Flowserve SPECTORcontrol User Manual

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GESTRA Steam Systems

SPECTORcontrol 

Installation Instructions 818494-00

Control, Display and Operating Panel for Boiler Management

Page

Important Notes

Usa ge for the intended purpose.......................................................................................6

Safety notes................................................ .....................................................................6

Explan atory Notes

Scope of supply .......................................... .....................................................................7

Application ............................................................. ..........................................................7

Function............................................ ...............................................................................8

System specification........................................................................................................9

Installation

SPECTORcontrol ...........................................................................................................10

Bus terminal bloc k (I/O module).....................................................................................10

Wiring

SPECTORcontrol ...........................................................................................................10

Bus terminal bloc k (I/O module).....................................................................................10

Commissioning

Technical req u irements..................................................................................................11

Start-up behaviour .........................................................................................................11

Shutdown behaviour.... ..................................................................................................11

Factory settin gs........................................... ...................................................................11

System settings..............................................................................................................12

CAN bus connection ......................................................................................................13

Remote monitoring...................................................................... ...................................14

Integration of third-party equipment.. .............................................................................14

Using the help function ..................................................................................................14

User Interfaces

Des cription of t he browser interface ..............................................................................15

Des cription of t he user interface....................................................................................15

Description of the input masks.......................................................................................16

Description of buttons....................................................................................................17

Menu overview...............................................................................................................21

Conte nts

Page

System Menu

Sequence of set-up........... .............................................................................................22

System...........................................................................................................................23

Date and time setting........ .......... .......... ........... .......... ..................... ........... .......... ..........2 3

Contrast and backlight setting .......................................................................................24

Language.......................................................................................................................24

Password .......................................................................................................................25

IP addres s settings ........................................................................................................25

Factory settings .............................................................................................................26

Menus of Inputs/Outputs

CAN 1..10 input ..... ........... .......... ..................... .......... ........... .......... ........... .......... ..........2 7

CAN type 1..10 ................. .......... .......... ........... .......... ........... .......... ..................... ..........2 8

NRG 26-40 CAN 1...10..................................................................................................28

NRG 26-40 setup...........................................................................................................29

NRG 26-40 calibration ...................................................................................................30

NRG 16-42 CAN 1...10..................................................................................................30

NRG 16-42 setup...........................................................................................................31

LRG 16-40 CAN 1...10.......................... .........................................................................3 1

LRG 16-40 setup ...........................................................................................................32

LRG 16-40 calibra tion....................................................................................................33

Select standard curve....... .............................................................................................34

Select temperature coefficient .......................................................................................34

Current values of control equipment..............................................................................35

NRS 1-40............... ........... .......... .......... ........... .......... ........... .......... ........... .......... ..........35

NRS 1-41............... ........... .......... .......... ........... .......... ........... .......... ........... .......... ..........36

NRS 1-40/ 41 setup.............................. .........................................................................36

LRR 1-40 ........................................................................................ ...............................37

LRR 1-40 setup ..............................................................................................................37

CAN 1..10 output ........................ .......... ........... .......... ........... .......... ........... .......... ..........3 8

Digital inputs ............................... .......... ........... .......... ........... .......... ........... .......... ..........38

Digital outputs........ ........... .......... .......... ........... .......... ........... .......... ........... .......... ..........39

Digital output 1...10 energised .... .......... ........... .......... ........... .......... ........... .......... ..........4 0

Analog 1..10 input..........................................................................................................41

Analog input 1..10..........................................................................................................41

Analog input 1...10 setup.. .......... .......... ........... .......... ........... .......... ........... .......... ..........4 2

Analog 1..10 output........................................................................................................43

Analog output 1..10............................... .........................................................................43

Contents

Page

Controller Menu

Controller .......................................................................................................................44

Controller setup..............................................................................................................44

Continuou s controll er setup .... .......... .......... ........... .......... ........... .......... ........... .......... ....45

Continuou s control ler... ........... .......... .......... ........... .......... ........... .......... ........... .......... ....47

2-position controller setup..............................................................................................48

Pump setup....................................................................................................................49

Pump 1...3 setup............................................................................................................ 49

Valve control ..................................................................................................................50

2-pos. controller .............................................................................................................51

Pump status................................................ ...................................................................52

3-position controller setup..............................................................................................52

3-pos. controller .............................................................................................................54

3-element contro ller .......................................................................................................55

3-element contro ller setup .......................... ...................................................................55

3-element continuous controller setup........................................................................... 56

3-element 3-position controller setup.............................................................................58

3-element continuous/3-position controller....................................................................59

Intermittent blowdown....................................................................................................61

Intermittent blowdown setup..........................................................................................61

Boiler Menu

Boiler....................................... .......................................................................................62

Maintenance ..................................................................................................................62

Main tenance 1...5 setu p.......... .......... .......... ..................... ........... .......... ........... .......... .... 63

Signal assignment of digital input ..................................................................................63

Datal ogs.........................................................................................................................64

Datal og 1...5 setup.........................................................................................................64

Select signal channel 1...2............................................... ..............................................64

Datal og 1...5...................................................................................................................65

Edit datalog 1...5............................................................................................................65

Datalog 1...5 range of representation ............................................................................66

Flowrates .......................................... .............................................................................66

Flowrate 1...5 s e tup .......................................................................................................67

Select signal for flowrate 1...2........................................................................................67

Flowrate 1...5 parameter.................................................................................. ..............68

Dai ly log / monthly log........................................................................... .........................68

Conte nts

Page

Burner Menu

Burner............................................................................................................................69

Fuel gas/oil ....................................................................................................................69

Position of actuator............................... .........................................................................70

Common inputs/outputs.................................................................................................70

Controller .............................................................................. .........................................70

Datalogs............................ .............................................................................................71

Datalog 1...5 setup.........................................................................................................71

Select signal channel 1...2.............................................................................................71

Datalog 1...5 ..................................................................................................................72

Edit datalog 1...5.............................................. ..............................................................72

Datalog 1...5 range of representation .............. ..............................................................73

Flowrates .............................................. .........................................................................73

Flowrate 1...5 setup .............................. ........... .......... ........... .......... ........... .......... ..........7 4

Select signal for flowrate 1...2........................................................................................74

Flowrate 1...5 param eter ... .......... .......... ........... .......... ........... .......... ........... .......... ..........7 4

Daily log / monthly log....................................................................................................75

Malfunction history.........................................................................................................76

Fault history .......................................................................... .........................................76

Burner set-up.................................................................................................................77

Fuel.................................................................. ..............................................................77

Operating hours.............................................................................................................78

Setpoint..........................................................................................................................78

Start-up counter.......................... ...................................................................................79

Clock..............................................................................................................................79

Operating mode.......................... ...................................................................................80

Mode..............................................................................................................................80

Operating mode.......................... ...................................................................................80

Capacity controller.........................................................................................................81

Targete d capacity specification .....................................................................................81

Alarm

Alarms............................................................................................................................82

Alarm d e tails..................................................................................................................82

Alarm history................................................................................... ...............................83

List of E quipment

Accepted equipment............................. .........................................................................84

Annex

Revision................................................ .........................................................................86

Important Notes

Usage for the intended purpose

SPECTORcontrol is a visual display and operating panel with integrated programmable logic controller (PLC).

Apart from GESTRA equipment such as level electrodes, capacitance probes, temperature limiters and conductivity electrodes, you can also connect equipment produced by other manufacturers (after consultation with GESTR A) and incorporate it into the system.

Wa rn in g

The parameters of the high-level and low-level alarm electrodes required by law can be indicated and monitored. Note that SPECTORcontrol cannot replace the control units of legally prescribe d limiters such as low-level alarms, high-level alarms and selfmonitoring temperature limiters. Such usage is considered as impr oper!

Data can be exchanged safely with equipment tested and approv ed by GESTRA. Any type of use differing from the usage described a bove must be considered as

improper. The resulting risk will have to be borne by the user alone. The manu facturer hereby expressly r ejects any claims for any damage resulting from improper usage.

Safety notes

Observe the safety notes of the enclosed specificatio ns concerning equipment and bus terminals.

Working methods that jeopardise safety must not be used!

Explanatory Notes

Scope of supply

■ 1 Display and operating panel with CompactFlash™ 32 MB

■ 1 Bus term inal block (I/O module) with connector

■ 1 Installation manual SPECTORc ontrol

■ 1 Specification of the display and operating panel HPG-200

■ 1 Specification of the bus terminal block (I/O module)

Application

SPECTORcontrol is designed for the display, parameterization, monitoring and control of the following components:

■ CANopen equipmen t

■ Actuators and sensors

All devices that can be used with SPECTORcontrol are indicated in the equipment list. SPECTORcontrol uses the CANopen protocol and is ready to receive all data transferred

in a CAN bus. In addition, equipment of Profibus or MODBus systems can also be connected to SPECTORcontrol

SPECTORcontrol can, if required, be coupled with further SPECTORcontrol equipment (e. g. follo w-up control of boiler).

The display and operation of SPECTORcontrol can either be effected by means of the graphical operator panel with a touch screen or, if remote operation is desired, through the use of Internet browsers via P C or hand-held.

SPECTORcontrol offers the following service functions:

■ Parameter indication,

■ Trend indication,

■ Indication and monitoring of main tenance intervals,

■ Representation of a ccumulated quantity,

■ Indication of the last 512 alarm messages (history function),

■ Remote operation via Intranet (TCP/IP) and Modem,

■ Multi languages,

■ Password protection,

■ Control functions.

Expl an ato ry No tes – conti nued –

Function

SPECTORcontrol is an operating, indicating and automating device for boiler management.

The sensors and SPECTORcontrol use the CANopen protocol. At regular intervals the CANopen devices send data telegrams via CAN bus. The data transfer is in accordance with ISO 11898.

All transferred process data are continuously received and evaluated by SPECTORcontrol. If a connected CANopen device interrupts the data transmitting cycle, an al arm message i s given and a visual signal is indicated by the displ a y.

To establish and monitor the available parameters of CANopen devices you can either use the operating panel or a PC or handheld.

The configuration is menu driven. Make sure that you only enter correct parameters, since the CANopen devices do not perform checks regarding consistency and range of values.

SPECTORcontrol saves the adjusted parameters and received data. The integrated PLC (programmable logic controller) enables the use of control functions

and di fferent softw are controllers as well as the incorporation of alarm values.

Expl an ato ry No tes – conti nued –

Syst em s pec if ic atio n

Bus terminal block

(I/O module)

Max. inputs an d outpu ts 20 digita l and 10 analogue

CANopen equipment

Max. number of sensors 10 Max. number of actuators 10

Data logs

Number of data logs 5 x 2

Maintenance

Number of counters (Operating hours/switching cycles)

Qua n tity

Number of quanti ty signal s 5

Controller

Number of controllers (Continuous / 2-posit ion / 3-position c ontroller)

Number of 3-element controllers (continuous, 3-position controller)

Intermittent blowdown

control

Number of controls 1

Current and history

messages

Max. number of history messages 512

Password protection

Number of levels 3

Installation

SPEC TORcontrol

Installation in accordance with the enclosed equipment specification of the visual display & operating panel HPG-200.

Bus terminal block (I/O module)

Installation in accordance with the enclosed equipment specification of the bus terminal block (I/O module).

Wiring

SPEC TORcontrol

Wiring in accordance with the enclosed equipment specification of the visual display & operating panel HPG-200.

Bus terminal block (I/O module)

Wiring in accordance with the enclosed equipment specification of the bus terminal block (I/O module).

Commissioning

Technical requirements

All compo nents to be monitored must be connected and operating. The visual display & operating panel must be provided with a CompactFlash™ card and

the power supply must be switched on.

Start-up behaviour

To commission the display & operating panel switch on the power supply. First a system test is carried out. Then the hardware is checked.

After that the user program is automatically loaded from the CompactFlash™ and the start menu is displayed (duration: approx. 4 min.).

Note

Any fault occuring during start-up will be indicated.

Shutdown behaviour

A short power supply failure of up to 10ms will be buffered by the power supply unit. In the event of a longer power failure you have to reset SPECTORcontrol in order to restore the power supply.

Factory settings

The graphical screen masks are configured by GESTRA. All adjustable masks are completely available, no matter whether the indicated instruments are part of the bus system or not. Subsequent expansion or modification is therefore possible at any time.

The scope of the adjusted values and hence the degree of preadjustments depends whether a pre-configured OEM version is used or whether SPECTORcontrol will be connected to an existing bus system and therefore the configuration of the system must be completely new.

If a pre-configured OEM version is used, the individual components with the adjusted parameters are stored on the CompactFlash™ card.

Commissioning – contin ued –

System settings

The system adjustments for the first commissioning are stored on the CompactFlash™ card. They ensure a trouble-fr ee commissioning procedure.

Grey entry fields or symbols are protected by passw ord. In every menu that requires a password you can enter your password. The release of the

password protected menus is limited to 1hour (defaul t time setting). After this period of time the release is automatically terminated and the password must be entered again.

The equipment features the following default settings:

■ Time: Real-time date and clock (battery-backed)

■ Contrast: Contrast = 40%

Backlight = 100%

■ Language: German

■ IP address settings: 194.31.73.1 50

■ Passwords: Level 1 for operating personnel: #####

Level 2 for engineering personnel: ##### Level 3 for commissioning personnel: GESTRA (factory setting)

Note

After commissioning we recommend that you use a new password. Make sure that the same password is not used twice. Max. length of pass word: 8 characters.

All brand names or pr oduc t nam es are trademarks or registered tra demar ks of the respective manufacturer.

Commissioning – contin ued –

CAN bus connection

The connection to the CANopen equipment is implemented via the CAN interface. A D-subminiature plug c onnector in accordance with DIN 41652 must be used for the

connection. Use a multi-core flexible control cable as supply line. Note that screened multi-core twisted-pair control cable is required as Bus line, e. g.

UNITRONIC® BUS CAN 2x2x. ..mm² or RE-2YCYV-fl 2x2x...mm².

Cable length Number of pairs and conductor size [mm²]

125 m 2 x 2 x 0. 34 250 m 2 x 2 x 0.5 335 m 2 x 2 x 0. 75 500 m

avai lable on demand (depends on bus configuration)1000 m

1000 m

Note

The design and preparation of the data cable is an important factor for the electromagnetic compatibility (EMC) of SPECTORcontrol. Connection should therefore be carried out with special care (see equi pment specific ation of the display and operating panel HPG-20 0).

UNITRONIC® is a r egistered trad emar k of LAP P Kabe lwerke GmbH, Stutt gart.

Commissioning – contin ued –

Remote monitoring

SPECTORcontrol allows remote monitoring and operation via P C. For this purpose a browser (Internet Explorer 5.5 or higher) must be installed as frontend. You can also use a handheld PC.

There are two ways to establish a connection:

1. A direct connection to the network/Intranet can be implemented via the integrated Ethernet interface using a patch cable (RJ45). Or, alternati vely, the connection can be established via Hub/switch.

2. An analog modem can be connected to the serial interface CO M3 (RS232). In this case the connection will be directly established, e. g. via In ternet.

The following device has been tried and tested by GESTRA:

■ devolo-Microlink 56k Fun II serial

The IP address of SPECTORcontrol can be obtained from your system or network admi nistrator. The IP address must be uniquely defined in the network.

Integration of third-party equipment

Third-party equipment such as Profibus and MODBus can - after prior consultation with GESTRA - be directly connected to SPECTORcontrol.

Using the help function

You find the help function of the screen mask in the top right corn er of the menu bar. When you press the button w ith the question mark a new window will pop up, giving addi tional information on the current screen mask. The window is closed by the user.

User Inte rfaces

Description of the browser interface

SPECTOR

control

can be operated remotely via Internet Browser.

For the remote access via Intranet a valid IP address is required. For more information on how to establish an IP address see chapter System, menu IP addresses. T o call up the page enter http://IP address.

The buttons on the left side of the screen can be used to show current configuration settings.

http://194.31.73.150

To show th e user int erface o f SPECTORcontrol press button WebEPAM and enter your password.

To confirm your input press button OK .

Note

For security reasons only one logged-in user can access the system via browser. The direct operation of SPECTORcontrol is still pos sible, but a simultaneous operation (local and remote acces s) should be avoided.

Description of the user interface

The user interface consists of three areas:

Title bar

Logo

Overview

00.00.00 00:00:00

Display field

Symbol bar

The title bar shows the c ompany logo, the title of the menu and two buttons. All other menus have three buttons.

The display field changes its appearance accor d ing to the indicated menu. The symbol bar shows the available functions of the indicated menu.

User Interfaces – continued –

Description of the input masks

The input masks are designed for entering values without a keyboard. Data is entered directly via touch screen panel and remote input is effected by clicking on

the respective icons of the user interface screen masks with a mouse. For the input mask only the indicated (limited)

set of characters can be used. Only upper case letters are indicated and used

(cas e insensitivity). A plausibility test is not carr ied out.

The input mask is for entering units and dime nsions.

Note that when changing the l anguage, country-specific units (e. g. temperature) will not be changed!

A plausibility test is not carr ied out.

Input:

Cur:

For the input mask only the indicated (limited) set of characters can be used.

Min. and max. values are indicated above and below the current entry.

Values that are not within the admissible range of values will not be accepted .

The mask is used for selecting the type of manual operation.

In the 3 button menu the controller motors cont inuously to the selected end position. The changing value of the manipulated variable is optically indicated in the previous menu and the selected mode of operation is shown by the icon of the button. Press button to interrupt or terminate the process.

Min.: Cur.: Max.:

Manual

Operation

Open

Stop

User Interfaces – continued –

Description of the input masks - continued -

The mask is used for selecting the type of manual operation.

In the 2 button menu the controller motors continuously to the selected end position. The attained mode of operation is optically indicated in the previous menu. T he selected mode of operation is indicated by the icon on the button.

Description of buttons

Button Description

Return to start menu

grey = no alarm activated

Current alarm indication red = alarm acknowledged but still activated

flashing = alarm activated and not acknowledged

Manual

Operation

Open

Indicate he lp text s fo r cu rr en t pa ge

Indicate maintenance

Indicate datalogs

Indicate quantities

Indicate configuration

Indicate system settings

Indicate password entry

User Interfaces – continued –

Description of buttons - continue d -

Button D escription

Acknowledge alarm

Quit

current menu

Go to source (origin) of malfunction message

Indicate alarm details

Delete all history messages (waste bin)

Indicate filters of alarm history

Indicate sorting of alarm hi sto ry

Indicate malfunction history of the burner

Indicate fault history of th e bu rn e r

Indicate burner menu

Indicate boiler menu

Indicate I/O menus

User Interfaces – cont inued –

Description of buttons - continued -

Button Description

Indicate controller menu

Indicate values of c ontrol equipment

Indicate 3-element control menu

Indicate intermittent boiler blowdown

Indicate multiple pump control

Valve position co ntrol OPEN/pump ON

Valve position co ntrol CLOSED/pump OFF

Indicate valve control or single pump control

Indicate CAN inputs

Indicate CAN outputs

Indicate analog inputs (I/O modu le)

Indicate analog outputs (I/O module)

User Interfaces – cont inued –

Description of buttons - continue d -

Button D escription

Indicate digital inp uts (I/O module)

Indicate digital outputs (I/O module)

Indicate calibration

Acknowledge / accept

Delete

Plus (time)

Minus (time)

Zoom plus/ minus (in datalog)

Forwards/backwards in steps of 3 min. (in datalog)

Forwards/backwards in steps of 10 min (i n datalog)

Backspace

User Interfaces – cont inued –

Menu o vervi ew

The display field shows all important current parameters of the boiler, e. g. level (CAN input 1) and conductivity (CAN input 2) as well as specific burner data. The display is made to the customer's specification and therefore serves here only as an example.

■ To show the configuration or current values

of the burner, press .

■ To show the configuration or current values

of the boiler, press .

■ To show the values or configuration of

inputs/ outputs, press .

■ To show or configure values of the controller,

press .

■ To show the configuration or current values

of the system, press .

Note

CAN input 1 is linked wi th level indication and CAN input 2 with conductivity indication in the menu Overview. The values of equipment configured for these inputs are shown in the menu Overview.

Use , which is not shown in this menu, to jump from all submenus directly to the menu Overview. If no inputs are made within a certain period of time, the system automatically returns to the overview menu.

Logo

Burner

P 20.0% Actual 87.0 °C Setp. 88.0 °C

O² - 0.1%

Overview

Level

Conductivity

492.9 µs71%

Boiler

LW 1 LW 2

System Menu

Sequence of set-up

Before starting the set-up procedure, make sure that all devices are interconnected via CAN bus . The CANopen protocol is used for the data exchange between the equipment groups.

To be able to access the CANopen equipment of the plant you must first check and, if necessary, modify the basic settings.

Pre-configured installa tions will be completely parameterized by GESTRA. The data are stored on the CompactFlash™ card. Modifications are therefore not necessary.

For a subsequent installation or expansion of SPECTORcontrol follow the configuration step s described below.

Note

Any modification of t he basic settings has a direct effect on the boiler monitoring system and the operating functions .

We recommend the following configuration sequence:

1. Check/configure system settings

2. Check/configure connected CANopen equipment

3. Check/configure connected analog equipment (I/O module)

4. Check/configure connected digital equipment (I/O modul e)

5. Check/configure connected controller

6. Check/configure boiler parameter settings

7. Check/configure burner parameter settings

8. After finishing the configuration restart the system. (Only applicable if settings of CANopen equipment - cf. item 2 - were modified)

Note

SPECTORcontrol does not have an own on/off switch. To turn the equipment on/off, switch on/off the power supply in the control cabinet or connect/strip off the plug-in connection of the equipment.

System Menu – continued –

System To configure the system press button in the menu O verview.

■ To set the time, press button Set time.

■ To change the contrast and the brightness of

the screen, press button Change contrast.

■ To change the language, press button

Language.

■ To change the password, press button

Change password.

■ To change the IP address, press button

Change IP.

■ To save or restore the default plant configu-

ration, press button Factory settings.

Note

All changes of the configuration take an immediate effect. However, changes of the IP address and/or the node ID will only become effective after a restart.

Date and time setting

Logo

Change contrast

Set time

Language

System

Change password

Change IP

Factory settings

Canalyzer

1. To set the t ime, click button Set time in the menu System.

2. The date/tim e setting is password protect-

Logo

ed. Press and enter your password.

3. Press or above and below the date and time settings to change the indicated values. The values are changed incrementally.

4. To accept the date and time settings press

Date

Time

System Menu – continued –

Contrast and backlight setting

1. Press button Change contrast in the menu System.

2. To change th e contrast (difference between light and dark areas of the screen), press or to the left an d right sides of the fixed values of 40 % and 50 %. The current value takes immediate effect and is highlighted in yellow.

3. The backlight (brightness of the screen display) can be set to 50 % or 100 % by pressing the respective button. The selected value takes immediate effect and is highlighted in yellow.

Language

1. Press button Language in the menu System.

2. The language setting is password protected. Press and enter your password.

3. To change the language press the button with the country flag in question. The selected language takes immediate effec t and is shown in the menu bar.

Logo

Contrast

Backlight

Logo

Contrast

Backlight

Language

Note

Additional languages can be use d.

System Menu – continued –

Passwor d

1. Press button Change password in the menu System.

2. The menu Password is password protected. Press and enter your password.

Logo

Password

3. According to the level of authorization one or more green inpu t fields are shown. An

Level 1:

asterisk appears fo r each character you enter.

4. Click in the input field that you want to change .

Level 2:

Commissioning

Level 3:

5. The current value appears as plain text in the inp u t mask. Use the on-screen keyboard to overwrite or modify the value. Note that at most 8 characters can be enter ed.

6. Confirm the input of the password by pressing the button .

IP add ress se ttin gs

1. Press button Change IP in the menu System.

Operator

Engineer

2. The menu Change I P is password protect- ed. Press and enter your password.

3. Click in the input field that you want to change .

4. The current value appears in the input mask. Use the on-screen keyboard to overwrite or modify the value.

5. Confirm the input of all IP addresses by pressing .

6. After finishing the configuration restart the system.

Note

All changes of the configuration take an immediate effect. However, changes of the IP address and/or the node ID will only become effective after a restart.

Logo

IP address Target:

IP address Gateway:

IP address

System Menu – continued –

Fa ctory se ttin gs

1. Press button Factory settings in the menu System.

2. The menu Factory settings is password protected. Press and enter your password.

3. According to the level of authorization one or more yellow input fields with the "Saved on" date are shown.

4. Click on the button of the settings that you want to save or load.

Note

The accumulated maintenance and quantity data will not be over written. All adjusted parameters remain stored.

Logo

Save

Save Load

Factory

settings

Setting s 3

00.00.0000 00:00

Settings 2

00.00.0000 00:00

Settings 1

00.00.0000 00:00

Load

Menus of Inputs/Outputs

CAN 1..10 input

To adjust the inputs / outputs press button in the menu Overview.

1. The green input fields list the names of the current CAN inputs. Active inputs are indi-

Logo

CAN 1 ..10

Input

cated by the illumina ted yellow number on the left side. A node I D conflict is indicated by a mark at the left side of the ID setting. At the right side the currently measured value, the as sociated unit and the graphical representation is sh own. Current alarms are indicated for each individual input by a mark at the left side of the graphical representation.

2. To re-configure an input click in the green input field. The menu CAN Typ e 1...10 pops up. If one input has already been configured its designation will appear in the input field. Click in the input field to call up the corresponding menu directly.

■ To show the control equipment press .

■ To call up the CAN outputs press .

■ To show the analog inputs press .

■ To call up the analog outputs press .

■ To show the digital inputs press .

■ To call up the digital outputs press .

Note

CAN input 1 is linked with leve l indication and CAN input 2 with co nductivity indication in the menu Overview. The values of these devices are currently indicated in the menu Overview.

Me nus o f In pu ts/O utp uts – conti nue d –

CAN type 1..10

1. Click in the menu CAN 1..10 Input in the new input field that you want to configure.

2. Select the device to be configured.

CAN type 1..10

3. To delete an entry press .

NRG 26-40

NRG 16-42

LRG 16-40

Note

All devices that can be used with SPECTORcontrol are indicated in the equipme nt list.

NRG 26-40 CAN 1...10

1. Click in the menu CAN 1..10 Input in the green input field of the device in question.

2. The display field shows the current values of the equi pment.

Logo

NRG 26-4 0

CAN 1

3. The menu NRG 26-40 CAN 1..10 is password protected. Press and enter your password.

4. To show the setup menu press .

5. To access the menu NRG 26-40 Calibra-

tion press .

Reading

Name

0 % 0 % 0 % 0 %

Node

Electrode online

Temp.in terminal box OK

OffNode ID

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NRG 26- 40 setu p

1. In the menu NRG 26-40 CAN 1...10 press .

2. To establish or change the node ID click in the green input field.

3. Use the on-screen keyboard to overwrite or modify the value in the input mask.

4. Use button Node On/Off to activate or deactivate the node ID.

5. To name the NRG 26-40 click in the input

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Node ID

Node On

Name

NRG 26-40

Setup

Node Off

0 %

0 % 0 %

Delete

electrode?

field Name.

6. Use the on-screen keyboard to overwrite or modify the value in the input mask.

7. To change the values of the NRG 26-40 click in the i nput field.

8. Use the on-screen keyboard to overwrite or modify the value in the input mask.

9. Use to delete the adj usted equipment or to change the type of CAN electrode.

Note

The HiHi and LoLo settings can be used for alarms and the Hi and Lo settings for switchpoints of 2-position controllers.

The alarm monitoring function is de-activated when all HiHi to LoLo values have been set to 0%.

The node ID settings of SPECTORcontrol must agree with the settings of the respective devices.

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NRG 26-40 calibration

1. In the menu NRG 26-40 CAN 1...10 press .

2. Choose a reference point at the boiler (e. g. bottom edge of sightglass), fill the boiler up to this point and then press button 0% Calibration to acknowledge.

3. After calibrating the zero point, 100% must

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Level

NRG 26-4 0

Calibration

100 %

Cali. value

be calibrated. F o r this purpose click in the green input fi eld.

4. Use the on-screen keyboard to overwrite

0% Calibratio n

or modify the value in the input mask.

5. Choose a value between >50% ( e . g. m i d dle of sightglass) and <100% ( e. g. top edge of s ightglass). Fill the boiler until the set marking is reached an d press button 100% Calibration to acknowledge.

NRG 16-42 CAN 1...10

1. Click in the menu CAN 1..10 Input in the green input field of the device in question.

2. The display field shows the current values of the equi pment.

3. The menu NRG 16-42 CAN 1..10 is password protected. Press and e nter your password.

4. To show the setup menu click button .

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Reading

Name

NRG 16-42 CAN 1...10

0 %

Node

Electrode online

Temp. interminalboxOK

OffNode ID

0.5 µSSense

Me nus o f In pu ts/O utp uts – conti nue d –

NRG 16- 42 setu p

1. In the menu NRG 16-42 CAN 1...10 press .

2. To establish or change the node ID click in the green input field.

3. Use the on-screen keyboard to overwrite or modify the value in the input mask.

4. Use button Node On/Off to activate or de-

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Node ID

Node On

Name

S e ns e 10 µS

NRG 16-42

Setup

Node Off

0.5 µ S

Delete

electrode?

activate the node ID.

5. To name the NRG 16-42 click in the input field Name.

6. Use the on-screen keyboard to overwrite or modify the value in the input mask.

7. Use button Sen se 10/ 0.5 µS to toggle between the two values. The adjusted value is highlighted in yel low.

8. Use to delete the adj usted equipment or to change the type of equipment.

Note

The node ID s ettings of SPECTORcontrol must agree with the settings of the respective devices.

LRG 16 -40 CAN 1...10

1. Click in the menu CAN 1..10 Input in the green input fi eld of the device in question

2. The display field shows the current values of the equi pment.

3. The menu LRG 16-40 CAN 1..10 is password protected. Press and enter your password.

4. To show the menu LRG 16-40 Set up press button .

5. To access the menu LR G 16-40 Calibra-

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Node ID

Readin g

Name

Ele ct r od e on lin e

Tem p. in ter m inal box OK

PT1000 OK

LRG 16-40

CAN 1

0.0 µ S

OffCompens.

Temperature

1234567890

Node

Off

0 °C

0 µS 0 µS

0 µS 0 µSElect rode OK

tion press .

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LRG 16-40 setup

1. In the menu LRG 16-40 CAN 1...10 press .

2. To establish or c hange the node ID click in th e green input field.

3. Use the on-screen keyboard to overwrite or modify the value in the input mask.

4. Use button Node On/ Of f to activate or deactivate the node ID .

5. To name the LRG 16-40 click in the input

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Node ID

Node On

Name

Range 100%

Range 0%

LRG 16-40

Setup

Node Off

0.00

Delete

electrode?

0 µS 0 µS 0 µS 0 µS

field Name.

6. Use the on-screen keyboard to overwrite or modify the value in the input mask.

7. To change th e values of the LRG 16-40 click in the input field. First establish the 0% -100% range and then enter further values.

8. Use the on-screen keyboard to overwrite or modify the value in the input mask .

9. Use to delete the adjusted equipment or to change the type of equipment.

Note

The HiHi and LoLo settings can be used for alarms and the Hi and Lo settings for switchpoints of 2-position controllers.

For the 72 hrs operation according to TRD 604 the switchpoint HiHi does not replace t he independent equipme n t in the safety chain

The alarm monitoring function is de-activated when all HiHi to LoLo values have been set to 0 µS.

The node ID settings of SPECTORcontrol must agree with the settings of the respective devices.

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LRG 16 -40 ca libra tion

1. In the menu L RG 16-40 C AN 1 .. .10 pres s .

2. Use button Compensation On/Off to activate or de-activate the temperature compensation. All indicated readings are here

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Compensation Off

LRG 16-40

Calibration

Autoscan

Auto activ.

absolute readings of the current conductivity.

3. To carry out an autoscan press button Au-

Standard curve

Linear

toscan. The auto-curve temperature com-

pensat ion is suitable for boilers operating

Cell constant

0.000

with variable pressure, which means that the boiler does not have a fixed working pressure (e. g. low l oad 10 bar, full load 15 bar). The system detects in steps of 10 °C all temperature and conductivity values from 100 °C to the service temperature. For this purpose the boiler must reach its working pressure (with variable pressure operation: ma x. allowable working pressure). If the standard curve is not suitable for variable pressure operation, use can be made of the recorded curve.

4. If you want to use the autoscan values, e. g. because the standard curve is not suitable, press button Auto activ.. The previously recorded auto-curve will be activated. The auto-curve can be overwritten by a newly recorded curve at any time.

5. To adjust the standard-curve temperature compensation click in the green input field. Th e menu Select standard curve appears. The standard curve temperature compensat ion is suitable for boilers o perating with variable pressure, which means that the boiler d oes not have a fixed working pressure (e. g. low load 10 bar, full load 15 bar). The standard c urves of feedwater condi tioning agents with different basic conductivities compensate for the influence of the temperature on readings within the operating range.

6. To adjust the linear temperature compensation click in the input field next to the button Linear. The menu Select temperatur e coefficient appears. The gradient (de- fault setting: 2.1%/°C) is normally used for steam boilers operating with constant pressure. The con ductivity is ascertained a t an ambient temperature of 25 °C. The cell constant can be modified in order to calib rate the value measured by the electrode. The gradient can be verified at operating pressure with the aid of a calibrated conductivity meter .

7. Click in the green input field to enter the cell constant C of the conductivity electrode (values must be within the admissible range).

8. Use the on-screen keyboard to overwrite or modify the value in the input mask.

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LRG 16-40 calibration - conti nued -

Note

With increasing press u re and temperature the conductivity i s no longer a linear function. Choose a suitable temperature compensa tion method.

Sele ct sta ndard cu rve

1. Click in the green input field of the menu LRG 16-40 Calibration

2. Select in the menu Select standa rd curve the corresponding standard temperature curve. The curves are applicable for various feedwater condi-

Select standard curve

NaHO+H2O 260µS

tioning agents with different basic conductivities. For more information refer to the installation manual of the equipment.

NaHO+H2O 1080µS

NaHO+H2O 5400µS

NaHO+H2O 11200µS

Na3PO4+H2O 190µS

Na3PO4+H2O 1100µS

Select temperature coefficient

1. Click in the green input field of the menu LRG 16-40 Calibration

2. Select in the menu Select temperature coef-

ficient the corresponding gradient.

Selec t temp. coefficie nt

1.6 % / °C

1.7 % / °C

....

2.9 % / °C

3.0 % / °C

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Current v alues of control equipment

To adjust the control equipment press button in the menu CAN 1..10 Input.

1. The display f ield shows the current name and node ID of the control equipment. Active equipment is indicated by a signal at the left side. If there is a malfunction the buttons or the text boxes are highlighted in red.

2. To show the configuration of the control equipment press the respective button.

Note

All devices that can be used with SPECTORcontrol are indicated in the equipme nt list.

NRS 1- 40

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Current values

Control Equipment

NRS 1-40 NRG 16-40 NRG 16-40

NRS 1-41

NRS 1-41 LR R 1- 40

Name

0 0 0

0 0

To adjust the control equipment pr ess button NRS 1-40 in the menu Current values of control equipment.

1. The display field shows the current parameters of the control equipment. Malfunctions ar e indicated in red.

2. The menu NRS 1-40 is password protected. Press and enter your password.

3. To show the setup menu press button .

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Name

Node

Control equipment online

Relay (de)energ. OK

Relay A OK Relay D OK El ectrod e 1 Online

Ele ctrod e 1 OK

Electr. 1 term. temp. OK

NRS 1-40

Low le vel lim iter

Off

Relay C OK

Node ID

NRS 1-40 OK

El ectrod e 2 Online

Ele ctrod e 2 OK

Electr. 2 term. temp. OK

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NRS 1-41 To adjust the control equipment press button NRS 1-41 of the menu Current values of

control equipment.

1. The display field shows the current parameters of the c o ntrol equipment. Malfunctions are indicated in red.

2. The menu NRS 1-41 is password protected. Press and enter your password.

3. To show the setup menu press button .

NRS 1-40/ 41 setup

1. In the menu NRS 1-40 or NRS 1 -41 press .

2. To establish or c hange the node ID click in th e green input field.

3. Use the on-screen keyboard to overwrite or modify the value in the input mask.

4. Use button Node On/ Of f to activate or deactivate the node ID .

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Name

Node

Contr ol equipment online

Relay (de)energ. OK

Relay A OK Relay C OK

Relay D OK

Logo

Node ID

Node On

Name

NRS 1-41

NRS 1-40

Setup

Node Off

Low level limiter

Off

Node ID

Electrode online

Electrode OK

Electrode term. temp. OK

NRS 1-41 OK

5. To name the control equipment click in the input field Name.

6. Use the on-screen keyboard to overwrite or modify the value in the input mask.

Note

The node ID settings of SPECTORcontrol must agree with the settings of the respective devices.

Me nus o f In pu ts/O utp uts – conti nue d –

LRR 1-40

1. Press button LRR 1-40 in the menu Current values of control equipment.

2. The display field shows the current values of the equi pment.

3. The menu LRR 1-40 Setup is password protected. Press and enter your password.

4. To show the setup menu click button .

LRR 1-40 setup

1. In the menu LRR 1-40 press .

2. To establish or change the node ID click in the green input field.

3. Use the on-screen keyboard to overwrite or modify the value in the input mask.

4. Use button Node On/Off to activate or deactivate the node ID.

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Name

Node

Node ID

Max. lim it

Control equipment online

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Node ID

Node On

Name

Write

max. li mit

LRR 1-40

Node Off

Conductivity

Off

0 0

Setup

5. To name the LRR 1-40 click in the input

Read

max. limit

field Name.

6. Use the on-screen keyboard to overwrite or modify the value in the input mask.

7. The current limit value is highlighted in yellow. To change the max. limit click in the corresponding input fi eld.

8. Use the on-screen keyboard to overwrite or modify the value in the input mask.

9. When the entered limit value is accepted, it will be sent to the equipment. The value is immediately active and displayed in the menu.

Note

The node ID s ettings of SPEC TORcontrol must agree with the settings of the respective devices.

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CAN 1..10 output

1. In the menu Inputs or Outputs press .

Digital inputs

1. In the menu Inputs or Outputs press .

2. The display field shows the c onnected signals. Active connections are indi cated by a yellow signal at the left side.

3. The menu Digital Inputs is password protected. Press and enter your password.

4. To designate a signal click in the green input field.

5. Use the on-screen keyboard to overwrite or modify the value in the input mask.

6. The Alarm buttons feature three different indicating functi ons: Alarm with signal value 0 (O FF) (yellow) Alarm with signal value 1 (O N) (yellow) Alarm OFF (grey)

7. To go to the CAN input press .

8. To go to the CAN output press .

9. To go to the analog input press .

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Sig. 1

Sig. 2

Sig. 3

Sig. 4

Sig. 5

Designation

Digital Inputs

Alarm with 0

Alarm with 1

Alarm

Off

Alarm

Off

Alarm

Off

10. To go to the analog output press .

11. To go to the digital output press .

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Digital outputs

1. In the menu Inputs or Outputs press .

2. The display f ield shows the connected signals. Active outputs are indicated by a yellow signal at the left side.

3. The menu Digital Outputs is password protected. Press and enter your pass-

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Sig. 1 Designation

Sig. 2

Sig. 3

Digital

Outputs

Alarm

word.

Sig. 4

Alarm

4. To designate a sig nal click in the green input field.

Sig. 5

Alarm

5. Use the on-screen keyboard to overwrite or modify the value in the input mask.

6. To show the status of a signal press button Signal 1...10 at the left side. A new menu will pop up.

7. Press button Alarm to link the digital output with an alarm (HiHi/LoLo) of the CAN inputs or with analog inputs.

8. Select the signal that indicates the required parameters. For more information on the setup and configuration of the equipment see chapters CAN Input and Analog Input. After selecting an input establish the alarm limit HiHi or LoLo. W hen the alarm is raised t he digital output will be switched off.

9. To go to the CAN input press .

10. To go to the CAN output press .

11. To go to the analog input press .

12. To go to the analog output press .

13. To go to the digital input press .

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Digital output 1...10 energised

1. Press button Signal 1...10 in the menu Digit al Outputs.

2. The display field shows the parameters of the digital output.

3. The menu Digital Outputs is password protected. Press and enter your password.

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Signal from

Type

Signal

DO 1

energised

2-position controller

Controller 2

Open

Me nus o f In pu ts/O utp uts – conti nue d –

Analog 1..10 input

1. In the menu Inputs or Outputs press .

2. The green input fields list the names of the current analog inputs. Active inputs are indicated by the illuminated yellow number on the left side. At the right side the currently measured value, the associated unit and the graphical representation are shown. Current al arms are indicated for each individual input by a mark at the left side of the graphica l representation .

3. To configure an input click in the green input field. The menu Analog Input 1...10 pops up.

■ To show the CAN inputs press .

■ To call up CAN outputs press .

■ To call up the analo g outputs press .

■ To show the digital inputs press .

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Analog 1..10

Input

■ To call up the digital outputs press .

Analog input 1..10

1. Click in the menu Analog 1..10 Input in the green input field.

2. The display field shows the par ameters of the anal og input.

3. To configure the analog inputs press .

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Type

AI Status

Name

Reading 0.00

Range 100%

Range 0%

Analog Input 1

PT100

Off

0.00

PT 100

0.00

Me nus o f In pu ts/O utp uts – conti nue d –

Analog input 1...10 setup

1. In the menu Analog Input 1...10 press .

2. The menu Analog Input 1...10 Setup is password protected. Press a nd enter your password.

3. To select the type of sensor press button

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Type

AI On

Name

AI 1

Setup

PT100

Off

Unit

PT 100

Type. The available types of sensor are shown in a list.

4. To activate or de-activate the analog input press but ton A I On/Off.

Range 100%

Range 0%

0.00

5. To select the unit of the measured value click in th e green input field.

6. Use the on-screen keyboard to overwrite or modify the unit in the input mask.

7. To name the analog input click in the input field Name.

8. Use the on-screen keyboard to overwrite or modify the value in the input mask .

9. To change the range limits click in the corresponding input field. First establish the 0% -100% range and then enter further values.

10. Use the on-screen keyboard to overwrite or modify the val ue in the input mask.

Note

The HiHi and LoLo settings can be used for alarms and the Hi and Lo settings for switchpoints of 2-position controllers.

The alarm monitoring function is de-activated when all HiHi to LoLo values have been set to 0%.

Me nus o f In pu ts/O utp uts – conti nue d –

Analog 1..10 output

1. In the menu Inputs or Outputs press .

3. To configure an input click in the green input field. The menu Analog Output 1...10 pops up.

■ To show the CAN inputs press .

■ To call up the CAN outputs press .

■ To show the analog inputs press .

■ To show the digital inputs press .

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Analog 1..10

Output

0.00 %

■ To call up the digital outputs press .

Analog output 1..10

1. Click in the green input field of the menu A nalog 1..10 Output.

2. The menu Analog Output 1...10 is pass- word protected. Press and enter your password.

3. To name the analog output click in the i nput field Name.

4. Use the on-screen keyboard to overwrite or modify the value in the input mask.

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Name

Type

Name

Range 100

Range 0

Analog

Output 1

specifie d by:

Off

0.0

0.0 %

AO On

5. To select the type of sign al press button Type. The available types of actual value signal are shown in a list. After the sele ction the values of the sensing element will be indicated. Control outputs are established in the setup menu of the c ontinuous controller. The controller has always top priority.

AO OffOutput value

6. To activate or de-activate the analog output press button AO On/O ff.

Controller Menu

Controller To set up the controller press button in the menu Overview .

■ The menu Controller is password protect-

Logo

Controller

ed. Press button and enter your password.

■ The green input fields list the names of the

Controller 1

Controller 2

controllers in question.

■ The yellow signal to the left indicates that the

controller is activated. CC stands for continuous controller, 2P for 2-posi tion controller

Controller 3

Controller 4

Controller 5

and 3P for 3-posi tion controller.

■ To configure a controller press button Con-

troller 1...5 Setup.

■ To show the adjusted controller values c lick in the respective input field. The menu

Continuous controller setup, 2-pos. controller setup or 3-pos. controller setup appears.

■ To call up the menu 3-element co ntroller press .

■ To configure the intermittent boiler blowdown press button .

Con tro ller s etup

1. Press button Controller 1...5 Setup in the menu Controller.

2. The green input field at the top shows the name of the controll er in question. To change the name of the controller click in the input field.

3. The current name appears in the input

Logo

Off

Enabled

Controller

Setup

Name of controller 1Status

mask. Use the on-screen keyboard to overwrite or modify the name.

Continuous

controller

2 pos.

controller

3 pos.

controller

4. The controller can be enabled or disabled by a digital input. Click in the green input field at the bottom to go to the selec tion menu.

5. Select the signal that shall enable (1) or disable (0) the controller. You will find more information on equipment setup in the menu Digital Inpu ts. If no signal has been selected, the acronym NC (not connected) is indicated. This means that the co ntroller is permanently enabled. The field Enabled/disabled indicates the status.

Controller Menu – conti nued –

Cont roll er setup - continued -

6. Use the three controller buttons to a ctivate the controller. An activated controller is visually indicated in the menu Controller.

7. Use button Off to de-activate the controller.

8. If no controller type has been selected, the status indicator indicates Off. If a controller has been selected, the respec tive button is highlighted in yellow and the status indicator indicates On.

9. To configure the controller press button Continuous controller, button 2-pos. con-

troller or button 3-pos. controller.

Continuous controller setup

1. Press button Continuous controller in the menu Controller Setup.

2. The name of the controller is highlighted in yellow.

3. The green input field Actual value shows the actual value. Click in the input field to show all es tablished si gnals.

4. Select the signal that indi cates the required parameters. For more information

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Controller 1

Actual value

Int. setpoi nt

Manip. variable

Position

Offset MIN limit

Continuous

controller setup

NC NC NC NC

MAX lim it

on the setup and configuration of the equipment see menu CAN Input and Analog Input.

5. The green input field Setpoint shows the setpoint element. The setpoint can be adjusted directly in the equipment or externally, e. g. via a potentiometer.

6. To toggle between internal and external setpoint press button Internal setpoint/ Ex- ternal setpoint.

7. To enter the signal for an external setpoint click in the green input field. All established sensing elements will be indicated.

8. Select the signal that indicates the required parameters. For more information on the setup and configuration of the equipment see menu CAN Input and Analog Input.

9. The green input field Manip. variable shows the manipulated variable element. To select a signal for the manipulated variable click in the green input field. All adjusted signals will be indicated.

10. Select the s ignal to which the manipulated variable shall be sent. You will find the settings in the menu Analog Outputs.

Controller Menu – conti nued –

Continuous controller setup - continue d -

11. The green input field Position shows the position indicator. To select a position feedback signal, click in the green input field. All adjusted signals will be indicated.

12. Select the signal that indicates the required parameters. For more information on the setup and configurati on of the equipment see menu CAN Input and Analog Input.

13. The green input field Offset shows the current value. To enter or change a value click in the input field.

14. The adjusted value appears in the inp ut mask. Use the on-screen keyboard to o verwrite or modify the value.

15. The green input field MIN limit shows the current limit. To enter or change a value click in the input field.

16. The adjusted value appears in the inp ut mask. Use the on-screen keyboard to o verwrite or modify the value.

17. The green input field MAX limit shows the current limit. To enter or change a value click in the input field.

18. The adjusted value appears in the inp ut mask. Use the on-screen keyboard to o verwrite or modify the value.

19. To config ure the controller press button .

Note

The MIN and MAX limit values specify the admissible manipulated variable.

Controller Menu – conti nued –

Continuous controller

1. Press button in the menu Continuous controller setup.

2. The menu Continuous controller is password protected. Press button and enter your password.

3. The name of the controller is highlighted in yellow. Below that the current actual value, the setpoint as well as the current controller position are indicated.

4. To change the internal setpoint click in

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Controller 1

Actual

Enabled

Continuous

TEST 2

0.0 %

Int. setpoint

Position

Manual:

0.0

0.0NC

0.0

the green input field.

5. The current value appears in the input mask. Use the on-screen keyboard to overwrite or modify the value.

6. W hen you switch to manual operation you can enter a manipulated variable in the input field Manual. For this purpose click in the green input field.

7. The current value appears in the inpu t mask. Use the on-screen keyboard to overwrite or modify the value.

8. Use the button to activate either automatic operation, off or manual operation. The adjusted mode of operation will be indicated by a larger ic on next to the button.

9. Use the input fields P (proportional), I (integral) and D (differential) to enter the control parameters of the PID controller.

10. The current value appears in the input mask. Us e the on-screen keyboard to over write or modify the value.

11. Below the status indicator Enabled/Disabled and the ad justed controller the actual value (X), the setpoint (W) and the manipulated variable (Yx) as well as the position feedback (Yx) are graphically represented in the form of a bar chart.

Note

In this menu only an internal setpoint can be established. If you change the switch setting from automatic operation to Off, the current

manipulated variable (Yw) of the controller will appear in the field Manual. If the controller features an external setpoin t element that is defective, the

internal setpoint will become active and can be adjusted.

Controller Menu – conti nued –

2-position controller setup

1. Press button 2-pos. controller in the menu Cont rolle r Setup .

2. The name of the c ontroller is highlighted in yellow.

3. The green input field Actual value shows the actual value. Click in the input field to show all es tablished signals.

4. Select the signal that indicates the required parameters. For more information on the setup and configuration of the

Logo

Controller 1

Actual value

Discharge control

Parameterised as

Pump control

2-pos. controller

Setup

Fill c on tr ol

parameterisedVal ve control

equipmen t see menu CAN Input and Analog Input .

5. To toggle between fill and discharge control press button fill or discharge control. The selected control mode is indicated in the right hand field.

6. The bottom field specifies the actuator. This field is highlighted in yellow if pump and/ or valve control has been adjusted.

7. To set the valve control press button Valve control.

8. To set the pump control press button Pump control.

9. To parameterise the controller press button .

Controller Menu – conti nued –

Pump setup

1. Press button Pump control in the m enu 2-pos. contro ller setup.

2. To adjust the pump press button Pump

1...3.

3. Use the buttons to specify the mode of operation (automatic / off / on) for eac h pump. The lamp signal indicates that the pump is operating.

4. The total operating time of the pump is highlighted in yellow.

5. To delete the operating t ime press .

Note

If several pumps are used and automatic operation is activated, first the pump with the shortest operating ti me is selected, provided i t is ready for operation.

Pump 1...3 setup

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Pump 1 Pump 2 Pump 3

Ready

Run time: hh:mm Run time: hh:mm

Pump Setup

Ready

Run time: hh:mm

00000:0000000:0000000:00

1. Press button Pump 1...3 in the menu Pump Control.

2. The adjusted sensing element is indicated in the green input field Ready for opera-

tion. Click in the in put field to show all es-

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Ready for operation

Pump 1

Setup

tablished signals.

Pump ON

3. Select the signal that indi cates the required parameters. You will find more information on equipment setup in the menu Digital Input.

4. The adjusted signal receiver is indicated in the green input field Pump ON. Click in t he input field to show all established signals.

5. Select the signal that indicates the required parameters. You will find more in formation on equipment setup in the menu Digital Output.

Controller Menu – conti nued –

Valve control

1. Press button Valve control in the menu 2-pos. controller setup.

2. The adjusted signal receiver is indicated in the green input field Open and Closed. Click in the input field to show all established signals.

3. Select the digital output that shall be activated. You will find m o re information on equipmen t setup in the menu Digital Outputs.

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OPEN

CLOSED

Valve

Control

for controller 1

Controller Menu – conti nued –

2-pos. controller

1. In the menu 2-pos. controller setup press button .

2. The menu 2-pos. controller is password protected. Press button and enter your password.

3. The name of the controller is highlighted in

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Controller 1

Actual value

Enabled

2-pos. controller

0.00 % 0.00

0.00

yellow. Below that the current actual value, the Hi value and the Lo value are indicated.

4. Below the status indicator Enabled/Disa- bled the actual value (X), the MAX switchpoint (Hi) and the MIN switchpoint (Lo) are graphica lly represented.

5. Use the button to activate either automatic operation, off or manual operation. The adjusted mode of operation will be indicated by a larger icon next to the graph.

6. If manual operation is activated, a new mask with buttons will pop up. Use the buttons to open or close the valve. The selected button is highlighted and the lamps at the left hand side of the buttons indicate the valve lift.

7. Only if a pump control has been parameterised wi ll the pump status button appear. Press button .

Note

The switchpoints (Hi, Lo) can only be adjusted by the actual value in the setup menu of the sensing element.

The valve control signal OPEN may also be used if only one pump is in operation.

Controller Menu – conti nued –

Pump status

1. In the menu 2-pos. controller press button .

2. The menu Pump Control is password protected. Press and enter your password.

3. Use the buttons to specify the mode of operation (automatic / off / on) for each pump. The lamp signal indicates that the pump is operating.

4. The total operating time of the pump is highlighted in yellow.

Note

If several pumps are used and automatic operation is activated, first the pum with the shortest operating time is selected, provided it is ready for operatio

3-position controller setup

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Pum p 1

Run time:

Pump

Status

Pum p 2 Pum p 3

Ready ReadyReady

Run time : Run time:

00000:00

00000:0000000:00

1. Press button 3-pos. controller in the menu Cont rolle r Setup .

2. The name of the c ontroller is highlighted in yellow.

3. The actual value indicator is shown in the green input field Actual value. Click in t he input field to show all established signals.

4. Select the signal that indicates the required parameters. For more information on the setup and configuration of the

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Controller 1

Actual value

Int. setp oi nt

0 %

3-pos. controller

Setup

Position

OPEN

0 %0 %

NC NC NC NC

NCCLOSED

Min. pulse/sOffs et L imit M in /Ma x

Valve run /s

equipmen t see menu CAN Input and Analog Input .

5. The sensing element is indicated in the green input field Setpoint. The setpoint can be adjusted directly in the equipment or externally, e. g. via a potentiometer.

6. To toggle between internal and external setpoint press button Internal setpoint/ Ex- ternal setpoint.

7. To enter the signal for an external setpoint click in the green input field. All established sensing elements will be indicated.

Controller Menu – conti nued –

3-position controller setup - con tinue d -

8. Select the signal that indicates the required parameters. For more information on the setup and configuration of the equipment see menu CAN Input and Analog Input.

9. The green input field Position shows the position indicator. To select a position feedback signal click in the green input field. All adjusted signals will be indicated.

10. Select the signal that indicates the required parameters. For more information on the setup and configuration of the equipment see menu CAN Input and Analog Input.

11. The green input field On and OFF shows the adjusted signal receiver. Click in the input field to show all established signals.

12. Select the digital ou tput that shall be activated. Y ou will find more information on equipment setup in the menu Digital Outputs.

13. The green input field Offset shows the current value. To enter or change a value click in the input field.

14. The adjus ted value appears in the input mask. Use the on-screen keyboard to overwrite or modify the value.

15. The green input fields Min/Max limit show the current limit values. To enter or change a value click in the inpu t field.

16. The adjus ted value appears in the input mask. Use the on-screen keyboard to overwrite or modify the value.

17. The green input fields M in. pu l se and Valve run time show the current v alues. To enter or change a value click in the input field.

18. The adjus ted value appears in the input mask. Use the on-screen keyboard to overwrite or modify the value.

19. To confi gure the controller press button .

Note

The MIN and MAX limit values spec ify the admissible manipulated variable range of the controller.

Controller Menu – conti nued –

n d

3-pos. contro ller

1. Press button in the men u 3-pos. controller setup.

2. The menu 3-pos. controller is password protected. Press button and enter your password.

3. The name of the c ontroller is highlighted in

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Controller 1

Actual

Enabled

3-pos. controller

0.0 %

Int. setpoint

0.0

yellow. Below that the current actual value and the setpoint are indicated.

4. To change th e internal setpoint click in the green input field.

0.0

5. The current value appears in the input mask. Use the on-screen keyboard to overwrite or modify the value.

6. Use the button to activate either automatic operation, off or manual operati on. The adjusted mode of operation will be indicated by a larger icon next to the button.

7. If manual operation is activated, a new mask with buttons will pop up. Use the buttons to open or close the valve continuously. The selected button is highlighted and the lamps at the left hand side of the buttons indicate the valve lift.

8. Use the input fields P (proportional), I (integral) and D (differential) to enter the control parameters of the PID controller.

9. The current value appears in the input mask. Use the on-screen keyboard to overwrite or modify the value.

10. Below the status indicator Enabled/Disabled and the adjusted controller the actual value (X), the setpoint (W), the manipulated variable (Yw) and the position feedback (Yx) are graphically repr esented in the form of a bar chart.

Note

In this menu only an internal setpoint can be established. If you change the sw itch setting from automatic operation to Off, the current

manipulated variable (Yw) of the controller will be transferred. This applies only if the equipment is used as position controller.

If position feedback parameters have been entered, the controller will functio as a position controller. If no position feedback parameters have been entere or the ass ociated sensor is defecti ve, the controller will work as 3-position stepping controller.

Controller Menu – conti nued –

3-element controller

1. Press button in the menu Controller.

2. The menu 3-element controller is pass-

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word protected. Press button and enter your password.

3. The name of the controller is highlighted in

Parameterised as:

yellow.

4. If a controller has been adjusted, the type of cont roller will be indicated. Click in the green input field to open the menu 3-ele- ment ... controller.

5. To configure the controller press button .

3-element controlle r setup

1. Press button in the menu 3-element controller.

2. The green input field at the top shows the

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name of the controller in question. To change the name of the controller click in the input field.

3. The current value appears in the input

Disabled

mask. Use the on-screen keyboard to overwrite or modify the value.

4. The controller can be enabled or disabled by a digital input. Click in the green input field at the bottom to go to the selection menu.

Name:

Off

Continuous

controller

3-Element

controller

not parameterised

3-element

controller

Controller name:Status

Parameterised as:

3 pos.

controller

5. Select the signal that shall enable (1) or disable (0) the controller. You will find more information on equipment setup in the menu Digital Inputs. If no signal has been selected, the acronym NC (not conne cted) is indicat ed. This means that the controller is permanently enabled. The field Enabled/disabled indicates the status.

6. Us e the two controller buttons to activate the respective controller.

7. Use button Off to de-activate the controller.

9. To configure the controller press button Continuous controller or button 3-pos. controller.

Controller Menu – conti nued –

3-element continuous controller setup

1. Press button Continuous controller in the menu 3-element controller setup.

2. The name of the c ontroller is highlighted in yellow.

3. The green input fields Steam flowrate, Water flowrate and Level show the adjusted signals. Click in the input field to show all es tablished signals.

4. Select the signal that indicates the required parameters. For more information

3-element continuous

Logo

controller setup

Name

Ste am flowrate

Water flowrate

Rating

Level

Int. setp oi nt

NC NC

0.000 NC NC

on the setup and configuration of the equipmen t see menu CAN Input and An- alog Input.

5. The green input field Rating shows the adjusted value. To change the value click in the input field. The value rates the influence of the difference between steam and water flowrate on the measured level signal.

6. The current value appears in the input mask. Use the on-screen keyboard to overwrite or modify the value.

7. To toggle between internal and external setpoint press button Internal setpoint/ Ex- ternal setpoint.

8. To enter the signal for an external setpoint click in the green input field. All established sensing elements will be indicated.

9. Select the signal that indicates the required parameters. For more information on the setup and configurati on of the equipment see menu CAN Input and Analog Input.

10. The green input field Manip. variable shows the manipulated variable element. To select a signal for the manipulated variable click in the green in put field. All adjusted signals will be indicated.

11. Select the controller signal to w h ich the manipulated variable shall be sent. You will find more i nformation on equipment setup in the menu Analog Output.

12. The green input field Position shows the position indicator. To select a position feedback signal click in the green input field. All adjusted signals will be indicated.

Controller Menu – conti nued –

3-element continuous controller setup - continue d -

13. Select the signal that indicates the required parameters. For more information on the setup and configuration of the equipment see menu CAN Input and Analog Input.

14. The green input field Offset shows the current value. To enter or change a value click in the input field.

15. The adjus ted value appears in the input mask. Use the on-screen keyboard to overwrite or modify the value.

16. The green input field MIN limit shows the current limit. To enter or change a value click in the input field.

17. The adjus ted value appears in the input mask. Use the on-screen keyboard to overwrite or modify the value.

18. The green input field MAX limit shows the current limit. To enter or change a value click in the input field.

19. The adjus ted value appears in the input mask. Use the on-screen keyboard to overwrite or modify the value.

Note

The MIN and MAX limit values spec ify the admissible manipulated variable range of the controller.

Controll ed actual value = Level - (steam flowrate - water flowrate) x rating if steam flowrate – water flowrate > 0.

If the steam or water flowrate signal is faulty, the controller will only use the actual value of the level.

Controller Menu – conti nued –

3-element 3-position controller setup

1. Press button 3-pos. controller i n the menu 3-element controller setup.

2. The name of the c ontroller is highlighted in yellow.

3. The green input fields Steam flowrate, Water flowrate and Level show the adjusted signals. Click in the input field to show all es tablished signals.

4. Select the signal that indicates the required parameters. For more information

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Ste am flow rate

Water flowrate

Int. setp oi nt

3-elem. 3-pos.

Controller setup

Name

Rating

Level

0.000 %

NC NC

on the setup and configuration of the equipmen t see menu CAN Input and An- alog Input.

6. The current value appears in the input mask. Use the on-screen keyboard to overwrite or modify the value.

7. To toggle between internal and external setpoint press button Internal setpoint/ Ex- ternal setpoint.

8. To enter the signal for an external setpoint click in the green input field. All established sensing elements will be indicated.

9. Select the signal that indicates the required parameters. For more information on the setup and configurati on of the equipment see menu CAN Input and Analog Input.

10. The green input field Position shows the position indicator. To select a position feedback signal click in the green input field. All adjusted signals will be indicated.

11. Select the signal that indicates the required parameters. For more information on the setup and configurati on of the equipment see menu CAN Input and Analog Input.

12. The green input field On and Off shows the adjusted signal receiver. Click in the input field to show all estab lished signals.

13. Select the di gital output that shall be activated. You will find more information on equipmen t setup in the menu Digital Outputs.

Controller Menu – conti nued –

3-el ement 3-posit ion co ntro ller se tup - c ontinued -

14. The green input field Offset shows the current value. To enter or change a value click in the input field.

15. The adjus ted value appears in the input mask. Use the on-screen keyboard to overwrite or modify the value.

16. The green input fields Min/Max limit show the current limit values. To enter or change a value click in the inpu t field.

17. The adjus ted value appears in the input mask. Use the on-screen keyboard to overwrite or modify the value.

18. The green input fields M in. pu l se and Valve run time show the current v alues. To enter or change a value click in the input field.

19. The adjus ted value appears in the input mask. Use the on-screen keyboard to overwrite or modify the value.

Note

The MIN and MAX limit values spec ify the admissible manipulated variable range of the controller.

Controll ed actual value = Level - (steam flowrate - water flowrate) x rating if steam flowrate – water flowrate > 0.

If the steam or water flowrate signal is faulty, the controller will only use the actual value of the level.

3-element continuous/3-position controller

1. Press button Parameterised as in the menu 3-element controller.

2. The menu is protected by password. Press button and enter your password.

3. The values of the steam flowrate and the water flowrate are highlighted in yellow.

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Steam flowr.

Level

Disabled NC

3-element

3-pos. controller

0.00 0.00

0.0

Water flowr.

Int. se tpoint

Below that the curr ent level, the status indicator Enabled/Disabled and the adjusted controller are shown. Next to these values the setpoint and the current controller setting are indicated.

Position

0.0

0.00 0 0

4. To change the internal setpoint click in the green input field.

Controller Menu – conti nued –

3-element continuous/3-position controller - continued -

5. The current value appears in the input mask. Use the on-screen keyboard to overwrite or modify the value.

6. Use the button to activate either automatic operation, off or manual operati on. For the 3-pos. controller there is an additional lamp to indicate its operation.

7. If manual operation is activated, a new mask with buttons will pop up. Use the buttons to open or close the valve. The selected butto n is highlight ed and the lamps at the left hand side of the buttons indicate the valve lift.

8. Use the input fields P (proportional), I (integral) and D (differential) to enter the control parameters of the PID controller.

9. The current value appears in the input mask. Use the on-screen keyboard to overwrite or modify the value.

10. Below the status indicator Enabled/Disabled and the adjusted controller the actual value (X), the calculated level (X1), the setpoint (W), the manipulated variable (Yw) and the position feedback (Yx) are graphically represented in the form of a bar chart.

Note

In this menu only an internal setpoint can be established. If you change the switch setting from automatic operation to Off, the current

manipulated variable (Yw) of the controller will be transferred. This applies for its opera tion as continuous or 3-pos. position controller.

If position feedback parameters haven been entered, the controller will function as a position controller. If no position feedback parameters have been entered or the associated sensor is defective, the controller w ill work as a 3-position stepping controller.

Controller Menu – conti nued –

Intermittent blowdown

1. Press button in the menu Controller.

2. The menu Intermittent blowdown is password protected. Press button and enter your password.

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Rema in . r un

Intermittent

blowdown

time/

sec.

3. The yellow input fields Remain. run time show the currently remaining run times. Once the break time has elapsed, the

Remain. ru n

time/

Val ve status

00:00:00

Open

hour

Manual

pulse time is started and the inter m ittent blowdown valve is motored in the required position for the adjusted break duration.

4. To set the times press button .

5. W hen the button Manual (pulse) is pressed, the intermittent blowdown valve is opened for the adjusted pulse duration. After that the break time starts agai n with the parameterised break time.

Intermittent blowd own setup

1. In the menu Intermittent blowdown press button .

2. The green input field Signal assignment shows the name of the signal output to be activated. Click in the bottom green input field to show all established signals.

3. Select the digital output that shall be acti-

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Signal assignment

Pulse duration

Break duration

Intermittent

blowdown setup

sec.

hour

vated. You will find more information on equipment setup in the menu Digital Out- puts.

4. You can enter data in the input fields Pulse duration (recommended 2 sec.) and Break dur ation. For this purpose click in the green input field.

5. The current value appears in the inpu t mask. Use the on-screen keyboard to overwrite or modify the value.

Boiler Menu

Boi ler

To enter boiler data pr ess button in the menu Overview. The graphical user interface is customized and corresponds to the sch ematic

representation of the boiler installation and its most important valves. The following menu shows an example.

■ To enter or call up maintenance parameters

press .

■ To configure or evaluate the datalogs press

button .

■ To adjust or call up flowrates press button .

■ To go to the menu Burner press button .

Maintenance

1. In the menu Boiler press button .

2. The green input fields show the designations of the signals in question. The yellow lamp at the left side indi cates ON and the grey lamp indicates OFF. The current operating time (in min.) and the current number of s witc hin g cycl es f or e ach signal are highlighted in yellow. Currently active alarms are directly indicated by red dots.

3. Click in the input field to establish or modify the operating time and the switching frequency.

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Pump 1

0.00 %

Maintenance

Signal

Boiler

0.0 µS

N W 1

Cu r re n t va lues

0 : 00 0 0 : 00 0

0 : 00 0

Note

The on-times and switching frequencies of the selected digital inputs are recorded by means of a cumulative time-meter.

Boiler Menu – cont inued –

Maintenance 1...5 setup

1. Click in the menu Maintenance in the green input field of the desired signal .

2. The menu Main tena nce 1...5 Setup is password protected. Press and enter your password.

3. To enter or change a signal assignment

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Signal assignment

Maintenance

1...5 setup

Limits

Current values

click in the green input field. The menu Di gital input s ignal assi gnment pops up.

4. To enter or modify run time li mits or switching frequencies click in the inpu t field that you want to change.

5. The adjusted value appears in the input mask. Use the on-screen keyboard to overwrite or modify the value.

6. To delete the current values press button below the value to be deleted.

Signal assignment of digital input

1. Click in the menu Maintenance 1...5 Setup in the green input field for the signal assignment.

2. To select the digital input press the respective button. If necess ary use the vertical scroll bar.

3. To delete the currently adjusted signal press . Acknowledge the delete function in the dialog box.

DI Signal Assignment

Boiler Menu – cont inued –

Datalogs

1. In the menu Boiler press button .

2. The menu Datalogs is password protected. Press button and enter your pass-

Logo

word.

3. The green input fields list the designations of the datal ogs in que stion. The left column indicates the recording intervals.

4. To configure a datalog, press button Data- log 1...5 .

5. To show a datalog click in the respective input field. The menu Datalog 1...5 pops up.

Dat alog 1.. .5 setu p

1. Press button Datalog 1...5 in the menu Datalogs.

2. To name a datalog click in the input field

Name.

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Datalogs

Datalog 1

Datalog 2

Datalog 3

Datalog 4

Datalog 5

Datalog 1

Setup

3. The current value appears in the input

Name

mask. Use the on-screen keyboard to overwrite or modify the value.

4. To select a signal click in the green input

Channel 1

Channel 2

field. The menu Select signal channel

1...2 pops up.

Sele ct sig na l c h ann el 1 ... 2

1. Click in the respective input field of the menu Datalog 1...2 Setup.

2. Select the signal that indicates the required parameters. Press one of the buttons to show all adjusted

Select

signal channel 1

signals. For more information on the setup and configuration of the equipment see menus CAN Input, Analog Input or Burner.

CAN input

Analog input

Burner

Boiler Menu – cont inued –

Datal og 1...5

1. Click in the menu Datalogs in the green input field of the datalog in question.

2. The display field shows the selected diagram of the recorded values of the last three minutes.

3. To scroll in the recording, use buttons for 3 min. incr ements and for 10 min. increments. Press buttons to change the time base (stretch/compress).

4. Use button Online to update the data. The data record that was saved last is shown.

5. Press button to open the menu Edit da-

talog 1...5.

Note

Click dire ctly in the display field to unhide a ruler. The ruler can be shifted within the time base. The indicated numerical values correspond to the position of the ruler. Press button Online to go back to the current recording mode.

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Datalog 1

BOILER LE VE L

FEEDWATER

26.96 /h52.00 %

Edit datalog 1...5

1. In the menu Datalog 1...5 pr ess butto n .

2. Press button Save datalog to save the current diagram. Acknowledge the save function in the dialog box. Saved datalogs can be read via FTP by the CompactFlashTM card and be evaluated with the aid of a spreads heet program.

3. Press button Delete datalog to delete the current diagram. Acknowledge the delete function in the dialog box.

4. Press button Range of representation to open the menu Datalog 1...5 Range of representation.

Edit

Datalog 1

Save datalog

Delete d a talog

Rangeof representation

Boiler Menu – cont inued –

Datalog 1...5 range of representation

1. Press button Range of representation in the menu Edit Datalogs 1...5.

2. Click in the green input fields to select the characteristics of the min. and max. limit values.

3. The current value appears in the input mask. Use the on-screen keyboard to overwrite or modify the value.

Flowrates

1. Press in the menu Boiler .

2. The menu Flowrates is password protected. Press button and enter your password.

3. The green input fields list the designations of the flowrates in question.

4. To configure a flowrate m easurement, press but ton Setup Flowrate 1...5.

5. To show the parameters of the flowrate measurement click in the respective inp ut field. The menu Flowrate 1...5 Parame-

ters pops up.

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Datalog 1

Range of represent.

Signal 1:

Max:

Signal 2:

Max:

Min:

100

Flowrates

Setup Flowrate 1

Setup Flowrate 2

Setup Flowrate 3

Setup Flowrate 4

Setu p Flowra t e 5

Note

Please observe the unit of the values. The unit must have the suffix /h= per hour, /m= per minute, /s= per second.

Boiler Menu – cont inued –

Flow ra te 1 ... 5 se tu p

1. Press button Setup Flowrate 1...5 in the menu Flowrates.

2. To name the flowrate click in the input field.

3. The current value appears in the input

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Name

Flowrate 1

Setup

mask. Use the on-screen keyboard to overwrite or modify the value.

4. To assign a signal to the flowrate metering

Signal

Storage time

hh:mm

click in the input field. The menu Select signa l for flowrate 1...5 pops up.

5. To set the storage time select the corresponding green input field.

The current value appears in the input mask. Use the on-screen keyboard to overwrite or modify the value.

Select signal for flowrate 1...2

1. Click in the respective input field of the menu Flowrate 1...2 Setup.

Select the signal that indicates the required parameters. Press one of the buttons to show all adjusted signals.

Select

signal for flo wrate 1

For more information on the setup and configuration of the equipment see menus CAN Input, Analog Input or Burner.

CAN input

Analog input

Clock

Burner

Boiler Menu – cont inued –

Fl owrat e 1...5 para met er

1. Click in the menu Flowrates in the green input field of the flowrate measurement in question.

2. The menu shows the selected data and the accumulated values since the last time they were sa ved.

3. To show the readings of a day press button Daily log.

4. To show the readings of a month press button M o nthl y log .

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Flowrate 1

Reading

Storage t ime

Day Month Year 1

Flowrate 1 Parameter

Daily log

Monthly log

Daily log / monthly log

1. Press button Daily log / Monthly log in the menu Flowrate 1...5 Paramete rs.

2. The list shows the storage time and the ac-

Daily log

cumulated flowrates sorted by day or month.

Time Storage time

Note

Use is made of a circulating memory in order to save the data records. This type of storage makes it possible to k eep the data of the last 12 months in the monthly log and a complete month (31 days) in the daily log. If a month has less than 31 days, the data record of the last month with 31 days (marked with time indication) will appear in the space for the day(s) that are not used (e. g. 31st day of the month)

Burne r Menu

Burn e r

To adjust the burner press in the menu Overview the button . The display field show s the current parameters of the burner.

■ To show the current values of valves press

button Fuel.

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■ To view the motor values press button Posi-

tio n of actuator.

■ To show the control values press button

Common inputs/outputs.

■ To show the controller values press button

Controller.

■ To configure or evaluate datalogs press but-

ton .

■ To adjust or call up f lowrates pre ss button

■ To call up the malfunction history press button .

■ To configure the burner press button .

■ To go to the menu Boiler press button .

Phase

Setpoint

Actual value

Efficiency

Flame

Fuel

O2 value

Fuel qty.

Start-up no.

Burner

0.0 °C

0.0 %

0.0% Gas

0.0%

0 0

Fuel

Pos. of actuator

Com. inputs/outputs

Controller

Fue l ga s/ oil

1. Press button Fuel in the menu Burner.

2. The menu shows the values of the burner valves & equipment in the current operating phase. A yellow signal indicates ON and a grey signal indicates OFF.

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Phase

Outputs

Exter nal safe ty valve

Pilot valve

Ignition

Va lve 1 Val ve 2

Fuel Gas

Inputs

Pressure detector-min/

Enable sig.

Pressure detector-max

Pressure detector

Tigh t nes s co ntrol

Burne r Menu – continued –

Position of actuator

1. Press button Pos. of actuator in the menu Burner.

2. The menu shows the values of the burner

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motors in the current operating phase.

Phase

Air act uator

Fu e l ac t u ator Auxiliary actuator1 Auxiliary actuator2 Auxiliary actuator3

Frequency

Common inputs/outputs

1. Press button Com. inputs/outputs in the menu Burner.

2. The menu shows the values of the burner

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control in the current operating phase. A yellow signal indicates ON and a grey signal indicates OFF.

Phase

Sta r t si g n al (A)

Fan m otor (A)

Fan c ontactor (E )

Air pressure (E) Safety chain (E)

Position

of actuator

Common

inputs/outputs

Alarm

Controller

1. Press button Controller in the menu Burner.

2. The menu shows the values of the burner controller in the current operating phase. A yellow signal indicates ON and a grey signal indicates OFF.

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Ext. thermal requireme nt

Current actu al value

Temperatur e controller

Controller

Phase

Cur rent setpoint

Burne r Menu – continued –

Datal o gs

1. Press in the menu Burner.

2. The menu Datalog i s password protected.

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Press and enter your pass word.

3. The green input fields list the designations of the datalogs in question. The left column indicates the record ing intervals.

4. To configure a datalog, press button Datalo g 1...5.

5. To show a datalog click in the respective input field. The menu Datalog 1...5 pops up.

Datal og 1...5 setu p

1. Press button Datalog 1...5 in the menu Datalogs.

2. To name a datalog click in the input field

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Name.

3. The current value appears in the input mask. Use the on-screen keyboard to overwrite or modify the value.

4. To select a signal click in the green input

Channel 1

Channel 2

field. Th e menu Select signal channel

1...2 pops up.

Datalogs

Datalog 1

Datalog 2

Datalog 3

Datalog 4

Datalog 5

Datalog 1

Setup

Name

Select signal channel 1...2

1. Click in the respective input field of the menu Datalog 1...2 Setup.

2. Select the signal that indicates the required parameters. Press one of the buttons to show all adjust-

Signal channel 1 signal channel 1

ed signals. For mo re information on the setup and configuration of the equipment see menus CAN Input, An alog Inp u t and Burne r.

CAN input

Analog input

Burner

Burne r Menu – continued –

Datalog 1...5

1. Click in the menu Datalogs in the green input field of the datalog in question.

2. The display field shows the s elected diagram of the recorded values of the last three minutes.

3. To scroll in the recording, use buttons for 3 min. increm ents and buttons for 10 min. increments. Press buttons to change the time base (s tretch/compress).

4. Press button Online to update the data. The data record that was saved last is shown.

5. Press button to open the menu Edit da-

talog 1...5.

Note

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Datalog 1

BO I LER LEVEL

FEEDWATER

26.96 /h52.00 %

Edit datalog 1...5

1. Press button in the menu Datalog 1...5.

3. Press button Delete datalog to delete the current diagram. Acknowledge the delete function in the dialog box.

4. Press button Range of representation to open the menu Datalog 1...5 Range of representation.

Edit

datalog 1

Save datalog

Delete d a ta log

Range of representation

Burne r Menu – continued –

Datalog 1...5 range of representation

1. Press button Range of representation in the menu Edit datalog 1...5.

2. Click in the green input fields to select the characteristics of the min. and max. limit values.

3. The current value appears in the input mask. Use the on-screen keyboard to overwrite or modify the value.

Fl o w r ate s

1. In the menu Burner press button .

2. The menu Flowrates is password protect- ed. Press button and enter your password.

3. The green input fields list the designations of the flowrates in question.

4. To configure a flowrate measurement, press button Setup Flowrate 1...5.

5. To show the parameters of the flowrate measurement click in the respective i nput field. Th e menu Flowrate 1...5 Parame-

ters pops up.

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Si gnal 1:

Max:

Min:

Signal 2:

Max:

Min:

Datalog 1

Range of repr.

100

Flowrates

Setup Flowrate 1

Setu p Flowra t e 2

Setu p Flowra t e 3

Setu p Flowr at e 4

Setu p Flowr at e 5

Note

Please observe the unit of the values. The unit must have the suffix /h= per hour, /m= per minute, /s= per second.

Burne r Menu – continued –

Fl owrat e 1...5 set up

1. Press button Setup flowrate 1...5 in the menu Flowrates.

2. To name the flowrate click in the input field.

3. The current value appears in the input mask. Use the on-screen keyboard to

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Name

Flowrate 1

Setup

overwrite or modify the value.

Signal

4. To assign a signal to the flowrate measurement click in the input field. The menu

Storage t ime

hh:mm

Select signal for flowrate 1...5 pops up.

5. To set the storage time select the corresponding green input field.

6. The current value appears in the input mask. Use the on-screen keyboard to overwrite or modify the value.

Sele ct sig nal fo r flowr ate 1... 2

1. Click in the respective input field of the menu Flowrate 1...2 Setup.

2. Select the signal that indicates the required parameters. Press one of the buttons to show all adjust-

Select

signal for flowrate 1

ed signals. For more information on the setup and configuration of the equipment see menus CAN Input, Analog Input and Burner.

CAN input

Analog input

Clock

Burner

Fl owrat e 1...5 para met er

1. Click in the menu Flowrates in the green input field of the flowrate measurement in question.

2. The menu shows the selected data and the accumulated values since the last time they were sa ved.

1. To show the readings of a day press button Daily log.

2. To show the readings of a month press button M o nthl y log .

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Flowrate 1

Reading

Storage time

Day Month Year 1

Flowrate 1

Parameter

Daily log

Monthly lo g

Daily log / monthly log

Burne r Menu – continued –

1. Press button Daily log / Monthly log in the menu Flowrate 1...5 parameters.

2. The list shows the storage time and the accumulated flowrates sorted by day or month.

Note

Use is made of a circul ating memory in order to save the data records. This type of storage makes it possible to keep the data of the last 12 months in the monthly log and a complete month (31 days) in the daily log. If a month has less than 31 days, the data record of the last month with 31 days (marked with time indication) will appear in the space for the day(s) that are not used (e. g. 31st day of the month).

Daily log

Time Storage time

Burne r Menu – continued –

Malfunction history

1. In the menu Malfunction History press button .

2. The display field shows the values of the

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last malfunction signal.

3. To show further malfunction signals press button .

Code:

Date:

Diag.:

4. To go to the fault history press button .

Operating hrs:

Fault history

1. In the menu Malfunction History press button .

2. The abbreviated malfunction messages indicated by the display enable a quick

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search.

3. To show further malfunction messages

Code: Diag.:

press but ton .

Star t-u p no .:

Malfunction

26 Flame o utage

02.03.04 0

Fuel:

Gas

Time:

Class:

Item: 0

09.15.50 0

Efficiency:

Star t-u p no .:

Phase:

100.0%

154502

Fault History

87 Feedback AZL

Gas

162

Class:

Efficiency:

3212

Fuel:

Phase:

0.0%

Item: 0

Burne r Menu – continued –

Burner set-up

To set up the burner press button in the menu Burner. The display field shows the adjustable data of the burner.

■ To select the used fuel press button Fuel.

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■ To adjust the limits of operating hours or to

reset current values press button Operating

Fuel

hours.

■ To adjust temperature setpoints press button

Setpoint.

■ To parameterise the capacity controller

Oper ating hours

Setpoint

Capacity controller

press button Capacity controller.

■ To show or edit the current values of the

start-up counter press button St art-up counter.

■ To synchronise the time press button Set time.

■ To configure the controller press button Operating mode.

Fuel

1. In the menu Bu r ner Set- up press button Fuel.

2. To change the adjusted fuel click in the green input field. The display alternates between oil and gas. To confirm your entry press button .

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Name of parameter

Current fuel

Burner

Set-up

Start-up counter

Se t time

Operating mode

Fuel

AZ L valu e s Inpu t

Fuel selection

of the AZL

Burne r Menu – continued –

Operating hours

1. Press button Operating hours in the me nu Burner Set-up.

2. To set the limits for gas and oil step 1 select the green input fields individually.

3. The current value appears in the input mask. Use the on-screen keyboard to overwrite or modify the value.

4. To delete the current value press button at the right s ide of the value to be deleted.

Setpoint

1. Press button Setpoint in the menu Burner Set-up.

2. To adjust the temperature setpoints select the green input fields individually.

3. The current value appears in the input mask. Use the on-screen keyboard to overwrite or modify the value.

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Gas

Oil step 1/mo dul.

Oil step 2 Oil step 3

Total operati ng

Equipm.energised

Logo

Name of pa rameter

Setp oint W1

Setp oint W2

Operating

hours

AZL val uesName of pa rame te r

Limit

Setpoint

AZL values Input

Reset

Se tpoin t W 3

Burne r Menu – continued –

Start-up counter

1. Press button Start-up counter in the menu Burner Set-up.

2. The current counter values are indicated. To delete the counter values press button

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Nam e of pa r a m ete r

Start-up count. gas

Start-up count. oil

Total start-up c.

Total sta rt- up c.

Clo ck

1. Press button Set time in the menu Burner Set-up.

2. To synchronise the time press button Syn- chronise times (the time indicated by SPECTORcontrol is the master time).

Logo

Name of parameter AZL values Input

Start-up counter

AZL values

Clock

Date

Time

Weekday

Monday

Reset

Synchronise

times

Burne r Menu – continued –

Operating mode

1. Press button Operating mode in the menu Burner Set-up.

2. The menu Operati n g m ode is password protected. Press button and enter your password.

3. The current MODBus mode is indicated in a yellow field. To change the mode press button Setup at the right hand side.

4. The current MODBus downtime is indi-

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Name of

Operating mode:

Operating mode

MODBus

Mode

MODBus

Downtime

Remote

AZL values

Local

0 sec.

Auto

Input

Setup

cated in a yellow field.

5. Click in the green input field to define a MODBus downtime.

6. The current value appears in the input mask. Use the on-screen keyboa rd to overwrite or modify the value.

7. Press button to ac cept the value.

8. The current remote operating mode is indicated in a yellow field. To change the mode press but ton Setup at the right hand side.

Mode

1. Press button Setup in the menu Operat ing mode.

2. Press button Local or Remote to set the desired mode.

Operating mode

1. Press button Setup in the menu Operat ing mode.

2. Press button Auto, or On or Off to set the desired operating mode.

Mode

Local

Remote

Operating mode

Auto

Off

Burne r Menu – continued –

Capacity controller

1. Press button Capacity cont roller in the me nu Burner Set-u p.

2. The currently adjusted capacity controller is indicated in a yel low field. To change the controller press button Setup at the right hand side.

3. The currently adjusted capacity specification is indicated in a yellow field. To

Logo

Name of

Selection

Capacity

Targeted capacit y

specification

change the specification press button Setup at the right hand side.

4. The currently adjusted sensor is indicated in a yellow field.

Capacity controller

1. Press button Setup in th e menu Capacity controller.

2. To select the desired controller in the li st of controllers press the respective but ton.

Capacity

controller

AZL values

ExtCC X5-03

Sensor

PT 100

Capacity controller

ExtCC X5-03

Input

Setup

Setup0.0 %

Targeted capacity specification

1. Press button Setup in th e menu Capacity controller.

2. Click in the green input field to define a targeted capacity specification.

3. The current value appears in the inpu t mask. Use the on-screen keyboard to overwrite or modify the value.

4. To select the desired step in the list of steps press the respective button.

5. Press button to accept the value.

IntCC

IntCC Bus

IntCC X62

ExtCC X62

ExtCC Bus

Targeted capacity

specification

0.0 %

Step 1

Step 2

Step 3

Alarm

Alarms

To view the alarm messages press button .

1. The menu Alarms shows a list of all cur-

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Alarms

rent alarm messages.

2. To select an al arm message click in the corresponding line. The selection is highlighted in black.

■ To view further details of the alarm in

question press button . The menu Alarm det ails appears.

■ To go to the menu Alarm Or igin / Source

press button .

■ Press button Alarm history to open the cor-

Alarm

history

responding menu.

■ To acknowledge the alarm, press button . The time when the alarm is acknowledged

is saved and shown in the menu Alarm Details.

Alarm details

In the menu Alarms press button .

1. The alarm information states the alarm number, a short description of the cause, and the ti me when the alarm was triggered, elim inated and acknowledged.

Note The alarm details refer to the alarm marked in black in the menu Alarms.

Alarm details

Alarm number:

Alarm text:

Incoming: Outgoing:

Acknowledged:

Alarm – co nti nued –

Alarm histo ry

Press button Alarm history in the menu Alarms.

1. The menu Alarm History is password protected. Press button and enter your

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Alarm history

password.

2. The alarm information states the alarm number, a short description of the cause, and the ti me when the alarm was triggered, eliminated and acknowledged.

3. To select an alarm message click in the corresponding line. The selection is highlighted in black.

4. To delete all alarms that are no longer relevant press button .

5. To view further details of the alarm in question press button . The menu Alarm de- tails appears.

6. To filter alarms press button . The foll owing filters are available: All alarms, Only active alarms, Not acknowl- edged alarms and Active but no t acknowledged alarms.

7. To sort the alarms press button . You can sort either by Alarm in (FIFO or LIFO) or by Priority.

Li st of Eq uip men t

Accepted equipment

GE ST RA

NRS 1-40 Level switc h NRS 1-41 Level switc h LRR 1-40 Conductivity controller/limiter LRG 16-40 Conductivity electrode NRG 16-40 Level electrode NRG 16-41 Level electrode NRG 16-42 Level electrode NRG 26-40 Level electrode ORT 6 Measuring transducer

Other manufacturers

Jumo CANtrans p Pressure sensor Jumo CANtrans T Temperature sensor

Digital inputs

24 V WAGO ty pe 750-4xx

Digital outputs

24 V WAGO ty pe 750-5xx

Analog inputs

4-20 mA WAGO type 750-454/000-200

-/+ 10 V WAGO type 750-476 PT 100/ 1000 WAGO type 750-461 10R-1k2 WAGO type 750-461/000-002

Analog outputs

0-20 mA WAGO type 750-552 4-20 mA WAGO type 750-554 0-10 V DC WAGO type 750-550

List of Equipment – contin ued –

Accepted equipment - con tinue d -

Other equipment

Bus coupler WAGO ty pe 750-347 Feeding WAG O type 750-602 End module WAGO type 750-600

Annex

Revi sio n

Index

00 New installa tion instructions 25 June 2004

Designation Date

For your no tes

www.gestra.de

España

GESTRA ESPAÑOLA S.A.

Luis Cabrera, 86-88 E-28002 Madrid Tel. 00 34 91 / 51 52 032 Tel. 00 34 91 / 41 36 747; 51 52 036 E-mail: aromero@flowserve.com

Great Britain

Flowserve Flow Control (UK) Ltd.

Burrel Road, Haywards Heath West Sussex RH 16 1TL Tel. 00 44 14 44 / 31 44 00 Tel. 00 44 14 44 / 31 45 57 E-mail: gestraukinfo@flowserve.com

Italia

Flowserve S.p.A.

Flow Control Division Via Prealpi, 30 I-20032 Cormano (MI) Tel. 00 39 02 / 66 32 51 Fax 00 39 02 / 66 32 55 60 E-mail: infoitaly@flowserve.com

Polonia

GESTRA POLONIA Spolka z.o.o.

UI. Schuberta 104 PL - 80-172 Gdansk Tel. 00 48 58 /306 10-02 od 10 Fax 00 48 58 /306 33 00 E-mail: gestra@gestra.pl

Portugal

Flowserve Portuguesa, Lda.

Av. Dr. Antunes Guimarães, 1159 Porto 4100-082 Tel. 0 03 51 22 / 6 19 87 70 Fax 0 03 51 22 / 6 10 75 75 E-mail: jtavares@flowserve.com

USA

Flowserve DALCO Steam Products

2601 Grassland Drive Louisville, KY 40299 Tel. 00 15 02 / 4 95 01 54, 4 95 17 88 Fax 00 15 02 / 4 95 16 08 E-mail: dgoodwin@flowserve.com

GESTRA AG

Postfach 10 54 60, D - 28054 Bremen Münchener Str. 77, D -28215 Bremen Telefon +49 (0) 421 35 03- 0 Telefax +49 (0) 421 35 03-393 E-Mail gestra.ag@flowserve.com Internet www.gestra.de

Flowserve SPECTORcontrol User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Contents

Important Notes

Usage for the intended purpose

Safety notes

Explanatory Notes

Scope of supply

Application

Function

Syst em s pec if ic atio n

Installation

SPEC TORcontrol

Bus terminal block (I/O module)

Wiring

SPEC TORcontrol

Bus terminal block (I/O module)

Commissioning

Technical requirements

Start-up behaviour

Shutdown behaviour

Factory settings

System settings

CAN bus connection

Remote monitoring

Integration of third-party equipment

Using the help function

User Inte rfaces

Description of the browser interface

Description of the user interface

Description of the input masks

Description of buttons

Menu o vervi ew

System Menu

Sequence of set-up

Date and time setting

System

Contrast and backlight setting

Language

Passwor d

IP add ress se ttin gs

Fa ctory se ttin gs

Menus of Inputs/Outputs

CAN 1..10 input

CAN type 1..10

NRG 26-40 CAN 1...10

NRG 26- 40 setu p

NRG 26-40 calibration

NRG 16-42 CAN 1...10

NRG 16- 42 setu p

LRG 16 -40 CAN 1...10

LRG 16-40 setup

LRG 16 -40 ca libra tion

Sele ct sta ndard cu rve

Select temperature coefficient

Current v alues of control equipment

NRS 1- 40

NRS 1-40/ 41 setup

NRS 1-41

LRR 1-40

LRR 1-40 setup

CAN 1..10 output

Digital inputs

Digital outputs

Digital output 1...10 energised

Analog 1..10 input

Analog input 1..10

Analog input 1...10 setup

Analog 1..10 output

Analog output 1..10

Controller Menu

Controller

Con tro ller s etup

Continuous controller setup

Continuous controller

2-position controller setup

Pump setup

Pump 1...3 setup