General 50-300CE, 50-305 M1, 50-305CE, 50-300 User Manual

FEATURES

Heavy-Duty enclosed steel cabinet with cast-iron base for added stability.

Built-in retractable castor system provides mobility when needed.

Solid wide-stance cast-iron trunnions ensure blade alignment and allow for stable vibration free cuts.

Large 42”x 29”cast-iron table including two 11”cast-iron extensions – models 50-300/305 only.

(Chrome plated table & extensions on

Deluxe 50-300CE/305CE Chrome Edition.)

4”dust port on cabinet with 2 1/2” branch inlet to blade guard for easy efficient dust collection hook up.

See-through blade guard with built-in 2 1/2” dust outlet for direct dust extraction hook up.

High precision General “T-Fence”system with 50” long rails.

(Deluxe 50-300CE/ 305CE Chrome edition includes same fence, 36”chrome coated steel extension table and adjustable support legs, steel dust tube and 2 1/2”upper and lower branch dust hoses.)

Quick release combination riving style splitter and blade guard with anti-kickback pawls and a second European style riving knife also included.

Unique digital display for blade angle. Convenient arbor lock for fast one tool

blade changes.

SPECIFIC

ATIONS

BLADE DIAMETER / ARBOR DIAMETER 10”(254 MM) / 5⁄8”

ARBOR

TILT RANGE

0° - 45° (TO LEFT) MAXIMUM DEPTH OF CUT AT 90° / 45°

3”(77 MM) / 2 3⁄16” (56 MM) DADO CAPACITY

13/16”(21 MM) DUST PORT DIAMETER (CABINET/BLADE GUARD)

4”(102 MM) / 2 1⁄2” (64 MM) ARBOR SPEED

4300 RPM TABLE HEIGHT

34”(863 MM) TABLE SIZE (W/EXTENSION)

42”X 29” (1066 X 736 MM) TABLE SIZE (W/O EXTENSION)

20”X 29” (508 X 736 MM) BASE DIMENSIONS (L X W)

22 3⁄4”X 26” (580 X 660 MM) MO

TOR (50-300/300CE) M1 3 HP, 220V, 1PH, 11.7 A MOTOR (50-305/305CE) M1 5 HP, 220V, 1PH, 15.2 A

M2 5 HP, 220V, 3 PH, 13 A M3 5 HP, 600V, 3 PH, 4.7 A

WEIGHT (50-300/305): 492 LBS (223 KG)

(50-300CE/305CE): 562 LBS (255 KG)

SETUP & OPERATION MANUAL

10” TILTING ARBOR SAW

REVISION 1 - July 14/09 © Copyright General® International 07/2009

- Left Tilt

MODELS

#50-300/305 M1 #50-300CE/305CE

50-300/305 M1

50-300CE/305CE

THANK Y OU

for choosing this General®International model 50-300/305 M1 or 50-300CE/305CE 10" Left Tilting Arbor Saw. This saw has been carefully tested and inspected before shipment and if properly used and maintained, will provide you with years of reliable service.To ensure optimum performance and trouble-free operation,and to get the most from your investment, please take the time to read this manual before assembling, installing and operating the unit.

The manual’s purpose is to familiarize you with the safe operation,basic function,and features of this saw as well as the set-up,maintenance and identification of its par ts and components. This manual is not intended as a substitute for formal woodworking instruction, nor to offer the user instruction in the craft of woodworking. If you are not sure about the safety of performing a certain operation or procedure,do not proceed until you can confirm,from knowledgeable and qualified sources, that it is safe to do so.

Once you’ve read through these instructions, keep this manual handy for future reference.

Disclaimer:

The information and specifications in this manual pertain to the unit as it was supplied from the factory at the time of printing. Because we are committed to making constant improvements, General

International reserves the right to make changes to components,parts or features of this unit as deemed necessary, without prior notice and without obligation to install any such changes on previously delivered units.Reasonable care is taken at the factory to ensure that the specifications and information in this manual corresponds with

that of the unit with which it was supplied. However, special orders and “after factory”modifications may render some or all information in this manual inapplicable to your machine. Further, as several generations of this model of saw and several versions of this manual may be in circulation, if you own an earlier or later version of this unit, this manual may not depict your machine exactly. If you have any doubts or questions contact your retailer or our support line with the model and serial number of your unit for clarification.

GENERAL® INTERNATIONAL

8360 Champ-d’Eau, Montreal (Quebec) Canada H1P 1Y3

Telephone (514) 326-1161 • Fax (514) 326-5555 • www.general.ca

GENERAL®MFG & GENERAL®INTERNATIONAL WARRANTY

All component parts of General® MFG, General® International and Excalibur by General International ® products are carefully inspected during all stages of production and each unit is thoroughly inspected upon completion of assembly.

Limited Lifetime

Warranty

Because of our commitment to quality and customer satisfaction, General® MFG and General® International agree to repair or replace any part or component w hich upon examination, proves to be defective in either workmanship or material to the original purchaser for the life of the tool.

However, the Limited Lifetime Warranty does not cover any product used for professionnal or commercial production purposes nor for industrial or educational applications. Such cases are covered by our Standard 2-year Limited Warranty only. The Limited Lifetime Warranty is also subject to the “Conditions and Exceptions”as listed below.

Standard 2-Year Limited Warranty

All products not covered by our lifetime warranty including products used in commercial, industrial and educational applications are warranted for a period of 2 years (24 months) from the date of purchase. General® MFG and General® Inter national agree to repair or replace any part or component which upon examination, proves to be defective in either workmanship or material to the original purchaser during this 2-year warranty period, subject to the “conditions and exceptions”as listed below.

o file a Claim

To file a claim under our Standard 2-year Limited Warranty or under our Limited Lifetime Warranty, all defective parts , components or machiner y must be returned freight or postage prepaid to General® International, or to a nearby distr ibutor, repair center or other location designated by General® International. For further details call our service department at 1-888949-1161 or your local distributor for assistance when filing your claim.

Along with the return of the product being claimed for warranty, a copy of the original proof of purchase and a “letter of claim”must be included (a warranty claim form can also be used and can be obtained,upon request,from General® International or an authorized distributor) clearly stating the model and serial number of the unit (if applicable) and including an explanation of the complaint or presumed defect in material or workmanship.

CONDITIONS AND EXCEPTIONS:

This coverage is extended to the original purchaser only. Prior warranty registration is not required but documented proof of purchase i.e. a copy of original sales invoice or receipt showing the date and location of the purchase as well as the purchase price paid, must be provided at the time of claim.

Warranty does not include f ailures,breakage or defects deemed after inspection by General® MFG or General® International to have been directly or indirectly caused by or resulting from; improper use, or lack of or improper maintenance, misuse or abuse, negligence, accidents, damage in handling or transport, or normal wear and tear of any generally considered consumable parts or components .

Repairs made without the written consent of General® Interna tionallwill void all warranty.

TABLE OF CONTENTS

SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . .5

ELECTRICAL REQUIREMENTS . . . . . . . . . . . . . .6

Electrical Connections . . . . . . . . . . . . . . . . . . . . . . .6

Grounding instructions . . . . . . . . . . . . . . . . . . . . . . .6

Circuit capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

Extension cords . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

IDENTIFICATION OF MAIN PARTS AND COMPO-

NENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . .

BASIC FUNCTIONS . . . . . . . . . . . . . . . . . . . .8

PLACEMENT WITHIN THE SHOP / ESTABLISHING

A SAFETY ZONE . . . . . . . . . . . . . . . . . . . . . . .

UNPACKING . . . . . . . . . . . . . . . . . . . . . . . .9

List of contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

Additional requirements for set up . . . . . . . . . . . . .9

CLEAN UP . . . . . . . . . . . . . . . . . . . . . . . . .10

ASSEMBLY INSTRUCTIONS . . . . . . . . . . . . . .10

Install the blade tilt adjustment hand wheel . . . .10

Install the handle onto the retractable castor

system hand wheel . . . . . . . . . . . . . . . . . . . . . . . . .11

Install the miter gauge and T-fence storage

brackets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

Mount the switch . . . . . . . . . . . . . . . . . . . . . . . . . . .11

Install the table extension wings . . . . . . . . . . . . . .11

Install the motor cover door . . . . . . . . . . . . . . . . . .11

Install the “T-Fence” assembly . . . . . . . . . . .12

Front fence rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

Rear fence rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

Install the table extension, dust tube and hoses -

model 50-300CE & 305CE only . . . . . . . . . . . . . . .13

Table extension . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

Dust tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

Dust hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

Connecting to a dust collector . . . . . . . . . . .15

Install / remove a saw blade . . . . . . . . . . . . .15

Install a saw blade . . . . . . . . . . . . . . . . . . . . . . . . .15

To remove a saw blade . . . . . . . . . . . . . . . . . . . . .16

Install and adjust riving knife . . . . . . . . . . . .16

Select a riving knife . . . . . . . . . . . . . . . . . . . . . . . . .16

Removal/Installation . . . . . . . . . . . . . . . . . . . . . . . .17

Adjustment/Alignment . . . . . . . . . . . . . . . . . . . . . .17

Setting the splitter/knife 90º to the table . . . . . . .17

Setting the splitter/knife parallel to

and centered on the blade . . . . . . . . . . . . . . . . .18

Level the table insert . . . . . . . . . . . . . . . . . .18

BASIC ADJUSTMENTS AND CONTROLS . . . . . .18

Connecting to a power source . . . . . . . . . . . . . . .18

ON/OFF magnetic power switch . . . . . . . . . . . . . .19

Blade height & tilt adjustment . . . . . . . . . . . .19

Blade height adjustment . . . . . . . . . . . . . . . . . . . .19

Blade tilt (bevel) adjustment . . . . . . . . . . . . . . . . .19

Resetting digital bevel angle readout . . . . . . .20

Operating/engaging the mobile base . . . . . . .20

OPERATING INSTRUCTIONS . . . . . . . . . . . . .21

Types of cuts . . . . . . . . . . . . . . . . . . . . . . .21

Ripping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

Bevel ripping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

Ripping small work pieces . . . . . . . . . . . . . . . . . . .22

Cross cutting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

Bevel cross cutting . . . . . . . . . . . . . . . . . . . . . . . . . .22

Adjusting and using the miter gauge . . . . . . .23

Adjusting the miter gauge . . . . . . . . . . . . . . . . . . .23

Adding an auxiliary fence to the miter gauge . .23

Marking wood . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

Miter cuts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

Compound miter cuts . . . . . . . . . . . . . . . . . . . . . . .24

Using a dado head blade . . . . . . . . . . . . . . .24

MAINTENANCE & ADJUSTMENTS . . . . . . . . . .24

Periodic maintenance . . . . . . . . . . . . . . . . . . . . . .24

Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25

Adjusting the 90 º bevel stop . . . . . . . . . . . . . . . . .25

Adjusting the bevel angle pointer . . . . . . . . . . . .25

Adjusting the 90 º bevel stop . . . . . . . . . . . . . . . . .25

Recommended optional accessories . . . . .26

Parts list and diagrams . . . . . . . . . . .27 - 36

Wiring diagrams . . . . . . . . . . . . . . . . .37 - 39

RULES FOR SAFE OPERATION

To help ensure safe operation, please take a moment to learn the machine’s applications and limitations, as well as potential hazards. General® International disclaims any real or implied warranty and holds itself harmless for any injury that may result from improper use of its equipment.

1. Do not operate the saw when tired, dis tracted, or under the effects of drugs, alcohol or any medication that impairs reflexes or alertness.

2. The working area should be well lit, clean and free of debris.

3. Keep children and visitors at a safe distance when the saw is in operation; do not permit them to operate the saw.

4. Childproof and tamper proof your shop and all machinery with locks, master electrical switches and switch keys, to prevent unauthorized or unsupervised use.

5. Stay alert! Give your work your undivided attention.Even a momentary distraction can lead to serious injury.

6. Fine particula te dust is a carcinogen that can be hazardous to health. Work in a well-ventilated area and whenever possible use a dust collector and wear eye,ear and respiratory protection devices.

7. Do not wear loose clothing,gloves,bracelets, necklaces or other jewelry while the saw is in operation. Wear protective hair covering to contain long hair and wear non-slip footwear.

8. Be sure that adjusting wrenches, tools, drinks and other clutter are removed from the machine and/or the feed table surface before operating.

9. Keep hands well away from the blade and all moving parts. Use a br ush, not hands, to clear away chips and dust.

10. Be sure that the blade is securely installed and in proper cutting direction before operation.

11. Be sure the blade has gained full operating speed before beginning to cut.

12. Always use a clean, properly sharpened blade. Dirty or dull blades are unsafe and can lead to accidents.

13. If using a power feeder,stop the feeder before stopping the table saw.

14. Do not push or force stock into the blade. The saw will perform better and more safely when working at the rate for which it was designed.

15. Use suitable suppor t when cutting stock that does not have a flat surface. Always hold stock firmly against the fence when ripping,or against the miter gauge when cross-cutting.

16. To minimize risk of injury in the event of workpiece kickback,never stand directly in-line with the blade or in the potential kickback path of the work piece.

17. Avoid working from awkward or off balance positions. Do not overreach while cutting; keep both feet on floor. Never lean over or reach over the blade and never pull the work piece o ver the blade from behind.Use out feed support or have an assistant help when ripping long material.

18. Keep blade guards in place and in working order. If a guard must be removed for maintenance or cleaning, be sure it is properly reattached before using the tool again.

19. Never leave the machine running with the power on when not in operation.

20. Use of parts and accessor ies NOT recommended by

GENERAL® INTERNATIONAL

may result in equip-

ment malfunction or risk of injury.

21. Never stand on machinery. Serious injury could result if the tool is tipped over or if the blade is unintentionally contacted.

22. Always disconnect tool from power bef ore servicing or changing accessories such as blades, or before performing any maintenance, cleaning or adjustments, or if the machine will be left unattended.

23. Make sure that switch is in "OFF" position before plugging in the power cord.

24. Make sure the tool is properly grounded. If equipped with a 3-prong plug it should be used with a three-pole receptacle. Never remove the third prong.

25. Do not use this saw for other than its intended use. If used for other purposes,

GENERAL® INTERNATIONAL disclaims any real implied warranty and holds itself harmless for any injury, which may result from that use.

ELECTRICAL CONNECTIONS

Both a manual circuit breaker (or similar de vice) as well as an electrical plug are recommended and should be installed by a qualified electrician. Use locally a pproved wire that includes a separate grounding wire and a 3 prong grounding type plug A with a matching receptacle B .

GROUNDING INSTRUCTIONS

In the event of an electrical malfunction or short circuit, grounding reduces the risk of electric shock to the operator.The motor of this machine is wired for 220V single phase operation. As with many stationary industrial type machines, because each installation situation is unique, this table saw is supplied without a power cord or plug. The installation of an appropriate power cord and plug must be performed by a qualified electrician. The machine must be connected to an electrical source using a power cord that has a grounding wire, which must also be properly connected to the grounding prong on the plug. The outlet must be properly installed and grounded and all electrical connections must be made in accordance with all local codes and regulations.

BEFORE CONNECTING THE MACHINE TO THE POWER SOURCE,VERIFY THAT THE VOLTAGE OF YOUR POWER SUPPLY CORRESPONDS WITH THE VOLTAGE SPECIFIED ON THE MOTOR I.D. NAMEPLATE. A POWER SOURCE WITH GREATER VOLTAGE THAN NEEDED CAN RESULT IN SERIOUS INJURY TO THE USER AS WELL AS DAMAGE TO THE MACHINE. IF IN DOUBT,CONTACT A QUALIFIED ELECTRICIAN BEFORE CONNECTING TO THE POWER SOURCE.

THIS TOOL IS FOR INDOOR USE ONLY. DO NOT EXPOSE TO RAIN OR USE IN WET OR DAMP LOCATIONS.

CIRCUIT CAPACITY

Make sure that the wires in your circuit are capable of handling the amperage draw from your machine, as well as any other machines that could be operating on the same circuit. If you are unsure, consult a qualified electrician. If the circuit breaker trips or the fuse blows regularly, your machine may be operating on a circuit that is close to its amperage draw capacity.However,if an unusual amperage draw does not exist and a power failure still occurs,contact a qualified technician or our service depar tment.

EXTENSION CORDS

The use of an extension cord is not generally recommended for 220V equipment. If you find it necessary, use only 3-wire extension cords that have 3-prong grounding plug and a matching 3-pole receptacle that accepts the tool’s plug. Repair or replace a damaged extension cord or plug immediately.

If you find it necessary to use an extension cord with your machine make sure the cord rating is suitable for the amperage listed on the motor I.D. plate. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. The accompanying chart shows the correct size extension cord to be used based on cord length and motor I.D.plate amp rating. If in doubt, use the next heavier gauge. The smaller the number, the heavier the gauge.

NOTE: VOLTAGE REQUIREMENTS AND AMPERAGE DRAW FOR 5HP M2 & M3 3-PHASE MOTORS MAY NOT BE FULLY DESCRIBED IN THIS MANUAL. FOR COMPLETE ELECTRICAL REQUIREMENTS REFER TO THE MOTOR I.D. NAME PLATE ON THE MACHINE. IF IN DOUBT CONSULT A LICENSED QUALIFIED ELECTRICIAN BEFORE PROCEEDING.

ELECTRICAL REQUIREMENTS

TABLE - MINIMUM GAUGE FOR CORD

AMPERE

RATING

TOTAL LENGTH OF CORD IN FEET

220 VOLTS 50 FEET 100 FEET 200 FEET 300 FEET

AWG

< 5

------->

18 16 16 14

6 TO 10

------->

18 16 14 12

10 TO 12

------->

16 16 14 12

12 TO 16

------->

14 12 * NR * NR

* NR = Not Recommended

10” TILTING ARBOR SAW – LEFT TILT

50-300/305 M1 – 50-300CE/305CE (Model 50-300CE shown)

IDENTIFICATION OF MAIN PARTS AND COMPONENTS

LEFT TABLE EXTENSION WING MITER GAUGE SPLITTER/BLADE GUARD ASSEMBLY DUST HOSE TO GUARD* RIGHT TABLE EXTENSION WING RIP FENCE DUST TUBE* CHROME EXTENSION TABLE* ADJUSTABLE SUPPORT LEGS*

DUST HOSE TO TUBE*

T-FENCE STORAGE BRACKETS MOBILE BASE MOTOR COVER DOOR MAGNETIC SAFETY SWITCH BLADE HEIGHT ADJUSTMENT HAND WHEEL BLADE ANGLE DIGITAL DISPLAY BLADE TILT ADJUSTMENT HAND WHEEL

*Included with Model 50-300CE/305CE only.

BASIC FUNCTIONS

The General International model 50-300 cabinet saw is available with various motor size and electrical voltage requirement options. Standard 3 HP motor option carries model number 50-300 M1 and 5 HP motor options are available under model number 50-305 M1, M2 or M3, based on motor operating voltage (see manual coverpage for complete list).

An optional deluxe Chrome Edition is also available, including chrome-coated main table and extensions wings, 36” chrome-coated steel extension table with adjustable support legs,and an onboard overhead dust extraction system (dust collector sold separately) under model number 50-300CE M1 and 50-305CE M1, M2 or M3.

This cabinet saw has been designed for cutting solid wood as well as manufactured wood materials such as plywood, wood paneling,particleboard, mdf and other wood based by-products.This saw is not designed for cutting metals nor for cutting any materials other than wood or wood based stock.

This saw is designed for use with maximum 10" (254 mm) diameter blades having a center hole diameter of 5/8". The blade can be raised to cut a maximum stock thickness of 3" with the blade set 90 degrees to the table.The blade can

be tilted up to 45 degrees to the left for bevel cuts to a maximum stock thickness of 2 1/8".Using any standard aftermarket 8" diameter stacked dado blade set (not included),the maximum dado cutting capacity of this saw is 13/16". Note: for safer dado cutting,an optional dado table insert (#50-302) can be purchased through your General International distributor.

To encourage safety through the proper use of either the supplied riving style splitter/blade guard assembly or the European style riving knife the 50-300/300CE/305/305CE have been designed with a quick install/quick release feature allowing the user to install or remove either of these safety components in seconds.

For added convenience,a retractable built-in caster system is included to allow the user to engage the wheels in order to move the saw as needed within the shop.Once moved to the desired location the saw can then be set firmly back onto the floor.

PLACEMENT WITHIN THE SHOP / ESTABLISHING A SAFETY ZONE

ACEMENT WITHIN THE SHOP

This machine should be installed and operated only on a solid, flat and stable floor that is able to support the weight of the saw and the operator.

Plan for placement within your shop that will allow the operator to work unencumbered and unobstructed by foot traffic (either passing shop visitors or other shop workers) or other tools or machinery.

ESTABLISHING A SAFETY ZONE

For shops with frequent visitors or multiple operators, it is advisable to establish a safety zone around shop machinery. A clearly defined “no-go” zone on the floor around each machine can help avoid accidents that could cause injury to either the operator or the shop visitor. It is advisable to take a few moments to either paint (using non-slip paint) or using tape,define on the floor the limits or perimeter of each machines safety zone.Take steps to ensure that all operators and shop visitors are aware that these areas are off limits whenever a machine is running for everyone but the individual operating the unit.

THIS MODEL 50-300 10" TILTING ARBOR SAW IS HEAVY. DO NOT OVER-EXERT.A HOIST OR FORKLIFT WITH STRAPS SHOULD BE USED TO LIFT THIS MACHINE.

TO LIMIT THE RISK OF SERIOUS INJURY OR DAMAGE TO THE MACHINE,ANY EQUIPMENT USED TO LIFT THIS MACHINE SHOULD HAVE A RATED CAPACITY IN EXCESS OF 492 LBS (223 KG) FOR MODELS 50-300/305 AND OF 562 LBS (255 KG) FOR MODELS 50300CE/305CE.

NEVER MOVE THE SAW WHILE IT IS RUNNING AS THIS CAN LEAD TO SERIOUS INJURIES. ALWAYS MAKE SURE THAT THE WHEELS OF THE MOBILE BASE HAVE BEEN DISENGAGED AND THAT THE SAW HAS BEEN COMPLETELY IMMOBILIZED BEFORE TURNING ON THE SAW AND STARTING TO CUT.

UNPACKING

Carefully unpack and remove the saw and its components from the box and check for damaged or missing items as per the list of contents below.

NOTE: Please report any damaged or missing items to your General® International distributor immediately.

LIST OF CONTENTS QTY

A - SAW .................................................................................1

B -

MOTOR COVER DOOR ..................................................1

C - TABLE EXTENSION ...........................................................2

D - SPLITTER / BLADE GUARD ...............................................1

E - RIVING KNIFE ..................................................................1

F - MITER GAUGE.................................................................1

G - BLADE TILT ADJUSTMENT HAND WHEEL..........................1

H - RETRACTABLE CASTOR SYSTEM HAND WHEEL HANDLE... 1

I - T-FENCE STORAGE BRACKET...........................................2

J - MITER GAUGE STORAGE BRACKET................................1

K - BLADE TILT HAND WHEEL LOCK KNOB..........................1

L - ARBOR KEY .....................................................................1

M- DUST HOSE TO TUBE W/HOSE CLAMP &

HOSE ADAPTER

(50-300CE/305CE ONLY)..........................1

N - DUST HOSE TO GUARD W/HOSE CLAMP &

HOSE ADAPTER

(50-300CE/305CE ONLY)..........................1

O - SCREW

(50-300CE/305CE ONLY).......................................2

P - BOLT & NUT

(50-300CE/305CE ONLY)................................2

Q- LEG FLANGE

(50-300CE/305CE ONLY)..............................2

R - LEG

(50-300CE/305CE ONLY) ............................................2

S - OVERARM SUPPORT BRACKET

(50-300CE/305CE ONLY)....................................................2

T - DUST TUBE

(50-300CE/305CE ONLY)..................................1

U - CHROME EXTENSION TABLE

(50-300CE/305CE ONLY)....................................................1

V - EXTENSION TABLE LEG MOUNTING HARDWARE

(50-300CE/305CE ONLY)....................................................1

NOTE: F-42 rip fence and T-50 guide rails are packaged separately.

ADDITIONAL REQUIREMENTS FOR SET UP

• Extra person for help with lifting

• Phillips Screwdriver

• 10 mm and 7/16”socket wrenches

• 3 mm and 4 mm Allen keys

• Straightedge

• Machinist square or triangle square

CLEAN UP

The protective coating on the saw table prev ents rust from forming during shipping and storage. Remove it by rubbing with a rag dipped in kerosene, mineral spirits or paint thinner. (Dispose of potentially flammable solventsoaked rags according to manufacturer’s safety recommendations.)

A putty knife, held flat to avoid scratching the surface, may also be used to scrape off the coating followed by clean-up with solvent. Avoid rubbing the saw’s painted surfaces, as many solvent-based products will remove paint.

To prevent rust, apply a light coating of paste wax or use regular applications of any after-market surface protectant or rust inhibitor.

Tip: With a screw driver,push a solvent-saturated rag into the T-slots to remove the grease.

INST

ALL THE BLADE TILT ADJUSTMENT HAND WHEEL

ASSEMBLY INSTRUCTIONS

1. Install the blade tilt adjustment hand wheel A onto the upper shaft B on the right side of the saw.

Note: First remove the adhesive tape Cthat holds the key into the hand wheel shaft.

2. Tighten the set screw D to secure the hand w heel

on the shaft using a Allen key, then install the lock knob E into the hand wheel shaft F to secure the hand wheel in place.

RIGHT SIDE VIEW

Note To limit the potential for damage in transport, this ta ble

saw is shipped from the factory with the motor sitting on a styrofoam block G for support.

Turn the hand wheel H, located on the right side of the saw, counter-clockwise to raise the motor enough to remove the styrofoam block

MOUNT THE SWITCH

1. Loosen the two bolts N on front of the saw and remove the two bolts O on the left side of the saw.

2. Slide the switch mounting bracket onto the front bolts P and tighten from inside the cabinet with a 10 mm socket wrench, then re-install and tighten the side bolts Q.

flush here

level here

Attach the table extension wings to the main table using the 7/16” mm hex head bolts (3 per wing) already mounted on both sides of the main table R. Align the table extensions with the table and loosely attach the bolts.Place a straightedge on the table and extension as shown in S to align the extension table and then tighten down the bolts.

Note: Be sure that the table extension wings are flush with front edge of table T.

Install the motor cover door on the left side of the saw by inserting the rods V into the hole of the motor cover door support W.

Note: If you have purchased either Deluxe 50-300CE or 50-305CE Chrome edition, please skip ahead to the “Install the table extension, dust tube and dust hoses” installation instructions on page 13 before installing the motor door cover.

INSTALL THE MOTOR DOOR COVER

INSTALL THE TABLE EXTENSION WINGS

INST

ALL THE HANDLE ONTO THE RETRACTABLE

CASTOR SYSTEM HAND WHEEL

Thread the handle G onto the retractable castor system hand wheel H on the right side of the saw as shown in I.

INSTALL THE MITER GAUGE AND T-FENCE STORAGE BRACKETS

Install the miter gauge storage bracket J (the smaller one) and the T-fence storage brackets K on the right side of the saw as shown in L, using the screws M already mounted on the right side of the cabinet.

2. Place the supplied L-jig, as shown at far right A, on

top of the table. Adjust the rail height until the bottom of the jig is flush with the rail shelf. Hold the nuts firm with a 7/16" wrench and tighten the two screws on left and right ends of the rail. Tighten the center screws only after double-checking rail height using the L-jig all along the rail and at both ends.

FRONT FENCE RAIL

1. Install the T-50 front guide rail on the front of the saw aligning the holes in the rail with those on the the saw as shown below.

INSTALL THE T-FENCE ASSEMBLY

Please note that there are detailed installation and operating instructions in the F-42 manual supplied in the box with the F42 rip fence.

3. Assemble the guide tube B to the front fence rail

by fastening the 7 hex head bolts (3/8”x 3/4”) C to the underside of the rail.

Note: When the tube is attached, there will be a ga p of about 1” between it and the rail D in which part of the fence will ride.

Note: If you have purchased either Deluxe 50-300CE or 50-305CE Chrome edition, please skip ahead to the “Install the table extension, dust tube and hoses” installation instructions on page 13 before assembling the guide tube to the front fence rail.

REAR FENCE RAIL

1. Install the T-50 rear guide rail on the rear of the saw aligning the holes in the rail with those on the saw as shown below.

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