCOMPOSITES(1626/1657/1650/1660/1661),P.23.................178
13.26.CONNECTORBODYCOMPOSITES(1700),P.24.................................................179
13.27.CONNECTORBODYCOMPOSITES(1700),P.25.................................................180
13.28.CONNECTORBODYCOMPOSITES(1700),P.26.................................................181
13.29.CONNECTORBODYCOMPOSITES(1700),P.27.................................................182
13.30.CONNECTORBODYCOMPOSITES(1701),P.28.................................................183
13.31.CONNECTORBODYCOMPOSITES(1701),P.29.................................................184
13.32.CONNECTORBODYCOMPOSITES(1701F),P.30................................................185
13.33.CONNECTORBODYCOMPOSITES(1701F),P.31................................................186
13.34.CONNECTORBODYCOMPOSITES(1702),P.32.................................................187
13.35.CONNECTORBODYCOMPOSITES(1702),P.33.................................................188
13.36.CONNECTORBODYCOMPOSITES(1800/1800F),P.34........................................189
13.37.CONNECTORBODYCOMPOSITES(1800FA/1804/1807/1809/1810),P .35..............190
13.38.CONNECTORBODYCOMPOSITES(1814A/1814B/1815/1815A/1828/1861/
1872/1873),P .36......................................................................................191
13.39.CONNECTORBODYCOMPOSITES(1873W/1873X/1873Y/1873Z/1900/1936M),
P .36A.....................................................................................................192
13.40.CONNECTORBODYCOMPOSITES(1901/1912/1918/1927/1929/1935),P.37.........193
13.41.CONNECTORBODYCOMPOSITES(2000/2000F/2002M/2003M/2004M/2005M),
P .37A.....................................................................................................194
13.42.CONNECTORBODYCOMPOSITES(2006M/21 15M/2116F/21 17F/2021/2301M),
P .37B.....................................................................................................195
13.43.CONNECTORBODYCOMPOSITES(2302M/2304M/2305M/2502M),P.37C..............196
13.44.CONNECTORBODYCOMPOSITES(2503/2600/2601M/2602M),P.38.....................197
13.45.CONNECTORBODYCOMPOSITES(3000/3001/3003/3100M/3200),P.39...............198
13.46.CONNECTORBODYCOMPOSITES(3201M/3202M/3203M/3205M/3206/3209M),
P .39A.....................................................................................................199
13.47.CONNECTORBODYCOMPOSITES(3204/4000/4001/4004/4031/4032),P.40.........200
13.48.CONNECTORBODYCOMPOSITES(4033/4040/4041/4060/4087),P.40A...............201
13.49.CONNECTORBODYCOMPOSITES(4410A/4410B/4410D/4411F/4411M/4412F),
P .40B.....................................................................................................202
13.50.CONNECTORBODYCOMPOSITES(4412F1/4450AM/4450BM/4450M/4060),P.41....203
13.51.CONNECTORBODYCOMPOSITES(4460AM/4460BF/4460BM/4450BF/4460M/
4500/4906),P .42......................................................................................204
13.52.CONNECTORBODYCOMPOSITES(6011/6020M),P .43.......................................205
13.53.CONNECTORBODYCOMPOSITES(6020M),P.44...............................................206
13.54.CONNECTORBODYCOMPOSITES(6022/6022A/6200/6260HL/6620HR/6620T/
6260UC/6260T/6261/6261T/6261NV),P .45...................................................207
13.55.CONNECTORBODYCOMPOSITES(6262/6262NV/6262T/6263/6263NV/6263T/
6322),P .45A.............................................................................................208
13.56.CONNECTORBODYCOMPOSITES(6333/6334/6400/6405/6561/6704M),P.46.......209
13.57.CONNECTORBODYCOMPOSITES(6747/6900/7100/7103M),P.47.......................210
13.58.CONNECTORBODYCOMPOSITES(7150),P.47A................................................211
13.59.CONNECTORBODYCOMPOSITES(7150),P.47B...............................................212
13.60.CONNECTORBODYCOMPOSITES(7151),P.48.................................................213
13.61.CONNECTORBODYCOMPOSITES(7205F/7206F/7207M/7207MA),P.49................214
13.62.CONNECTORBODYCOMPOSITES(7208M/7208A/7250M/7350/7500M/7600M),
P .49A.....................................................................................................215
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TABLEOFCONTENTS
TABLEOFCONTENTS(CONT.)
13.63.CONNECTORBODYCOMPOSITES(7601M/7603M/7604M/7605M/7607M/7611/
7700M/7710),P .50....................................................................................216
13.64.CONNECTORBODYCOMPOSITES(7711/7801M/8000/8001),P .50A.....................217
13.65.CONNECTORBODYCOMPOSITES(8102/8150/8151/8200/8201/8301),P.51.........218
13.66.CONNECTORBODYCOMPOSITES(8502/8503/8505A/8600/8602/8800),P.52.......219
13.67.CONNECTORBODYCOMPOSITES(8805/8807/8881/8882),P.53.........................220
13.68.CONNECTORBODYCOMPOSITES(8883/8884A/8884C),P.53A............................221
13.69.CONNECTORBODYCOMPOSITES(8995/8996),P.53B.......................................222
13.70.CONNECTORBODYCOMPOSITES(8997/8998/8999/9001),P.54.........................223
13.71.CONNECTORBODYCOMPOSITES(9100/9101/9101A/9102/9260/9261),P.55.......224
13.72.CONNECTORBODYCOMPOSITES(9511A/9521/9522/9530),P .56.......................225
13.73.CONNECTORBODYCOMPOSITES(9715/9715F/9716/9716M/9717),P.57.............226
13.74.CONNECTORBODYCOMPOSITES(9717/9717F/9736/9737/9740),P.58...............227
13.75.CONNECTORBODYCOMPOSITES(9778/9778F/9779F/9780M),P.58A..................228
13.76.CONNECTORBODYCOMPOSITES(9745/9746/9800),P.59.................................229
13.77.CONNECTORBODYCOMPOSITES(9812/9900/9913B/9915),P.60.......................230
13.78.CONNECTORBODYCOMPOSITES(9916/9930/9994),P.60A...............................231
vi
INSTRUCTIONSANDCHARTS(CHAPTER2)
ABBREVIATIONS
CHAPTER 2
DATE
CHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWN
REV
REFERENCE
CHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO.
SHEET
PART NO.
DATE
CNA1
11NOV10
INITIAL RELEASE.
A
67696A
CIRCUIT DIAGRAM, TERRASTAR
U01A133
04AUG10
67696A
AE08064593
001
ABBREVIATION
DESCRIPTION
ABBREVIATION
DESCRIPTION
ABBREVIATION
DESCRIPTION
ACCESS
ACCESSORY
CRUS
CRUISE
PWR
POWER
ACCUM
ACCUMULATOR
CUR
CURRENT
PRESS
PRESSURE
AC
AIR CONDITIONING
DPNL
DASHPANEL
RAD
RADIO
AIR CLNR
AIR CLEANER
DFTR
DEFLECTOR
RR
REAR
ALT
ALTERNATOR
DFR
DEFROSTER
RLY
RELAY
ACCEL
ACCELERATOR
DEG
DEGREE
RES
RESISTOR
AC
ALTERNATING CURRENT
DIAG
DIAGRAM
REGEN
REGENERATE
AFTR
AFTERTREATMENT
DSL
DIESEL
R
RIGHT
AMM
AMMETER
DIFF
DIFFERENTIAL
RTR
ROTOR
AMP
AMPERE
DIMR
DIMMER
SNSR
SENSOR
AMP HR
AMPERE HOUR
ELEC
ELECTRICAL
SHLD
SHIELD
AMPL
AMPLIFIER
ELEX
ELECTRONICS
SHFT
SHIFTER
ARM
ARMATURE
ENG
ENGINE
SLPR
SLEEPER
ARSR
ARRESTER
EXH
EXHAUST
SLV
SLEEVE
ASSY
ASSEMBLY
FL
FLUID
SPKR
SPEAKER
AUX
AUXILIARY
FWD
FORWARD
SPR
SPRING
B/U
BACK-UP
FR
FRONT
STD
STANDARD
BTRY
BATTERY
FREQ
FREQUENCY
STRG
STEERING
BM
BENCHMARKING
GA GAUGE
STLITE
SATELLITE
BLK
BLOCK
GEN
GENERATOR
SUNSH
SUNSHADE
BOOS
BOOSTER
GND
GROUND
SW
SWITCH
BOT
BOTTOM
HARN
HARNESS
SYS
SYSTEM
BK
BRAKE
HDLP
HEADLAMP
TACH
TACHOMETER
BRKR
BREAKER
HTD
HEATED
TEMP
TEMPERATURE
BRTHR
BREATHER
HT TR
HEAT TREAT
TERM
TERMINAL
BRI
BRIGHT
HTR
HEATER
THROT
THROTTLE
BUZ
BUZZER
HP
HORSEPOWER
THRU
THROUGH
CA
CABLE
HYD
HYDRAULIC
TRAC
TRACTION
CD
CANDELA
ID
IDENTIFICATION
TRLR
TRAILER
CP
CANDLEPOWER
IGN
IGNITION
XDCR
TRANSDUCER
CAP
CAPACITOR
ILLUM
ILLUMINATION
XFER
TRANSFER
CAT
CATERPILLAR
IND
INDICATOR
XFMR
TRANSFORMER
CHAS
CHASSIS
INST
INSTRUMENT
XSTR
TRANSISTOR
CH
CHOKE
INT
INTERMITTENT
XMSN
TRANSMISSION
CIRC
CIRCUIT
L
LEFT
XMTR
TRANSMITTER
CLK
CLOCK
LT
LIGHT
TRK
TRUCK
CW
CLOCKWISE
LTR
LIGHTER
UPR
UPPER
CLSTR
CLUSTER
LWR
LOWER
VLV
VALVE
CL
CLUTCH
MAG
MAGNET
VERT
VERTICAL
COL
COLUMN
MOD
MODULATOR
VM
VOLTMETER
COMM
COMMUTATOR
MDL
MODULE
VOL
VOLUME
CMPNT
COMPONENT
MOT
MOTOR
WSHR
WASHER
CPRSR
COMPRESSOR
MTD
MOUNTED
WHL
WHEEL
CONN
CONNECTOR
NEG
NEGATIVE
WDO
WINDOW
CONT
CONTINUED
N/
NOT WITH
WSHLD
WINDSHIELD
CSL
CONSOLE
NO.
NUMBER
WPR
WIPER
CONT
CONTACT
PASS
PASSENGER
W/
WITH
CONT
CONTROL
POSN
POSITION
W/O
WITHOUT
CONV
CONVERTER
POS
POSITIVE
CLR
COOLER
POT
POTENTIOMETER
CTSY
COURTESY
2.1.ABBREVIATIONS,P .1
ELECTRICALCIRCUITDIAGRAMMANUAL
Figure1Abbreviations
1
ELECTRICALCIRCUITDIAGRAMMANUAL
ACRONYMS
CHAPTER 2
DATE
CHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWN
REV
REFERENCE
CHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO.
SHEET
PART NO.
DATE
CIRCUIT DIAGRAM, TERRASTAR
U01A133
04AUG10
67696A
AE08064593
002
CNA1
11NOV10
INITIAL RELEASE.
A
67696A
DESCRIPTION
ACRONYM
HEAVY DUTY DIESEL
HDD
HIGH PERFORMANCE TRUCK
HPT
HEATING, VENTILATION, AND
AIR CONDITIONING
HVAC
INJECTOR DRIVE MODULE
IDM
INPUT/OUTPUT
I/O
INTEGRATED MOBILE
COMMUNICATION TERMINAL
IMCT
INSTRUMENT PANEL
I/P
INDEPENDENT POWER TAKE-OFF
IPTO
INTERNATIONAL BIG BORE ENGINE
IBBE
LIGHT COMMERCIAL TRANSMISSION
LCT
LOW PRESSURE MODULE
LPM
MEDIUM DUTY
MD
MALFUNCTION INDICATION LAMP
MIL
MULTIPLEX SWITCH MODULE
MSM
PYROMETER AMMETER MODULE
PAM
POWER DISTRIBUTION CENTER
PDC
PROGRAMMABLE LOGIC CONTROLLER
PLC
POWER TAKE-OFF
PTO
PULSE WIDTH MODULATION
PWM
REAR AXLE
RA
RADIO FREQUENCY
RF
ROLL STABILITY PROGRAM
RSP
SEVERE SERVICE
SS
TRANSMISSION CONTROL MODULE
TCM
TERRESTRIAL COMMUNICATION UNIT
TCU
TERRESTRIAL MOBILE
COMMUNICATION TERMINAL
TMCT
THERMAL OVERCRANK PROTECTION
TOCP
THROTTLE POSITION SENSOR
TPS
WORLD TRANSMISSION
ELECTRONIC CONTROLS
WTEC
VEHICLE SPEED OUTPUT
VSO
VEHICLE SPEED SENSOR
VSS
ZERO VOLT REFERENCE
ZVR
VEHICLE SPEED OUTPUT
VSO
VEHICLE SPEED SENSOR
VSS
ZERO VOLT REFERENCE
ZVR
DESCRIPTION
ACRONYM
ANTILOCK BRAKING SYSTEM
ABS
ANTENNA COMMUNICATION UNIT
ACU
ALTERNATING CURRENT
AC
AXLE TO BACK OF CAB
AC
AXLE TO FRAME
AF
ACCELERATOR PEDAL MODULE
APM
ACCELERATOR POSITION SENSOR
APS
AUXILIARY POWER UNIT
APU
AMERICAN TRUCKING ASSOCIATION
ATA
AUTOMATIC TRACTION CONTROL
ATC
AUDIO VIDEO INTERFACE
AVI
BAROMETRIC ATMOSPHERE PRESSURE
BAP
BRAKE HORSEPOWER
BHP
BACK OF CAB
BOC
CITIZEN BAND
CB
COLD CRANKING AMPERES
CCA
CLEAN POWER ELECTRICAL CONNECTOR
CEC
CENTRAL PROCESSING UNIT
CPU
CAB OVER ENGINE
COE
DIRECT CURRENT
DC
DRIVER CONTROL MODULE
DCM
DIGITAL DATA LINK
DDL
DIESEL OXIDATION CATALYST INLET
TEMPERATURE
DOCT
DIESEL PARTICULATE FILTER
DPF
DIESEL PARTICULATE FILTER
DELTA PRESSURE
DPFDP
DIESEL PARTICULATE
FILTER TEMPERATURE
DPFT
DIESEL TURBOCHARGED
DT
DAY TIME RUNNING LIGHTS
DTRL
ELECTRONIC CONTROL MODULE
ECM
ELECTRONIC CONTROL UNIT
ECU
EXHAUST GAS RECIRCULATION
EGR
EXHAUST GAS TEMPERATURE
EGT
ELECTRO MAGNETIC INTEFERENCE
EMI
END OF FRAME
EOF
ELECTRIC TRAILER BRAKE
ETB
FRONT AXLE
FA
FRONT END
FE
FRONT OF DASH
FOD
FULL POWER BRAKE
FPB
GLOBAL POSITIONING SYSTEM
GPS
HYDRAULIC CONTROL UNIT
HCU
HEAVY DUTY
HD
2.2.ACRONYMS,P .2
Figure2Acronyms
2
2.3.CIRCUITDIAGRAMINSTRUCTIONS,P .3
CIRCUIT DIAGRAM INSTRUCTIONS
CHAPTER 2
DATE
CHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWN
REV
REFERENCE
CHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO.
SHEET
PART NO.
DATE
CIRCUIT DIAGRAM, TERRASTAR
U01A133
04AUG10
67696A
AE08064593
003
CNA1
11NOV10
INITIAL RELEASE.
A
67696A
A
A - SWITCH AND RELAY POSITIONS AS SHOWN ON
CIRCUIT DIAGRAMS INDICATE NORMAL POSITION WITH IGNITION OFF UNLESS OTHERWISE NOTED.
SUFFIX BEGINNING WITH G INDICATES
A GROUND CIRCUIT
B
F - CIRCUIT "11" DENOTES ANY COMMON GROUND (MORE THAN ONE CIRCUIT). ANY INDIVIDUAL
GROUND CIRCUIT IS IDENTIFIED WITH THAT PARTICULAR CIRCUIT NUMBER.(E.G. CIRCUIT
32 CRUISE CONTROL IS IDENTIFIED AS PER EXAMPLE)
NOTE: FOR CIRCUIT DESCRIPTION OTHER THAN GROUNDS NEITHER
THE LETTER "G" NOR THE COLOR WHITE SHALL BE USED
AND/OR
A
11-G
11-GA 11-GB
B - MULTIPLE CONNECTIONS ARE DISPLAYED
ON SCHEMATIC AS SHOWN WITH R/D NUMBER
& CAVITY NUMBER. REFER TO CONNECTOR
COMPOSITE FOR MORE INFORMATION
A128
INDIVIDUAL GROUND
CIRCUIT NUMBER
SINGLE IN-LINE CONNECTORS DISPLAYED
AS SHOWN BELOW WITH R/D NUMBER
RELAY - SUPPRESSED
SWITCH,
MECHANICAL
(12-A)
E - SWITCHES, RELAYS AND COMPONENTS INDICATE EXTERNAL
WIRE CONNECTIONS AND / OR INTERNAL CONNECTIONS OR CONTACTS.
D - MULTIPLE CIRCUIT NUMBERS ON A LINE INDICATE ONE CIRCUIT
DISTRIBUTING CURRENT TO TWO CIRCUITS.
R32-G
R32-GA R32-GB
C - PHANTOM LINES INDICATE PRINTED CIRCUITS OR BUSSED CIRCUITS.
THESE CIRCUITS EXIST IN THE INSTRUMENT
CLUSTER AND FUSE / CIRCUIT BREAKER CONNECTORS.
20A
LOCATION
LOCATION / CIRCUIT NUMBER
WIRE GAUGE / WIRE COLOR
COMMON GROUND
CIRCUIT NUMBER
F1
B
SOLENOID
D
B A
C
SUFFIX BEGINNING WITH G INDICATES
A GROUND CIRCUIT
KEY SWITCH
(1101M)
A
C
IGN
B
ACC
D
S
BATT
INTERNAL
CONNECTION
OFF
VOLTMETER
PRINTED
CIRCUIT IN
INSTRUMENT
CLUSTER
+
-
LOCATION IN
FUSE / CIRCUIT
BREAKER CONNECTION
FUSE RATING
A12
A12A
EXTERNAL WIRE
CONNECTIONS
20A
F18
B
A
F19
WIRE CONNECTION
20A
85
30
87
86
87A
16RD
16WH
PIGTAIL
A
B
20A
F2
A
B
BODY CONTROLLER
(1602)
BUSSED CONTACT
CAVITY NUMBER
R/D NUMBER
CAVITY NUMBER
(12)
R/D NUMBER
SPLICE
(12)
ELECTRICALCIRCUITDIAGRAMMANUAL
Figure3CircuitDiagramInstructions
3
ELECTRICALCIRCUITDIAGRAMMANUAL
CHAPTER 2
CIRCUIT NUMBER IDENTIFICATION AND COLOR
DATE
CHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWN
REV
REFERENCE
CHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO.
SHEET
PART NO.
DATE
CIRCUIT DIAGRAM, TERRASTAR
U01A133
04AUG10
67696A
AE08064593
004
CNA1
11NOV10
INITIAL RELEASE.
A
67696A
CIRCUIT
NUMBER
COLOR
DESCRIPTION
1
LTBL
ALTERNATOR-FIELD
2
RD
ALTERNATOR-CHARGE
3
DKBL
SERIAL / DATA COMMUNICATION J1587 / J1708 (+)
GY
SERIAL / DATA COMMUNICATION J1587 / J1708 (-)
4
DKBL
SERIAL / DATA COMMUNICATION J1922 (+)
GY
SERIAL / DATA COMMUNICATION J1922 (-)
5
YL
SERIAL / DATA COMMUNICATION J1939/11 / J1939/15 (+)
GN
SERIAL / DATA COMMUNICATION J1939/11 / J1939/15 (-)
6
GY
LOW VOLTAGE ELECTRONIC FEED (LESS THAN 9 VOLTS)
7
RD
ALTERNATOR-RESISTANCE
8
9
GY
ZERO VOLT REFERENCE (ZVR)
10
WH
CHASSIS / ENGINE GROUND
11
WH
CAB / SLEEPER GROUND
12
LTBL
ACCESSORY FEED
13
PK
IGNITION FEED
BK
IGNITION FEED (BODY BUILDER CONNECTOR)
14
RD
BATTERY FEED
15
RD
KEY SWITCH FEED
16
17
PK
STARTER CONTROL
18
PK
GLOW PLUG / PREHEATER
19
GY
ENGINE SHUTDOWN
20
LTGN
REMOTE POWER MODULE
21
TN
COLD START CONTROLS (ETHER)
22
TN
TIRE PRESSURE MONITORING / CONTROL
23
TN
ENGINE FAN / SHUTTERS
24
GY
ENGINE EXHAUST BRAKE
25
TN
PYROMETER
26
TN
AMMETER
27
TN
VOLTMETER
28
TN
INSTRUMENT & GAUGES
29
TN
ENGINE WATER TEMPERATURE
30
TN
ENGINE OIL TEMPERATURE
31
TN
TRANSMISSION OIL TEMPERATURE
32
TN
AXLE OIL TEMPERATURE
33
TN
ENGINE OIL LEVEL
34
TN
COOLANT LEVEL
35
TN
ENGINE OIL PRESSURE
36
TN
FUEL LEVEL
37
TN
FUEL PUMP
38
GY
LIFT AXLE
39
GY
AIR DRYER HEATER
40
GY
LOW AIR PRESSURE WARNING
2.4.CIRCUITNUMBERIDENTIFICATIONANDCOLOR,P .4
Figure4CircuitNumberIdenticationandColor
4
ELECTRICALCIRCUITDIAGRAMMANUAL
CHAPTER 2
CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT)
DATE
CHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWN
REV
REFERENCE
CHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO.
SHEET
PART NO.
DATE
CIRCUIT DIAGRAM, TERRASTAR
U01A133
04AUG10
67696A
AE08064593
005
CNA1
11NOV10
INITIAL RELEASE.
A
67696A
CIRCUIT
NUMBER
COLOR
DESCRIPTION
41
TN
AIR TEMPERATURE
42
GY
FRONT AXLE ENGAGED
43
GY
POWER DIVIDER LOCK (PDL) WARNING
44
GY
PARK BRAKE WARNING
45
LTGN
ANTITHEFT WARNING
46
GY
POWER TAKEOFF WARNING
47
GY
SPEEDOMETER
48
GY
TACHOMETER
49
GY
DIFFERENTIAL LOCK WARNING
50
YL
LIGHT SWITCH FEED
51
YL
DIMMER SWITCH FEED
52
YL
HEADLIGHT HI - BEAM
53
YL
HEADLIGHT LO - BEAM
54
BN
PARKING / MARKER LIGHTS
55
OR
TURN SIGNAL - FEED
56
OR
TURN SIGNAL LIGHTS - LEFT
YL
TURN SIGNAL LIGHTS - LEFT (BODY BUILDER CONNECTION)
57
OR
TURN SIGNAL LIGHTS - RIGHT
LTGN
TURN SIGNAL LIGHTS - RIGHT (BODY BUILDER CONNECTION)
58
BN
CLEARANCE / IDENTIFICATION LIGHTS
59
GY
SOLENOID
60
OR
HAZARD LIGHTS
61
GY
AIR SUSPENSION
62
DKBL
PANEL LIGHTS
63
DKBL
COURTESY / DOME LIGHTS
64
YL
FOG / DRIVING LIGHTS
65
OR
CAB REAR FLOOD LIGHTS
66
YL
DAYTIME RUNNING LIGHTS
67
GY
OBSTACLE AVOIDANCE / REMOTE SENSOR
68
BN
TAIL LIGHTS
69
BN
LICENSE PLATE LIGHT
70
OR
STOP LIGHTS
RD
STOP LIGHTS (BODY BUILDER CONNECTION)
71
OR
BACK-UP LIGHTS
LTBL
BACK-UP LIGHTS (BODY BUILDER CONNECTION)
72
OR
TRAILER AUXILIARY FEED - BATTERY
73
LTGN
PWM
74
LTGN
HEATER RECIRC MOTOR
75
LTGN
HEATER BLOWER MOTOR
76
LTGN
AUXILIARY FAN
77
LTGN
AIR CONDITIONER
78
LTGN
MIRRORS - HEATED, MOTORIZED
79
GY
SEAT BELTS
80
BK
SLEEPER BOX RELAY - FEED
2.5.CIRCUITNUMBERIDENTIFICATIONANDCOLOR(CONT.),P .5
Figure5CircuitNumberIdenticationandColor(Cont.)
5
ELECTRICALCIRCUITDIAGRAMMANUAL
CHAPTER 2
CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT)
DATE
CHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWN
REV
REFERENCE
CHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO.
SHEET
PART NO.
DATE
CIRCUIT DIAGRAM, TERRASTAR
U01A133
04AUG10
67696A
AE08064593
006
CNA1
11NOV10
INITIAL RELEASE.
A
67696A
PREFIX
LOCATION
A
CAB - INSTRUMENT PANEL MODULE
B
CAB - DRIVER CONTROL MODULE
C
CAB - HEADER / CLEARANCE LIGHTS
D
CAB - ROOF / REAR PANEL
E
CAB - LEFT DOOR / DOORS
F
CAB - RIGHT DOOR / DOORS
H
CAB - SLEEPER
J
CAB - DASH (OUTSIDE)
K
ENGINE / RADIATOR
L
TRANSMISSION
M
CHASSIS / FRONT END (CAB DASH PANEL FORWARD)
N
CHASSIS / CENTER SECTION (CAB DASH PANEL TO CAB REAR XMBR)
P
CHASSIS / WHEEL BASE SECTION
R
CHASSIS / SUSPENSION / REAR AXLE / AXLES
S
CHASSIS / AF SECTION / STOP / TAIL / TURN LIGHTS
T
TRAVEL DOORS
U
HOOD MTD HEADLIGHTS / MARKER LIGHTS
V
SLEEPER ROOF / BACK PANEL WIRING
W
WARDROBE CABINET WIRING
CIRCUIT
NUMBER
COLOR
DESCRIPTION
81
LTGN
POWER DOOR LOCKS
82
GY
WINDSHIELD WIPER
83
LTGN
POWER WINDOWS
84
LTGN
CIGAR LIGHTER
85
GY
HORN
86
LTGN
RADIO - ENTERTAINMENT / CLOCK
87
GY
WINDSHIELD WASHER
88
LTGN
CLOCK / HOURMETER
89
VT
AIR BAG
90
GY
HYDRAULIC BRAKE PUMP
91
VT
INTERCOMMUNICATION
92
TN
TRANSMISSION CONTROLS - ELECTRONICS
93
TN
AXLE SHIFT CONTROL
94
GY
ANTILOCK BRAKE SYSTEM
95
TN
EXHAUST EMISSION
96
YL
SNOW PLOW LIGHTS / CRUISE CONTROLS
97
VT
ENGINE CONTROLS - ELECTRONIC
98
BK
DATALINK AND DIAGNOSTICS
99
VT
ACCELERATOR POSITION SENSOR (APS)
100
GY
AIR HORN (ELECTRIC SOLENOID ACTUATED)
101
TN
BRAKE APPLICATION AIR
102
YL
FLASH TO PASS
103
LTGN
BODY BUILDER AUXILIARY FEED
104
DKBL
REMOTE START / STOP
105
LTGN
HEATED SEATS
106
OR
HIGH VOLTAGE ALTERNATOR AC CHARGE
107
GY
INTRUMENT CLUSTER ELECTRONIC FEED (5V)
108
GY
BRAKE PAD WEAR SENSOR
109
GY
BRAKE STROKE / SLACK ADJUSTER
110
GY
INTRUMENT CLUSTER ELECTRONIC GROUND
111
TN
FUEL FILTER RESTRICTION TRANSDUCER
112
GY
LIFT GATE
2.6.CIRCUITNUMBERIDENTIFICATIONANDCOLOR(CONT.),P .6
6
Figure6CircuitNumberIdenticationandColor(Cont.)
2.7.LAMPBULBCHART ,P .7
LAMP BULB CHART
CHAPTER 2
DATE
CHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWN
REV
REFERENCE
CHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO.
SHEET
PART NO.
DATE
CIRCUIT DIAGRAM, TERRASTAR
U01A133
04AUG10
67696A
AE08064593
007
CNA1
11NOV10
INITIAL RELEASE.
A
67696A
BULB APPLICATION
CANDLEPOWER OR WATT
BULB TRADE
NUMBER
BACK-UP LIGHTS
32 CP
GE1156
CLEARANCE & IDENTIFICATION SMALL
3 CP
GE168
COURTESY LIGHT
21 CP 1142
DOME LIGHTS
21 CP 1142
FOG LIGHTS
100 WATT
4921 - 1
LOW BEAMS
55 WATT
GE9007
HIGH BEAMS
60 WATT
GE9007
CIGAR LIGHTER
1 CP 1455
MAP LIGHT
3 CP 1816
SIDE MARKER
2548
STOP & TURN / TAIL & LICENSE PLATE
32 / 3 CP
3157
TURN SIGNAL / MARKER (FENDER)
32 / 3 CP
3157
TURN SIGNAL & MARKER LIGHT
2356
WORK (TRAILER HOOK)
35 WATT
4411
BACK-UP LIGHTS UPPER AND LOWER BUNK READING LIGHT
15 CP 1003
CABINET / WARDROBE LIGHT
5W
7575
UNDER BUNK LIGHT
21 CP / 2(12 CP)
577 / 211
ACCENT LIGHT
2 (12 CP)
211
DOME LIGHT LAMP
15 WATT
F15T8 - CW
SLEEPER FLOOR LIGHT
4 CP
W5W
HEATER AND AIR CONDITIONER CONTROL
3 CP
168
LUGGAGE COMPARTMENT LIGHT
6 CP 99
READING LIGHT
15 CP 1003
ELECTRICALCIRCUITDIAGRAMMANUAL
Figure7LampBulbChart
7
ELECTRICALCIRCUITDIAGRAMMANUAL
RELAY FUNCTION AND WIRING GUIDE
CHAPTER 2
DATE
CHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWN
REV
REFERENCE
CHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO.
SHEET
PART NO.
DATE
CIRCUIT DIAGRAM, TERRASTAR
U01A133
04AUG10
67696A
AE08064593
008
CNA1
09FEB11
INITIAL RELEASE.
A
67696A
87A
5
87A
85
MICRO - 280 (1)
RELAY VIEWED FROM INSERTION END
1
86
85
4
87A
30
MINIATURE - 280 (1)
87
MICRO - ISO (1)
3
NORMALLY CLOSED
CONTACT
87
RELAY SCHEMATIC
2
86
85
30
85
ENERGIZING COIL
ENERGIZING COIL
87
87
3
87
30
87
NORMALLY CLOSED
CONTACT
4
COMMON CONTACT
1
86
2
30
30
85
NORMALLY OPEN
CONTACT
85
MICRO - 4 PIN (1)
ENERGIZING COIL
86
MINI MICRO - 4 PIN (2)
NORMALLY OPEN
CONTACT
85
30
30
COMMON CONTACT
MINIATURE - ISO (1)
87
5
86
ENERGIZING COIL
NOTES:
1. RELAY CONTAINS A 680 OHM SUPPRESSION RESISTOR
2. RELAY CONTAINS A 1000 OHM SUPPRESSION RESISTOR
87A
86
86
2.8.RELAYFUNCTIONANDWIRINGDIAGRAM,P .8
8
Figure8RelayFunctionandWiringDiagram
2.9.SCHEMATICSYMBOLCHART ,P .9
SCHEMATIC SYMBOL CHART
CHAPTER 2
DATE
CHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWN
REV
REFERENCE
CHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO.
SHEET
PART NO.
DATE
CIRCUIT DIAGRAM, TERRASTAR
U01A133
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67696A
AE08064593
009
CNA1
11NOV10
INITIAL RELEASE.
A
67696A
BATTERY
DIODE, LIGHT
EMITTING
FUSE
CIRCUIT BREAKER
FAN SOLENOID
ALTERNATOR
AMMETER
BUSBAR
ALARM
AIR DRYER
CIGAR LIGHTER
SYMBOL
DESCRIPTION
SYMBOL
DESCRIPTION
A
B
G
B
R
-
+
-
+
B
A
C
DIODE
A
TYPE 2 OR 3
B
A
TYPE 1
B
FEMALE TERMINAL
BLUNT CUT CIRCUIT
ELECTRICALCIRCUITDIAGRAMMANUAL
Figure9SchematicSymbolChart
9
ELECTRICALCIRCUITDIAGRAMMANUAL
SCHEMATIC SYMBOL CHART (CONT)
CHAPTER 2
DATE
CHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWN
REV
REFERENCE
CHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO.
SHEET
PART NO.
DATE
CIRCUIT DIAGRAM, TERRASTAR
U01A133
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67696A
AE08064593
010
CNA1
11NOV10
INITIAL RELEASE.
A
67696A
SYMBOL
DESCRIPTION
SYMBOL
DESCRIPTION
HEATER
FUSIBLE LINK
GROUND W/ STUD
GROUND N/ STUD
HORN
KEY SWITCH
LIGHT W/ SWITCH
LIGHT, DOUBLE
FILAMENT
LIGHT, SINGLE
FILAMENT
BRACE
A
S
D
B
BATT
C
IGN
ACC
KEY SWITCH,
COMPLEX
B
S
F
A E
C
FUSES W/ BUSBAR
A
S
A
I
OFF
A
S
OFF
I I
OFF OFF
I
S
A
OFF
HOLDER, FUSE
W/ BUSBAR
2.10.SCHEMATICSYMBOLCHART(CONT .),P .10
10
Figure10SchematicSymbolChart(Cont.)
2.11.SCHEMATICSYMBOLCHART(CONT.),P .11
SCHEMATIC SYMBOL CHART (CONT)
CHAPTER 2
DATE
CHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWN
REV
REFERENCE
CHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO.
SHEET
PART NO.
DATE
CIRCUIT DIAGRAM, TERRASTAR
U01A133
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67696A
AE08064593
011
CNA1
11NOV10
INITIAL RELEASE.
A
67696A
87
MOTOR
RELAY, FIVE
TERMINAL
86
30
85
RELAY, FOUR
TERMINAL
30
87A
86
85
87
SYMBOLSYMBOL
DESCRIPTION
DESCRIPTION
PASS THRU
CONNECTION
PRESSURE SWITCH
B1
RESISTOR
SENDER - FUEL,
OIL, WATER
SENSOR, PRESSURE.
ABS 6
RELAY, LATCHING
B2
SOLENOID
SENSOR, MAGNETIC
SENSOR, YAW
SOLENOID W/ DIODE
MALE TERMINAL
B
C
A
ELECTRICALCIRCUITDIAGRAMMANUAL
Figure11SchematicSymbolChart(Cont.)
11
ELECTRICALCIRCUITDIAGRAMMANUAL
SCHEMATIC SYMBOL CHART (CONT)
CHAPTER 2
DATE
CHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWN
REV
REFERENCE
CHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO.
SHEET
PART NO.
DATE
CIRCUIT DIAGRAM, TERRASTAR
U01A133
04AUG10
67696A
AE08064593
012
CNA1
11NOV10
INITIAL RELEASE.
A
67696A
SWITCH, MECHANICAL
(NORMALLY OPEN)
SPEAKER
START MOTOR
W/ TOCP
SYMBOLSYMBOL
DESCRIPTION
DESCRIPTION
SPLICE
STUD
SWITCH, MECHANICAL
(NORMALLY CLOSED)
VALVE, ETHER
BOTTLE
THERMOSTAT
SWITCH, PUSH
BUTTON
VALVE, MODULATOR
A
B
C
TERMINATING RESISTOR
C
120
OHMS
A
B
A
DIODE ASSEMBLY
S
B
A
G
B
B
M
S
S
2.12.SCHEMATICSYMBOLCHART(CONT .),P .12
12
Figure12SchematicSymbolChart(Cont.)
12VOLTPOWERDISTRIBUTION,GROUNDS,DATABUSAND
CHAPTER 3
BATTERY FEED, DUAL
CIRCUIT DIAGRAM, TERRASTAR
U01A133
04AUG10
67696A
AE08064594
001
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO.
SHEET
CHK
DRAWN
NAME
PART NO.
DATE
CHANGE
REV
DATE
0638
09FEB15
ADDED CIRC A14NB.
E
92855Z
A14P
8RD
STARTER B+
TERMINAL
CH5_01
COLUMN SHIFTER
RELAY
(1017)
CH11_02
A14J
8RD
F2
C3
E3
CIGAR LIGHTER
POWER SOURCE
(1901)
CH4_02
A14MA
12RD
A14NE
12RD
TWO POST POWER SOURCE
(1861)
CH4_02
A14MB
12RD
A14F
8RD
20A
MEGA FUSE
(1001)
ACCESSORY RELAY #1
(1013 / 1011)
CH3_10
E2
A14NC
12RD
A14MC
12RD
F1
A86R
14LTGN
A86N
14LTGN
E3
CENTER CHASSIS /
RPM JUMPER
(4410D / 4410DF)
CH10_09
FUSE F7-C (1016)
FUSE F2-B (1011)
C2
10A
IGNITION RELAY #3
(1012 / 1014)
CH3_02
CIGAR LIGHTER PWR SOURCE / TWO POST PWR SOURCE
(1901 / 1861)
CH4_01
A2
B2
A14T
8RD
CIGAR LIGHTER
POWER (1854)
CH4_01
E1
F3
FUSE F3-C (1012)
A14NA
12RD
A84
16LTGN
A14MD
12RD
A14K
8RD
A1
BATTERY
FEED
CH3_15
C1
F3
FUSE F8-A (1017)
A14H
8RD
FUSE F7-F (1016)
15A
A14
6RD
D3
A86PA
16LTGN
A14G 16RD
A14M
8RD
15A
K14H
4RD
FUSE F8-C (1017)
10A
A20
16LTGN
A94L
12GY
IGNITION RELAY #2
(1012 / 1014)
CH3_02
15A
CENTER CHASSIS/IP
(1701)
CH10_01
A14ND
12RD
A92FB
16TN
BATTERY OWNER OPERATOR
HEAT SHRINK
MEGA
FUSE
(1000)
100A
100A
A14W
6RD
A14N
8RD
A14ME
12RD
BATTERY
FEED
CH3_15
CH10_22
A14NB
12RD
AUX ROOF RELAY
(1010)
CH4_17
A72C
12OR
AUX POWER RELAY
(1873)
CH10_17
FUSE F6-B
(1015)
A2
B2
15A
*A65AB
16OR
A12Z
16LTBL
AUX ROOF RELAY
(1010)
CH4_17
BATTERY
FEED
CH3_15
BATTERY
FEED
CH3_16
BATTERY
FEED
CH3_16
ELECTRICALSYSTEMCONTROLLER(CHAPTER3)
3.1.BATTERYFEED,DUAL,P .1
ELECTRICALCIRCUITDIAGRAMMANUAL
Figure13BatteryFeed,Dual
13
ELECTRICALCIRCUITDIAGRAMMANUAL
CHAPTER 3
IGNITION FEED - STANDARD, THEFT DETERRENT,
REMOTE START / STOP
DATE
CHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWN
REV
REFERENCE
CHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO.
SHEET
PART NO.
DATE
CIRCUIT DIAGRAM, TERRASTAR
U01A133
04AUG10
67696A
AE08064594
002
012
06JUN13
ADDED CIRC TO R/D
D
88356Y
1873, 1012.
J3
J4
A4
IGNITION
RELAY #1
(1011 / 1013)
A3
A1
J2
A13FE
18PK
A2
(A13FB)
J1
A13-GFE
18WH
IGNITION
RELAY#3
(1012 / 1014)
(A13FA)
J3
J4
A4
A3
2
5
A13F
18PK
A13DB
18PK
A13F
16PK
AUX POWER
RELAY
(1873)
REMOTE-STOP RELAY
(1018) CH10_14
A13FD
18PK
(A13FC)
A14JB
12RD
A13-GFD
18WH
A13FF
18PK
1
A13F
18PK
FUSE F5-B
(1014) CH3_13
IGNITION FEED
CH3_14
A13-GFF
18WH
REMOTE STOP RELAY
(1018) CH10_14
A104J
16DKBL
A104A
18DKBL
E4
BODY
CONTROLLER #J4
(1601)
A13XA
16PK
TRAILER
ABS ECU
RELAY
(1017)
CH10_01,
05,10
W/ REMOTE
START / STOP
THEFT DETERRENT
W/ REMOTE START / STOP
W/ THEFT
DETERRENT
& N/ REMOTE
START STOP
3
87
86
30
85
30
87A
86
85
85
87
30
86
THEFT
DETERRENT
RD5 (LSD)
IGNITION
RELAY#2
(1012 / 1014)
OFF
IGN
S
KEY SWITCH
(1100/1100MA)
ACC
D
B
C
BATT
A15
18RD
A
87
86
30
85
A13FN
18PK
A97UA
16PL
ENGINE ECM
(6020M)
CH7_01
F1
E1
5A
87A
87A
A14NC
12RD
FUSE F1-A (1010)
N/ REMOTE OR
N/ THEFT DETERRENT
87A
A14NA
12RD
W/ THEFT
DETERRENT
FUSE F4-D
(1013) CH3_12
BATTERY
FEED
CH3_16
BATTERY FEED
CH3_15,17
TRAILER ABS
ECU RELAY
(1017)
CH10_05
BATTERY FEED
CH3_01,17
BATTERY FEED
CH3_01,08
A11-GKJ
6WH
A11-GBA
10WH
LEFT
SIDE
CAB GND
(4081)
CH3_06
A13-GBN
18WH
(A13FB)
FUSE F5-A
(1014) CH10_18A
A104A
18DKBL
4
LECTRA
SHIFT PTO
(9913B)
CH10_12
3.2.IGNITIONFEED–ST ANDARD,THEFTDETERRENT ,REMOTEST ART/STOP ,P.2
14
Figure14IgnitionFeed–Standard,TheftDeterrent,RemoteStart/Stop
3.3.J708DATALINK–PUBLICEFFECTS,P.3
CHAPTER 3
J1708 DATA LINK - PUBLIC EFFECTS
DATE
CHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWN
REV
REFERENCE
CHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO.
SHEET
PART NO.
DATE
CIRCUIT DIAGRAM, TERRASTAR
U01A133
29OCT10
67696A
AE08064594
003
CNA1
25MAR11
REVISED AND REDRAWN.
B
76076F
A98H
18BK
A
A
DIAGNOSTIC
CONN
(1650)
J1708
PUBLIC (+)
(1660)
B
A3AA(-)
18GY
F
A
J1708
PUBLIC (-)
(1661)
G
A3BB(+)
18DKBL
A3BB(-)
18GY
A3AA(+)
18DKBL
A98-G
18WH
A3CC(-)
18GY
ENGINE ECM
(6020M) CH7_01
A3CC(+)
18DKBL
GROUND
ADAPTER
(1005)
CH3_20
BATTERY FEED
CH3_08,16
F
A3D(+)
20DKBL
A3D(-)
20GY
F
SEATBELT DATA
RECORDER
(8998) CH4_29
ELECTRICALCIRCUITDIAGRAMMANUAL
Figure15J708DataLink–PublicEffects
15
ELECTRICALCIRCUITDIAGRAMMANUAL
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO.
SHEET
CHK
DRAWN
NAME
PART NO.
DATE
CHANGE
REV
DATE
CHAPTER 3
J1708 DATA LINK - PRIVATE W/ POWER WINDOW & LOCK
CIRCUIT DIAGRAM, TERRASTAR
U01A133
29OCT10
67696A
AE08064594
004
0638
09FEB15
R/D NUMBERS AND
C
92855Z
CIRCUIT NUMBER UPDATED.
B
D
E
J1708
PRIVATE (+)
(1927)
A3D(+)
18DKBL
A3C(+)
18DKBL
A3E(+)
18DKBL
A3F(+)
18DKBL
C
A3B(+)
18DKBL
E1
E2
BODY
CONTROLLER #J5
(1602)
A
A3C(-)
18GY
A3F(-)
18GY
A3E(-)
18GY
E
J1708
PRIVATE (-)
(1929)
A3B(-)
18GY
B
D
C
A3D(-)
18GY
SW DATA
LINK(+)
SWDL+
(J1708+)
SW DATA
LINK(-)
SWDL-
(1708-)
A
B
A
IP DOOR POD / DOOR
(3200/3200F)
D
IP DOOR POD / DOOR
(3204)
A
E3X(-)
18GY
C
DATA +
DOOR POD
(PASSENGER)
DATA -
E3W(+)
18DKBL
DOOR POD SIGNAL
(3202M)
B
SWITCH PACK
(1101)
CH4_25
E
B
D3B(+)
18DKBL
DATA
(+)
D3BB(+)
18DKBL
LEFT CREW DOOR POD
(2601M)
D3Z(-)
18GY
DATA
(+)
A
D3Y(+)
18DKBL
DATA
(-)
IP / DOOR
(2600)
A
D3CC(-)
18GY
D3AA(-)
18GY
DATA
(-)
RIGHT CREW DOOR POD
(2602M)
B
B
DOOR POD
(DRIVER)
D
DATA +
E3X(-)
18GY
C
E3W(+)
18DKBL
DATA -
DOOR POD SIGNAL
(3202M)
3.4.J1708DATALINK–PRIVATEWITHPOWERWINDOWANDLOCK,P .4
16
Figure16J1708DataLink–PrivatewithPowerWindowandLock
3.5.J1939DATALINK,P .5
DATE
CHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWN
REV
REFERENCE
CHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO.
SHEET
PART NO.
DATE
CHAPTER 3
J1939 DATA LINK
CIRCUIT DIAGRAM, TERRASTAR
U01A133
04AUG10
67696A
AE08064594
005
012
06JUN13
ADDED R/D 8884A, 1657.
C
88356Y
120 OHMS
N5C(-)
20GN
A5RK(+)
18YL
N5A(-)
18GN
11
D
A5RK(+)
18YL
A5RK(-)
18GN
A5D(+)
18YL
CLUSTER
CONNECTOR
(1501)
61
A5A(+)
18YL
J1939
TERMINATING
RESISTOR-A
(9530)
F3
CENTER
CHASSIS /
IP
(1701)
A5RK(+)
18YL
N5B(+)
18YL
A
F2
BODY
CONTROLLER #J5
(1602)
A5D(-)
18GN
DIAGNOSTIC
CONNECTOR
(1650)
12
A5RL(+)
18YL
N5C(+)
20YL
N5B(-)
18GN
A5(-)
18GN
A5B(-)
18GN
TRW ABS EHCU
(9511/9511A)
C
A5A(-)
18GN
62
A5RK(+)
18YL
N5A(+)
18YL
A5RK(+)
18YL
A5B(+)
18YL
C
A5RK(+)
18YL
J1939+
J1939-
DATALINK
J1939-
J1939+
DATALINK
5 6
J1939
(+)
J1939
(-)
61
CENTER
CHASSIS /
IP
(1701)
62
A5RL(-)
18GN
A5(+)
18YL
ECM
(6020M)
CH3_09
A5R(+)
18YL
ECM
(6020M)
CH3_09
A5R(-)
18GN
12
13
A
C
A5AL(-)
18YL
A5LI(+)
18YL
J1939
PUBLIC
(1657)
ALTEC
INTERCONNECT
(8884A)
A5AL(+)
18YL
A5LI(-)
18YL
ELECTRICALCIRCUITDIAGRAMMANUAL
Figure17J1939DataLink
17
ELECTRICALCIRCUITDIAGRAMMANUAL
CHAPTER 3
GROUND - IP
DATE
CHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWN
REV
REFERENCE
CHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO.
SHEET
PART NO.
DATE
CIRCUIT DIAGRAM, TERRASTAR
310615
05JUN09
61229V
AE08064594
006
012
06JUN13
REVISED AND UPDATED.
D
88356Y
IGNITION RELAY #1
(1011 / 1013) CH3_02
A86-GBL
14WH
A13-GBN
18WH
A11-GBA
10WH
A12-GBK
18WH
BODY BUILDER CONN
(4450M) CH10_07
TWO POST POWER SOURCE / CIGAR LIGHTER POWER SOURCE
(1861 / 1860) CH4_01
A86-GBL
14WH
TWO POST POWER SOURCE
(1861) CH4_02
LEFT SIDE CAB GROUND
(4081)
A11-GKJ
6WH
A11-GBJ
12WH
ACCESSORY RELAY #1
(1013 / 1011) CH3_10
3.6.GROUND–IP ,P .6
Figure18Ground–IP
18
3.7.ZEROVOL TREFERENCE,P .7
CHAPTER 3
ZERO VOLT REFERENCE
DATE
CHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWN
REV
REFERENCE
CHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO.
SHEET
PART NO.
DATE
CIRCUIT DIAGRAM, TERRASTAR
U01A133
04AUG10
67696A
AE08064594
007
012
06JUN13
CAVITIES K, M ADDED
E
88356Y
IN R/D 6747.
ZERO VOLT REFERENCE
(6747)
K95NN
18TN
A
J
K34-GG
18WH
AC PRESSURE TRANSDUCER
(8602) CH12_02
K9A
18GY
L
B
LOW COOLANT SENSOR
(6400) CH7_02
K9E
18GY
ENGINE / IP
(1702-2)
A9E
20GY
BODY CONTROLLER #J5
(1602)
CH8_01
C
K95A1
18TN
D
K95S4
18TN
ELECTRONIC ENGINE
CONTROLS
CH7_03,03A
A9ZA
18GY
A9ZB
18GY
BODY CONTROLLER #J5
(1602)
A75ZD
18GY
HVAC SYSTEM
(1210) CH12_01
FUSE INPUTS DRIVER
CH10_17
E3
ZVR
E3
A9ZF
18GY
ZVR
IP/FORWARD CHASSIS
(1700) CH8_04
K9TS
18GY
2 SPEED AXLE BOOT
CONN(7103M) CH11_07
K
K9T
18GY
TRANS OIL TEMP
SENSOR (7700M) CH11_07
M
ELECTRICALCIRCUITDIAGRAMMANUAL
Figure19ZeroV oltReference
19
ELECTRICALCIRCUITDIAGRAMMANUAL
CHAPTER 3
BATTERY FEED, SINGLE
DATE
CHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWN
REV
REFERENCE
CHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO.
SHEET
PART NO.
DATE
CIRCUIT DIAGRAM, TERRASTAR
U01A133
04AUG10
67696A
AE08064594
008
012
06JUN13
ADDED R/D 1919.
C
88356Y
STARTER B+
TERMINAL
CH5_01
D3
CENTER CHASSIS/IP
(1701)
CH10_01
F2
C3
CIGAR LIGHTER
POWER SOURCE
(1901) CH4_01
A14MA
12RD
TWO POST POWER SOURCE
(1861) CH4_02
A14J
8RD
BATTERY FEED
SINGLE CH3_17
20A
150A
MEGA FUSE
(1000B)
ACCESSORY RELAY #1
(1013 / 1011) CH3_10
E2
A14PB
12RD
A14MC
12RD
B2
A86R
14LTGN
A86N
14LTGN
E3
FUSE F7-C (1016)
FUSE F2-B (1011)
15A
DIAGNOSTIC CONN
(1650) CH3_03
CIGAR LIGHTER PWR SOURCE / TWO POST PWR SOURCE
(1901 / 1861) CH4_01
A14PA
12RD
CIGAR LIGHTER POWER
(1854) CH4_01
CLUSTER CONNECTOR
(1500) CH8_05
A2
F3
FUSE F3-C (1012)
A14NA
12RD
A84
16LTGN
A14MD
12RD
C3
A14H
8RD
A14ME
12RD
FUSE F7-F (1016)
A28
16TN
15A
A14
6RD
D3
A86PA
16LTGN
15A
A14G 16RD
A14M
8RD
A14P
8RD
K14H
4RD
IGNITION RELAY #2
(1012 / 1014)
CH3_02
15A
A94L
12GY
FUSE F2-G (1011)
OWNER OPERATOR
BATTERY FEED
(1919)
HEAT SHRINK
FUSE F3-A (1012)
10A
A98H
18BK
D1
C1
A14ND
12RD
A14T
8RD
E3
BODY STOP RELAY
(1020) CH10_05
A14KD
12RD
A70BF
14RD
20A
FUSE F10-C (1019)
F3
KEY SWITCH
(1100) CH3_02
CH10_14
CH5_01
A15
18RD
A15
16RD
KEY SWITCH W/CENTER
PANEL CONTROLS
(1100MA) CH3_10
3.8.BATTERYFEED,SINGLE,P .8
20
Figure20BatteryFeed,Single
3.9.J1939DATALINK–V8ENGINE,P.9
DATE
CHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWN
REV
REFERENCE
CHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO.
SHEET
PART NO.
DATE
CHAPTER 3
J1939 DATA LINK - V8 ENGINE
CIRCUIT DIAGRAM, TERRASTAR
U01A133
04AUG10
67696A
AE08064594
009
012
06JUN13
RMVD R/D 7151.
C
88356Y
J1939
DATA LINK
CH3_05
K5B(+)
18YL
A5R(+)
18YL
K5A(+)
18YL
K5A(-)
18GN
K5C(-)
18GN
IP /
ENGINE
(1702)
J1939
RESISTOR
(7801M)
K5B(-)
18GN
17
K5C(+)
18YL
A5R(-)
18GN
11
J1939 H
53
54
J1939 L
ECM
(6020M)
A
120
OHMS
C
W/ MANNUAL XMSN
ELECTRICALCIRCUITDIAGRAMMANUAL
Figure21J1939DataLink–V8Engine
21
ELECTRICALCIRCUITDIAGRAMMANUAL
DATE
CHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWN
REV REFERENCE
CHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO.
SHEET
PART NO.
DATE
CHAPTER 3
J1939 DATA LINK - V8 ENGINE W/ ALLISION WTEC
CIRCUIT DIAGRAM, TERRASTAR,
30000082
26OCT12
88356Y
AE08064594
09A
012
06JUN13
INITIAL RELEASE.
A
88356Y
K5B108
18GN
J1939
DATA LINK
CH3_05
K5B(+)
18YL
J1939 +
A5R(+)
18YL
K5B128
18YL
K5A(+)
18YL
K5A(-)
18GN
K5C(-)
18GN
IP /
ENGINE
(1702)
K5A128
18YL
J1939
RESISTOR
(7801M)
K5B(-)
18GN
K5A108
18GN
17
K5C(+)
18YL
A5R(-)
18GN
11
J1939 H
53
54
J1939 L
ECM
(6020M)
8
TRANSMISSION
CONTROL
MODULE
(7150)
28
J1939 -
A
120
OHMS
C
3.10.J1939DATALINK–V8ENGINEWITHALLISONWTEC,P .9A
Figure22J1939DataLink–V8EnginewithAllisonWTEC
22
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