Durametallic® X-100
Experience In Motion
Single cartridge mounted welded
metal bellows seal
Installation
Instructions
Description
This X-100 seal is a cartridge mounted mechanical seal, designed for
ease of installation and reliable operation. No seal setting dimensions
are required. Removable setting devices provide proper alignment.
The exible stationary face design compensates for inadvertent
misalignment of the seal chamber face. Multiple springs provide
uniform face loading and are external of the pumpage, resisting
clogging or hang-up. Installation according to the following steps
will assure long trouble free life of the X-100 seal.
1 Equipment Check
1.1 Follow plant safety regulations prior to equipment disassembly:
• Lock out motor and valves.
• Wear designated personal safety equipment.
• Relieve any pressure in the system.
• Consult plant MSDS les for hazardous material regulations.
Seal Chamber Requirements Figure 1
Face of seal housing to be square to the
axis of the shaft to within 0.0005 mm/mm
(0.0005 inch/inch) of seal chamber bore TIR
and have a 1.6 μm (63 μinch) R finish or better
Gland pilot can be at either of these
register locations, concentric to within
0.125 mm (0.005 inch) of shaft or
Seal housing bore to have 3.2 μm
(125 μinch) R finish or better
Sleeve or shaft finish to be
0.8 μm (32 μinch) R or better
• Bearings must be in good condition
• Maximum lateral or axial movement of shaft (end play) = 0.25 mm (0.010 inch) TIR
• Maximum shaft runout at face of seal housing = 0.05 mm (0.002 inch) TIR
• Maximum dynamic shaft deflection at seal housing = 0.05 mm (0.002 inch) TIR
a
Scribe
Mark B
a
The images of parts shown in these instructions may differ visually from the actual
parts due to manufacturing processes that do not affect the part function or quality.
sleeve OD TIR
Scribe
Mark A
To first obstruction
Shaft or sleeve OD
+0.000 mm (+0.000 inch)
-0.050 mm (-0.002 inch)
+0.000 mm (+0.000 inch) API 610/682
-0.025 mm (-0.001 inch) DIN/ISO
2
a
ANSI
CW
Rotation
CCW
Rotation
X-100 Dimensional Data Figure 2
4 - G Ø studs equally spaced on HB. C.
Note: Washers may be required for stud
sizes smaller than G
Outlet
Outlet
M (N.P.T.)
C
D
B
F
.03"
E
Seal
A
J
Size
Dimensional Data for X-100 seal, inch
Seal Size
+0.000 A B B C D E F G H J M
-0.002 ±0.001 min. max. min. max. min. (N.P.T.)
1.125 1.000 1.750 1.875 1.78 1.69 2.00 1.02 0.375 2.75 3.75 0.375
*1.250 1.125 1.750 2.000 1.78 1.69 2.00 1.02 0.500 3.00 3.88 0.375
1.375 1.250 2.000 2.125 1.97 1.88 2.00 1.02 0.500 3.12 4.25 0.375
*1.500 1.375 2.000 2.250 1.97 1.88 2.00 1.02 0.375 3.25 4.25 0.375
1.625 1.500 2.250 2.500 1.97 1.88 2.00 1.02 0.375 3.75 4.75 0.375
1.750 1.625 2.375 2.625 1.97 1.88 2.00 1.02 0.500 3.75 4.75 0.375
1.875 1.750 2.500 2.750 1.97 1.88 2.00 1.02 0.500 3.75 5.00 0.375
2.000 1.875 2.625 2.875 1.97 1.88 2.00 1.02 0.500 3.88 5.00 0.375
2.125 2.000 2.750 3.000 1.97 1.88 2.00 1.02 0.625 4 .12 5.12 0.375
2.250 2.125 2.875 3.250 1.97 1.88 2.00 1.02 0.625 4.38 6.00 0.375
2.375 2.250 3.000 3.375 1.97 1.88 2.00 1.02 0.625 4.62 6.50 0.375
2.500 2.375 3.250 3.625 2.16 2.06 2.09 1.11 0.625 5.00 6.38 0.375
2.625 2.500 3.375 3.750 2.16 2.06 2.09 1.11 0.625 5.00 6.62 0.375
2.750 2.625 3.500 3.875 2.16 2.06 2.09 1.11 0.750 5 .75 7.25 0.375
2.875 2.750 3.750 — 2.16 2.06 2.62 1.58 0.750‡
†3.000 2.750 3.875 — 2.16 2.06 2.62 1.58 0.750‡
3.000 2.875 3.875 — 2.16 2.06 2.62 1.58 0.750‡
†3.125 2.875 4.000 — 2.16 2.06 2.62 1.58 0.750‡
3.125 3.000 4.000 — 2.16 2.06 2.62 1.58 As 0.750‡
†3.250 3.000 4.125 — 2.16 2.06 2.62 1.58 0.750‡
3.375 3.125 4.250 — 2.16 2.06 2.62 1.58 Required 0.750‡
3.500 3.250 4.375 — 2.28 2.19 2.75 1.71 0.750‡
3.625 3.375 4.500 — 2.28 2.19 2.75 1.71 0.750‡
3.750 3.500 4.625 — 2.28 2.19 2.75 1.71 0.750‡
3.875 3.625 4.750 — 2.28 2.19 2.75 1.71 0.750‡
4.000 3.750 4.875 — 2.28 2.19 2.75 1.71 0.750‡
4.125 3.875 5.000 — 2.28 2.19 2.75 1.71 0.750‡
* this seal size uses the N-CBR inner seal rotary unit.
† preferred design for these shaft sizes. Use whenever possible.
‡ maximum
3