Getinge 2000 User manual

PARTS MANUAL

Return

Castle@

2000

Surgical Lights

GetingeKastle, Inc.
7371 East Spartan Boulevard

North Charleston, SC 29418
Phone: [phone] USA
Fax: [phone]

I# GETINGE m

Series

PARTS CATALOG 350181 (11/14/89)
REV. A (10/4/90) General Revision (All Pages)
REV. B (10/26/93) Part Numbers: page 7
REV. C (W/97) Logo Change

ORDERING INFORMATION

The replacement parts in this catalog may be ordered from

your GetingelCastle, Inc. Representative or you may call one

of the 800 phone numbers listed at the back of the manual.

A// parls replaced under warranty shall be returned intact to Gefinge/Casf/e, Inc.

TABLE OF CONTENTS

2000 SERIES SURGICAL LIGHTS

. -

Figure

1

Three-Source Lighthead/Arm

2

Six-Source Lighthead/Arm

3

I

.

.

Reflector Assembly.. ..........................................................................

4a

Single Extension Arm Assembly

4b

Single Extension

5

Double Extension Arm Assembly..

6

Ceiling Light Suspension

7

Track Light Carriage Assembly..

8

Track Light Suspension Tube Assembly.

9a

Recess Mounted Track Assembly

9b

Surface Mounted Track Assembly..

10

Track Splicer Package.. ......................................................................

lla

Surgical Light Control Assembly (Domestic)

lib

Surgical Light Control Assembly

12

Transformer.. ......................................................................................

13

Accessory Arm (Optional).

Recommended Spare Parts

Arm Assembly

Components.. ........................................

Components ...........................................

(29-l/2). ..........................................

(37-112). .........................................

.....................................................

Components.. ............................................

........................................................

.............................................

......................................................

.....................................................

......................................

(International). ................................

.................................................................

List.. ......................................................

Page

2
.I2
.22

24
.28
.32
.38
.40

44
.46

50
.55

56
.58
.60
.62
.66

.

1

2000 SERIES SURGlCAL LIGHTS

-.

.

I

- .

2000 SERIES SURGICAL LIGHTS

_____.__.-----

_-

-- ~

R9

ill

-----

350181

__- _-

--X--*-

2000 SERIES SURGICAL LIGHTS

-.

.

FIGURE 1 - THREE-SOURCE LlGHTHEADlARM COMPONENTS

. .

2000 SERIES SURGICAL LIGHTS

. -

l

,

350181

WIRING

DIAGRAM

FIGURE 1 - THREE-SOURCE LlGHTHEADlARM COMPONENTS

REF.

516851

5

2000 SERIES SURGlCAL LIGHTS

- .

r

6

350181

2000 SERIES SURGICAL LIGHTS

Three-Source LinhtheadlArm Components - 516851

Refer to Figure i

. ;

l

ITEM PART NO.

1 516779
2 516812
3

4
5 516822
6
7 E2239
8 516846

9
10
11 516844
12 516897
13 516840
14 E7212
15
16 516854
17
18
19
20
21
22 32738
23
24
25

26 E2084

27
28
29

30

31

32

33

34

35

36

37

38

39

40

.

41 517118

42

43
44

516765

516797

E7033

516845

E7210

516780

516855

E5010
516856
516890

32737

526852

E0033

516828

516870

517068

516848
517072
517080
516808
516895
516831
516900

E7232

516911

E6300
516910
517085

517121
516879

21552

Platform, 3Source Lighthead
Swivel, Ball
Reflector Assembly, 60 Watt

l

See Figure 3 for listing of parts
Ring, Reflector Support
Bearing, Rod End
Nut, #lo-32 Hex

Nut, l/4-20 Hex
Column, Lifting
Pin, Follower
Screw, #IO-32 x i/4 Slotted Pan Head

Pin, Drive
Block, Shaft
Bearing, Flange
Screw, #lo-32 x 1 Slotted Pan Head
Lens, Diffusion
Stud, i/4 Turn Retaining
Receptacle, l/4 Turn Snap-In
Screw, #6-32 x 114 Phillips Pan Head
Bracket, Receptacle

Post, Sterilizable Handle

Bearing, Thrust, 2 ID

Race, Thrust Bearing, 2 ID
Disc, Clamping
Screw, #6-32 x 5/8 Phillips Pan Head
Lever, Sterilizable Handle Release
Screw, l/4-20 x 306 Cup Point Socket Set (Black Oxide)
Spring, Compression
Housing, 3Source Lighthead Lower
Grommet, Housing
Housing, 3Source Lighthead Upper
Cap, 3Source Lighthead

Ring, External Retaining for l-1/4 dia Shaft
Collar, l/4 Shaft
Shaft, Drive
Gear, Pinion
Screw, #6-32 x 3/16 Cup Point Socket Set
Button, Release
Pin, 1116 dia x l/2 long Groove
Retainer, Stud
Yoke, 3Source Lighthead
Hub, Yoke (Left Side)
Hub, Yoke (Right Side)
Bearing, Yoke Pivot
Washer, Thrust, 7/8 ID x l-1/4 OD x 7/64 thick

DESCRIPTION

350181

2000 SERtES SURGICAL LIGHTS

Three-Source LightheacUArm Components - 516851

. ,

_

Refer to Figure 1

ITEM PART NO.

45 516832
46
47 E5382
48
49
50
51 E2076
52
53 516887
54
55
56 E4932
57 E7168
58 E7224
59
60 516843
61 516906
62 67473
63
64 E6903
65 67474
66
67
68
69

70
71 516912
72
73 E6862
74 R3563
75
76 E6230
77
78 516964
79
80
81
82
83 516999
a4
85
86
87
88

516837

E2045
E2177

516836

516886

E7223

516914

E7229

26530

516905
516889

37045

E4652

516788

516954

516955

517028

E7233

516952

R3569

517015

516991
516993

E6810
E7237

51937

DESCRIPTION

Pin, Lighthead Pivot
Screw, Stop
Screw, l/4-28 x 5/8 Hex Socket Head
Washer, l/4 Internal Tooth Lock
Washer, l/4 Flat
Plate, Support
Screw, i/4-28 x l-1/4 Hex Head
Plug, Friction
Washer, 118 ID x 5/16 OD x 1132 thick Spring
Screw, 3/B-24 x 3/E Oval Point Socket Set
Cap, Yoke Pivot
Screw, #4-40 x 5/32 Phillips Flat Head
Washer, 3/4 Flat
Locknut, 3/4-16
Screw, #8-32 x 7/8 Hex Socket Flat Head
Plate, Yoke Positioning (3Source Lighthead)
Pin, Yoke Pivot (3Source Lighthead)
Race, Thrust Bearing
Bearing, Thrust, 1 ID x l-112 OD
Ring, internal Retaining for l-5/8 dia Shaft
Bearing, Needle, l-3/8 ID

Ring, Yoke Swivel Friction

Yoke, Arm to Counterbalance Arm (3Source Lighthead)

Pin, Spring, 306 x 2
Screw, l/4-20 x 5/8 Hex Socket Flat Head
Counterbalance, 3Source Lighthead

Handle, Sterilizable

Band, Trim (3Source Lighthead)

Screw, #6-32 x 114 Phillips Flat Head
Channel, Gray “U” (specify length)

Cap, Trim

Screw, #6-32 x 5/8 Phillips Flat Head

Cover, Shaft (3Source Lighthead)

Knob, External Focus

Screw, #6-32 x 2 Slotted Flat Head

Stud, Spacer

Gasket, Rubber (specify length)

Washer, l/4 Flat

Cover, Mounting Yoke

Handle, Peripheral (3Source Lighthead)

Grommet, Peripheral Handle

Screw, i/4-20 x l/2 Hex Head

Screw, #lo-32 x l/Z Slotted Pan Head

Clamp, Cable

-.

- .

.

0

350181

2000

SERIES SURGICAL LIGHTS

Three-Source Lighthead/Arm Components - 516851

Refer to Figure 1

:

. -

ITEM PART NO.

89 551480
90 517045
91 517034

92 517037
93
94

95 516947
96 517011
97 E6618
98 E5017

99 E6369
101 E6645
102 E2044
103 45572
104 03713
105 08172
106
107
108 R3276

109 R3586
110 517046
111 517046
112 517048
113 R3263
114 R3264
115 80105
116 301696
127 517049

118 517050
119
120
122 516792
123 517058
124
125
126
127 E2043

128
129
130
131 5116100181
132
133 69823

516944
516946

R3344
R3345

R3578

517059

44482

33511

B0158

46018
65141

5116100009

57029

DESCRIPTION

Clamp, l/8 dia Cable
Standoff, #IO-32 Internal Thread x 314
Cover, Rear
Cover, Front

Cover, Top
Cover, Bottom

Cap, Bottom Bumper

Tab, Hinged

Screw, #6-32 x 3/8 Phillips Flat Head
Screw, #6-32 x 1 Phillips Pan Head
Screw, #6-32 x 2 Phillips Pan Head
Screw, #lo-32 x 3/8 Hex Head Ground
Washer, #lo Internal Tooth Lock
Tie, Cable

Sleeve, Insulator

Nut, Wire (Two #14 Min -Two #IO &One #I2 Max)
Wire, #12 AWG Stranded, Brown (specify length)
Wire, #12 AWG Stranded, Dark Blue (specify length)
Tubing, Plastic (specify length)

Tubing, Plastic Braided (specify length)

Wire Assembly, Ground (3Source Lighthead)

Gasket, Yoke Filler

Counterweight, 3Source Lighthead

Wire, #lfJ AWG Stranded, Brown (specify length)

Wire, fflfl AWG Stranded, Light Blue (specify length)

Nut, Wire (Two #lfJ Min -Two #16 Max)
Plate. Rating
Spacer, Yoke Bearing
Nut, 7/8-14 Hex (Nylon)
Gasket (specify length)
Gasket, Focus Cover (3Source Lighthead)
Grommet, Yoke Hub
Strap, Ground

Pad, Cable Tie Mounting
Tie, Cable
Terminal, #IlO Ring (#16 - #14 Wire)
Washer, #6 Internal Tooth Lock

Plate, Patent

Decal, Danger, Explosion Hazard

Label, ETL

Label, ETL-IEC

Label, CSA
Strip, Lens Retaining (3-l/2 long)

lOfIg

350181

9

2000 SERtES SURGICAL LIGHTS

Three-Source LightheadlArm Components - 516851

ITEM PART NO. DESCRIPTION

Refer to Figure 1

135
136 R3334
138
139
145

62066

517110 Wire, Ground

E4730 Screw, l/4-20 x 112 Phillips Flat Head
E4751 Screw, l/4-28 x l/4 Cup Point Set

Terminal, 114 Ring (#16 - #14 Wire)
Wire, #14 AWG Stranded, Green/Yellow (specify length)

-.

10

350181

2000 SERIES SURGICAL LIGHTS

Six-Source Liahthead/Arm ComDonents - 516850

.

Refer to Figure’2

ITEM PART NO.

45
46 516802
47 516898
48 516804
49 516894

50 516895

51 516896

52
53 E7211
54 516856
55 516792
56 54291
57 516939
58 E5175
59 516911
60 E6300
61 516910
62 E0074
63 E7212
64 517083
65 517118

66 517121
67 517123
68 517125
69
70
71
72
73 E2177
74 516836
75 E2076
76 516886
77 516687

78 E7223
79
80 E4932
81 E716B
82 E7224
a3 E7229
84 516909
85
86 67473
67 26530
88 E6903

E6536

516899

516832
516837

E5382

E2045

516914

516842

DESCRIPTION

Pin, Spring, 1116 dia x 5/16 long
Screw, Lens Retaining
Ring, Retaining for 3/16 dia Shaft
Receptacle, Hex
Coupling, l/4 dia Shaft
Collar, 114 dia Shaft
Block, Bearing
Spacer, 114 Disc
Screw. MO-32 x 314 Slotted Pan Head
Bracket, Snap Receptacle
Grommet, Yoke Hub
Washer, 7/16 ID x 314 OD x l/32 thick Flat (Teflon)

Post, Threaded
Nut, 3/B-16 Hex Jam
Button, Release
Pin, Groove, l/16 dia x 112 long
Retainer, Solid Stud
Screw, #6-32 x 318 Phillips Truss Head
Screw, #IO-32 x 1 Slotted Pan Head
Yoke, 6-Source Lighthead
Hub, Yoke (Left Side)
Hub, Yoke (Right Side)
Bearing, Needle, 718 ID x l/2
Spacer, Yoke Hub

Pin, Lighthead Pivot

Screw, Stop

Screw, i/4-28 x 5/B Hex Socket Head
Washer, 114 Internal Tooth Lock
Washer, 114 Flat

Plate, Support

Screw, l/4-28 x l-114 Hex Head

Plug, Friction

Spring, Counterbalance Disc

Screw, 3/8-24 x 3/B Oval Point Socket Set

Cap, Pivot Yoke

Screw, #4-40 x 5/16 Phillips Flat Head

Washer, 314 Flat

Nut, 3/4-16 Lock
Screw, #B-32 x 718 Hex Socket Flat Head
Plate, Yoke Positioning (6Source Lighthead)
Pin, Yoke Pivot (6.Source Lighthead)
Race, Thrust Bearing
Bearing, Thrust, 1 ID x l-112 OD
Ringer, Internal Retaining for l-518 dia Shaft

. .

18

350181 .

2000

SERIES SURGICAL LIGHTS

Six-Source Lighthead/Arm Components - 516850

Refer to Figure-2

.-

. .

ITEM

69
90
91
92
93 E4652

94
95
96 516953
97 E6662
96

99
100 E6230
101
102
103

104 516952
105 R3569
106
107
106
109
110
111 E7237
112
113

114
115
116
117
116 516945
119
120
121
122
123
124
125
126

127
126
129
130
131
132

PART NO.

517115
517114
516665

E2164

516787

516912

R6696

516955

517029
516984

E7233

517016
516999
516990
516993

E6610

10420
51937

517045

517034
517036
516943

516947
517011

E6616
E5017
E6369
E6645
E2044

45572
03713

08172
R3344
R3345
R327a
R3566

DESCRIPTION

Bearing, Needle, l-3/6 ID x l-516 OD x l/4
Bearing, Sleeve, l-3/6 ID x l-9116 x l-112
Block, Counterbalance to Yoke Pivot
Pin, Spring, l/4 dia x Z-114 long
Screw, l/4-20 x 5/B Hex Socket Flat Head
Counterbalance, 6Source Lighthead
Handle, Sterilizable

Band, Trim (6.Source Lighthead)
Screw, #6-32 x 114 Phillips Flat Head
Channel, “U” (specify length)

Cap, Trim

Screw, #6-32 x 5/6 Phillips Flat Head

Cover, Shaft (6Source Lighthead)

Knob, External Focus

Screw, #6-32 x 2 Slotted Flat Head

Stud, Spacer

Gasket, Rubber (specify length)

Washer, l/4 ID x 5/6 OD x 5132 thick Flat

Cover, Yoke Mounting

Handle, Peripheral (6.Source Lighthead)
Grommet, Peripheral Handle
Screw, l/4-20 x i/2 Hex Head
Screw, #lo-32 x l/2 Slotted Pan Head
Clamp, Plastic
Clamp, Cable
Standoff, #lo-32 Thread x 314 long
Cover, Rear
Cover, Front
Cover, Top

Cover, Bottom
Cap, Bottom Bumper

Tab, Hinged

Screw, #6-32 x 3/6 Phillips Flat Head
Screw, #6-32 x 1 Phillips Pan Head
Screw, #6-32 x 2 Phillips Pan Head
Screw, #lo-32 x 3/&T Hex Head Ground
Washer, #lo Internal Tooth Lock
Tie, Cable

Sleeve, Insulator

Nut, Wire (Two #14 Min -Two #IO & One #12 Max)
Wire, #12 AWG Stranded, Brown (specify length)
Wire, #12 AWG Stranded, Dark Blue (specify length)
Tubing, #4 Sleeving (specify length)
Tubing, Braided (specify length)

350181

19

2000 SERIES SURGICAL LIGHTS

Six-Source Liahthead/Arm ComDonents - 516850

.

Refer to Figure’2

ITEM

133 517047
134
135 517044
136
137 R3333
138
139 301696
140 E6596
141 E5015
142 517049
143 517050
144 517127
145
146 R3263
147
148
149
150 33511
151
152 E7035
153 46018

154 65141
155 5116100009

156

157 57029
158 69823
160
161 R3334
163
164
170 517124

PART NO.

516988

R3332

80105

517051

R3264

517058

44482

B0156

5116100181

82066

517110

E4652

DESCRIPTION

Wire Assembly, Ground (6Source Lighthead)
Gasket, Yoke Filler
Counterweight, 6Source Lighthead
Wire, #14 AWG Stranded, Brown (specify length)
Wire, #14 AWG Stranded, Dark Blue (specify length)

Nut, Wire (Two #18 Min -Two #16 Max)

Plate, Rating
Screw, #lo-32 x 3/4 Phillips Pan Head
Screw, #6-32 x l/2 Phillips Pan Head
Spacer, Yoke Bearing

Nut, 7/8-16 Hex (Nylon)
Gasket, Counterbalance
Gasket, Focus Cover (6Source Lighthead)
Wire, #18 AWG Stranded, Brown (specify length)
Wire, #l&T AWG Stranded, Light Blue (specify length)

Strap, Ground

Pad, Cable Tie Mounting
Tie, Cable
Terminal, #lo Ring (#16 - #I4 Wire)
Washer, #lO Helical Spring Lock

Plate, Patent

Decal, Danger, Explosion Hazard

Label, ETL

Label, ETL-IEC

Label, CSA

Strip, Lens Retaining (3-l/2 long)
Terminal, l/4 Ring (#16. #14 Wire)

Wire, #14 AWG Stranded, GreeniYellow (specify length)

Wire, Ground

Screw, 114-20 x 5/8 Flat Head

Bearing, Sleeve, 7/8 ID x 1 OD x l/2

. .

20

2000

SERIES SURGICAL LIGHTS

a

:

NOTES

. .

350181

21

2000 SERIES SURGICAL LIGHTS

14

8

1

22

18

FIGURE 3 - REFLECTOR ASSEMBLY

350181 .

2000

SERIES SURGICAL LIGHTS

Reflector Assembly - 516765

Refer to Figure 3

ITEM PART NO.

1 516766
2
3 65004
4
5 67501
6 65032
6 65064

9 516768

10 65065
11 516770
12 65062
13 E6567
14 E5015
15
16
17 E4788
18 67427
19 516771
20
22
23 E0069

24

25 517088

516767

65003

E5180
E2194

516769

E2169

R3278

DESCRIPTION

Reflector, Surgical Light

Bulb, Tungsten Halogen (24V - 6OW)
Heal Sink, Reflector Mounting
Heat Sink, Bulb Socket
Bulb Socket Package
Hook, Baffle Retaining

Spring, Extension, l/4 dia x 518 long
Cylinder, Glass Heat Filter
Clip, Glass Heat Filter Retaining

Baffle, Glass Heat Filter Bottom

Spring, Compression, 23/64 dia x 2 long

Screw, #lo-32 x l-1/2 Phillips Flat Head

Screw, #6-32 x l/2 Phillips Pan Head

Nut, #6-32 Hex

Screw, #6-32 x i/4 Self-Tapping Phillips Pan Head (Chrome)

Washer, #6 Helical Spring Lock

Disc, Heat Dissipation

Disc, Baffle, 24V-60W Bulb

Ring, Heat Cylinder Bottom
Screw, #6-32 x 3/8 Self-Tapping Phillips Pan Head
Screw, #B-32 x l/4 Phillips Pan Head
Tubing, #4 Plastic (specify length)

Plunger, Ball

. .

23

2000 SERIES SURGICAL LIGHTS

24

350181

a

2000 SERIES SURGICAL LIGHTS

. .

a

350181

25

2000 SERIES SURGICAL LIGHTS

Single Extension Arm Assembly (29-l/2) - 516861

Refer to Figure 4a

ITEM

1 516859
2
3 32738
4 516789
6
7
8 516752

9
10
11 516758

12
13
14
17 516871
18

19
20
21 516757
22
23
24
25
26
27 516864
28 E4656

29

30
31

32

33

34

37

38

39

40 E7216

41

42

43

PART NO.

516863

516869

516761

516865
516795

516872
516867
516756

516753
516755

516754

516759

516819
516849

R00147

516815
516816

516875
516874

516884

517060

E7210

E7.211

E7240

E7212

E4636
E6329

E7101

DESCRIPTION

Post, Extension Arm
Spring, Disc
Race, Thrust Bearing, 2 ID
Bearing, Radial Ball
Bracket, Support
Screw, #lo-32 x l/4 Slotted Pan Head
Support, Finger Contact
Screw, #lo-32 x 3/4 Slotted Pan Head
Collar, Brake

Bracket, Brake Collar

Nut, Weld
Spring, Disc
Screw, #lo-32 x l-1/4 Hex Socket Head
Wire Assembly, Blue
Wire Assembly, Brown
Arm, Extension (29-l/2 long)

Contactor, Terminal

Insulator, Post
Sleeving, Insulating
Insulator, Contact
Ring, Contact
Screw, #I O-32 x 1 Slotted Pan Head
Collar, Locking

Ring, Retaining for l-3/4 dia Shaft
Screw, l/4-20 x 3/4 Hex Socket Button Head

Contact, Finger

Bumper, Arm

Insulation, 1 x 48 Fiberglass (specify length)

Post, Counterbalance Support

Support, Plate Counterbalance

Screw, #lo-32 x l/2 Phillips Flat Head

Screw, #E-32 x 3/E Hex Socket Button Head
Wire Assembly, Arm, Blue

Wire Assembly, Arm, Brown

Screw, #lo-32 x l/4 Slotted Set

Cap, Trim
Washer, #lO Flat

Wrench, Field Installation

. .

26

* Arms are measured from center to center of rotation

NOTES

27

2000

SERIES SURGICAL LIGHTS

e

. .

e

2000 SERIES SURGICAL LIGHTS

28

2000 SERIES SURGICAL LIGHTS

l

:

__-._-_-----

______

QN

s

z

l

.

Y

4

ii

’

-1
<

350181

29

200C1 SERIES SURGICAL LIGHTS

Single Extension Arm Assembly (37-l/2) - 516862

Refer to Figure 4b

ITEM

10
11 516758
12 516665
13
14 E7240
17 516871

18 516872
20 516756
21

22 516753

23 516755

24 516754

25 E7212

26 516759

27 516664

28 E4656

29 516819

30 516849

31 R0047
33 516616
34 E4636
35 516617
36 51681 a
37 E6329
38
39
40
41 516684
42
43

PART NO.
1 516859
2
3 32738
4 516789
5 516666
6 516669
7 E7210
a 516752

9

516663

E7211

516761

516795

516757

516875
516874

E7216

E7101

517060

DESCRIPTION
Post, Extension Arm

Spring, Disc

Race, Thrust Bearing, 2 ID
Bearing, Radial Ball

Arm, Extension (37-l/2 long)

Bracket, Support
Screw, #lo-32 x l/4 Slotted Pan Head
Support, Finger Contact
Screw, #lo-32 x 3/4 Slotted Pan Head
Collar, Brake

Bracket, Brake Collar
Nut, Weld
Spring, Disc

Screw, #lo-32 x l-1/4 Hex Socket Head
Wire Assembly, Blue
Wire Assembly, Brown

Contactor, Terminal

Insulator, Post

Sleeving, Insulating

Insulator, Contact
Ring, Contact
Screw, #lo-32 x 1 Slotted Pan Head
Collar, Locking
Ring, Retaining for l-3/4 dia Shaft
Screw, l/4-20 x 3/4 Hex Socket Button Head
Contact, Finger
Bumper, Arm

Insulation, 1 x 46 Fiberglass (specify length)
Support, Plate Counterbalance
Screw, #10-32x 112 Phillips Flat Head

Post, Counterbalance (3Source Lighthead)

Spacer, Counterbalance Post

Screw, #a-32 x 3/6 Hex Socket Button Head
Wire Assembly, Arm, Blue
Wire Assembly, Arm, Brown

Screw, #l O-32 x l/4 Slotted Set

Cap, Trim

Washer, #lo Flat

Wrench, Field Installation

. .

30

* Arms are measured from center to center of rotation

350181 .

iv

FIGURE 5 - DUAL EXTENSION

ARM

ASSEMBLY

FIGURE 5 - DUAL EXTENSION ARM ASSEMBLY

2000 SERIES SURGICAL LIGHTS

----

_-

z

a

E -

3 -.

CI
ii .

34

e

350181 .

l

2000 SERIES SURGICAL LIGHTS

. .

350181

35

2000 SERIES SURGICAL LIGHTS

ITEM

1 516858
2 516863
3 32738
4

5 516868

6 516869

7 E7210

8 516752

9 E7211

10
11
12 516865

13 516795
14 E7240
15 516760
16 E2105
17 516871
18 516872

19 516867
20
21 516757
22 516753

23 516755

24 516754

25 E7212

26 516759

27

28

29 516819

30 516849

31 R0047
32 516815
33
34 E4636
35
36 516818
37 E6329
38
39
40 E7216
41 516884
42
43

PART NO.

516789

516761
516758

516756

516864

E4656

516816

516814

516875
516874

E7101

517060

Dual Extension Arm Assembly - 516860

Refer to Figure 5

DESCRIPTION

Post, Dual Arm
Spring, Disc
Race, Thrust Bearing, 2 ID
Bearing, Radial Ball
Arm, Extension (37-112 long)
Bracket, Support
Screw, #lo-32 x l/4 Slotted Pan Head
Support, Finger Contact
Screw, #lo-32 x 3/4 Slotted Pan Head
Collar, Brake

Bracket, Brake Collar
Nut, Weld
Spring, Disc
Screw, #lo-24 x i-1/4 Hex Socket Head
Spacer, Locking
Screw, l/4-20 x 1 Cup Point Socket Set (Black Oxide)
Wire Assembly, Blue
Wire Assembly, Brown

Arm, Extension (29-l/2 long)
Contactor, Terminal

Insulator, Post
Sleeve, Insulating
Insulator, Contact
Ring, Contact
Screw, #l O-32 x 1 Slotted Pan Head
Collar, Ring

Ring, Retaining for l-314 dia Shaft
Screw, l/4-20 x 3/4 Hex Socket Button Head
Contact, Finger

Bumper, Arm

Insulation, 1 x 48 Fiberglass (specify length)

Post, Counterbalance Support

Support, Counterbalance Plate

Screw, #IO-32 x 112 Phillips Flat Head

Post, Counterbalance (3.Source Lighthead)

Spacer, Counterbalance Post

Screw, #6-32 x 3/8 Hex Socket Button Head

Wire Assembly, Blue

Wire Assembly, Brown

Screw, #lo-32 x l/4 Slotted Set

Cap, Trim
Washer, #lO Flat
Wrench, Field Installation

-

a

l

- .

36

* Arms are measured from center to center of rotation

350181 .

2000

SERIES SURGICAL LIGHTS

l

NOTES

37

2000 SERIES SURGICAL LIGHTS

a

16.15

FIGURE 6 - CEILING LIGHT SUSPENSION COMPONENTS

38

350181

2000 SERIES SURGICAL LIGHTS

Ceiling Light Suspension Components

Refer to Figure 6

516918

516920

516921

516922

516923

516924

516925

516926

516927

516928

516929

516930

Ceiling Suspension Package -

Ceiling Suspension Package -

Ceiling Suspension Package -

Ceiling Suspension Package -

Ceiling Suspension Package -

Ceiling Suspension Package -

Ceiling Suspension Package -

Ceiling Suspension Package -

Ceiling Suspension Package -

Ceiling Suspension Package -

Ceiling Suspension Package -

Ceiling Suspension Package -

Single Lighthead (8-g” to 9-2” Ceiling)
Double Lighthead (9-2” to 9-4” Ceiling)
Single Lighthead (9-2-114” to 9-Y Ceiling)
Double Lighthead (9,-4-l/4” to 9-7” Ceiling)
Single Lighthead (9’-5-i/4” lo 9’-8” Ceiling)

Double Lighthead (9’-7-l/4” to 9’s10” Ceiling)
Single Lighthead (9’.8-l/4” to 9’.11” Ceiling)
Double Lighthead (9-10-l/4” to 19-l” Ceiling)
Single Lighthead (9-l l-1/4” to lo’-2” Ceiling)
Double Lighthead (lo’-l-1/4” to lo’-4” Ceiling)
Single Lighthead (IO’-2-l/4” to lo’-5” Ceiling)

Double Lighthead (IO’-4-l/4” to lo’-7” Ceiling)
Single Lighthead (lo’-5-i/4” to lo’-8” Ceiling)

Double Lighthead (19-7-l/4” to lo’-10” Ceiling)
Single Lighthead (lo’-8-l/4” to IO’-1 1” Ceiling)

Double Lighthead (lo’-10-l/4” to il’-1” Ceiling)
Single Lighthead (lo’-1 l-1/4” to 11’-2” Ceiling)

Double Lighthead (11’.i-1/4” to 11’4 Ceiling)
Single Lighthead (il’-2-l/4” to 11’s5” Ceiling)

Double Lighthead (il’-4-l/4’ to 1 V-7” Ceiling)

Single Lighthead (1 l’-5-114” to 1 I’-B” Ceiling)

Double Lighthead (1 l’- 7-i/4’ to 1 V-10” Ceiling)
Single Lighthead (11’.8-l/4” to ll’-11” Ceiling)

Double Lighthead (11’.10-l/4” to 12’-1” Ceiling)

ITEM PART NO.

2
3
4
7
8

9
10
11
12
13
14
15
16
21

-

516916
516915
517032

E6645

61419
65723

E4941

08172

516893

E2044
E6329

516917

21687
516931
517107

DESCRIPTION

Canopy, Ceiling (Left Side)
Canopy, Ceiling (Right Side)
Clamp, Canopy
Screw, #lo-32 x 3/8 Hex Head Ground

Washer, #lOTerminal Cup

Label, Ground Identification (Protective Earth)
Screw, #IO-32 x 3/8 Phillips Pan Head
Nut, Wire (Two #I4 Min -Two #IO & One #12 Max)
Cover, Ceiling Plate

Washer, #lO Internal Tooth Lock

Screw, #6-32 x 3/8 Hex Socket Button Head
Nut, #8-32 Speed
Screw, #8-32 x l/4 Phillips Pan Head
Gasket, Canopy
Decal, System Identification

39

2000 SERIES

6

SURGICAL

LIGHTS

40

24

. .

27.26.29

1

51

5’

3.4

FIGURE 7 -TRACK LIGHT CARRIAGE ASSEMBLY

350181 .

2000 SERIES SURGICAL LIGHTS

SECTION A-A

12

.m

QiJ

SECTION B-D

46 44 42 41

47 42 42

45 45

SECTION D-D

21 20 16

1

SECTION C-C

1

SECTION E-E

*

FIGURE 7 -TRACK LIGHT CARRIAGE ASSEMBLY

350181

41

2000 SERIES SURGICAL LIGHTS

Track Light Carriage Assembly - 516964

Refer to Figure 7

ITEM PART NO.

1

2

3 E6907
4
5 516970
6
7
8

9 21526
10
11
12 E6590
13
14
15

16 46543

17
18 E6478
19
20 46537
21 46521
22
23
24
25 46524
26 67527
27 E6645

28
29
30

31

32 56739

33

34

35

36

38

39

40

41

42

67535

516965

E2205

21655
21618
21619

21665
21631

46539
EOI 70
46538

E4796

46540

46534

E6373

54915

E2044

61419

65723
46020

56738

E5055

E0274

47540
46518

46517
E5033
E6312
E2043

DESCRIPTION

Carriage, Track Light
Tube Assembly, Suspension

l

See Figure 8 for listing of parts
Screw, 3/8-16x l-114 Hex Socket
Nut, 3/8-16 Lock
Cover, Carriage
Roller Assembly, Carriage
Shaft, Carriage
Ring, Retaining for 7/16 dia Shaft
Washer, 7/16 Flat
Nut, l/2-20 Hex

Pin, Knurled End, l/4 dia x l-1/8 long

Pin, Groove, 3/16 dia x 1 long
Spring, Expansion, i/4 dia x 718 long
Screw, #6-32 x 3116 Phillips Truss Head

Screw, #lo-32 x 5/8 Shoulder Pan Head
Washer, Special
Washer, 5/16 Spring
Washer, 17/64 ID x 518 OD x i/l6 thick Flat
Arm, Pivot
Wheel Assembly, Carriage

Screw, #lo-32 x 3/4 Shoulder Pan Head

Cap, Brush Holder

Screw, #8-32 x 114 Cup Point Socket Set

Brush, Electrical Contact

Holder, Brush

Wire Assembly, Carriage Ground

Screw, #l O-32 x 3/8 Hex Head Ground

Washer, #lO Internal Tooth Lock

Washer, #lO Terminal Cup

Label, Ground Identification (Protective Earth)

Tie, Cable

Insulator, Collector
Collector, Track Light Carriage
Screw, #lo-24 x l-314 Round Head
Nut, #lo-24 Hex
Pad, Insulating

Washer, Snubbing

Mount, Shock
Screw, #B-32 x 7/8 Phillips Pan Head
Washer, #8 External Tooth Lock

Washer, #6 Internal Tooth Lock

. .

42

350181 .

2000

SERIES SURGICAL LIGHTS

Track Light Carriage Assembly - 516964

Refer to Figure 7

ITEM

43 46512
44 E5013
45 E0131
46 E5015

47 67529
48 E6339
49 67530
50 67531
51 67532

PART NO.

DESCRIPTION

Bracket, Support
Screw, #6-32 x 3/8 Phillips Pan Head

Washer, #6 Flat

Screw, #6-32 x l/2 Phillips Pan Head
Bracket, Support Mounting
Screw, #6-32 x l/4 Socket Button Head

Wire Assembly, Brown
Wire Assembly, Blue
Wire Assembly, Green/Yellow

350181

43

2000 SERIES SURGICAL LIGHTS

l

‘22

4%

20

6

. .

FIGURE 8 -TRACK LIGHT SUSPENSION TUBE ASSEMBLY

44

2000

SERIES SURGICAL LIGHTS

Track Light Suspension Tube Assembly - 516965

Refer to Figure 8

ITEM

1 516967
2 516966
3 516968
4 67406
5 E5011
6 E4625
7
8 32737

9 67417
10 E6BBl
11 67508
12 67509
13 516960
14 E4B42
15 E6902
16 E62B2
17
18 60594
19 516808

20 67520
21 67562
22
23
24 65739

PART NO.

67510

67542

68343
21539

DESCRIPTION

Tube Assembly, Track Light Suspension
Collector Assembly, Track Light
Block, Brush Mounting
Brush, Slip Ring Contact
Screw, #6-32 x 5/16 Round Head (Brass)
Screw, #6-32 x 5/16 Phillips Oval Head

Race, Thrust Bearing, 2 ID
Bearing, Thrust 2 ID
Nut, Swivel Adjustment
Screw, l/4-20 Brass Gib Socket Set

Race, Thrust Bearing, 2-112 ID
Bearing, Thrust, 2-l/2 ID

Plate, Lighthead Support
Screw, l/4-20 x 3/4 Phillips Flat Head

Ring, External Retaining for 1-7/B dia Shaft
Washer, #6 Internal Tooth Lock
Terminal, l/4 Tab
Terminal, l/4 Female (#14 . #I2 Wire)

Ring, External Retaining for l-1/4 dia Shaft

Plug, Friction, 7/32 dia x 7/32 long
Spring, Compression, l/4 dia x 3/B long
Screw, 5/16-18 x 3/16 Special Socket Set
Washer, Thrust, l-1/4 ID x l-15/16 OD x 1116 thick
Nut, l-1/4-18 Special

350181

45

2000 SERIES SURGICAL LIGHTS

.

a

46

350181 _

l

2000 SERIES SURGICAL LIGHTS

. .

l

350181

47

2000

SEAIES SURGICAL LIGHTS

Recess Mounted Track Assembly - Refer to Figure 9a

517100 Recess Mounted Track - 9 feet (without Junction Box)
516977 Recess Mounted Track - 9 feet (with Junction Box)
516981 Recess Mounted Track - 4-112 feet (with Junction Box)

ITEM PART NO. DESCRIPTION

1 Track, 9 feet long

10
11

12
13
14

15

16
17
18
19

20

21
22
23

24

25
26
27
28

29

30
31
32

33

34
35
39

40
41
42

-

46555
46554
46546
46547
21529
46548
46529
46531
47416
47417
46801

517008

22318

516978

22319
516979
516982

22317

43728

46528

E6255
E6312
E6596
E6198
E6385
82177

03147

E4941

21643

46551

21631

46527

21685

E0225
E0084
E5025
E2041

517009

E0253

E6645
516980
301696

58728

517108

Track, 4-l/2 feet long

Cover, Junction Box
End, Junction Box
Stop, Carriage
Cover, Conductor Bar (Power End)
Clamp, Conductor Bar
Spacer, Conductor Bar
Bar, Conductor (9 ft Track with Junction Box)
Bar, Conductor (4-l/2 ft Track with Junction Box)
Bar, Conductor (9 ft Track without Junction Box)
Wire Assembly, Blue
Strip, Track End Cover (12-3/4 long)
Cover, Track End
Strip, Track End Cover (l l-3/8 long)
Cover, Recess Mounted Track (9 ft Track)
Cover, Recess Mounted Track (4-l/2 ft Track)
Strip, Cover (9 ft Track)
Strip, Cover (4-l/2 ft Track)
Support, Conductor Bar
Screw, #8-32 x 3/8 Hex Socket Head

Washer, #8 External Tooth Lock

Screw, #lo-32 x 3/4 Phillips Pan Head

Washer, ff10 External Tooth Lock

Screw, #6-32 x 506 Washer Head
Bushing, Cable for 5/8 dia Hole
Fitting, Conduit Straight, l/2 dia
Screw, #lo-32 x 3/8 Phillips Pan Head
Screw, l/4-20 x 114 Phillips Pan Head
Grommet, 5/32 ID x 3/8 OD for l/4 dia Hole
Pin, Knurled End, l/4 dia x l-118 long
Spacer, Plastic, 5/8 long

Screw, #8-32 x l/4 Phillips Truss Head

Screw, #8 x l/4 Self-Tapping Round Head (Chrome)
Screw, #lo-32 x i-172 Phillips Pan Head

Screw, #8-32 x 5/16 Phillips Pan Head
Washer, #8 Internal Tooth Lock
Wire Assembly, Brown

Nut, #8-32 Hex

Screw, #lo-32 x 3/8 Hex Head Ground
Cover, Track End
Nameplate, Rating

Cap, Conductor Bar End

Decal, System Identification

l

0

0

48

350181

2000 SERIES SURGICAL LIGHTS

Recess Mounted Track Assembly - Refer to Figure 9a

Additional Parts Required for Mounting Track

21606 Plate, Track Anchor

E5376

Nut, l/2-20 Hex Jam

49

2000 SERIES SURGICAL LIGHTS

m

01

r

50

2000 SERIES SURGICAL LIGHTS

. .

. .

350181

51

2000 SERIES SURGKAL LIGHTS

ITEM

1

10
11
12

14
15
16
17
18

19
20
21
22
23
24
25
26
27
28

29

30

31

32

33

34

39

40

41

Surface Mounted Track Assembly - Refer to Figure 9b

517099 Surface Mounted Track - 9 feet (without Junction Box)
516972 Surface Mounted Track - 9 feet (with Junction Box)
516976 Surface Mounted Track - 4-112 feet (with Junction Box)

PART NO.

46555
46554
46546
46547
21529
46548
46529
46531
47416
47417

46801
517008
516973
516974
516975

21598
21755

46528
E6255
E6312
E6596
E6198
E6385
N2177

03147

E4941

21643
46551
21631
46527

21685
E0084
E5025
E2041

517009

E2053
E6645

301696

58728

517108

Track, 9 feet long
Track, 4-l/2 feet long
Cover, Junction Box

End, Junction Box
Stop, Carriage
Cover, Conductor Bar (Power End)
Clamp, Conductor Bar
Spacer, Conductor Bar
Bar, Conductor (9 ft Track with Junction Box)
Bar, Conductor (4-i/2 ft Track with Junction Box)
Bar, Conductor (9 ft Track without Junction Box)
Wire Assembly, Blue
Cover, Track End
Cover, Surface Mounted Track (9 ft Track)
Cover, Surface Mounted Track (4-l/2 ft Track)
Cover, Ceiling Trim (108 long)
Cover, Ceiling Trim (13 long)

Support, Conductor Bar
Screw, #8-32 x 3/8 Hex Socket Head

Washer, #8 External Tooth Lock

Screw, #lo-32 x 3/4 Phillips Pan Head

Washer, #lo External Tooth Lock

Screw, #6-32 x 5/16 Washer Head
Bushing, Cable for 518 dia Hole
Fitting, Conduit Straight, l/2 dia
Screw, #l O-32 x 3/8 Phillips Pan Head
Screw, 114-20 x l/4 Phillips Pan Head
Grommet, 5/32 ID x 3/8 OD for l/4 dia Hole

Pin, Knurled End, l/4 dia x l-118 long
Spacer, Plastic, 5/8 long
Screw, #8-32 x i/4 Phillips Truss Head
Screw, #10-32x l-112 Phillips Pan Head

Screw, #E-32 x 5/16 Phillips Pan Head
Washer, #8 Internal Tooth Lock
Wire Assembly, Brown

Nut, #E-32 Hex

Screw, #lo-32 x 3/8 Hex Head Ground

Nameplate, Rating

Cap, Conductor Bar End

Decal, System Identification

DESCRIPTION

0

.

l

. .

52

350181 .

2000 SERIES SURGICAL LIGHTS

Surface Mounted Track Assembly - Refer to Figure 9b

Additional Parts Required for Mounting Track

21608 Plate, Track Anchor

E5376

Nut, l/2-20 Hex Jam

53

2000 SERIES SURGICAL LIGHTS

.

60

2000

SERIES SURGICAL LIGHTS

Transformer Package

Refer to Figure 12

516950 Transformer Package, 12OV/24V (250VA)

516951 Transformer Package, 12OV/24V (500VA)

516750 Transformer Package, 24OV/24V (250VA)

516749 Transformer Package, 24OV/24V (500VA)

. .

ITEM

1

7
8

9
10
11
12
13
14

15

16

.

.

17
18

19
20
21
22

23
24
25
26
27
28

PART NO. DESCRIPTION

516933
516934
516932
516938

86592

86707
516948
516949

67949

E0013

910196200

E7210
E6645

61419

65723

E6817
E6584

E7006

E2177

E0149

E5186

R3263

516998

E5015

5116100009
5116100181

301693
301694
516995

57029
517012
516997
517013

64116

Transformer, lZOV-24OV/24V (25OVA)
Transformer, 12OV-24OV/24V (5OOVA)

Box, Transformer
Plate, Transformer Box Reinforcing
Strip, Terminal (6 Conductor)
Block, Terminal
Insulation, Terminal Block (250V)
Insulation, Terminal Block (5OOV)
Clamp, Small
Screw, #4-40 x l/2 Phillips Pan Head
Screw, #4-40 x 7/8 Round Head
Screw, MO-32 x i/4 Slotted Pan Head
Screw, #lo-32 x 3/8 Hex Head Ground
Washer, #IO Terminal Cup

Label, Ground Identification (Protective Earth)

Screw, #l O-32 x 5/8 Phillips Flat Head

Screw, l/4-20 x 3/4 Slotted Flat Head
Washer, #lO ID x 7/16 OD x 3/64 thick Flat
Washer, l/4 ID x i/2 OD x 1116 thick Flat

Nut, #lo-32 Hex

Nut, 114-20 Hex
Wire, #18 AWG Stranded, Brown (specify length)

Clamp, Large

Screw, #6-32 x l/2 Phillips Pan Head

Label, ETL

Label, ETL-IEC

(250W) Plate, Rating

(500W) Plate, Rating

Label, Use Copper Conductors

Label, CSA Class Risk
Plate, Surgical Light Transformer
Label, Connection Instructions

Tag, Caution

Decal, Shock Hazard

350181

61

2000 SERIES SURGICAL LIGHTS

.

.

FIGURE 13 - ACCESSORY ARM ASSEMBLY

0

350181 .

.

2000 SERIES SURGICAL LIGHTS

D

--_

______-_____

. .

__-_

.

l

350161

FIGURE 13 - ACCESSORY ARM ASSEMBLY

63

2000 SERIES SURGICAL LIGHTS

.

.

ITEM

1

2
3

4

5
6
7 E7210
8 517130

9
10 516761
11
12
13
14
15
16

17
18

19
20 516816
21
22 E6329
23
24
28
29 E6958

30

31

32 E5398

34

35 86575

36

38

PART NO.

517133
516863

516789
517135
517129

516758
516865
516795

516759
516864

516849
516815

516884

517131

517132

517137
517138

32738

E5246

E7240

E4656

E4636

E7101

E5085

45943

Accessory Arm Assembly - 517128

Refer to Figure 13

DESCRIPTION

Post, Accessory Arm
Spring, Disc
Race, Thrust
Bearing, Radial Ball

Arm, Accessory

Bracket, Stop Collar
Screw, #IO-32 x 114 Slotted Pan Head
Collar, Stop
Screw, #lo-32 x 112 Hex Socket Head
Collar, Brake
Bracket, Brake Collar
Nut, Weld
Spring, Disc

Screw, #l O-24 x l-1 /4 Hex Socket Head
Collar, Locking

Ring,

l-3/4 dia Retainer
Screw, l/4-20 x 314 Button Head
Bumper, Arm
Post, Counterbalance Support
Plate, Counterbalance Support
Screw, #lo-32 x 112 Phillips Flat Head
Screw, #6-32 x 3/8 Button Head
Cap, Trim
Washer, 3/l 6 Flat
Adapter, Threaded

Pin, 114 dia x 1 Grooved
Block, Stop Collar
Screw, l/4-20 x 112 Hex Socket Head
Screw, #lo-32 x 3/4 Hex Socket Head

Tie, Cable

Mount, #lO Screw Mounting Tie
Sleeve, Collar
Label, Maximum Load Caution

l

l

,

64

.

l

350181 _

.

2000

SERIES SURGICAL LIGHTS

Recommended Spare Parts List

It

is recommended that the parts listed below be maintained in stock to ensure

parts are immediatelyavailable when needed.

QTY

4 516767 Bulb, Tungsten Halogen (24V-60W)
4 65065

3
3 65064 Spring, Heat Filter Retaining
3 65032
2 516766 Cylinder, Glass Heat Filter

.

PART NO. DESCRIPTION

Clip, Heat Filter Retaining

516912 Handle, Sterilizable

Hook, Baffle Retaining

.

65