Hino FR1E, FS1E, FY1E, SH1E, SR1E Service Manual

...
Page 1
FOREWORD
This workshop manual has been prepared to provide information on electrical circuits for the following Hino Vehicles.
Applicable for FR1E, FS1E, FY1E, SH1E, SR1E and SS1E series, equipped with E13C engine
As for maintenance items, refer to the Owner’s Manual. All information and specifications in this manual are based upon the latest product information available at the time of print­ing. Hino Motors reserves the right to make changes at any time without prior notice.
Please note that the publications below have also been prepared as relevant service manuals for the components and sys­tems in this vehicles.
Manual Name Pub. No.
Chassis Workshop Manual
E13C Engine Workshop Manual S5-YE13E02C
S1-YFSE17C 1/2 S1-YFSE17C 2/2
Page 2
Page 3
WORKSHOP MANUAL
INDEX: CHASSIS GROUP
ELECTRIC WIRE
All rights reserved. This manual may not be reproduced or copied in whole in part, with­out the written consent of Hino Motors, Ltd.
Page 4
Page 5
ELECTRIC WIRE EL02–1
EL02
ELECTRIC WIRE
DIAGRAM.................................................. EL02-2
HOW TO USE THIS CHAPTER........................EL02-2
CONTENTS OF DIAGRAMS............................EL02-7
WIRING DIAGRAM.........................................EL02-11
DIAGRAM .......................................................EL02-12
WIRE TO WIRE CONNECTOR ....................EL02-142
JUNCITON CONNECTOR............................EL02-161
CONNECTOR LOCATION............................EL02-167
RELAY LOCATION .......................................EL02-240
FUSE AND RELAY BLOCK ..........................EL02-242
JUNCTION BLOCK ......................................EL02-254
WIRE TO WIRE BOX ....................................EL02-258
ELECTRICAL EQUIPMENT BOX.................EL02-260
CONNECTOR INDEX...................................EL02-261
EL02-001
Page 6
ELECTRIC WIREEL02–2
DIAGRAM
HOW TO USE THIS CHAPTER
1. WIRING DIAGRAM
(EXAMPLE)
Part number
0.50 W-L
Code for the connector of the male side
5
(SLX)
3
(B+2)
2
(SULK)
a75
IP-7
82580-6870
2
0.50 Y-B
Terminal codeTerminal code
0.50 Y
(LDS+)
4
(B+ )
8
2
(LDS- )
1
0.50 B
(E- )
7
g7
CA-2
82560-3300
23456
1
1
Connector code
3
(+)
Terminal number
0.50 Y-R
0.50 Y-R
0.50 W-B
0.50 Y-G
f-a 4
f-a 4
f-a 4
14
($22)
13
($21)
15
($23)
Code of the wire to wire connector
"a" wiring harness side"f" wiring harness side
Code of the area specifying this connecor in the section "CONNECTOR LOCATION"
321
85476
Terminal number
Serial number in the circuit diagram
Serial number in the circuit diagram
1
1
2
(-)
(M)
Terminal number
0.50 W-B
0.50 Y-G
Terminal code
EN12Z1602J100001
c-a 3
c-a 3
8
27
)
#B2
(
%28 (ABS)
22
)
#AU
(
%2A (ABS)
)
#AT
(
Shielded cable
Twisted-pair cable
c-a 3
)
#B3
(
c-a 3
11
0.01 SH-LD
0.50 BR
0.50 Y
0.50 W
0.50 O
0.01 SH-LD
%27
(ABS)
(SRL+) 1
15 16
%29 (ABS)
d-c 1
13 )
%AD
(
0.50 Y
d-c 1
14 )
%AE
(
0.50 BR
(SRLE) 2
d-c 1
15
)
%AF
(
0.50 O
(SRR+)
1
d-c 1
20 )
%AJ
(
0.50 W
(SRRE) 2
3.00 R-Y
Wiring color code
Second letter: Stripe color
Second letter: Stripe color First letter: Ground wire color Arabic numerals: Cross sectional area of wire
Example: 3.00 indicates 3 mm {0.0047 in.
B: Black BR: Brown G: Green L: Blue LG: Light Green R: Red
22
W: White Y: Yell ow V: Violet O: Orange GR: Gray P: Pink
SHTS12Z160200001
}
Page 7
2. WIRE TO WIRE CONNECTOR
Connector code [This case indicates that wire harness "a" (Cab main harness) and wire harness "b" (Front wiring harness) should be connected, which is serial No.3 wire to wire connector.]
ELECTRIC WIRE EL02–3
Name of the wiring harness to be connected.
a-b 3 / b-a 3
Cab main wiring harness to Front wiring harness 3
GE, HE, LA IP-1, EG-5, EG-10
Code of the circuit diagram specifying this connecor in the section "WIRING DIAGRAM"
Part number
82560-2170, Gray, Male 82560-2180, Gray, Female
11
91078
22
21 12
20
3132
3
6
5
4
17251819
14
1516
2627282930
LH side: Male connector or the wiring harness "a" (Cab main wiring harness) RH side: Female connector or the wiring harness "b" (Front wiring harness)
2
1
13
24
23
Classification by male/female
Terminal number
1
12 13
23 24
Code of the area specifying this connecor in the section "CONNECTOR LOCATION"
Connector color
2
345 98
14
15 16 17
25 26
6
27 28 29
10 11
7
212022
18
19
3231
30
SHTS12Z160200002
Page 8
3. JUNCTION CONNECTOR
ELECTRIC WIREEL02–4
(EXAMPLE)
EG-26 [ENGINE (3 of 3)] (Model: FM8J for Chile)
Code of the area
ELECTRIC WIRE EL02–205
Connector code
b10
b14
b13
b11
sl1
b-ba 1
b12
b24
ba-bc 1
ba1
bb2
bb1
Code of the wire to wire connector
bc1
bc2
b45 b46
b-c 2
sk2
SHTS12Z160200166
ELECTRICAL EQUIPMENT CONNECTOR AND JUNCTION CONNECTOR
No. Name Circuit No. Name Circuit
b10 Low pressure switch 1 BB ba1 Battery (+) terminal (Battery 2) AA
b11 Low pressure switch 2 BB bb1 Battery (+) terminal (Battery 1) AA
b12 Low pressure switch 3 BB bb2 Battery (-) terminal (Battery 2) AA
b13 Air gauge sensor (Front) BB bc1 Battery (-) terminal (Battery 1) AA
b14 Air gauge sensor (Rear) BB bc2 Battery ground
b24 Exhaust brake magnetic valve GE sk2 P.T.O. magnetic valve KB
b45 Dump up switch KB sl1 P.T.O. accelerator sensor GK
b46 Service power (Tail) AB
WIRE TO WIRE CONNECTOR
No. Name No. Name
b-c 2
b-ba 1
Front wiring harness to Intermediate wiring harness 2
Front wiring harness to Battery cable-1_1
ba-bc 1
Battery cable-1 to Battery cable-3_1
AA, BA,
MA
SHTS12Z160200003
Page 9
4. JUNCTION CONNECTOR
ELECTRIC WIRE EL02–5
Connector code
Ja13
AC, BA, CB, CE, DA, EA, EB, ED, EG, EO, HA, IA, KA, KB, KC, LA, MA IP-3, IP-7
Code of the circuit diagram specifying this connecor in the section "WIRING DIAGRAM"
J/C Earth G3
Connector name
Code of the area specifying this connecor in the section "CONNECTOR LOCATION"
123 45
6 7 8 9 10 11 12
Terminal number
82580-8740, Blue
Part number
Internal wire connection
5. FUSE AND RELAY BLOCK
FUSE AND RELAY BLOCK TERMINAL ALIGNMENT
Terminal number
RELAY ALIGNMENT
82550-1040, Blue
1
2
345
Connector color
SHTS12Z160200004
1
2
345
Relay name
MZ12
Over-run
relay
85920-2680
MZ12
Power shift
relay
85920-2770
Part number
SHTS12Z160200005
Page 10
6. CONNECTOR INDEX
(EXAMPLE)
ELECTRIC WIREEL02–6
ELECTRIC WIREEL02–192
CONNECTOR INDEX
Code of the circuit diagram specifying this connecor in the section "WIRING DIAGRAM"
ELECTRICAL EQUIPMENT CONNECTOR
NAME
A ABS diagnosis switch a100 82560-4100
CONNECTOR
No.
PART No. CIRCUIT OR AREA
WIRE TO WIRE CONNECTOR
CONNECTOR
No.
a-b 1
NAME
Cab main wiring harness to Front wiring harness 1
PART N o .
MALE FEMALE
82560-
2110
82560-
2120
AA, AB, AD, AG, BA, BG, BH, CA, CB, CE, CH, CI, GA, GB, GC, GE, HA, HB, HC, HE, IA, LA, LE, MA
IP-1, 5, EG-1, 2, 3, 5, 6, 10, 11, 16, 17
JUNCTION CONNECTOR
CONNECTOR
No.
NAME PART No. CIRCUIT OR AREA
HB
IP-4, 8
CIRCUIT OR AREA
a606
J/C ETC 14P
82560-3790 25880-1170
FA, IE
IP-2
Code of the area specifying this connecor in the section "CONNECTOR LOCATION"
SHTS12Z160200006
Page 11
ELECTRIC WIRE EL02–7
CONTENTS OF DIAGRAMS
CIRCUIT PAGE
A A POWER SUPPLY CIRCUIT (CONTINUOUS POWER SOURCE) EL02-12
B POWER SUPPLY CIRCUIT (STARTER SWITCH "ON") EL02-14
C BATTERY CUT SWITCH CIRCUIT (FOR TAIWAN EXPLOSION-PROOF MODEL) EL02-16
D GROUND CIRCUIT EL02-18
E EARTH SYSTEM (G2) (CAB SIDE) EL02-20
F EARTH SYSTEM (G2) (CHASSIS) EL02-22
G EARTH SYSTEM (G4-C AND G4-P) EL02-24
H ENGINE STARTING CIRCUIT (MODELS WITH MZ AND HX TRANSMISSION) EL02-26
I ENGINE STARTING CIRCUIT (MODELS WITH ZF AND EATON TRANSMISSION) EL02-27
J ENGINE STARTING ASSIST CIRCUIT EL02-28
K CHARGING CIRCUIT EL02-29
L SPARE POWER SOURCE CIRCUIT EL02-30
ETC. SPARE POWER SOURCE CIRCUIT
M
(DOUBLE AS 12V SPARE POWER SOURCE)
N 12V SPARE POWER SOURCE CIRCUIT EL02-32
B A METER CIRCUIT (EXCEPT SEMI-TRACTOR) (CAB SIDE) EL02-34
B METER CIRCUIT (EXCEPT SEMI-TRACTOR) (CHASSIS SIDE) EL02-36
C METER CIRCUIT (FOR SEMI-TRACTOR) (CAB SIDE) EL02-38
D METER CIRCUIT (FOR SEMI-TRACTOR) (CHASSIS SIDE) EL02-40
E TACHOGRAPH CIRCUIT EL02-42
F KIENZLE TACHOGRAPH CIRCUIT EL02-43
G FUEL FILTER WARNING CIRCUIT EL02-44
H OIL FILTER WARNING CIRCUIT EL02-45
C A HEADLIGHT CIRCUIT EL02-46
B HEADLIGHT BEAM CONTROL CIRCUIT EL02-48
TURN, STOP AND TAIL LIGHT CIRCUIT (EXCEPT SEMI-TRACTOR)
C
(CAB SIDE)
TURN, STOP AND TAIL LIGHT CIRCUIT (EXCEPT SEMI-TRACTOR)
D
(CHASSIS SIDE)
E TURN, STOP AND TAIL LIGHT CIRCUIT (FOR SEMI-TRACTOR) EL02-56
F FOG LIGHT CIRCUIT EL02-60
G MARKER LIGHT CIRCUIT EL02-61
BACK-UP LIGHT CIRCUIT (EXCEPT SEMI-TRACTOR)
H
(INT-W/H AND Rr-W/H INTEGRATED TYPE)
BACK-UP LIGHT CIRCUIT (EXCEPT SEMI-TRACTOR)
I
(INT-W/H AND Rr-W/H DIVIDED TYPE)
BACK-UP LIGHT CIRCUIT (FOR SEMI-TRACTOR)
J
(WITH HX, MZ TRANSMISSION)
BACK-UP LIGHT CIRCUIT (FOR SEMI-TRACTOR)
K
(WITH ZF TRANSMISSION)
L ROOM LIGHT CIRCUIT EL02-66
M WORKING LIGHT CIRCUIT EL02-67
N HEADLIGHT WASHER CIRCUIT EL02-68
O HEADLIGHT AUTOLEVELING CIRCUIT EL02-70
EN12Z1602J100002
EL02-31
EL02-50
EL02-54
EL02-62
EL02-63
EL02-64
EL02-65
Page 12
ELECTRIC WIREEL02–8
CIRCUIT PAGE
D A MIRROR HEATER CIRCUIT EL02-72
B REMOTE CONTROL MIRROR CIRCUIT EL02-73
C HORN CIRCUIT EL02-74
D CIGARETTE LIGHTER CIRCUIT (FOR RIGHT-HAND DRIVE MODEL) EL02-75
E CIGARETTE LIGHTER CIRCUIT (FOR LEFT-HAND DRIVE MODEL) EL02-75
F KEYLESS ENTRY CIRCUIT EL02-76
G POWER WINDOW CIRCUIT (FOR RIGHT-HAND DRIVE MODEL) EL02-78
H POWER WINDOW CIRCUIT (FOR LEFT-HAND DRIVE MODEL) EL02-80
I RADIO/AUDIO CIRCUIT EL02-82
J DIAGNOSIS CONNECTOR (16P) CIRCUIT EL02-84
K DIAGNOSIS MONITOR CIRCUIT EL02-85
L WIPER AND WASHER CIRCUIT EL02-86
M POWER DOOR LOCK CIRCUIT EL02-88
N POWER MIRROR CIRCUIT EL02-89
E A AIR CONDITIONER CIRCUIT EL02-90
F A COMMON RAIL CIRCUIT No.1 (CAB SIDE) EL02-92
B COMMON RAIL CIRCUIT No.1 (CHASSIS SIDE) EL02-96
C COMMON RAIL CIRCUIT No.2 (EGR AND VGT) EL02-98
D COMMON RAIL CIRCUIT No.3 (ABS) EL02-100
E COMMON RAIL CIRCUIT No.9 (ENGINE RETARDER) EL02-102
F COMMON RAIL CIRCUIT No.11 (SPEED LIMITER) EL02-104
G COMMON RAIL CIRCUIT No.13 (AUTO CRUISE) EL02-105
H COMMON RAIL CIRCUIT No.14 (STARTING IDLE UP CONTROL) EL02-106
I COMMON RAIL CIRCUIT No.15 (P.T.O.) EL02-108
J COMMON RAIL CIRCUIT No.17 (ETC.) EL02-110
G
H A ZF TRANSMISSION CIRCUIT EL02-120
I A CAB TILT WARNING CIRCUIT (MODELS WITH HX AND MZ TRANSMISSION) EL02-124
ABS CIRCUIT (EXCEPT SEMI-TRACTOR)
A
(EXCEPT AUSTRALIA AND NEW ZEALAND MODELS)
ABS CIRCUIT (EXCEPT SEMI-TRACTOR)
B
(FOR AUSTRALIA AND NEW ZEALAND MODELS)
C ABS CIRCUIT (FOR SEMI-TRACTOR) EL02-116
D ES START CIRCUIT EL02-118
B MZ TRANSMISSION CIRCUIT EL02-122
B CAB TILT WARNING CIRCUIT (MODELS WITH ZF AND EATON TRANSMISSION) EL02-125
C CAB TILT CIRCUIT (MODELS WITH HX AND MZ TRANSMISSION) EL02-126
D CAB TILT CIRCUIT (MODELS WITH ZF AND EATON TRANSMISSION) EL02-128
E P.T.O. (POWER TAKE-OFF) CONTROL CIRCUIT EL02-130
F AIR SUSPENSION CIRCUIT (FOR SEMI-TRACTOR) EL02-132
G AIR SUSPENSION CIRCUIT (FOR TAIWAN FR MODEL) EL02-134
H CAB SUSPENSION CIRCUIT EL02-136
J COUPLER LOCK CIRCUIT EL02-137
K INTER-AXLE DIFFERENTIAL LOCK CIRCUIT EL02-138
L REAR-REAR AXLE DIFFERENTIAL LOCK CIRCUIT EL02-140
M AIR DRYER CIRCUIT EL02-141
EL02-112
EL02-114
Page 13
ELECTRIC WIRE EL02–9
CONNECTOR LOCATION
CONTENTS
CODE AREA SPECIFICATION PAGE
IP-1 INSTRUMENT PANEL 1 of 4 Models: Right-hand drive EL02-167
IP-2 INSTRUMENT PANEL 2 of 4 Models: Right-hand drive EL02-170
IP-3 INSTRUMENT PANEL 3 of 4 Models: Right-hand drive EL02-172
IP-4 INSTRUMENT PANEL 4 of 4 Models: Right-hand drive EL02-173
IP-5 INSTRUMENT PANEL 1 of 4 Models: Left-hand drive EL02-174
IP-6 INSTRUMENT PANEL 2 of 4 Models: Left-hand drive EL02-178
IP-7 INSTRUMENT PANEL 3 of 4 Models: Left-hand drive EL02-180
IP-8 INSTRUMENT PANEL 4 of 4 Models: Left-hand drive EL02-181
CA-1 CAB 1 of 2 Models: Right-hand drive EL02-182
CA-2 CAB 2 of 2 Models: Right-hand drive EL02-184
CA-3 CAB 1 of 2 Models: Left-hand drive EL02-186
CA-4 CAB 2 of 2 Models: Left-hand drive EL02-188
EG-1 ENGINE 1 of 3 Models: FS for Australia, Hong Kong, Ireland, New Zealand EL02-190
EG-2 ENGINE 2 of 3 Models: FS for Australia, New Zealand EL02-192
EG-3 ENGINE 2 of 3 Model: FS for Hong Kong EL02-194
EG-4 ENGINE 2 of 3 Model: FS for Ireland EL02-196
EG-5 ENGINE 3 of 3 Models: FS for Australia, Hong Kong, Ireland, New Zealand EL02-198
EG-6 ENGINE 1 of 3 Models: FR, FS for Taiwan EL02-200
EG-7 ENGINE 2 of 3 Models: FR, FS for Taiwan EL02-202
EG-8 ENGINE 3 of 3 Models: FR, FS for Taiwan EL02-204
EG-9 ENGINE 1 of 3 Models: FY for Hong Kong, Ireland, New Zealand EL02-206
EG-10 ENGINE 2 of 3 Model: FY for Hong Kong EL02-208
EG-11 ENGINE 2 of 3 Model: FY for Ireland EL02-210
EG-12 ENGINE 2 of 3 Model: FY for New Zealand EL02-212
EG-13 ENGINE 3 of 3 Models: FY for Hong Kong, Ireland, New Zealand EL02-214
EG-14 ENGINE 1 of 3 Models: SH, SS for Hong Kong, Ireland EL02-216
EG-15 ENGINE 2 of 3 Models: SH, SS for Hong Kong EL02-218
EG-16 ENGINE 2 of 3 Model: SH for Ireland EL02-220
EG-17 ENGINE 3 of 3 Models: SH, SS for Hong Kong, Ireland EL02-222
EG-18 ENGINE 1 of 3 Models: SH, SR for Taiwan EL02-224
EG-19 ENGINE 2 of 3 Models: SH, SR for Taiwan EL02-226
EG-20 ENGINE 3 of 3 Models: SH, SR for Taiwan EL02-228
RR-1 REAR Model: FR with Leaf suspension EL02-230
RR-2 REAR Model: FR with Air suspension EL02-231
RR-3 REAR Model: FS except full-tractor EL02-232
RR-4 REAR Model: FS full-tractor EL02-234
RR-5 REAR Model: FY EL02-236
RR-6 REAR Model: SH EL02-238
RR-7 REAR Models: SR, SS EL02-239
Page 14
QUICK REFERENCE
ELECTRIC WIREEL02–10
STEERING
POSITION
Right
Left Taiwan
DESTINATION MODEL SPECIFICATION INSTRUMENT PANEL CAB ENGINE REAR
New Zealand
Australia FS IP-1, 2, 3, 4 CA-1, 2 EG-1, 2, 5 RR-4
FS IP-1, 2, 3, 4 CA-1, 2 EG-1, 3, 5 RR-3
Hong Kong
Ireland
FY IP-1, 2, 3, 4 CA-1, 2 EG-9, 10, 13 RR-5
SH IP-1, 2, 3, 4 CA-1, 2 EG-14, 15, 17 RR-6
SS IP-1, 2, 3, 4 CA-1, 2 EG-14, 15, 17 RR-7
FS IP-1, 2, 3, 4 CA-1, 2 EG-1, 4, 5 RR-3
FY IP-1, 2, 3, 4 CA-1, 2 EG-9, 11, 13 RR-5
SH IP-1, 2, 3, 4 CA-1, 2 EG-14, 16, 17 RR-6
FS IP-1, 2, 3, 4 CA-1, 2 EG-1, 2, 5 RR-4
FY IP-1, 2, 3, 4 CA-1, 2 EG-9, 12, 13 RR-5
FR
FS IP-5, 6, 7, 8 CA-3, 4 EG-6, 7, 8 RR-3
SH IP-5, 6, 7, 8 CA-3, 4 EG-18, 19, 20 RR-6
SR IP-5, 6, 7, 8 CA-3, 4 EG-18, 19, 20 RR-7
Leaf suspension IP-5, 6, 7, 8 CA-3, 4 EG-6, 7, 8 RR-1
Air suspension IP-5, 6, 7, 8 CA-3, 4 EG-6, 7, 8 RR-2
Page 15
ELECTRIC WIRE EL02–11
WIRING DIAGRAM
EN12Z1602J100003
NOTICE There is a case that the circuit diagrams in this section are different from that for your vehicle due to the model or specification.
WIRING HARNESS CODE
CODE NAME
a Cab main wiring harness CAB MAIN W/H
b Front RH wiring harness Fr-RH W/H
c Front LH wiring harness Fr-LH W/H
d Intermediate wiring harness INT W/H
e Rear wiring harness Rr W/H
f Instrument panel wiring harness INST W/H
g Instrument panel switch wiring harness INST SW W/H
h Dash panel wiring harness DASH W/H
i Roof wiring harness ROOF W/H
j Door LH wiring harness DOOR LH W/H
k Door RH wiring harness DOOR RH W/H
m Floor wiring harness FLOOR W/H
n Headlight short circuit connector
o 12V spare power source wiring harness 12V W/H
p Bonding earth cable
ba Battery cable 1 (Starter to Battery relay)
bb Battery cable 2 (Battery relay to Battery)
bc Battery cable 3 (Battery to Battery)
bd Battery cable 4 (Battery to Ground)
ea Engine wiring harness ENGINE W/H
ia Injector sub wiring harness
ib Link-up connector
sa ZF transmission sub wiring harness T/M W/H
sb ZF transmission P.T.O. sub wiring harness P.T.O. W/H
sc Intake air heater sub wiring harness I/A HEATER W/H
sd Headlight sub wiring harness H/LIGHT W/H
se Cab tilt sub wiring harness TILT W/H
sf Air suspension valve box sub wiring harness A/S W/H
sg Brake valve box sub wiring harness B/C W/H
sh Side turn signal sub wiring harness SIDE/F W/H
Page 16
ELECTRIC WIREEL02–12
DIAGRAM
NOTICE Diagram may differ from the actual wiring according to the vehicle specification.
FL 6
3.00 B -W
FL 5 FL 4 FL 3 FL 2
10A
2
a510
a510
(10LD)
FUSE 10
0.50 W
KC5
1
3
(B )
(S+ )
2
5
(E )
(S- )
1
1
(15+)
(16+)
(17+)
10A
FUSE 19
FUSE 17
FUSE 16
2
(15LD)2(16LD)2(19LD)
(17LD)
5
B
(B)
ACC
M1 M2 ST
To (AD,AI) J/C Earth 13P-G2
2
KBM
G8Y
L
A
O
C
C
N
C
K
1
a503
STO
1
(ACC)
1
(M1 )
3
(M2 )
2
(ST )
6
0.50 W-B
(S-)
10A
a501
1
(11+) 5A
FUSE 11
2
(11LD)
0.50 W-G
0.50 W-R
2
(12+)
12
(12+)
(13+)
FUSE 135AFUSE 145AFUSE 1A
FUSE 12
(12LD)
(13LD)
1.25 W-G
1212
1
12
(14+) 5A
(14LD)
3
34 5
5
1
1
15A
(21+)
10A
FUSE 21
2
(21LD)
FUSE 22
2
(1A+)
(1ALD)
CAB SIDE WIRING
(51+)3(45+) 4
a501
(B)5(B)1(B) 6
1
(10+)
To (FA) PCV diode
3.00 W
1
15A
15A 10A
FUSE 15
2
a502
(B)
(LD)
(22+)
(22LD)
11
(S+)
1
(S+)
2
(S)
3.00 W-R
10A
3
(B)
5
(LD)
1
(31+)
10A
FUSE 31
2
(31LD)
1
(S+)
2
(S)
FUSE 32
2
(32LD)
EN12Z1602J100004
3
1
(B)
5
2
(LD)
1
(33+)
10A
10A
10A
FUSE 33
FUSE 34
222
(33LD)
(34LD)
(S+)
(S)
1
FUSE 39
AA
(39+)
(39LD)
To (AB) Power supply circuit (Starter switch "ON" ) (FL 9)
To (AB) Power supply circuit (Starter switch "ON" ) (FL 7)
1
(92+)2(7K+)
3.00 W
3.00 W-L
3.00 W-R
3.00 B-W
3.00 W
To (FA) Actuator power relay
To (EA) Air conditioner diode
(LD) 2
b62
(LD) 2
b61
(LD) 2
b88
(LD) 2
b88
(LD) 2
b63
(LD) 2
b63
60A 1 (+ )
60A 1 (+ )
100A 1 (+ )
AEM
(BUS3)
CAB MAIN W/H Fr-RH W/H
50A
1 (+ )
FL 1
50A
1 (+ )
FL 2
50A
1 (+ )
FL 3
60A
1 (+ )
FL 4
50A
1 (+ )
FL 5
60A
1 (+ )
FL 6
To Bus bar No.1
(AA) Starter relay (Excitation),
(BA,BC) Combination meter
b-a 4
12
(LD)
3.00 W-R
3.00 W-L
b-a 4
b-a 4
b-a 4
b-a 4
1
6
11
16
(#6E)
(#6D)
(#6C)
3.00 W-L
3.00 W-R
CHASSIS SIDE WIRING
To (AH,AI) Starter relay
To (AJ) Intake air heater relay
To (AH,AI) Starter
6
(#6B)
b-a 3
5
(#6A)
b-a 3
2
(#69)
b-a 3
3
(B)
3
(S)
1
(B)
1
(#68)
(FA) Common rail (Actuator)
b-a 3
(#67)
(+B )
1
(LD) 2
(LD) 2
(LD) 2
(FA) Common rail (PCV)
(FA) Common rail (ECU main relay)
To (IC,ID) Cab tilt relay
3.00 W
3.00 B-W
3.00 W-R
3.00 W-L
3.00 W
3.00 B-W
FL 7
b60b62
FL 9
FL 10
AA. POWER SUPPLY CIRCUIT (CONTINUOUS POWER SOURCE)
1. Starter switch
2. PCV relay
3. Power accessory relay
4. Headlight relay (Main)
5. Headlight relay (Dimmer)
6. Battery relay
7. Tail light relay No.1
8. Tail light relay No.2
9. Trailer tail light relay (For tractor model)
(#6L)
BUS BAR No.2
3
ba2
1
b70
(S+)
6
AEL
(BUS2)
(DD,DE) Cigarette lighter,
bb2
b70
(CI) Radio/Audio unit,
(DF) Keyless entry,
(IG) Height control
(AL) Spare power source,
(AM) ETC. spare power source,
(+) 1
(+) 1
5
(LD)
b147
Except Taiwan explosion-proof model
(B)
5
2
(S-)
1.25 B 7
(&86)
(CA) Head light (Main) LH
(CA) Head light (Main) RH
(AN) 12V spare power source
FL 12
2 (LD)
FL 11
2 (LD)
b64
To (AC) Battery relay No.4 (For Taiwan explosion-proof model)
To (AC) Battery relay No.4
3
(For Taiwan explosion-proof model)
(B)
(CA) Head light (Dimmer) RH
Except Taiwan explosion-proof model
1
To (AK) Alternator
(B)
Battery No.1
Battery No.2
To (AD,AF) J/C Earth
Battery ground
SHTS12Z160200007
(DL) Wiper and washer
(CA) Head light (Dimmer) LH
A4A
bb1
(+(2))
A4B
(-(2))
bc1
bc2
(+(1))
A48
A49
(-(1))
bd1
(G4)
bd2
Z12
Page 17
ELECTRIC WIRE EL02–13
0.50 R-B
35
(B)
(LD)
3.00 L-W 3.00 B-W
FUSE 65
2
(65LD)
16
(MI+)
0.50 R-B
1
(S+)
a511
2
(S-)
0.50 B
To (AD,AE) J/C Earth 13P G2-a
To (BA,BC) Combination meter
3
11
(LT)
2
11
(DL)
10
a500
4
(DU)
6 3.00 W-L
(#6A)
3.00 W-L
1
(46+)
10A
FUSE 47
3
3
14 16
2
3
9
2
14
3.00 W-L
(47+)1(49+)1(4B+)
15A
10A
FUSE 49
2
2
(47LD)
(49LD)
To (CA) Light and
turn switch
2
To Fuse 45
(45+)
3.00 W-L
FUSE 4B
2
(4BLD)
20A
1
(51+)
15A
FUSE 51
2
(51LD)
1
(52+)
FUSE 52
2
(52LD)
9
1
1
(62+)1(65+)
(61+)
15A 15A
20A
FUSE 61
FUSE 62
2
2
(61LD)
(62LD)
(S-) (S-)
3
(B)
5
(LD)
(42+)1(43+)
FUSE 43
2
(43LD)
(42LD)
1
2
10A
(S+)
(S-)
1
FUSE 44
2
8
(44+)
15A 15A
(44LD)
1
3
(B)
(S+)
7
5
2
(S-)
(LD)
1
1
(41+)
10A
15A 15A
FUSE 42
FUSE 41
2
2
(41LD)
(S-)
To FL 4
1
(45+)
FUSE 45
2
(45LD)2(46LD)
1
FUSE 46
(#KU)
a52
IP-2,6
82580-6060
1
5236
4
1
2
6
To Fuse 43
(&1B)
b70
EG-5,8,13,17,20
82580-8100
(CC,CE) Licence plate light, Tail light,
Clearance light, Cornering light,
(CG) Marker light
(AL) Spare power source (P-TAIL)
(BA,BC) Cab interior illumination (Inter rocking tail light)
(CF) Fog light relay (Fr, Rr), Fog light (Fr, Rr),
(CB) DC-DC converter (For head light beam control),
(AA) Trailer tail light relay (Excitation)
(+) 1
(CN) Headlight washer
(GD) ES start (Solenoid valve)
(DI) Radio/Audio unit, (BE,BF) Tachograph,
(BA,BC) Combination meter,
(DF) Keyless entry, (IG) Height control,
(DJ) DST-1, (IA,IB) Cab tilt,
(CL) Dome light, Fluorescent light, Step light,
(DM) Power door lock, (DN) Power mirror
2 (LD)
FL 14
(IH) Cab suspension
3
(B)
1
(S+)
INSTALLATION RELAY
(CC,CE) Parking light
(GA,GB,GC) ABS (Actuator)
5
(LD)
2
(S-)
12
6
(EA) Heater (Blower, Condenser)
(AL) Spare power source (P-BAT),
(AM) ETC. spare power source,
(AN) 12V spare power source,
(DG,DH) Power window
CVO
(CC,CE) Tur n signal light, Hazard light
(AA) Trailer tail light,
(AL) Spare power source (Trailer tail)
CAB MAIN W/H
1: Fuse 1A is connected directry with FL 1 and not connected terminals between "1A+" and "13+" for Australia, Ireland and New Zealand models. 2: RHD 3: LHD
SHTS12Z160200008
Page 18
ELECTRIC WIREEL02–14
AB
CAB SIDE WIRING
To (AA) FL 9
To (AA) FL 7
(LD)
(LD)
2
2
3.00 W-L
2
(7K+)
a507
3.00 W-L
1
1
(7F+)
FUSE 7F
FUSE 71
2
2
(7FLD)
(71+)
10A
(71LD)
1
(72+)
5A5A 10A
FUSE 72
2
(72LD)2(73LD)
3.00 W-R
3.00 W-L
3.00 W-L
3.00 W-L
1
(73+)
FUSE 73
10A
1
(76+)1(77+) 5A
FUSE 76
2
(76LD)
FUSE 77
2
(77LD)
10A
1
(7E+)
10A
FUSE 7E
2
(7ELD)
1
(7C+)
FUSE 7C
2
(7CLD)
15A
1
(7H+)
FUSE 7H
2
(7HLD)
10A
1
(7K+)
FUSE 7K
2
(7KLD)
10A
1
(7N+)
FUSE 7N
2
(7NLD)
(GD) ES start
(AK) Alternator
(IF,IG) Height control
(FA) Common rail (Main)
(GA,GB,GC) ABS (ECU)
(BA,BC) Meter circuit, (BE,BF) Tachograph
CHASSIS SIDE WIRING
AB. POWER SUPPLY CIRCUIT (STARTER SWITCH "ON")
(CC,CE) Stop light, (DL) Wiper
(DC) Horn
(AK) Alternator
(CO) Autoleveling,
(DG,DH) Power window,
(DB) Remote control mirror,
(DN) Power mirror,
(DL) Wiper and washer
(EA) Air conditioner (Magnet clutch)
SHTS12Z160200009
Page 19
15A
1
(91+)
FUSE 91
10A
1
(92+)
15A
FUSE 92
1
(93+)
10A
FUSE 93
3.00 W -R
1
(94+) 5A
FUSE 94
3.00 W -R
1
(95+)
20A
FUSE 95
3.00 W -R
1
(96+)
5A
FUSE 96
3.00 W -R
1
(99+)
FUSE 99
10A
3.00 W -R
1
(97+)
10A
FUSE 97
ELECTRIC WIRE EL02–15
1
(9A+)
FUSE 9A
2
2
2
2
2
(91LD)
(92LD)
(93LD)
(94LD)
(95LD)
2
2
(96LD)
(99LD)
2
(97LD)
2
(9ALD)
(IM) Air dryer
(DA) Mirror heater
(IE) P.T.O. (Power take-off)
(FH) Starting idle up
(CH,CI,CJ,CK) Back-up light, Back buzzer,
(IK,IL) Differential lock,
(CC,CE) Trailer pick-up
(CC,CE,GB,GC) ABS trailer
(AL) Spear power source (P-M)
(CM) Working light
(HA) ZF (Range),
(HB) MZ (Splitter, Power shift range)
SHTS12Z160200010
Page 20
CAB SIDE WIRING
ELECTRIC WIREEL02–16
AC
1
(161+)1(162+)
10A 5A
FUSE 161
FUSE 162
2
2
(161L)
(162L)
To (AK) Alternator
CHASSIS SIDE WIRING
1
(B)
To (AA) Battery relay
To (AA) Bus ber No.2
(LD)
3.5A
2.00 W-B
0.4A
0.85 G
To (CI) Radio/Audio unit, (BE) Tachograph
CAB MAIN W/H
OFF
ON
c-a 1
10
0.85 G
1
2
(#BR)
(+)
2
(-)
Fr-LH W/HFr-RH W/H
c122
EG-7,19
82580-7580
12
2
b-a 3
4
(#6Z)
FL16
1
b141
(+)
2.00 B-Y
3
3
50A
15.00 B
5
(B)
FL17
2
b150
100A
b149
(+)
AEL
(BUS2)
15.00 W-B3A 15.00 W
1
15.00 W
($9J)
($9H)
3
b146b142
b148
(B)
b144
3
1 (S+)
b145b142
5
(LD)
2
(S-)
30A
2
b141
(LD)
0.85 B
J/C Earth G2-b
2.00 W-B
3
(&8A)
b202
(&8D)8(G2)
0.85 L
Z09
To (AD,AF) Earth power and light No.2
AC. BATTERY CUT SWITCH CIRCUIT (FOR TAIWAN EXPLOSION-PROOF MODEL)
1. Battery cut switch (Front)
2. Battery cut switch (Rear)
3. Battery relay (For battery cut)
SHTS12Z160200011
Page 21
0.85 W-G
1218($0C)
a-f 1
0.4A
OFF
ON
1
(BT+)
3
0.85 L
a-f 1
ELECTRIC WIRE EL02–17
INST W/H
f98
IP-6
82560-3010
1
2
(BT-)
(BTI-)
1
23
1
0.50 B
14
($58)
6
($0J)
J/C Earth 14P-G2
($52)
f604
CAB MAIN W/H
Fr-LH W/H
0.85 L Z01
(G1)
To (AD,AE) Earth AS-1
c-a 1
21
(#UA)
0.85 W-G 0.85 W-G
b-a 4
20
Fr-RH W/H
(#VJ)
SHTS12Z160200012
Page 22
f39
ELECTRIC WIREEL02–18
AD
8.00 B
SERVICE GROUND
1
(#57)
3.00 B
1
INST W/H
CAB SIDE WIRING
Earth power and light No.3
($01)
a-f 1
3.00 B
CAB MAIN W/H
b-a 2
Fr-RH W/H
2
(#62)
3.00 B
Z10
(G3)
3.00 B
b81 b87
CHASSIS SIDE WIRING
1: Detail: Refer to the "AA. POWER SUPPLY CIRCUIT". 2: RHD 3: For truck model 4: For semi-tractor model 5: Except semi-tractor model
Z21
a106
Earth AS-2
Z01
(G1)
a105
Earth AS-1
(G5)
Earth power and light No.4
Earth power and light No.1
(G2)
Earth AS-3
To (FA) Common rail ECU
8.00 B
b-a 1
2
(#61)
8.00 B
Z11
b202
Z08
(G1)
8.00 B
b79 b80
Z23
(G2)
a107
6
(PGD1)
1.25 BR
$58
Joint
$58
5.00 BR
b-a 1
3
(#64)
5.00 BR
J/C Earth G2
Z09
(G2)
Earth power and light No.2
1
(#65)
3.00 BR
8
4
b-a 2
1.25 BR
J/C Earth
b201
(&8D)
J/C Earth
(FTL-)
0.50 BR
3.00 BR
2
4
1.25 B
5
1.25 B
5.00 B
3.00 B
5
2
To (CC,CE) Front turn signal light LH
4
a-f 6
(#48)
INST W/H
#59#59
Joint
0.50 BR
1
To (GD) ES start solenoid valve (G4-P)
(M/V-)
5.00 BR
A4A (+(2))
5
(&85)
8
(&8J)
3
1.25 B
Battery No.1
Battery No.2
1.25 B
b201
A4B
(-(2))
A48
(+(1))
A49
(-(1))
Z12 (G4)
b78
Battery ground
b-c 2
b-c 2
4
J/C Earth 13P G2-a
9
1.25 B (&49)
To (BE,BF) Tachograph, KINZLE tachograph
J/C Earth 14P
1
(&4C)
1.25 BR
1
3.00 B
3.00 B
3.00 B
(%15) 5
5
5
(%15)
(%15)
c-se 1
c-se 1
c-se 1
TILT W/H
1.25 B
3.00 B
1.25 B
1.25 B
3
c-d 1
c-d 1
6
(%01)
(%01)
3.00 B
3.00 B
6
3.00 B
3.00 B
Fr-LH W/H
a612
a607
7
b-c 1
(%04)
7
b-c 2
(%03)
Fr-LH W/H
2
(CM)
2
To (IC,ID)
(CM)
Cab tilt motor
2
(CM)
3.00 B
2
(%A2)
3.00 B
2
(%A2)
SHTS12Z160200013
3
AD. GROUND CIRCUIT
Page 23
2.00 B
J/C Earth 14P
a607
1.25 B
11
(&4A)
CAB SIDE RH POWER AND LIGHT GROUND (G2)
CAB MAIN W/H
J/C Earth 14P-G2
INST W/H
1.25 B
J/C Earth 14P-G2
8
(&4B)
ELECTRIC WIRE EL02–19
a608
2.00 B
Earth DR-3
6
(&52)
f604
Z24
a68 a67
(G3)
2.00 B 2.00 B
11
($0B)
Earth DR-2
f-a 4
Z22 (G3)
a66
Earth DR-1
Z02 (G2)
0.50 BR
(FSDE)
2
Fuel sender
2
5.00 BR
3
4
3
3
Rr-W/H
INT-W/H
3
7
(4 E2)
J/C Earth G2-A
5
(&99)
To (BK) ABS trailer socket (G4-P)
CHASSIS SIDE POWER AND LIGHT GROUND (G2-S)
c201
Fr-LH W/H
4
5.00 B
Earth power and light rear
Z19 (RR 1)
e9
(%C5)
Rr-W/H
2
e-d 1
3.00 B
Earth power and light rear
e9
Z19
(RR 1)
c202
4
1.25 B
c116
Earth power and light rear
(&9A)
Z19 (RR 1)
J/C Earth G2-B
4
SHTS12Z160200014
Page 24
ELECTRIC WIREEL02–20
AE
SERVICE GROUND
1
3.00 B
To (AM) ETC. sub power supply
3
(GND)
1
a-f 1
3.00 B
CAB SIDE WIRING
b-a 2
2
(GND)
($01)
INST W/H
Earth AS-1
(#62)
f39
a105
Z01
(G1)
To (CI) Radio/Audio unit
CAB MAIN W/H
Z21
(G2)
a106
Earth AS-2
b-a 1
2
(#61)
9
(GND)
#4H
(E)
f16
(&4B)
0.85 B
Earth audio
INST W/H
(&49)
a612
J/C Earth 13P G2-a
7
To (DL) Wiper controller
(IR-)
5
To (HA) ZF range relay
(S-)
5
To (HB) MZ12 splitter relay
(S-)
5
To (HB) MZ12 range relay
(S-)
5
To (HB) MZ12 power shift relay
(S-)
Z23
(G2)
Earth AS-3
a608
8
J/C Earth 14P-G2
(&3A) (NO-)
14 3
(&37) (BT)
38
(&38) (HF)
29
(&4H) (IND-)
12 2
(&33) (ME)
72
(&35) (EP)
515
(&36) (EL)
42
(&3B) (-)
13 5
(&3D) (FGI-)
10 4
(&39) (EW)
14
9
(&1A)
7
(&12)
35
(&1B)
62
(&14)
1
(&11)
420
(&15)
13 5
(&18)
10 8
(&10)
51
(&19)
8
(&16)
12 2
(&4A)
a607
J/C Earth 14P
2
To (CC,CE) Front turn signal light LH (For right-hand drive model)
(FTL-)
2
To (CC,CE) Front turn signal light RH (For left-hand drive model)
(FTR-)
a107
To (CC,CE) Stop light switch
To (CC,CE) Light and turn switch
To (CC,CE) Wiper and retarder switch To (IE) Transmission P.T.O. switch
(For left-hand drive model) To (BA,BC) Combination meter
10
2 1
2
3
To (CA) Light and turn switch
1
To (CF) Front fog light switch
To (DL) Wiper and retarder switch
To (AZ) Air conditioner condenser relay
(S-)
To (AA) Trailer tail light relay
(S-)
To (DA) Mirror heater relay
(S-)
To (DA) Mirror heater (Side under)
(S0 E)
To (DA) Mirror heater (Back LH)
(LH E)
To (FA) PCV relay
(S-)
To (CG) Front side marker light LH (For right-hand drive model)
(SML-)
2
To (CG) Front side marker light RH (For left-hand drive model)
(SML-)
13
14 4
12 7
72
62
58
(DLB-)
(&43) (RFI-)
(&44) (RFE)
(&3V) (DGDS)
(&3W) (DGDO)
(&3X) (E)
a-j 1
2
($A2)
a-k 1
Standard mirror
2
To (IL) Differential lock buzzer
To (CF) Rear fog light switch
To (DK) Diagnosis standard connector To (DK) Diagnosis option connector,
(FG) Auto cruise main switch To (CC,CE) Trailer Pick-up controller
CAB MAIN W/H
1
2
To (CC,CE)
(STN-)
Front side turn signal light LH
8
To (DA) Mirror heater (Side under)
(SU E)
5
To (DA) Mirror heater (Back LH)
(LH E)
DOOR LH W/H
DOOR RH W/H
2
2
To (CC,CE)
(STN-)
Front side turn signal light LH
1: RHD 2: LHD
To CHASSIS SIDE Refer to the "AF. Earth SYSTEM (G2) (CHASSIS SIDE)"
AE. EARTH SYSTEM (G2) (CAB SIDE)
.
SHTS12Z160200015
Page 25
ELECTRIC WIRE EL02–21
To (CE) Pick-up controller
To (BA,BC) light check relay
To (DA) Headlight washer relay
To (EA) Air conditioner diode
CAB MAIN W/H
To (EA) Air conditioner condenser
DASH W/H
To (CG) Front side marker light RH
(For right-hand drive model)
To (CG) Front side marker light LH
(For left-hand drive model)
To (EA) Pressure switch (Triple)
To (CC,CE) Front turn signal light RH
(For right-hand drive model)
To (CC,CE) Front turn signal light LH
(For left-hand drive model)
To (DA) Mirror heater (Back RH)
(Models equipped with standard mirror)
To (IH) Front leveling valve
To (BA,BC) Trailer hand brake switch
(For left-hand drive model)
2 (SML-)
2 (SML-)
3 (SCG)
2
(FTR-)
2
(FTR-)
4 (RH E)
2 (LVF-)
2
(THB-)
DOOR RH W/H
To (CC,CE) Front side turn signal light RH
To (DG,DH) Power window switch (Driver's seat side)
(For right-hand drive model)
(For right-hand drive model)
To (DA) Mirror heater (Back RH)
(Models equipped with door mirror)
To (DM) Power door lock switch
(Driver's seat side)
DOOR LH W/H
To (CC,CE) Front side turn signal light LH
To (DG,DH) Power window switch (Driver's seat side)
(For left-hand drive model)
(For left-hand drive model)
ROOF W/H
($85)
3
a-i 1
2
To (CL) Fluorescent light
(F/L-)
2
To (CG) Roof marker light RH
(MLR+)
2
To (CG) Roof marker light LH
(MLL+)
2
(STN-)
6
(E)
5
(RH E)
6
(SCOM)
2
(STN-)
6
(E )
8
(E )
5
(S-)
2
(LD)
5
(GND)
1
(A)
3
(GND)
k-h 2
k-h 1
)
)
6
5
$96
$9D
(
(
CAB MAIN W/H
31
h-a 1
(
$5X)
18
h-a 1
(
$5J)
j-h 1
)
6
$96
(
2.00 B
(G3)
Z24
a68 a66
Earth DR-3
Z22
a67
Earth DR-2
Z02
Earth DR-1
(G3)
INST W/H
11
a-f 1
($0B)
13
a-f 4
($21)
(G2)
(GND)
(P2)
(GND)
(&52)
(&57)
INST W/H
FLOOR W/H
7
f-m 1
($77)
1
To (EA) Cooler control switch
5
To (EA) Blower switch
8
5
To (CN) Wiper and retarder switch
(HCI-)
7
To (DN) Power mirror controller
(E )
1
To (DM) Power door lock controller
(E-)
2
To (FH) Start idle up switch (For left-hand drive model)
(IUI-)
f604
6
14
2
To (AC) Battery cut switch (Front)
(BTI-)
(&58)
4
(&5U)
8 (&5N) 12 (&5A)
2 (&56)
5 (&54)
3
(&5V)
1
To (IE) Transmission P.T.O. switch
2
(For right-hand drive model)
(IND-)
2
To (FJ) Economy running switch
(IND-)
3
To (DA) Mirror heater switch
(HMI-)
3
To (DB) Remote control mirror switch
(RM-)
1
To (DF) Keyless entry controller
(E)
To (CB,CO) DC/DC converter
6
(GND2)
(For head light beam control)
J/C Earth 14P-G2
2
To (BA) Trailer hand brake switch
(THB-)
2
To (HB) Shift buzzer
(ZFB-)
8
To (EA) Air conditioner
(BSW)
4
To (EA) Lock amp
(GND)
1
To (DD,DE) Cigarette lighter
(-)
(#1R)
ENGINE SIDE WIRING
15
a-ea 4
(F/F )
1
To (BG) Fuel filter
warning switch
SHTS12Z160200016
Page 26
Refer to the "AE. EARTH SYSTEM (G2) (CAB SIDE)" To CAB SIDE
b-a 2
Fr-RH W/H
)
2
3.00 B
#62
(
3.00 B
Earth power and
Z10
b81
light
(G3)
Earth power and light No.3
To (GC) ABS front modulator RH
b87
No.4
b-a 1
)
2
#61
(
Z11
(G5)
8.00 B
b79
Z08
Earth power and light No.1
(G1)
(For semi-tractor)
To (HB) MZ12 splitter Hi magnetic valve No.1
To (HB) MZ12 splitter Lo magnetic valve No.2
To (HB) MZ12 splitter magnetic valve No.1
To (HB) MZ12 range Hi magnetic valve No.2
To (HB) MZ12 range Lo magnetic valve No.3
To (BB,BD) Low pressure switch No.4
(For right-hand drive model)
CHASSIS SIDE WIRING
To (AC) Battery relay No.4
To (IM) Air dryer
To (BB,BD) Trailer stop light switch
To (GA) ABS front modulator RH
To (BB,BD) Low pressure switch No.2
To (BB,BD) Low pressure switch No.1
To (BB,BD) Low pressure switch No.3
(Except semi-tractor)
8.00 B
2
(S-)
2
(-)
2
(TSL-)
4
(GND)
2
(SW2-)
2
(SW1-)
2
(SW3-)
(&85)
Earth power and light No. 2
2
(GND)
3
(E)
4
(E)
4
(E)
5
(E)
6
(E)
2
(SW4-)
Fr-RH W/H
(&8A)
(&8B)
(&8C)
(&8E)
(&8F)
(&8G)
J/C Earth G2
b201
J/C Earth
8
3
2
1
7
6
5
b202
ELECTRIC WIREEL02–22
To (GC) ABS rear modulator LH
To (GC) ABS rear modulator RH
To (IK,IL) Differential lock magnetic valve
(L)
1
To (AJ) Heater relay
(E)
2
To (AI) Starter relay
(S-)
2
To (AA) Battery relay
6
(
%01
)
Fr-LH W/H
To (CM) Spot light
To (CD,CE) Cornering light RH
To (IA,IB,IC,ID) Cab tilt buzzer
To (GA,GB,GC) ABS front modulator LH
To (CD,CE) Cornering light LH
To (IE) Transmission P.T.O.
b80
(&81) (&82) (&86)
Z09
(G2)
(&8D)
4 3 7
5.00 B
8
(For semi-tractor)
(For semi-tractor)
(For Australia truck)
Fr-LH W/H
b-c 2
2
(-)
magnetic valve
c-se 1
TILT W/H
2
4
(GND)
4
(GND)
2
(E)
(CSR-)
2
)
(CST-)
%2D
3
(
SIDE/F W/H (For dump truck)
c-sh 1
Before build body
2
To (BB,BD) Low pressure switch No.4
(SW4-)
(For left-hand drive model)
1
To (CE) Trailer socket (For semi-tractor)
(GND1)
2
To (CI,CJ) License plate light LH (For semi-tractor)
(LLR-)
2
To (CF) Rear fog light (For semi-tractor)
(RFR-)
2
To (HA) ZF High-Low magnetic valve
(E)
2
To (HA) ZF clutch magnetic valve
(E)
5
2
(%15)
To (IC,ID) Cab tilt motor
(CM)
3
To (IC,ID) Cab tilt relay
(S-)
5
(&99)
4
2
(&91)
(E)
2
2
(&93)
(TBZ-)
41
(GND)
(&94)
2
8
(E)
(&95)
2
6
(E)
(&97)
3
(&92)
7
(&96)
J/C Earth G2-A
c201
To (CD) Side turn signal light RH
To (CD) Side turn signal light LH
1
Z19
(RR)
c116
Earth power and light rear
2
H/LIGHT W/H
7
5
c-sd 1
c-sd 2
(%F0)
7
(%E0)
1
(E)
To (CA)
(E-)
Headlight RH
To (CA)
5
(E-)
Headlight LH
To (DC) Horn (Hi-Lo)
AF
AF. EARTH SYSTEM (G2) (CHASSIS)
SHTS12Z160200017
Page 27
ELECTRIC WIRE EL02–23
3
2
%A2
(
1
Rr-W/H
(INT-W/H)
)
Fr-LH W/H
c-d 1
c-e 10
4
1
11
(
%1H
To (CG) Rear endout maker LH
To (CG) Rear endout maker RH
(For semi-tractor)
(For semi-tractor)
A/S W/H
To (IF) Height control magnetic valve
(For semi-tractor)
2
1
To (CD) Trailer socket (For full-tractor)
(GND1)
2
To (CF) Rear fog light
(RFR-)
2
To (CH) Back-up light RH
(BLP-)
2
To (CH) Back-up light LH
(BLP-)
2
To (CH) License plate light LH
(LLR-)
2
To (CH) Back buzzer (For Hong Kong except semi-tractor) (INT-W/H and Rr-W/H integrated type)
(BBZ-)
4
To (GB) ABS rear modulator RH (For Australia)
(GND)
4
To (GB) ABS rear modulator LH (For Australia)
(GND)
e-sg 1
)
B/C W/H (Except semi-tractor)
J/C Earth G2-B
(For semi-tractor)
4
(&9A)
2
(RMR-)
2
(RML-)
Fr-LH W/H
c-sf 2
)
2
2
%2A
(
(E)
After build body
2
To (CD) Rear combination light LH
(RCB-)
2
To (CD) Rear combination light RH
(RCB-)
2
To (CH) License plate light RH
(LLP-)
INT-W/H and Rr-W/H integrated type (Except semi-tractor)
2
To (BB) Spring brake switch
(PSW-)
4
To (GA, GB) ABS rear modulator LH (Except Australia truck)
(GND)
To (GA, GB) ABS rear modulator RH
4
(Except Australia truck)
(GND)
2
To (IK) Differential lock magnetic valve (Except Australia)
(E)
c202
2
(&9C)
1
(&9D)
8
(&9E)
7
(&9F)
6
(&9G)
5
(&9H)
2
(LLP-)
2
(BLP-)
2
(RCB-)
2
(BLP-)
2
(RCB-)
2
To (CJ,CK) Back buzzer
(BBZ-)
(For Hong Kong semi-tractor)
To (IJ) Differential lock magnetic valve
2
(For semi-tractor)
(E)
SIDE/F W/H (For dump truck)
e-sh 1
INT-W/H and Rr-W/H integrated type (Except semi-tractor)
2
d-e 1
(
%C5
)
(RR 1)
Z19
e9
Earth power and light rear
Rr-W/H
(INT-W/H)
)
8
%23
(
sf-d 1
A/S W/H
(EXR-)
To (CE) License plate light RH
To (CJ,CK) Back-up light RH
To (CE) Rear combination light LH
To (CJ,CK) Back-up light LH
To (CE) Rear combination light RH
(
3
%2D
8
)
To (CC,CD,CE) Side turn
(CSR-)
signal light RH (For dump truck)
To (CC,CD,CE) Side turn
2
signal light LH (For dump truck)
(CST-)
Rr-W/H (INT-W/H and Rr-W/H divided type)
To (CF) Rear fog light
2
(RCB-)
2
(RCB-)
(BLP-)
2
(LLP-)
2
(BLP-)
(LLR-)
2
(BBZ-)
5
6
To (IG) Height control magnetic valve (For FR model)
(EXL-)
4
(INL-)
)
%1H
11
(
sg-c 1
2
To (BD) Spring brake switch
(PSW-)
(For truck
To (CD) Rear combination light RH (For truck)
To (CD) Rear combination light LH (For truck)
To (CI) Back-up light RH
2
(For truck) To (CI) License plate light RH
(For truck) To (CI) Back-up light RH
(For truck) To (CI) License plate light LH
2
(For truck)
To (CI) Back buzzer (For Hong Kong truck)
2
(RFR-)
Earth power and
light rear
B/C W/H (For semi-tractor)
1: For semi-tractor 2: Except semi-tractor 3: Except Australia, New Zealand 4: For Australia, New Zealand
SHTS12Z160200018
Z19
e9
(RR 1)
Page 28
FOR ECU POWER SYSTEM (G4-P)
#58#58
Joint
CAB SIDE WIRING
ELECTRIC WIREEL02–24
6
To (FA) Common rail ECU
(PGD1)
3
(PGD3)
To (FA) Common rail ECU
4
(PGD2)
AG
CHASSIS SIDE WIRING
5.00 BR
CAB MAIN W/H
b-a 1
Fr-RH W/H
3
(#64)
0.85 BR
5.00 BR 5.00 BR
1
To (GD)
(M/V-)
ES start solenoid valve
1, 2
Fr-LH W/H Rr-LH W/H
7
b-c 2 c-e 10
(%03)
1
5.00 BR
2
4
To (GA,GB,GC) ABS ECU
(GND)
2
To (GA,GB,GC) ABS diagnosis switch
(-)
12
To (GA,GB,GC) ABS ECU
(VV1-)
To (BB)
7
(4 E2)
To (GC)
(3 E1)
2
ABS trailer socket
5.00 BR
Speed sensor (Except ZF transmission)
2
(%A4)
SAW
(4 E2)
SAV
(3 E1)
To (GB) ABS trailer socket
2
(SPS-)
b201
5
(&8J)
6
(&8Q)
J/C Earth
(+(2))
A4A
Battery No.1
A4B (-(2))
A48
(+(1))
Battery No.2
A49 (-(1))
Z12
(64)
b78
Battery ground
SHTS12Z160200019
AG. EARTH SYSTEM (G4-C AND G4-P)
Page 29
FOR CPU AND GAUGE SYSTEM (G4-C)
0.50 BR
#59#59
Joint
J/C Earth 14P
ELECTRIC WIRE EL02–25
a607
4
(128)
3
(129)
9
(135)
1
To (BA,BC) Combination meter
(MGE )
12
To (DJ) DST-1 connector
(SGND)
12
To (BA,BC) Pulse adjust computer
(PCE)
0.50 BR
0.50 BR
0.50 BR
CAB MAIN W/H
b-a 2
Fr-RH W/H
1
(#65)
0.50 BR
a-h 1
DASH W/H
a-f 6
INST W/H
7
($55)
4
($48)
2
To (FA) Brake switch
(NO-)
2
To (GD) Clutch fluid pressure switch
(ESW-)
(CGD2)
4
(CGD1)
(GND )
(GND2)
(PGN1) (PGN2)
To (FA) Common rail ECU
5
3
To (GD) ES start ECU
16
25
To (IG) Air suspension ECU
26
26
(PGN2)
26
(PGN2)
To (BE,BF) Tachograph, KINZLE tachograph
To (BF) KINZLE tachograph
To (IG) Air suspension controller (Remote control type)
T/M W/H
4
(SPS-)
c-sa 2
5
(%2X)
5
b-c 1
(%04) (%A5)
0.50 BR
2
1
To (BD) Fuel gauge sender unit
(FSDE)
3
1
To (BB) Fuel gauge sender unit
(FSDE)
2
To (BB,BD) Coolant level warning switch
(WLE)
Fr-LH W/H
To (BB,BD,BF) Speed sensor (For ZF transmission)
5
1: Full-tractor 2: Semi-tractor 3: Except semi-tractor
SHTS12Z160200020
Page 30
ELECTRIC WIREEL02–26
AH
To (FA) Common rail ECU
To (AA) Fuse 11
CAB SIDE WIRING
b68
EG-5,8,13,17,20
82580-7320
12
11
13
(ST)
J/C Common rail 20P
2
(11LD)
0.50 B-O
9
(&AF)
a609
10
(&AE)
0.50 B-O0.50 B-O
5
a102 a103
5
0.50 R-B
0.50 R-B
(&C5)
(&F5)
CAB MAIN W/H Fr-RH W/H Fr-LH W/H
b66
b-a 4
2
(#6J)
EG-5,8,13,17,20
98060-6050
3
0.50 B-W
1
b68
(B)
(SW)
To (AA) FL 10
2
(LD)
c-a 1
2
(#A8)
0.85 R-B
1
b66
b68
5
2
(C)
2
A3YA3W
8.00 W-L
(E)
0.50 R-B
3
(%07)
(NUSW)
(NTL)
0.50 R-B
Fr-RH W/H
c-b 2
31
To (FA) Common rail ECU
6
To (GD) ES start ECU
7
To (HB) MZ12 range and splitter change switch
(61)
To (AB) Fuse 91
2
(91LD)
0.50 R-B
b-a 4
7
(#6K)
0.85 B-Y
To (AA) Battery relay
CHASSIS SIDE WIRING
Battery cable
ENGINE SIDE WIRING
3
(LD)
50.00 B-R
1
(B)
STARTER
ba1
b49
8.00 W-L
1
(C)
To (AE,AF) J/C Earth (G2)
b49
EG-3,7,10,15,19
82580-6730
(E )
A3Z
0.50 B
3
(&82)
1
2
Body Earth
AH. ENGINE STARTING CIRCUIT (MODELS WITH MZ AND HX TRANSMISSION)
1. Starter relay
2. Starter
3. Neutral switch
(+ )(E )
3
21
0.85 R-B
b28
EG-3,7,10,15,19
82580-7180
12
3
SHTS12Z160200021
Page 31
To (FA) Common rail ECU
13
(ST)
ELECTRIC WIRE EL02–27
AI
J/C Common rail 20P
2
To (AA) Fuse 11
0.50 B-O
(11LD)
CAB MAIN W/H Fr-RH W/H
b68
EG-5,13
82580-7320
12
b66
EG-5,13
98060-6050
11
To (AA) Battery relay
3
(LD)
8.00 W-L
1
1
(B)
STARTER
ba1
b49
(C)
A3Z
50.00 B-R
Battery cable
ENGINE SIDE WIRING
0.50 B-O
9
(&AF)
(E )
a609
10
(&AE)
To (AA) FL10
0.50 B-O
1
2
8.00 W-L
A3YA3W
To (AE,AF) J/C Earth (G2)
2 (LD)
3
(B)
b66
5
(C)
b49
EG-2,4,12,16
82580-6730
1
b-a 4
2
(#6J)
0.50 B-W
1
(SW)
b68
b68
2
(E)
0.50 B
&82
(3)
To (AB) Fuse 91
2
(91LD)
1.25 B-Y
c-a 2
Fr-LH W/H
37
(#U4)
1.25 B-Y
2
(%2U)
sa-c 2
1.25 B-Y
4
(+)
1
(-)
sa3
EG-4,11,16
82560-1340
2
1
43
3
0.85 R-B
1.25 B-Y
T/M W/H
To (GD) ES start ECU
6
(NTL)
0.50 R-B
1
sa-c 2
(%2T)
b104
EG-2,12
82580-7180
12
1
5
a102 a103
5
0.50 R-B
c-a 1
35
0.85 R-B
(&C5)
(&F5)
(#A8)
0.85 R-B
To (FA) Common rail ECU
31
(MUSW)
2
b-a 4
Fr-RH W/H
7
(#6K)
1.25 B-Y
1
(+)
4
2
(-)
0.85 R-B
0.85 R-B
c-b 3
3
(%07)
4
Body Earth
2
3
AI. ENGINE STARTING CIRCUIT (MODELS WITH ZF AND EATON TRANSMISSION)
1. Starter relay
2. Starter
3. Neutral switch (ZF transmission)
4. Neutral switch (EATON transmission)
1: ZF transmission 2: EATON transmission
SHTS12Z160200022
Page 32
CAB SIDE WIRING
ELECTRIC WIREEL02–28
To (AA) Common rail ECU
CAB-MAIN W/H
Fr-RH W/H
AJ
7
(HRY)
0.50 R-B
b-a 4
9
(#6M)
0.50 R-B
6
(HRY2)
0.50 R-B
AEM
(BUS3)
To Bus bar No.1
b69
EG-5,12,17
82560-2810
1
CHASSIS SIDE WIRING
2
1
ENGINE SIDE WIRING
sc2
EG-1,9,14
9806-06150
2
b67
EG-5,12,17
9806-06150
1
To (CD,CF) J/C Earth (G2)
INTAKE AIR HEATER W/H
1
sc2
2
Body Earth
A6H
1
4
(&81)
10.00 B
(B24V)
(E)
1
(SW)
3
b69
(S)
c-b 3sc-c 1
1
(%0A)
10.00 B-W
1
(%17)
2
Fr-LH W/H
1: RHD 2: LHD
SHTS12Z160200023
b67
(L)
5
10.00 B-W
sc-b 1
1
10.00 B-W
(F)
(%17)
b69
2
0.50 B
1
AJ. ENGINE STARTING ASSIST CIRCUIT
1. Intake air heater relay
2. Intake air heater
Page 33
CAB SIDE WIRING
To (AC) Battery relay No.4
ELECTRIC WIRE EL02–29
AK
To (BA,BC) Combination meter
To (AB) Fuse 71
2
7
(71LD)
(MCHG)
To (AA) FL 11
2
(LD)
CHASSIS SIDE WIRING
3A 15.00 W
3A 15.00 W
ENGINE SIDE WIRING
(LD)
(3)
&9J
2
FL 17
100A
(+ )
1
0.50 Y-G
0.50 W-L
Fr-RH W/H
ea-a 4
(#1P)
0.50 W-L
CAB MAIN W/H
ea-a 4
(#1M)
0.50 Y-G
1
211
113
(L)
(R)
ea20
b68
1
b44
(B)
1
2
A41
(E)
ea20
EG-1,6,9,14,18
82580-8640
12
34
1
b44
EG-1,6,9,14,18
98060-6150
1
AK. CHARGING CIRCUIT
1. Alternator
Body earth
1: Taiwan explosion-proof 2: Except Taiwan explosion-proof
SHTS12Z160200024
Page 34
J/B
To (AA) Fuse 52
2
(52LD)
To (AB) Fuse 94
2
(94LD)
0.85 B-R
ELECTRIC WIREEL02–30
J/BCAB MAIN W/H
To (AA) Fuse 22
2
(22LD)
AL
To (AA) Fuse 42
2
(42LD)
f36 f37 f38
IP-2,6
97840-4050
1
5,6,7
INST W/H
f36 f37 f38
INST W/H
CAB SIDE WIRING
f502
f32
f34
f33
f35
IP-2,6
97840-4050
6
(A5B)
1.25 W
1
(P1)
1
$0L
0.85 B-R
1
1,2,3,4
1234
f32 f33 f34 f35
c66
EG-3,8,10,11,
17,20
82580-4240
1 1
c65
EG-3,8,10,11,
17,20
82580-4240
1
f-a 1
(20)
(PIG1)
f502
12
(A1A)
0.85 W-G
(PAC1)
1
CAB MAIN W/H Fr-LH W/H
c67 c68 c69
EG-3,8,10,11,
17,20
82580-4240
f500
a504
11
(42LD)
1.25 W-L
(PTL1)
1
a502
c-a 2
c-a 1
39
28
(#BB)
(#BC)
0.85 W-G 0.85 W-G
1.25 W-L 0.85 W-L
1 10
1 5
(PAC2) (22LD)
(PTL2) (42LD)
567
1
16
a-f 1
2.00 R 2.00 R
c-a 1
28
2.00 R
1
(1)
($04)
(#BD)
(1)
1
4
a-f 1
1.25 L 1.25 L
c-a 2
35
1.25 L
1
(2)
($0G)
(#BJ)
(2)
1
10
a-f 1
1.25 Y 1.25 Y
c-a 2
34
1.25 Y
1
(3)
($0A)
(#BK)
(3)
8
9
10,11,12
10 11 12
CHASSIS SIDE WIRING
c67 c68 c69
89
AL. SPARE POWER SOURCE CIRCUIT
1. P/BAT 7. SERVICE CAB 3
2. P/M 8. P/ACC CHASSIS
3. P/ACC CAB 9. P/TAIL CHASSIS
4. P/TAIL CAB 10. SERVICE CHASSIS No.1
5. SERVICE CAB 1 11. SERVICE CHASSIS No.2
6. SERVICE CAB 2 12. SERVICE CHASSIS No.3
SHTS12Z160200025
Page 35
ELECTRIC WIRE EL02–31
AM
When installed 12V spare power source, connect the 24V spare power source connector.
1.25 W
4
(+B )
0.50 R-B
2
(ILL)
0.50 W-G
1
(ACC)
1.25 B
3
(GND)
(A5B)
(A1Y)
(A1A)
9
f502f501f502
6
13
(52LD)
(43LD)
(22LD)
2
2
2
To (AA) Fuse 52
To (AA) Fuse 43
To (AA) Fuse 22
1
f40
IP-2,6
82580-6920
21
34
1
1
($01)
3.00 B
(AE) Ground circuit (G2)
(GND)
INST W/H CAB MAIN W/H
1
AM. ETC. SPARE POWER SOURCE CIRCUIT (DOUBLE AS 12V SPARE POWER SOURCE)
1. ETC. sub power supply connector
SHTS12Z160200026
Page 36
ELECTRIC WIREEL02–32
12V W/H
AN
Connect the ETC sub power supply connector.
CAB SIDE WIRING
42
1.25 W-L
(+B ) (12+ )
0.85 R-Y
26
1
2
(+12 )
4
1
(GND )
(ILL) (12IL)
11
0.85 W-B
(ACC) (12AC)
1.25 B-R
35
(GND) (12- )
1.25 W-L
1.25 B-R
23
44
(24+) (+B24) 10 2
(24IL) (ILL) 31
(24AC) (ACC) 93
(24-) (GND)
1.25 W
0.50 R-B
0.50 W-G
1.25 B
AN. 12V SPARE POWER SOURCE CIRCUIT
1. P12V connector
2. DC/DC converter
3. P24V connector
4. 12V socket
SHTS12Z160200027
Page 37
ELECTRIC WIRE EL02–33
o1
IP-1
82580-6920
21
34
1
o3
IP-2
82580-7210
65
78910
2
o2
IP-2
82580-8380
4321
12 34
3
o4
IP-1
82580-4610
1
2
4
SHTS12Z160200028
Page 38
To (AA) Fuse 43
2
(43LD)
7
a502
(#KU)
0.50 R-B
To (AA) Fuse 46
To (FA) J/C CAN
14
(98)
22
16
(MI+)
(MMT-)
4
(94)
21
(MMT+)
2 (46LD)
a504
3
0.50 L-Y
17
a47a48a47
(MM+B)
18
2
(72LD)
(72LD)
0.50 W-L
0.50 W-L
ELECTRIC WIREEL02–34
0.50 L-Y
3
a501
(#L5)
To (AB) Fuse 72
J/C CAN
18
(&3J)
19
(&3S)
17
(&3K)
20
(&3R)
J/C ETC 13P-1
4
13512
(&1D)
(&1W)
CPU
a619
1
To (DK) Diagnosis standard connector
(D+BS)
1
To (DK) Diagnosis option connector
(D+BO)
a614
(&24)
(&1N)
CAB MAIN W/H
0.50 W-L
BA
a25
IP-1,5
82580-7960
12345678
9 10111213141516
2
CAB SIDE WIRING
0.50 W-L
1
(SS)
18
(VS)
To (IG) Air suspension ECU
10
(SS1G)
CAB MAIN W/H Fr-LH W/H
To (BE) Tachograph
9
(RVSP)10(SPSP)
2
(PC04)
2
To (FA) Common rail ECU
To (GD) ES start ECU
5
(PCO3)
(PCRO)
16
(PC+)
1
149
(PCO+)
(PCS+)
3
11
0.50 L-R
0.50 L
c-a 5
5
(#U5)
(#U6)
(PCI+)
c-a 5
6
(PCR1)
12
(PCE)
0.50 L
1
(#6P)
0.50 R
0.50 Y-R
0.50 L-R
b-a 5
9
(#6Q)
To (AD,AG) J/C Earth 14P
2
b-a 5
a103 a102
0.50 BR
9
(&46)16(TACH)
To (FA) Common rail ECU
(Refer to the circuit "BB")
(MARF)
(MTM)
(SPMP)
13
11
10
2
(&F2)
0.50 P
2
(&C2)
0.50 Y-R
b-a 7
3
(#7J)
To Chassis side
1
(MGE)
(MFLS)
(MARE)
(MARR)
(MAR+)
a47 a48
14
15
0.50 P-L
0.50 P-G
b-a 7
5
4
(#7L)
(#7K)
b-a 7
3
12
0.50 P-B
0.50 W-B
b-a 7
8
(#7Q)
1
0.50 BR 4
(&3Y)
c-a 2
18
(#DJ)
To (AD,AG) J/C Earth 14P
0.50 R-L
c-a 2
22
(#DK)
4
Fr-LH W/HFr-RH W/H
(MWL)
3
(MOLP)
0.50 Y-R
ea-a 1
18
(#2E)
CHASSIS SIDE WIRING
BA. METER CIRCUIT (EXCEPT SEMI-TRACTOR) (CAB SIDE)
1. Combination meter
2. Pulse adjust computer
3. Light check relay
4. Trailer hand brake switch
5. Warning buzzer
SHTS12Z160200029
Page 39
ELECTRIC WIRE EL02–35
To (HA) ZF range relay
To (HB) MZ12 splitter
Lo switch
To (HB) MZ12 splitter
2
4
2
(NC-)
(N/O-)
(N/O-)
3
(M2LO)
To (AD,AE)
J/C Earth
14P-G2
2
(11LD)
To (AA) Fuse 11
Z21
(G2)
Fr-RH W/H
To (IK,IL)
To (HB) MZ12 range
Lo switch
To (HB)
MZ12 range relay
To (HA) ZF range relay
Hi switch
3
5
(M2HI)
7
(&33)
2
4
(S+)
(NC)
(N/O-)
6
7
a49 a49 a49 a49 a49a49
(MHI2)
(MLO2)
a47 a49 a49a49a48 a49 a47
2
0.50 B
(AI) Engine starting circuit
10
(&AE)
0.50 B-O
0.50 B-O 3
1
(S+)
(MPTO)
2
(ME)
0.50 B-O
0.50 G-O
(B)
To (IE) P.T.O. position
switch (J/C ETC)
4
(&3N)
16
(#6J)
Differential lock
9
19
(MDLK)
5
2
3
2
5
(S-)
(LD)
0.50 B
0.50 B
2.00 B
Z22
(AE) Ground circut (G2)
(G3)
f75
IP-2
82580-6820
9
(&3U)
17
(MDL3)
To (IL)
(&3U)
18
(MDL2)
Differential lock
9
2
(&3U)
2
(MTUL)
0.50 G-O
b-a 7
9
(#7R)
To (CC) Turn signal
flasher
4
(LHLD)
(RHLD)
2
(MTUR)
INST W/H
To (AA) Fuse 32
5
1
(MHBM)
2
1
4
2
a47
IP-2,6
82560-2230
214365897
1110 1312 1514 171816
1
(32LD)
CAB MAIN W/H
(MIIR)
(MTRB)
(MENG)
21
16
10
12
f-a 1
($02)
To (FA) Common rail ECU
0.50 L-G 0.50 L-G (THB+)(THB-)
To (AA) Fuse 21
(MSBT)13(MFFL)
(MESS)
a48
6
(CE/G)1(SBW+)2(F/S)5(PR)2(L)11(WL)1(O/C)
To (BG)
To Seat belt switch
Fuel filter warning switch
0.50 B
11
($0B)
(AE) Ground circut (G2)
18pin
14
To (GD) ES start ECU
(MCHG)
a48 a47 a48
7
To (AK) Alternator
2.00 B
a48
IP-2,6
82560-2470
2345678910111
131415 16171819 2021 2212
1
2
(21LD)
(MABS)5(MOLF)
9
To (BH)
To (GA) ABS ECU
Oil filter warning switch
To (GD) ES start ECU
To (CC) Hong Kong
6
(&52)
a503
6
(21LD)
diode
22pin
0.50 W-G
(MTIN)
8
1
(IND)
To (CC)
Pick-up controller
19 (PKB)
2
(K)
a49
IP-2,6
82560-2470
2345678910111
131415 16171819 2021 2212
11
(MHC+)
(MPAK)
(MHCE)
(MHTC)
8
19
20
1
(LP1)2(EBZ)
To (IG) Air suspension ECU
0.50 BR-R
IP-2,6
82580-6390
To (GD)
ES start ECU
CAB MAIN W/H
c-a 2
20
(#DL)
1
a45
12
5
12
(MBZ)
18
(PKB1)
22pin
5
2
1
0.50 W-R
21
c-a 2
(#DM)
(WBZ-)
(WBZ+)
c-a 2
19
(#DN)
12
4
To Chassis side
(Refer to the circuit "BB")
1: ZF transmission 2: Except ZF transmission 3: LHD 4: RHD 5: Australia
SHTS12Z160200030
Page 40
CAB SIDE WIRING
CAB MAIN W/H Fr-LH W/H
5
(#U5)
c-a 5
c-a 5
6
(#U6)
1
(#6P)
b-a 5
b-a 5
9
(#6Q)
ELECTRIC WIREEL02–36
To Cab side
(Refer to the circuit "BA")
b-a 7
b-a 7
4
3
(#7J)
(#7K)
5
(#7L)
b-a 7
b-a 7
8
(#7Q)
c-a 2
18
(#DJ)
c-a 2
22
(#DK)
BB
Fr-LH W/HFr-RH W/H
ea-a 1
18
(#2E)
(%2V) 3
sa-c 2
CHASSIS SIDE WIRING
0.50 L
(SPS+) 1
(%2W)
(%2X)
4
5
(AG) Ground circuit (G4-C)
sa-c 2
sa-c 2
0.50 BR
0.50 L-R
(SPS-)
(SPSP)
4
3
1
sa4
EG-4,11
82560-1340
2
1
43
0.50 L
0.50 L-R
0.50 BR
5
(%04)
T/M W/H
0.50 BR
5
(%A5)
5
b35
EG-2,3,7,12
82560-3570
123
0.50 L
(SPS+) 1
6
0.50 L-R
0.50 BR
(SPSP)2(SPS-)
3
(&8Q)
To (AD,AG) J/C Earth
(G4-C)
2
6
b37
EG-7,10
82560-1340
1
2
43
0.50 P
0.50 P-L
0.50 P-B
(ASFS)
(ASF+)
(ASF-)
2
3
1
b75 b76
3
b75 b76
EG-5,8,13
82560-3190
123
0.50 P-L
(ASR+) 3
0.50 P-G
(ASRS)
2
4
5
0.50 P-B
0.50 BR
(ASR-) 1
5
(%04)
(AG) Ground circuit (G4-C)
EG-5,8,13
82560-4350
123
0.50 W-B
3
2
5
(FSD+)
(FSDE)
(%04)
5.00 BR
3
c50
0.50 R-L
1
(WL+)
6
2
(WLE)
0.50 BR
5
(%A5)
ENGINE SIDE WIRING
4
c51
EG-5,13
82580-6600
12
0.50 Y-R
1
7
Body Earth
EG-2,3,4,7,9
82580-7180
(OIL+)
c47
12
1
2
2
3,4
5
BB. METER CIRCUIT (EXCEPT SEMI-TRACTOR) (CHASSIS SIDE)
1. Speed sensor (For ZF transmission) 8. Low pressure switch No.4
2. Speed sensor (Except ZF transmission) 9. Low pressure switch No.2
3. Front air gauge sender unit 10. Low pressure switch No.3
4. Rear air gauge sender unit 11. Low pressure switch No.1
5. Fuel gauge sender unit 12. Spring brake switch
6. Coolant level warning switch 13. Buzzer cancel switch
7. Oil pressure warning switch
5
6
SHTS12Z160200031
Page 41
ELECTRIC WIRE EL02–37
To Cab side
(Refer to the circuit "BA")
CAB MAIN W/H Fr-RH W/H
12
(SW4+)(SW4-)
8
1.25 B
1
(%01)
(AF) Ground circuit (G2)
91011
b74
0.50 B
(&8D)
5.00 B
(G2)
b72
Z09
12
13
(%1K)
0.50 W-R
0.50 W-L
c-a 2
20
(#DL)
0.50 BR-R
Fr-LH W/H
7
(%A7)
8
(%A8)
e-c 1
d-c 1
d-c 1
e-c 1
b-a 7
9
(#7R)
0.50 G-O
0.50 G-O
0.50 G-O
0.50 G-O
12
(SW2+)(SW2-)
b73
0.50 B
1
12
(SW3+)(SW3-)
b71
(SW1+)
2
(SW1-)
1 1
10
sg-d 1
sg-e 1
2 2
Rr-W/H (INT W/H)
0.50 BR-R
1
(PSW+)
12
2
(PSW-)
0.50 W-R
13
0.85 B
(%1G)
0.50 BR-R
21
0.50 W-L
(BSW+)(BSW-)
(%A6)
6
d-c 1
e-c 1
2 2
sg-e 1
sg-d 1
(%1J)
1 1 1 1
sg-d 1
sg-e 1
2 2
0.50 W-R
0.50 W-L
c-a 2
21
(#DM)
c-a 2
19
(#DN)
B/C W/H
0.50 B
8
7
0.50 B
5
(&8E)
(&8G)6(&8F)
To (AD,AF) J/C Earth (G2)
(%1H)
11
sg-d 1
2
(%A2)
0.85 B
3.00 B
(AF) Ground circuit (G2)
2
(%C5)
ea17
EG-1,6,9
82580-6830
1
7
b73
b71
b74b72
EG-5,8,13
82560-3590
12
8,9,10,11
sg5
RR-1,2,3,4,5
82580-6770
12
12
sg7
RR-1,2,3,4,5
82580-6820
12
13
1: Except full-tractor, Taiwan dump, mixer 2: Full-tractor, Taiwan dump, mixer 3: Except Australia, New Zealand 4: Australia, New Zealand 5: HX transmission 6: MZ transmission
SHTS12Z160200032
Page 42
To (AA) Fuse 43
2
(43LD)
7
a502
(#KU)
To (CF)
Front fog light switch
1
(FGI+)
0.50 R-B
To (CF)
Rear fog light switch
2
(RFI+)
To (AA) Fuse 46
To (FA) J/C CAN
14
(98)
22
16
(MI+)
(MMT-)
4
(94)
21
(MMT+)
2
a504
3
0.50 L-Y
17
18
a47a48a47
(MM+B)
2
(72LD)
(72LD)
0.50 W-L
0.50 W-L
ELECTRIC WIREEL02–38
0.50 L-Y
3
a501
(#L5)
To (AB) Fuse 72
J/C CAN
18
(&3J)
19
(&3S)
17
(&3K)
20
(&3R)
J/C ETC 13P-1
4
13512
(&1D)
(&1W)
CPU
a619
1
To (DK) Diagnosis standard connector
(D+BS)
1
To (DK) Diagnosis option connector
(D+BO)
a614
(&24)
(&1N)
CAB MAIN W/H
0.50 W-L
BC
a25
IP-1,5
82580-7960
12345678
9 10111213141516
2
CAB SIDE WIRING
0.50 W-L
18
(VS)
10
(SS1G)
CAB MAIN W/H Fr-LH W/H
CHASSIS SIDE WIRING
To (BE) Tachograph
9
(RVSP)10(SPSP)
2
(PC04)
2
To (FA) Common rail ECU
To (GD) ES start ECU
1
(SPMP)
10
0.50 R
0.50 Y-R
149
(PCR1)
(PCO+)
(PCS+)
3
0.50 L
(PCI+)
11
0.50 L-R
12
(PCE)
0.50 L
0.50 L-R
9
(&46)16(TACH)
To (AD,AG) J/C Earth 14P
2
(PC+)
(PCRO)
16
1
0.50 BR
To (FA) Common rail ECU
a103 a102
2
(&F2)
2
(&C2)
0.50 Y-R
a47 a48
14
15
13
11
0.50 P-L
0.50 P-G
0.50 P
3
12
0.50 P-B
0.50 W-B
1
0.50 BR 4
(&3Y)
0.50 R-L
To (AD,AG) J/C Earth 14P
4
(MWL)
3
ENGINE SIDE WIRING
3
0.50 Y-R
ea-a 1
18
(#2E)
0.75 L
1
(MOLP)
(OIL+)
(MGE)
(MFLS)
(MARE)
(MARR)
(MAR+)
(MARF)
(MTM)
Body Earth
c-a 5
5
(#U5)
c-a 5
6
(#U6)
b-a 5
1
(#6P)
b-a 5
9
(#6Q)
b-a 7
b-a 7
3
(#7J)
4
(#7K)
5
(#7L)
To Chassis side
(Refer to the circuit "BD")
b-a 7
b-a 7
8
(#7Q)
c-a 2
18
(#DJ)
c-a 2
22
(#DK)
Fr-LH W/HFr-RH W/H
ea17
EG-14,18
82580-6830
1
3
SHTS12Z160200033
BC. METER CIRCUIT (FOR SEMI-TRACTOR) (CAB SIDE)
1. Combination meter
2. Pulse adjust computer
3. Oil pressure warning switch
4. Trailer hand brake switch
5. Warning buzzer
Page 43
ELECTRIC WIRE EL02–39
a47
IP-2,6
82560-2230
214365897
1110 1312 1514 171816
To (HB) MZ12 range
To (HA) ZF range relay
To (HB) MZ12 splitter
Lo switch
2
(N/O-)
To (HA) ZF range relay
To (HB) MZ12 splitter
Hi switch
4
2
3
(NC-)
(N/O-)
3
5
a49
(M2HI)
(M2LO)
To (AD,AE)
J/C Earth
14P-G2
f75
3
h17
4
(S+)
IP-2, CA-4
82580-6820
12
4
Fr-RH W/H Fr-LH W/H
Lo switch
To (HB)
MZ12 range relay
To (IJ) Coupler lock switch
2
4
(NC)
6
(MLO2)
7
(&33)
7
(MHI2)
0.50 B
3
(G)
(N/O-)
U80
4
2
(MTUL)
(MCPL)
(ME)
a47 a49 a47a49
2
(ME)
0.50 L-G
4
1
(THB+)
4
2
0.50 B
(THB-)
1.25 B
31
($5X)
(AE) Ground circuit (G2)
DASH W/H
To (CE) Turn signal flasher
2
(LHLD)
(RHLD)
10
(MTUR)
($5V)
6
($96)
To (AA) Fuse 32
To (IE) P.T.O. position switch
4
2
(118)
(32LD)
16
1
(MDL2)
(MPTO)
(MHBM)
29
h-a 1
To (IK) Differential
lock switch (J/C ETC)
9
(&3U)
19
(MDLK)
0.50 L-G
0.50 G-O
b-a 7
9
(#7R)
1
CAB MAIN W/H
(MIIR)
(MTRB)
(MENG)
21
16
10
12
0.50 L-G
f-a 1
2
3
($02)
1
0.50 L-G (THB+)
18pin
(MSBT)
a49 a49a49 a48 a47 a48
6
(CE/G)1(SBW+)
To (AS) Seat belt switch
To (FA) Common rail ECU
4
(MITN)
(MATB)9(MABS)13(MPFL)
8
22
3
(5 WR)
1
socket
To (CE)
To (GC) ABS trailer
2
0.50 B
(THB-)
11
($0B)
(IND)
Pick-up controller
(AE) Ground circuit (G2)
a48
IP-2,6
82560-2470
2345678910111
131415 16171819 2021 2212
11
2
(WL)
(F/S)
warning switch
To (BG) Fuel filter
To (GC) ABS ECU
To (CE) Hong Kong
2.00 B
22pin
1
(MRTD)
(MCHG)
a48 a48
7
15
2
5
(L)
(WM6)
To (CO)
Autoleveling ECU
To (AK) Alternator
diode
INST W/H
(&52)
(MOLF)
5
1
(O/C)
To (BH)
Oil filter warning switch
2
(K)
6
(MPAK)
8
0.50 BR-R
c-a 2
20
(#DL)
a49
IP-2,6
82560-2470
2345678910111
131415 16171819 2021 2212
1
a47a48a48a49a49
a45
IP-2,6
82580-6390
12
5
CAB MAIN W/H
12
(MBZ)
22pin
5
2
1
0.50 W-R
21
c-a 2
(WBZ-)
(WBZ+)
c-a 2
19
(#DM)
(#DN)
To Chassis side
(Refer to the circuit "BD")
1: ZF transmission 2: Except ZF transmission 3: LHD 4: RHD
SHTS12Z160200034
Page 44
ELECTRIC WIREEL02–40
To Cab side
(Refer to the circuit "BC")
BD
CAB SIDE WIRING
CAB MAIN W/H Fr-LH W/H
CHASSIS SIDE WIRING
(%2V)
(%2W)
3
4
sa-c 2
sa-c 2
0.50 L
0.50 L-R
(SPS+)
(SPSP)
1
3
sa4
EG-16
82560-1340
2
1
43
0.50 L
0.50 L-R
0.50 BR
5
(%2X)
(SPS-)
(%04)
5
(AG) Ground circuit (G4-C)
sa-c 2
0.50 BR
4
0.50 BR
T/M W/H
1
c-a 5
5
(#U5)
(%A5)
c-a 5
6
(#U6)
5
b-a 5
b-a 5
9
1
(#6P)
(#6Q)
0.50 L-R
0.50 L
(SPSP)2(SPS-)
(SPS+)
3
1
b37
EG-15,19
82560-1340
2
1
43
Fr-RH W/H
6
(&8Q)
0.50 BR
2
To (AD,AG) J/C Earth
(G4-C)
b-a 7
3
(#7J)
0.50 P
0.50 P-L
0.50 P-B
(ASFS)
(ASF+)
(ASF-)
2
3
1
3
b75 b76
b75 b76
EG-17,20
82560-3190
123
b-a 7
4
(#7K)
0.50 P-L
(ASR+)
3
b-a 7
5
(#7L)
0.50 P-G
(ASRS) 2
4
b-a 7
8
(#7Q)
5
0.50 P-B
(ASR-) 1
(AG) Ground circuit (G4-C)
EG-16,19
82560-4350
c-a 2
18
(#DJ)
0.50 W-B
3
2
0.50 BR
5
c50
(FSD+)
(FSDE)
(%04)
1: Except Hong Kong 2: Hong Kong
c-a 2
Fr-LH W/H
22
(#DK)
0.50 R-L
1
(WL+)
6
2
(WLE)
c47
EG-15,16,19
0.50 BR
82580-7180
12
6
1
82560-3340
c78
EG-15
2
1
2
3,4
123
BD. METER CIRCUIT (FOR SEMI-TRACTOR) (CHASSIS SIDE)
1. Speed sensor (For ZF transmission) 7. Low pressure switch No.4
2. Speed sensor (Except ZF transmission) 8. Low pressure switch No.2
3. Front air gauge sender unit 9. Low pressure switch No.3
4. Rear air gauge sender unit 10. Low pressure switch No.1
5. Fuel gauge sender unit 11. Spring brake switch
6. Coolant level warning switch 12. Buzzer cancel switch
12
5
5
SHTS12Z160200035
Page 45
ELECTRIC WIRE EL02–41
3: RHD
To Cab side
(Refer to the circuit "BC")
4: LHD
3
789
1.25 B
1
5.00 B
(%01)
(AF) Ground circuit (G2)
12
b74
0.50 B
(SW4+)(SW4-)
b72
7
(&8E)
8
(&8D)
1
(G2)
b71
EG-17,20
82560-3590
12
b73 b74b72
0.50 G-O
0.50 G-O
(SW2+)(SW2-)
Fr-RH W/H
0.50 G-O
1
(SW3+)(SW3-)
2
b73
0.50 B
0.50 B
7
5
(&8G)
(&8E)
To (AD,AF) J/C Earth (G2)
10
b71
1
2
0.50 B
6
(SW1+)
(SW1-)
(&8F)
b-c 2
b-a 7
9
Fr-LH W/H
0.50 G-O0.50 G-O
4
(%0F)
1
2
0.85 B
5.00 B
1
(%01)
(AF) Ground circuit (G2)
EG-17,20
82580-6770
(#7R)
4
(SW4+)
7
(SW4-)
sg13
10
(%1G)
0.50 BR-R
1
(PSW+)
2
(PSW-)
0.85 B
11
(%1H)
1
(RR 1)
11
CAB MAIN W/H
Fr-LH W/H
sg-c 1
0.50 W-R
21
(BSW+)(BSW-)
12
sg-c 1
0.85 B
sg14
EG-17,20
82580-6820
c-a 2
20
(#DL)
0.50 BR-R
sg-c 1
0.50 W-L sg-c 1
B/C W/H
To (AD,AF) J/C Earth G2-B
12
(%1J)
13
(%1K)
#DM
c-a 2
21
(#DM)
0.50 W-R
#DN
c-a 2
19
(#DN)
0.50 W-L
12
7,8,9,10
12
11
12
12
SHTS12Z160200036
Page 46
f31
IP-2,6
82580-7000
ELECTRIC WIREEL02–42
BE
CAB SIDE WIRING
INST W/H
CAB MAIN W/H
2112341551661778
13 19
11 14
1
1
9
18 20
9
(RVSP)
0.50 Y0.50 Y
5
($05)
a-f 1
To (AA) Fuse 46
10
SPEEDREV
10
(SPSP)
0.50 R0.50 R
7
($07)
2
(46LD)
1
(A7K)
0.50 L-Y
4
(TCCL)
CLK
To (AB) Fuse 72
2
(72LD)
1
(72LD)
0.50 W-L
3
(TCSW)
2
0.50 BR
4
BZR
(TCE)
($48)
To (AA) Fuse 43
2
(43LD)
2
(A1Y)
0.50 R-B
19
(TCI+)
ILL
TO (AD,AG) Ground circuit (G4-C)
a-f 1
To (BA,BC) Pulse adjust computer
To (BA,BC) Combination meter
BE. TACHOGRAPH CIRCUIT
1. Tachograph
16
(PCRO)
10
(SPMP)
0.50 R
1
To (BA,BC) Pulse adjust computer
(PCO+)
SHTS12Z160200037
Page 47
To (AA) Fuse 46
2
(46LD)
1
(A7K)
ELECTRIC WIRE EL02–43
BF
To (AB) Fuse 72
2
(72LD)
1
(72LD)
2
To (AA) Fuse 43
(43LD)
2
(A1Y)
CAB SIDE WIRINGCHASSIS SIDE WIRING
0.50 L-Y
4
(TCCL)
1
CLOCK
2
(TCE)
INST W/H
CAB MAIN W/H
(SPSP)
20
0.50 R
712($07)
a-f 1
0.50 L-R
(SPP2)
7
0.50 L-W
($0C)
a-f 1
0.50 L-W
0.50 W -L
3
(TCSW)19(TCI+)
3W 3W
SPEED
WARNING SW
0.50 L
0.50 L-R
0.50 R-B
18
(TCI-)
0.50 BR
3
4
(PCS+)
(PCI+)
82580-7000
2112341551661778
13 19
11 14
0.50 BR
To (BA,BC) Pulse adjust computer
f31
IP-2,6
9
10
18 20
1
4
To (AG) Ground circuit (G4-C)
($48)
c-a 5
FR-LH W/H
5
(%04)
c-a 5
6
5
(#U6)
(#U5)
(AG) Ground circuit (G4-C)
0.50 BR
5
(%A5)
2
(FSDE)
(AG) Ground circuit (G4-C)
1
0.50 BR
5
(%04)
2
BF. KIENZLE TACHOGRAPH CIRCUIT
1. KIENZLE Tachograph
2. Speed sensor
c-a 5
8
(#U8)
0.50 L-W
0.50 L-R
0.50 L
0.50 BR
0.50 BR
c-sa 2
c-sa 2
c-sa 2
c-sa 2
8
4
3
5
(%D1)
(%2W)
(%2V)
(%2X)
0.50 L-W
0.50 L-R
0.50 L
0.50 BR
(SPS-)1(SPS+)3(SPSP)2(SPP2)
4
sa4
EG-4,14,16
82560-1340
2
1
43
2
2
1: Except semi-tractor 2: Semi-tractor
T/M W/H
SHTS12Z160200038
Page 48
ELECTRIC WIREEL02–44
BG
CAB SIDE WIRING
ENGINE SIDE WIRING
CAB MAIN W/H
ea7
EG-1,6,9,14,18
82580-9420
12
To (AD,AE) J/C Earth 13P-G2
1
(&14)
0.50 B
ea-a 4
15
(#1R)
0.50 B
1
(F/F)
To (BA,BC) Combination meter
13
(MFFL)
0.50 P
ea-a 4
14
(#1Q)
0.50 P
2
(F/S)
1
1
BG. FUEL FILTER WARNING CIRCUIT
1. Fuel filter warning switch
SHTS12Z160200039
Page 49
ELECTRIC WIRE EL02–45
BH
To (BA,BC) Combination meter
5
(MOLF)
Engine earth
ea21
EG-1,6,9,14,18
82580-6570
BH. OIL FILTER WARNING CIRCUIT
1. Oil filter warning switch
CAB MAIN W/H
ea-a 1
19
(#2F)
0.75 LG 0.50 LG
KT2
(O/C)
ea21
1
1
1
SHTS12Z160200040
Page 50
Halogen headlight
0.50 B-L
3
CAB SIDE WIRING
Discharge headlight
0.50 L
3
To (BA,BC) Combination meter
To (CN) Headlight washer circuit
ELECTRIC WIREEL02–46
CA
3
(B)1(S+)
12
2
5
(S-)
(LD)
1
(33+)
10A
10A
FUSE 34
FUSE 33
2
(34LD)2(33LD)
a502
a500
3
4
10
3
5
a100
n1
3
1
n2
4
Hong Kong only
1
(MHBM)
3 (HLSW)
(34LD)
(#S1)
3
(#S2)
5
(#S3)
1
0.50 R
(33LD)
0.50 R-Y
0.50 R-W
(S-)
0.50 R-Y
0.50 R-W
10A 10A
0.50 R-L
FUSE 32
FUSE 31
2
(32LD)2(31LD)
a503 a505
5
(32LD)5(31LD)
0.50 R-Y
2
14
HF
HN
HU
2
0.50 R-Y
3
(B)1(S+)
5
2
(LD)
1
(31+)
a500
4
0.50 R-W
1
16
(DL)
ED DL DU EP
2
1
(ED)
17
0.50 R-Y
(S-)
(S-)
1
15810
0.50 B
1: RHD 2: LHD
a100
IP-1,5
82560-2540
12345
4
n1
IP-1,5 IP-1
82560-2550
1
2
149(DU)
5
(EP)
5
(&35)
23
451 23451
B-L
44
To (AD,AE) J/C Earth 14P-G2
n2
82560-2550
L
CAB MAIN W/H
c-a 1
Fr/LH W/H
CHASSIS SIDE WIRING
Discharge headlight
1
(FLL+)
FOG
2
(LCW+)
34
DIMMER
(#A9)
4
5
(HI+)
(E-)
33
MAIN
c-a 1
(#AA)
To (AD,AF) J/C Earth G2-A
CA. HEADLIGHT CIRCUIT
1. Headlight relay (Dimmer)
2. Headlight relay (Main)
3. Headlight short circuit connector
4. Headlight short circuit connector (Cab side)
5. Light and turn switch
6. Headlight LH
7. Tail light relay No.1
8. Tail light relay No.2
9. Cornering light diode
10. Headlight RH
c-a 1
c-a 1
25
32
(#AJ)
0.50 R-W
sd-c 2
4
(%E5)
0.50 O
1
(FLL+)
FOG
sd-c 2
3
0.50 R
2
(%E6)
(LOW+)
DIMMER
3
(LCR+)
CLEARANCE
(#AB)
0.50 R
66
7
(&96)
sd-c 2
2
(%E7)
0.50 R-W
4
(HI +)
5
(E-)
1.25 B
To (CO) Autoleveling ECU
sd-c 2
1
(%E8)
0.50 R-G
3
(CLR+)
MAIN
CLEARANCE
0.85 B
(%E0)
0.50 R-L
0.50 R-Y
0.50 R-G
0.50 O
H/LIGHT W/H
Halogen headlight
7
sd-c 2
18
(HDLP)
sd1
IP-1,6,9,14,18
82580-6970
12
3
6
SHTS12Z160200041
Page 51
ELECTRIC WIRE EL02–47
a54
IP-2,6
82580-9310
123 4567
8 9 10111213 1415 1617
5
5
To (AD,AE) J/C Earth
14P-G2
OFF
T
H
4
(&36)
2
3
a615
2
11
1
2
0.50 B
a500
11
(S-)
0.50 R-G
1
3
(LT)
LTEL LH
1
2
(EL)
(LH)
4
5
0.50 R-L
12
(&29)
4
(&23)
5
J/C ETC 13P-2
(CHW)
10A
FUSE42
1
2
7
(42+)
(42LD)
10A
FUSE41
3
(B)1(S+)
5
(LD)
1
2
(41LD) (41+)
2
(S-)
3
(B)1(S+)
8
5
2
(S-)
(LD)
1
(43+)
FUSE43
2
(43LD)
a809
IP-1,5
82560-3800
12
9
9
2
(K)
0.50 R-L
0.50 R-Y
c-a 1
c-a 1
13
23
(#AL)
(#AW)
0.50 O
1
(A)
20
To (CC,CE) Cornering light relay LH
(S-)
5
To (CF) Rear fog light switch
(RFLH)
7
To (CC,CE) Parking light switch
(P)
22
To (CF) Front fog light switch
(LD)
CAB MAIN W/H
Fr/LH W/H
H/LIGHT W/H
Halogen headlight
sd-c 1
4
0.50 O
1
(%F5)
(FLR+)
FOG
sd-c 1
3
0.50 R
2
(%F6)
(LOW+)
DIMMER
sd-c 1
2
(%F7)
0.50 R-W
4
(HI+)
5
(E-)
MAIN
0.85 R-G
sd-c 1
1
(%F8)
0.50 R-G
3
(CRH+)
0.85 B
0.50 O
CLEARANCE
7
(%F0)
1010
Discharge headlight
sd-c 1
1.25 B
1
(FLR+)
FOG
2
(&92)
(LOW+)
3
4
(HI +)
DIMMER
5
(E-)
To (AD,AF) J/C Earth G2-A
MAIN
3
(CRH+)
CLEARANCE
sd4
EG-1,6,9,14,18
82580-6970
12
3
10
SHTS12Z160200042
Page 52
ELECTRIC WIREEL02–48
CB
CAB SIDE WIRING
To (AA) Fuse 43
To (AD,AE) J/C Earth 14P-G2
82560-3290
CAB MAIN W/H
Fr/LH W/H
2
(#LB)
f1
IP-1,5
231
564
1
0.50 R-B
3
(&5V)
19
To (BE,BF) Tachograph
(TCI+)
0.50 R-B
0.50 B
(GND2)
1
(VIN1)
6
0.50 R-G
29
c-a 1
(#BX)
2
0.50 R
(VOUT)
3
0.50 B-R
(GND)
1
($2C)
($2B)
7
f-a 5
6
f-a 5
0.50 R
INST W/H
3
(HLI+)
1
(H/L0)
a73
IP-2,6
82560-2290
123
0.50 B-R
2
2
(HLI-)
0.50 B-R
2
c-a 1
0.50 R-G
(%EB)
5
sd-c 2
30
(#C3)
sd2
EG-1,6,9,14,18
82580-6970
CHASSIS SIDE WIRING
12
3
3
CB. HEADLIGHT BEAM CONTROL CIRCUIT
1. DC/DC converter (Leveling)
2. Headlight leveling switch
3. Headlight leveling actuator LH
4. Headlight leveling actuator RH
sd-c 2
8
(#E9)
0.50 R-G 0.50 R-G
2
(SIG)
H/LIGHT W/H
0.50 R
3
1
3
(LVA+)
(LVE-)
0.50 B-R
0.50 B-R
M
(%EA)
6
sd-c 2
0.50 B-R
SHTS12Z160200043
Page 53
ELECTRIC WIRE EL02–49
0.50 R
0.50 B-R
0.50 R
c-sd 1
c-sd 1
8
(%F9)
6
(%FA)
0.50 R-G
0.50 B-R
(SIGR)
c-a 1
18
(#C4)
0.50 R
sd-c 1
5
(%FB)
0.50 R
3
(LVR+)
4
sd5
EG-1,6,9,14,18
82580-6970
M
2
1
(LVR-)
12
3
4
H/LIGHT W/H
SHTS12Z160200044
Page 54
31
1.25 B
3
(EA) Air conditioner circuit (G2)
DASH W/H
0.50 G
CAB SIDE WIRING
DOOR LH W/H
1
6
2
0.50 B
2
0.50 B
2
To (AD,AE) J/C Earth 13P-G2
CAB MAIN W/H Fr-LH W/H
($5X)
(SCG)
($A3)
(STN+)
(STN-)
($A2)
a-j 1
(&1A)
3
1.25 B
h-j 1
j-a 1
To (AD,AE) Earth AS-3
0.50 B
1.25 B
6
(&96)
1
(STN+)
1
2
(STN-)
0.50 G
(&95)
DOOR LH W/H
2
0.50 G
1
0.50 G
2
($A2)
7
2
1.25 G
(FTL-)
0.50 B
Z23
(G2-)
c-a 2
19
To (AA) Fuse 41
5
j-h 1
0.50 G
0.85 G-Y
To (CA) Head light RH
c-a 2
21
(#CN)
(#CM)
2
(FTL-)
1
(FTL+)
0.50 G
28
($5U)
a-h 1
To (CH) License
plate light RH
8
0.50 LG
Installed short­circuit connector
13
(#AW)
ELECTRIC WIREEL02–50
2
(41LD)
2
To (BA) Combination meter
2
(MTUL)
DASH W/H
0.50 G
a502
6
9
(#BS)
0.85 R-G
7
(CCG)10(CCH)
OFF
ON
(T)
10
9
0.85 LG
(41LD)
0.85 GR
(B2)8(TB)
7
(P)
0.85 LG
c-a 2
15
(#CL)
2
1.25 GR
To (AB) Fuse 7E
2
a505
10
To (AA) Fuse 4B
0.85 W-R
(4BLD)
4
5
0.85 G-Y
6
0.50 R-W
9
(P1)
1.25 B
2
To (AA) Fuse 95
c-a 2
29
(#CD)
(7ELD)
2
(#KN)
(B)3(S+)
(LD)
(&38)
3
(&37)
To (AD,AE) J/C Earth
14P-G2
0.50 W-R
1
2
(S-)
a615
To (BA) Combination meter
4
(STIN)
3
(ABS+)
10
2
(TECU)
1
(IND)
10
(STOT)
0.50 B-W
1.25 GR
(95LD)
11
HFHLHR
OFF
ON
0.50 B
(&1F)
3
(&2C)
8
(&2K)
2
J/C ETC 13P-2
(AI) Engjne starting circuit (Fuse 91)
27
(91LD)
9
0.50 B-Y
(PUP+)
0.50 LG-R
7
(TSTP)
0.50 R-W
5
(TRCN)
8
(E)
0.50 B
(&3X)
8
To (BA) Combination
(MTIN)
meter
RT
(HL)16(HR)
(HF) 9
11
0.50 R
0.50 R-G
0.50 R
10
(MTUR)
1.25 B-Y
5
To (AE) J/C Earth 14P
3
To (AA) Fuse 65
2
1.25 BR (65LD)
15
(#AF)
To (GB) ABS trailer socket
c-a 2
(#CW)
0.50 G-B
(#6K)
1.25 R
c-a 2
24
0.50 B
0.50 R-G
0.50 R
(RHSW)
(LHSW)
(#CX)
CC
5
6
2
5
(LHLD)
(B)
4
(RHLD)
1.25 G-B
c-a 2
36
(#CP)
1.25 R-B
1
3
0.50 G-B
1
2
To Chassis side
(Refer to the circuit "CD")
CHASSIS SIDE WIRING
CC. TURN, STOP AND TAIL LIGHT CIRCUIT (EXCEPT SEMI-TRACTOR) (CAB SIDE)
1. Front side turn signal light LH (For left-hand drive model)
2.
Front turn signal light LH (For left-hand drive model)
7. Front turn signal light LH (For right-hand drive model)
8. Parking light short circuit connector
9. Parking light switch
3. Wiper and retarder switch 10. Trailer pick-up controller
4. Stop light relay 11. Light and turn switch
5. Turn signal flasher 12. Cornering light relay RH
6.
Front side turn signal light LH (For right-hand drive model)
13. Cornering light relay LH
14. Hong Kong diode (For Hong Kong model)
SHTS12Z160200045
Page 55
L
11
N
R
2
To (AA) Fuse 61
(61LD)
0.50 LG-R
0.50 G-B
0.50 G-B
DASH W/H
0.50 G-B
28
a-h 1
($5U)
0.50 G-B 1
(FTR+)
($5X)
1.25 B
(SCG)
16
2
(FTR-)
0.50 B
31
1.25 B
3
(EA) Air Conditioner circuit (G2)
BT
TL TR BC CL CR
(TL)
(BT)
(TR)
17
15
16
5
h-k 1
($95)
17
6
h-k 1
($96)
(CL)
(BC)
1
2
0.50 G-B
1
(STN+)
2
(STN-)
1.25 B
(CR) 7
DOOR RH W/H
0.50 W-L
0.50 R-G
To (AD,AE) Earth AS-3
18
1
(G2)
To (AD,AE) J/C
Earth 13P-G2
1 2
2
(&1A)
2
2
(K)
0.50 B
a500
3
(#KE)
14
1
2
0.50 B
1
(#KF)
(FTR+)
(FTR-)
ELECTRIC WIRE EL02–51
1: RHD 2: LHD
(#KG)
0.50 W-L
1
0.50 R-G
2
0.50 W-L
1
0.50 R-G
2
0.50 Y-B
0.50 Y-R
CAB MAIN W/H
3
1
(B)
(S+)
12
5
2
(S-)
1
(A)
0.50 BR-R
19
a-k 1
DOOR RH W/H
2
($A2)
0.50 LG-R
k-a 1
3
($A3)
0.50 G-B
1
(STN+)
2
(STN-)
0.50 B
1
(A)
15
(AD) Common rail
2
circuit No.1
(K)
(Actuator power relay)
1
(#K1)
0.50 R
0.50 R
2
(K)
1
2
(NO+)
(ESW+)
20
4
3
(NO-)
(ESW-)
0.50 BR-B
0.50 B
14
(&3A)
To (FE) Brake blending diode
To (AD,AE) J/C Earth 14P-G2
c-a 2
10
(#ER)
1.25 W-R
0.50 W-R
(BSW2)
3
1
(S+)
(B)
13
5
2
(S-)
1
2
0.50 R
0.50 R-G
1
(A)
To (CA) Cornering light diode
(LD)
0.50 R-Y
2
(CLT+)
0.50 LG-R
8
To (FG) Common rail ECU
c-a 2
5
(#CH)
2
1
0.50 R
0.50 R-G
c-a 2
27
(#EH)
(LD)
0.50 R-L
26
c-a 2
(#EJ)
15. Brake blending stop diode
16. Front turn signal light RH (For right-hand drive model)
17. Front side turn signal light RH (For right-hand drive model)
18. Front turn signal light RH (For left-hand drive model)
19. Front side turn signal light RH (For left-hand drive model)
20. Stop light switch
To Chassis side
(Refer to the circuit "CD")
SHTS12Z160200046
Page 56
CONNECTORS FOR CIRCUIT "CC"
ELECTRIC WIREEL02–52
j2
CA-4
82580-7580
12
1
j15
CA-1
82580-7660
21
6
h14
CA-4
82580-7660
21
2
a1
CA-1
82580-7660
21
7
a53
IP-2,6
82580-9320
1234 567
8 9 10111213141516 1718
3
a123
IP-2,6
82560-2890
12 34 56 91078
8
a120
IP-1,5
82580-6060
1
5236
4
5
a122
IP-2,6
82560-2900
2143
6587109
9
SHTS12Z160200047
Page 57
ELECTRIC WIRE EL02–53
a18
IP-1
82580-7210
65
78910
10
CA-3
82580-7580
12
17
a54
IP-2,6
82580-9310
4321
123 4567
8 9 10111213 1415 1617
a805
IP-2
82560-3800
12
14
a808
IP-1,5
82560-3800
12
15
h4
CA-2
82580-7660
21
16
11
k2
a1
CA-3
82580-7660
21
18
k15
CA-2
82580-7660
21
19
a60
IP-2,6
82560-3030
12
34
20
SHTS12Z160200048
Page 58
CAB SIDE WIRING
To Side turn signal light RH
3
(%2D)
0.50 G
(CST-)
SIDE/F W/H
Rr-W/H (INT-W/H)
0.50 B
2
1
sh3
RR-3
82580-6600
12
(CSR-)
2
1
(CST+)
e-sh 1
1
(%2B)
0.50 G
c-a 2
19
(%2B)
21
(#CN)
1
c-a 2
(#CM)
sh-c 1
Before build body
0.85 G-Y
1.25 G
0.50 G0.50 G
16
1.25 G
e-c 1
ELECTRIC WIREEL02–54
CD
To Cab side
(Refer to the circuit "CC")
c-a 2
15
0.85 R-G
d-c 1
16
(%AG)
(%AG)
d-c 1
e-c 1
3
3
(%A3)
(%A3)
222
d-c 1
e-c 1
1
1
(%A1)
(#CL)
(%A1)
c-a 2
29
1.25 B
e-c 9
4
(#CD)
(%BX)
c-a 2
11
(#CW)
1.25 BR
e-c 9
3
(%BW)
c-a 2
24
1.25 R
e-c 9
5
1 1 1
1.25 G
0.85 G-Y
0.85 G-Y
0.85 R-G
0.85 R-G
(#CX)
(%BY)
c-a 2
36
Fr-LH W/H
(#CP)
1.25 G-B
22
e-c 1
1.25 G-B
(%AP)
CHASSIS SIDE WIRING
1
After build body
0.85 G-Y
0.85 R-G
e-d 1
1
(%C4)
5
e-d 1
(%C8)
e-d 1
4
(%C7)
0.85 G-Y
0.85 R-G
1.25 G-B
1
(T/L+)3(S/L+)4(RTN+)
4
e8
1.25 G
1
(T/L+)3(S/L+)4(RTN+)
1
(RR 1)
2
e2
2
(RCB-)
0.50 B
3.00 B
(AF) Ground circuit (G2)
2
(%A2)
e40
RR-4,5
82580-6040
78
3
431562
To (CJ) Back-up light LH
3
GND
BACK
TAIL PARK
RH TURN LH TURN
STOP
1
(BLP+)
6
7 3 2
5
4
1
(TIL6)
(BAK7) (T L3)
(P 2)
(T R5)
(STP4)
(GND1)
1
(%01)
(E) Ground circuit (G2)
1.25 BR
1.25 Y
1.25 B
1.25 G
1.25 R
1.25 W
5.00 B
Z19
(RR 1)
2
(RCB-)
e2 e8
RR-1,2,3,4,5
82580-8350
2431
2,4
0.50 B
SHTS12Z160200049
CD. TURN, STOP AND TAIL LIGHT CIRCUIT (EXCEPT SEMI-TRACTOR) (CHASSIS SIDE)
1. Side turn signal light LH (For Taiwan dump truck)
2. Rear combination light LH
3. Trailer socket
4. Rear combination light LH
5. Cornering light relay LH
6. Cornering light relay RH
7. Side turn signal light RH (For Taiwan dump truck)
8. Left turn buzzer (For Taiwan dump truck)
9. Right turn buzzer (For Taiwan dump truck)
10. Trailer stop light switch
Page 59
0.50 G-B
e-sh 1
2
(%2C)
Fr-LH W/H
sh-c 1
SIDE/F W/H
2
(%2C)
3
0.50 B
sh-c 1
(%2D)
(AF) Ground circuit (G2)
6
(%01)
Before build body
3
sh-e 1
(%2D)
ELECTRIC WIRE EL02–55
To Cab side
(Refer to the circuit "CC")
c-a 2
27
(#EH)
0.50 R-Y
1
(CO+)
56
c18 c17
2
(E)
0.50 B
3.00 B
(%A2)
c-a 2
10
2
(#ER)
0.50 BR-R
0.50 G
c-a 2
5
(#CH)
c-a 2
26
(#EJ)
0.50 R-L
1
(CO+)
2
(E)
0.50 B
After build body
c17 c18
EG-1,7,9
82560-3340
12
5,6
0.50 G-B
0.50 G-B
1
(CSR+)
2G 0.85 B -
Before build body
7
After build body
sh4
RR-3
82580-6600
12
7
2
(CSR-)
0.50 B
0.50 B
c49
EG-7
82580-7140
123
8
0.50 B
To (BA) License
(20)
%AM
0.85 R-G
#BS
(59)
2
(2)
plate light RH
0.50 G
0.50 G-B
0.50 G-B
2
(RH+)
1
3
8
0.50 R-G
5.00 B
(TAIL)
(LH+)
(AF) Ground circuit (G2)
c139
EG-8
82580-7140
123
9
(LH+)
1
1
(RR 1)
2
9
0.50 R-G
0.85 B
(RH+)
3
(TAIL)
0.50 B
e63
RR-4
82560-3610
21
10
e-c 9
8
(%BT)
0.50 LG-R 0.50 LG-R 1
(TSL+)
10
2
(TSL-)
(LLP-)
8
1
d-c 1e-d 1
10
(%CF)
0.50 BR-R
2
11
(%CE)
0.50 BR-R
0.50 BR-R
e-d 1
10
(%CD)
1: Except Taiwan mixer, full-tractor 2: Taiwan mixer, full-tractor
4
($95)
To (AD,AE) J/C Earth G2-A
Fr-LH W/H
Rr-W/H
(INT-W/H)
To (BA) Spring brake switch
10
(%1G)
0.50 BR-R (%A6)
6
($91)
SHTS12Z160200050
Page 60
31
($5X)
1.25 B
3
(EA) Air conditioner circuit (G2)
h-j 1
1.25 B
(SCG)
DASH W/H
3
j-a 1
($A3)
0.50 G
DOOR LH W/H
CAB SIDE WIRING
1
(STN+)
6
2
(STN-)
0.50 B
2
($A2)
a-j 1
0.50 B
7
(&1A)
To (AD,AE) J/C Earth 13P-G2
CAB MAIN W/H
Fr-LH W/H
0.50 B
1.25 B
6
(&96)
1
DOOR LH W/H
0.50 G
1
0.50 G
1
(FTL+)
7
2
(FTL-)
0.50 B
Z23
(G2-)
To (AD,AE) Earth AS-3
2
1
2
(STN-)
(STN+)
0.50 G
1.25 G
19
(&95)
c-a 2
5
0.85 G-Y
21
(#CN)
c-a 2
To (AA) Fuse 41
j-h 1
To (CJ) License
plate light RH
Installed short circuit connector
To (CA) Headlight RH
(#CM)
2
(FTL-)
1
(FTL+)
0.50 G
28
($5U)
a-h 1
8
0.50 LG
13
(#AW)
ELECTRIC WIREEL02–56
2
(41LD)
2
To (BA) Combination meter
2
(MTUL)
DASH W/H
0.50 G
a502
6
9
(#BS)
0.85 R-G
7
(CCG)10(CCH)
OFF
0.85 LG
(T) 10
ON
To (AA) Fuse 4B
2
1.25 GR
(41LD)
0.85 GR
(B2)8(TB)
7
9
(P)
0.85 LG
1.25 B
c-a 2
15
29
(#CL)
To (AB) Fuse 7E
(4BLD)
4
0.50 R-W
6
9
(P1)
2
To (AB) Fuse 95
To (CO) Autoleveling ECU
c-a 2
(#CD)
2
(7ELD)
a505
10
0.85 W-R
5
(#KN)
0.50 W-R
(B)3(S+)
1
2
(LD)
To (AD,AE) J/C Earth
(S-)
2
(&38)
3
(&37)
14P-G2
a615
To (BA) Combination meter
To (AB) Fuse 91
0.85 G-Y 4
(STIN)
(ABS+)
(TECU)
(IND)
0.50 B-W
1.25 GR
(PUP+)
3
10
2
(TSTP)
1
(TRCN)
8
10
(E)
(STOT)
(MTIN)
To (AA) Fuse 65
(95LD)
1.25 BR
To (AA) ABS trailer socket
c-a 2
11
(#CW)
HFHLHR
OFF
ON
0.50 B
(&1F)
3
(&2C)
8
(&2K)
2
J/C ETC 13P-2
9
7
5
8
0.50 R
10
(MTUR)
2
(91LD)
0.50 B-Y
0.50 LG-R
0.50 R-W
5
0.50 B
(&3X)
To (BA) Combination meter
2
(65LD)
18
RT
(HL)16(HR)
(HF) 9
11
0.50 R
0.50 R-G
5
(RHSW)
6
(LHSW)
0.50 G-B
1.25 B-Y
To (AD,AE) J/C Earth 14P (G2)
(#AF)
3
#6K
(5)
1.25 R
c-a 2
24
2
(#CX)
0.50 B
0.50 R-G
0.50 R
5
4
(LHLD)
1.25 G-B
36
(PUSW)
(RHLD)
c-a 2
(#CP)
CE
1.25 R-B
1
(B)
3
0.50 R-W
2
0.50 G-B
1
1
(BLP+)
6
7 3 2
5
4
1
(TIL6)
(BAK7) (T L3)
(P 2)
(T R5)
(STP4)
(GND1)
1
(%01)
1.25 BR
1.25 Y
1.25 B
1.25 G
1.25 R
1.25 W
5.00 B
(E) Ground circuit (G2)
(RR 1)
Z19
CHASSIS SIDE WIRING
11
0.85 G-Y
0.85 R-G
(T/L+)3(S/L+)4(RTN+)
2
(RCB-)
0.50 B
1.25 G
1
8
To (AD,AF) J/C Earth G2-B
(&9E)
To (CJ) Back-up light LH
12
GND
BACK
TAIL PARK
RH TURN LH TURN
STOP
CE. TURN, STOP AND TAIL LIGHT CIRCUIT (FOR SEMI-TRACTOR)
1. Front side turn signal light LH (For left-hand drive model)
2.
Front turn signal light LH (For left-hand drive model)
8. Parking light switch short circuit connector
9. Parking light switch
10. Pick-up controller
11. Rear combination light LH
3. Wiper and retarder switch 12. Trailer socket
4. Stop light relay 13. Rear combination light RH
5. Turn signal flasher 14. Light and turn switch
6. Front side turn signal light LH (For right-hand drive model)
7.
Front turn signal light LH (For right-hand drive model)
15. Cornering light relay RH
16. Cornering light relay LH
17. Hong Kong diode (For Hong Kong model)
18. Brake blending stop diode
1.25 G-B
1
3
(S/L+)4(RTN+)
(T/L+)
2
(RCB-)
0.50 B 5
(&9H)
SHTS12Z160200051
13
To (AD,AF) J/C Earth G2-B
Page 61
14
2
To (AA) Fuse 61
(61LD)
0.50 LG-R
2
(K)
18
DASH W/H
0.50 G-B
28
a-h 1
($5U)
0.50 G-B
1
(FTR+)
31
($5X)
1.25 B
3
(SCG)
(EA) Air conditioner circuit (G2)
19
2
(FTR-)
0.50 B
1.25 B
BT
L
N
R
(BT) 8
1
(A)
0.50 BR-R
h-k 1
h-k 1
TL TR BC CL CR
(TL)
(TR)
(BC)
9
6
10
0.50 LG-R
5
($95)
0.50 G-B
1
20
2
1.25 B
6
($96)
(CL)
1
(STN+)
(STN-)
(CR) 7
DOOR RH W/H
10
c-a 2
(#ER)
2
0.50 W-L
0.50 G-B
0.50 G-B
21
Z23
(G2)
To (AD,AE) Earth AS-3
2
(&1A)
To (AD,AE) J/C
Earth 13P-G2
ELECTRIC WIRE EL02–57
a500
3
1
(#KF)
(#KE)
(#KG)
CAB MAIN W/H
1
(FTR+)
DOOR RH W/H
(FTR-)
2
0.50 B
22
0.50 B a-k 1
Fr-LH W/H Fr-RH W/H
2
($A2)
k-a 1
3
($A3)
0.50 G-B
1
(STN+)
2
(STN-)
0.50 B
1
(A)
17
0.50 R
2
(FA) Common rail
2
(K)
(Actuator power relay)
0.50 R
(K)
1
2
(NO+)
circuit No.1
1
(KBP)
(ESW+)
1.25 W-R
0.50 W-R
23
4
3
(NO-)
(ESW-)
0.50 BR-B
0.50 B
To (FE) Brake blending diode
14
(&3A)
To (AD,AE) J/C Earth 14P-G2
0.50 W-L
0.50 W-L
0.50 Y-B
0.50 Y-R
(BSW2)
1: RHD 2: LHD
32
To (FF) Common rail ECU
(TRSW)
3
1
(B)
(S+)
15
5
2
(S-)
3
1
(S+)
(B)
(LD)
16
0.50 R-L
5
2
(S-)
(LD)
(K2X)
CLT+
1
(A)
0.50 LG-R
8
b-a 7
14
To (CA) Cornering light diode
(#7T)
Fr-LH W/H
To (FG) Common rail ECU
0.50 R-G
0.50 R-Y
(#EH)
(CO+)
c-a 2
26
(#EJ)
0.50 R-L
1
(CO+)
c-a 2
27
0.50 R-Y
1
24 25
2
2
0.50 B
4
(E)
($91)
(E)
0.50 B
8
($95)
To (AD,AE) J/C Earth G2-A
0.50 BR-R
To (BC) Spring brake switch
10
(%1G)
0.50 BR-R
20
To (BC) Combination meter
(#DL)
To (AD,AF) J/C Earth G2
1
(&8C)
19. Front turn signal light RH 23. Stop light switch (For right-hand drive model) 24. Cornering light LH
20. Front side turn signal light RH (For right-hand drive model)
25. Cornering light RH
26. Trailer stop light switch
21. Front side turn signal light RH (For right-hand drive model)
22. Front side turn signal light RH (For left-hand drive model)
0.50 B
0.50 LG-R
1
(TSL+)
26
2
(TSL-)
SHTS12Z160200052
Page 62
CONNECTORS FOR CIRCUIT "CE"
ELECTRIC WIREEL02–58
j2
CA-4
82580-7580
12
1
j15
CA-1
82580-7660
21
6
h14
CA-4
82580-7660
21
2
a1
CA-1
82580-7660
a53
IP-2,6
82580-9320
1234 567
8 9 10111213141516 1718
3
a123
IP-2,6
82560-2890
21
7
12 34 56 91078
8
a120
IP-1,5
82580-6060
1
5236
4
5
a122
IP-2,6
82560-2900
2143
6587109
9
a18
IP-1,5
82580-7210
65
78910
10
c105
RR-6,7
82580-8350
4321
2431
11
c33
EG-15,16,19
82580-6040
431562
78
12
c111
RR-6,7
82580-8350
2431
13
SHTS12Z160200053
Page 63
ELECTRIC WIRE EL02–59
a54
IP-2,6
82580-9310
123 4567
8 9 10111213 1415 1617
14
k2
CA-3
82580-7580
12
20
a1
CA-3
82580-7660
21
21
a805
IP-2
82560-3800
12
17
a808
IP-1,5
82560-3800
12
18
k15
CA-2
82580-7660
21
22
h4
CA-2
82580-7660
21
19
a60
IP-2,6
82560-3030
12
34
23
c18
EG-14,18
82560-3340
12
24
c17
EG-14,18
82560-3340
12
25
b90
EG-17,20
82560-3610
21
26
SHTS12Z160200054
Page 64
CAB SIDE WIRING
CAB MAIN W/H
Fr-LH W/H
CHASSIS SIDE WIRING
1
Rr-W/H
ELECTRIC WIREEL02–60
To (AA) Fuse 43
2
a502
6
(RFFS)
5
(RFLH)
2
(#KT)
16
(MI+)
0.50 R-L
0.85 R-B
0.50 R-B
3
(NO)2(S+)
To (AA) Fuse 43 To (BC) Combination meter
5
1
(S-)
(LD)
0.50 R-L
0.50 G-B
(RFB)
(RFL)
(#KU)
3
1
a76
IP-2
0.50 R-B
7
0.50 R-B
2
(RFI+)
2
7
4
(RFE)
(RFI-)
82560-2560
0.85 G-B
12
345678
2
0.50 B
14
(&43)
0.50 B
12
(&44)
To (AD,AE) J/C Earth 14P (G2)
c-a 2
13
(#D0)
4
c-d 1
(%C3)
Except semi-tractor (INT W/H and Rr-W/H divided type)
0.85 G-B
For semi-tractor
0.85 G-B
5
0.85 G-B
Except semi-tractor (INT W/H and Rr-W/H integrated type)
e-c 1
4
(%C3)
0.85 G-B
(RFR+)
(RFR+)
1
2
(RFR-)
0.85 B
5
1
2
0.85 B
(RFR-)
2
3.00 B
(%A2)
(AF) Ground circuit (G2)
(43LD)
1
(#KS)
4
3
CF
0.50 R-G
J/C ETC 13P-2
a615
(&23)
(&1K)
To (CA) Light and turn switch
INT W/H
1
(%01)
5.00 B
(RR 1)
Z19
(AF) Ground circuit (G2)
(RR 1)
0.85 R-B
0.50 R-B
0.50 R-L
4
d-e 1
Z19
0.50 R-G
6
(+)
OFF
4
ON
5
0.50 B
(LH)
To (AD,AE) J/C Earth 14P-G2
6
(%C6)
c108
RR-6
82580-6600
12
5
e13
82580-6600
12
6
3
1
(S+)
(+B)
3
5
2
(S-)
(LD)
0.50 O
23
(#AL)
To (CA) Headlight LH
0.50 R-B
1
(FGI+)
4
2
(-)
(IND-)
(FGI-)
0.50 B
10
(&3B)13(&3D)
e5
RR-3,5
82580-6600
12
6
5
2
(%C5)
a74
IP-2,6
82580-7660
21
4
To (AA) Fuse 43
2
(43LD)
a502
7
(#KU)
0.50 R-B
16
(MI+)
To (BA,BC) Combination meter
0.85 G-B
1
(#VA)
0.85 G-B
1
5
2
(#VB)
0.85 B
3.00 B
(AF) Ground circuit (G2)
SHTS12Z160200055
2
0.85 B
(RR 1)
0.50 O
(RFR+)
(RFR-)
Z19
CF. FOG LIGHT CIRCUIT
1. Rear fog light relay
2. Rear fog light switch
3. Front fog light relay
4. Front fog light switch
5. Rear fog light
6. Rear fog light LH (In case of with 2 pieces)
Page 65
ELECTRIC WIRE EL02–61
CG
To (AA) Fuse 41
2
(#55)
a500
8
(#KH)
0.50 R-G
CAB SIDE WIRING
1
(SML+ )
2
0.50 B
12
a2
(SML- )
(&16)
1
To (AD,AE) J/C Earth 13P-G2
a2
CA-1
82560-1670
21
1
CHASSIS SIDE WIRING
1: LHD 2: RHD 3: Semi-tractor model for Ireland
1
a500
9
(#KJ)
2 2
DASH W/H
h15
31
1.25 B
3
($5X)
(SCG)
0.50 R-G
h-a 1
16
($5G)
1
(SML+ )
2
(SML-)
0.50 B 0.50 R-G
1
(EA) Air conditioner circuit (G2)
0.50 R-G
h-a 1
16
($5G)
1
(SML+)
h5
31
1.25 B
3
($5X)
(SCG)
2
2
(SML-)
0.50 B 0.50 R-G
(EA) Air conditioner circuit (G2)
h15
CA-4
82560-1670
21
1
56
3
4
(&9A)
1
(%01)
1
0.50 R-G
1
(SML+)
a2
2
(SML-)
0.50 B
&16)
12
(
To (AD,AE) J/C Earth 13P-G2
0.50 R-G
1
(RMR+)
c95 c94
2
(RMR-)
0.50 B
1.25 B
5.00 B
(AF) Ground circuit (G2)
h5
CA-2
82560-1670
a500
7
(#KK)
0.50 R-G
1
($81)
i-a 1
1
(MLR-)
23 4
2
(MLR+)
0.50 B 0.50 R-G
3
($85)
0.50 B
21
2
ROOF W/H
1
2
0.50 B 0.50 R-G
(F/L-)
(MLL-)
i2i8
(MLL+)
2
(CL) Room light circuit (G2)
To (AA) Fuse 41
2
(#BS)
0.85 R-G
(LLP+)
1
1
2
0.50 B
0.50 R-G
(RML+)
(RML-)
To (CJ,CK) License plate light RH
Z19
(RR 1)
a2
CA-3
82560-1670
21
2
CA-1,3
82580-8100
3,4
CAB MAIN W/H
c94 c95
RR-6
82580-7180
12
5,6
i2 i8
12
Fr-LH W/H
CG. MARKER LIGHT CIRCUIT
1. Front side marker light LH
2. Front side marker light RH
3. Roof marker light RH
4. Roof marker light LH
5. Rear endout marker light LH (Semi-tractor for Ireland)
6. Rear endout marker light RH (Semi-tractor for Ireland)
SHTS12Z160200056
Page 66
CAB SIDE WIRING
To (GD) ES start ECU
To (FH) Common rail ECU
16
0.50 R-B
(BACK)
0.50 R-B
7
(RVS)
To (AA) Fuse 41
1
6
7
0.50 R-B
ELECTRIC WIREEL02–62
(&2G)
(&2H)
(&2F)
a614
CH
6
(41LD)
J/C ETC 13P-1
0.85 R-G
0.85 R-G
10
(T)
3 4
b36
EG-7
82580-6820
12
2
To (CC) Parking light switch
b52
EG-2,12
82580-7180
12
2
e7
RR-1,2,3,4,5
82580-6820
12
3
To (AI) Neutral switch
T/M W/H
sa5
82560-1340
1
1
CHASSIS SIDE WIRING
To (CD) Trailer socket
e10
RR-4,5
82580-7660
21
2
43
1.25 B-Y
4
(+)
1.25 B-Y
7
(BAK7)
7
(BAK7)
e12
RR-3,5
82580-7660
21
c-a 1
c-a 1
2
To (AB) Fuse 91
(%2U)
5
1
4
(+)
1.25 L
1.25 L
1
1
1.25 R-B
(-)
1.25 R-B
e-c 1
9
(%A9)
1.25 R-B
1
(BLP+)
2
0.50 R-B
0.50 R-B
1.25 R-B
0.85 R-B
sa-c 2
6
(%0D)
1.25 R-B
1
(BBZ+)
1
3
(BLP+)
0.50 R-B
2
(BBZ-)
22
(#AM)
0.50 R-B
0.85 R-G
21
9
(#BS)
(%2Y)
e-c 1
(%AM)
0.50 R-G
3
Fr-RH W/H
c-b 1
Rr-W/H
To (AB) Fuse 91
1.25 R-B
3 4
0.85 R-G
1
(LLP+)
2
(BSW-) (-)
0.85 R-G
7
(#6K)
1.25 B-Y
2
1.25 B-Y
1
(BSW+)
(+)
3, 4
e6
RR-1,2,3,4,5
82580-6600
12
1
(LLR+)
CAB MAIN W/H
1
To (AH) Neutral switch
(+)
3 4
6
82580-6600
45 67
Fr-LH W/H
e11
RR-4
12
7
4
2
(%A2)
5
0.85 B
2
(BLP-)
2
(BLP-)
0.85 B
3.00 B
(AF) Ground circuit (G2)
CH. BACK-UP LIGHT CIRCUIT (EXCEPT SEMI-TRACTOR)
(INT-W/H AND Rr-W/H INTEGRATED TYPE)
1. Back-up light switch (Models with ZF transmission)
2. Back-up light switch (Models with HX and EATON transmission)
3. Back buzzer
4. Back-up light RH
5. Back-up light LH
6. License plate light RH
7. License plate light LH
0.85 B
2
(LLP-)
0.85 B
Z19
(RR1)
2
(LLR-)
1: RHD 2: LHD 3: HX transmission 4: EATON transmission 5: ZF transmission
SHTS12Z160200057
Page 67
To (GD) ES start ECU
CAB MAIN W/H
Fr-LH W/H
To (AI) Neutral switch
1: ZF transmission 2: HX, MZ transmission 3: LHD 4: Except semi-tractor 5: Hong Kong 6: Ireland
Fr-RH W/H INT-W/H
To (CD) Trailer socket
e10
RR-1,2,3,5
82580-7660
21
4
2
(%C5)
ELECTRIC WIRE EL02–63
CI
To (FH) Common rail ECU
4
(+)
1.25 B-Y
7
(RVS)
1.25 B-Y
(+)
16
4
(BACK)
0.50 R-B
1
0.50 R-B
2
(%2U)
1
6
7
To (AB) Fuse 91
1
1
1.25 R-B
(-)
(&2G)
(&2H)
(&2F)
T/M W/H
To (AA) Fuse 41
a614
J/C ETC 13P-1
0.50 R-B
6
sa-c 2
(%0D)
0.50 R-B
sa5
EG-4,11
82560-1340
2
1
1.25 R-B
1.25 R-B
43
1
7
(BAK7)
7
(BAK7)
(BLP+)
1
1.25 L
1.25 L
1.25 R-B
d-c 1
9
(%A9)
1.25 R-B
e-d 1
8
8
(%CB)
(%CB)
82580-7660
1.25 R-B
e-d 1
e12
RR-1,2,3
0.50 R-B
1.25 R-B
0.50 R-B
0.85 R-B
Rr-W/H
(BBZ+)
1
4567
21
0.85 B
2
(BLP-)
5
3.00 B
(AF) Ground circuit (G2)
2
(BLP-)
1
c-a 1
22
0.50 R-B
3
(BLP+)
(#AM)
0.85 B
2
(BBZ-)
3
6
(41LD)
c-a 1
9
0.85 R-G
(%2Y)
(#BS)
3
5
2
(BLP-)
0.85 R-G
0.85 R-G
Fr-RH W/H
To (AB) Fuse 91
c-b 1
c-d 1
0.50 R-G
0.50 B
0.85 B
1.25 R-B
2
(%AM)
(BSW-)
4
0.85 B
10
(T)
b36
EG-3,7,10
82580-6820
12
2
2
2
1
(LLP+)
2
(LLP-)
To (CC) Parking light switch
RR-1,2,3,5
82580-6820
2
(#6K)
1.25 B-Y
1
(BSW+)
1
(+)
1.25 B-Y
2
0.85 R-G
0.85 R-G
0.85 R-G
6
0.85 B
Z19
(RR1)
e7
12
3
To (AH) Neutral switch
INT-W/H
e-d 1
10
(%CG)
e6
RR-1,2,3,5
82580-6600
12
1
(LLR+)
2
(LLR-)
SHTS12Z160200058
6
e11
RR-3,5
82580-6600
12
7
CI. BACK-UP LIGHT CIRCUIT (EXCEPT SEMI-TRACTOR) (INT-W/H AND Rr-W/H DIVIDED TYPE)
1. Back-up light switch (Models with ZF transmission)
2. Back-up light switch (Models with HX and MZ transmission)
3. Back buzzer
4. Back-up light RH (For right-hand drive model)
5. Back-up light LH (For left-hand drive model)
6. License plate light RH
7. License plate light LH (For Ireland model)
Page 68
ELECTRIC WIREEL02–64
To (FH) Common rail ECU
16
(BACK)
0.50 R-B
CJ
1
To (AA) Fuse 41
(&2G)
6
(41LD)
0.85 R-G
10
To (CE) Parking light switch
(T)
CAB SIDE WIRING
To (AH) Neutral switch
Fr-RH W/H
To (IJ) Coupler lock switch
CHASSIS SIDE WIRING
To (CE) Trailer socket
c106
RR-6,7
82580-7660
3
To (AD,AF) J/C Earth G2-B
b36
EG-15,19
82580-6820
12
1
21
1
(N65)
1.25 B-Y
(BAK7)
(BAK7)
c110
RR-6,7
82580-7660
21
4
(&9D)
(%01)
To (GD) ES start ECU
1.25 B-Y
1
1
(BSW+)
0.50 R-B
1
(+)
1.25 L
7
1.25 L
7
34 56
1
0.85 B
1
(#6K)
2
(BSW-)
7
(RVS)
2
To (AB) Fuse 91
1.25 R-B
1.25 R-B
1
(BLP+)
2
(BLP-)
0.50 R-B
1
2
0.50 R-B
0.50 R-B
1.25 R-B
1.25 R-B
To (AD,AF) J/C
6
0.85 B
5.00 B
6
(&2H)
(&2F)
7
0.50 R-B
3
b-c 1
(%2Y)
2
1
1
(BLP+)
2
(BBZ-)
(BBZ+)
Earth G2-B
(&9G)
2
(BLP-)
(AF) Ground circuit (G2)
a614
J/C ETC 13P-1
c-a 1
22
(#AM)
0.50 R-B
0.50 R-B
0.50 R-G
3
0.50 B
4
(&9A)
To (AD,AF) J/C Earth G2-B
1.25 B
2
To (AD,AF) J/C Earth G2-B
2
0.85 B
(&9C)
0.85 R-G
c-a 1
9
(#BS)
0.85 R-G
1
(LLP+)
2
(LLP-)
c107
RR-6,7
82580-6600
12
0.85 R-G
0.85 B
(RR1)
1: Hong Kong 2: LHD 3: Except Hong Kong
5
1
(LLR+)
2
(LLR-)
Z19
SHTS12Z160200059
CAB MAIN W/H
Fr-LH W/H
c114
RR-6,7
82580-6820
12
2
c109
RR-6,7
82580-6600
12
6
1
CJ. BACK-UP LIGHT CIRCUIT (FOR SEMI-TRACTOR) (WITH HX, MZ TRANSMISSION)
1. Back-up light switch
2. Back buzzer
3. Back-up light RH (For right-hand drive model)
4. Back-up light LH (For left-hand drive model)
5. License plate light RH
6. License plate light LH
Page 69
To (GD) ES start ECU
To (FH) Common rail ECU
16
(BACK)
0.50 R-B
0.50 R-B
7
(RVS)
ELECTRIC WIRE EL02–65
CK
0.85 R-G
To (AA) Fuse 41
1
(&2G)
6
(&2H)
(&2F)
J/C ETC 13P-1
7
6
(41LD)
0.85 R-G
a614
0.50 R-B
10
To (CE) Parking light switch
(T)
T/M W/H
To (AI) Neutral switch
sa5
EG-16
82560-1340
2
1
43
1
To (IJ) Coupler lock switch
To (CE) Trailer socket
c106
RR-6
82580-7660
3
To (C,E) J/C Earth G2-B
1.25 B-Y
4
(+)
1.25 B-Y 4
(+)
(%2U)
1
2
To (AB) Fuse 91
1
1.25 R-B
(-)
sa-c 2
c-a 1
22
(#AM)
0.50 R-B
c-a 1
9
(#BS)
c114
RR-6
82580-6820
12
CAB MAIN W/H
Fr-LH W/H
2
0.85 R-G
RR-6
82580-6600
12
c107
1.25 R-B
4
(BBZ+)
2
1
2
(BBZ-)
0.50 R-G
0.85 R-G
1
(LLP+)
1
(LLR+)
To (AD,AF) J/C Earth G2-B
2
(&9C)
0.85 B
2
(LLP-)
0.85 B
2
(LLR-)
(RR1)
0.50 R-B
1
(+)
7
1.25 L
(BAK7)
21
1
(&9D)
1
(%01)
345
0.85 B
2A 5.00 B
0.50 R-B
1
(BLP+)
2
(BLP-)
(AF) Ground circuit (G2)
c109
RR-6
82580-6600
12
5
Z19
SHTS12Z160200060
CK. BACK-UP LIGHT CIRCUIT (FOR SEMI-TRACTOR) (WITH ZF TRANSMISSION)
1. Back-up light switch
2. Back buzzer
3. Back-up light RH
4. License plate light RH
5. License plate light LH
Page 70
CAB SIDE WIRING
1: RHD 2: LHD
h-a 1
2
($5H)
0.50 W-L
2
j-h 1
3
($93)
0.50 W-L
1
(SLR+)
2
(SLR-)
0.50 R
2
($92)
h-j 1
0.50 R
($5W)
13
a-h 1
CAB MAIN W/H
0.50 R
f-a 1
INST W/H
13
($0D)
0.50 R
m-f 1
9
($79)
1
0.50 W-L
DOOR LH W/H
0.50 R
2
1
0.50 W-L
CAB MAIN W/H
DASH W/H
k-h 1
3
($93)
0.50 W-L
1
(SLL+)
2
(SLL-)
0.50 R
2
($92)
h-k 1
To (AD,AE) J/C Earth 13P-G2
21
0.50 R
0.50 R
82580-6600
DOOR RH W/H
82580-6600
ELECTRIC WIREEL02–66
CL
To (AA) Fuse 45
2
j1
CA-4
12
1
k1
CA-2
12
2
(45LD)
a501
f500
INST W/H
ROOF W/H
5
(A59)
2
(45LD)
IP-3,7
82560-3010
23
CA-1,3
82580-7330
0.85 W-L
f60
1
3
i7
0.50 W-L
($86)
3
(DLP+)
12
OFF
3
ON
1
(DLP-)
0.50 W
8
($08)
a-f 1
0.50 W 2
($83)
i-a 1
0.50 W
1
(F/L+)
6
12
6
0.50 B
8
($19)
0.50 R 0.50 R-B
1
(LH +)
8
21
FLOOR W/H
9
Body Earth Body Earth
2
(F/L-)
0.50 B
a-i 1
3
($85)
(A)(K)
1
(RH +)
10
4
a-i 1
4
ROOF W/H
CAB MAIN W/H
To (GD) ES start ECU
0.50 R-B
0.50 R-B
0.50 W-L
2
(DLL+)
1
(DLL-)
0.50 R
Body Earth
1
2
20
(DR)
0.50 R-B
2
5
1
0.50 W-L
2
(DLR+)
1
(DLL-)
0.50 R
Body Earth
a-i 1
5
($88)
1
(A)
7
2
(K)
0.50 R-B 0.50 R
f-a 1
3
($03)
0.50 R-B
m-f 1
m1
10
IP-4,8
($7A)
82580-6170
1
9
SHTS12Z160200061
i10
CA-3
82580-3360
1 2
4
i9
CA-1
82580-3360
1 2
5
a801
IP-1,5
82560-2030
21
7
f800
IP-2,6
82560-2030
21
8
82580-6170
m4
IP-3,7
1
10
CL. ROOM LIGHT CIRCUIT
1. Step light LH (Left-hand drive)
2. Step light RH (Right-hand drive)
3. Fluorescent light switch
4. Dome light LH (Left-hand drive)
5. Dome light RH (Right-hand drive)
6. Fluorescent light
7. Room light diode No.2
8. Room light diode No.1
9. Courtesy switch LH
10. Courtesy switch RH
Page 71
ELECTRIC WIRE EL02–67
CM
To (AB) Fuse 97
2
(97LD)
CAB SIDE WIRING
CAB MAIN W/H
Fr-LH W/H
CHASSIS SIDE WIRING
c30
EG-15,16,19
82580-7140
123
1
c31
EG-15,16,19
82580-6600
12
0.85 R
c-a 1
14
(#AV)
0.85 R
1
(WLO1)
ON1
1
ON2
21
(WLO)
0.85 R-W
(+)
2
CM. WORKING LIGHT CIRCUIT
1. Spot light switch
2. Spot light
2
Z19
(RR 1)
2
(-)
To (IC,ID) Cab tilt motor
0.50 B
0.50 B
(AF) Ground circuit (G2)
5
(%15)
3.00 B
1
(%01)
SHTS12Z160200062
Page 72
ELECTRIC WIREEL02–68
CN
1.25 L-W
CAB SIDE WIRING
3
(E)
0.50 L-B
3
(WW)
To (DL) Wiper and washer circuit
33
(#AA)
To (DL) Wiper and washer circuit
0.30 L-B
0.30 R-Y
0.50 R-Y
To (CA) Headlight circuit
7
(#LJ)
0.30 W-G
1
(IG)
6
(WASH) (GND)
(HLSW) 3
4
(33LD)
1
(+)
2
0.30 R-W
(+)
1
M
42
(E)
1.25 B-W
2
(HLCM)
(HLCS) 4
0.30 R-W
f-a 5
11
($3F)
3
FREE PUSH
5
(HLC+)
2
1.25 B
0.30 L-W
(HCI+)
4
3
5
(HCI+)
(HLC-)
8.00 B
1
(G2)
f-a 5
22
($3T)
0.50 R-B
2
(A1Y)
To (BE) Tachograph circuit
2
(#61)
8.00 B
1
(G1)
To (AE) Ground circuit (G2)
0.50 R-B (TCI+)
19
CN. HEADLIGHT WASHER CIRCUIT
1. Washer pump motor
2. Headlight washer relay
3. Wiper and retarder switch
0.50 B
2.00 B
11
($0B)
To (AE) Ground circuit (G2)
6
($52)
SHTS12Z160200063
Page 73
ELECTRIC WIRE EL02–69
2G 0.30 L -W
(44LD)
5
a502
(44LD)
2
To (AA) Fuse 44
a3
CA-1
82580-8350
2431
1
a34
IP-1
82560-2790
2
13
46
5
2
f48
IP-2
82560-3250
12345
3
SHTS12Z160200064
Page 74
To (AB) Fuse 7H
82560-3290
CAB SIDE WIRING
f1
IP-1
ELECTRIC WIREEL02–70
CO
1
2
(#LL)
0.50 W-G
1.2A
0.50 BR-B
5
21
($2A)
($4A)
a-f 5
a-f 5
3
(#64)
0.50 BR-B
(AG) Ground circuit(G4-P)
(VIN1)
(GND)
1.25 BR
5.00 BR
1
3
0.50 BR
3
(PGD3)
(#58)
12
(E1 )
231
564
0.50 W-R
2
(VOUT)
6
(GND2)
0.50 BR
($2C)
($2B)
7
f-a 5
6
f-a 5
To (FA) Common rail ECU
1A
1
(IG)
0.50 W-R
0.30 R-Y
18
(HDLP)
3
(#S1)
5
To (CA) J/C ETC 13P-2
(A)
10
To (CA) Headlight relay
(S-)
(Dimmer)
0.50 R-Y
1
(#S3)
5
2
CHASSIS SIDE WIRING
10mA
(#BL)
10
1mA
0.50 G-B
c-a 1
42
(#BM)
9
0.50 G-W 9mA
c-a 1
41
(#BN)
1
0.50 Y-R
b-a 4
15 22
10mA
(#VG)
0.50 Y
b-a 4
19 21
1mA
(#VH)
20
0.50 Y-B 9mA
b-a 4
20
(#VJ)
11
0.50 G
c-a 1
43
b140
EG-17
82560-4750
123
0.50 G-B
0.50 Y-R
0.50 Y
0.50 Y-B
0.50 G
0.50 G-W
3
c150
RR-6
82580-9960
123
1
(SBF) (SBF)
3
3
(SHF) (SHF)
2
(SGF) (SGF)
1
(CHK) (SBR)
4
3
(HHL) (SHR)
2
(CHM) (SGR)
4
CO. HEADLIGHT AUTOLEVELING CIRCUIT
1. DC/DC converter (Leveling)
2. Autoleveling ECU
3. Vehicle height sensor (Front)
4. Vehicle height sensor (Rear)
5. Headlight short circuit connector
6. Interface ECU
7. Headlight leveling actuator LH
8. Headlight leveling actuator RH
SHTS12Z160200065
Page 75
0.50 W-R
0.50 BR
ELECTRIC WIRE EL02–71
11
22
19
(TX-S)
(GND)
20
(RX-S)
(+12V)
6
(TX-2)
(RX-2)
(PCGD)
9
0.50 R-G
8
0.50 B-Y
7
14
To (DJ) Diagnosis connector (16P)
(LVTX)
6
To (DJ) Diagnosis connector (16P)
(LVRX)
2 (LH1)
0.50 R
c-a 1
18
(#C4)
4 (LH2)
1mA
0.50 R-G
c-a 1
29
(#BX)
0.50 R-G
sd-c 2
8
(%E9)
0.50 R-G
2
(SIG)
13 (LH3)
400mA
0.50 B-R
c-a 1
30
(#C3)
0.50 R
0.50 R
sd-c 2
5
0.50 R
3
1
0.50 BR
To (BA) Combination meter
0.30 L
0.30 L-B
8
19
(TX)
(RX)
15
0.30 G
5
(WNG)
15
0.50 R-G
(MRTD)
16mA
(RH2)
1mA
7
(SPDR)
(INIT)
0.30 W
2mA
16
To (BA) Pulse adjust computer
2
0.50 W
1
0.50 W -B
a100
IP-1
82560-2540
12345
(PCO4)
(&F1)
9
(LVL)
To (DJ) Diagnosis
connector (16P)
2345678910111
131415 16171819 2021 2212
2345678910111
131415 16171819 2021 2212
5
c-a 1
40
(#BP)
sd-c 1
8
(%EB)
(LVA+)
0.50 B-R
(%F9)
0.50 R-G
78
2
(SIGR)
(LVE-)
6
sd-c 2 c-sd 1
(%EA)
0.50 B-R0.50 B-R 0.50 B-R
6
(%FA)
sd-c 1
5
0.50 R
3
1
(%FB)
(LVR+)
(LVR-)
sd2
EG-14
82580-6970
82580-6970
12
3
MM
7
a167
IP-1
82560-2470
2
a168
IP-1
82560-2470
6
sd5
EG-14
12
3
8
SHTS12Z160200066
Page 76
CAB MAIN W/H
OFF ON
f-a 1
15
5 0.50 W
1
(HM+) ($0F)
1
(HM-)($0H)
3
(HMI-)
To (AB) Fuse 93
0.85 W
2
(93LD)
0.85 W
ELECTRIC WIREEL02–72
(
CC,CE
) Turn, Stop, Tail light circuit (G2)
2
0.50 B
8
(SU E)
2
4
(SU +)
DA
2
(STN-)($A2)
5
(LH E)
34
1
(LH +)(&A7)
2
(STN-)
1.25 B
(RH E)
5
) Turn, Stop, Tail light circuit (G2)
6
($96)
CC,CE
(
1
(RH+)($97)
j14
CA-1
82560-2660
1234
5678
2,3
INST W/H
f69
IP-3,7
82580-6060
1
CAB SIDE WIRING
5236
4
1
0.50 B
4
To (AD,AE) J/C Earth 13P-G2
0.50 W-L
0.50 B
12
(&5A)
17
To (AD,AE) J/C Earth 14P-G2
a-f 1
0.50 W-L
0.85 W-R 0.50 B
DOOR LH W/H
(+B)
(S+)
3
1
0.85 W-R0.85 W-R0.50 W-R 0.50 B
7
a-j 1
5
5
(S-)
2
(LD)
1
0.50 W-R
0.50 W-R
1
(SU +)
0.85 W-R
4
(LH +)
2
a-h 1
24
(&5Q)
0.50 W-R
1
(RH +)
67 8
4
0.50 B
1.25 B
31
(EA)
Air conditioner circuit
(RH E)
(&11)
5
0.50 B
13
(SU E)
(&15)
8
(LH E)
0.50 B
10
(&16)
To (AD,AE) J/C Earth 13P-G2
DASH W/H
3
(SCG)(&5X)
(G2)
a-h 1
24
(&5Q)
0.50 W-R0.50 W-R 0.50 B
7
h-k 1
0.50 W-R
k14
CA-2
82560-2660
1234
5678
4
1
(RH +)
CA-2,4
82560-2640
123
456
DOOR RH W/H
1: Except Australia, Ireland, New Zealand 2: Australia, Ireland, New Zealand
a7
CA-1,3
82560-2650
h3
6,7
8
SHTS12Z160200067
DASH W/H
1234
5678
DA. MIRROR HEATER CIRCUIT
1. Mirror heater switch
2. Mirror heater (Side under) (For Australia, Ireland, New Zealand models)
3. Mirror heater (Back LH) (For Australia, Ireland, New Zealand models)
4. Mirror heater (Back RH) (For Australia, Ireland, New Zealand models)
5. Mirror heater relay
6. Mirror heater (Side under) (Except Australia, Ireland, New Zealand models)
7. Mirror heater (Back LH) (Except Australia, Ireland, New Zealand models)
8. Mirror heater (Back RH) (Except Australia, Ireland, New Zealand models)
Page 77
ELECTRIC WIRE EL02–73
DB
To (AB) Fuse 7H
2
f502
4
0.85 W-G
INST W/H CAB MAIN W/H
CAB SIDE WIRING
(7HLD)
(#LK)
f64
IP-3
82580-6870
321
85476
1
0.50 L-Y
(RM-)
3
1
(RM+)
0.30 B
2
2
($2G)
To (AD,AE) J/C Earth 14P-G2
a-f 5
(&56)
2
(RMC)
1
7
5
(RMVL)
(RMVR)8(RMUL)6(RMUR)
VLVRULU
($2J)
9
a-f 5
h3
CA-2,4
82560-2640
123
456
3
a7
CA-1,3
R
82560-2650
1234
0.50 L
0.50 L-B
0.50 L-W
0.50 L-R
5678
2
10
a-f 5
($2R)
20
($2Q)
a-f 5
0.50 L-R
0.50 L-W
13
($2H)
a-f 5
0.50 L-Y
j14
CA-1
82560-2660
1234
5678
5
k14
CA-2
82560-2660
1234
5678
4
0.50 L-Y
0.50 L-Y
h-a 1
k-h 2
2
($94)
0.50 L-Y
(LH)
0.50 L-Y
0.50 L
0.50 L-B
k-h 2
k-h 2
6
($9A)7($9B)
0.50 L
0.50 L-B
3
(UP)6(RH)
2
4
6
($56)
0.50 L-Y
2
(LH)
DOOR RH W/H
DB. REMOTE CONTROL MIRROR CIRCUIT
1. Remote control mirror switch
2. Remote control mirror RH
3. Remote control mirror LH
4. Remote control mirror RH (For Ireland model)
5. Remote control mirror LH (For Ireland model)
0.50 L
h-a 1
8
($58)
0.50 L
3
(UP)5(RH)
2
0.50 L-B
h-a 1
7
($57)
0.50 L-B
DASH W/H
0.50 L-Y
(LH)
j-a 2
6
($AA)7($AB)
0.50 L-W
3
(UP)6(RH)
5
j-a 2
0.50 L-R
DOOR LH W/H
j-a 2
0.50 L-W
0.50 L-R
2
(UP)7(RH)
3
3
2
($A9)
0.50 L-Y
2
(LH)
SHTS12Z160200068
Page 78
CAB SIDE WIRING
To (AB) Fuse 7C
2
(7CLD)
0.50 V
0.50 V
3
(B)1(S+)
2
5
(LD)
ELECTRIC WIREEL02–74
DC
1
(S-)
CHASSIS SIDE WIRING
0.50 B-L
0.50 G-R
1
(HORN)
2
Body earth
CAB MAIN W/H Fr-LH W/H
0.50 B-L
1
c-a 2
9
(#CT)
0.50 B-L
(B)
1
(B)
34
c19 c20
1
(L)
1.25 B
a56
IP-2,6
82580-8110
12
2
c19 c20
EG-1,6,9,14,18
82580-5680
1
3,4
DC. HORN CIRCUIT
1. Horn relay
2. Horn switch
3. Horn (Hi)
4. Horn (Lo)
7
(%F0)
1.25 B
(CA) Headlight circuit (G2)
3
To (AE,AF) J/C Earth G2-A
(&92)
SHTS12Z160200069
Page 79
INST W/H
ELECTRIC WIRE EL02–75
DD DE
INST W/H
INST SW W/H
CAB SIDE WIRING
INST W/H
g-f 1f-g 1a-f 1
30
(&DN)
2
(+)
1
(-)
1.25 B 1.25 G-Y 1.25 G-Y
18
(&DP)
(#KW)
10
f500
(21LD)
2
To (AA) Fuse 21
g6
IP-2
82580-4610
1
1
2
1
10
(#KW)
f500
(21LD)
2
To (AA) Fuse 21
f81
2
(+)
1
1
(-)
IP-6
82580-4610
1
2
1
6
To (AD,AE) J/C Earth 14P-G2 To (AD,AE) J/C Earth 14P-G2
(&52)
11
(&0B)
CAB MAIN W/H
2.00 B 2.00 B 1.25 B
1
TO (AD,AE) Earth DR-1
2
(#61)
8.00 B
(G2)
8.00 B
(AF) Ground circuit (G2)
DD. CIGARETTE LIGHTER CIRCUIT
(FOR RIGHT-HAND DRIVE MODEL)
(G1)
CAB MAIN W/H
TO (AD,AE) Earth DR-1
1
2
(#61)
DE. CIGARETTE LIGHTER CIRCUIT
(FOR LEFT-HAND DRIVE MODEL)
11
2.00 B 2.00 B 1.25 B 1.25 G-Y
1
(G2)
8.00 B
(AF) Ground circuit (G2)
1. Cigarette lighter 1. Cigarette lighter
6
(&52)
(&0B)
a-f 1
8.00 B
1
(G1)
SHTS12Z160200070
Page 80
CAB MAIN W/H
ELECTRIC WIREEL02–76
DF
CAB SIDE WIRING
To (DM) Power door lock controller
To (DI) Radio/Audio circuit
(Fuse 46)
f500
6
(A7K)
Lock signal
Unlock signal
5
(KLS+)
5
(KLS-)
82580-7210
0.50 L-Y
0.30 G-B
0.30 G
f43
IP-2
65
78910
1
To (DD) Cigarette lighter circuit
(Fuse 21)
f500
8
4321
0.50 W-G
8
10
(B+)
(TX)
3
4
To (CL) Room light circuit
10
(DLSW)
(LKS)
(ULKS)
(E)
1
11
($0B)
($7A)
0.30 R-B
7
6
5
0.50 B
2.00 B
(A18)
(ACC)
1
(RX)
To (DD) Cigarette lighter circuit (G2)
0.50 R-B
3
($03)
0.50 Y-R
0.50 Y-G
J/C Earth 14P-G2
5
(&54)
6
(&52)
f604
DF. KEYLESS ENTRY CIRCUIT
1. Keyless entry controller
2. Power door lock switch (Driver’s side)
SHTS12Z160200071
Page 81
INST W/H
ELECTRIC WIRE EL02–77
DOOR RH W/H
k6
2
(SIG+)
(SCOM)
(SIG-)
4
6
5
CA-2
82560-3300
23456
1
2
8
($9C)5($9D)1($99)
h-k 2
h-k 2
DASH W/H
h-k 2
0.50 Y-R 0.50 Y-R
0.50 B 0.50 B
0.50 Y-G 0.50 Y-G
6
(&52)
2.00 B
11
(&0B)
(DD) Cigarette lighter circuit (G2)
0.50 B
13
($21)
14
($22)
13
($23)
CAB MAIN W/H
f-a 4
f-a 4
f-a 4
0.50 B
0.50 Y-R
0.50 Y-G
27
($5T)18($5J)25($5R)
a-h 1
a-h 1
a-h 1
SHTS12Z160200072
Page 82
To (AB) Fuse 7H To (AA) Fuse 62
a504
8
0.50 W-G0.50 W-G
2
(7HLD)
(A6D)
2
(62LD)
ELECTRIC WIREEL02–78
DG
CAB SIDE WIRINGCAB SIDE WIRING
h-a 1
26
($5S)
k-h 1
1
($91)
0.50 W-G
4
(+IG)
OPEN
CLSE
AUTO CIRCUIT
6
(E)
h-a 1
10
1.25 W 1.25 W
k-h 1
8
1.25 W
10
ATT O
DS SW
($5A)
($98)
(+B)
CAB MAIN W/H DASH W/H
DOOR RH W/H
1
1
MAIN RLY
W/L SW
PS SW
DS RLY
9
8
(DM O)
(DM C)
3
CLOSE
(DS C)
OPEN
2
(DS O)
82580-7210
7
k4
CA-2
1.25 L-R
1.25 L-Y
6
k-h 2
($9E)
1.25 L-W(DB)
4
k-h 2
($9G)
3
k-h 2
($9F)
1.25 L-W
1.25 L-R
1.25 L-Y
k3
CA-2
82560-4400
65
78910
1
1.25 B
6
(
$96
)
(
CC,CE Turn, Stop, Tail light circuit (G2)
1.25 L
1.25 B
)
(STN-)
1.25 L-B
2
2
2
(PWM2)
1
MM
(PWM1)
DG. POWER WINDOW CIRCUIT (FOR RIGHT-HAND DRIVE MODEL)
1. Power window switch (Driver's side)
2. Power window motor (Driver's side)
3. Power window switch (Assistant's side)
4. Power window motor (Assistant's side)
4321
2
1
2
SHTS12Z160200073
Page 83
DASH W/H
ELECTRIC WIRE EL02–79
11
h-a 1
($5B)
22
h-a 1
($5N)
11
h-a 1
($5B)
j4
CA-1
82580-7660
12345
3
j3
CA-1
82580-9420
12
4
1.25 L-W
1.25 L-R
1.25 L-Y
3
(PWM4)
5
1.25 L-Y
2
2
j-a 1
($A5)
(PSC)
3
1.25 L-B
6
1.25 L-R
4
CLOSE
(PM C)
4
M
j-a 1
5
1.25 L
($A6)
(PSO)
1
(PB )
OPEN
(PM O)
1
(PWM3)
j-a 1
8
($A8)
1.25 L-W
CAB MAIN W/H
DOOR LH W/H
SHTS12Z160200074
Page 84
To (AB) Fuse 7H To (AA) Fuse 62
2
(62LD)
a504
2
(7HLD)
8
(#LH)
0.50 W-G0.50 W-G
ELECTRIC WIREEL02–80
DH
CAB SIDE WIRING
h-a 1
26
($5S)
j-h 1
1
($91)
0.50 W-G
4
(+IG)
OPEN
CLSE
AUTO CIRCUIT
6
(E)
h-a 1
10
1.25 W 1.25 W
j-h 1
8
1.25 W
10
ATT O
DS SW
($5A)
($98)
(+B)
CAB MAIN W/H DASH W/H
DOOR LH W/H
1
MAIN RLY
W/L SW
PS SW
DS RLY
8
9
(DM C)
(DM O)
3
CLOSE
(DS C)
OPEN
2
(DS O)
(DB)
7
1.25 L-R
1.25 L-Y
j10
CA-4
82580-7210
1.25 L-W
j9
CA-4
82580-9420
($9E)
($9G)
($9F)
6
j-h 2
4
j-h 2
3
j-h 2
1.25 L-W
1.25 L-R
1.25 L-Y
6
1.25 B
(
$96
)
(
CC,CE
Turn, Stop, Tail light circuit (G2)
1.25 B
)
(STN-)
2
(PWM2)
1.25 L-B
1.25 L
65
78910
1
2
2
1
M
(PWM1)
DH. POWER WINDOW CIRCUIT (FOR LEFT-HAND DRIVE MODEL)
1. Power window switch (Driver's side)
2. Power window motor (Driver's side)
3. Power window switch (Assistant's side)
4. Power window motor (Assistant's side)
4321
12
2
SHTS12Z160200075
Page 85
DASH W/H
ELECTRIC WIRE EL02–81
11
h-a 1
($5B)
22
h-a 1
($5N)
11
h-a 1
($5B)
k11
CA-3
82580-7660
12345
3
k10
CA-3
82560-4400
2
1
4
1.25 L-W
1.25 L-R
1.25 L-Y
3
(PWM4)
5
1.25 L-Y
2
2
k-a 1
($A5)
(PSC)
3
1.25 L-B
k-a 1
6
1.25 L-R
4
CLOSE
(PM C)
4
M
($A6)
(PSO)
5
1.25 L
1
(PB )
OPEN
(PM O)
1
(PWM3)
k-a 1
8
($A8)
1.25 L-W
CAB MAIN W/H
DOOR RH W/H
SHTS12Z160200076
Page 86
ELECTRIC WIREEL02–82
To (AA) Fuse 46 To (AA) Fuse 21
2
(46LD)
2
(21LD)
DI
INST W/H CAB MAIN W/H
CAB SIDE WIRING
f500 f500
7
(A7K)
ANT
0.50 L-Y
10
f24
(+)
8
0.50 P-B
1C)
$
(
8
(SPL1)
2
0.50 P
1B)
$
(
7
a-f 3
(SPL2)
a-f 3
0.50 P
0.50 P-B
f24
9
(A18)
0.50 W-G
11
(ACC)
1
0.50 P-B
a8
IP-1,6
(FLE)2(FL+) 1
82580-8610
1
2
2
DI. RADIO/AUDIO CIRCUIT
1. Radio/Audio unit
2. Front speaker (LH)
3. Front speaker (RH)
4. Center speaker
a8
2
0.50 P
i5
i6
CA-1,3
82580-8610
1
2
4
(LH)
(RH)
i-a 1
7
($8A)
0.50 P-B
i-a 1
i-a 1
6
9
($89)
0.50 P
0.50 LG-B
(SLE)2(SL+)1(SRE)
1
i5 i6
4
($8C)
i-a 1
8
0.50 LG
(SR+)
2
($8B)
SHTS12Z160200077
Page 87
To (AA) Fuse 43
2
(43LD)
f500
5
(A1Y)
ELECTRIC WIRE EL02–83
f24
IP-2,6
82580-8810
21
789
3
654
13 14
121110
0.50 R-B
3
f24
(ILLM)
(SPR1)
7
0.50 LG-B
)
$1A
(
6
a-f 3
0.50 LG-B
0.50 LG-B
(SPR2)
1
0.50 LG
)
$19
(
5
a-f 3
0.50 LG
0.50 LG
1
Body earth
9
2.00 B
(GND)
#4H
(E)
f16
Earth audio
(FRE)2(FR+)
1
a51
3
a51
IP-2,5
82580-8610
1
2
3
SHTS12Z160200078
Page 88
CAB MAIN W/H
CAB SIDE WIRING
ELECTRIC WIREEL02–84
DJ
9
(TX-2)
16
(INIT)
18
01
(RX-2)
02
03
14
(LVTX)
04
05
12
(SGND)
0.50 BR
06
07
08
1
09
10
(ISOK)
9
(LVL)
0.50 LG
(&1E)
10
11
6
(LVRX)
12
13
14
15
16
2
(ISOL)
1
(+24V)
0.50 P
(&1C)
To (CO) Autoleveling ECU
J/C ETC 13P-1
9
a614
10 (&1P)
11
(&2B)
(&25)
J/C ETC 13P-1
3
a614
8
(&1M)
3
To (AD,AG) J/C Earth 14P
(&40)
(G4-C)
2
To (GA,GB,GC) ABS ECU (E)
(ISOK)
26
To (FA) Common rail ECU
(ISOK)
14
To (IG) Air suspension ECU
(ISOK)
7
To (GA,GB,GC) ABS ECU (E)
(ISOL)
DJ. DIAGNOSIS CONNECTOR (16P) CIRCUIT
1. Diagnosis connector (16P)
0.50 L-Y
a41
IP-2,6
82560-4320
12345678
9 10111213141516
1
(#L7)
8
a501
(96LD)
2
To (AA) Fuse 46
SHTS12Z160200079
Page 89
POWER
GROUND
START (ENGINE)
OUTPUT (ENGINE)
1
1
(D+BS)
2
(DGDS)
ELECTRIC WIRE EL02–85
DK
To (BA,BC) J/C ETC 14P (Fuse 46)
17
20
(&3K)
(&3R)
0.50 L-Y
0.50 B
293
(DGSW)(DSW0)
(CE/G)(DCD0)
To (FA) Common rail ECU
128
START (ES START)
OUTPUT (ES START)
POWER
GROUND
2
START (AIR SUSPENSION)
OUTPUT (AIR SUSPENSION)
1
(D+BO)
2
(DGDO)
5
0.50 L-Y
0.50 B
216
(DIC)(DSW3)
To (GD) ES start ECU
511
(PR)(DCD3)
a64
IP-2,6
82560-2620
567
43
2
1
10 11 1298
1
21
(DISW)(DSWJ)
(LP1)(DCDJ)
To (IG) Air suspension ECU
110
a65
IP-6
82560-2620
1
567
43
10 11 1298
2
DK. DIAGNOSIS MONITOR CIRCUIT
1. Diagnosis standard connector
2. Diagnosis option connector
7
6
(&3W)
(&3V)
To (AD,AE) J/C Earth 14P (G2)
2
SHTS12Z160200080
Page 90
CAB MAIN W/H
To (AB) Fuse 7H
2
(7HLD)
a504
7
(#LJ)
ELECTRIC WIREEL02–86
0.85 W-R
0.50 W-G
10
(#KN)
0.50 W-R
To (AB) Fuse 7E To (
5
(B)
CC,CE
DL
) Stop light relay
To (AA) Fuse 39
2
(39LD)
CAB SIDE WIRING
6
(IRI+)
(PWR)
11
0.30 R
13
2
(IRI-)
1.25 L
(IR+)
(IR2)
14
12
(WIPS)
(IRHL)
(IRHI)
7
(IR-)
(IRMS)
1.25 B101.25 L-Y
4
5
1
(+)
M
1
3
0.50 L-B
(WW)
3
WEWWW I I wwi l h + -
OFF ON LO HI WASHER
2
11
1
4
0.30 L-R
0.30 L-W
(WL)13(WI)
12
(EW)
0.30 L-Y
(WH)
(I+)
14155
(I-)
3
(E)
0.50 L-B 0.50 W-G
(IRSI)
8(WSHS)
1
2(IRSL)
3(IRSH)
9
0.30 G
1: RHD 2: LHD
DL. WIPER AND WASHER CIRCUIT
1. Washer pump
2. Wiper relay
3. Wiper and retarder switch
4. Wiper motor
0.50 B
1
(&39)
To (AD,AE) J/C Earth14P-G2
(GI)
1
8.00 B
(AE) Ground circuit (G2)
(#61)
2
SHTS12Z160200081
Page 91
ELECTRIC WIRE EL02–87
1.25 L
1.25 L-R
1.25 L-B
CAB MAIN W/H DASH W/H
a3
CA-1,3
82580-8350
2431
1
h-a 1
1
1.25 L-B
12
($51)
1.25 L-R
h-a 1
($5C)
a121
IP-1,5
82580-5820
3456
12
87 9 10 11
12 13 14
2
h-a 1
21
($5M)
1.25 L
a53
IP-2,6
82580-9320
1234 567
8 9 10 11 12 1314 15 16 17 18
3
a-h 1
23
(&5P)
Body earth
1.25 L-Y
4
1
(HIGH)
Hi Lo
2
(LOW)
M
4
(RUN)
3
(INT)
h10
CA-2,4
82580-8350
2431
4
SHTS12Z160200082
Page 92
CAB MAIN W/H
ELECTRIC WIREEL02–88
DM
CAB SIDE WIRING
0.85 Y
1
0.85 Y
1
M
2
2
k-a 1a-k 1
($A1)
(PWR+)
1
(PWR-)
1
j-a 1a-j 1
DOOR RH W/H DOOR LH W/H
1
($A1)
0.85 Y
1
(PWR+)
M
1
2
(PWR-)
82580-7660
INST W/H
a-f 6
82580-7660
8
LOCK 24V
j5
CA-1
1
2
(45LD)
UNLOCK 24V
7
(LDS-)
1
f23
IP-2,6
82580-6870
321
21
85476
82580-6870
2
LOCK
LOCK
COM
UNLOCK
(DLP+)
3
(KLS+)
3
5
(SLX)
3
(B+2)
2
(SULK)
(KLS-)
5
3
3
(TX)
4
(RX)
3
0.85 W-L
0.85 W-L
4
POWER
2,3
EARTH
1
(B+)
(E-)
2
k12
CA-3
21
1
To (AA) Fuse 45 To (CL) Fluorescent light switch
1
0.85 Y
($20)
(LDS+)
3
f79
IP-2
321
85476
3
To (DF) Keyless entry controller
0.50 Y-R
0.50 B
0.50 Y-G
To (DF) Keyless entry controller
0.85 Y-B
4
($A4)
0.85 Y-B
4
($A4)
DM. POWER DOOR LOCK CIRCUIT
1. Power door lock actuator (Assistant's side)
2. Power door lock controller
3. Keyless entry door lock controller
4. Power door lock switch (Driver's side)
0.85 Y-B
0.85 B
0.85 Y-B 11
(&0B)
(CN) Cigarette lighter circuit (G2)
5
($EK)
a-f 6
2.00 B
6
(&52)
1: RHD 2: LHD 3: With keyless entry
SHTS12Z160200083
Page 93
DOOR RH W/H DOOR LH W/H
4
1
4
2
ELECTRIC WIRE EL02–89
DN
f67
IP-3
82560-6840
1234
To (AB) Fuse 7H
2
(#HK)
INST W/H
14
($22)
13
($21)
15
($23)
DASH W/H
CAB MAIN W/H
f-a 4
f-a 4
f-a 4
0.50 Y-R
0.50 B
0.50 Y-G
(SIG+)
(SCOM)
4
6
8
($9C)5($9D)1($99)
h-k 2
h-k 2
0.50 Y-R 0.50 Y-R
0.50 B 0.50 B
27
($5T)18($5J)25($5R)
a-h 1
a-h 1
1
(SIG-)
5
h-k 2
0.50 Y-G 0.50 Y-G
a-h 1
1
k6
CA-2
82560-3300
23456
(SIG+)
(SCOM)
3
1
8
($9C)5($9D)1($99)
h-j 2
h-j 2
0.50 Y-R 0.50 Y-R
0.50 B 0.50 B
(SIG-) 2
h-j 2
0.50 Y-G 0.50 Y-G
1
To (AB) Fluorescent light switch
3
(DLF+)
0.85 W-L
2
(45LD)
To (AA) Fuse 45
0.85 W-L
5
7
11
2.00 B
(&0B)
(E)
0.85 B
(B+)
SET
CLS
0.30 V-G
4
SET 24V
1
0.85 B-R
N
(SET)
2
(SETS)
f502
5
0.85 W
4
(SET)
2
(#LL)
(PMC)
3
1
(CLS)
0.30 V-Y
CLOSE 24V
8
0.50 W
(CLSS)
2
(PWR)
3
(CSL)
0.85 W-B
4
j13
CA-4
82560-3300
23456
1
4
6
(&52)
(DD) CIigarette lighter circuit (G2)
2
f22
IP-1
9
($09)
a-f 1
18
($0J)
a-f 1
CAB MAIN W/H
INST W/H
a5
CA-1
82580-9420
82580-6870
321
0.85 B-R
85476
1
0.85 W-B
12
12
M
(RSET)(SET)
3
3
SHTS12Z160200084
DN. POWER MIRROR CIRCUIT
1. Power mirror switch
2. Power mirror controller
3. Power mirror motor
Page 94
CAB MAIN W/H
f19
IP-1,5
CAB SIDE WIRING
82580-6870
IP-2,6
82560-4480
2
678
ELECTRIC WIREEL02–90
EA
(LD)
(S-)
(#LE)
6
9
1
52
4
a505
(51LD)
INST W/H
f502
f500
4
(+)
0.85 L-B
0.85 L-B
0.50 B
3
SW
OFF
Lo
M1
M2
Hi
0.50 L
0.50 B-G
0.50 R-B
0.85 L
(+)
1
IP-1,5
82560-2990
M
2
(GND)
4
H M2 M1 C B
(HI)
6
(M2)3 (M1) 2
(LO)
1
f5
1
2
3
(GND)
8
(P2) 4 (P1)
5
0.50 B
0.50 B
0.50 R-B
To (AA) Fuse 51 (Direct battery)
To (AB) Fuse 7K (Key ON)
0.50 W-R
2
(51LD)
2
(7KLD)
a505
3
(AHK)
(B)
(S+)
3
5 (LD)
2
1
(S-)
1
a-f 3
3
($17)
To (AA) Fuse 43
3
(ASW)
2
(AC)
(BSW)
8
(43LD)
0.50 W -R
AMP
2
0.50 W
321 85476
0.50 W
0.85 B
6
(M1)
5
(M2)
2
4
a-f 3
f28
341 5
($18)
11
($0B)
(DD,DE) Cigarette lighter circuit (G2)
2.00 B
0.50 L-W
0.50 L-R
(&52)
4
ENGINE SIDE WIRING
ea10
EG-1,6,9,14,18
82580-6970
12
3
5
5
(+)
(RNDP)
(RNDG)
3
1
2
Engine Earth
EA. AIR CONDITIONER CIRCUIT
1. Heater relay 7. Air conditioner relay
2. Air conditioner unit 8. Lock amp
3. Blower motor 9. Air conditioner diode
4. Blower switch 10. Air conditioner condenser relay
5. Air conditioner compressor 11. Pressure switch (Triple)
6. Air conditioner switch 12. Air conditioner condenser
0.50 GR-R
0.50 G
0.50 R-W
SHTS12Z160200085
Page 95
ELECTRIC WIRE EL02–91
17
3
1
#2D)
(
ea-a 1
(IND+)
(GND)
14
6
ea-a 1
0.85 W
7
0.50 L
0.50 B
h13
CA-2,4
1
23
4
(G4N)
a501
6
a501
0.50 L
3
0.50 L
1
4
0.50 R-W
7
(G4N)
h-a 1
($53)
(PC+)
11
(GND)
$5F)
15
(
a-h 1
Z02
(G2)
3
5
(LD)
(B)
(S+)
INST W/H
6
(+)
0.50 B-G
5
(A/C)
LED
0.50 Y-G
4
(OFF)
0.50 B-W
(ACLD)
CAB MAIN W/H
0.50 GR-W
0.50 G
0.50 R-W
10
#2C)
#2B)
(
(
ea-a 1
f29
IP-2,6
82560-2400
12
3456
1
(SHR)
7
2
2
(S-)
4
(7KLD)
0.50 Y-L
1
(IG+)
8
(SG)
10
0.50 GR-R
$1F)
11
(
a-f 3
f13
IP-1,5
82580-7210
65
78910
5
(LOCK)
8
0.50 G
9
a-f 3
f502f501
3
0.50 Y
9
(A/C)
(ACIN)
6
0.50 R-W
2
$15)
(
4321
a-f 3
(S-)
(MGC)
(TACH)
(GND)
$16)
(
3
4
0.50 R-W
82560-3800
To (BA,BC) Combination meter
11
(MTM)
0.50 Y-R
0.50 Y-R
&F2
Joint
&C2
f-a 6
)
7
$3P
0.50 Y-R
(
16
(TACH)
0.50 Y-R
6
2.00 B
11
(DD,DE) Cigarette lighter
circuit (G2)
(&52)
(&0B)
0.50 B
9
To (FA) Common rail ECU
1
(A)
2
(K)
0.50 R-W
To (AC,AE) Earth DR-1
a810
IP-1,5
82560-4270
12
10
1
(B)
3
(S+)
To (AD,AE) J/C Earth 13P-G2
h-a 1
4
0.50 L-Y
2
3
1.25 B1.25 B
31
a-h 1
(#61)
2
(LD)
5
(S-)
a511
DASH W/H
($54)
(SC+)
(SCG)
82580-7780
$5X)
(
Z21
(G2)
(AE) Ground circuit (G2)
8.00 B
2
(AE) Ground circuit (G2)
3
(&12)
0.50 L-Y
a4
CA-1,3
123
12
2.00 B
8.00 B
0.50 B
(RES+)
12
0.85 L-B
1
(MO+)
M
2
3
(GND)
0.85 B
Z22
(G3)
Z01
(G1)
6
8
9
11
SHTS12Z160200086
Page 96
a606
0.50 O
22
(MMT-)
(&LS)
To (BA,BC) Combination meter
To (GA,GC,GD)
14
5
CAB SIDE WIRING
4
21 0.50 L
To (BA,BC)
CAB MAIN W/H
ABS ECU
(CANH)
1
(&2S)
(&2T)
a619
J/C CAN
(&2W)
0.50 BR
#59
(MMT+)
(G4-C)
3.00 BR
1
(#65)
(AG) Ground circuit (G4-C)
Combination meter
Joint
3
(#64)
To (AG)
Ground circuit (G4-P)
CAB MAIN W/H
CHASSIS SIDE WIRING
J/C ETC 14P
9
1
(&LR)
1.25 BR
1.25 BR
1.25 BR
#58#58
5.00 BR
2
3
To (DJ) Diagnosis connecter (16P)
(CAN-)
(&LN)
0.50 O
0.50 L
0.50 BR
0.50 R-B
0.50 R-B
J/C Common rail 20P
a609
accelerator sensor
a609
J/C Common rail 20P
accelerator sensor
b-a 4
)
9
#6M (
J/C CAN
14
(&32)
a619
a22 a22 a24
6
(HRY2)
0.50 G-R
15
(&AV)
0.50 G-R
17
(&AT)
16
(&AU)
15
(&2Y)
11
(&2X)
463
7
(HRY)
(PGD2)
(PGD3)
(AVC1)
(STOP)
a23 a23 a24 a23 a24 a23 a24 a21 a20 a21a20 a20a21 a21
11
0.50 G-R 8
(#CS)
To (FI) P.T.O.
7
(&AH)
6
(&AJ)
5
(&AK)
0.50 L-W
0.50 Y-R
0.50 Y
0.50 O
6
(#CQ)
To (FI) P.T.O.
c-a 2
)
33
#EG (
To Chassis side
(Refer to the circuit "FB")
ELECTRIC WIREEL02–92
To (FC) DC/DC
To (BA,BC) Combination meter
11
18
(CA2L)
(IVS)
32
0.50 G-O
f-a 4
2
0.50 G-O
2
(SIG)
(GND)
1
)
$1N (
2
2
0.50 Y-R 0.50 Y-R
(+)
(NTM)
)
&F2 (
a103 a102
)
&C2 (
16
(TACH)
(AVC4)
20
0.50 O
0.50 O
f-a 4
3
0.50 O
)
$1N (
16
2
2
0.50 V 0.50 V
12
(CE/G)
(MENG)
)
&F8 (
)
&C8 (
18
0.50 BR
3 )
#03 (
5
To (GA,GC) ABS ECU
(CANL)
0.50 O
a21 a24a24 a22 a23a20 a22 a22
4
(PIM)
173019
0.50 Y-B
(#0B)
(PGD1)
(AGD1)
ea-a 2
ea-a 2
231
(#0C)
5
(CGD1)
(AGD5)
26
0.50 G-R
214
(GND1)
ea-a 2
(#0D)
(CGD2)
23
0.50 L
0.50 O
(SIG2)
2
0.50 G-R
(GND)
(ACS2)
(VCC1)
231
(SIG)
3
1
32
0.50 O
5
(+)
(AVC5)
(SIG1)
(ACS1)
24
0.50 G
0.50 O
14
(CA2H)
(AGD4)
27
0.50 G-O
0.50 G-R
f-a 4
)
1
$1N (
0.50 G-R
3
To (DJ) J/C ETC 13P-1 (DST-1)
0.30 V
(INJ6)
(I2+S)
(CASE)
615
1.25 B11.25 W21.25 BR41.25 G51.25 Y61.25 L71.25 O81.25 P91.25 R101.25 V
ea-a 5
ea-a 5
ea-a 5
)
)
#01
#02
(
(
3
INST W/H
2
To (DK) Diagnosis standard connector
8
11
(&2B)
0.50 LG
26
(ISOK)
1
(INJ5)
(INJ4)
(IJ2+)
721
ea-a 5
ea-a 5
)
#04 (
ea-a 5
)
#07 (
)
#08 (
)
#1T (
To Chassis side
(Refer to the circuit "FB")
To (FJ) Transmission
Light and turn switch
3
(DCD0)
(DSW0)
ICC main switch
0.30 R
1
29
(VB3)2(VB2)3(VB1)
(DGSW)
(I1+S)
(INJ3)
(INJ2)
3
452
ea-a 5
ea-a 5
ea-a 5
)
)
#1X
#1U
(
(
)
#20 (
Converter
PCS switch
To (FG)
To (CE) Stop
light switch To (FG)
To (FE) Clutch
pedal switch
1.25 W-L
1.25 W-L
1.25 W-L
0.50 W-R
0.50 W-R
2
(MRL2)3(MRL1)
(IJ1+)
(INJ1)
(SP2S)
11
0.50 W-B
1
(&A5)
7
(&AC)
6
(&AD)
J/C Common-rail 13P
a613
0.85 W-R
ea-a 5
11 )
#21 (
ea-a 1
13
)
#24 (
15 )
#23 (
ea-a 5
SHTS12Z160200087
FA
1
(DC24)
11
(STCM)
1
(COM)
(SPV2)
10
0.50 W-B
0.85 W-R
ea-a 1
1
(+)
2
(ESW+)
2
(CLT+)
(SP1S)
9
0.50 B-W
ea-a 1
3 )
#25 (
(SPV1)
8
0.50 B-W
0.85 B-W
ea-a 1
5 )
#0A (
FA. COMMON RAIL CIRCUIT No.1 (CAB SIDE)
1. Common rail ECU
2. Accelerator sensor
3. Idol volume
4. ECU main relay
5. Actuator power relay
6. Brake blending resistor (Models with auto cruise)
7. PCV relay
8. Brake switch
9. PCV diode
Page 97
ELECTRIC WIRE EL02–93
7
(+BF2)
1 (+)
4
(S-)
5
(E)
2
3
(B)
1
(S+)
(PCR2)32(PCR1)
(THF+)31(AVC2)24(VS)
24
13
(ST)
18
To (FE) Retarder check switch
0.50 W-R
(NE1+)
1
1.25 W-R
24
0.50 W-R
(K7M)
7
(K7M)
3
(K7M)
2
a503
(K7L)
8
(K7L)
4
1 a22 a23 a23
(+BF1)
(GGND)
(G3+)
(GVCC)
a21 a23 a21 a20 a21 a23a20 a24
332531
(NESD)3(NE1-)2(AGD2)29(THW+)
a613
0.50 P
12
(#0E)
0.85 B-R
0.50 GR-B
a102 a103
7
(#0F)
0.50 G-Y
9
(#0G)
0.50 GR
0.50 BR
0.01 DR-N
0.50 Y
0.50 R-B100.50 R-W
J/C Common-rail 13P
(19LD)
(17LD)
11
(&A8)
(&AA)
10
(&A9)
1
4
9
a613
8
(&AB)
2
(&A4)
3
(&A3)
a504
J/C Common rail 13P
0.50 G-W
0.50 P
0.50 P
0.50 LG
0.50 W
(&C1)
FUSE 19
2
(19LD)
21
(17LD)
FUSE 17
J/C Earth 13P-G2
(IU-)
6 (IUP+) (SW+)
To (FH) Start idle up switch
2
To (FJ) Mixer idle up switch
3
To (FJ) Economy running switch
5
1
5
(LD)
a505
(16LD)
25
(KBP)
2
15
(SSWS)
(SWSS)
2
(S-)
To (AA) Fuse 16
0.50 B-O
0.50 GR
0.50 GR
a23
(AG) Ground circuit (G4-C)
1
1
0.50 W
a102
a103
(PC04)
(&F1)
Refer to "A. POWER SUPPLY CIRCUIT" for detail of this area.
3
(B) (15LD)
1
(S+)
J/C Common rail 20P
9
(&AF)
8
(BSW2)
20
(BSW1)
1
3.00 BR
(#65)
0.50 BR
2
To (BA,BC) Pulse adjust computer
7
a503
5
5
5
(17+)
(E)
2
(S-)
(&10)
(S-)
1
a612
(&49)
3
(B)
(S+)
1
2
To (AA) Fuse 15
10
(&AE)
a609
(A5R)
(A5R)
4
To (CE)
(ESW-)
0.50 LG
Stop light switch
To (GD) ES start ECU
#59
(G4-C)
h-a 1
5
($55)
2
(ESW-)
pressure switch
To (GD) Clutch fluid
KC5
(K)
9
0.50 W-R
2
6
0.50 BR
(#6J)
a504
(STP)
8
KC4
2
8
(A)
1
(RST+)
6
2
(RST-)
0.50 LG
To (AH,AI) Starter relay
a615
J/C ETC 13P-2
7
(&1G)
0.50 LG
DASH W/H
h-a 1
20
($5L)
0.50 LG
1
(NO+)
2
(NO-)
(&1H)
6
(73LD)
2
To (AA) Fuse 73
ea-a 3
10
)
#2P (
12
)
#2B (
)
#0K (
7
)
#0H (
)
#0J (
)
#0L (
11
)
#2Q (
ea-a 2
ea-a 2
ea-a 2
ea-a 3
ea-a 3
9
8
To Chassis side
(Refer to the circuit "FB")
ea-a 2
11
)
#0M (
ea-a 2
12
)
#0N (
ea-a 2
ea-a 2
13
)
#0P (
ea-a 2
14
)
#0Q (
8.00 B
8.00 B
1: RHD 2: LHD
SHTS12Z160200088
Page 98
CONNECTORS FOR CIRCUIT "FA"
ELECTRIC WIREEL02–94
a24
IP-1,5
82580-4430
1234567
34pin
1
a22
IP-1,5
82560-4420
1234567
171615141312111098
27262524232221201918 3231302928
32pin
1
a23
IP-1,5
82560-4440
171615141312111098
12 34567
27262524232221201918
343331 32302928
1
a21
IP-1,5
82560-4450
1234 56
1
1918151617141312111098 2726252423222120 353433322928 3130
35pin-1
16151413121110987
27262524232221201918
353433323130291728
35pin-2
SHTS12Z160200089
Page 99
a20
IP-1,5
82560-4410
1234567
171615141312111098
232221201918
25
24
313029282726
31pin
1
ELECTRIC WIRE EL02–95
a62
IP-2,6
82580-9450
a70
(RHD)
IP-2
82580-8660
54231
321
3
f80
IP-6
82580-8660
3
(LHD)
321
2
a816
IP-1
82560-2990
1
2
6
h8
CA-4
82580-6820
12
8
SHTS12Z160200090
Page 100
CAB SIDE WIRINGCHASSIS SIDE WIRING
To Cab side
(Refer to the circuit "FA")
ELECTRIC WIREEL02–96
FB
To Cab side
(Refer to the circuit "FA")
Fr-RH W/H
ENGINE SIDE WIRING
b-a 4
)
9
#6M (
2
(SW)
To (AS) Intake air heater relay
c-a 2
33
(#EG)
Fr-LH W/H
0.50 L-W
K33
(CPU)
1
K32
(EC+)
2
(LN/C)
To (IA,IB,IC,ID) Tilt lock switch
ea-a 2
ea-a 2
ea-a 2
231
(#0B)
(#0C)
(#0D)
0.50 Y
0.50 Y-B
0.50 Y-R
2
1
3
(SIG)
(GND)
(VCC)
ea9
EG-1,6,9,14,18
82580-8980
123
CAB MAIN W/H
0.50 Y-B
Z28
(EGND)
ea5
Engine earth
(Earth shield cable)
ea-a 5
3 )
#03 (
1.25 DR-N
1
2
)
)
#01
#02
(
(
1.25 B
1.25 W
34 11
ea-ib 1
4
)
#04 (
0.01 DR-N
1.25 BR
1.25 Y
12
5
6
)
)
#07
#08
(
(
1.25 Y
1.25 G
7
586 91012
ea ib ia
21 1069857121143
(IJ5-)
(IJ5+)
(IJ6-) 2
(IJ6+) 1
(IJ4+)
(IJ4-)
1
2
1
2
)
#1T (
1.25 L 7
(IJ3+)
1
8 )
#1U (
1.25 O
(IJ3-) 2
1.25 L
(IJ2+) 1
9 )
#1X (
1.25 P
ia-ib 1
(IJ2-) 2
10 )
#20 (
1.25 R
(IJ1+)
1
11 )
#21 (
1.25 V
(IJ1-)
2
ea-a 5
ea-a 5
ea-a 5
ea-a 5
ea-a 5
ea-a 5
ea-a 5
ea-a 5
ea-a 5
ea-a 5
3245678 910
ia7 ia6 ia5 ia4 ia3 ia2
ia2 ia5 ia3 ia6 ia4 ia7
EG-2,3,4,7,9,15,16
82580-9600
ea14
EG-1,6,9,14,18
82580-8260
EG-1,6,9,14,18
ea-a 1
ea-a 1
ea-a 1
ea-a 1
3
5
13
15
)
)
)
#23 (
(SP2-)
#25 (
(SP1+)
)
#0A (
(SP1-) 2
#24 (
0.75 W-R10.75 W-B20.75 B-R10.75 B-W
(SP2+)
ea13
82580-8260
2
21
3,4,5,6,7,8
FB. COMMON RAIL CIRCUIT No.1 (CHASSIS SIDE)
1. Engine stop switch 9. PCV (Pump control valve) No.2
2. Boost pressure sensor 10. PCV (Pump control valve) No.1
3. Fuel injector No.6 11. Engine speed sub sensor
4. Fuel injector No.5 12. Engine speed main sensor
5. Fuel injector No.4 13. Coolant temperature sensor
6. Fuel injector No.3 14. Fuel temperature sensor
7. Fuel injector No.2 15. Common rail pressure sensor
8. Fuel injector No.1
21
9
21
10
SHTS12Z160200091
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