Fubag TS-MIG 190, TS-MIG 150, TS-MIG 170, TS-MIG 180 User Manual [ru]

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Fubag TS-MIG 190, TS-MIG 150, TS-MIG 170, TS-MIG 180 User Manual

Operator's manual

www.fubag.ru

WARNING! BEFORE USING THE WELDING MACHINE READ THE INSTRUCTION MANUAL CAREFULLY! FOR QUALIFIED AND SPECIALLY TRAINED PERSONS ONLY AFTER PROPER READING OF THIS MANUAL IS ALLOWED TO USE AND TO MAINTAIN THIS WELDING MACHINE.

The detailed description, safety rules and all required information necessary for proper operation and maintenance of FUBAG welding machine are provided below. Keep this instruction manual by machine and refer to it by any doubts concerning safety operation, maintenance storage and handling of FUBAG welding machine.

1.Safety operation

-It is highly recommended always to follow the safety rules. Wear protective clothes and special means to avoid injuries to eyes and skins.

-Use the welding mask or special protective glasses while working with the welding machine. Only by viewing through the filter lens on the welding mask your eyes are secured by your operation.

-Prevent the sparks and spatter from harming your body.

-Under no circumstance allow any part of your body to touch the welder's output bipolarity (torch and work piece).

-Do not operate under water or more humid place.

-Fumes and gases produced when welding are hazardous to health. Make sure to work in places where there are exhaust or ventilation facilities to keep fumes or emissions away from the breathing zone.

-Please remember to keep arc rays away from the other nearby people when welding. This is only due to the interference from arc rays.

-There will be high temperature when welding work piece, so please don't directly touch on it

-No touching on the output connection or any other electrification parts while welding.

-No touching on the electrification parts after turning on the power. Cut off the power supply after operation or before leaving the welding site.

-No welding in the dangerous site where easily get an electrical shock.

-No welding for the container loaded inflammable or explosive materials.

-Safe measures should be adoptted while operating in high place to avoid accident.

-No entering the welding site for persons not concerned.

-Welders possible have electromagnetism and frequency interference, so keep away people with heart pace or the articles which can be interfered by electromagnetism and frequency.

WARNING. The welder voltage is always higher, so the safety precaution should be taken before repair to avoid accidental shock. Switch off the power supply before each type of maintenance work. The untrained people are not allowed to make maintenance of the machine.

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Operator's manual

www.fubag.ru

-Check the connection of input and output cables and the earth (ground) connection, etc.

-Maintenance should be conducted by the trained personnel.

-The newly installed machine or the welder not in use for some time needs to be checked by multimeter have the right insulation resistance between each winding and the case.

-When the welder is used outdoors, it should be kept from rain or long exposure to the sun.

-Check is needed from time to time to make sure the welding cable is in good condition if the welding machine is in frequent use. Check at least once each month if the welder is in regular use. It is necessary to check when the welder is in mobile use.

-If the welder is not in use either for a long time or temporarily, it should be kept dry and have good ventilation to free it from moisture, erodible or toxic gas.

-The welder must be installed in the place where it can not be exposed to sun and rain. Also it

must be stored in less humid place with the temperature range at -10 +40OC.

-Dust removal is needed every year. Check the machine's fasteners, moving-iron, current regulation screws, etc to make sure there are no loose connection problems.

-The dust, acid and erodible dirt in the air at the job site can not exceed the amount required by the norm (excluding the emission from the welder).

-The welder must be installed in the place where it can not be exposed to sun and rain. Also it must be stored in less humid place with the temperature.

-There should be 50 cm space about for the welding machine to have good ventilation.

-Make sure that there is no metal-like foreign body to enter the welding machine.

-Electrode must be taken down from holder when no welding.

-No violent vibration in the welder's surrounding area.

-Make sure that there is no interference with the surrounding area at the installation site.

-The welder should be installed on the horizontal surface and if it over 15°, there should be added some anti-dump set.

-Take measures to prevent wind while operating in the strong wind since the welder is gas shielded. The wind speed is limited below 1,0 m/s, or the wind shield device must be loaded.

Safety Check:

Each item listed below must be carefully checked before operation:

-Make sure that there is no short circuit connection with welder's both outputs.

-Make sure that there is always sound output and input wire connection instead of exposing it outside.

Regular check needs to be conducted by the qualified personnel after the welding machine has been installed over a long period or re-operation, which involves as follows:

-Check the welding cable to see if it can continue to be used before it is worn out.

-Replace the welder's input cable as soon as it is found to be broken or damaged.

-Make sure whether there is enough power supply to make the welding machine work properly. Any power source required to access the welding machine must be installed with some protective equipments.

Please do not hesitate to contact us for technical assistance whenever you come across the problems you can not work out or you may deem difficult to fix.

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Operator's manual

www.fubag.ru

2. Technical Specification

Моdel

 

TS-MIG 150

TS-MIG 170

 

TS-MIG 180

TS-MIG 190

Input power

V

 

 

220

 

Frequency

Hz

 

 

50

 

Rated input current

А

19

20

 

26

36,6

Rated input capacitance

kVA

4,2

4,4

 

5,7

8

No-load voltage

V

32

30

 

35

34

Welding current

А

30~105

30~115

 

30~145

30~170

Rated duty cycle

%

20

15

 

15

15

Enclosure protection

IP

21S

21S

 

21S

21S

Cooling type

 

 

Fan cooled

 

Dimension L W H

cm

44х23,8х36

44х23,8х36

 

44х23,8х36

57х33,6х44,5

Weight

kg

23

23,5

 

27

27,5

The manufacturer reserves himself the right to make the manual's content or welder's function change without any preliminary notification of the users.

3. Description

The wire feed portable MIG/MAG welder adopts box structure: The front panel installs the power switch, adjustment knobs, overheating indicator, MIG torch, work lead and power cord. If open the case , you can see the wire feeding system on the left part of machine. The main transformer and control PCB etc. are installed on the right part of machines.

5

 

 

5

1

2

1

3

 

 

 

 

5

4

4

6

4

1.

Power ON/OFF

4.

Wire Speed Adjusted Knob

2.

Сurrent Adjusted switch

5.

Overload light

3.

Сurrent Adjusted Knob

6.

Voltage Adjusted Knob

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Operator's manual

www.fubag.ru

If welding with large current for a long time and exceed the duty cycle, the overload lamp will be on (orange), the machine will stop working until looking to the stated temperature. When the overload lamp light you must stop welding and wait about 15 minutes, you can continue.

4. Environment

Environment to Which the Product Is Subject:

-The surrounding temperature range: when welding: -10 + 40ОС; During transport or in storage: -25 +55ОС

-Relative humidity: when at 40ОС: ≤50%, when at 20ОС: ≤ 90%

-The dust, acid and erodible materials in the air can not exceed the amount required by the norm (apart from the emissions from the welding process). No violent vibration at the job site.

-Keep from raining when it is used outdoor.

-Altitude no more than 1,000m.

Requirement for Main Supply:

-The oscillation of the supplied voltage should not exceed ±10% of the rated value.

5.Sign & Pictures Illustration

SIGN

NAME

 

 

 

 

 

 

Current

 

 

 

 

 

 

 

 

 

 

 

 

 

Power

 

 

 

 

 

 

 

 

 

 

 

 

 

Frequency

 

 

 

 

 

 

 

 

 

 

 

 

 

Ground

 

 

 

 

 

 

 

 

 

 

 

 

 

 

H

Insulation grade

 

 

 

 

 

 

 

 

 

 

 

 

 

IP21

Protection class

 

 

 

 

 

 

Power source

 

 

 

 

 

 

 

0

Rated open circuit voltage

 

 

 

 

 

 

 

 

 

X

Duty cycle

 

 

 

 

 

 

 

 

 

I 1

Rated input current

 

 

I 2

Rated welding current

 

 

 

 

 

 

Welder’s structure

 

 

 

 

 

 

 

 

U1

Rated input voltage

 

 

 

 

 

 

 

 

 

 

 

 

 

 

U2

Rated load voltage

 

 

 

 

 

 

 

 

 

 

 

 

 

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Operator's manual

www.fubag.ru

6. Installation

WARNING! The welder must be well grounded before using. No disassembling of earth cable if welding is not end, otherwise, it will do harm to human body. When several welders or some other electrical appliances are using a common grounding device, they must be parallel connection, series connection is forbidden. The welder's ground cable sectional area should not be less than that of input power cable.

-The welder must be loaded in the place where are less dust, no chemical, erodible, inflammable or explosive gas and like items around the welding site.

-The welder should be installed in the place where it can not be exposed to sun and rain. Also it

must be stored in less humid place with the temperature range: -10~40.

-There should be at least 50 cm space for the welding machine.

-Apparatus to exclude wind and smoke should be equipped if the inside aeration is not sound.

7. Installation wire

-Open the left side board, you can see the wire feeding system.

-Install the wire spool to the wire spool axle, and then fix.

-Open the wire feed compaction equipment, let the terminal of wire through the wire guide tube, drive roller and import the wire guide tube of welding torch, and close the impaction equipment, adjust the compaction nut of drive roller.

3

2

1

- Wire spool axle

 

2

- Compaction equipment

 

3

- Compaction nut

1

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