GLASS- AND DISHWASHERS
ECOMAX
402/452/502
(incl. Australian 452-90/502)
Starting from Serial No.:
INSTALLATION AND
OPERATION INSTRUCTIONS
(original instructions)
REV. 23.02.20128663 4000
GB
IMPORTANT NOTES
USE IN ACCORDANCE WITH REGULATIONS
The machine is technical work equipment for express use in the work place.
The machine is exclusively to be used to wash ware such as plates, cups, glasses, cutlery, trays etc.
Do not use for electrically heated cooking and heat conservation appliances.
SAFETY:
Never hose down the machine.
The “Attention” symbol is shown beside instructions that are essential for the safe
operation of the machine.
Please read these passages thoroughly.
LIABILITY:
Installations and repairs which are carried out by non-authorized technicians or the use of other than
original spare parts, and any technical alterations to the machine, may affect the warranty set
out in the standard conditions of sale.
MACHINE NOISE LEVEL:
The machine noise level is < 70 dB (A).
CONNECTING TENSIONS:
The machine described in this operation manual has following connecting tensions:
400 V/50 Hz/3 Ph/N/PE or 230 V/50 Hz/1 Ph/N/PE
GENERAL INFORMATION ON WASHING GLASSES AND CUTLERY:
The local supply water quality has a major impact on the wash and rinse result. A high content of
minerals which are dissolved in the water during the drying process may become visible in the form of
spots and streaks.
Authorised service personnel can determine the content of minerals by measuring the electrical conductivity. Values of less than 80 Microsiemens/cm indicate a low content of minerals. Higher contents
need to be reduced below the critical level by demineralising the water using specic demineralisation
cartridges or a reverse osmosis system.
Please contact your authorised service partner for support.
We recommend the use of specic glass racks. These racks hold the glasses in slightly inclined positions – this will improve the rinse efciency.
To avoid unpleasant smelling glasses, specic chlorine-free detergent for glass washing should be
used.
Before washing new glasses the rst time with a commercial glass washer, intensive basic cleaning is
mandatory to reduce the greasy lm which is on most glasses for protection during production. If not,
water drainage is impaired and streaks and spots may remain on glasses.
We recommend carrying out the basic cleaning manually in a sink (using gloves and a brush for cleaning) with a much higher chemical concentration of detergent (minimum 10 g of detergent per liter).
2 23.02.2012 BA-21907-002-GB
CONTENTS Page
1. INSTALLATION ...........................................................4
1.1. Location .............................................................................................4
1.2. Electrical connection............................................................................4
1.3. Water connection ................................................................................5
1.4. Drain connection .................................................................................5
2. CONTROLS ................................................................6
3. START-UP ..................................................................7
3.1. Detergent ...........................................................................................7
3.2. Rinse aid .............................................................................................7
3.3. Priming the suction hoses ....................................................................8
3.4. Softener (optional) ...............................................................................9
4. OPERATION .............................................................10
4.1. Preparation .......................................................................................10
GB
4.2. Run ..................................................................................................11
5. SWITCH-OFF AND CLEANING THE MACHINE..............12
5.1. Switch-off..........................................................................................12
5.2. Cleaning (daily) ..................................................................................12
5.3. Cleaning (weekly) ...............................................................................12
6. SETTINGS ................................................................13
6.1. Adjustment of detergent dosage quantity .............................................13
6.2. Adjustment of rinse aid dosage quantity ..............................................13
6.3. Adjustment of water hardness ...........................................................14
7. FROST PREVENTION ................................................15
8. MAINTENANCE ........................................................16
9. TROUBLESHOOTING GUIDE ......................................17
9.1. Poor wash result ...............................................................................17
9.2. Other faults .......................................................................................18
9.3. Malfunctions ......................................................................................18
BA-21907-002-GB 23.02.2012 3
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1. INSTALLATION
1.1. LOCATION
– Rear wall clearance not required.
– Level machine by turning the feet.
– Distribute machine weight equally onto all feet
1.2. ELECTRICAL CONNECTION
Must be carried out by an authorized technician according to
the local and national codes.
For Australia: in accordance with AS/NZS3500.1
– The electrical supply shall comply with the name-plate data.
– Line fuses and cable cross section shall comply with the require-
ments.
NOTE: A cut-off device shall be provided to connect the supply cord
(isolating switch or accessible plug device).According to EN
60 335 the appliance must be connected to an equipotential
conductor. The connecting screw (
cable inlet.
) is located beside the
4 23.02.2012 BA-21907-002-GB
1. INSTALLATION
GB
1.3. WATER CONNECTION
A
Must be carried out by an authorized technician according to
the national and local codes.
The machine must be operated with potable water. For water
with an extremely high mineral content an external demineralisation is strongly recommended
– Connect to warm water, if possible (max. 60°C).
– Water hardness:
• Machines without softener: max. 3.75° Clark = 0.5 mmol/l.
• Machines with softener: max. 37.5° Clark = 5.3 mmol/l.
– Line ow pressure
• Ecomax 402/502-20:
Line ow pressure 0,5 – 10 bar.
> 10 bar: pressure reducer valve necessary.
• Other models:
Line ow pressure:2 – 6 bar.
< 2 bar: provide a rinse pumpe at site.
> 6 bar: pressure reducer valve necessary.
– Connect the union nut “A” (3/4”) of the water supply hose to the
site shut off valve.
max. 60 mm
– Do not kink or cut the supply hose. If an extended supply hose is
required, use one of the same specications as the original.
1.4. DRAIN CONNECTION
Machine without drain pump
– Ensure gravity drain.
– For these machine types, a oor drain is mandatory as the drain
hose exits the machine at approx. 60 mm above oor level. Otherwise, residual water may remain in the tank and hose.
– Do not kink drain hose.
Machine with drain pump
– Connection between machine and site drain must not exceed max.
height of 0,65 m.
– Do not place the drain hose loosely on the oor (the hose could be
rubbed through). Fix it at site!.
– Do not kink drain hose
max. 0.65 m
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2. CONTROLS
22
Machine ON/STOP button Pushing this button switches the machine on.
➀
85
70
80
65
75
60
70
55
65
50
60
45
8
76
354
The LED lights up
− ashing = Machine is lling and heating.
− permanent = Maschine ist betriebsberei
In case of operating error or faults, it is possible to switch-off the machine immediately without the drain cycle, by pushing this button.
After switch off, the machine is not voltage free!
Program buttons By pushing these buttons, it is possible to select between short cycle (1) and
➁
standard cycle (2).
The appropriate LED lights up.
1
Drain/OFF button By pushing and holding (3 seconds) this button, the self-cleaning cycle starts.
➂
At the end of the cycle, the machine switches off automatically. Machines with
optional drain pump will drain the tank automatically.
After switch off, the machine is not voltage free!
Temperature indication Wash
➃
Temperature indication Rinse
➄
Salt required Indicating the need for regeneration salt to be added. (Only with built-in soft-
➅
ener.)
Regeneration indicator Softener regeneration active.The cycle running time can extend.
➆
Indicator for setting functions The individual LEDs are also used for various settings and special functions:
➇
20
19
18
17
16
15
14
13
12
11
Hose priming – rinse aid
Hose priming – detergent
Adjustment of water hardness
Rinse aid dosage quantity
Detergent dosage quantity
10
9
8
7
6
5
4
3
2
1
Left display: The LEDs 1 to 6 illuminate according to the selected
function.
Right display: Indicates the adjusted value
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3. START-UP
GB
Attention:
The maximum suction head of the dosing pumps is 1.5 m. Do
not confuse the containers
Use only detergent and rinse aid for commercial applications.
Please pay attention to the manufacturer’s safety instructions.
NOTE: Before changing to a different product type (even from the
same supplier), the suction hoses must be rinsed thoroughly
with fresh water (procedure as described under section
3.3.). Otherwise, the mixing of different types of chemicals
will cause crystallization, which may result in a malfunction
of the dosing pump.
3.1. DETERGENT
– Do not use any acidic detergent products with the optional built-in
detergent pump! (The ph-value has to be higher than 7.)
– Place the suction hose into the external detergent container.
Fill the suction hose according to chapter section 3.3..
3.2. RINSE AID
– Place the suction hose (blue marking) into the external rinse aid
container. Fill the suction hose according to chapter section 3.3.
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3. START-UP
3.3. PRIMING THE SUCTION HOSES
ATTENTION:
The machine has to be switched off.
– Open the door.
– Push Program buttons
• LEDs light up.
• In display
basic setting).
– Push Program button “1” repeatedly, until the display LED 3 lights
up.
– Close the door.
– Push Program button “1” again.
• In display
, the LEDs 1 and 11−20 illuminate (dependent on
➇
LED 4 lights up.
➇
simultaneously.
➁
3.3.1. DETERGENT SUCTION HOSE
– Only with built in detergent pump.
– Push and hold Program button “2”.
• Hose will be lled.
• moving light display
– Releasing the button interrupts hose priming.
LEDs 15−18
➇
3.3.2. RINSE AID SUCTION HOSE
– Push Program button “1” again.
• In display
– Push and hold Program button “2”.
• hose will be lled.
• moving light display
– Releasing the button interrupts hose priming.
– Termination of hose priming: Open door or do not press any button
for 30 seconds.
LED 5 lights up.
➇
➇
, LEDs 15−18
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3. START-UP
GB
3.4. SOFTENER (OPTIONAL)
NOTE: For the rst run, the softener has to be lled with regenera-
tion salt and potable water.
Attention:
Filling the salt reservoir with cleaning agent will damage the
water softener.
– Open the door.
– Unscrew the softener lid and ll the softener with 1.5 kg of “Granu-
lar regeneration salt” (do not use salt tablets).
– Fill up the softener with potable water (only at the rst run). Clean
seal and rim of softener lid carefully, before closing the lid.
– Close lid and tighten.
Attention:
In order to prevent corrosion it is necessary to remove any salt
residues from tank bottom. After manual removal, start a wash
cycle to completely eliminate any remaining salt residue.
– Adjust the water hardness according to section 6.3. !
When the Salt indicator
has to be relled with regeneration salt.
There will be a slight delay before salt light goes out after rell.
ashes during operation, the softener
➅
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4. OPERATION
4.1. PREPARATION
– Check correct position of wash/rinse arms, strainer and overow
pipe.
– Open shut-off valve.
– Switch on main switch or put the plug in.
– Check level of detergent and rinse aid containers.
– Close door and push the ON button
• tank will be lled.
• The button LED ashes during ll and heating cycle. This pro-
cess can take several minutes.
• When the LED changes to steady burning light, machine is ready
for operation.
– Place glasses and cups face downwards into the rack.
– Remove any food debris before loading plates into rack.
– Spray off greasy food leftovers.
➀
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4. OPERATION
GB
4.2. RUN
– Put rack into the machine and close the door.
– Start the desired program by selecting the program button 1 or 2
Button "1" = Short cycle
Button "2" = Standard cycle
• The Program button LED ashes, wash cycle is running.
• As soon as the LED changes to steady light, the wash cycle is
nished.
– Open the door and take out rack.
– Allow dishes to dry for 1 minute approx.
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5. SWITCH-OFF AND CLEANING THE MACHINE
5.1. SWITCH-OFF
– Versions with overow pipe: remove
– Close the door.
– Push and hold (min. 3 seconds) the Drain button
• LED lights up.
The self-cleaning cycle will be started and the machine interior is
cleaned automatically.
NOTE: A nal inspection is recommended to remove any food
debris.
• Machines with optional drain pump will drain the tank automatically.
• At the end of program, the machine switches off automatically.
– Switch off main switch or unplug. Close the shut-off valve.
5.2. CLEANING (DAILY)
Attention:
To clean the machine do not use any chloric, acidic or abrasive
products and no metallic brushs.
– Open door, take out strainer and overow pipe.
Please ensure that food debris does not enter pump intake.
➂
– Clean interior of the machine.
– Put strainer and overow pipe back into place.
5.3. CLEANING (WEEKLY)
– Loosen the retaining screws (A) by turning them counter-clockwise.
– Take out and clean wash and rinse arms.
– Put all components back into place.
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6. SETTINGS
GB
ATTENTION:
The machine has to be switched off.
– Open the door.
If the door will be closed or if no button is pressed for 30 seconds,the
indicator automatically switches off and the new settings will be saved.
Therefore the setting procedure can be interrupted at any time.
6.1. ADJUSTMENT OF DETERGENT DOSAGE QUANTITY
Only with built in detergent pump.
– Push Program buttons
• LEDs light up.
• In the left display the bottom LED (1) is illuminated.
• The right display indicates the adjusted value of the detergent
dosage time: One LED corresponds to approx. 3.5 s ≈ 1 g/l
– Pre-adjusted value: “11−13” = 10.5 s ≈ 3 g/l.
– To adjust the detergent dosage time, push Program button “2”
repeatedly, until the desired value (0−35 s ≈ 0−10 g/l) is indicated.
Adjustment should be done in accordance with chemical suppliers
recommendations.
simultaneously.
➁
6.2. ADJUSTMENT OF RINSE AID DOSAGE QUANTITY
– Push Program button “1”.
• In display
• the right display indicates the adjusted value of the rinse aid
dosage time: One LED corresponds to approx. 2.5 s ≈ 0,1 g/l.
– Pre-adjusted value: “11−13” = 7.5 s ≈ 0,3 g/l.
LEDs 1 and 2 illuminate.
➇
– To adjust the rinse aid dosage time, push Program button “2”
repeatedly, until the desired value (0−25 s ≈ 0−1.0 g/l) is indicated
Adjustment should be done in accordance with chemical suppliers
recommendations.
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6. SETTINGS
6.3. ADJUSTMENT OF WATER HARDNESS
– With optional softener only.
– To adjust the softener to the local water hardness (obtain details
from local water authorit):
– Push Program button “1”.
LEDs 1 to 3 illuminate in the left display
– Push Program button “2” repeatedly, until the LEDs in display
correspond to the required value.
LED "on" Range Water hardness*
11 H01 up to 7°eh
11 and 12 H02 8 to 14°eh
11 to 13 H03 15 to 21°eh
11 to 14 H04 22 to 30°eh
*(°eh = Clark)
➇
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7. FROST PREVENTION
This should be carried out by service personnel!
GB
In case of frost or longer operation pauses (e.g. for seasonal operations)
the machine must be completely drained.
Reset for operation according to section section 3..
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8. MAINTENANCE
In order to maintain the warranty, as well as a permanently safe, efcient,
and trouble-free operation of the machine, the required maintenance must
be carried out by authorized service technicians.
For this reason, we recommend the conclusion of an inspection and
maintenance contract which assures qualied support by specially
trained service technicians according to a time scheduled based on the
operating conditions.
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9. TROUBLESHOOTING GUIDE
9.1. POOR WASH RESULT
GB
TYPE OF FAILURE POSSIBLE CAUSE
Washware are not clean. Wash arms stiff (you should be able to
turn them easily by hand).
Wash arm nozzles are clogged
(visual check).
Rinse arm nozzles are clogged
(possibly by lime deposit)
Detergent concentration is too low or too
high.
Coarse strainer soiled. Take out strainer, empty and clean it.
Wrong program selected for heavily
soiled washware.
Dishes or glasses do not dry
properly.
Rinse aid concentration too low. Increase concentration.
Items to be washed still greasy. Detergent concentration too low: increase
REMEDY
Take out wash arms and clean them thoroughly.
Check water outlet from machine to wash arms is
clear.
Take out wash arm, remove cleaning cap and rinse
the wash arm thoroughly until soil is removed.
Replace correctly.
Remove rinse arms and decalcify them in separate
container.
Check setting of detergent concentration. See also
operating instructions point 6.1.
Select program with longer wash cycle.
See also operating instructions point 6.2.
(see instructions).
Check if detergent is appropriate. If not choose a
stronger one.
Drain soiled water and rell machine. Check pre-scrapping procedure.
Stripes and staines on
dishes or glasses.
Rack is not suitable for type of washware.
Washware stays too long in the machine
at the end of program.
Rinse aid concentration too high. Reduce quantity (see instructions).
Hard water or high mineral content. Check water quality.
Rack is not suitable for type of washware.
Insufcient rinse aid concentration
causes staines
Machine with softener:
Wrong type of salt used. Use only granular regeneration salt.
Use appropriate racks to create a sloping position
which allows water to drain away from cavities.
Take out washware as soon as cycle is completed to
enable the ware to dry.
Obtain details from local water authority.
Recommended values:
Ideal degree of hardness is 4° Clark.
Ideal conductivity value for glasses is max. 150 µS/
cm and for dishes max. 400 µS/cm.
Use appropriate racks to create a sloping position
which allows water to drain away from cavities.
Increase quantity (see instructions)
BA-21907-002-GB 23.02.2012 17
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9. TROUBLESHOOTING GUIDE
9.2. OTHER FAULTS
TYPE OF FAILURES POSSIBLE CAUSE REMEDY
Glasses are totally or partially
cloudy
Glass breakages. Use of inappropriate dish or glass racks. Use appropriate racks.
Surface of glasses is rough and porous,
this is called glass corrosion
This is not caused by a malfunction on the machine.
Replace with new glasses.
9.3. MALFUNCTIONS
TYPE OF FAILURES POSSIBLE CAUSE REMEDY
Machine suddenly stops during wash program.
The four button LEDs ash. Control defective. Call the after sales service.
Machine is connected to an energy
management system which cuts out the
energy consumer at a given point, or machine is interlocked with another energy
consumer unit.
Blown site fuse. Check site fuses.
Temperature probe
rinse booster or tank defective.
Pressure transmitter
rinse booster or tank defective.
Connect machine separately (call electrician).
Call the after sales service.
Call the after sales service.
18 23.02.2012 BA-21907-002-GB
GB
BA-21907-002-GB 23.02.2012 19
HOBART GmbH
Robert-Bosch-Str. 17
77656 Offenburg
Tel. +49(0)781.600-0
Fax +49(0)781.600-23 19
E-Mail: info@hobart.de
Internet:
Printed in Germany
20 23.02.2012 BA-21907-002-GB
www.hobart.de
As continued product improvement is a policy of HOBART,
specications are subject to change without notice.
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