Hino 2005-2010 Quick Reference Guide

HINO
Quick Reference Guide
2005-2010
(Updated June, 2009)
©2009 HINO MOTORS SALES USA INC • LT-0010
HINO 2005-2010 Quick Reference Guide
HINO Quick Reference Guide 2005-2010 Model Years
The main sections are in alphabetical order but the Sub-sections are not.
The PART NAME is listed in the first column. The name refers to what HINO may call the part or what the typical truck industry name is.
The second column DESCRIPTION gives more detailed information about what the part includes or does not include.
HINO Production Series Code
In order to insure you are ordering the correct part number for the vehicle you are working on it is criti­cal that you use the Production Series Code. This is located just below the VIN number on the VIN plate. The plate is attached to the passenger side doorjamb on all conventional trucks. The Production Series
The third column is the actual PART NUMBER and should be entered as shown. Supercessions may apply.
The forth column is the MODEL this part applies to and the model years that it applies to.
The fifth column is the GROUP. HINO uses five major groups. Engine – Electrical – Drive – Cab Rear Body and Chassis/Tool
The sixth column is the FIGURE # that the part can be found in the Hino Electronic Parts Catalog and is helpful if you need other parts in addition to what’s listed in the Quick Reference Guide.
Code can also be found in Dealer Connect through the warranty screen. Go to DC600 then DC611 and then click on options. The vehicle options will be displayed and the Production Series Code is shown directly below the header – Options – It will always consist of two letters and 1 number.
See the example shown above from the EPC. The P/N 420807191A applies to the Production Series Code of AA2
The second part number of 420807201A applies to the Production Series Code of BA2
© 2009 HINO MOTOR SALES USA INC Subject to change without notice OEM names for reference purposes only.
2
Identification
VIN
Explanation of HINO VIN Number
Explanation of HINO VIN
JHB NA 6J F 2 5 1 S 10001
(Manufactures I.D.) JHB – Built in Japan 5PV – Built in USA (1-3)
Model (see list*)
(4-5)
Engine Type (see list**) (6-7)
Wheelbase - Higher Letter is a Longer Wheelbase
(see list ****)
(see list ***) (8)
Check Digit (9)
Model Year (10)
Assembly Plant Code 1= Japan 2= Long Beach CA. (11)
Production Modification Code (S) Starting (Initial Production) (T) Major Production Modification) (12)
Sequential Series Number Chassis I.D. Number (13-17)
HINO 2005-2010 Quick Reference Guide
**Engine Type
6J J05D-TA 175HP
8J J08E-TA 220HP
8J J08E-TB 260HP
***Wheelbase
Code Inches Kind
F 147 LDT
G 152 MDT
J 175 LDT
K 183 LDT
L 187 LDT
M 201 MDT
N 212 MDT
P 217 MDT
R 235 MDT
T 253 MDT
V 271 MDT
*Model
Code Model GVW Brake
NA 145 14,050 Hydraulic
NB 165 16,000 Hydraulic
NC 185 18,000 Hydraulic
ND 238/258 23,000/ 25,500 Hydraulic
NE 268 25,950 Hydraulic
NJ 268A 25,950 Full Air
NV 338 33,000 Full Air
****Model Year
Code Year Code Year
5 2005 B 2011
6 2006 C 2012
7 2007 D 2013
8 2008 E 2014
9 2009 F 2015
A 2010 G 2016
3
Accessories
Guide
HINO 2005-2010 Quick Reference Guide
HINO 2005-2010 Accessories Guide
Note: some kit quantities are not shown in inventory and are assembled after order is placed.
Description Part Number
Block Heater JO5E-TA (4 Cyl.) 3510238K4
Block Heater JO8E-TA (6 Cyl.) 3510238K6
Glow Plug Kit JO5E-TA (4 Cyl.) 191101271K4
Glow Plug Kit JO8E-TA (6 Cyl.) 191101271K6
Heated Mirror Kit with Lights 87902KIT05
Chrome Heated Mirror Kit. '08 Models only 87902KIT08C
Black Heated Mirror Kit. '08 Models only 87902KIT08B
Chrome Mirror Cover Kit. 2008 Models Only 87902KITCC
Fender mounted Mirror Kit (contains one mir­ror. Fits either side ALL MODELS)
52 Gal. Dual Fuel Tank Conversion for ND, NE, NJ, NV. 2005-2008
95 Gal. Fuel Tank Conversion for ND, NE, NJ, NV. 2005-2008
For 2009 trucks or trucks using Aluminum fuel tanks you must buy the parts kit and the tanks separate. For 52gl Dual Fuel Tank
For 2009 trucks or trucks using Aluminum fuel tanks you must by the parts kit and the tank separate. For 95gl Fuel Tank
Pac Brake (Exhaust Brake)4 Cyl. Eaton Manual Transmission. 2005-2007
Pac Brake (Exhaust Brake) 6 Cyl. With Air Brakes. 2005-2007
Pac Brake (Exhaust Brake) 6 Cyl. Without Air Brakes. 2005-2007
Pac Brake (Exhaust Brake) 4 Cyl. Aisin Trans­mission
4" Bumper Extension Kit for NA, NB, NC Models Only.
4" Bumper Extension Kit for ND,NE, NJ, NV Models Only.
Chrome Bumper- NA, NB, NC. 52101E0120
Chrome Bumper- ND,NE,NJ,NV. 52101E0130
Chrome Grill- NA,NB, NC 53101E0030
Chrome Grill- ND, NE, NV, NJ. 53101E0060
Chrome Headlamp Bezel (Left) All Models­2005 ONLY
Chrome Headlamp Bezel (Right) All Models­2005 ONLY
Chrome Wheel Simulator Kit. 16" Front and Rear Wheel Covers with Lug Nut Covers
Chrome Wheel Simulator Kit 19.5". FOR 258 LP ONLY. Front and Rear Wheel Covers with Lug Nut Covers. ND
97687
D61
771004620K
FAD61 (parts kit only) S7740E0430 Al. 52gl tank
FA771004620K (parts kit only) S7740E0450 Al. 95gl tank
C40012
C40013
C40014
C40011
52101LDTKIT
52101MDTKIT
761081500A
761071660A
42600H4010
42600H4090
Description Part Number
Chrome Wheel Simulator Kit. 19.5" FOR 258 ALP ONLY Front and Rear Wheel. Covers with Lug Nut Covers. NJ
Chrome Wheel Simulator Kit. 22.5" Front and Rear Wheel Covers with Lug Nut Covers. ND-NV.
Air Deflector Kits. All Models -White G-MAD-H-AS-01
Air Deflector Kits. All Models- Black G-MAD-H-AS-01-05
Air Deflector Kits. All Models- Red G-MAD-H-AS-01-07
Sun Visor Fits All Conventional Models HIS54
Instrument Cluster. Simulated Wood Grain Trim Panel Kits. All Models - 2005-2007 only
Door Trim Panel - L/S. Simulated Wood Grain Trim Panel Kits. All Models - 2005-2007 only
Door Trim Panel - R/S. Simulated Wood Grain Trim Panel Kits. All Models - 2005-2007 only
Mud Flaps 24"X30" HPJ530DW
Mud Flaps 24"X36" HPJ536DW
Floor Mats ( All Models) FLRMATNAPS
Hino Seat Covers Drivers Side SA23623
Hino Seat Covers Passenger Side SA23624
Hino Seat Covers Bench Seat SA23625
Front Stabilizer Kit. 2005-2010 NA, NB, NC Models Only
Rear Stabilizer Kit. 2005-2010 ND,NE, NJ Models Only
Rear Stabilizer Kit. 2005-2010 NV Model Only D68PL338
Rear Shock Kit. 2005-2010 NA, NB, NC Models Only
Rear Shock Kit. 2005-2010 ND,NE, NJ Models Only
Rear Shock Kit. 2005-2010 NV Model Only D68MDTC7
Heavy Duty Rear Shock Kit for NV 338 Air Suspension Only
Hendrickson Air ride Susp. Kit. Also, for 268A and 338 Models
Dump Valve Kit. '05-'07 NJ, NV. 5018354KIT
Dump Valve Kit. 2008-2010 ND,NE, NJ, NV Models
Air Horn Kit 05-07 NJ-NV & All 2008-2010 Models
Differential Lock Kit. 2008-2010 NV and NJ Models Only
Vertical Exhaust Kit. 2005-2007 Only ND- NV 152120
Vertical Exhaust Kit. 2008-2010 Only ND- NV 255152-70-0001
42600H4095
42600H4100
554141290A
681431030A
681441020A
D67
D68PL
D68LDT
D68MDTC6
66994000
482501320A, 3150D2578
27690E0010K
135456
154100
4
Contents
HINO 2005-2010 Quick Reference Guide
Contents
PAGE
Air Conditioning Compressor, Belts, Condenser,s Receiver Driers, Evaporators, Thermostat,
Expansion Valves, Idler Pulleys, Compressor Clutches, Control Panels, High
Pressure Switches, Evaporator Filters and Air Conditioner Hoses ...............................7-8
Brake System Hydraulic: Brake Pads, Master Cylinders, Boosters, Servo Assembles, Calipers,
Rotors, Caliper Pins/Boots/Seals Kits, Caliper Pistons and Caliper Hardware Kits ....9-11
Electrical: Stop Light Switches, ABS System: Sensors/Brackets,
Tone Rings, Brake Motor Relays and Modulator Valves ............................................12-13
Air: Brake Shoes and Drums, Brake Hardware Kits and Springs ..................................13
Air: Slack Adjusters, S-Cams and Brake Chambers ......................................................14
Air & Hydraulic – ABS Systems: Wheel Speed Sensors, Extension Harnesses,
Air Switches and Modulator Valvea. ..........................................................................14-15
Air: Pressure Regulators, Brake Valves, Driers, Pressure Control Valves,
Rebuild Kits, Air Valves, Cartridges and Heater Assembly. ......................................15-16
Bumpers Chrome, White and Black, Three Piece And One Piece Options ..................................16
Clutches Clutch Kit, Spice Clutch Packs, Pilot/ Bearings, Release Bearings, Fork Springs
Clutch Forks, Shaft Clutches, Shaft Keys, Spacers, Bushings and Lube Hose .......17-18
Master/Slave Cylinders, Push Rods, and Repair Kits ....................................................19
Flywheels, Ring Gears, Bolts, Pins and Collars .............................................................20
Cooling System Water Pumps, O-Rings, Water Pump Belts, Pulleys and Bolts....................................... 21
Thermostat Kits, Gaskets, Radiators, Retainers, Caps and Reserve Tanks ..................22
Fan Clutches, Radiator Hoses, Low Coolant Sensors ....................................................23
Driveline Differential Pinion Seals, Axle Shafts ..............................................................................24
Axle Gaskets, U-Joint Kits, Center Bearings, Boot Kits and U-Joint Scraps ................. 25
Electrical (Cab) Switches: Park Brake, Dimmer, Head Lamp & Directional, Wiper, Cruise Control, .......26
Cargo Box, Heated Mirror, Transmission Mode, ABS Diagnostic, Idle Control, Buzzer, Air Horn, Display, Ignition, and DPR Manual Operation
Engine (Electrical) Senstors: Water Temp, Low Coolant, Oil Pressure, Cam and Crank
Speed, Air Intake Pressure, Mass Air Flow, Common Rail
Pressure, Throttle Position ..............................................................................................27
Starters, Alternators ........................................................................................................27
Headlight & Tail Lamp, Relays and Turn Signal Flashers...............................................28
EGR Solenoids, Computer Fuel Injection, and EGR Valves & Manifolds ....................... 29
Intake Shutter, Throttle Body, and Intake Meter Assy ..................................................... 29
Fuses, Fusible Links, and Fuse/Relay bBox Covers ...................................................... 29
5
HINO 2005-2010 Quick Reference Guide
Contents (Cont.)
Engine Valves, Springs and Guides. ......................................................................................... 30
Oil Pumps, Oil Caps, Plugs and Gaskets .......................................................................30
Conn Rod Bearing Sets, Main Bearings Sets and Thrust Washers ............................... 31
Piston Liners, Ring Sets and Wrist Pin Kits ...............................................................32-33
Gaskets, Gasket Kits and Main Seals ............................................................................34
Intercooler and Intercooler Hoses ..................................................................................35
Exhaust Systems: Turbochargers, Front and Tail Pipes, Muffler, Filters, ..................36-37
Fuel Injection System Common Rail Fuel Injection System ............................................................................... 38
Filters Oil, Air, Fuel and Power Steering. ...................................................................................39
PAGE
Exhaust Sensors, Exhaust Brakes; Gaskets: Turbo, Header Pipe, Oil Return, Oil Supply, Exhaust Manifold, EGR Manifold, Crossover Pipe, Exhaust Pipe
Fuel Fuel Tanks, Straps, Brackets, Sending Units, Gaskets and Fuel Caps .........................40
Heater Heater Fan Motor, Resistor, Heater Core and Cables. ...................................................41
Horn Horns, Horn Spiral Cable and Horn Cover. .................................................................... 41
Hubs Hubs and Rotors, Hubs, Hob Seals, Front Covers and Gaskets. .............................42-44
Lettering And Badges Lettering And Badges ..................................................................................................... 45
Lighting Head Lamps, Head Lamp Assemblies, Bulbs, Turn Signal Assemblies. ......................46
Dome Lamp, Lens, Marker Lamp, Lens, Tail-Turn-Brake Light Assemblies.
Locks/Keys/Ignition Switch Key Blanks, Door Locks, Lock Sets and Ignition Switches ............................................47
Mirrors Mirrors, Mirror Brackets and Mirror Light/Lamp Bulbs & Assemblies .......................48-49
Paint Codes Paint Codes.....................................................................................................................50
Parking Brake Cables, Handle Grip, Drums, Shoe-Brake Lining Assemblies and Park Brake ............51
Assemblies
Sealants Sealants. ........................................................................................................................52
Steering Power Steering Box, Pump Assembly, Tie Rods, Pin Kits, Etc. ................................52-53
Suspension (Front/Rear) Shock Absorbers Front And Rear, Spring Assembly, Spring Bushings, U-bolts ......53-55
and Hardware
Transmission (Manual) Pipe Plugs, Oil Seals, Gaskets, Transmissions, Speed Sensor Kits, Etc .......................56
Transmission (Automatic) Aisin: Gauge Oil Level, Tube Sub Assembly, Seals, Gaskets, Etc................................ 57
Automatic Shift Cables, Speed Sensor Kits, Driven Gears, Switch Assembly,
Transmission Assembly, Retainer ..............................................................................57-58
Wheels Wheel Bearings, Races, Wheels, Rims, Lug Nuts, Wheel Studs. .............................59-62
Windshield/Wipers Windshield, Rubber Gasket Blades, Arms, Motor, Washer Reservoir, Cap, Pump........ 62
6
A
HINO 2005-2010 Quick Reference Guide
Part Name Description
2005 - 2010 - Air Conditioning
A/C Compressor Drive Belt Single V-Belt
A/C Compressor Drive Belt Single V-Belt
A/C Condenser
A/C Condenser
A/C Condenser
A/C Drier Cartridge Dryer Desiccant Refill And Plug
A/C Evaporator Core And Rubber Seal Around It
A/C Thermostat
A/C Expansion Valves
Idler Pulley Assembly
Idler Pulley Assembly
Idler Pulley Assembly Does Not Include Adjusting Bolt
A/C Compressor With Clutch
A/C Compressor With Clutch
A/C Compressor With Out Clutch
A/C Compressor With Out Clutch
Compressor Clutch New-Denso
A/C And Heater Fan Motor Switch
A/C On/Off Switch
A/C High Pressure Switch
Blower Resistor
The Condenser Has The Dryer Built Into It
The Condenser Has The Dryer Built Into It
The Condenser Has The Dryer Built Into It
Located At A/C-Heater/ Evaporator Box
Located At A/C-Heater/ Evaporator Box
For Production Date Of 11/03 Only Does Not Include Adjusting Bolt
For Production Date Of 12/03 Forward Does Not Include Adjusting Bolt
Has No Knob- Comes With The 2 Lights
In A/C-Heater Control Panel In Dash
Threads Into High Pressure Line-Not Shown In EPC Illustration
Located On Heater/Evaporator Box Under Dash
Part Number
SZ91045266
883811100A
S884102580
88460E0130
88460E0120
S884741040
S885011070
S886251170
S885151070
883601200A
S883601430
S883601380
S883101810
S883101800
883201820A
S883201810
S883301270
S874801270
S886101150
S833802500
S871381200
Models Group Figure #
NA,NB,NC 2005-2010
ND,NE,NJ,NV 2005-2010
ALL MODELS 2005-2007
NA,NB,NC 2008-2010
ND,NE,NJ,NV 2008-2010
ALL MODELS 2005-2010
ALL MODELS 2005-2010
ALL MODELS 2005-2010
ALL MODELS 2005-2010
NA,NB,NC 2005 ONLY
NA,NB,NC 2005-2010
ND,NE,NJ,NV 2005-2010
NA,NB,NC 2005-2010
ND,NE,NJ,NV 2005-2010
NA,NB,NC 2005-2010
ND,NE,NJ,NV 2005-2010
ALL MODELS 2005-2010
ALL MODELS 2005-2010
ALL MODELS 2005-2010
ALL MODELS 2005-2010
ALL MODELS 2005-2010
Engine 18-50
Engine 18-50
Cab B9-04
Cab B9-04
Cab B9-04
Cab B9-04
Cab B9-00
Cab B9-00
R97469 B9-00
Engine 18-50
Engine 18-50
Engine 18-50
Cab B9-03
Cab B9-03
Cab B9-03
Cab B9-03
Cab B9-03
Cab B9-00
Cab B9-01
Chassis 91-00
Cab B9-00
7
HINO 2005-2010 Quick Reference Guide
Part Name Description
2005 - 2010 - Air Conditioning (Cont.)
Includes Cables And Fan Switch
A/C-Heater Control Panel
A/C Filter Element Filter/Screen In Evaporator Box
Hose Discharge Condenser To Compressor
Hose Discharge Condenser To Compressor
Hose Suction Compressor To Evaporator
Hose Suction Compressor To Evaporator
Hose Liquid Evaporator To Condenser
Hose Liquid Evaporator To Condenser
Hose Liquid Evaporator To Condenser
Hose Liquid Evaporator To Condenser
Hose Suction Compressor To Evaporator
Hose Suction Compressor To Evaporator
Hose Discharge Condenser To Compressor
Hose Discharge Condenser To Compressor
- Does Not Include A/C On/Off Switch
Part Number
S874101600
S872121200
S887114200
88711E0100
S887124770
88712E0180
S887132340
88721E0020
S887132350
88721E0010
887124780A
88712E0160
S887114210
88711E0080
Models Group Figure #
ALL MODELS 2005-2010
ALL MODELS 2005-2010
NA,NB,NC 2005-2007
NA,NB,NC 2008-2010
NA,NB,NC 2005-2007
NA,NB,NC 2008-2010
NA,NB,NC 2005-2007
NA,NB,NC 2008-2010
ND,NE,NJ,NV 2005-2007
ND,NE,NJ,NV 2008-2010
ND,NE,NJ,NV 2005-2007
ND,NE,NJ,NV 2008-2010
ND,NE,NJ,NV 2005-2007
ND,NE,NJ,NV 2008-2010
Cab B9-00
Cab B9-00
Chassis 91-00
Chassis 91-00
Chassis 91-00
Chassis 91-00
Chassis 91-00
Chassis 91-00
Chassis 91-00
Chassis 91-00
Chassis 91-00
Chassis 91-00
Chassis 91-00
Chassis 91-00
8
B
HINO 2005-2010 Quick Reference Guide
Part Name Description
Part Number
Models Group Figure #
2005 - 2010 - Brake System - Hydraulic - Disc Brake Pads
Disc Brake Pads
Disc Brake Pads
Disc Brake Pads 4 Brake Pads - Front Axle
Disc Brake Pads 4 Brake Pads - Rear Axle
4 Brake Pads With Holdown Plate Front Axle
4 Brake Pads With Holdown Plate Rear Axle
MDP5113
MDP5113
KITD769AM
KITD769AM
NA,NB,NC 2005-2010
NA,NB 2005-2010
ND,NE 2005-2010
NC,ND,NE 2005-2010
Drive 66-10
Drive 68-10
Drive 66 -10
Drive 68-10
2005 - 2010 - Brake System - Hydraulic - Front Calipers, Master Cylinders
NA,NB,NC,
Master Cylinder On Firewall
Booster
Servo Assembly
Disk Brake Caliper Right Front Caliper - No Pads
Disk Brake Caliper Left Front Caliper - No Pads
Disk Brake Caliper
Disk Brake Caliper
Disk Brake Caliper
Disk Brake Caliper
Disk Brake Caliper
Brake Booster Attaches To Rear Of Master Cylinder.
Includes Master Cylinder, Booster And Back Up Pump Motor
Right Front Caliper 64mm Piston 8k Axle
Right Front Caliper 64mm Piston 8k Axle With Pads
Left Front Caliper 64mm Piston 8k Axle
Left Front Caliper 64mm Piston 8k Axle With Pads
Right Front Caliper 70mm Piston 10k Axle
BX2234933
0204022940
447201011A
LRG715
LRG714
60450481
60450474005
60450480
60450473005
60450483
ND,NE 2005-2010
NA,NB,NC, ND,NE 2005-2010
NA,NB,NC, ND,NE 2005-2010
NA,NB,NC 2005-2010
NA,NB,NC 2005-2010
ND,NE 2005-2010
ND.NE 2005-2010
ND,NE 2005-2010
ND,NE 2005-2010
NE 2005-2010
Chassis 37-05
Chassis 37-05
Chassis 37-05
Drive 66-10
Drive 66-10
Drive 66-10
Drive 66-10
Drive 66-10
Drive 66-10
Drive 66-10
Disk Brake Caliper
Disk Brake Caliper
Disk Brake Caliper
Right Front Caliper 70mm Piston 10k Axle With Pads
Left Front Caliper 70mm Piston 10k Axle
Left Front Caliper 70mm Piston 10k Axle With Pads
60450468005
60450482
60450469005
NE 2005-2010
NE 2005-2010
NE 2005-2010
Drive 66-10
Drive 66-10
Drive 66-10
9
HINO 2005-2010 Quick Reference Guide
Part Name Description
Part Number
2005 - 2010 - Brake System - Hydraulic - Rear Calipers
Disk Brake Caliper Right Rear Caliper
Disk Brake Caliper Left Rear Caliper
Disk Brake Caliper Right Rear Caliper
Disk Brake Caliper Left Rear Caliper
Disk Brake Caliper Right Rear Caliper - 64mm
Disk Brake Caliper Left Rear Caliper - 64mm
Disk Brake Caliper
Disk Brake Caliper
Disk Brake Caliper Right Rear Caliper - 70mm
Disk Brake Caliper Left Rear Caliper - 70mm
Disk Brake Caliper
Disk Brake Caliper
Right Rear Caliper - 64mm With Pads
Left Rear Caliper - 64mm With Pads
Right Rear Caliper - 70mm With Pads
Left Rear Caliper - 70mm With Pads
LRG716
LRG717
LRG714
LRG715
60450480
60450481
60450473005
60450474005
60450482
60450483
60450468005
60450469005
Models Group Figure #
NA 2005-2010 Drive 68-10
NA 2005-2010 Drive 68-10
NB 2005-2010 Drive 68-10
NB 2005-2010 Drive 68-10
NC,ND 2005-2010
NC,ND 2005-2010
NC,ND 2005-2010
NC,ND 2005-2010
NE 2005-2010 Drive 68-10
NE 2005-2010 Drive 68-10
NE 2005-2010 Drive 68-10
NE 2005-2010 Drive 68-10
Drive 68-10
Drive 68-10
Drive 68-10
Drive 68-10
2005 - 2010 - Brake System - Hydraulic - Rotors
Front Rotor Rotor Only
Front Rotor Rotor Only
Front Rotor
Rear Rotor Rotor-Tone Ring Included
Rear Rotor Rotor-Tone Ring Included
Rear Rotor Rotor Tone Ring Included
Rear Rotor Rotor - Tone Ring Machined In
Rotor Coated - Tone Ring Machined In
23123626002
23123625002
23123557004
23123618007
23123624007
23123617004
23123557004
NA 2005-2010 Drive 66-00
NB,NC 2005-2010
ND,NE 2005-2010
NA 2005-2010 Drive 68-00
NB 2005-2010 Drive 68-00
NC 2005-2010 Drive 68-00
ND,NE 2005-2010
Drive 66-00
Drive 66-00
Drive 38-00
10
HINO 2005-2010 Quick Reference Guide
Part Name Description
Part Number
Models Group Figure #
2005 - 2010 - Brake System - Hydraulic - Caliper, Seals, Hardware
Caliper Guide Pin Kit
2 Guide Pins, Boots, Bolts, Plugs, Grease
SJ1035
NA,NB,NC Front 2005-2010
Drive 66-10
Caliper Guide Pin Kit
2 Guide Pins, Boots, Bolts, Plugs, Grease
SJ1035
NA,NB Rear 2005-2010
Drive 68-10
Guide Pin Boot Kit 2 Guide Pin Boots And Grease
SP8566
NA,NB,NC Front 2005-2010
Drive 66-10
Guide Pin Boot Kit 2 Guide Pin Boots And Grease
SP8566
NA,NB Rear 2005-2010
Drive 68-10
Boot & Seal Kit
2 Caliper Seals, Dust Boots And Pin Boots
SP8597
NA,NB,NC Front 2005-2010
Drive 66-10
Boot & Seal Kit
2 Caliper Seals, Dust Boots And Pin Boots
SP8597
NA,NB Rear 2005-2010
Drive 68-10
Boot & Seal Kit
For 64mm Piston-Contains 4 Seals& Boots
R4011731
NC Rear 2005-2010
Drive 68-10
Boot & Seal Kit
For 64mm Piston-Contains 4 Seals& Boots
R4011731
ND,NE Front 2005-2010
Drive 66-10/68-10
Boot & Seal Kit
For 64mm Piston-Contains 4 Seals& Boots
R4011731
ND Rear 2005-2010
Drive 66-10/68-10
Boot & Seal Kit
For 70mm Piston-Contains 4 Seals& Boots
R4011730
NE Front/Rear 2005-2010
Drive 66-10/68-10
Caliper-Piston 1- 60 Mm Caliper Piston
31320085
NA,NB,NC Front 2005-2010
Drive 66-10
Caliper-Piston 1- 60 Mm Caliper Piston
31320085
NA,NB Rear 2005-2010
Drive 68-10
Caliper-Piston 64mm Piston And Plug
R4011511
NC Rear 2005-2010
Drive 68-10
Caliper-Piston 64mm Piston And Plug 8k Axle
R4011511
ND,NE Front/Rear 2005-2010
Drive 66-10/68-10
Caliper-Piston 70mm Piston And Plug 10k Axle
60050334
NE Front/Rear 2005-2010
Drive 66-10/68-10
Hardware Kit
For Both 64mm And 70mm Pistons
R4011729
Front/Rear 2005-2010
Drive 66-10/68-10
11
HINO 2005-2010 Quick Reference Guide
Part Name Description
Part Number
Models Group Figure #
2005 - 2010 - Brake System - Electrical - Brake Light Switches - ABS System
Stop Light Switch At Brake Pedal Bracket
843802220A
NA,NB,NC ND,NE 2005-2010
Chassis 35-00
Stop Light Switch
2nd Switch At Brake Pedal Bracket
S843802190
NA,NB,NC ND,NE 2007-2010
Chassis 35-00
Stop Light Switch Air Brake
S843802180
NJ,NV 2005-2006
Chassis 35-00
Stop Light Switch Air Brake
S833802620
NJ,NV 2007-2010
Chassis 35-00
ABS Wheel Speed Sensor
Front Sensor - W/O Retainer Clip
894417770A
NA,NB,NC 2005-2010
Drive 66-00
ABS Sensor Bracket Bolts To Spider Front
69180474
NA,NB,NC 2005-2010
Drive 66-00
ABS Wheel Speed Sensor Rear Sensor - W/O Retainer Clip
894417810A
NA,NB 2005-2010
Drive 66-00
ABS Sensor Bracket Bolts To Spider Rear
69180473
NA,NB,NC 2005-2010
Drive 68-00
ABS Wheel Speed Sensor Rear Sensor - W/O Retainer Clip
894417830A
NC 2005-2010 Drive 68-00
ABS Wheel Speed Sensor
Front Sensor - W/O Retainer Clip
894417780A
ND,NE NJ ALP 8k Axle 2005-2010
Drive 66-00
ABS Sensor Bracket Bolts To Spider Front
69180474
ND,NE 8k Axle 2005-2010
Drive 66-00
ABS Wheel Speed Sensor
Front Sensor - W/O Retainer Clip
894417790A
ND,NE 10k Axle 2005-2010
Drive 66-00
ABS Sensor Bracket Bolts To Spider Front
69180473
ND,NE 10k Axle 2005-2010
Drive 66-00
ABS Wheel Speed Sensor Rear Sensor - W/O Retainer Clip
894417830A
ND,NE 2005-2010
Drive 68-00
ABS Sensor Bracket Bolts To Spider Rear Axle
69180472
ND,NE 2005-2010
Drive 68-00
ABS Wheel Speed Sensor
Front Sensor - W/O Retainer Clip
894417800A
NJ,NV 2005-2010
Drive 66-00
ABS Wheel Speed Sensor
Right Side Rear Sensor - W/O Retainer Clip
894417841A
NJ,NV 2005- 2010
Drive 68-00
ABS Wheel Speed Sensor
Left Side Rear Sensor - W/O Retainer Clip
894417851A
NJ,NV 2005-2010
Drive 68-00
ABS Wheel Speed Sensor Bushing
Speed Sensor Retainer Clip
R955459
ALL 2005-2010 Drive 66-00
Tone Ring
Rear Tone Ring Only - No Screws
09002221
NA,NB 2005-2010
Not Shown
Not Shown
Tone Ring Rear Tone Ring
3237N1262
NJ 258 ALP 2008-2010
Not Shown
Not Shown
Tone Ring Front Tone Ring
09002217
NB,NC 2005-2010
Not Shown
Not Shown
12
HINO 2005-2010 Quick Reference Guide
Part Name Description
Part Number
Models Group Figure #
2005 - 2010 - Brake System - Electrical - Brake Light Switches - ABS System (Cont.)
ABS Tone Ring Screws 6 Required
08205977
NA,NB 2005- 2010
Not Shown
Not Shown
Brake Motor Relay Located At Servo
BX2772777
NA,NB,NC, ND,NE 2005- 2010
Chassis 36-00
ABS Modulator Valve 1 Required
S4784070580
NA,NB,NC, ND,NE 2005- 2010
Chassis 37-03
2005 - 2010 - Brakes - Air - Brake Shoes/Drums
Brake Shoe W/Lining
1 Brake Shoe And Lining - Front Axle
SMA2124702QP
NJ,NV 2005- 2010
Drive 66-10
Brake Shoe Kit
Brake Shoe Kit 1 Per Wheel Or 2 Per Axle W/Hardware Front Axle
XK2124702QP
NJ,NV 2005- 2010
Drive 66-10
Brake Shoe W/Lining
1 Brake Shoe And Lining - Rear Axle
SMA2124710QP
NJ 258 ALP 2007-2010
Drive 66-10
Brake Shoe Kit
Brake Shoe Kit 1 Per Wheel Or 2 Per Axle W/Hardware Rear Axle
XK2124710QP
NJ 258 ALP 2007-2010
Drive 66-10
Brake Shoe W/Lining
1 Brake Shoe And Lining - Rear Axle
SMA2124707QP
NJ,NV 2005- 2010
Drive 68-10
Brake Shoe Kit
Brake Shoe Kit 1 Per Wheel Or 2 Per Axle W/Hardware Rear Axle
XK2124707QP
NJ,NV 2005- 2010
Drive 68-10
Front Brake Shoe Hardware Kit
Contains All Springs, Bushings, And Rollers Completes One Wheel
KIT8824HD
NJ,NV 2005- 2010
Drive 66-10
Rear Brake Shoe Hardware Kit
Contains All Springs, Bushings, And Rollers Completes One Wheel
KIT8000MBHD
NJ,NV 2005- 2010
Drive 68-10
Shoe Retaining Spring 2 Required Per Side
2258H1230
NJ,NV 2005- 2010
Drive 66-10
Shoe Return Spring 1 Required Per Side
258L1234
NJ,NV 2005- 2010
Drive 66-10
Drum Front - Drum Only
85123366002
NJ,NV 2005- 2010
Drive 66-00
Drum Front - Drum Only
85123465002
NJ 258 A/LP 8k Axle 2007- 2010
Drive 66-00
Drum Rear - Drum Only
85123466002
NJ 258 A/LP 2007-2010
Drive 68-00
Drum Rear - Drum Only
85123207002
NJ,NV 2005- 2010
Drive 68-00
13
HINO 2005-2010 Quick Reference Guide
Part Name Description
Part Number
Models Group Figure #
2005 - 2010 - Brakes - Air - Slack Adjusters - Brake Chambers
Automatic Slack Adjuster Right Front
R802699
NJ,NV 2005- 2010
Drive 66-10
Automatic Slack Adjuster Left Front
R802698
NJ,NV 2005- 2010
Drive 66-10
Automatic Slack Adjuster Right Rear
R802649
NJ,NV 2005- 2010
Drive 68-10
Automatic Slack Adjuster Left Rear
R802648
NJ,NV 2005- 2010
Drive 68-10
S-Cam Right Front
2210A7463
NJ,NV 2005- 2010
Drive 66-10
S-Cam Left Front
2210Z7462
NJ,NV 2005- 2010
Drive 66-10
S-Cam Right Rear
2210T7586
NJ,NV 2005- 2010
Drive 68-10
S-Cam Left Rear
2210U7587
NJ,NV 2005- 2010
Drive 68-10
S-Cam Bushing
Bushing Set- One Set Completes One Axle Fits Front Or Rear.
KIT8042
NJ,NV 2005- 2010
Not Shown
Not Shown
Brake Chamber Front
A703276T20
NJ,NV 2005- 2010
Drive 66-10
Brake Chamber Rear
C313276D30
NJ,NV 2005- 2010
Drive 68-10
2005 - 2010 - Brakes - Air & Hydraulic - ABS System
ABS Wheel Speed Sensor Front Sensor - No Retainer Clip
894417800A
NJ,NV 2005- 2010
Drive 66-00
ABS Wheel Speed Sensor
Left Rear Sensor - No Retainer Clip
894417851A
NJ,NV 2005- 2010
Drive 66-00
ABS Wheel Speed Sensor
Right Rear Sensor - No Retainer Clip
894417841A
NJ,NV 2005- 2010
Drive 66-00
ABS Wheel Speed Sensor Bushing
Speed Sensor Retainer Clip
S8997605104
ALL 2005-2010 Drive 66-00
ABS Extension Harness 19" Long
82164E0L40
NA,NB,NC, ND,NE 2005- 2010
Not Shown
Not Shown
ABS Extension Harness 19'' Long
820711490A
NJ,NV 2005- 2006 ONLY
Not Shown
Not Shown
ABS Extension Harness 19" Long
82164E0L50
NJ,NV 2007- 2010
Not Shown
Not Shown
ABS Extension Harness 72" Long
S820711510
NJ,NV 2005- 2010
Not Shown
Not Shown
ABS Extension Harness 120" Long
820711520A
NJ,NV 2005- 2010
Not Shown
Not Shown
14
HINO 2005-2010 Quick Reference Guide
Part Name Description
Part Number
Models Group Figure #
2005 - 2010 - Brakes - Air & Hydraulic - ABS System (Cont.)
Air Switch
On Front Air Valve At Crossmember Controls Rpm
S833802620
NJ,NV 2005- 2010
Chassis 36-00
Air Switch
On Rear Valve At Crossmember Top Of Valve Spring Brake Switch
833802440A
NJ,NV 2005- 2010
Chassis 36-00
Air Switch
On Rear Valve At Crossmember Bottom Of Valve Buzzer Switch
833802430A
NJ,NV 2005- 2010
Chassis 36-00
ABS Modulator Valve
1 For Each Wheel - Mounted On Frame
S4008500540
NJ,NV 2005- 2010
Chassis 36-00
2005 - 2010 - Brakes - Air - Valves/Rebuild Kits/Air Drier
Air Pressure Regulator Air Governor
282436
NJ,NV 2005- 2010
Chassis 36-51
Governor Rebuild Kit
O-Rings To Rebuild Valve 282436
276121
NJ,NV 2005- 2010
Chassis 36-51
Air Brake Valve Foot Valve
800630
NJ,NV 2005- 2010
Chassis 36-69
Air Valve Rebuild Kit Minor Rebuild Kit For 800630
287368
NJ,NV 2005- 2010
Chassis 36-69
Air Valve Rebuild Kit Major Rebuild Kit For 800630
289352
NJ,NV 2005- 2010
Chassis 36-69
Pressure Control Valve
Pressure Control Valve For Spring Brake
288063N
NJ,NV 2005- 2010
Chassis 36-77
Air Valve Rebuild Kit
O-Rings To Rebuild Valve 288063
108123
NJ,NV 2005- 2010
Chassis 36-77
Air Valve
Spring Brake Control Valve- Maxi Brake
800310
NJ,NV 2005- 2010
Chassis 36-86
Air Valve Rebuild Kit
O-Rings To Rebuild Valve 800310
5006939
NJ,NV 2005- 2010
Chassis 36-86
Air Valve Relay Air Valve
103010N
NJ,NV 2005- 2010
Chassis 36-81
Air Valve Rebuild Kit
O-Rings To Rebuild Valve 103010
102802
NJ,NV 2005- 2010
Chassis 36-81
Air Drier Assembly Bendix-Complete Air Drier
065612
NJ,NV 2005- 2007
Chassis 36-94
Air Drier Assembly Complete Air Drier
S4430E0160
NA,NB,NC, ND,NE 2008- 2010
Chassis 36-94
Air Drier Assembly Complete Air Drier
448303060A
NJ,NV 2008- 2010
Chassis 36-94
Air Drier Repair Kit-Major
Major Repair Kit Includes Bottom Half Of Drier, Purge Valve Kit, Delv. Chk. Valve Kit
5005622
NV,NJ Bendix 2005-2007
Chassis 36-94
Air Drier Repair Kit-Major
Major Repair Kit Includes Bottom Half Of Drier, Purge Valve Kit, Delv. Chk. Valve Kit
S443061550
NA,NB,NC, ND,NE 2008- 2010
Chassis 36-94
15
HINO 2005-2010 Quick Reference Guide
Part Name Description
Part Number
Models Group Figure #
2005 - 2010 - Brakes - Air - Valves/Rebuild Kits/Air Drier (Cont.)
Air Drier Repair Kit-Minor
Minor Repair Kit Includes Desiccant Material And All O-Rings
440861100A
NV,NJ Bendix 2005-2010
Chassis 36-94
Cartridge Assembly Complete Desiccant Cartridge
S443061450
NV,NJ Bendix 2005-2010
Chassis 36-94
Cartridge Assembly Complete Desiccant Cartridge
S443061440
NA,NB,NC, ND,NE 2008- 2010
Chassis 36-94
Heater Assembly Heater Element
871102490A
NV,NJ Bendix 2005-2010
Chassis 36-94
Heater Assembly Heater Element
871102490A
NA,NB,NC, ND,NE 2008- 2010
Chassis 36-94
2005 - 2010 - Bumpers
Bumpers White One Piece
52101E0260
NA,NB,NC 2005-2010
Chassis 44-00
Bumpers Black One Piece
52101E0270
NA,NB,NC 2005-2010
Chassis 44-00
Bumpers Chrome One Piece
52101E0120
NA,NB,NC 2005-2010
Chassis 44-00
Bumpers White One Piece
52101E0730
ND,NE,NJ,NV 2005-2010
Chassis 44-00
Bumpers Black One Piece
52101E0210
ND,NE,NJ,NV 2005-2010
Chassis 44-00
Bumpers Chrome One Piece
52101E0130
ND,NE,NJ,NV 2005-2010
Chassis 44-00
Bumpers
White Three Piece Center Section Only
52101E0230
ND,NE,NJ,NV 2005-2010
Chassis 44-00
Bumpers
Black Three Piece Center Section Only
52101E0240
ND,NE,NJ,NV 2005-2010
Chassis 44-00
Bumpers
Three Piece Bumper End Piece Right Hand Side Black
521051190A
ND,NE,NJ,NV 2005-2010
Chassis 44-00
Bumpers
Three Piece Bumper End Piece Right Hand Side White
S521051170
ND,NE,NJ,NV 2005-2010
Chassis 44-00
Bumpers
Three Piece Bumper End Piece Left Hand Side Black
521051200A
ND,NE,NJ,NV 2005-2010
Chassis 44-00
Bumpers
Three Piece Bumper End Piece Left Hand Side White
S521051180
ND,NE,NJ,NV 2005-2010
Chassis 44-00
16
C
HINO 2005-2010 Quick Reference Guide
Part Name Description
Part Number
Models Group Figure #
2005 - 2010 - Clutches
Clutch Kit
Includes A 13.8 " Clutch And Pressure Plate With A Pilot & Release Bearing
31200H3214
NA,NB,NC 2005-2010
Drive 30-00
Spicer Clutch Pack
Includes A Matched Spicer Disc & Pressure Plate (Standard Clutch)
312002010A
ND,NE,NJ 2005 ONLY
Drive 30-00
Spicer Clutch Pack
Includes A Matched Spicer Disc & Pressure Plate (Standard Clutch)
312001961A
NV 2005 ONLY Drive 30-00
Spicer Clutch Pack
14" Solo Spicer Self Adjusting Pressure Plate And Clutch Disk (Optional)
312002061A
ND,NE,NJ 2005 ONLY
Drive 30-00
Spicer Clutch Pack
Includes A Matched Spicer Disc & Pressure Plate (Standard Clutch)
312001961A
ND,NE,NJ,NV 2006-2010
Drive 30-00
Spicer Clutch Pack
14" Solo Spicer Self Adjusting Pressure Plate And Clutch Disc (Optional)
312002061A
ND,NE,NJ,NV 2006-2010
Drive 30-00
Spicer Clutch Pack
14" Pressure Plate, Center Plate And Clutch Discs (Twin Disk Option)
312002080A
ND,NE,NJ,NV 2006-2010
Drive 30-00
Twin Disk Spicer Clutch Pack
14" Solo Spicer Self Adjusting Pressure Plate, Center Plate And Clutch Discs (Twin Disk Option)
312002090A
ND,NE,NJ,NV 2006-2010
Drive 30-00
17
HINO 2005-2010 Quick Reference Guide
Part Name Description
Part Number
Models Group Figure #
2005 - 2010 - Clutch - Pilot/Release Bearings/Springs/Forks/Fork Shafts
Pilot Bearing Double Shielded Bearing
SZ37120022
ALL 2005-2010 Drive 30-00
Release Bearing Bearing Only
S312421141
NA,NB,NC 2005-2010
Drive 30-10
Release Bearing Hub Hub Only
S312311820
NA,NB,NC 2005-2010
Drive 30-10
Fork Springs
2 Required - Holds The Clutch Fork To The Hub
312341020A
NA,NB,NC 2005-2010
Drive 30-10
Clutch Fork No Shafts
312331330A
NA,NB,NC 2005-2010
Drive 30-10
Clutch Fork No Shafts
312331470A
ND,NE,NJ,NV 2005-2010
Drive 30-10
Shaft Clutch Release Right Side Fork Release Shaft
312451440A
ALL 2005-2010 Drive 30-10
Shaft Clutch Release
Left Side Fork Release Shaft And Bushing
312903250A
NA,NB,NC 2005-2010
Drive 30-10
Shaft Clutch Release Left Side Fork Release Shaft
S312903260
ND,NE,NJ,NV 2006-2010
Drive 30-10
Key Left Side Shaft Key
953905105A
NA,NB,NC 2005-2010
Drive 30-10
Spacer Left Side Shaft Key
900312599A
ND,NE,NJ,NV 2006-2010
Drive 30-10
Bushing Left Side Shaft Bushing
986712118A
NA,NB,NC 2005-2010
Drive 30-10
Bushing
Bushings In Housing For Fork Shafts
986725139A
NA,NB,NC 2005-2010
Drive 30-10
Lube Hose Hose And Fittings
SZ93031104
NA,NB,NC 2005-2010
Drive 30-10
18
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