HP Designjet 500, Designjet 800 Pocket Guide

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how do I…

pocket guide

hp designjet 500 series printers hp designjet 800 series printers

Contents—How Do I...

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Navigate the Front Panel 4

The Front-Panel Display 4 Alphabetical List of Front-Panel Menus 6 Examples of How to Use the Front Panel 17

Manage Prints 23

Cancelling a Page that is Being

Printed 23

Cancelling the Drying Time for a

Printed Page 24

Managing Pages that have Not Yet

been Printed 25

Prioritizing a Job in the Queue

(“Move to Front”) 27

Deleting a Job from the Queue 27

Manage Prints (continued)

Making Copies of a Job in the

Queue 28

Avoiding Paper Waste by Nesting

Pages 29

Replace Ink Cartridges and

Printheads 31

Replacing Ink Cartridges 33 Replacing Printheads 36

Load a Sheet of Paper 45

Unloading a Sheet of Paper 52

Load a Roll of Paper 53

Installing a New Roll on the

Printer 53 Loading a Roll of Paper 56 Unloading a Roll of Paper 62

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Information...

You can find more about the following topics in the User’s Reference

Guide, which is on the Using Your Printer CD:

• Paper types; more about loading

• Ink supplies

• Page formatting

• Printer configuration

• Care of your printer

• Accessories

• More about solving problems

• General index; Glossary of terms.

Many of the procedures in the User’s Reference Guide are animated.

You may also find other information about HP DesignJet printers, associated software and support on the HP websites at:

www.hp.com/go/designjet

www.designjet-online.com.

See the other side of this Pocket Guide for information about troubleshooting problems.

Hewlett-Packard Company, Inkjet Commercial Division, Avda. Graells, 501, 08190 Sant Cugat del Vallès, Barcelona, Spain

The Front-Panel Display

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The panel on the front of your printer is the principal way of changing the printer’s behavior, apart from controls provided by the software you use.

Up (∆) and Down (∇) keys

Display area Action keys

4 The Front-Panel Display

Display-Area Keys

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• Up (∆) and Down (∇) let you navigate

through the items in a menu list. If there are more options than can be shown on the front panel, a vertical scroll bar appears on the right side of the panel. If further choices can be made for a menu item, the symbol “ ” appears to its right. A selected setting is shown by a tick (“√”).

• Menu takes you to the main screen. It

cancels selected by pressing Enter.

• Back takes you to the previous screen,

also cancelling selected with Enter.

• Enter selects the item in the menu list and

makes it current. If there are further

any choices that have not yet been

any choices not yet

The Front-Panel Display 5

selections to be made, Enter takes you to them, shown by the arrows ( that starts on page 6.

→) in the table

Display-Area Screen: Menu Icons

There are four main front-panel menus, each with a different icon highlighted. You can always reach a main menu by pressing Menu and then scrolling (∆ or ∇).

Paper

Ink

Job man agement

Set-up

Action Keys

• Cancel cancels the current operation

(printing or preparing for printing).

• Form Feed and Cut causes a sheet to be

ejected or the roll to be advanced and cut.

navigate the front panel

Alphabetical List of Front-Panel Menus

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Key to the List of Front-Panel Menus

On pages 7 through 16 are the printer’s frontpanel menus, listed alphabetically. The key to the list is on the right.

In the User’s Reference Guide (on the Using Your Printer CD) they are listed

according to the structure of the menus.

For examples of how to use the menus, see page 17.

Note: PostScript functions in the HP DesignJet 500PS printer are available through the supplied PostScript driver, and are not available from the printer’s front panel.

6 Alphabetical List of Front-Panel Menus

There is more in this Pocket Guide on

the page indicated in black or in red if it

is on the reverse (“The Problem Is...”).

There is more in the User’s Reference Guide, some sections with animations.

Only available when PostScript or HP-GL/2 is available on the printer (HP DesignJet 500 [with HP-GL/2 Accessory card], 800 and 800PS printers).

Only available when PostScript is available on the printer (HP DesignJet 800PS printer).

Only available when HP-GL/2 is available on the printer (HP DesignJet 500 [with HP-GL/2 Accessory card], 800 and 800PS printers).

→ Advance

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calibration

→ Align

printheads

→ Altitude

→ Page format→ Size→ ANSI sizes

→ Graphic language→ Automatic

[HP DesignJet 800 series printers only]

→ Page format→ Size→ Automatic

→ PS settings→

Encoding→ Automatic

→ Print quality→ Best

→ I/O setup→ Appletalk

Card ID→ (depends on card)

→ Page format→ Size→ ARCH sizes

→ PS settings→

Encoding→ ASCII

→ Drying time→ Automatic

Alphabetical List of Front-Panel Menus 7

→ Advanced options→ Best quality

settings

→ PS settings→

Encoding→ Binary

→ Color settings→

Color/Monochrome→ True Black

→ Front Panel→ Buzzer (on/off)

navigate the front panel

→ Color calibration→ Calibrate now

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→ Color calibration

→ Replace Ink

cartridges

→ Color settings→ CMYK

→ Calibration

(paper advance)

→ Graphic Language→ CALS/G4

[HP DesignJet 800 series printers only]

→ Queue/copies→ Cancel

# Jobname→ (print in progress

or waiting) [HP DesignJet 800 series printers only]

→ I/O setup→ Card ID

→ I/O setup→ Card setup

→ Information→ Ink cartridges

8 Alphabetical List of Front-Panel Menus

→ Color settings→ Color/

Monochrome

→ Color calibration

→ Color settings

(RGB, CMYK, etc.)

→ Color settings→

Rendering intent→ Colorimetric

→ Front Panel→ Contrast

→ Queue/copies→ Reprints/

# Jobname→ copies [HP DesignJet 800 series printers only]

→ Cutter (on/off)

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→ Defects in

images (Troubleshooting)

→ HP-GL/2 settings→ Define palette

→ Drying time

(none, automatic, manual)

→ PS settings→ Encoding

(ASCII, Binary, Automatic)

→ Log→ Errors

→ Queue/copies→ Delete (print

# Jobname→ already printed) [HP DesignJet 800 series printers only]

→ Advanced options→

Best quality settings→Maximum detail

→ Color settings→

CMYK→ DIC

→ I/O setup→ DNS name

Card ID→ (depends on card)

→ Advanced options→

Optimize for→ Drawings/text

Alphabetical List of Front-Panel Menus 9

→ Color settings→

CMYK→ Euroscale

→ Page format→ Size→ Extra print sizes

→ Advance calibration Restore factory

settings

→ Print quality→ Fast

→ Advanced options→ Fast quality

settings

[HP DesignJet 800 series printers only]

navigate the front panel

→ PS settings→

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PS Scale→ Fit to page

→ Front Panel

(language, buzzer, contrast)

→ Graphic language

(PS, HP-GL/2, CALS/G4, Automatic)

[HP DesignJet 800 series printers only]

→ Color settings→

Color/Monochrome→ Grayscale

→ Help

→ Graphic Language→ HP-GL/2

[HP DesignJet 800 series printers only]

→ HP-GL/2 settings

→ I/O setup→ HW address

Card ID→ (depends on card)

10 Alphabetical List of Front-Panel Menus

→ I/O setup

→ I/O setup→ I/O timeout

→ Image quality

(Troubleshooting

→ Advanced options→

Optimize for→ Images

→ Information (ink

cartridges, printheads)

→ Printer

Information

→ Information→ Ink cartridges

Replace Ink

cartridges

)

Ink menu

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→ Information→

Ink cartridges→ Ink levels

→ Page format→ Size→ Inked area

→ I/O setup→ IP address

Card ID→ (depends on card)

→ Page format→ Size→ ISO sizes

→ Page format→ Size→ JIS sizes

→ Graphic Language

[HP DesignJet 800 series printers only]

→ Front Panel→ Language

(national)

→ Load roll

→ Load sheet

Job management

Queue/copies→ Job name (and

number of copies)

[printers with formatter card only]

Alphabetical List of Front-Panel Menus 11

→ Log

(printheads, errors)

→ Drying time→ Manual

→ Select paper

( Media) type

navigate the front panel

→ HP-GL/2 settings→ Merge (on/off)

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→ Page format→ Mirroring

→ Color settings→ Color/

Monochrome

→ Queue/copies→ Move print to

# Jobname→ top [HP DesignJet 800 series printers only]

→ Color settings→

CMYK→ Native CMYK

→ Color settings→

RGB→ Native RGB

→ Nest settings→ Nest (on/off)

[HP DesignJet 800 series only]

12 Alphabetical List of Front-Panel Menus

→ Nest settings→ Nest

wait time

[HP DesignJet 800 series printers only]

→ Print quality→ Normal

→ Advanced options→ Optimize for

(drawings/text/images)

→ Page format→ Size→ Oversize prints

→ Page format

→ HP-GL/2 settings→ Palette

(define, select)

Paper (load, type)

→ Page format→ Paper size

→ Select paper type

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→ Advance calibration→ Pattern

(create, measure)

→ HP-GL/2 settings→

Define palette→...→ Pen width, color

→ Color settings→

Rendering intent→ Perceptual

→ Graphic Language→ PostScript

[HP DesignJet 800PS printers only]

→ Queue/copies→

# Jobname→ Print cancel

[HP DesignJet 800 series printers only]

→ Page format→ Print (paper) size

Alphabetical List of Front-Panel Menus 13

→ Print quality

(best, normal, draft; also Set-Up→Advanced Options)

→ Print quality

(poor) (Troubleshooting)

→ Page format→ Size→ Printed area

– see Inked area

→ Printer

information

→ Information→ Printheads

→ Printheads

(align, replace)

→ PS settings→ PS scale

(PostScript)

navigate the front panel

→ Print Quality

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(best, normal, draft)

→ Quality of

images (Troubleshooting)

→ Queue

(on/off)

[HP DesignJet 800 series printers only]

→ Queue/

copies

[HP DesignJet 800 series printers only]

→ Advanced options→

Fast quality settings→ Reduced speed [HP DesignJet 800 series printers only]

→ Color settings→ Rendering intent

14 Alphabetical List of Front-Panel Menus

→ Replace ink

cartridges

→ Replace

printheads

→ Queue/copies→ Reprints/

# Jobname→ copies

→ I/O setup→ Card

setup→ Advanced→ Reset card

→ Color settings→ RGB

→ Roll

(load, unload)

→ Page format→ Rotate (0°, 90°,

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→ Color settings→

Rendering intent→ Saturation

→ PS settings→ PS Scale

(PostScript)

→ Select paper type

→ Sheet

→ Page format→ Size (of paper)

→ Page format→ Software

Size→ (Automatic)

180°, 270°)

(load, unload)

Alphabetical List of Front-Panel Menus 15

→ Advanced options→

Fast quality settings→Reduced speed [HP DesignJet 800 series printers only]

→ Color settings→

RGB→ sRGB

→ Color settings→

CMYK→ SWOP

→ Advanced options→

Optimize for→ Drawings/Tex t

→ I/O setup→ I/O Timeout

→ Color settings→

CMYK→ TOYO

→ Troubleshooting

(image quality)

→ Select paper type

navigate the front panel

→ Unload roll

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→ Unload

sheet

→ Nest settings→ Wait time

16 Alphabetical List of Front-Panel Menus

Examples of How to Use the Front Panel

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The keys you should press on the front panel are highlighted here in yellow.

Setting the Ink-Drying Time to Two Minutes

1 From the table on page 9, the menu

structure is shown as:

→ Drying time

2 Starting from the main Paper menu, press

the Down key (∇) once...

...until the Ink menu ( ) is highlighted

Examples of How to Use the Front Panel 17

( ); then press the Enter key...

...to enter the Ink menu:

navigate the front panel

The scroll bar at the right indicates that the

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list of available options is longer than can be displayed at a time.

3 Press the Down key (∇) several times until

Drying time is highlighted.

The number of times you have to press the Down key depends on:

• which model of printer–HP DesignJet

500 or 800 series,

• whether you have an accessory card

installed on an HP DesignJet 500 series printer,

• which options were recently used.

18 Examples of How to Use the Front Panel

4 Then press Enter. 5 Press Down (∇) twice to highlight Manual,

and then press Enter again...

...to select Manual drying time:

6 Press the Up key (∆) to change the drying

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time selection from 1 to 2 minutes. Then press Enter to set the two-minute drying time.

If the front-panel Buzzer is set On, there will be a short ‘beep’ to confirm the change. The value will be confirmed by a tick mark at the right (“√”).

Examples of How to Use the Front Panel 19

7 Finally, press the Menu key to return to the

main menu.

navigate the front panel

Printing Three Additional Copies of a Job that has Already been Printed

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This applies to HP DesignJet 800 and 800PS printers only; see page 22 for the HP DesignJet 500 Series with an Accessory card.

Ensure that the highlighting is on Queue/ copies, by pressing the Up (∆) or Down

key (∇) if necessary.

1 From the table on page 8, the menu

structure is shown as:

→ Queue/Copies

2 Starting from the main Paper menu, press

the Down key (∇) twice until Job

management ( ) is highlighted ( ); and then press Enter to enter the Job

management menu.

20 Examples of How to Use the Front Panel

3 Press Enter to enter the Queue/copies

menu.

You will see a list of jobs that are in the print queue. Jobs that have already been printed have negative numbers; jobs that

are waiting to be printed have positive

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numbers.

Suppose the list of jobs are as shown in the diagram. The job that is currently being printed is number 0, whose job name is “Job #7”.

4 Suppose that the job you want to print

again is number -2, “piston.gif”. Press Up (∆) or Down (∇) sufficient times to highlight it; and then press Enter to select this job.

Examples of How to Use the Front Panel 21

5 The options available for the job are listed;

select Reprints and press Enter again.

6 Press the Up key (∆) to select three

reprints, and then press Enter to set the number of reprints to 3;

the earlier screen is shown, with available options.

The reprint is automatically moved to the front of the queue.

navigate the front panel

7 Finally, press the Menu key to return to the

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top-level menu.

See page 25 for more about Queueing

and Nesting prints.

Reprints with the HP DesignJet 500 Series Printers

You must have an accessory card installed in an HP DesignJet 500 Series printer to obtain extra copies; proceed as follows:

1 With Job management highlighted ( ),

press Enter.

You can navigate to any of the

settings in the table that starts

on page 6 in a similar way.

22 Examples of How to Use the Front Panel

2 You will either see the message Queue is

empty, or the name of your job. In the

latter case, press Enter to see the options available (including Reprints), and continue as in Step 5 on page 21.

Cancelling a Page that is Being Printed

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1 Press the Cancel key on the front panel.

The printer advances the paper as though the print were finished.

Cancelling a Page that is Being Printed 23

A multi-page job or a big file may take longer to stop printing than other files.

Cancel key

manage prints

Cancelling the Drying Time for a Printed Page

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Use caution when performing this procedure as an image which has had insufficient time to dry could get damaged.

1 Press the Form Feed and Cut key on the

front panel.

24 Cancelling the Drying Time for a Printed Page

2 The printer will release the paper and it will

fall into the paper bin.

Managing Pages that have Not Yet been Printed

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Queueing and nesting are only available on the HP DesignJet 800 Series. (On the 500 Series, you can obtain reprints if an accessory card is installed; see page 22).

Change the Queueing setting by selecting Queue On or Off from the Job Management

( ) menu.

To change the Nesting setting, see page 30, Turning Nesting On and Off.

If the printer is turned off with unprinted files in the queue, the files are lost and must be resent.

With Queueing Turned ON

When Queueing is On and the printer receives print files, the files are stored in the queue in the

Managing Pages that have Not Yet been Printed 25

order they are received. If Nesting is Off, the files are printed as soon as possible, in the order they are received. If Nesting is On, files are printed when the time-out period expires or there are enough files to fill a page width. You can reprint files which have already been printed. See also page 29, Avoiding Paper Waste by Nesting Pages.

• You can send pages to the printer without

waiting for the current page to finish printing.

• Pages are stored in the queue in the order

they are received.

• You can manipulate the pages in the queue,

for example prioritizing them and reprinting them.

• You can use nesting, the printer’s paper-

manage prints

saving feature (see page 29).

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• While one page is printing, the printer will

accept and start processing the next file.

With Queueing Turned OFF

If Queueing is Off and the printer receives files, they are printed as they are received, and are not stored in the queue. Nesting settings have no effect.

• Files are printed as they are received, and are

not stored in the queue.

• The printer will not accept another file sent

from the computer until the current page has finished printing and the printer is ready.

• You cannot use nesting.

If you turn queueing off while pages are still in the queue, they will be printed and (if nesting is on) nested, until the queue is empty.

26 Managing Pages that have Not Yet been Printed

Position in Queue

The job currently being printed is in position 0. The next job to be printed is in position 1, the one after in position 2, and so on. The previous job printed is in position –1, the one before that in position –2, and so on.

up to 16 jobs

–3

–2

–1

jobs already printed

current job

jobs yet to be printed

Prioritizing a Job in the Queue

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(“Move to Front”)

To make any job in the queue the next one to be printed, select it and choose Move to front.

If nesting is turned on (see page 29, Avoiding Paper Waste by Nesting Pages) the prioritized job may still be nested with others. If you really want this job to be printed next and on its own on the roll, then first turn Nesting Off and then use Move to front to move it to the top of the queue.

Managing Pages that have Not Yet been Printed 27

Deleting a Job from the Queue

Under normal circumstances, there is no need to delete a job from the queue after printing it, as it will just “fall off the end” of the queue as more files are sent. However, if you have sent a file in error and want to avoid any chance of it being reprinted, you can delete it by selecting it and choosing Cancel.

To remove a job that has not yet been printed, simply identify it by its position in the queue (see page 26, Position in Queue) and delete it, by choosing Cancel and pressing the Enter key.

If the job is currently being printed (its queue position is 0), and you want both to cancel the job and to delete it from the queue, first press the Cancel key and then cancel it from the queue.

manage prints

Making Copies of a Job in the Queue

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Has the job already

been printed?

Yes

In all cases, the job must still be in the queue.

What to do

Use Reprints

(see right)

Use Copies

(see right)

28 Making Copies of a Job in the Queue

Copies and Reprints

Having selected the job and chosen Copies or Reprints (from the Job Management (

menu), use the scrolling keys to specify the number of copies required, and press Enter. The number you enter is the actual number of pages to be printed; for example, choosing 2 for a page not yet printed means you will get the one original and one additional; choosing 2 for a page already printed once will result in a total of three (the original one and two more). The maximum number you can specify is 99.

• The setting you specify in this option overrides

any value set by your software.

• If Rotate was on when you sent the file, every

copy will be rotated also.

)

Avoiding Paper Waste by Nesting Pages

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Nesting can only be used with roll paper. Nesting means placing pages side-by-side on the

paper (rather than one after the other), to avoid wasting paper.

The Printer Tries to Nest Pages When...

• The printer is loaded with roll paper rather

than sheet paper; and

• In the front-panel menus,

default). See page 25, Managing Pages that have Not Yet been Printed; and

• In the front-panel menus,

set to a value from 1 to 99 minutes). See page 30, Turning Nesting On and Off.

Queue is On (the

Nest is On (that is,

Avoiding Paper Waste by Nesting Pages 29

To be in the Same Nest, Pages Must Satisfy All the Following Conditions...

• All must be Color or all Grayscale.

Grayscale may include a color page rendered in grayscale.

• All must be at the same dots-per-inch setting.

• All have the same print quality setting (Best,

Normal, Draft).

• All have the same Margin sizes.

• All must be HP-GL/2 prints or all PostScript.

• All must have the same Page accuracy.

Nesting does not cause any automatic rotation of pages.

manage prints

Turning Nesting On and Off Which Pages cannot be Rotated?

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Apart from obvious physical limitations on the roll,

Nest Setting

Selected

Off The printer will not nest pages.

99, ... 2, 1 The number represents the number of minutes that the printer waits, after receiving a file, before it starts printing.

Printer’s Response

Choose one of these values if you want to use the least amount of paper. The printer will search all through the queue for suitable pages. It will nest the pages according to an algorithm that, for most combinations of page sizes, saves the most paper. The resulting nesting pattern may still vary, depending on the size of the first page.

30 Avoiding Paper Waste by Nesting Pages

any HP-GL/2 page containing raster data will not be rotated.

Ink Cartridges and Printheads

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The ink cartridges are the reservoirs that contain the four colored inks that are used for printing. They are located under the cover on the right side of the printer, towards the back (see next page).

An Ink Cartridge A Printhead

Ink Cartridges: Your printer uses HP No. 10 Black and HP No. 82 Cyan, Magenta and Yellow Printheads: Your printer uses HP No. 11 Black, Cyan, Magenta and Yellow

The printheads are the components that place minute droplets of ink onto the paper. They are located under the main window at the top of the printer.

Note: Setup printheads are special nonprinting components required only before installing the printer.

Ink Cartridges and Printheads 31

replace ink cartridges and printheads

The frequency with which you need to change ink

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cartridges depends on the workload of your HP DesignJet printer. Printheads should not need replacing so often, only when problems of image quality occur. If you find problems with the image quality, follow the procedure on page 16 in The Problem Is...Image Quality in this Pocket Guide.

32 Ink Cartridges and Printheads

Location of Printheads and Ink Cartridges

Replacing Ink Cartridges

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If the printer detects that an ink cartridge needs replacing, you will see a message with four icons (explained below), referring from left to right to the Cyan (•), Black (•), Magenta (•) and Yellow (•) cartridges.

The icons may be any of the following:

The cartridge is OK; the approximate level of the ink is indicated—a full cartridge has the whole interior black;

Flashing; the cartridge is missing, and the correct one must be inserted as indicated in subsequent steps;

Flashing exclamation mark; the cartridge is low on ink, and needs replacing at the earliest opportunity; the ink level may show up

/8 full, and for some CAD drawings this

to can be adequate for an appreciable time;

Flashing pump; the cartridge is out of ink, and must be replaced before any further printing can be done;

Flashing cross; the wrong cartridge is installed, and must be replaced before any further printing can be done.

Replacing Ink Cartridges 33

replace ink cartridges and printheads

1 To replace a cartridge*, first open the ink cartridge

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cover.

* Don’t replace cartridges during printing.

34 Replacing Ink Cartridges

2 Then remove the ink cartridge.

3 Insert the ink cartridge into its correct position,

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pushing it down until it clicks into place. Colored labels on the ink cartridges must correspond with the same colored labels on the printer. Arrows on the cartridges point towards the front of the printer.

4 When all cartridges have been successfully

installed the icons will stop flashing; press Enter on the front panel (or await the time-out).

5 Finally close the ink cartridge cover. You will see

the front-panel message “HP ink cartridges successfully installed“

Replacing Ink Cartridges 35

replace ink cartridges and printheads

Replacing Printheads

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If there is an error with one or more printheads, the printhead status is shown by four icons, referring from left to right to the Cyan (•), Black (•), Magenta (•) and Yellow (•) printheads. In this example, three of the printheads are OK but the magenta one is missing (the icon flashes).

In the second example, the magenta printhead is faulty (the cross flashes). If you identified a printhead as being faulty during the Troubleshooting routine (see page 16 on the reverse of this Pocket Guide), the icon shows a flashing exclamation mark. If the printer is unable to determine which of several printheads are faulty, the front panel shows three or four flashing question marks.

36 Replacing Printheads

Printhead Status

1 To determine the status of the printheads, from

the main front-panel menu, select Ink System ( ) and press Enter.

2 Select Information and press Enter.

3 Select Printheads and press Enter. You can

then call up the information about any of the printheads by selecting it and pressing Enter.

Follow these Steps to Replace Printheads

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1 From the main front-panel menu, select Ink

System ( ) and press Enter.

2 Select Replace Printheads and press Enter.

3 Wait for the front panel to display “Open window

to replace printheads”. Then open the window and locate the carriage assembly.

Replacing Printheads 37

replace ink cartridges and printheads

4 Release the latch on the printhead cover. You

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may need to hold this latch up out of the way during the next steps.

38 Replacing Printheads

5 Lift up the printhead cover; this will give you

access to the printheads.

6 To remove a printhead, lift up the blue handle. 7 With controlled force, pull the blue handle

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upwards until the printhead is released from the carriage assembly.

Replacing Printheads 39

replace ink cartridges and printheads

8 Remove the tape from the new printheads. 9 Insert a new printhead, ensuring that the colored

file:///D|/hydra/ug_loc/final_hydra/Frame_files/figs/print.jpg

label on the printhead corresponds to that on the printhead slot.

40 Replacing Printheads

10 When you have replaced all printheads that need

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replacing, pull the printhead cover down over the printheads.

11 Close the latch on the printhead cover by

catching the hook over the latch and moving the handle towards the back.

Replacing Printheads 41

replace ink cartridges and printheads

12 Finally close the window.

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After the replacement of the printheads, the printer checks that they are all functioning correctly; this may take several minutes.. You will see the front-panel message “HP No. 11 printheads successfully installed”. Then the printhead alignment procedure starts, see the next section.

42 Replacing Printheads

Aligning Printheads

The printhead alignment procedure requires paper to be loaded, and will take several minutes to perform.

You can start the procedure yourself, for example, after clearing a paper jam, as follows:

1 From the main front-panel menu, select Ink

System ( ) and press Enter.

2 Select Align Printheads and press Enter.

3 Choose either Standard (which will take about

4½ minutes, and which is recommended for normal use) or Special (which takes about

11 minutes and can correct problems that occur

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with alignment across the width of the paper); press Enter.

Standard alignment requires paper of at least A4/ Letter-size, loaded in landscape mode.

Special alignment requires paper of at least A3/ B-size, loaded in landscape mode. Two separate prints are made.

Not all paper types are supported for alignment; the printer will tell you if you load the wrong type. Among those supported are: Bright White Inkjet Paper, Coated Paper, Heavy Coated Paper and Plain paper.

Color Calibration

Color calibration is the process of matching the ink with the paper. When new printheads have been installed, we recommend you use the Color Calibration routine to ensure that the quality of your images is optimized.

You can discover what paper the ink system is currently calibrated for, as follows:

1 From the main front-panel menu, select Ink

System ( ) and press Enter.

2 Select Color calibration and press Enter.

Replacing Printheads 43

replace ink cartridges and printheads

3 Choose Status and press Enter.

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You will see something like the following:

4 If the paper loaded is not as shown, choose

Calibrate paper.

44 Replacing Printheads

5 The printer will print and use a small calibration

pattern to ensure an optimal match between the paper and the ink.

Loading a Sheet of Paper

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1 Using the Menu and the ∆ or ∇ keys, select the

Paper menu; the following message will appear:

2 Press Enter. The following prompt will appear:

Loading a Sheet of Paper 45

3 Use the ∆ or ∇ key to select Load sheet and press

the Enter key. The following message will appear, with a list of paper types:

4 Select the type of paper you are loading (using the ∆

and ∇ keys) and press Enter. The default selection is whatever you used last time.

5 The front panel displays:

load a sheet of paper

Open the window; the vacuum—which will hold the

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paper in place—comes on.

46 Loading a Sheet of Paper

6 The front panel displays:

Lift the blue lever up to lift the rollers.

7 If you are using large sheets of paper, make sure that

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the bin is in its unfolded position by pulling it out if necessary, so that the sheet can rest inside it.

Loading a Sheet of Paper 47

8 The front panel displays:

load a sheet of paper

Hold the paper as shown in the following diagram;

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load the sheet of paper by performing these steps.

48 Loading a Sheet of Paper

8a Place the sheet of paper onto the platen. Make sure

it is perfectly flat and the front edge of the paper is straight. Air suction holds the paper onto the printer throughout the next few steps.

8b Follow the instructions in the diagram below to load the paper.

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Push the paper under these rollers up to the blue line

Align the paper with this blue line

Loading a Sheet of Paper 49

load a sheet of paper

8c Lower the blue lever.

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9 The front panel displays:

10 The front panel displays:

Close the window.

50 Loading a Sheet of Paper

11 The front panel displays:

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The printer now:

• loads the sheet

• checks the alignment of the paper.

If the sheet is correctly aligned, the printer accepts the single sheet and gives a “beep”.

If it is not correctly aligned, the sheet is ejected; the front panel displays help instructions.

Loading a Sheet of Paper 51

12 When the front panel displays the following, the

printer is ready to print. If the print is large, open the paper bin.

load a sheet of paper

Unloading a Sheet of Paper

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To unload a sheet, press the Form Feed and Cut key on the front panel.

Use caution when performing this procedure as an image which has had insufficient time to dry could get damaged.

52 Unloading a Sheet of Paper

Installing a New Roll on the Printer

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1 If your printer has legs, make sure the printer wheels are

locked (the brake lever is pressed down) to prevent the printer from moving.

Installing a New Roll on the Printer 53

2 At the back of the printer, remove the empty spindle by

pulling firmly on each end as indicated below.

The spindle has a stop at each end to keep the roll in position. The stop that is colored blue can be removed to mount a new roll; it slides along the spindle to hold rolls of different widths.

load a roll of paper

3 Remove the blue colored stop from the end of the

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spindle, and stand the spindle vertically, with the fixed stop on the floor (see right).

4 Slide the new roll of paper on to the spindle. Make sure

the orientation of the paper is loaded exactly as shown. If it is not, remove the roll, turn it through 180 degrees vertically and slide it back on to the spindle.

54 Installing a New Roll on the Printer

Removable

Fixed

5 Put the removable stop on to the upper end of the

spindle, and push it down as far as it will go.

6 With the blue colored roll stop on the right (as seen from

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the back of the printer), slide the spindle into the printer left and then right, as shown by the arrows. The paper should be oriented on the roll exactly as shown below.

Installing a New Roll on the Printer 55

load a roll of paper

Loading a Roll of Paper

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1 Using the Menu and the ∆ or ∇ keys, select the Paper

menu; the following message will appear:

2 Press Enter. The following message will appear:

56 Loading a Roll of Paper

3 Select Roll load and press Enter. The following

message will appear, with a list of paper types. The default selection is whatever you used last time.

4 Select the type of paper (using the ∆ and ∇ keys) and

press Enter.

5 The front panel displays:

Lift the blue paper-load lever. 6 The front panel displays:

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From the front of the printer, lean over the top and feed the paper towards you into the slot at the back of the printer, as shown on the next page. (You may find it easier if the media bin is pushed back out of the way.)

Try to avoid touching the paper in the middle (keep your fingers as close as possible to each edge). Handle film and glossy paper by the edges or wear cotton gloves. Skin oils can interact with the ink and cause it to smear.

Loading a Roll of Paper 57

load a roll of paper

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58 Loading a Roll of Paper

7 The front panel displays: At the front of the printer, align the paper against the

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blue line as shown here:

Loading a Roll of Paper 59

load a roll of paper

Lower the blue paper-load lever. 8 The front panel displays:

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The printer checks the alignment of the paper. If it is not correctly aligned, the front panel displays help

instructions.

9 The printer trims the edge of the roll...

60 Loading a Roll of Paper

10 ...and then displays:

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If there is an excess of loose paper, wrap it back onto the roll by turning the roll; then press Enter.

Loading a Roll of Paper 61

11 When the front panel displays the following, the printer is

ready to print. If the print is large, open the paper bin.

load a roll of paper

Unloading a Roll of Paper

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To cut the roll, press the Form Feed and Cut key on the front panel. Use caution when performing this procedure as an image which has had insufficient time to dry could get damaged.

To unload a roll from the printer: select Unload roll from the front-panel Paper menu; lift the blue paper lever; pull the paper through to the back of the machine until it is free; wind the paper back onto the roll; then lower the blue lever.

62 Unloading a Roll of Paper

qrg2cov.fm Page 1 Friday, June 16, 2000 3:04 PM

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the problem is…

pocket guide

hp designjet 500 series printers hp designjet 800 series printers

printed in the European Union

Contents—The Problem Is...

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Paper is Jammed 3 No Output or Very Slow Output 7 Unexpected Output 11 Image Quality 15

The Troubleshooting Procedure 16 Advance Calibration Routine 22

Front-Panel Error Messages 25

You may also find other information about HP DesignJet printers, associated software and support on the HP websites at:

www.hp.com/go/designjet

www.designjet-online.com.

See the on-line

User’s Reference Guide, which is on the Using Your Printer CD, for

further information about using your HP DesignJet 500 or

800 Series printer.

The other side of this Pocket Guide contains information about how to:

• Navigate the Front Panel (page 4)

• Manage Prints (page 23)

• Replace Ink Cartridges and Printheads (page 31)

• Load/Unload Sheet Media (page 45)

• Load/Unload Roll Media (page 53)

Removing Jammed Paper

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If the front panel displays:

there is probably paper jammed in the printer. Paper jams can have various causes:

• The paper is too thick or too thin for the

printer, or is otherwise not supported

• The paper is creased or misaligned or is

bubbled

• Too much ink is being placed on the paper

causing it to cockle or bubble

• The end of the roll of paper is glued to the

Removing Jammed Paper 3

core and won’t advance further

• Pieces of paper or paper powder are

clogging up the cutter guide or other moving parts.

To remove jammed paper:

1 Open the window.

paper jam

2 Switch the printer off at the front.

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3 If necessary, carefully move the printhead

carriage out of the way—if possible all the way to the enclosed area on the left or the right. Which way you are able to move it depends on where the paper is jammed.

CAUTION When moving the printhead

carriage, touch only the black plastic parts.

4 If necessary, carefully move the paper

cutter out of the way to the left, or to the right depending on where the paper is

4 Removing Jammed Paper

jammed (though if moved right it may block the paper path).

CAUTION The cutter is easily moved by

holding it as close as possible to the guide running across the width of the printer. Be careful not to touch the metal slider bar that runs across the printer.

Slider bar

Guide

5 If necessary, lift the blue paper lever, to

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release any trapped paper. Remember to lower it again when you have finished.

6 Carefully remove any of the jammed paper

which you can easily lift up and out from the top of the printer.

7 Carefully pull the rest of the roll or sheet

down and out of the printer. You may need to cut the edge of the roll with scissors.

Removing Jammed Paper 5

8 Check that the printing zone, including the

cutter guide, the paper path, and the area where the printhead carriage is parked, is clear and clean; remove any paper powder by brushing it away or with a vacuum cleaner.

CAUTION The area where the printhead

carriage is parked can get quite dirty; be careful not to get ink on your hands.

9 Close the window and switch on the

printer.

paper jam

10 Wait for the printer to finish initializing.

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11 Press the Form Feed and Cut key on the

front panel to eject any small pieces of paper that are still in the paper path.

12 Reload the paper as normal. If you are

using roll paper you may need to trim the edge first, to ensure that it is straight.

Note If there is still paper left in the paper

path, try loading a sheet of stiff or rigid paper into the printer, such as heavy coated or matte film; this will help to force out any paper jammed in the paper path.

If the cutter seems to be causing the

problem, check in the User’s Reference Guide on the Using Your Printer CD that the type of paper is supported by the

6 Removing Jammed Paper

printer. Try disabling the cutter from the front panel; use → Cutter → Off.

14 You are strongly recommended to use the

Align Printheads procedure (see page 42 on the reverse of this Pocket Guide) after clearing a paper jam, as the problem may have caused the printheads to be

misaligned. (Select → Align Printheads → Standard alignment.)

Note that you do not have to interpret the patterns printed by the Printhead Alignment routine.

No Output or Slow Output

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If the printer won’t print, or its output appears to be too slow, there may be a communications problem. Some symptoms of this type of problem are:

• The front-panel display does not show

evidence of any activity in the Job Management [ ] menu.

• Your computer displays an error message

when you are trying to print.

• Your computer or printer “hangs” (stays idle)

while communication is taking place.

• Your printed output shows random or

inexplicable errors (misplaced lines, partial graphics etc.)

No Output or Slow Output 7

Items to start checking are:

• Have you selected the correct interface port in

your software?

• Does the printer work correctly when receiving

files from other software?

• If the printer is connected to a network, try

using it when connected directly to your computer.

• If the printer is connected to your computer

through any other intermediate devices, such as switch boxes, buffer boxes, cable adapters, cable converters, and so on, try using it connected directly to your computer.

• Try another interface cable.

no output or slow output

If the Printer does not Print

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• You may have a power problem. If there is no

activity at all from the printer, and nothing on the front panel, check the power button light, that the power cable is connected correctly, and that there is power available at the socket.

• If you are using a Macintosh and the print job

does not print, ensure the printer language is set to Postscript or Automatic. See the

→ Graphic Language setting on the front

panel.

• You may have a problem with your application

driver. Is your software configured for this printer? For general advice, see the Setup Poster. For advice specific to your software, see the documentation supplied with the driver.

8 No Output or Slow Output

• If you have connected your computer to the

printer’s parallel port and tried to print a binary-encoded PostScript file it will not print. The parallel port will only accept ASCIIencoded PostScript print files. The front panel will display the message “Error processing job. Flushing rest of job”. Connect your computer to the HP JetDirect Print Server and send the print file again.

• The file may be too large for the printer’s

memory. This is the case if the front panel displays “Out of memory. Data was lost”. Look on your computer screen for any error message; some drivers allow you to choose a different printing mode—try to resend the file.

• If you continue to have problems, see

the “Solutions” section of the User’s Reference Guide.

If the Printer Seems Too Slow

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• Did you specify Best print quality level on the

front panel? Best quality prints are produced more slowly. See → Print quality.

Did you additionally specify Maximum detail on the front panel? This option means that best quality prints are produced even more

slowly. See → Advanced options → Best quality settings → Maximum detail. (Note that these settings are usually controlled

by the driver or software you are using.)

• Did you specify the right media type when

loading the media? See → Select paper

type.

• The printhead may need replacing. See

page 36 on the reverse of this Pocket Guide.

No Output or Slow Output 9

• Did you specify a Manual drying time in the

front panel? Try → Drying time → Automatic.

• If the printer is in Normal mode and the file it

is printing contains high-density inked areas the printer will need to slow down to compensate.

If the Printer Waits Too Long to Print a Nest

• Change the Nest wait setting.

See → Nest → Nest wait.

no output or slow output

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10 No Output or Slow Output

Unexpected or Wrong Output

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• Check that the Processing HP-GL/2 or

Processing PS messages in the front panel are

as you expect them to be.

• Ensure that your printer understands the graphic

language you use. See → Graph. Lang.

Typical problems are:

• The print is completely blank – Try changing the → Graph. Lang setting.

• The output contains only a partial print – Don’t press Cancel or Form Feed and Cut

before all the data is received by the printer;

– Try increasing the → I/O Setup → I/O

Timeout setting or any timeout setting in your network software;

Unexpected or Wrong Output 11

– Try installing extra memory in your printer—

extra memory is installed on the formatter (accessory) card, for PostScript or HP-GL/2, that is installed at the back of the printer;

– Check the interface cable between your

computer and the printer;

– Check the software settings for the page size.

• The image is clipped – Check the printing area in your software and

that on the printer; don’t forget any margins;

– Check the media orientation assumed by your

software; check the → Page format →

Rotate option;

– Try installing extra memory in your printer’s

formatter card (see above).

unexpected or wrong output

• A long-axis print is clipped

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– Does your software support long-axis prints? – Have you specified an appropriate media size

in your software?

– Unless it is a PostScript file, make sure that

→ Page format → Size → Inked area is

set.

• An HP-GL job prints incorrectly or not at all – HP-GL is not supported by these printers.

• The entire image is in one quadrant of the correct

printing area

– Is the page size configured in the software too

small?

– Are you sure that your software doesn’t

believe the image to be in one quadrant of the page?

12 Unexpected or Wrong Output

– Try changing the language setting.

See → Graph. Lang.

• The image is unexpectedly rotated

– Check the → Page format → Rotate

option.

• The print is a mirror image of your image

– Check the → Page format → Mirroring

setting.

• The print is distorted or unintelligible – Check and if necessary replace the interface

cable between your computer and the printer;

– Try changing the language setting.

See → Graph. Lang.

– Refer to the vendor’s user documentation for

details of other software or drivers.

• One image overlays another on the same sheet

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– Try reducing the → I/O Setup → I/O

Timeout setting. (This normally does not

apply to HP-GL/2 printing.)

• Pen settings seem to have no effect

– Have you changed them in →

HP-GL/2 settings → Define palette? Check that the palette is selected in

→ HP-GL/2 settings → Palette.

– Do you expect software-driven pen settings?

Check that → HP-GL/2 settings →

Palette is set to Software.

– Have you changed the setting in the front

panel but this has been ignored because the driver setting has not been changed.

• The printer produces a black-and-white print

when you expected a color print

– Check the front-panel Color/monochrome

setting, and the equivalent setting in your software. See → Color settings → Color

/ monochrome → Color / Grayscale / True black.

• Page format or Rotate does not work – These options are available only on the HP

DesignJet 800 Series, or if you have an HP-GL/2 accessory card installed in your HP DesignJet 500 Series printer;

– Try installing extra memory in your printer’s

formatter card (see page 11);

– The printer cannot rotate raster images.

Unexpected or Wrong Output 13

unexpected or wrong output

• The print is not the one you were expecting

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– You may have printed an internal print (for

example, a printhead alignment print).

There is a further list of problems and how to fix

them in the on-line User’s Reference Guide, on the Using Your Printer CD.

14 Unexpected or Wrong Output

Image Quality Problems

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Follow these guidelines if there are problems with the quality of your prints. The sort of problems you might notice are:

• Horizontal streaks on lines:

• Jagged vertical or horizontal lines

Image Quality Problems 15

• Horizontal banding or horizontal white streaks

Expanding Possibilities

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Expanding Possibilities

Ink erov

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Ink cartridge

kheuhg sfrfefg kheuhg sfrfefg

However, if a message, like “Problems detected in INK CARTRIDGES” appears in the front panel of your printer, follow the instructions given for that message in the “Front-Panel Error Messages” section starting on page 25 of this Pocket Guide.

The following guide applies to situations where you (and not the printer) perceive a problem with image quality.

image quality

Note: It is important that the paper loaded for the

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troubleshooting procedure is exactly the same type (for example, glossy paper) as the one you used when you encountered image quality problems. If you use a different kind of paper, you stand less likelihood of resolving the problem. However, you must use a roll of paper (not a sheet) for this procedure.

Pages 20 and 21 show the overall

flow in the Troubleshooting

procedure, and indicate the main

actions that take place.

16 The Troubleshooting Procedure

The Troubleshooting Procedure

Run the Troubleshooting procedure as follows:

1 From the main front-panel menu, select the Ink

menu ( ) and press Enter.

2 Select Troubleshooting

and press Enter.

3 The printer first checks to

see whether the printheads are aligned. Misalignment of the printheads is a common cause of image quality problems. If they are not aligned, you are prompted

to accept their alignment now. This procedure

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requires a few centimeters of paper loaded and takes several minutes to perform. (Note that you do not

have to interpret the patterns printed by the

Printhead Alignment routine.) See page 42 on the reverse of this Pocket Guide.

4 If the printheads do not seem to require alignment,

the printer prints Diagnostic Print A, several blocks of color and a block of thin black broken lines (the lines are actually very much closer than those represented here).

5 Examine the broken lines in Diagnostic Print A

carefully and indicate whether there are problems

(Ignore this black bar)

with them. The sorts of problems to look for here are:

• Jaggedness or serrations in the thin lines, like

this: ;

the thin lines should be straight, though not necessarily perfectly aligned.

The irregularities that are significant extend along

The Troubleshooting Procedure 17

Diagnostic Print A

image quality

the whole of the length of the lines. Shorter

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irregularities, arranged in columns, can be ignored at this stage.

6 Examine the blocks of color in Diagnostic Print A

carefully and indicate whether there are problems with them. The sorts of problems to look for here are:

• White streaks or bands in the solid

blocks.

7 If you indicate that there is a problem

with the dashed lines in Diagnostic Print A, you are prompted to use the Advance Calibration routine; your printer will be at step 3 of the routine on page 22 (if you don’t want to continue with calibration, press the Cancel key).

8 If there are problems in the blocks of color in

Diagnostic Print A, for example white streaks or bands, the printer will try to clean the printheads that

18 The Troubleshooting Procedure

have the problem. A printhead can be cleaned up to three times this way; after that it cannot be cleaned and you will be told; the Troubleshooting routine will finish. In that case we recommend that you try to reprint your print, and then, if necessary, start the Troubleshooting routine again. After cleaning the printheads, the printer reprints the blocks of color (but not the black lines) in Diagnostic Print A, and asks you to examine it again (as in step 5 on page 17).

9 If there are no problems the first time you print

Diagnostic Print A, the printer prints Diagnostic Print B.

10 For each color in the pattern in Diagnostic Print B,

you are asked about the quality—look for missing lines. If you answer that a color is defective, the printer tries to clean that printhead.

Diagnostic Print B

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(Ignore these

solid bars)

If the printhead cleaning process completes, Diagnostic Print B is printed again and you are asked the same questions again.

11 Afterwards, if problems with images remain, use the

Troubleshooting procedure again.

The Troubleshooting Procedure 19

If none of the patterns or blocks in the two Diagnostic Prints shows any problem, it could be that your image quality problem is caused by a wrong setting in your software, or perhaps the job should have been printed with the Print quality set to Best instead of Normal or Draft.

If the Troubleshooting routine didn’t indicate that printhead alignment was necessary, you can select Align printheads in the Ink menu to try to solve any further image quality problems.

image quality

verview of the Troubleshooting Procedure

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START HERE

Printer checks

whether

Printhead Alignment

(a likely cause of

problems) is required

Printhead Alignment is

required

Printer recommends

Aligning Printheads

(Standard or Special)

If possible,

printer tries to

Clean

Printheads

If printheads have

been cleaned 3

times,

Troubleshooting

finishes

End

Printhead Alignment

isn’t required

Printer prints

Diagnostic Print A

including black lines

Printer prints

Diagnostic Print A

with no black lines

Printer asks

questions about

Diagnostic Print A

Printheads need cleaning

20 The Troubleshooting Procedure

Printheads are OK

Wrong paper

advance

(subsequent

printing of Print A)

(first printing

of Print A)

Printer recommends

Advance Calibration

If printheads have been

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cleaned 3 times,

Troubleshooting finishes

If possible, printer tries to Clean Printheads

and Magenta,

Yellow and Black

Printer prints

Diagnostic Print B

Are Cyan patterns

in Diagnostic

Print B OK?

The Troubleshooting Procedure 21

Yes

(all OK)

No problems detected

image quality

Advance Calibration Routine

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It is important that the paper loaded for this calibration is exactly that used for normal printing, both in quality (for example, glossy paper) and in width (for example, A0 or 36-inch). Either roll or sheet paper can be used.

The routine prints a pattern and then cuts the roll or ejects the sheet; it requires paper that is at least 65 cm long and at least 50 cm wide. You must then reload that piece of paper as a sheet, so that the printer can accurately measure the pattern, and make whatever adjustments are appropriate to the amount it advances between printing swaths of data. (See page 45, “Load a Sheet of Paper” on the reverse of this Pocket Guide.)

The pattern printed is solely for the use of the printer; you are not expected to relate any of its characteristics to the quality of your images.

22 Advance Calibration Routine

1 From the main front-panel menu, with the correct

paper loaded, select the Paper menu ( ) and

press Enter.

2 Select Advance

calibration and press Enter.

3 Select Create pattern and

press Enter. The printer prints its calibration pattern (as represented opposite) and cuts or ejects the paper.

Direction of paper while printing

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4 Load the sheet printed side up with the dotted line at

the top (that is, rotated 90º).

5 Now select Measure

pattern and press Enter.

The printer reads the calibration pattern and makes the appropriate internal adjustments.

(creating pattern)–step 3

Direction of paper when loading

image quality

(measuring pattern)–step 5

Advance Calibration Routine 23

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24 Advance Calibration Routine

Front-Panel Error Messages

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This is a list of the error messages in the front-panel display. If an action is needed, it is shown in italics in the Explanation and Action column. The messages are listed in alphabetical order. Other front-panel messages, such as prompts, are

included in the descriptions of the relevant procedures elsewhere in this Pocket Guide (in the How Do I... part) or in the

User’s Reference Guide (indicated by the symbol

Message Explanation and Action

), which you can find on the Using Your Printer CD.

Alignment error Press ENTER to continue

Alignment error due to printheads. Press ENTER to see faulty printheads

The printer was aligning its printheads, but encountered an error. Alignment has stopped.

Press the Enter key.

The printer was aligning its printheads, but encountered an error due to some printheads not printing properly. Alignment has stopped.

Press the Enter key.

Front-Panel Error Messages 25

front-panel error messages

Message Explanation and Action

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Cartridges will expire in days: nnOne or more of the cartridges are about to expire. nn is the number of days until

expiry date of the cartridge that will expire first. The cartridges that are about to expire are indicated below this message.

For details of the replacement procedure, see page 33 on the reverse of this

Pocket Guide.

Color calibration error Press ENTER to continue

Error Select Replace Printheads

The printer was performing a calibration of its color system, but encountered an error.

Press the Enter key.

The printer has detected that one or more of the printheads is missing or has an error, as indicated by flashing crosses. The four icons refer from left to right to the Cyan (•), Black (•), Magenta (•) and Yellow (•) printheads.

For an explanation of the replacement procedure, see page 36 on the reverse of this Pocket Guide.

26 Front-Panel Error Messages

Message Explanation and Action

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Error processing job. Flushing rest of job

HP is not responsible for damage from use of non-HP ink.

Replace Continue

The file format is wrong and the printer cannot process the job.

Check the graphic language setting on the front panel (select Graphic Language in the Set-up menu. Check that the format of the file is correct, for example, that a PostScript file is encoded in ASCII, not in binary.

The printer has determined that one or more of the ink cartridges is not an HP product. Your product warranty only applies when you use HP ink. Any damage caused to your printer resulting from the use of non-HP ink cartridges is not the responsibility of Hewlett-Packard.

If you want to replace the non-HP ink cartridges, select Replace and press the Enter key. Otherwise, select Continue and press Enter to continue.

Front-Panel Error Messages 27

front-panel error messages

Message Explanation and Action

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HP is not responsible for damage from use of non-HP printheads.

Replace Continue

Ink cartridge replacement required

The printer has determined that one or more of the printheads is not an HP product. Your product warranty only applies when you use HP printheads. Any damage caused to your printer resulting from the use of non-HP printheads is not the responsibility of Hewlett-Packard.

If you want to replace the non-HP printheads, select Replace and press the Enter key. Otherwise, select Continue and press Enter to continue.

The printer has detected that one or more of the ink cartridges is missing or has an error, as indicated by flashing crosses. The four icons refer from left to right to the Cyan (•), Black (•), Magenta (•) and Yellow (•) cartridges.

For an explanation of the icons and details of the replacement procedure, see page 33 on the reverse of this Pocket Guide.

28 Front-Panel Error Messages

Message Explanation and Action

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INK CARTRIDGES need to be functional. Replace before replacing printheads

Install missing cartridges and replace empty cartridges before replacing printheads

You have attempted to replace printheads, but the printer has detected that there are ink cartridges that are wrong. The ink cartridges must be replaced before the printheads can be replaced.

First replace the faulty, empty or missing ink cartridges and then replace the printheads. See “Replacing Ink Cartridges” on page 33 and “Replacing

Printheads” on page 36 on the reverse of this Pocket Guide.

You are replacing printheads, but the printer has detected that some cartridges are empty and some are missing. The empty cartridges must be replaced and the missing ones inserted before the printheads are replaced.

Follow the procedure for replacing empty cartridges, described on page 36 on the reverse of this Pocket Guide.

Press the Enter or Cancel key to continue.

Front-Panel Error Messages 29

front-panel error messages

Message Explanation and Action

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Install missing cartridges before replacing printheads

Normal printheads found Open window and replace with SETUP printheads

You are replacing printheads, but the printer has detected that one or more cartridges are missing. The missing cartridges must be installed before the printheads are replaced.

Follow the procedure for inserting cartridges, described on page 33 on the reverse of this Pocket Guide.

Press the Enter or Cancel key to continue.

This message is displayed when normal printheads are detected during installation and the printer requires them to be replaced with the setup printheads.

Remove the normal printheads and install the setup printheads. The procedure is described on page 33 on the reverse of this Pocket Guide.

30 Front-Panel Error Messages

Message Explanation and Action

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Open window and check printhead cover is properly closed

Open window and check proper installation of setup printheads

You have replaced one or more printheads and the printer’s check has found that the printhead cover is not securely closed.

Open the window and check the printhead cover. The procedure is described on page 36 on the reverse of this Pocket Guide.

Note: This message may also appear following a paper jam, as the printer cannot detect the exact reason for the problem. In this case you may have to resort to powering off the printer or even removing the power cable from the machine, in order to recover from the problem. See “Removing Jammed Paper” on page 3.

During system start-up, which occurs when you first install the printer, you need to install the setup printheads. These special printheads cannot be used for printing, but must be used when the printer has been powered off. The printer has detected that the setup printheads have not been installed correctly.

Open the window and follow subsequent instructions to reinstall or relocate the setup printheads. Contact HP for advice if the setup printheads are missing or cannot be installed correctly.

Front-Panel Error Messages 31

front-panel error messages

Message Explanation and Action

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Option not available now You have selected an option in the menu that is not available at the moment. (The

printer may be busy, out of ink, out of paper, etc.)

Out of memory. Data was lost

The file is too large to be processed by the printer.

Simplify the print and try resending the job. Try setting the Print Quality (in the Setup menu) to Fast or Normal instead of Best. If the problem persists, you may have to

add more memory to the formatter card that is installed in the back of the printer.

Out of paper The printer ran out of paper while printing the calibration pattern.

Load a sheet or roll that is at least 65 cm (25 inches) long and 50 cm (20 inches) wide.

32 Front-Panel Error Messages

Message Explanation and Action

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Paper advance calibration is recommended. Load paper and select Paper advance calibration. Press ENTER to finish

Paper advance calibration is recommended. Press ENTER to calibrate

Paper loaded with too much skew Press ENTER to retry Press CANCEL to abort

You are recommended to perform the Advance calibration routine, to ensure the optimum print quality.

Load a sheet or roll of paper and then select Advance calibration from the Paper menu. See “Advance Calibration Routine” on page 22.

You are recommended to perform the Advance calibration routine, to ensure the optimum print quality.

Press the Enter key to create the calibration pattern. See “Advance Calibration Routine” on page 22.

During the loading of paper, the printer has detected that the paper is skewed too much, that is, it has not been loaded straight enough. (‘Skew’ is the angle between the actual paper edge and the correct line.)

Either: Press the Enter key to restart the loading procedure; Or: Press the Cancel key to cancel paper loading.

Front-Panel Error Messages 33

front-panel error messages

Message Explanation and Action

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Paper mispositioned The paper is not properly positioned in the printer. Either it is out of the load line

margins or it has moved too much from its previous position.

Reload the paper following the normal procedure, to solve this problem. See “Loading a Sheet of Paper” on page 45 and “Loading a Roll of Paper” on page 56 on the reverse of this Pocket Guide.

Paper not found Press ENTER to retry Press CANCEL to abort

Paper not present. Load paper to print calibration pattern

During the loading of paper, the printer has detected that no paper has been loaded.

Either: Press the Enter key to restart the loading procedure; Or: Press the Cancel key to cancel paper loading.

The paper axis calibration routine has been triggered with out having paper loaded.

Load paper; see “Advance Calibration Routine” on page 22 for details of the routine.

34 Front-Panel Error Messages

Message Explanation and Action

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Paper too big Press ENTER to retry Press CANCEL to abort

Paper too big to scan the pattern after printing it

Paper too small Press ENTER to retry Press CANCEL to abort

Paper too small for a diagnostic print

While loading paper into the printer (roll or sheet), the printer has found that it is either too wide or too long (only for sheet) to be loaded properly.

Press the Enter key to load smaller paper, or the Cancel key to stop the load.

During the paper loading for the Calibration routine, the printer has detected that the paper will not be loadable later when it will be needed for scanning. The minimum size required for the print is 65 cm (25 inches) long and 50 cm (20 inches) wide.

Load a smaller sheet that satisfies this minimum requirement.

While loading paper into the printer (roll or sheet), the printer has found that it is either too narrow or too short (only for sheet) to be loaded properly.

Press the Enter key to load larger paper, or the Cancel key to stop the load process.

The Troubleshooting utility has found that the single sheet loaded in the printer is too small for a Diagnostic Print.

Load a roll of paper, or a sheet that is A3-size or larger.

Front-Panel Error Messages 35

front-panel error messages

Message Explanation and Action

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Paper too small to align The paper loaded is not big enough to contain the alignment pattern.

Unload the paper (select Unload roll or Unload sheet from the Ink menu) and then load paper that is large enough—at least A4/Letter-size in landscape mode for Standard alignment, or A3/B size in landscape mode for Special alignment.

Paper too small to print the pattern

Pattern not found Reload it again, please

The paper loaded is not big enough to contain the paper axis calibration pattern. Load a roll or sheet that is at least 65 cm (25 inches) long and 50 cm (20 inches) wide.

The printer is trying to perform a scan of the calibration pattern, but the pattern was not found.

Reload the sheet that was printed by the Create pattern part of the calibration routine.

36 Front-Panel Error Messages

Message Explanation and Action

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Possibly a paper jam

1. Open window

2. Switch power off

3. Clear paper path

4. Switch power on

5. Align printheads

Printhead replacement not available now. Cancel print jobs before replacement

There may be paper jammed in the printer. (The printer has detected that a motor is blocked and the likely cause is a paper jam; however, it may be due to some other cause.)

Follow these steps to check the paper path, as described in “Removing Jammed Paper” on page 3. When the jammed paper has been cleared, you are strongly recommended to align the printheads, as they are quite likely to have become misaligned as a result of the paper jam.

You have requested the printer to replace one or more printheads, but the printer is busy printing a job and cannot honor the request now.

Either: press the Cancel key to cancel the job that is currently printing, and then again select Replace Printheads (from the Ink system menu). Or: wait until the job has finished printing (and there are no more jobs in the print queue), and then again select Replace Printheads (from the Ink system menu).

Front-Panel Error Messages 37

front-panel error messages

Message Explanation and Action

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Printhead warning Poor print quality

PRINTHEADS not functional

Replace printheads Cancel print

A problem has occurred with one or more printheads. The printheads are still functional. The problem was detected either during printhead alignment or during troubleshooting. If you have completed the routine, the system was unable to clean the printheads fully.

You should use the Troubleshooting routine (see page 16) to correct any image quality problems that may be apparent; alternatively, you should replace the printheads (see page 36 on the reverse of this Pocket Guide).

The printer is attempting to print a job, but finds that there is a problem with the printheads. You may either replace the printheads at this stage or cancel the print.

Select the required option and press the Enter key. If you decide to replace them, you will be told which ones are failing or missing.

38 Front-Panel Error Messages

HP Designjet 500, Designjet 800 Pocket Guide

Specifications and Main Features

Frequently Asked Questions

User Manual