Honda CBR 954RR Service Manual

22.
INDEX
AIR CLEANER AIR CLEANER HOUSING ALTERNATOR CHARGING COIL ALTER NATO
R
COVER I N STA LLATlO N
ALTERNATOR COVER REMOVAL
BANK ANGLE SENSOR BATTERY
B
0
DY PANEL LO CAT1 0 N
S
BRAKE FLUID
BRAKE
FLUID REPLACEMENTiAIR BLEEDING
BRAKE LIGHT SWITCH BRAKE LIGHT SWITCH BRAKE PAD WEAR BRAKE
PADiDlSC
BRAKE PEDAL BRAKE SYSTEM
BRAKEflAlL LIGHT
CABLE
&
HARNESS ROUTING CAMSHAFT INSTALLATION CAMSHAFT REMOVAL CAM PULSE GENERATOR CAM CHAIN
TENSIONER LIFTER
CHARGING SYSTEM INSPECTION CLUTCH CLUTCH SYSTEM CLUTCH SWITCH COOLANT REPLACEMENT COOLING SYSTEM COMBINATION METER CRANKCASE COMBINATION CRANKCASE SEPARATION CRANKSHAFT CYLINDER COMPRESSION TEST CYLINDER HEAD ASSEMBLY CYLINDER HEAD COVER ASSEMBLY CYLINDER HEAD COVER DISASSEMBLY CYLINDER HEAD COVER INSTALLATION CYLINDER HEAD COVER REMOVAL CYLINDER HEAD DISASSEMBLY CYLINDER HEAD INSPECTION
CYLl N DER HEAD IN STALLATION
CYLINDER HEAD REMOVAL DIODE DRIVE CHAIN DUCT COVER ECT SENSOR
E
CTnH E R M
0
S
E
N
S
0
R ECM (ENGINE CONTROL MODULE) EGCV EGCV AND AIR INTAKE VALVE INSPECTION EGCV AND AIR INTAKE VALVE SERVO MOTOR EMISSION CONTROL INFORMATION LABELS EMISSION CONTROL SYSTEMS
ENGINE
IDLE SPEED ENGINE INSTALLATION ENGINE
OIL/OIL FILTER
ENGINE REMOVAL ENGINE STOP RELAY EVAP PURGE CONTROL SOLENOID VALVE (California type only)
3-6
-
64
5
16
-
10
-
10
-
5
-
85
-
16
2-0
3-24
15
-
3
-
26
19
-
3
-
25
15
-
15
-
3
-
25
19
-
1
-
23
8
-
24
8
-
7
5
-
83
-
32
8 16
-
9
-
4
3
-
27
19
-
6
-
4
-1 8
3 19-8
-
12
11
-
3
11 12
-
3
8
-
4
8
-
20
8
-
29
8
-
6
-
30
8 8
-
5
8
-
13
-
14
8 8
-
22
8
-
12
-
1
18 3-20
-
4
2 5
-
82
13
-
12
5
-
87
5
-
97
5
-
92
5
-
95
1
-
40
1
-
37
-
17
3
-
7
7 3
-
15
7
-
3
5
-
86
-
89
5
7 8 2
4
4
18 8
28 6
6
19
EVAPORATIVE EMISSION CONTROL SYSTEM (California type only) FAN CONTROL RELAY FAST IDLE WAX UNIT FLYWHEEL
N STALL AT1 0 N FLYWHEEL REMOVAL FORK FRONT BRAKE CALIPER FRONT FENDER FRONT MASTER CYLINDER FRONT WHEEL FUEL CUT
-
OFF RELAY FUEL LINE FUEL LINE INSPECTION FUEL PUMP FUEL RESERVE SENSOR FUEL TANK GEARSHIFT LINKAGE HANDLEBAR SWITCHES HANDLEBARS HEADLIGHT HEADLIGHT AIM HORN IAT SENSOR IGNITION PULSE GENERATOR
IG
NlTlON SYSTEM INSPECTION
IGNITION SWITCH IGNITION TIMING INJECTORS INNER MIDDLE COWL LICENSE LIGHT LOWER BRACKET INSTALLATION LOWER BRACKET REMOVAL LOWER COWL L U B
R I CAT1 0 N SY STE M DI AG RAM
&
LUBRICATION
SEAL POINTS MAINTENANCE SCHEDULE MAP SENSOR MODEL IDE
NTl Fl CAT1 ON MUFFLER/EXHAUST PIPE
NEUTRAL SWITCH NUTS, BOLTS, FASTENERS
1
02
SENSOR (California type only) OIL COOLER OIL PRESSURE SWITCH OIL PRESSURE INSPECTION OIL PUMP OIL STRAlNERiPRESSURE RELIEF VALVE PAIR SOLENOID VALVE PGM
-
FI (PROGRAMMED FUEL INJECTION) SYSTEM PGM
-
FI SELF-DIAGNOSIS MALFUNCTION INDICATOR LAMP (MIL) FAILURE CODES PILLION
SEATiREAR COWL PlSTONiCON N ECTl N G ROD
PRESS U R
AD I AT0
RE
R
RE
G U LATO
R
RADIATOR COOLANT RADIATOR RESERVE TANK REAR BRAKE CALIPER REAR FENDER
3-19 6
-
17
5
-
7 5
10
-
10
-
13
-
15
-
2
-
8
15
-
13
-
5
-
58
3
-
4
5
-
54
5
-
57
19
-
-
59
5 9
-
1 2
-
19
13
-
19
-
3
-
27
19
-
5
-
82
-
17
17
-
19
-
17
-
5
-
72
2
-
7
19
-
7
-
12
7
-
2
2
-
7
4-0
1-19 3-3 5
-
81
1-1 2-13
19
-
3
-
31
5
-
90
4
-
9
-
19 4
-
3
4
-
5 4-3 5
-
88
5
-
6
5
-
10 2
-
2
-
11
5
-
74
6
-
8
-
18
3 6
-
1 6
15
-
2
-
9
7 3 15 21
12 9
15
17 4 4
20 6
4 16 8
7
18
14
4
25
22-1
INDEX
REAR MASTER CYLINDER REAR WHEEL
REG
U LATORIRECTIFI
ER RIGHT CRANKCASE COVER INSTALLATION RIGHT CRANKCASE COVER REMOVAL SEAT SEAT RAIL SERVICE RULES SECONDARY AIR SUPPLY SYSTEM SERVICE INFORMATION
(ALTERNATORISTARTER CLUTCH) (BATTERYICHARGING SYSTEM)
(CLUTCHIGEARSHIFT LINKAGE)
(COOLING SYSTEM)
KCASEIPISTONICYLI N DER)
(CRAN
(CRANKSHAFTTTRANSMISSION)
(CYLINDER HEADNALVES) (ELECTRIC STARTER) (ENGINE
REMOVAL/INSTALLATION)
(FRAMEIBODY PANELSIEXHAUST SYSTEM) (FRONT
WHEELISUSPENSIONISTEERING)
(FUEL SYSTEM) (HYDRAULIC BRAKE)
(IG
N ITION SYSTEM)
(LI G HTSIM ETERSISWITCH ES)
(LUBRICATION SYSTEM) (MAINTENANCE) (REAR WH
E E LIS US
PE N S
10
N
)
SHOCK ABSORBER SIDE STAND SIDE STAND SWITCH SPARK PLUGS
S
PE
CI
FI
CAT1 0 NS SPEEDOMETERNEHICLE SPEED SENSOR
STARTER CLUTCH STARTER MOTOR STARTER RELAY SWITCH STARTER VALVE STARTER VALVE SYNCHRONIZATION STATOR STEERING HEAD BEARINGS STEERING STEM SUSPENSION SUSPENSION LINKAGE
SWINGARM
SYSTEM DIAGRAM
(BATTERYICHARG I N G SYSTEM)
(ELECTRIC STARTER) (FUEL SYSTEM)
(IG NlTlON SYSTEM)
SYSTEM LOCATION
(FUEL SYSTEM)
(
LI G HTSIM ETERSIS WITCH ES)
SYSTEM FLOW PATTERN SYSTEM TESTING
TACHOMETER
E R M 0 STAT
TH THROTTLE BODY THROTTLE OPERATION TORQUE VALUES TOOLS
15-17 14
-
3
-
7
16
9
-
17
9
-
3
-
2
2 2
-
1 1
1
-
1
3
-
19
10
-
1
16
-
1
9
-
1
6
-
1
11-1 12
-
1
8
-
1
-
1
18
7
-
1
2
-
1
13
-
1
5
-
1
15-2 17
-
1
19
-
1
4
-
1
3
-
1
-
1
14 14
-
11
3
-
28
19
-
19
3
-
6
1
-
3
19
-
9
10
-
5
18
-
4
18
-1 0 5-76 5
-
79
-
2
10
3
-
32
13
-
26
3
-
28
14
-
9
-
1 4
14
16
-
0
18
-
0
5
-
5
-
0
17
5
-
4
19
-
0
6-0
6-3
19
-
12
6
-
6
5
-
67
-
5
3
1
-
12
1
-
17
TP SENSOR TRANSMISSION TROUBLESHOOTING
(ALTERNATORISTARTER CLUTCH)
(BATTERYICHARGING SYSTEM) (CLUTCHIGEARSHIFT LINKAGE)
(COOLING SYSTEM)
KCASE/PISTON/CYLI NDER)
(CRAN
(CRANKSHAFTflRANSMISSION)
(CY LI N D
E R H EADNALVE
S
(ELECTRIC STARTER) (ENGINE DOES NOT START OR
IS
HARD TO
START) (ENGINE LACKS POWER) (FRAMEIBODY
(
F
R
0
NT WH
PANELVEXHAUST SYSTEM)
E E
L/S U S PE N S I0
NISTE
E R I N G (FUEL SYSTEM) (HYDRAULIC BRAKE)
(IG N IT10 N SYSTEM)
(LIGHTS/METERS/SWITCHES)
(LUBRICATION SYSTEM) (POOR HANDLING) (POOR PERFORMANCE AT HIGH SPEED) (POOR PERFORMANCE AT LOW AND IDLE
SPEED)
(REAR W H
E E L/S U SPE NS
I0
N
)
TURN SIGNAL TURN SIGNAL RELAY UPPER COWL VALVE CLEARANCE VALVE GUIDE REPLACEMENT VALVE SEAT
INSPECTIONIREFACING
VARIABLE AIR INTAKE VALVE WATER PUMP
WHEELSnl RES
WINDSCREEN WIRING DIAGRAMS
5-84 12
-
9
10
-
1
16
-
3
9
-
2
6
-
2
11
-
2
12
-
2
8
-
3
-
2
18
-
1
21
-
2
21 2
-
1
-
3
)
13
5
-
3
15
-
-
17 19
-
4
-
2
-
21 21
-
21
-
14
-
19
-
19
-
2
-
5
3
-
1 8-17 8
-
18 5
-
104 6
-
1 3 3
-
31 2
-
8
-
20
3 3 3
4 4
3
2 6
2 1
0
1
22-2
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