International Pay Star Wiring Diagram
Electrical Circuit Diagrams
PayStar® 5900
ELECTRICAL CIRCUIT DIAGRAM MANUAL 0000002441
Electrical Circuit Diagrams - PayStar
EPA 10 - US, Canada, Mexico April 2016
®
5900 Revision 8
Engine Family: MaxxForce® 11/13, 15L, N13 or IS
X15 Engines with SCR
Navistar, Inc.
01 Navistar Drive, Lisle, IL 60532 USA
27
2016 Navistar, Inc. All rights reserved. All marks are trademarks of their respective owners.
©
TABLE OF CONTENTS
TABLE OF CONTENTS
2. INSTRUCTIONSAND CHARTS(CHAPTER 2)............................................. ................... 1
2.1. ABBREVIATIONS, P. 1..................................................................................... 1
2.2. ACRONYMS, P. 2.......................................................................................... 2
2.3. CIRCUIT DIAGRAM INSTRUCTIONS, P. 3............................................................. 3
2.4. CIRCUITNUMBER IDENTIFICATIONAND COLOR, P. 4............................................. 4
2.5. CIRCUIT NUMBER IDENTIFICATION ANDCOLOR (CONT.), P. 5.................................. 5
2.6. CIRCUIT NUMBER IDENTIFICATION ANDCOLOR (CONT.), P. 6.................................. 6
2.7. LAMP BULB CHART,P.7................................................................................. 7
2.8. RELAY FUNCTIONAND WIRING GUIDE, P. 8......................................................... 8
2.9. SCHEMATICSYMBOLCHART, P.9.......................................... ........................... 9
2.10. SCHEMATICSYMBOL CHART (CONT.), P. 10....................................................... 10
2.11. SCHEMATICSYMBOLCHART(CONT.), P. 11............. ........................................... 11
2.12. SCHEMATICSYMBOL CHART (CONT.), P. 12....................................................... 12
3. 12 VOLT POWER DISTRIBUTION (CHAPTER3)....................... ..................................... 13
3.1. BATTERY FEED WITH ENGINE BRAKE, P. 1........................................................ 13
3.2. BATTERY FEED WITH ENGINE BRAKEWITH 500K BAUD RATE, P. 1A.............. .......... 14
3.3. BATTERYFEED WITH ENGINE BRAKE (CONT.),P. 2.............................................. 15
3.4. BATTERY FEED WITH ENGINE BRAKEWITH 500K BAUD RATE (CONT.), P. 2A.............. 16
3.5. BATTERYFEED WITH ENGINE BRAKE (CONT.),P. 3.............................................. 17
3.6. BATTERY FEED WITH ENGINE BRAKEWITH 500K BAUD RATE (CONT.), P. 3A.............. 18
3.7. BATTERY FEED WITHOUT ENGINE BRAKE, P. 4........ ........................................... 19
3.8. BATTERYFEED WITHOUT ENGINE BRAKE WITH 500K BAUD RATE, P. 4A................... 20
3.9. BATTERY FEED WITHOUT ENGINE BRAKE, P. 5........ ........................................... 21
3.10. BATTERY FEED WITHOUT ENGINE BRAKE WITH 500K BAUD RATE (CONT.), P. 5A........ 22
3.11. IGNITIONFEED,P. 6..................................................................................... 23
3.12. IGNITIONFEED WITH 500K BAUDRATE, P. 6A....................... .............................. 24
3.13. IGNITION FEED (CONT.),P.7.......................................................................... 25
3.14. IGNITION FEED WITH500K BAUD RATE (CONT.),P. 7A.......................................... 26
3.15. POWER FEED, P. 8...................................................................................... 27
3.16. ACCESSORY FEED, P. 9.......................................... ...................................... 28
3.17. ACCESSORY FEED WITH 500K BAUD RATE, P. 9A................................................ 29
3.18. J1939 DATA LINKWITH IBBENGINE, P. 10.......................................................... 30
3.19. J1939 DATALINK WITH IBB ENGINE(CONT.), P. 11...... ...................................... .... 31
3.20. J1939 DATA LINKWITH IBBENGINE (CONT.), P. 11A.............................................. 32
3.21. DIAGNOSTIC DATALINK,P.12........................................................................ 33
3.22. GROUND, P.13....... ......................................................... ........................... 34
3.23. GROUND(CONT.), P.14................................................................................. 35
3.24. GROUND(CONT.), P.15................................................................................. 36
3.25. GROUND(CONT.), P.16................................................................................. 37
3.26. GROUND CHASSIS, P. 16A....................................... ...................................... 38
3.27. ZERO VOLT REFERENCE, P. 17........................ ............................................... 39
3.28. PANEL LIGHT ADAPTER, P. 18........................................................................ 40
3.29. ECA POWER, P. 19....................................................................................... 41
3.30. J1939 DATA LINKWITH 15LISX 2013,P.20......................................................... 42
3.31. CABJ1939DATA LINKWITH 11/ 13LIBB SCR, P. 21.............................................. 43
3.32. ECM SWITCH GND SPLICE, P.22............ ................................................ ......... 44
3.33. ECM SWITCH GND SPLICE 2, P. 23........................................... ........................ 45
3.34. 250K J1939 CAB DATA LINKWITH 500KREGULATORYUPDATE, P. 24........................ 46
3.35. J1939 DATA LINKWITH 500K BAUDRATE (CONT.), P. 25......................................... 47
i
TABLE OF CONTENTS
TABLE OF CONTENTS (CONT.)
4. CAB ACCESSORIES (CHAPTER 4)........................................................................... 48
4.1. CIGAR LIGHTER, P.1.................................................................................... 48
4.2. ELECTRIC WINDOW –RIGHT ANDLEFT, P.2...................................................... 49
4.3. ELECTRIC WINDOW– RIGHT,P.3............................................... ..................... 50
4.4. DEFROSTER FAN(S), P. 4.............................................................................. 51
4.5. HORN, P. 5................................................................................................ 52
4.6. MIRRORLIGHTS ANDHEATEDMIRRORS, P. 6.................................................... 53
4.7. LEFT AND RIGHTMOTORIZED MIRRORS, P.7..................................................... 54
4.8. DUAL AXIS MOTORIZEDMIRRORS,P.8............................................................. 55
4.9. POWER SOURCE(CB), P. 9....................................................... ..................... 56
4.10. RADIO -CB ACCOMMODATION PACKAGE,P.10.................................................. 57
4.1 1. RADIO – CAB SPEAKERS, P. 1 1....................................................................... 58
4.12. ELECTRIC LOCK –RIGHT AND LEFT,P.12......................................................... 59
4.13. TEMPERATURE /COMPASS DISPLAY, P. 13........................................................ 60
4.14. ROAD RELAY IV,P. 14................................................................ ................... 61
4.15. HEATED SEAT – DRIVER, P. 15................ ........................................................ 62
4.16. HEATED SEAT – PASSENGER, P. 16................................................................. 63
4.17. ELECTRIC WINDSHIELD WIPERWITH INTERMITTENTWIPE AND WASH, P. 17............. 64
4.18. DEF GAUGE, P. 18.......... .................................... ....................................... .. 65
4.19. HEWITTMOTION SENSOR, P.19..................................................................... 66
5. CHARGING AND CRANKING (CHAPTER 5)................................................................. 67
5.1. STARTERINTERLOCKWITH IBBENGINES,P. 1................................................... 67
5.2. STARTER INTERLOCKWITH IBB ENGINES WITH 500K BAUD RATE, P. 1A................... 68
5.3. STARTERINTERLOCKWITH IBBENGINES,P. 2................................................... 69
5.4. STARTERINTERLOCKWITH IBBENGINES,P. 2A................................................. 70
6. FANS WIRING (CHAPTER 6).............................................................. ..................... 71
6.1. FAN WIRING– IBB ENGINE, P. 1...................................................................... 71
6.2. FAN WIRING– IBB ENGINE(CONT.), P. 1A.......................................................... 72
6.3. FANWIRING– IBB ENGINE(CONT.), P.2....................................... ..................... 73
7. ENGINE SYSTEMS (CHAPTER 7)........................................... .................................. 74
7.1. ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE), P.1..................................... 74
7.2. ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONT.),P. 2.......................... 75
7.3. ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONT.),P. 3.......................... 76
7.4. ELECTRONIC ENGINE CONTROLS(2010 IBB ENGINE)(CONT.), P. 3A........................ 77
7.5. ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONT.),P. 4.......................... 78
7.6. FANDRIVEPROTECTION JUMPER,P.4A........................................................... 79
7.7. ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONT.),P. 5.......................... 80
7.8. ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONT.),P. 6.......................... 81
7.9. ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONT.),P. 7.......................... 82
7.10. ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONT.), P. 8.......................... 83
7.11. AFTERTREATMENT CONTROL, P. 9..................................................... ............. 84
7.12. SART MODULE,P.9A................................................................................... 85
7.13. AFTERTREATMENT CONTROL (CONT.), P. 10...................................................... 86
7.14. AFTERTREATMENT CONTROL WITH 500K BAUDRATE, P. 10A................................. 87
7.15. AFTERTREATMENT CONTROLWITH 500KBAUD RATE (CONT.),P.10B...................... 88
7.16. ELECTRONIC ENGINE CONTROLS (15LENG) ISX 2013, P.11................................... 89
7.17. ELECTRONIC ENGINE CONTROLS (15LENG) ISX2013 (CONT.), P. 12........................ 90
7.18. 15LENG &CRUISE CONTROL – ISX 2013,P.13................................................... 91
ii
TABLE OF CONTENTS
TABLE OF CONTENTS (CONT.)
7.19. ELECTRONIC ENGINE CONTROLS (IBB ENGINE) –SCREFFECTS,P.14.................... 92
7.20. ELECTRONIC ENGINE CONTROLS (IBB ENGINE) – SCREFFECTS (CONT.),P.15.......... 93
7.21. ELECTRONIC ENGINE CONTROLS (IBB ENGINE) – SCREFFECTS (CONT.),P.16.......... 94
7.22. ELECTRONIC ENGINE CONTROLS (IBB ENGINE) – SCREFFECTS (CONT.),P.17.......... 95
7.23. 11L / 13LIBB ENGCRUISE CONTROL– SCREFFECTS,P.18..... .............................. 96
7.24. ISX2013 DEF &AFTERTREATMENT (15L),P.19................................................... 97
7.25. ISX 2013DEF &AFTERTREATMENT (15L) (CONT.), P. 20..................... .................... 98
7.26. ISX 2013DEF &AFTERTREATMENT (15L) (CONT.), P. 21..................... .................... 99
7.27. ISX2013 DEF &AFTERTREATMENT (15L) (CONT.), P. 22....................................... 100
7.28. ISX2013 DEF &AFTERTREATMENT (15L) (CONT.), P. 23....................................... 101
7.29. DEF &AFTERTREATMENT(IBB SCRENG), P. 24................................................. 102
7.30. DEF& AFTERTREATMENT (IBB SCR ENG) (CONT.), P. 25...................................... 103
7.31. 15LISX &IBBSCR ENG THROTTLE POSITION,P.26..... ...................................... 104
7.32. DEF& AFTERTREATMENT (SCRENGINE),P. 27................................................. 105
7.33. DEF& AFTERTREATMENT (SCRENGINE) (CONT.), P. 27A..................................... 106
7.34. DEF &AFTERTREATMENT(SCR ENGINE) (CONT.), P.28............ ........................... 107
7.35. DEF &AFTERTREATMENT(SCR ENGINE) (CONT.), P.29............ ........................... 108
8. GAUGES AND WARNING LIGHTS (CHAPTER 8)......................................................... 109
8.1. LOW FUEL LEVEL WARNING, LOW AIR PRESSURE WARNING LIGHTS, P. 1............... 109
8.2. ENGINE OIL PRESSURE, ENGINE WATER TEMPERATURE WARNING LIGHTS,
ENGINE AMBIENTAIR TEMP, P. 2................................................................... 110
8.3. POWER DIVIDER LOCK (PDL) WARNING LIGHT AND BUZZER, IBB WAIT TO START
LIGHT,P. 3................................................................................................ 111
8.4. AIR SUSPENSION RELEASE WARNING LIGHT, P. 4.............................................. 112
8.5. TRANSMISSION OIL TEMPERATURE GAUGE, AXLE FORWARD-REAR AND
REAR-REARTEMPERATURE GAUGE,P. 5........................................................ 113
8.6. MANIFOLD PRESSURE GAUGE, P. 6.............................. .................................. 114
8.7. PYROMETER GAUGE, P. 7............................................................ ................ 115
8.8. VOLTMETER AND FUEL LEVEL GAUGE, P. 8...................................................... 116
8.9. ENGINE WATER TEMPERATURE, ENGINE OIL PRESSURE, SPEEDOMETER AND
TACHOMETERGAUGE, P. 9.......................................................................... 117
8.10. ETHER START,P.10.................................................................................... 118
8.11. RED STOP LAMP BUZZER SYSTEM, P. 11......................................................... 119
9. LIGHTING SYSTEM (CHAPTER 9).................................................................... ....... 120
9.1. BACKUP LIGHTS,P.1.................................................................................. 120
9.2. CABAND TRAILER LIGHT SWITCH ANDRELAY, P. 2............................................ 121
9.3. CABCLEARANCELIGHTS, P. 3...................................................................... 122
9.4. WORK LIGHT WITHOUT SLEEPER, P. 4............................................................ 123
9.5. CABDOME,READING AND COURTESY LIGHTS, P. 5........................................... 124
9.6. DAYTIME RUNNINGLIGHTS, P.6.................................................................... 125
9.7. FOG LIGHTS, P. 7....................................................................................... 126
9.8. HEADLIGHT SWITCH AND DIMMER SWITCH, P.8............................................... 127
9.9. HEADLIGHTS, P. 9...................................................................................... 128
9.10. HEADLIGHTS (CONT.), P.9A......................................... ................................. 129
9.11. PANEL LIGHTS, P.10.................................................................................. 130
9.12. PARK / TURN / SIDE MARKER LIGHTS WITH AUXILIARYHEADLIGHTS, P.11.............. 131
9.13. STOP, TAIL,TURN ANDHAZARD SIGNAL LIGHTS WITH FLASHER,P. 12.................... 132
9.14. BEACON LIGHT, P. 13............................................................ ...................... 133
iii
TABLE OF CONTENTS
TABLE OF CONTENTS (CONT.)
10. CHASSIS ACCESSORIES (CHAPTER 10)........................................ .......................... 134
10.1. AIRDRYER,P. 1........................................................................................ 134
10.2. BENDIXAIR ABS 4CH WITHATC, P. 2.............................................................. 135
10.3. BENDIXAIR ABS 4CH WITHATC, P. 3.............................................................. 136
10.4. BENDIX AIR ABS4CH WITH ATC WITH HSA,P.4................................................. 137
10.5. BENDIXAIR ABS 4CH WITHATC, P. 5.............................................................. 138
10.6. BENDIXAIR ABS 6CH WITHATC, P. 6.............................................................. 139
10.7. BENDIXAIR ABS 6CH WITHATC, P. 7.............................................................. 140
10.8. BENDIX AIR ABS6CH WITH ATC WITH HSA,P.8................................................. 141
10.9. BENDIXAIR ABS 6CH WITHATC, P. 9.............................................................. 142
10.10. ABS BENDIX AIR 6S/ 6M(6X4), P. 10............................................................... 143
10.11.BENDIX AIR ABS WITH ATC, P. 11................................................................... 144
10.12. BENDIX ADVANCE AIR ABS, P. 12................................................................... 145
10.13. BENDIX ADVANCE AIRABS (CONT.), P. 13........................................................ 146
10.14. BENDIX ADVANCE AIRABS (CONT.), P. 14........................................................ 147
10.15.BENDIX ADVANCE AIR ABS FOR 6CH, P. 15....................................................... 148
10.16. TRAILER CONNECTION WITH FOUR WHEEL TRAILER FRAME MOUNTED, P. 16.......... 149
10.17. TRUCK BODY CONNECTION, P. 17................................................................. 150
10.18. TRAILER CONNECTION WITHOUT SLEEPER BACK OF CAB MOUNTED WITH
TRACTOR ABS, P. 18.................................................................................. 151
10.19. INTENTIONALLY LEFT BLANK,P.19................................................................ 152
10.20. INTENTIONALLY LEFT BLANK,P.20................................................................ 153
10.21. INTENTIONALLY LEFT BLANK,P.21................................................................ 154
10.22. INTENTIONALLY LEFT BLANK,P.22................................................................ 155
10.23.APADSMODULE FOR ISX2013 ENGINES, P.23........ .......................................... 156
10.24. BODY BUILDER CONNECTIONS WITH IBBENG(SCR EFFECTS),P.24..................... 157
10.25. BODYBUILDER CONNECTIONS WITH 15LENG (ISX2013), P.25............................. 158
10.26.TRI AXLE DIFFERENTIAL LOCK, P. 26....... .................................... ................... 159
11. TRANSMISSION CONTROL MODULE(CHAPTER 11)................................................... 160
11.1. ALLISONTRANSMISSION,P.1....................................................................... 160
11.2. ALLISONTRANSMISSION(CONT.),P. 1A.......................................................... 161
11.3. ALLISONTRANSMISSION(CONT.),P. 2............................................................ 162
11.4. ALLISONTRANSMISSION(CONT.),P. 3............................................................ 163
11.5. ALLISONTRANSMISSION(CONT.),P. 3A.......................................................... 164
11.6. ALLISONTRANSMISSIONWITH AUTO NEUTRAL,P.4.......................................... 165
11.7. ALLISONTRANSMISSIONWITH AUTO NEUTRAL (CONT.),P. 4A.............................. 166
11.8. ALLISONTRANSMISSIONWITH RETARDER, P. 5................................................ 167
11.9. ALLISONTRANSMISSIONWITH RETARDER (CONT.), P.6...................................... 168
11.10. ALLISON TRANSMISSION WITH RETARDER (CONT.), P.7...................................... 169
11.11.ALLISON TRANSMISSION WITHRETARDER (CONT.),P. 7A.................................... 170
11.12.ALLISON TRANSMISSION WITHRETARDER (CONT.),P. 7B.................................... 171
11.13. ALLISON TRANSMISSION WITH RETARDER (CONT.), P.7C........ ............................ 172
11.14. ALLISON TRANSMISSION WITH RETARDER (CONT.), P.7D........ ............................ 173
11.15. EATON ULTRASHIFTGEN IIITRANSMISSION, P. 8............................................... 174
11.16.EATONULTRASHIFT PLUSGENIII TRANSMISSION,P. 8A..................................... 175
11.17.EATONULTRASHIFT GENIII TRANSMISSION (CONT.), P. 9.................................... 176
11.18.EATONULTRASHIFT PLUSGENIII TRANSMISSION (CONT.),P.9A........................... 177
11.19. EATON ULTRASHIFTGEN IIIWITH PUSHBUTTON SHIFT, P. 10................................ 178
11.20.EATONULTRASHIFT GENIII WITHPUSHBUTTON SHIFT,P.10A.............................. 179
11.21.AUTOSHIFT GENIIIWITH COBRASHIFTER, P. 11............................................... 180
iv
TABLE OF CONTENTS
TABLE OF CONTENTS (CONT.)
11.22.EATONULTRASHIFT PLUSGENIII WITHCOBRASHIFTER, P. 11A........................... 181
11.23. ALLISON TRANSMISSION WITH RETARDER WITH ISX ENGINE,P.12....................... 182
11.24. ALLISON TRANSMISSION WITH 500KCAN BUS, P. 12A......................................... 183
11.25.ALLISON TRANSMISSION WITHRETARDERWITH ISX ENGINE(CONT.), P. 13............. 184
12. HVAC (CHAPTER 12)...................... ................................... ................................. 185
12.1. AIR CONDITIONER – CAB, P. 1....................................................................... 185
12.2. HEATER –CAB, P.2.................................................................................... 186
12.3. LOWEREDHEATER –CAB, P.3...................................................................... 187
13. CONNECTORCOMPOSITES (CHAPTER 13).............................................................. 188
13.1. CONNECTOR COMPOSITES(1),P. 1............................................................... 188
13.2. CONNECTOR COMPOSITES(2 /2M), P. 2......................................................... 189
13.3. CONNECTOR COMPOSITES (2), P. 2A.............................................................. 190
13.4. CONNECTOR BODY COMPOSITE (2), P. 2B....................................................... 191
13.5. CONNECTOR COMPOSITES (3F/3M), P. 3............................................. ........... 192
13.6. CONNECTOR COMPOSITES(4M /5 / 9/15M),P.4.............................................. 193
13.7. CONNECTOR COMPOSITES(20 /40M/41M/43M /65 /65F),P.5............................ 194
13.8. CONNECTOR COMPOSITES (66F/71 /72 / 76M), P.6........................................... 195
13.9. CONNECTOR COMPOSITES (77/82 / 83F / 90M / 100/100A),P. 7............................ 196
13.10. CONNECTOR COMPOSITES (100), P. 8............................................................ 197
13.11. CONNECTORCOMPOSITES (100F/ 101F /102F /100M3), P. 8A.............................. 198
13.12. CONNECTOR COMPOSITES (105), P. 9............................................................ 199
13.13. CONNECTOR COMPOSITES (105F),P. 10......................................................... 200
13.14. CONNECTOR COMPOSITES (105M),P. 10A....................................................... 201
13.15. CONNECTOR COMPOSITES (106F /107M /108F), P. 11........................................ 202
13.16.CONNECTORCOMPOSITES (108M),P.12......................................................... 203
13.17. CONNECTOR COMPOSITES (112/ 113 / 115), P. 13.............................................. 204
13.18.CONNECTOR COMPOSITES (127A /128/ 137M /141F), P. 14................................. 205
13.19. CONNECTOR COMPOSITES (141F /142M /143M / 144M), P. 15............................... 206
13.20. CONNECTOR COMPOSITES (145M /146M /147M), P. 16....................................... 207
13.21. CONNECTOR COMPOSITES (148M /149M /152M), P. 17....................................... 208
13.22.CONNECTOR COMPOSITES (152M / 153A / 153M / 161M / 162F), P. 18...................... 209
13.23.CONNECTOR COMPOSITES (165/ 167M/ 170M /171M), P.19................................ 210
13.24. CONNECTOR COMPOSITES (190), P. 20........................................................... 211
13.25. CONNECTOR COMPOSITES (200M /201M), P.21................................................ 212
13.26.CONNECTORCOMPOSITES (201M /202M /203 / 203G),P. 22................................. 213
13.27.CONNECTORCOMPOSITES (201M /204 /205), P. 22A................................ .......... 214
13.28. CONNECTOR COMPOSITES (205G /205M), P.22B.............................................. 215
13.29. CONNECTOR COMPOSITES (209 / 211M /214 /221),P.23..................................... 216
13.30.CONNECTORCOMPOSITES (227 / 228 / 230 / 236 / 236F / 244F),P. 24....................... 217
13.31. CONNECTOR COMPOSITES (267M /*275 /289F / 290F / 291),P. 25.......................... 218
13.32.CONNECTOR COMPOSITES (291F /292F / 294A / 294F), P.26................................ 219
13.33. CONNECTOR COMPOSITES (296M /298 /299 /303F), P. 27............ ....................... 220
13.34.CONNECTOR COMPOSITES (303M /311 /312 / 313 / 314M), P. 28............................ 221
13.35.CONNECTORCOMPOSITES (320 / 325 / 340), P. 29.............. ................................ 222
13.36.CONNECTORCOMPOSITES (345M /351 /352), P. 29A................................ .......... 223
13.37.CONNECTORCOMPOSITES (353 / 354 / 355), P. 30.............. ................................ 224
13.38.CONNECTORCOMPOSITES (360 / 393 / 393B /412A / 420M), P. 31............... ............ 225
13.39. CONNECTOR COMPOSITES (421M /422M), P.32................................................ 226
13.40. CONNECTOR COMPOSITES (423M /424M), P.33................................................ 227
v
TABLE OF CONTENTS
TABLE OF CONTENTS (CONT.)
13.41. CONNECTOR COMPOSITES (425M/ 426 / 426M /427/ 480F), P.34.......................... 228
13.42. CONNECTOR COMPOSITES (428F /429F /430), P. 35............... ........................... 229
13.43. CONNECTOR COMPOSITES (433M /434M /435M), P. 36....................................... 230
13.44. CONNECTOR COMPOSITES (436M/ 437M/ 438M /440M), P. 37.............................. 231
13.45. CONNECTOR COMPOSITES (441 / 442 /453M), P. 38......... .................................. 232
13.46. CONNECTOR COMPOSITES (454M /455M), P.39................................................ 233
13.47.CONNECTORCOMPOSITES (456M /457M/460F), P. 40............................ ............ 234
13.48.CONNECTORCOMPOSITES (462M),P.41......................................................... 235
13.49.CONNECTORCOMPOSITES (462M),P.42......................................................... 236
13.50.CONNECTORCOMPOSITES (462M),P.43......................................................... 237
13.51.CONNECTORCOMPOSITES (462M),P.44......................................................... 238
13.52.CONNECTORCOMPOSITES (463M),P.45......................................................... 239
13.53.CONNECTORCOMPOSITES (463M),P.46......................................................... 240
13.54.CONNECTORCOMPOSITES (464M),P.47......................................................... 241
13.55.CONNECTORCOMPOSITES (464M),P.48......................................................... 242
13.56.CONNECTORCOMPOSITES (464M),P.49......................................................... 243
13.57.CONNECTORCOMPOSITES (464M),P.50......................................................... 244
13.58.CONNECTORCOMPOSITES (464M),P.51......................................................... 245
13.59.CONNECTORCOMPOSITES (464M),P.52......................................................... 246
13.60. CONNECTOR COMPOSITES (465M/ 466M/ 468F /469ML),P.53............................. 247
13.61.CONNECTORCOMPOSITES (471), P. 54................. ................................... ....... 248
13.62.CONNECTORCOMPOSITES (471), P. 55................. ................................... ....... 249
13.63. CONNECTOR COMPOSITES (471), P. 55A......................................................... 250
13.64. CONNECTOR COMPOSITES (471), P. 55B......................................................... 251
13.65. CONNECTOR COMPOSITES (471A),P. 55C....................................................... 252
13.66. CONNECTOR COMPOSITES (471AF / 480F / 480M /481M /482M / 489), P. 56.............. 253
13.67.CONNECTORCOMPOSITES (491F /492M /494M), P. 57............................ ............ 254
13.68. CONNECTOR COMPOSITES (495M /497M), P.58................................................ 255
13.69. CONNECTOR COMPOSITES (498M /499M), P.59................................................ 256
13.70. CONNECTOR COMPOSITES (501M /503M), P.60................................................ 257
13.71. CONNECTOR COMPOSITES (504M /506M), P.61................................................ 258
13.72. CONNECTOR COMPOSITES (509M /511M /512F), P.62........................................ 259
13.73. CONNECTOR COMPOSITES (513M /514M), P.63................................................ 260
13.74.CONNECTORCOMPOSITES (515M /517M/520 / 521), P. 64..................... .............. 261
13.75. CONNECTOR COMPOSITES (522 / 523 / 524 /528/ 529), P.65................................ 262
13.76.CONNECTORCOMPOSITES (530 /531 / 562M /600M),P. 66................................... 263
13.77. CONNECTOR COMPOSITES (608 / 640 / 649M / 659M / 662M / 665B), P. 67................. 264
13.78. CONNECTOR COMPOSITES (668M /670 /670A), P.67A........................................ 265
13.79. CONNECTOR COMPOSITES (670G /*671 /671A / 672/ 673), P. 67B.......................... 266
13.80. CONNECTOR COMPOSITES (674), P. 67C......................................................... 267
13.81. CONNECTOR COMPOSITES (674D/ 674E/ 675 / 676),P.67D................................. 268
13.82. CONNECTOR COMPOSITES (677 / 678 /679),P.67E............................................ 269
13.83.CONNECTORCOMPOSITES (*679 /680), P. 67F.................................................. 270
13.84. CONNECTOR COMPOSITES (*680 /*681), P.67G................................................ 271
13.85. CONNECTOR COMPOSITES (685), P. 67H......................................................... 272
13.86.CONNECTORCOMPOSITES (686 /687), P. 67I.................................................... 273
13.87. CONNECTOR COMPOSITES (690 / 691 /694M), P. 68......... .................................. 274
13.88. CONNECTOR COMPOSITES (695F/ 723M/ 741F /742F /753), P. 69... ...................... 275
13.89.CONNECTORCOMPOSITES (766 /768 / 769), P. 70...................... ........................ 276
13.90. CONNECTOR COMPOSITES (770 / 771 /774 /775), P. 71....................................... 277
13.91. CONNECTOR COMPOSITES (776 / 777 / 778 /800F), P.72..................................... 278
vi
TABLE OF CONTENTS
TABLE OF CONTENTS (CONT.)
13.92.CONNECTORCOMPOSITES (800M /808M /809F), P. 73........................... ............. 279
13.93.CONNECTORCOMPOSITES (823M /851 /*851M /854), P. 74......................... ......... 280
13.94. CONNECTOR COMPOSITES (873 / 875M/876M/878F), P. 75................................. 281
13.95.CONNECTORCOMPOSITES (879M /881F /884F /887), P. 76......................... ......... 282
13.96. CONNECTOR COMPOSITES (887M /907M /931F), P. 76A...................................... 283
13.97. CONNECTOR COMPOSITES (922M /923F /925), P. 77.......................................... 284
13.98. CONNECTOR COMPOSITES (926 / 934M/935),P.78........................................ ... 285
13.99. CONNECTOR COMPOSITES (946 / 950 /950F), P. 79............................................ 286
13.100.CONNECTOR COMPOSITES (958 /958F/ 961), P. 80........................................... 287
13.101.CONNECTOR COMPOSITES (1000 / 1027), P. 81................................................ 288
13.102.CONNECTOR COMPOSITES (1033F/ 1034F /1039 / 1040), P. 82............................. 289
13.103.CONNECTOR COMPOSITES (1041 /1042 / 1043 / 1044), P.83................................ 290
13.104.CONNECTOR COMPOSITES (1045 / 1046 /1047 / 1048F), P. 84...................... ......... 291
13.105.CONNECTOR COMPOSITES (1049F/1050M /1051/ 1052 /1054M), P.85.................. 292
13.106.CONNECTOR COMPOSITES (1056M / 1057M / 1058M/ 1059M / 1060M), P. 86............. 293
13.107.CONNECTOR COMPOSITES (1065M/1085M /1087M /1090 / 1095F),P.87................ 294
13.108.CONNECTOR COMPOSITES (1095F/1097/ 1097F /1098F), P. 88........................... 295
13.109.CONNECTOR COMPOSITES (1099 / 1110 /1125/1126),P.89................................. 296
13.110.CONNECTOR COMPOSITES (1127/ 1128), P. 90................................................. 297
13.111.CONNECTOR COMPOSITES(1135M/1137), P. 90A............................................. 298
13.112.CONNECTOR COMPOSITES (1157F/ 1158M / 1160F / 1161F, 1162F, 1163F, 1164F), P.
91........................................ .................................................................. 299
13.113.CONNECTOR COMPOSITE(1171M / 1190/ 1190F), P. 91A......... ............................ 300
13.114.CONNECTOR COMPOSITES (1217M / 1240 / 1258F / 1260F / 1262), P. 92................... 301
13.115.CONNECTOR COMPOSITES (1281M/ 1282M /1283 / 1284 / 1285F), P. 93.................. 302
13.116.CONNECTOR COMPOSITES (1286F / 1308 / 1309M / 1329M / 1330 / 1331F / 1332F),
P. 94....................................................................................................... 303
13.117.CONNECTOR COMPOSITES(1329M / 1330 /1331F /1332F), P. 94A......................... 304
13.118.CONNECTOR COMPOSITES (1339 / 1342/ 1348), P. 95.............................. ........... 305
13.119.CONNECTOR COMPOSITES (1349 / 1350), P. 96................ ................................. 306
13.120.CONNECTOR COMPOSITES (1351 / 1360),P. 96A.......................................... ..... 307
13.121.CONNECTOR COMPOSITES (1361 / 1363/ 1364), P. 97........................................ 308
13.122.CONNECTOR COMPOSITES (1366 / 1367 /1368F /1369),P. 98............................... 309
13.123.CONNECTOR COMPOSITES (1370 /1378 / 1386 / 1387), P.99................................ 310
13.124.CONNECTOR COMPOSITES (1402 / 1403 / 1404 / 1405), P. 99A............................... 311
13.125.CONNECTOR COMPOSITES (1406 / 1407 /1415), P. 99B....................................... 312
13.126.CONNECTOR COMPOSITES (1431 / 1449F / 1449M / 1450 / 1451 / 1455 / 1456 /
1461M/ 1610), P. 99C.................................................................................. 313
13.127.CONNECTOR COMPOSITES (1600 / 1601),P. 99D............................................... 314
13.128.CONNECTOR COMPOSITES (1602 / 1604 /1606 / 1610),P. 99E............................... 315
13.129.CONNECTOR COMPOSITES (1874A / 1874B / 1874C / 1874D / 2000M / 4322 / 4328),
P. 99F..... ............................................... ................................................ . 316
13.130.CONNECTOR COMPOSITES (4087 / 4705/ 4706), P. 99G........... ........................... 317
13.131.CONNECTOR COMPOSITES (5501 /5701L /6000), P.100..................................... 318
13.132.CONNECTOR COMPOSITES (6000 / 6001), P. 101............................................... 319
13.133.CONNECTOR COMPOSITES (6018), P. 102....................................................... 320
13.134.CONNECTOR COMPOSITES (6019), P. 103....................................................... 321
13.135.CONNECTOR COMPOSITES (6033 / 6200 / 6195), P. 104....................................... 322
13.136.CONNECTOR COMPOSITES (6260VH / 6260VL / 6260VM / 6260VN / 6401 / 6300), P.
105................................................. .............................................. ......... 323
13.137.CONNECTOR COMPOSITES (6420 / 6703/ 6704B /6704D), P. 106........................ ... 324
vii
TABLE OF CONTENTS
TABLE OF CONTENTS (CONT.)
13.138.CONNECTOR COMPOSITES (6705B /6715), P.107............................................. 325
13.139.CONNECTOR COMPOSITES (6720/ 6720A),P. 108............................................. 326
13.140.CONNECTOR COMPOSITES (6720B /6730 /6748/ 7000),P.109............................. 327
13.141.CONNECTOR COMPOSITES (7104/ 7001), P. 110............................................... 328
13.142.CONNECTOR COMPOSITES (7105 / 7110), P. 111................................................ 329
13.143.CONNECTOR COMPOSITES (7150), P. 112....................................................... 330
13.144.CONNECTOR COMPOSITES (7211 /7212/ 7213 /7250), P. 113......... ...................... 331
13.145.CONNECTORCOMPOSITES (7500W / 7501 / 7600/ 7601 / 7603 / 7608), P.114............ 332
13.146.CONNECTOR COMPOSITES (7615/ 7704 / 7905),P.115....................................... 333
13.147.CONNECTOR COMPOSITES (8102/ 8103 / 8104 /8107/ 8410), P. 116....................... 334
13.148.CONNECTOR COMPOSITES (8500 / 9762 / 9763 / 9764 / 9765 / 9766), P. 117............... 335
13.149.CONNECTOR COMPOSITES (351A/ 352A / 353A/354A), P. 118.............................. 336
13.150.CONNECTOR COMPOSITES (445 /453/580M/690A), P. 119................................. 337
13.151.CONNECTOR COMPOSITES (1362/ 9510F /9513), P.120............................... ...... 338
viii
INSTRUCTIONS AND CHARTS (CHAPTER 2)
2.1. ABBREVIATIONS, P. 1
ELECTRICAL CIRCUIT DIAGRAM MANUAL
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
ABBREVIATION
ACCESS
AC
AIR CLNR
ALT
AC
AFTR
AMM
AMP
AMP HR
AMPL
ARM
ARSR
ASSY
AUX
B/U
BTRY BATTERY FR
BM
BLK
BOOS
BOT
BK
BRKR
BRTHR
BRI
BUZ BUZZER
CA
CD
CP
CAP
CAT
CHAS
CH CHOKE
CIRC
CLK
CW
CLSTR
CL
COL
COMM
CMPNT
CPRSR
CONN
CONT
CSL
CONT
CONT
CONV
CLR
CTSY
CRUS
NAVISTAR, INC
DESCRIPTION
ACCESSORY
AIR CONDITIONING
AIR CLEANER
ALTERNATOR
ALTERNATING CURRENT
AFTERTREATMENT
AMMETER
AMPERE
AMPERE HOUR
AMPLIFIER
ARMATURE
ARRESTER
ASSEMBLY
AUXILIARY
BACK-UP
BENCHMARKING
BLOCK
BOOSTER
BOTTOM
BRAKE
BREAKER
BREATHER HTD HEATED
BRIGHT
CABLE
CANDELA
CANDLEPOWER
CAPACITOR
CATERPILLAR
CHASSIS
CIRCUIT
CLOCK
CLOCKWISE
CLUSTER
CLUTCH
COLUMN
COMMUTATOR
COMPONENT
COMPRESSOR
CONNECT
CONTINUED
CONSOLE
CONTACT
CONTROL
CONVERTER
COOLER POS
COURTESY POT
CRUISE
ABBREVIATION
CUR
DPNL DASHPANEL
DFTR DEFLECTOR
DFR
DEG
DIAG
DSL
DIFF
DIMR
ELEC
ELEX
ENG
EXH
FL
FWD
FREQ FREQUENCY
GA GAUGE
GEN
GND GROUND
HARN
HDLP
HT TR
HTR HEATER
HP
HYD
ID
IGN
ILLUM
IND
INST
INT
L
LT LIGHT
LTR
LWR
MAG
MOD
MDL
MOT
MTD MOUNTED WSHLD
NEG
N/
NO.
PASS
POSN
PWR
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 2
ABBREVIATIONS
DESCRIPTION
CURRENT
DEFROSTER
DEGREE
DIAGRAM
DIESEL
DIFFERENTIAL
DIMMER SHLD
ELECTRICAL
ELECTRONICS SLPR
ENGINE
EXHAUST
FLUID
FORWARD
FRONT STRG
GENERATOR
HARNESS
HEADLAMP TEMP TEMPERATURE
HEAT TREAT
HORSEPOWER
HYDRAULIC
IDENTIFICATION
IGNITION
ILLUMINATION
INDICATOR
INSTRUMENT
INTERMITTENT
LEFT
LIGHTER
LOWER
MAGNET
MODULATOR
MODULE
MOTOR
NEGATIVE
NOT WITH
NUMBER
PASSENGER
POSITION
POSITIVE
POTENTIOMETER
POWER
ABBREVIATION
PRESS
RAD
RR
RLY
RES
R
RTR
SNSR
SHFT
SLV
SPKR SPEAKER
SPR
STD
STLITE
SUNSH
SW
SYS
TACH
TERM
THROT
THRU
TRLR
XDCR
XFER
XFMR TRANSFORMER
XSTR
XMSN
XMTR
TRK
UPR
VLV
VERT
VM
VOL
WSHR
WHL
WDO
WPR
W/
W/O
PRESSURE
RADIO
REAR
RELAY
RESISTOR
RIGHT
ROTOR
SENSOR
SHIELD
SHIFTER
SLEEPER
SLEEVE
SPRING
STANDARD
STEERING
SATELLITE
SUNSHADE
SWITCH
SYSTEM
TACHOMETER
TERMINAL
THROTTLE
THROUGH
TRAILER
TRANSDUCER
TRANSFER
TRANSISTOR
TRANSMISSION
TRANSMITTER
TRUCK
UPPER
VALVE
VERTICAL
VOLTMETER
VOLUME
WASHER
WHEEL
WINDOW
WINDSHIELD
WIPER
WITH
WITHOUT
DESCRIPTION
CHK
DLV1
DATE
11JA N11
CHANGE
INITIAL RELEASE.
NAME
CIRCUIT DIAGRAM, PAYSTAR
DATE
12MAY09
A
REV
REFERENCE
61879Y
DRAWN
300011
RELEASE NO.
61879Y
Figure 1 Abbreviations
PART NO .
AE08058081
SHEET
001
1
ELECTRICAL CIRCUIT DIAGRAM MANUAL
2.2. ACRONYMS, P. 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
ANTILOCK BRAKING SYSTEM
ANTENNA COMMUNICATION UNIT
ALTERNATING CURRENT
AXLE TO BACK OF CAB
AXLE TO FRAME
ACCELERATOR PEDAL MODULE
ACCELERATOR POSITION SENSOR
AUXILIARY POWER UNIT
AUTOMATIC TRACTION CONTROL
AUDIO VIDEO INTERFACE
BRAKE HORSEPOWER
BACK OF CAB
CITIZEN BAND
COLD CRANKING AMPERES
CLEAN POWER ELECTRICAL CONNECTOR
CAB OVER ENGINE
DIRECT CURRENT
DRIVER CONTROL MODULE
DIGITAL DATA LINK
DIESEL OXIDATION CATALYST INLET
TEMPERATURE
DIESEL PARTICULATE FILTER
DIESEL TURBOCHARGED
DAY TIME RUNNING LIGHTS
ELECTRONIC CONTROL MODULE
ELECTRONIC CONTROL UNIT
EXHAUST GAS RECIRCULATION
EXHAUST GAS TEMPERATURE
ELECTRO MAGNETIC INTERFACE
END OF FRAME
ELECTRIC TRAILER BRAKE
FRONT AXLE
FRONT END
FRONT OF DASH
FULL POWER BRAKE
GLOBAL POSITIONING SYSTEM
HYDRAULIC CONTROL UNIT
HEAVY DUTY
HEAVY DUTY DIESEL
HIGH PERFORMANCE TRUCK
HEATING, VENTILATION, AND
AIR CONDITIONING
NAVISTAR, INC
DESCRIPTION
ACRONYM
ABS
ACU
AC
AC
AF
APM
APS
APU
ATC
AVI
BHP
BOC
CB
CCA
CEC
COE
DC
DCM
DDL
DOCT
DPF
DT
DTRL
ECM
ECU
EGR
EGT
EMI
EOF
ETB
FA
FE
FOD
FPB
GPS
HCU
HD
HDD
HPT
HVAC
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 2
ACRONYMS
INJECTOR DRIVE MODULE
INPUT/OUTPUT
INTEGRATED MOBILE
COMMUNICA TIONS TERMINAL
INSTRUMENT PANEL
INDEPENDENT POWER TAKE-OFF
LIGHT COMMERCIAL TRANSMISSION
MEDIUM DUTY
MALFUNCTION INDICATION LAMP
MULTIPLEX SWITCH MODULE
PYROMETER AMMETER MODULE
PROGRAMMABLE LOGIC CONTROLLER
POWER TAKE-OFF
PULSE WIDTH MODULATION
REAR AXLE
RADIO FREQUENCY
ROLL STABILITY PROGRAMM
SEVERE SERVICE
TRANSMISSION CONTROL MODULE
TERRESTRIAL COMMUNICATION UNIT
TERRESTRIAL MOBILE
COMMUNICA TIONS TERMINAL
THERMAL OVERCRANK PROTECTION
THROTTLE POSITION SENSOR
VEHICLE INTERFACE MODULE
ZERO VOLT REFERENCE
DESCRIPTION
ACRONYM
IDM
I / O
IMCT
I/P
IPTO
LCT
MD
MIL
MSM
PAM
PLC
PTO
PWM
RA
RF
RSP
SS
TCM
TCU
TMCT
TOCP
TPS
VIM
ZVR
CHK
DLV1
DATE
11JA N11
CHANGE
INITIAL RELEASE.
A
REV
REFERENCE
61879Y
DRAWN
300011
RELEASE NO.
61879Y
NAME
CIRCUIT DIAGRAM, PAYSTAR
DATE
12MAY09
PART NO .
AE08058081
SHEET
002
Figure 2 Acronyms
2
2.3. CIRCUIT DIAGRAM INSTRUCTIONS, P. 3
ELECTRICAL CIRCUIT DIAGRAM MANUAL
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
A - SWITCH AND RELAY POSITIONS AS SHOWN ON
CIRCUIT DIAGRAMS INDICATE NORMAL POSITION
WITH IGNITION OFF UNLESS OTHERWISE NOTED.
B
A
SWITCH,
MECHANICAL
C - PHANTOM LINES INDICATE PRINTED CIRCUITS OR BUSSED CIRCUITS.
THESE CIRCUITS EXIST IN THE INSTRUMENT
CLUSTER AND FUSE / CIRCUIT BREAKER CONNECTORS.
NAVISTAR, INC
30
87
87A
SOLENOID
RELAY - SUPPRESSED
+
PRINTED
CIRCUIT IN
INSTRUMENT
CLUSTER
D - MULTIPLE CIRCUIT NUMBERS ON A LINE INDICATE ONE CIRCUIT
DISTRIBUTING CURRENT TO TWO CIRCUITS.
E - SWITCHES, RELAYS AND COMPONENTS INDICATE EXTERNAL
WIRE CONNECTIONS AND / OR INTERNAL CONNECTIONS OR CONTACTS.
D
IGNBACC
OFF
BTRY
11-G
11-G A
11-G B
EXTERNAL WIRE
CONNECTIONS
C
A12
A12A
A
S
KEY SWITCH
(1101M)
F - CIRCUIT "11" DENOTES ANY COMMON GROUND (MORE THAN ONE CIRCUIT).ANY INDIVIDUAL
GROUND CIRCUIT IS IDENTIFIED WITH THAT PARTICULAR CIRCUIT NUMBER.(E.G. CIRCUIT
32 CRUISE CONTROL IS IDENTIFIED AS PER EXAMPLE)
COMMON GROUND
CIRCUIT NUMBER
VOLTMETER
-
SPLICE
BUSSED CONTACT
INTERNAL
CONNECTION
SUFFIX BEGINNING
WITH G INDICATES
A GROUND CIRCUIT
ELECTRICAL CIRCUIT DIAGRAM
CIRCUIT DIAGRAM INSTRUCTIONS
B - MULTIPLE CONNECTIONS ARE DISPLAYED
ON SCHEMATIC AS SHOWN WITH R/D NUMBER
& CAVITY NUMBER. REFER TO CONNECTOR
COMPOSITE FOR MORE INFORMATION
86
85
LOCATION / CIRCUIT NUMBER
WIRE GAUGE / WIRE COLOR
WIRE CONNECTION
A128
F18
F19
INDIVIDUAL GROUND
CIRCUIT NUMBER
R/D NUMBER
CAVITY NUMBER
12-A
LOCATION IN
FUSE / CIRCUIT
BREAKER
CONNECTION
B
A
20A
B
A
20A
AND/OR
SINGLE IN-LINE CONNECTORS DISPLAYED
AS SHOWN BELOW WITH R/D NUMBER
R32-G
R32-GA
R32-GB
LOCATION
D
(12)
F1
F2
16RD
16WH
CHAPTER 2
CAVITY NUMBER
R/D NUMBER
C
B
A
20A
B
A
20A
PIGTAIL
BODY CONTROLLER
SUFFIX BEGINNING
WITH G INDICATES
A GROUND CIRCUIT
BA
FUSE RATING
(1602)
12
CHK
0486
NOTE: FOR CIRCUIT DESCRIPTION OTHER THAN GROUNDS NEITHER
THE LETTER "G" NOR THE COLOR WHITE SHALL BE USED
DATE
29DEC11
CHANGE
REVISED SECTION B.
REV
REFERENCE
B
80616P
DRAWN
300011
RELEASE NO.
61879Y
Figure 3 Circuit Diagram Instructions
NAME
CIRCUIT DIAGRAM, PAYSTAR
DATE
12MAY09
PART N O .
AE08058081
SHEET
003
3
ELECTRICAL CIRCUIT DIAGRAM MANUAL
2.4. CIRCUIT NUMBER IDENTIFICATION AND COLOR, P. 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
NAVISTAR, INC
CIRCUIT
NUMBER
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
1
2
3
4
5
6
7
8
9
COLOR
LTBL
RD
DKBL
GY
DKBL
GY
YL
GN
GY
RD
GY
WH
WH
LTBL
PK
BK
RD
RD
PK
PK
GY
LTGN
TN
TN
TN
GY
TN
TN
TN
TN
TN
TN
TN
TN
TN
TN
TN
TN
TN
GY
GY
GY
ALTERNATOR - FIELD
ALTERNATOR - CHARGE
SERIAL / DATA COMMUNICATION J1587 / J1708 (+)
SERIAL / DATA COMMUNICATION J1587 / J1708 (-)
SERIAL / DATA COMMUNICATION J1922 (+)
SERIAL / DATA COMMUNICATION J1922 (-)
SERIAL / DATA COMMUNICATION J1939/11 / J1939/15 (+)
SERIAL / DATA COMMUNICATION J1939/11 / J1939/15 (-)
LOW VOLTAGE ELECTRONIC FEED (LESS THAN 9 VOLTS)
ALTERNATOR - RESISTANCE
LOW VOLTAGE ELECTRONIC GROUND
CHASSIS / ENGINE GROUND
CAB / SLEEPER GROUND
ACCESSORY FEED
IGNITION FEED
IGNITION FEED (BODY BUILDER CONNECTOR)
BATTERY FEED
KEY SWITCH FEED
STARTER CONTROL
GLOW PLUG / PREHEATER
ENGINE SHUTDOWN
REMOTE POWER MODULE
COLD START CONTROLS (ETHER)
TIRE PRESSURE MONITORING / CONTROL
ENGINE FAN / SHUTTERS
ENGINE EXHAUST BRAKE
PYROMETER
AMMETER
VOLTMETER
INSTRUMENTS AND GAUGES
ENGINE WATER TEMPERATURE
ENGINE OIL TEMPERATURE
TRANSMISSION OIL TEMPERATURE
AXLE OIL TEMPERATURE
ENGINE OIL LEVEL
COOLANT LEVEL
ENGINE OIL PRESSURE
FUEL LEVEL
FUEL PUMP
LIFT AXLE
AIR DRYER HEATER
LOW AIR PRESSURE WARNING
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 2
CIRCUIT NUMBER IDENTIFICATION AND COLOR
DESCRIPTION
CHK
DLV1
DATE
11JA N11
CHANGE
INITIAL RELEASE.
A
REV
REFERENCE
61879Y
DRAWN
300011
RELEASE NO.
61879Y
NAME
CIRCUIT DIAGRAM, PAYSTAR
DATE
12MAY09
PART NO .
AE08058081
SHEET
004
Figure 4 Circuit Number Identification and Color
4
ELECTRICAL CIRCUIT DIAGRAM MANUAL
2.5. CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT.), P. 5
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
CIRCUIT
NUMBER
NAVISTAR, INC
COLOR
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
TN
GY
GY
GY
LTGN
GY
GY
GY
GY
YL
YL
YL
YL
BN
OR
OR
YL
OR
LTGN
BN
GY
OR
GY
DKBL
DKBL
YL
OR
YL
GY
BN
BN
OR
RD
OR
LTBL
OR
LTGN
LTGN
LTGN HEATER BLOWER MOTOR
LTGN
LTGN
LTGN
GY
BK
AIR TEMPERATURE
FRONT AXLE ENGAGED
POWER DIVIDER LOCK (PDL) WARNING
PARK BRAKE WARNING
ANTITHEFT WARNING
POWER TAKEOFF WARNI NG
SPEEDOMETER
TACHOMETER
DIFFERENTIAL LOCK WARNING
LIGHT SWITCH FEED
DIMMER SWITCH FEED
HEADLIGHT HI - BEAM
HEADLIGHT LO - BEAM
PARKING / MARKER LIGHTS
TURN SIGNAL - FEED
TURN SIGNAL LIGHTS - LEFT
TURN SIGNAL LIGHTS - LEFT (BODY BUILDER CONNECTION)
TURN SIGNAL LIGHTS - RIGHT
TURN SIGNAL LIGHTS - RIGHT (BODY BUILDER CONNECTION)
CLEARANCE / IDENTIFICATION LIGHTS
SOLENOID
HAZARD LIGHTS
AIR SUSPENSION
PANEL LIGHTS
COURTESY / DOME LIGHTS
FOG / DRIVING LIGHTS
CAB REAR FLOOD LIGHTS
DAYTIME RUNNING LIGHT
OBSTACLE AVOIDANCE / REMOTE SENSOR
TAIL LIGHTS
LICENSE PLATE LIGHT
STOP LIGHTS
STOP LIGHTS (BODY BUILDER CONNECTION)
BACKUP - LIGHTS
BACKUP - LIGHTS (BODY BUILDER CONNECTION)
TRAILER AUXILIARY FEED - BATTERY
PWM
HEATER RECIRC MOTOR
AUXILIARY FAN
AIR CONDITIONER
MIRRORS - HEATED, MOTORIZED
SEAT BELTS
SLEEPER BOX RELAY - FEED
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 2
CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT)
DESCRIPTION
CHK
DLV1
DATE
11JA N11
CHANGE
INITIAL RELEASE.
REV REFERENCE
A
61879Y
DRAWN
300011
RELEASE NO.
61879Y
NAME
CIRCUIT DIAGRAM, PAYSTAR
DATE
12MAY09
PART NO .
AE08058081
Figure 5 Circuit Number Identification and Color (Cont.)
SHEET
005
5
ELECTRICAL CIRCUIT DIAGRAM MANUAL
2.6. CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT.), P. 6
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
NAVISTAR, INC
CIRCUIT
NUMBER
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
COLOR
LTGN POWER DOOR LOCKS
GY
LTGN
LTGN
GY
LTGN
GY
LTGN
VT
GY
VT
TN
TN
GY
TN
YL SNOW PLOW LIGHTS / CRUISE CONTROLS
VT
BK
VT
GY
TN
YL
LTGN
DKBL
LTGN
OR
GY
GY
GY
GY
TN
GY
WINDSHIELD WIPER
POWER WINDOWS
CIGAR LIGHTER
HORN
RADIO - ENTERTAINMENT / CLOCK
WINDSHIELD WASHER
CLOCK / HOURMETER
AIR BAG
HYDRAULIC BRAKE PUMP
INTERCOMMUNICATION
TRANSMISSION CONTROLS - ELECTRONICS
AXLE SHIFT CONTROL
ANTILOCK BRAKE SYSTEM
EXHAUST EMISSION
ENGINE CONTROLS - ELECTRONIC
DAT ALINK AND DIAGNOSTICS
ACCELERATOR POSITION SENSOR (APS)
AIR HORN (ELECTRIC SOLENOID ACTUATED)
BRAKE APPLICATION AIR
FLASH TO PASS
BODY BUILDER AUXILIARY FEED
REMOTE START / STOP
HEATED SEATS
HIGH VOLTAGE AL TERNA TOR AC CHARGE
INSTRUMENT CLUSTER ELECTRONIC FEED (5V)
BRAKE PAD WEAR SENSOR
BRAKE STROKE / SLACK ADJUSTER
INSTRUMENT CLUSTER ELECTRONIC GROUND
FUEL FILTER RESTRICTION TRANSDUCER
LIFT GATE
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 2
CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT)
DESCRIPTION
CHK
DLV1
DATE
11JA N11
PREFIX
A
B
C
D
E
F
H
J
K
L
M
N
P
R
S
T
U
V
W
CHANGE
INITIAL RELEASE.
CAB - INSTRUMENT PANEL MODULE
CAB - DRIVER CONTROL MODULE
CAB - HEADER / CLEARANCE LIGHTS
CAB - ROOF / REAR PANEL
CAB - LEFT DOOR / DOORS
CAB - RIGHT DOOR / DOORS
CAB - SLEEPER
CAB - DASH (OUTSIDE)
ENGINE / RADIATOR
TRANSMISSION
CHASSIS / FRONT END (CAB DASH PANEL FORWARD)
CHASSIS / CENTER SECTION (CAB DASH PANEL TO CAB REAR XMBR)
CHASSIS / WHEEL BASE SECTION
CHASSIS / SUSPENSION / REAR AXLE / AXLES
CHASSIS / AF SECTION / STOP / TAIL / TURN LIGHTS
TRAVEL DOORS
HOOD MTD HEADLIGHTS / MARKER LIGHTS
SLEEPER ROOF / BACK PANEL WIRING
WARDROBE CABINET WIRING
REV REFERENCE
A
61879Y
LOCATION
DRAWN
300011
RELEASE NO.
61879Y
NAME
CIRCUIT DIAGRAM, PAYSTAR
DATE
12MAY09
PART NO .
AE08058081
Figure 6 Circuit Number Identification and Color (Cont.)
SHEET
006
6
2.7. LAMP BULB CHART, P. 7
ELECTRICAL CIRCUIT DIAGRAM MANUAL
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
BACK-UP LIGHT
CLEARANCE & IDENTIFICATION
COURTESY LIGHT
DOME LIGHTS
FOG LIGHT
LOW BEAMS
HIGH BEAMS
CIGAR LIGHTER
GAUGE BACKLIGHT
GAUGE WARNING LED (RED)
COLD AMBIENT PROTECTION LED (RED)
FUEL FILTER LED (YELLOW)
WARN ENGINE LED (YELLOW)
STOP ENGINE LED (RED)
BRAKE PRESSURE LED
CHECK TRANSMISSION LED
TRAILER ABS LED
LEFT TURN SIGNAL LED (GREEN)
TRACTION CONTROL LED (GREEN)
WATER IN FUEL LED (YELLOW)
PARK FLUID LED (RED) 2 CP
CHECK ELECTRICAL SYSTEM LED (YELLOW)
PARK BRAKE LED (RED)
CRUISE CONTROL ACTIVE LED (YELLOW)
ANTILOCK BRAKING SYSTEM LED (YELLOW)
RIGHT TURN LED (GREEN)
COOLANT LEVEL LED (RED)
SEAT BELT LED (RED)
HIGH BEAM ICON LED (BLUE)
CHECK AIR CONDITIONER LED (YELLOW)
MAP LIGHT
SIDE MARKER
STOP & TURN/TAIL & LICENSE PLATE
TURN SIGNAL/MARKER (FENDER)
TURN SIGNAL & MARKER LIGHT
WORK (TRAILER HOOK)
BACK-UP LIGHTS-UPPER AND LOWER BUNK READING LIGHT
CABINET / WARDROBE LIGHT
UNDER BUNK LIGHT
ACCENT LIGHT
DOME LIGHT
SLEEPER FLOOR LIGHT
HEATER AND AIR CONDITIONER CONTROL
LUGGAGE COMPARTMENT LIGHT
READING LIGHT
NAVISTAR, INC
BULB APPLICATION
ELECTRICAL CIRCUIT DIAGRAM
LAMP BULB CHART
CANDLE POWER OR WATT
32 CP
3 CP
21 CP 1142
21 CP 1142
100 WATT
55 WATT GE9007
65 WATT GE9007
1 CP 1455
2 CP
2 CP
2 CP
2 CP
2 CP
2 CP
2 CP
2 CP
2 CP
2 CP
2 CP
2 CP
2 CP
2 CP
2 CP
2 CP
2 CP
2 CP
2 CP
2 CP
2 CP
3 CP 1816
32/3 CP
32/3 CP
-
35 WATT
15 CP 1003
5 WATT
21 CP / 2 (12CP)
2 (12CP)
15 WATT F15T8-CW
4 CP
3 CP
6 CP 99
15 CP 1003
CHAPTER 2
BULB TRADE
NUMBER
GE1156
GE168
4921-1
194
194
194
194
194
194
194
194
194
194
194
194
194
194
194
194
194
194
194
194
194
82S272109-4
2548
3157
3157
2356
4411
7575
577 / 211
211
W5W
168
CHK
DLV1
DATE
11JA N11
CHANGE
INITIAL RELEASE.
NAME
CIRCUIT DIAGRAM, PAYSTAR
DATE
12MAY09
A
REV
REFERENCE
61879Y
DRAWN
300011
RELEASE NO.
61879Y
Figure 7 Lamp Bulb Chart
PART NO .
AE08058081
SHEET
007
7
ELECTRICAL CIRCUIT DIAGRAM MANUAL
2.8. RELAY FUNCTION AND WIRING GUIDE, P. 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
MINIATURE - ISO (1)
MINIATURE - 280 (1)
MICRO - 280 (1)
MICRO - ISO (1)
ENERGIZING COIL
NORMALLY CLOSED
ENERGIZING COIL
NAVISTAR, INC
RELAY VIEWED FROM INSERTION END
86
30
85
30
85
30
85
CONTACT
87A
87
86
87A
87
86
87A
87
2
5
3
4
1
ELECTRICAL CIRCUIT DIAGRAM
RELAY FUNCTION AND WIRING GUIDE
RELAY SCHEMATIC
ENERGIZING COIL
NORMALLY CLOSED
CONTACT
NORMALLY OPEN
CONTACT
COMMON CONTACT
ENERGIZING COIL
86
85
NORMALLY OPEN
CONTACT
COMMON CONTACT
1
2
CHAPTER 2
30
87
87A
3
5
4
MICRO - 4 PIN (1)
MINI MICRO - 4 PIN (2)
CHK
DATE
DLV1
11JA N11
INITIAL RELEASE.
30
86
85
87
30
86
85
87
NOTES :
1. RELAY CONTAINS A 680 OHM SUPPRESSION RESISTOR
2. RELAY CONTAINS A 1000 OHM SUPPRESSION RESISTOR
CHANGE
A
REV
REFERENCE
61879Y
DRAWN
300011
RELEASE NO.
61879Y
NAME
CIRCUIT DIAGRAM, PAYSTAR
DATE
12MAY09
PART NO .
AE08058081
Figure 8 Relay Function and Wiring Guide
86
85
30
87
SHEET
008
8
2.9. SCHEMATIC SYMBOL CHART, P. 9
ELECTRICAL CIRCUIT DIAGRAM MANUAL
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
NAVISTAR, INC
SYMBOL
B
A
R
G
B
-
+
DESCRIPTION
AIR DRYER
ALARM
ALTERNATOR
AMMETER
ELECTRICAL CIRCUIT DIAGRAM
SCHEMATIC SYMBOL CHART
SYMBOL
TYPE 1
A
B
TYPE 2 OR 3
A
B
CHAPTER 2
DESCRIPTION
CIGAR LIGHTER
CIRCUIT BREAKER
DIODE
DIODE, LIGHT
EMITTING
CHK
DLV1
DATE
11JA N11
-
+
A
B
C
CHANGE
INITIAL RELEASE.
BATTERY
BLUNT CUT CIRCUIT
BUSBAR
NAME
CIRCUIT DIAGRAM, PAYSTAR
DATE
12MAY09
PART NO .
A
REV
REFERENCE
61879Y
DRAWN
300011
RELEASE NO.
61879Y
Figure 9 Schematic Symbol Chart
FAN SOLEN OID
FEMALE TERMINAL
FUSE
AE08058081
SHEET
009
9
ELECTRICAL CIRCUIT DIAGRAM MANUAL
2.10. SCHEMATIC SYMBOL CHART (CONT.), P. 10
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
NAVISTAR, INC
SYMBOL
DESCRIPTION
FUSES W/ BUSBAR
FUSIBLE LINK
GROUND N/ STUD
GROUND W/ STUD
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 2
SCHEMATIC SYMBOL CHART (CONT)
SYMBOL
BATT
OFF
S
B
A
I
OFF
D
S
S
II
A
A
OFF OFF
BSF
ACC
IGN
C
S
I
A
OFF
AE
C
KEY SWITCH
A
KEY SWITCH,
DESCRIPTION
HORN
COMPLEX
CHK
DLV1
DATE
11JA N11
CHANGE
INITIAL RELEASE.
Figure 10 Schematic Symbol Chart (Cont.)
HEATER
HOLDER, FUSE
W/ BUSBAR
REV
A
REFERENCE
61879Y
DRAWN
300011
RELEASE NO.
61879Y
NAME
CIRCUIT DIAGRAM, PAYSTAR
DATE
12MAY09
PART NO .
AE08058081
LIGHT W/ SWITCH
LIGHT, DOUBLE
FILAMENT
LIGHT, SINGLE
FILAMENT
SHEET
010
10
2.11. SCHEMATIC SYMBOL CHART (CONT.), P. 11
ELECTRICAL CIRCUIT DIAGRAM MANUAL
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
85
NAVISTAR, INC
86
30
87
87A
DESCRIPTION
MALE TERMINAL
MOTOR
PASS THRU
CONNECTION
PRESSURE SWITCH
RELAY, FIVE
TERMINAL
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 2
SCHEMATIC SYMBOL CHART (CONT)
SYMBOLSYMBOL
A
C
B
DESCRIPTION
RESISTOR
SENDER - FUEL,
OIL, TEMP, WATER
SENSOR, PRESSURE.
ABS 6
SENSOR, MAGNETIC
CHK
DLV1
85
DATE
11JA N11
86
87
B1
B2
INITIAL RELEASE.
30
CHANGE
RELAY, FOUR
TERMINAL
RELAY, LATCHING
REV
REFERENCE
A
61879Y
DRAWN
300011
RELEASE NO.
61879Y
NAME
CIRCUIT DIAGRAM, PAYSTAR
DATE
12MAY09
PART NO .
AE08058081
Figure 11 Schematic Symbol Chart (Cont.)
SENSOR, YAW
SOLENOID
SOLENOID W/ DIODE
SHEET
011
11
ELECTRICAL CIRCUIT DIAGRAM MANUAL
2.12. SCHEMATIC SYMBOL CHART (CONT.), P. 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
B
S
S
B
NAVISTAR, INC
DESCRIPTION
S
G
M
B
A
START MOTOR
SPEAKER
SPLICE
STUD
W/ TOCP
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 2
SCHEMATIC SYMBOL CHART (CONT)
SYMBOLSYMBOL
A
120
OHMS
C
B
A
C
DESCRIPTION
SWITCH, PUSH
BUTTON
TERMINATING RESISTOR
THERMOSTAT
VALVE, ETHER
BOTTLE
VALVE, MODULATOR
12
CHK
DLV1
DATE
11JA N11
SWITCH, MECHANICAL
SWITCH, MECHANICAL
(NORMALLY CLOSED)
CHANGE
INITIAL RELEASE.
Figure 12 Schematic Symbol Chart (Cont.)
(NORMALLY OPEN)
REV
REFERENCE
A
61879Y
DRAWN
300011
RELEASE NO.
61879Y
A
B
NAME
CIRCUIT DIAGRAM, PAYSTAR
DATE
12MAY09
PART NO .
AE08058081
THERMISTOR
SHEET
012
12 VOLT POWER DISTRIBUTION (CHAPTER 3)
3.1. BATTERY FEED WITH ENGINE BRAKE, P. 1
ELECTRICAL CIRCUIT DIAGRAM MANUAL
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
A14Y
14RD
A14X
10RD
A14Z
10RD
A14T
10RD
FUSE F2-B (462M)
A14AH
10RD
A14CD
18RD
FUSE F10-A
(464M)
A50BL
18YL
1
10A
*K14R
10RD
A14F
10RD
CAB POWER
(1374)
K14
2RD
CH3_03
ABS TRAILER
RELAY(152M)
CH3-03,
CH10_11
CH3_02
CH3_02
CAB POWER
B2 BTRY
STUD
(51F)
A14H
6RD
A14W
6RD
TEMPERATURE /
COMPASS DISPLAY
B1 BTRY
STUD
(55F)
BEACON LIGHT
(1135M)
(1282M)
SWITCH
CH9_13
CH4_13
A14BW
K14A
2RD
A14FB
8RD
A14CP
10RD
6RD
A14D
10RD
A14K
8RD
BATTERY FEED W/ENG BRAKE
FUSE F1-D (462M)
8
7
15A
FUSE F1-A (462M)
FUSE F1-B (462M)
FUSE F2-A (462M)
A14BE
18PK
2
CH_04
(1372)
1
2
30A
4
3
10A
FUSE F1-C (462M)
5
6
20A
1
2
15A
3
4
20A
A
C
BATTERY ADAPTER
(498M)
B
FUSE F7-D
(463M)
CH03_03
MEGA FUSE
150A
2RD
K14C
10RD
A63P
16DKBL
A75
10LTGN
A77T
14LTGN
A75A
14LTGN
A65A
14OR
A84
14LTGN
A63
18DKBL
NEG BTRY CONN
(666B)
POS BTRY CONN
(412A)
+
-
BATTERY GND
(ON LEFT SIDE
OF RAIL)
ECM CONNECTOR
(6018)
CH7_01
CHAPTER 3
ROOF CONN #2
(428)
CH9_05
HIGH SPEED RELAY
R2 (462M)
CH12_02
AC CONTROL RELAY
(144M)
CH12_01
MAIN CONTROL RELAY
R5 (463M)
CH12_02
WORK LIGHT
(935F)
CH9_04
CIGAR LIGHTER
(1090M)
CH4_01
LEFT COURTESY LIGHT
(1125) CH9_05/
RIGHT COURTESY LIGHT
(1126) CH9_05/
ROOF CONN#1
(429F) CH9_05
A11-G
B
A
10WH
A14B
10RD
BATTERY
XMSN
EW POWER
(4261480F)
CHK
0638
DATE
19JAN15
CHANGE
R/D 498M UPDATED.
Figure 13 Battery Feed with Engine Brake
* W/ULTRASHIFT PLUS XMSN
REFERENCE
REV
D
92948G
DRAWN
300011
RELEASE NO.
61879Y
NAME
CIRCUIT DIAGRAM, PAYSTAR
DATE
02JUL09
PART NO .
AE08058082
SHEET
001
13
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.2. BATTERY FEED WITH ENGINE BRAKE WITH 500K BAUD RATE, P. 1A
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
A14Y
14RD
A14X
10RD
A14Z
10RD
A14T
10RD
FUSE F2-B (462M)
A14AH
10RD
A14F
10RD
B2 BTRY
STUD
(51F)
(155F)
(156F)
(1069F)
A14H
6RD
B1 BTRY
STUD
(55F)
(81F)
(1064F)
A14W
6RD
A14K
A14FB
8RD
A14CP
10RD
A14BW
6RD
A14D
10RD
8RD
BATTERY FEED W/ENG BRAKE W/500K BAUD RATE
CHAPTER 3
FUSE F1-D (462M)
8
7
15A
FUSE F1-A (462M)
FUSE F1-B (462M)
FUSE F2-A (462M)
A14C
10RD
A14AA
14RD
1
2
30A
4
3
10A
FUSE F1-C (462M)
5
6
20A
1
2
15A
3
4
20A
B2 BATTERY
A
ADAPTER
(498M)
FUSE F7-D
(463M)
CH03_3A
FUSE F7-A
(463M)
CH03_3A
FUSE F10-A
(464M)
CH03_3A
FUSE F5-D
(462M)
CH03_2A
CIRCUIT
BREAKER
F8-A
(463M)
CH03_2A
A63P
16DKBL
A75
10LTGN
A77T
14LTGN
A75A
14LTGN
A65A
14OR
A84
14LTGN
A63
18DKBL
ROOF CONN #2
(428F)
CH9_05
HIGH SPEED RELAY
R2 (462M)
CH12_02
AC CONTROL RELAY
(144M)
CH12_01
HEATER CONTROL RELAY
R5 (463M)
CH12_02
WORK LIGHT
(935F)
CH9_04
CIGAR LIGHTER
(1090M)
CH4_01
LEFT COURTESY LIGHT
(1125) CH9_05/
RIGHT COURTESY LIGHT
(1126) CH9_05/
ROOF CONN#1
(429F) CH9_05
14
BODY CONTROLLER
BATT FEED
(57F)
CHK
DATE
MJV0488
31MAR16
INITIAL RELEASE.
Figure 14 Battery Feed with Engine Brake with 500K Baud Rate
A14N
10RD
A14N
10GY
CHANGE
BODY CONTROLLER
BATT FEED
(57)
A14P
10RD
BODY CONTROLLER
B
A
A
BATT FEED
(9767)
REV
REFERENCE
93408S
DRAWN
MJV0222
RELEASE NO.
93408S
NAME
CIRCUIT DIAGRAM, PAYSTAR
DATE
22JAN16
PART NO .
AE08058082
SHEET
01A
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.3. BATTERY FEED WITH ENGINE B RA KE (CONT.), P. 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
B2
BATTERY
STUD
CH3_01
NAVISTAR, INC
A14AA
14RD
A14B
10RD
A14E
10RD
6RD
A14BW
CIRCUIT BREAKER
A14D
10RD
FUSE F5-D
FUSE F3-C
FUSE F3-A
F8-A (463M)
2
4
ELECTRICAL CIRCUIT DIAGRAM
BATTERY FEED W/ENG BRAKE (CONT)
CB RADIO POWER
(481M)
CH4_09
DATALINK
(1386)
CH3_12
CAB AND TRAILER TAIL
LIGHTS RELAY
R9 (464M) CH9_02
HEADLIGHT SWITCH
(465M)
CH9_08
TRAILER MARKER RELAY
R8 (463M)
CH9_02
STOP LIGHT SWITCH
(640)
CH9_12
HEADLIGHT SWITCH
(465M)
CH9_08
HEADLIGHT RELAY
(462M)
CH9_08
(462M)
8
7
30A
(462M)
5
6
30A
FUSE F3-D
(462M)
7
8
10A
(462M)
1
2
20A
FUSE F3-B
(462M)
3
4
20A
AB
10A
CIRCUIT BREAKER
F8-B (463M)
AB
25A
A86K
14LTGN
A97DL
14VT
A68
10BN
A50
18YL
A58D
12BN
A70
12OR
A50A
1
3
18YL
A51
14YL
CHAPTER 3
CHK
DLV1
DATE
11JA N11
CHANGE
INITIAL RELEASE.
A
REV
REFERENCE
61879Y
DRAWN
300011
RELEASE NO.
61879Y
NAME
CIRCUIT DIAGRAM, PAYSTAR
DATE
06JUL09
Figure 15 Battery Feed with Engine Brake (Cont.)
PART NO .
AE08058082
SHEET
002
15
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.4. BATTERY FEED WITH ENGINE BRAKE WITH 500K BAUD RATE (CONT.), P. 2A
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
FUSE F5-D
A14AA
14RD
FUSE F3-C
A14B
10RD
FUSE F3-A
A14E
10RD
6RD
A14BW
B2
BATTERY
STUD
(1069F)
(156F)
CH3_1A
A14D
10RD
CIRCUIT BREAKER
F8-A (463M)
2
BATTERY FEED W/ENG BRAKE
W/500K BAUD RATE (CONT)
(462M)
7
8
20A
(462M)
6
30A
FUSE F3-D
(462M)
8
10A
(462M)
2
20A
FUSE F3-B
(462M)
4
20A
AB
10A
CIRCUIT BREAKER
4
AB
25A
5
7
1
3
1
F8-B (463M)
3
14LTGN
A50A
18YL
A51
14YL
A14BJ
10RD
A86K
A97DL
14VT
A68
10BN
A50
18YL
A58D
12BN
A70
12OR
CHAPTER 3
ACC FEED RELAY
(145M)
CH3_9A
AUX POWER
(481M)
CH4_09
DATALINK
(1386)
CH3_12
CAB AND TRAILER TAIL
LIGHTS RELAY
R9 (464M) CH9_02
HEADLIGHT SWITCH
(465M)
CH9_08
TRAILER MARKER RELAY
R8 (463M)
CH9_02
STOP LIGHT SWITCH
(640)
CH9_12
HEADLIGHT SWITCH
(465M)
CH9_08
HEADLIGHT RELAY R4
(462M)
CH9_08
16
CHK
MJV0488
DATE
31MAR16
CHANGE
INITIAL RELEASE.
REV
REFERENCE
A
93408S
DRAWN
MJV0222
RELEASE NO.
93408S
NAME
CIRCUIT DIAGRAM, PAYSTAR
DATE
22JAN16
PART NO .
AE08058082
Figure 16 Battery Feed with Engine Brake with 500K Baud Rate (Cont.)
SHEET
02A
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.5. BATTERY FEED WITH ENGINE B RA KE (CONT.), P. 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
B1,
BATTERY
STUD
CH3_01
* W/ ENG BRAKE
# N/ ENG BRAKE
CHK
DATE
012
17APR13
NAVISTAR, INC
A14CP
10RD
A14K
8RD
A14FB
8RD
A14AL
CHANGE
REVISED AND UPDATED.
FUSE F10-A (464M)
FUSE F9-A
A14AD
16RD
A14AM
10RD
A14F
10RD
A14R
10RD
POWER WINDOW LEFT AND RIGHT
ROAD RELAY DISPLAY MODULE
FUSE F2-D (462M)
(A14R)
A14AJ
10RD
FUSE F7-B
(463M)
A14L
10RD
A14C
10RD
10RD
B
2
(463M)
2
FUSE F5-C
(462M)
FUSE F7-D (463M)
8
FUSE F2-C (462M)
6
B1, BATTERY
MANIFOLD PRESSURE GAUGE
8
FUSE F6-C (463M)
6
FUSE F7-C (463M)
6
4
FUSE F7-A (463M)
2
FUSE F4-D (462M)
8
REV
REFERENCE
91786V
ELECTRICAL CIRCUIT DIAGRAM
BATTERY FEED W/ENG BRAKE (CONT)
1
15A
FUSE F9-C (463M)
A14BL
14RD
1
15A
5
6
15A
7
30A
5
10A
STUD
CH3_04
UNLOCK RELAY
(200M) CH4_12
(1285F) CH8_06
(201M) CH4_02,03
(662M) CH4_14
7
25A
5
15A
5
15A
3
15A
1
25A
7
15A
15A
DRAWN
300011
RELEASE NO.
61879Y
6
A14J
16RD
A14K
6RD
POWER LOCK
A14BJ
CHASSIS CONNECTOR
A87B
16GY
NAME
CIRCUIT DIAGRAM, PAYSTAR
DATE
06JUL09
15A
A55
12OR
10RD
A57H
12OR
A56H
12OR
A15
12RD
A82K
16GY
A94AH
10GY
5
A66A
14YL
A39A
16GY
A78D
18LTGN
A14G
18RD
A88B
16LTGN
A78L
18LTGN
A85
16GY
A14AN
10RD
A70E
10OR
A14S
12RD
#A14V
10RD
*A14V
10RD
A14FA
14RD
A14MA
18RD
A14BD
14RD
A14C
16RD
(3)
A87B
16GY
TT
PART NO .
AE08058082
CHAPTER 3
ABS IGNITION RELAY
(152M) CH10_02 /
ABS TRAILER RELAY
(152M) CH10_09,11
DRL MODULE
(513M) CH9_06
AIR DRYER
CONTROL RELAY
(146M) CH10_01
RIGHT MOTORIZED
MIRROR SWITCH
(437M) CH4_07
SPEEDOMETER /
TACHOMETER
MODULE #1
(421M) CH8_01,09
RADIO
(426M) CH4_11
LEFT MOTORIZED
MIRROR SWITCH
(823M) CH4_07
HORN RELAY R7
(463M) CH4_05
ABS FEED
(571ML) CH10_02,06,12
STOP LIGHT RELAY R10
(464M) CH9_12
IGN RELAY R1
(462M) CH3_06
A
C
D
G
J
FLASHER
(480M) CH9_12
ACCESSORY FEED RELAY
(145M) CH3_09
RIGHT TURN RELAY R12
(464M) CH9_12
LEFT TURN RELAY R11
(464M) CH9_12
KEY SWITCH
(40M)
CH3_06,08,09
CH5_01,02
WIPER HI SPEED
DELAY RELAY
(142M) CH4_17
WINDSHIELD WASHER PUMP
(9) CH4_17
W/ OR N/
ENG BRAKE
BATTERY
ADAPTER
(497M)
SHEET
003
Figure 17 Battery Feed with Engine Brake (Cont.)
17
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.6. BATTERY FEED WITH ENGINE BRAKE WITH 500K BAUD RATE (CONT.), P. 3A
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
FUSE F10-A (464M)
2
(463M)
2
FUSE F5-C
(462M)
6
FUSE F7-D (463M)
A14F
10RD
A14R
10RD
8
B1, BATTERY
CH3_5A
FUSE F2-C (462M)
6
8
B1,
BATTERY
STUD
(81F)
(55F)
(1064F)
CH3_1A
A14K
8RD
A14CP
10RD
A14AD
16RD
A14AM
10RD
FUSE F9-A
BATTERY FEED W/ENG BRAKE
W/500K BAUD RATE (CONT)
1
15A
15A
15A
30A
25A
1
5
7
STUD
5
10A
FUSE
F2-D
(462M)
7
FUSE F9-C (463M)
A14BL
14RD
6
A14J
16RD
A14K
6RD
DEF GAUGE
BATT FEED
(9766)
CH4_18
12OR
15A
A55
5
A94AH
10GY
A66A
14YL
A39A
16GY
A14G
18RD
A88B
16LTGN
A85
16GY
A14AN
10RD
A70E
10OR
#A14V
10RD
*A14V
10RD
A13NA
18PK
A14S
12RD
CHAPTER 3
ABS TRAILER RELAY
(152M) CH10_16
DRL MODULE
(513M) CH9_06
AIR DRYER
CONTROL RELAY
(146M) CH10_01
SPEEDOMETER /
TACHOMETER
MODULE #1
(421M) CH8_01,09
RADIO
(426M) CH4_11
HORN RELAY R7
(463M) CH4_05
ABS FEED
(571ML)
CH10_02,06
STOP LIGHT RELAY R10
(464M) CH9_12
A
G
IGN RELAY R1
(462M) CH3_06
FLASHER
(480M) CH9_12
W/ OR N/
ENG BRAKE
B1 BATTERY
ADAPTER
(497M)
* W/ ENG BRAKE
# N/ ENG BRAKE
CHK
DATE
MJV0488
31MAR16
A14FB
8RD
CHANGE
INITIAL RELEASE.
A14AJ
10RD
A14L
10RD
A14C
10RD
A14AL
10RD
FUSE F7-B
(463M)
REV
A
FUSE F6-C (463M)
FUSE F7-C (463M)
FUSE F7-A (463M)
FUSE F4-D (462M)
REFERENCE
93408S
6
6
4
2
8
15A
15A
15A
25A
15A
15A
MJV0222
5
5
3
1
7
CHASSIS CONNECTOR
A87B
16GY
DRAWN
RELEASE NO.
93408S
CIRCUIT DIAGRAM, PAYSTAR
22JAN16
A14BJ
10RD
A57H
12OR
A56H
12OR
12RD
A82K
16GY
NAME
DATE
A15
(3M)
A87B
16GY
TT
PART NO .
AE08058082
ACCESSORY FEED RELAY
(145M) CH3_9A
RIGHT TURN RELAY R12
(464M) CH9_12
LEFT TURN RELAY R11
(464M) CH9_12
KEY SWITCH
(40M)
CH3_6A,9A
CH5_1A
WIPER HI SPEED
DELAY RELAY
(142M) CH4_17
WINDSHIELD WASHER PUMP
(9) CH4_17
Figure 18 Battery Feed with Engine Brake with 500K Baud Rate (Cont.)
SHEET
03A
18
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.7. BATTERY FEED WITHOUT ENGINE BRAKE, P. 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
POWER STUD
(1375)
CHK
DATE
0638
19JAN15
A14W
6RD
B2 BTRY
STUD
(51F)
HARNESS(6314)
A
CHANGE
R/D 498M UPDATED.
B1 BTRY
STUD
(55F)
GROUND
*K14R
10RD
A14Z
10RD
A14M
10RD
FUSE F1-A
(462M)
2
6
8
4
FUSE F6-B
(463M)
4
6
8
ECA FUSE
(8104)
A
50A
REV
REFERENCE
C
92948G
30A
FUSE F1-C
(462M)
20A
FUSE F1-D
(462M)
7
15A
FUSE F1-B
(462M)
10A
10A
FUSE F6-C
(463M)
15A
FUSE F6-D
(463M)
7
10A
10A
1
5
3
TEMPERATURE /
COMPASS DISPLAY
BEACON LIGHT
3
5
B
DRAWN
300011
RELEASE NO.
61879Y
BATTERY FEED N/ENG BRAKE
CHAPTER 3
A75
10LTGN
A75A
14LTGN
A63P
16DKBL
A77T
14LTGN
(1282M)
CH4_13
SWITCH
(1135M)
CH9_13
A65A
14OR
A84
14LTGN
A63
18DKBL
A14K
6RD
*W/ ULTRASHIFT PLUS
NAME
CIRCUIT DIAGRAM, PAYSTAR
DATE
06JUL09
HIGH SPEED RELAY
R2 (462M)
CH12_02
MAIN CONTROL RELAY
R5 (463M)
CH12_02
ROOF CONN #2
(428)
CH9_05
AC CONTROL RELAY
(144M) CH12_01
A14AH
10RD
A14CD
18RD
FUSE F10-A
A50BL
18YL
WORK LIGHT
(935F)
CH9_04
CIGAR LIGHTER
(1090F/1090M)
CH4_01
LEFT COURTESY LIGHT
(1125) CH9_05
RIGHT COURTESY LIGHT
(1126) CH9_05
ROOF CONN #1
(429F) CH9_05
CH3_05,CH3_03CH3_05,CH3_03
CH3_05,CH3_03
*K11-G
10WH
*K145
10RD
PART NO .
AE08058082
(464M)
1
10A
B
C
2
ECA
(7501)
BATTERY ADAPTER
(498M)
A
C
B
A14BE
18PK
SHEET
004
Figure 19 Battery Feed without Engine Brake
19
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.8. BATTERY FEED WITHOUT ENGINE BRAKE WITH 500K BAUD RATE, P. 4A
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
B2 BTRY
STUD
(51F)
A14W
6RD
A14Z
10RD
A14M
10RD
FUSE F1-A
(462M)
2
6
8
4
FUSE F6-B
(463M)
4
2
6
1
30A
FUSE F1-C
(462M)
5
20A
FUSE F1-D
(462M)
7
15A
FUSE F1-B
(462M)
3
10A
FUSE F6-A
(463M)
FUSE F6-C
(463M)
5
15A
CHAPTER 3
BATTERY FEED N/ENG BRAKE W/ 500K BAUD RATE
A75
10LTGN
A75A
14LTGN
A63P
16DKBL
A77T
14LTGN
A14BJ
10RD
A65A
14OR
HIGH SPEED RELAY
R2 (462M)
CH12_02
HEATER CONTROL RELAY
R5 (463M)
CH12_02
ROOF CONN #2
(428F)
CH9_05
AC CONTROL RELAY
(144M) CH12_01
B2 BATTERY
ADAPTER
(498M)
A14AH
10RD
ACC FEED RELAY
(40M)
CH3_9A
WORK LIGHT
(935F)
CH9_04
A
CHK
MJV0488
CIGAR LIGHTER
(1090M/1090F)
CH4_01
LEFT COURTESY LIGHT
(1125) CH9_05
RIGHT COURTESY LIGHT
(1126) CH9_05
ROOF CONN #1
(429F) CH9_05
PART NO .
AE08058082
DATE
31MAR16
CHANGE
INITIAL RELEASE.
REV
A
FUSE F6-D
(463M)
8
10A10A
REFERENCE
93408S
7
DRAWN
MJV0222
RELEASE NO.
93408S
A84
14LTGN
A63
18DKBL
NAME
CIRCUIT DIAGRAM, PAYSTAR
DATE
22JAN16
Figure 20 Battery Feed without Engine Brake with 500K Baud Rate
SHEET
04A
20
Loading...