Hobart U2000P1, Ultimp2-2 Installation Manual

Ultima System
Operator Manual
COP GMO Product Service Device # Models
Ultimc4-1 U2000CP1 Control Panel (30) ML – 28811 Ultimc2-1 U2000CP2 Control Panel (30) ML – 28821 Ultimc3-1 U2000CP3 Control Panel (102) ML – 28810 Ultimc1-1 U2000CP4 Control Panel (102) ML – 28820
Ultimp1-1 U2000P1 Printer ML – 28812 Ultimp2-2 U2000P2 Printer ML – 28819 Ultimsp-1 U2000P3 2
Ultimsa-1 U2000S1 Stand Alone Scale ML – 28808 Ultimsn-1 U2000S2 NSW Scale ML – 28816 Ultimsc-2 U2000S3 Scale Conveyor ML – 28859
Description Reference #
nd
Printer ML – 28813
701 S. RIDGE AVENUE
TROY, OHIO 45374
www.hobartcorp.com
F-34319 (10-99)
Ultima System
Table of Contents
INTRODUCTION...........................................................................................................................1-2
FCC Note............................................................................................................................................1-3
Verify Correctness of Weight & Price...........................................................................................1-3
Operator Manual Overview...........................................................................................................1-3
UNDERSTANDING THE SYSTEM...........................................................................................2-2
Electrical Connections .....................................................................................................................2-2
Communication Connections.........................................................................................................2-3
Using the Console.............................................................................................................................2-3
The Keypad ..................................................................................................................................2-4
User Display.................................................................................................................................2-6
Loading Labels..................................................................................................................................2-7
Removing and Replacing the Label Cassette............................................................................2-11
START-UP PROCEDURES...........................................................................................................3-2
Powering Up the System.................................................................................................................3-2
Setting the Date & Time ..................................................................................................................3-2
Understanding the Start a Run Screen .........................................................................................3-3
Verifying Zero Weight................................................................................................................3-4
Rezeroing the Scale .....................................................................................................................3-4
Weigh Types.................................................................................................................................3-4
Totals Types..................................................................................................................................3-5
Selecting Weigh and Totals Types ...........................................................................................3-5
Entering Operator IDs................................................................................................................3-5
HELP Key Functions........................................................................................................................3-6
Help on "F" Keys..........................................................................................................................3-6
About the Keyboard ...................................................................................................................3-6
Basic Help.....................................................................................................................................3-6
Moving Through the System.....................................................................................................3-7
Accessing the On Screen Library...................................................................................................3-7
USING THE ULTIMA SYSTEM..................................................................................................4-2
Weighing, Printing and Applying (Auto Weigh).......................................................................4-2
Auto Repeat.......................................................................................................................................4-3
Weighing, Printing and Applying (Semi Auto Weigh)............................................................4-4
Semi Auto Repeat.............................................................................................................................4-5
Weighing and Printing (Manual Weigh) .....................................................................................4-5
Manual Repeat..................................................................................................................................4-6
Copyright Hobart Corporation 1999
Ultima System
Printing Totals and Subtotals.........................................................................................................4-6
Setting the Countdown ...................................................................................................................4-8
Entering the Sell By or Best Before Dates ..................................................................................4-10
Changing Product Information (Temporarily).........................................................................4-12
Using Forced Price.........................................................................................................................4-13
Using Forced Tare..........................................................................................................................4-14
Using Platter Tare...........................................................................................................................4-15
CLEANING AND MAINTAINING YOUR SYSTEM............................................................5-2
Hygiene Requirements for Cleaning and Sanitizing.................................................................5-2
Cleaning the Printhead....................................................................................................................5-3
TROUBLESHOOTING..................................................................................................................6-2
Reviewing System Errors................................................................................................................6-2
INDEX................................................................................................................................................7-2
ii

Chapter One: Introduction

IntroductionFCC NoteVerify Correctness of Weight & PriceOperator Manual Overview
Ultima System
1 - 1 Introduction
Ultima System
PL-41341-1
FUNCTION KEYS
SPEED KEYS
Introduction
The Ultima Scale Printer System can handle a broad variety of products for meat, produce, fish, cheese, or bakery departments. It functions as a prepack system with Hobart wrapping and labeling equipment. It gives you merchandising capabilities with multiple fonts, graphics, and label types and allows for flexibility in label design.
Ultima 2000
The easy to use control panel allows for productive operation. All necessary operator data appears on the screen and Function Keys (F1-F8) provide easy access to PLU information. Speed Keys can be used for the most frequently used PLUs. An optional panel is available with 72 additional Speed Keys.
This Operator Manual describes product weighing and label printing. The companion Supervisor Manual covers programming and setup.
Introduction 1 - 2
Ultima System
FCC Note
Verify Correctness of Weight & Price
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference; in which case, the user will be required to correct the interference at his own expense.
Verification of information on labels should be made routinely. Check the multiplication of price-per-pound times weight, and check the indicated weight against printed weight. Weigh the same package several times to verify consistency. Keep in mind that some packages which weigh near the middle of the .01 lb. increment will normally vary up or down by .01 lb. Greater variation than .01 lb. indicates a need for adjustment of the system. In such cases, or whenever necessary, contact your authorized Hobart service representative.
Operator Manual Overview
This manual will use the following methods to explain keystrokes and data entry procedures:
The word PRESS means to press a key on the Control
Panel.
The word TYPE means to press a series of keys on the
Control Panel followed by the [ENTER] key.
The word SELECT means to choose an item from the
display.
The word ENTER means to press the [ENTER] key on
the Control Panel. Be aware that, in normal operation, the [ENTER] key and [DOWN ARROW] key perform the same function.
Words in uppercase enclosed in brackets (for example
[ENTER]) represent specific keys.
1 - 3 Introduction
Ultima System
The following special instructions are used in the manual:
Note
A note is information that you need to know, but it is not an actual step in the procedures.
Tip
A tip is additional information that may be useful when you are using the system.
Look At This
Look At This is information to alert you that you may be doing something that will permanently alter your system.
Introduction 1 - 4

Chapter Two: Understanding the System

Electrical ConnectionsCommunication ConnectionsUsing the Console
The Keypad
User DisplayLoading LabelsRemoving and Replacing the Label Cassette
Ultima System
2 - 1 General Information
Ultima System
PL-41340-1
POWER CORD
POWER SWITCH
Understanding the System
Electrical Connections
Utilizing memory from 1 MB expandable to 6 MB, the system can store information on thousands of products. This information includes NutriFacts and Safe Handling instructions (which enable you to meet labeling law requirements), Expanded Text (which is used for Ingredients), Health Tips, Meal Planners, Recipes and Cooking Instructions, as well as, Merchandising Graphics.
The Ultima System should be installed or moved only by qualified Hobart Service Technicians. It can operate in a temperature range from 32˚F to 104˚F (0˚C to 40˚C).
A Power Cord and Main Power Switch are located at the back of the printer. An electric power of 120 volts, 60Hz, Phase 1 (3-wire plus ground) is required. The Main Power
Switch turns the system ON (I) and OFF (O).
Note
The POWER key on the console is used to turn the User Display on or off only. This does not impact the system power. The Power key should be used at the end of the day, not the Main Power Switch.
General Information 2 - 2
Ultima System
PL-41347-1
EXTERNAL DISK DRIVE
CONTRAST KNOB
IBM–AT/PS KEYBOARD
yp
Communication Connections
In addition to the electrical connections, there are up to four (4) additional communication connections. There are several ports which can be configured for peripherals.
At the rear of the printer:
Disk Player/Recorder & Cassette Player/Recorder
(RS232)
Parallel Port for Printer (80 column Dot Matrix) –
Optional
RJ-11 Jack for RS-485 Communications (ScaleMaster)RJ-45 Jack for Ethernet 10BaseT Connector (TCP/IP)
(Wireless TCP/IP – Symbol wireless Ethernet card)
At the front of the printer:
External Disk Drive or Secondary Printer (MODNET)IBM-AT/PS keyboard
Using the Console
Note
You can use an IBM-AT/PS keyboard in place of the keypad. To purchase the keyboard kit or the interface cable, contact your local Hobart Representative.
The console consists of:
User Display - displays all information to the user.KeSpeedkey Panel (Optional) - adds 72 additional
ad - enables you to enter information into any field.
Speedkeys.
2 - 3 General Information
Ultima System
The Keypad
Refer to the following table for specific key descriptions.
Key/Highlight Function
POWER Turns the screen and the keyboard ON/OFF.
Function Keys (F1-F8) Enables you to make selections from the menu screens.
Numeric Keypad Enables you to enter numeric data.
BACKSPACE Enables you to remove the character to the left of the cursor.
CLEAR
Enables you to reset a numeric field to zero. This key is not active in a text field.
ESCAPE Enables you to return to the previous screen.
PRINT Enables you to print a label or report.
NOTE: This is only available in specific modes; Manual Weigh, Manual Repeat and Supervisor.
ENTER
Enables you to accept the selected data and advance to the next field or screen.
PREV (Previous) Moves you back one page.
NOTE: This can also be used to print Subtotals.
NEXT Moves you to the next page.
NOTE: This can also be used to print Totals.
ARROW KEYS UP and DOWN Arrow Keys enable you to move the cursor from field-to-
field or LEFT and RIGHT Arrow Keys enable you to move the cursor from character-to-character within a field.
SAVE/RECALL
Press this key to have the system remember a series of keystrokes which can be recalled later by entering a reference number (Macro ID).
NOTE: This key should be used in Supervisor mode only.
SUPER MENU
Enables you to access the Supervisor Menu.
ON/OFF
REZERO Enables you to set the scale to 0.00 pounds/0.000 grams.
HELP
Enables you to access the Help Screens. The system is equipped with context sensitive Help Screens to assist you in quick, efficient operation. From the Run Screen in the Operate mode, it enables you to access the On Screen Library and select a PLU. Refer to the Glossary for a complete description of the On Screen Library.
General Information 2 - 4
Key/Highlight Function
Ultima System
ALPHA CHARACTERS
SPECIAL CHARS. Press this key to type a special character (found in the upper left corner of
CHANGE CASE
RETURN
SPACE Enables you to type (add) a space between words and characters.
Enables you to enter upper case or lower case alpha characters while in a text field.
each alpha-key). You must press Special Chars. For each special character you type.
Enables you to switch between Upper or Lower case. You must press Change Case each time you want to change the case in the text field.
Advances the cursor to the next field or inserts the End-of-Line in a text field.
Tip
The optional keyboard interface cable is REQUIRED for programming on a remote keyboard.
The optional IBM AT/PS keyboard is helpful when entering large amounts of data at one time.
2 - 5 General Information
Ultima System
User Display
The Ultima System’s User Display has several common screen highlights that assist you in interacting with the system. The highlights act the same regardless of your screen location.
Highlight Description
Active Field A box surrounding text or numeric fields
indicates that the field is active. If you begin typing from the keyboard or control panel, data is entered into this field.
Bar Cursor
Block Cursor
Changeable Fields If a field has a dotted line (.............)
Grayed Fields
A bar cursor () indicates that the field is
a text field.
A block cursor () indicates that the field
is a numeric field.
under it, the field can be changed or edited.
If a field or selection is grayed, it is not available for that particular screen or transaction.
Prompt Line The Prompt Line is white text, reversed
out of a black box. It is typically located at the bottom portion of the screen. It prompts you on what your next step should be. (Depending on your configuration, it may be black text reversed out of a white box.)
Screen Title The Screen Title identifies the screen
name and function that you are attempting to complete. It is typically located at the top left corner of the screen.
General Information 2 - 6
Ultima System
PL-41338
PL-41339
Loading Labels
In order to accommodate different label stock widths the system uses different label cassettes.
The Ultima 2000 uses a cassette for standard label stock and another cassette for narrow label stock.
Note
If you want to change label stock, contact your local Hobart Service Office to make the necessary adjustments.
Your Hobart Representative can create custom labels to accommodate your unique merchandising needs.
The Ultima 2000 uses:
A Standard Label Cassette for standard (2.25”) wide
label stock.
A Narrow Label Cassette for narrow (1.5”) wide label
stock.
2 - 7 General Information
Ultima System
PL-41342-1
DOOR LATCH
PRINTHEAD LEVER (UNLOCKED POSITION)
Tip
To promote cleanliness and sanitation, Hobart recommends you do not remove the label cassette to load labels.
Note
Labels load the same for a narrow cassette and standard cassette. The following are photos of the standard cassette.
To load labels:
1. Open the label cassette door.
2. Rotate the printhead lever clockwise to the unlocked position.
3. Push the door latch in while opening the cassette door from the bottom.
General Information 2 - 8
Ultima System
PL-41338-1
LABEL ROLL
HUB
PL-41338-2
TAKE-UP REEL KNOB
PAPER GUIDES
4. Remove labels from the first eighteen (18) inches of the label roll. This creates a leader which attaches to the take-up reel.
5. Place the label roll on the hub in the cassette. (The leader feeds from the bottom of the roll in a clockwise direction.)
6. Thread the leader around the paper guides, as shown on the label instructions on the inside of the cassette.
7. Pull out the take-up reel knob.
2 - 9 General Information
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