International DuraStar User Manual

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avigate small streets

and alleys with eas

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rugged construction jo

DuraStar® delivers results,

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If you’ve got a job to do, International DuraStar® will help you get it done. That’s because in the world of medium-duty
trucks, Dura

tar is the one truck that has always delivered

It goes beyond effi ciency, durability and driver satisfaction. DuraStar also has a well-earned reputation for adaptability, an
ability to handle just about any task. Whether it’s towin
lines, or racin

to a fi re, DuraStar is a rugged performer that always answers the call.

cars off the highway in a snowstorm, repairing downed power

ou can rely on DuraStar t
eep your customers stocke

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eep the u

nd relia

ties runnin

hen performance is critical,

uraStar perform

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The succes

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truck that performs

r business

s designed from the ground u
to run effectively, for maximum

productivity.

Flexibilit

DuraStar has a wide variety of chassis andpowertrain

options to accommodate all kinds of work a

Available bolt-on front frame extensions

other applications. Avai
allow for heavy load

the job, a

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applications. Name

DuraStar for yo

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TANDARD SERVICE-RELATED

FEATURE

EASILY REPLACEABLE COMPONENT

tandard service-related features like extended life engine
coolant,
in­cost

Man

ood, breakaway mirrors, and one-piece standard gr
esigned to be easily replaceable.

uel-water separator with restriction indicator and water-

uel sensor and high-temperature radiator hoses help prevent

reakdowns and keep your truck on the road longer.

DuraStar

components, such as its aerodynamic 3-piece

e, were

s translates to lower repair

ts and l

wntime.

ase of Service

he DuraStar simplifi es important routine

aintenance for maximum uptime and more

bottom-line e

cienc

In an accident, a three-piece hood means you

on

y need to replace certain sections, not the

ent

re hood, which keeps repair costs dow

Most routine service points are on the same side of the vehicl



rucial fl uids are easy to access

ranslucent fl uid reservoirs make level-checking easy

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perform in all kin

situations and harsh environments.So
whether you’re r acin

to a fi re or towin

cars off the road in a snowstorm, you

on this truck to hang tough

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ONFIGURATION

NCOMMAND

EALER NETWOR

Truck Built for the Real Worl

Built completely of commercial-grade components and materials, DuraStar
as tough as you need it to be, and then some. Regardless o
Dura

tar’s quality construction and materials can handle the action. DuraStar

boasts a nearl

indestructible huck-bolted chassis. Its sturdy cab exceeds

the job you do,

AE and ECE roll-over safety regulations. Its base coat/clear coat paint resists

corrosion and weather. No matter what job

ou throw at DuraStar, it’s built to

erform

ommercial-Grade Components

umper to bumper, DuraStar is built from commercial-grade components. From
its best-in-class HVAC s
to its 3-piece,
truck’s components

stem to its four point rubber mount cab suspension

-strength composite hood to its optimized drive train, this
ave all been real-world tested – and proven

is

roven Reliabilit

DuraStar’s available Cummins B6.7

nd L9 engines off er the durability and

ptime you demand. Also available is
t
its ru

N9 engine legendary for

edness and high performance

ab Durabilit

ab made of high-strength,

low-allo

alvanized steel and standard

ld-rolled st

double-sided

Base coat/clear coat paint process
provides outstandin

resistance to

orrosion and fading, and is backed

a 12-month unlimited warrant

E-Coated internal door construction components

re designed to be operated in wet condition

One piece of steel surrounds the entire door

pening, for superior structural integrit

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tandard 7-year warranty on fram

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raStar Interior Feature

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t in class cab depth and leg room for driver and passenger comfor

Seats that

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Best-in-clas

Easy-to-read inst

tandard netted ov

tional wraparo

ovide more comfort on even the lon

st tri

tilt telescoping steering columns to accommode every nee

AC optimizes comfort no matter the seaso

nt panel helps i

ad storage c

panel for c

t access to additiona

gauges, controls or power

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o matter what the job, the better

ou see, the better you perform.

o we engineered DuraStar with a

anoramic, swept-back windshield

t

at maximizes the driver’s range

o

vision, for increased safety
and ease o
windshield

eration. A heated

or melting snow and

i

RABILIT

DRIVER

ATISFACTIO

D IAM

ND LOGI

NGINES

ONFIGURATION

NCOMMAND

EALER NETWOR

mart Detail

he DuraStar is loaded with features

t

the driver’s life a little

Ergonomically designed interior for
more com

ortable workspac

ell-balanced hood requires less

th

n 16 lbs. of eff ort to raise—l

t

an any competito

62-degree door swing and 38.5"-

wide door openin
entry an

or easier cab

res

ptional storage capacity unde
the passenger bench seat off ers an
a

onal convenient compartment

to store belon

DuraStar’s superior visibility makes

it ideal
applications where sa

or emergency and rescue

ety is ke

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continuously communicate with ea

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ncreases relia

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NCOMMAND

EALER NETWOR

State-of-the-Art Multiplexing Technolo

Multiplexing is the foundation for communication between

nctional ar

the vehicl

ives you constant updates on all vehicle

omponents, to head off potential problems faster

Reduces wirin

by 40%, for fewer electrical shorts

nd fewer breakdown
Electronic circuit modules and software perform
vehicle

unctions, instead of a complex wiring

rn

DIAMOND LOGIC DELIVERS

of programmed

lectrical circuit
onfi guration, for

uture reference in
troubleshooting
of updating
systems, prevents
undue travel and

abor

repairing vehicle.

when

ife expectancy

re increased

with low current

omponents and
ong-life LEDs
or gauge cluster

warning lights and
switch indicators

aximizing uptime.

agnostics

nitor electrical
dules. Trouble

des are shown

on the LCD display

nd stored in the
system for quick
troubleshootin

nd increased
uptime.

re-programmable Features & Application

amond Logic

programmable system allows

or automation of tasks and interlocks, to protect the

equipment

ea

w

rom inadvertent damage due to operator error

ts can be programmed to turn on

per

PTO can be programmed to shut down when parking

r

Diff erential locks are rel

full range of

pre-programmable

eatures, including

re-trip inspections

e.g., a light check

function) that help

rivers ensure

truck is ready for

ervice.

MPH

operational limits

nd rules within
the electrical
system, can be
set to avoid costly

amage or injury
to the vehicle, the

quipment or the
operator.

APPLICATIONS

Dum

A back-up alarm and dump bed indicator

li

hts and tarp controls can be factory

installed for safety and TEM convenience

Emergency control at the

speed control can be
to set t

A theft-deterrent system can be added,

ompresse

requiring a security code for the vehicle
to be driven. Air solenoids can be

nstalled to control valves to the propane

deliver

stem. Remote shutdown allows
driver to shut o
ca

n emergencies.

Ut

an

erators when equipment is not

stored properl

plug and play integration between body

e

ment and chassis) can be installed.

Body-mounted warning

ghts can be customized to operator

s

ecifi cations.

actory. A remote engine

actory-installed
as well.

actor

the engine outside of the

rt drivers

. Remote power modules

ashers and

Re

e available pre-trip

nspection

e

eature makes inspection easy. Remote

engine speed controls can be

nstalled to run
Packin
u

operation interlocks can be set

to protect equipment

raulic equipment.

actory

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FFICIEN

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D IAM

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NGINES

ONFIGURATION

NCOMMAND

DuraStaris available with the broadest portfolio of medium range diesel engine options in the industry – including our propietary N9 engine, Cummin
and Cummins L9. – in several HP and torque ranges.

EALER NETWOR

UMMINS

6.7 is the best-se

truck market and is built on a

.7SPECS

ng engine in the medium duty

roven and refi ned platform

Maximum Horsepower (hp @ 2600 rpm) 325
Maximum Torque (lb.-ft. @ 1600 rpm) 750
Gov. Speed (rpm) 2600
Clutch-Engagement (lb.-ft. @ 800 rpm) 400

Torque

AVISTA

The N9 engine is confi gured for International

uty truck prov

handle the tou

N

hest job

SPECS

orsepower and peak torque to

m

m

Peak Horsepower (hp @ 2200 rpm) 330
Peak Torque (lb.-ft. @ 1200 rpm) 950
Gov. Speed (rpm) 2200
Clutch-Engagement (lb.-ft. @ 800 rpm) 750

Torque

UMMINS

PECS

The L9 off ers the highest power density of any engin

n its

Peak Horsepower (hp @ 2200 rpm) 350
Peak Torque (lb.-ft. @ 1400 rpm) 1000
Gov. Speed (rpm) 2000
Clutch-Engagement (lb.-ft. @ 800 rpm) 550

Torque

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NTRODUCTION

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FFICIEN

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ONFIGURATION

O N COMMAND

EALER NETWOR

NEED A CUSTOM TRUCK?

E’VE GOT YOU COVERE

n International Truck Specialty Center can modify a DuraStar

to your needs

e maintaining our rigorous standards. To help integrate systems, maximize

effi ciencies and boost performance, International T

ales Engineers can

elp you every step of the way. And we can do it all without voiding the

or

warranty

o to get the modifi cations you need to get your specifi c job done, count on an

International Truck

AMBULAN

pecialty Center

CONFIGURATIONS

T

REFRIGERATED VAN

BEVERAGE REFUSE

TILITY BOOM AR

BOX VA

EMERGEN

ERVICE

Visit internationaltrucks.com/buildmydurastar to confi gure your DuraStar.

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Axle Confi gurations 4x2 4x2, 6x4, 4x2 Mid Cab Tractor

9

Cab Interior Trim Panels Cloth-Covered Molded Plastic Cloth-Covered Molded Plastic

Door Trim Panels Molded Plastic Molded Plastic with Cloth Insert on Bolster

Headliner Soft Padded Cloth Soft Padded Cloth

Cab Sound Insulation Available Standard

Seat Material Cloth Cloth

Vinyl Vinyl

Black Rubber Black Rubber

Instrument Panel Trim Molded Plastic with Black Center Section Molded Plastic with Black Center Section

Sun Visor Two Visors with Driver Side Toll Ticket Two Moveable Visors with Driver Side Vanity Mirror,

Toll Ticket Strap and Auxiliary Visor

Coat Hook Standard Standard

Standard Standard

Courtesy Light Available

Available

e

Overhead Console Molded Plastic with Dual Storage Pockets Molded Plastic with Dual Storage Pockets with Retainer Nets,

with Retainer Nets and CB Radio Pocket

C

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FFICIEN

RABILIT

DRIVER

ATISFACTIO

D IAM

ND LOGI

NGINES

ONFIGURATION

NCOMMAND

EALER NETWOR

4300 SERIE

TAR 4400 SERIE

N9, Cummins L

INTERIOR TRIM DELUXE TRIM LEVEL PREMIUM TRIM LEVEL

Floor Covering

Dome Light

Molded Plastic, Driver and Passenger Sid

B Radio Pocket, Speakers and Reading Light

Two Cup Holders in Lower Instrument Panel Cup Holders Two Cup Holders in Lower Instrument Pane

*Note: Crew cab not available on Mid Cab Tractor

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NCOMMAND™

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THE THREE CATEGORIES OF

NOWLED

MER SOLUTION

OnCommand Service Information A centralized, VIN-based, online source of parts and service

information for fl eet managers and technicians. Facilitates faster,
more accurate diagnosis, repair and maintenance

OnCommand Parts Information This web-based catalog provides instant access to parts lists.

Includes illustrated parts breakdown diagrams, for easier parts
identifi cation. Shows real-time parts availability

NTROL

OnCommand Connection Be more in tune with your fl eet than ever before. Using the connection

of virtually any telematics provider, you can access real-time vehicle

ealth, prioritize repair and maintenance work and get back on t

road more quic

.

OnCommand Service Partner This dealer-provided maintenance and repair program provides

ast, accurate repair estimates, fi xed labor times for specifi c

repairs, and expedited service.

OnCommand Fleet Charge This powerful purchasing card program gives customers

uaranteed pricing, conso

ated

, customized accounts

and parts information. Helps manage parts and service expenses

nCommand Connection works

th over a dozen t

providers to provide remote diagnostics

OnCommand Preventive This program ensures that vehicles get the best parts, premium
Maintenance oil and fi lters and exclusive service from factory-trained, certifi ed
technicians. Purchase by job or for extended periods.

OnCommand Parts Return An industry-unique program to return unused parts (whether
Program excess or obsolete), regardless of make, with the potential for

DUCATI

ll reimbursement at fl eet

OnCommand Education Vehicle maintenance education solutions for technicians,

operators and fl eet managers, including both web-based
courses and instructor-led training at local training centers

Preventive maintenance helps insure
maximum u

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truck fi nancing, with fi nancing options that can be built to meet

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For more information, visit navistarcapital.com.

ENGINES

TRANSMISSION

FRONT AXLE

REAR AXLE

BRAKES

umminsB6.7: 200 hp, 520 lb.-ft. torque

to 325 hp, 750 lb.-ft. torqu

vistarN9: 275 hp, 860 lb.-ft. torque up to

30 hp, 950 lb.-ft. torqu

Cummins L9: Up to 350 hp, 1000 lb.-ft torqu

ton Pr

Eaton Fuller: 6, 10-Speed Manual

llison: 1000, 2000, 3000 Series (HS, EVS,

RDS) Automati

llison: 3000 TRV Series Automati

Single Steer Axles (4x2
Meritor: 8,000 - 14,600 lbs. (4x2, 6x4
Dana Spicer: 8,000 – 14,000 lbs

Single Rear Axles (4x2

Meritor: 13,500 – 30,000 lbs
Dana Spicer: 13,500 – 30,000 lbs

andem Rear Axles (6x4

Meritor: 34,000 – 40,000 lbs
Dana Spicer: 34,000 – 40,000 lbs

Hydraulic Disc with Four Channel ABS,

ptional Traction Control

n

7 Speed Dual Clutch

TIRE

ontrol, Optional Electronic Stability

ram with Traction Control

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