22.
INDEX
AIR CLEANER
AIR CLEANER HOUSING
ALTERNATOR CHARGING COIL
ALTER NATO
R
COVER I N STA LLATlO N
ALTERNATOR COVER REMOVAL
BANK ANGLE SENSOR
BATTERY
B
0
DY PANEL LO CAT1 0 N
S
BRAKE FLUID
BRAKE
FLUID REPLACEMENTiAIR BLEEDING
BRAKE LIGHT SWITCH
BRAKE LIGHT SWITCH
BRAKE PAD WEAR
BRAKE
PADiDlSC
BRAKE PEDAL
BRAKE SYSTEM
BRAKEflAlL LIGHT
CABLE
&
HARNESS ROUTING
CAMSHAFT INSTALLATION
CAMSHAFT REMOVAL
CAM PULSE GENERATOR
CAM CHAIN
TENSIONER LIFTER
CHARGING SYSTEM INSPECTION
CLUTCH
CLUTCH SYSTEM
CLUTCH SWITCH
COOLANT REPLACEMENT
COOLING SYSTEM
COMBINATION METER
CRANKCASE COMBINATION
CRANKCASE SEPARATION
CRANKSHAFT
CYLINDER COMPRESSION TEST
CYLINDER HEAD ASSEMBLY
CYLINDER HEAD COVER ASSEMBLY
CYLINDER HEAD COVER DISASSEMBLY
CYLINDER HEAD COVER INSTALLATION
CYLINDER HEAD COVER REMOVAL
CYLINDER HEAD DISASSEMBLY
CYLINDER HEAD INSPECTION
CYLl N DER HEAD IN STALLATION
CYLINDER HEAD REMOVAL
DIODE
DRIVE CHAIN
DUCT COVER
ECT SENSOR
E
CTnH E R M
0
S
E
N
S
0
R
ECM (ENGINE CONTROL MODULE)
EGCV
EGCV AND AIR INTAKE VALVE INSPECTION
EGCV AND AIR INTAKE VALVE SERVO MOTOR
EMISSION CONTROL INFORMATION LABELS
EMISSION CONTROL SYSTEMS
ENGINE
IDLE SPEED
ENGINE INSTALLATION
ENGINE
OIL/OIL FILTER
ENGINE REMOVAL
ENGINE STOP RELAY
EVAP PURGE CONTROL SOLENOID VALVE
(California type only)
3-6
-
64
5
16
-
10
-
10
-
5
-
85
-
16
2-0
3-24
15
-
3
-
26
19
-
3
-
25
15
-
15
-
3
-
25
19
-
1
-
23
8
-
24
8
-
7
5
-
83
-
32
8
16
-
9
-
4
3
-
27
19
-
6
-
4
-1 8
3
19-8
-
12
11
-
3
11
12
-
3
8
-
4
8
-
20
8
-
29
8
-
6
-
30
8
8
-
5
8
-
13
-
14
8
8
-
22
8
-
12
-
1
18
3-20
-
4
2
5
-
82
13
-
12
5
-
87
5
-
97
5
-
92
5
-
95
1
-
40
1
-
37
-
17
3
-
7
7
3
-
15
7
-
3
5
-
86
-
89
5
7
8
2
4
4
18
8
28
6
6
19
EVAPORATIVE EMISSION CONTROL SYSTEM
(California type only)
FAN CONTROL RELAY
FAST IDLE WAX UNIT
FLYWHEEL
I
N STALL AT1 0 N
FLYWHEEL REMOVAL
FORK
FRONT BRAKE CALIPER
FRONT FENDER
FRONT MASTER CYLINDER
FRONT WHEEL
FUEL CUT
-
OFF RELAY
FUEL LINE
FUEL LINE INSPECTION
FUEL PUMP
FUEL RESERVE SENSOR
FUEL TANK
GEARSHIFT LINKAGE
HANDLEBAR SWITCHES
HANDLEBARS
HEADLIGHT
HEADLIGHT AIM
HORN
IAT SENSOR
IGNITION PULSE GENERATOR
IG
NlTlON SYSTEM INSPECTION
IGNITION SWITCH
IGNITION TIMING
INJECTORS
INNER MIDDLE COWL
LICENSE LIGHT
LOWER BRACKET INSTALLATION
LOWER BRACKET REMOVAL
LOWER COWL
L U B
R I CAT1 0 N SY STE M DI AG RAM
&
LUBRICATION
SEAL POINTS
MAINTENANCE SCHEDULE
MAP SENSOR
MODEL IDE
NTl Fl CAT1 ON
MUFFLER/EXHAUST PIPE
NEUTRAL SWITCH
NUTS, BOLTS, FASTENERS
1
02
SENSOR (California type only)
OIL COOLER
OIL PRESSURE SWITCH
OIL PRESSURE INSPECTION
OIL PUMP
OIL STRAlNERiPRESSURE RELIEF VALVE
PAIR SOLENOID VALVE
PGM
-
FI (PROGRAMMED FUEL INJECTION)
SYSTEM
PGM
-
FI SELF-DIAGNOSIS MALFUNCTION
INDICATOR LAMP (MIL) FAILURE CODES
PILLION
SEATiREAR COWL
PlSTONiCON N ECTl N G ROD
PRESS U
R
AD I AT0
RE
R
RE
G U LATO
R
RADIATOR COOLANT
RADIATOR RESERVE TANK
REAR BRAKE CALIPER
REAR FENDER
3-19
6
-
17
5
-
7 5
10
-
10
-
13
-
15
-
2
-
8
15
-
13
-
5
-
58
3
-
4
5
-
54
5
-
57
19
-
-
59
5
9
-
1 2
-
19
13
-
19
-
3
-
27
19
-
5
-
82
-
17
17
-
19
-
17
-
5
-
72
2
-
7
19
-
7
-
12
7
-
2
2
-
7
4-0
1-19
3-3
5
-
81
1-1
2-13
19
-
3
-
31
5
-
90
4
-
9
-
19
4
-
3
4
-
5
4-3
5
-
88
5
-
6
5
-
10
2
-
2
-
11
5
-
74
6
-
8
-
18
3
6
-
1 6
15
-
2
-
9
7
3
15
21
12
9
15
17
4
4
20
6
4
16
8
7
18
14
4
25
22-1
INDEX
REAR MASTER CYLINDER
REAR WHEEL
REG
U LATORIRECTIFI
ER
RIGHT CRANKCASE COVER INSTALLATION
RIGHT CRANKCASE COVER REMOVAL
SEAT
SEAT RAIL
SERVICE RULES
SECONDARY AIR SUPPLY SYSTEM
SERVICE INFORMATION
(ALTERNATORISTARTER CLUTCH)
(BATTERYICHARGING SYSTEM)
(CLUTCHIGEARSHIFT LINKAGE)
(COOLING SYSTEM)
KCASEIPISTONICYLI N DER)
(CRAN
(CRANKSHAFTTTRANSMISSION)
(CYLINDER HEADNALVES)
(ELECTRIC STARTER)
(ENGINE
REMOVAL/INSTALLATION)
(FRAMEIBODY PANELSIEXHAUST SYSTEM)
(FRONT
WHEELISUSPENSIONISTEERING)
(FUEL SYSTEM)
(HYDRAULIC BRAKE)
(IG
N ITION SYSTEM)
(LI G HTSIM ETERSISWITCH ES)
(LUBRICATION SYSTEM)
(MAINTENANCE)
(REAR WH
E E LIS US
PE N S
10
N
)
SHOCK ABSORBER
SIDE STAND
SIDE STAND SWITCH
SPARK PLUGS
S
PE
CI
FI
CAT1 0 NS
SPEEDOMETERNEHICLE SPEED SENSOR
STARTER CLUTCH
STARTER MOTOR
STARTER RELAY SWITCH
STARTER VALVE
STARTER VALVE SYNCHRONIZATION
STATOR
STEERING HEAD BEARINGS
STEERING STEM
SUSPENSION
SUSPENSION LINKAGE
SWINGARM
SYSTEM DIAGRAM
(BATTERYICHARG I N G SYSTEM)
(ELECTRIC STARTER)
(FUEL SYSTEM)
(IG NlTlON SYSTEM)
SYSTEM LOCATION
(FUEL SYSTEM)
(
LI G HTSIM ETERSIS WITCH ES)
SYSTEM FLOW PATTERN
SYSTEM TESTING
TACHOMETER
E R M 0 STAT
TH
THROTTLE BODY
THROTTLE OPERATION
TORQUE VALUES
TOOLS
15-17
14
-
3
-
7
16
9
-
17
9
-
3
-
2
2
2
-
1 1
1
-
1
3
-
19
10
-
1
16
-
1
9
-
1
6
-
1
11-1
12
-
1
8
-
1
-
1
18
7
-
1
2
-
1
13
-
1
5
-
1
15-2
17
-
1
19
-
1
4
-
1
3
-
1
-
1
14
14
-
11
3
-
28
19
-
19
3
-
6
1
-
3
19
-
9
10
-
5
18
-
4
18
-1 0
5-76
5
-
79
-
2
10
3
-
32
13
-
26
3
-
28
14
-
9
-
1 4
14
16
-
0
18
-
0
5
-
5
-
0
17
5
-
4
19
-
0
6-0
6-3
19
-
12
6
-
6
5
-
67
-
5
3
1
-
12
1
-
17
TP SENSOR
TRANSMISSION
TROUBLESHOOTING
(ALTERNATORISTARTER CLUTCH)
(BATTERYICHARGING SYSTEM)
(CLUTCHIGEARSHIFT LINKAGE)
(COOLING SYSTEM)
KCASE/PISTON/CYLI NDER)
(CRAN
(CRANKSHAFTflRANSMISSION)
(CY LI N D
E R H EADNALVE
S
(ELECTRIC STARTER)
(ENGINE DOES NOT START OR
IS
HARD TO
START)
(ENGINE LACKS POWER)
(FRAMEIBODY
(
F
R
0
NT WH
PANELVEXHAUST SYSTEM)
E E
L/S U S PE N S I0
NISTE
E R I N G
(FUEL SYSTEM)
(HYDRAULIC BRAKE)
(IG N IT10 N SYSTEM)
(LIGHTS/METERS/SWITCHES)
(LUBRICATION SYSTEM)
(POOR HANDLING)
(POOR PERFORMANCE AT HIGH SPEED)
(POOR PERFORMANCE AT LOW AND IDLE
SPEED)
(REAR W H
E E L/S U SPE NS
I0
N
)
TURN SIGNAL
TURN SIGNAL RELAY
UPPER COWL
VALVE CLEARANCE
VALVE GUIDE REPLACEMENT
VALVE SEAT
INSPECTIONIREFACING
VARIABLE AIR INTAKE VALVE
WATER PUMP
WHEELSnl RES
WINDSCREEN
WIRING DIAGRAMS
5-84
12
-
9
10
-
1
16
-
3
9
-
2
6
-
2
11
-
2
12
-
2
8
-
3
-
2
18
-
1
21
-
2
21
2
-
1
-
3
)
13
5
-
3
15
-
-
17
19
-
4
-
2
-
21
21
-
21
-
14
-
19
-
19
-
2
-
5
3
-
1
8-17
8
-
18
5
-
104
6
-
1 3
3
-
31
2
-
8
-
20
3
3
3
4
4
3
2
6
2 1
0
1
22-2