Flowserve DDC-100 User Manual

Limitorque
®
DDC-100 Master Station II
Installation and Operation Manual
FCD LMAIM5001-00
(Replaces 435-11000)
Limitorque Actuation Systems
Flow Control Division
Limitorque Actuation Systems
Master Station Installation and Operation Manual
©2004 Copyright Flowserve Corporation. All rights reserved.
Printed in the United States of America.
Disclaimer
No part of this book shall be reproduced, stored in a retrieval system, or transmitted by any means, electronic, mechanical, photocopying, recording, or otherwise without the written permission from Flowserve. While every precaution has been taken in the preparation of the book, the publisher assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained herein.
This document is proprietary information of Flowserve furnished for customer use ONLY. No other uses are authorized without written permission of Flowserve.
Flowserve reserves the right to make changes, without notice, to this document and the products it describes. Flowserve shall not be liable for technical or editorial errors or omissions made herein; nor for incidental or consequential damages resulting from the furnishing, performance or use of this document.
This manual contains information that is correct to the best of Flowserve’s knowledge. It is intended to be a guide and should not be considered as a sole source of technical instruction, replacing good technical judgment, since all possible situations cannot be anticipated. If there is any doubt as to exact installation, configuration, and/or use, please contact Flowserve at 1-800-225-6989.
The choice of system components is the responsibility of the buyer, and how they are used cannot be the liability of Flowserve Corporation. However, Flowserve’s sales team and application engineers are always available to assist you in making your decision.
MS-DOS
®
is a registered trademark of Microsoft Corporation.
IBM-PC
®
is a registered trademark of International Business Machines Corporation.
Belden
®
is a registered trademark of Belden, a division of Cooper Industries, Inc.
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1 Introduction
1.1 Overview
The Limitorque Master Station II is a revolutionary step forward in control technology. The device is capable of controlling up to 250 actuators, offers full redundancy, provides easy-to-use HMI interfaces, and allows for high-speed data-transfer via a Modbus DCS port or Modbus Ethernet port. In addition, a built-in web server can be used for monitoring network status from any remote station using TCP/IP. Web server operation is covered in Section 18.
1.2 User Rights Overview
The Master Station requires users to login. Three user role levels are provided: View, Control, Configure. Each role includes the rights of the lesser roles, i.e. Control includes View’s rights, and Configure includes Control’s rights and View’s rights.
View: the user can view the network status and the activity log. No control or configuration functionality
is available.
Control: in addition to View’s rights, the user has the ability to control MOVs. Configure: in addition to Control’s rights, the user has the ability to configure the Master Station and
the Network.
The default passwords for each role are:
View: 100 Control: 200 Configure: 300
These passwords can be changed by the Configure user. Changing passwords is discussed in Section 9.
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1.3 Login
When the Master Station starts, it loads the default startup screen (Figure 1-1).
Figure 1-1: The Introduction screen
Touching any part of the screen will load the login screen (Figure 1-2).
Note: If the screen is blank and the green LED is illuminated, touch the display to exit the screen saver mode.
Figure 1-2: The Login screen
Note: Each user level must be a unique password.
Passwords can be four digit numbers. The correct password for View, Control, or Configure will take the user to the Main Menu (Figure 1-4).
If “Help” is pressed on the password screen, the user is given the opportunity to reset all passwords to the defaults (Figure 1-3). Please contact Limitorque to obtain the reset password.
Passwords are easily configured via the Change Passwords screen (Figure 9-4).
7
89
6
5
4
1
2
3
0
DEL
CLR
E N T
Cancel
Help
Login: Please Enter Your Password
****
Limitorque
ACTIVEPress Anywhere to Begin
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Figure 1-3: The Login Help screen
Note: The keys are outlined in red on this screen.
1.4 Main Menu
Figure 1-4: The Main Menu screen
From here, the user is restricted by his role. Each button represents a separate logical region of the Master Station:
Configure: configure the Master Station and the Network. Network Status: view the Network from a high level to detect communication errors. Hot Standby: change over of CPU and configure CPU startup status. View MOV Status: view the detailed status of each MOV. Logger: activate logging, either for the network or for data analysis. This data will stream out of the
printer port.
Control MOV: control a MOV’s position. Emergency Shut Down: initiate or clear an emergency shutdown of the network.
Main Menu ACTIVE
Emergency Shut Down
Control MOV
Exit
Logger
Configure
Hot Standby
View MOV Status
Network Status
7
89
6
5
4
1
2
3
0
DEL
CLR
E
N T
<< Back
Login Help: Enter the Reset Password
****
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2 Master Station II Screen Flowchart
Figure 2-1 (on the following page) is a flowchart of the Master Station II screens.
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Figure 2-1: Screen flowchart
Intro Screen
Main Menu
Configure
MOV Network
DCS Port
Ethernet Port
General Settings
Change Tags
Save to Flash
Baud Rate Retries Poll Mode
Baud Rate Stop Bits Parity Electrical
IP Address - Octet 1 - Octet 2 - Octet 3 - Octet 4
Mask - Octet 1 - Octet 2 - Octet 3 - Octet 4
Gateway - Octet 1 - Octet 2 - Octet 3 - Octet 4
Standby IP Address - Octet 1 - Octet 2 - Octet 3 - Octet 4
Clock
Version
Password
Timeout Prop Delay RTS On Delay
DCS Port Address RTS On Delay RTS Off Delay HMI Control
View
Supervisor
Administrator
Active MOVs 1­250
Modbus FC 03 - View
Modbus FC 05/15 - View
Modbus FC 06/16 - View
HMI Control
Hot Standby
Network Status
View MOV Status
Control MOV
Emergency Shutdown
Exit
Change Status
Hot Backup Startup
Communication Status MOVs 1-250
Position
MOV Stats Address 1­250
Control MOVs 1-250
Start Network ESD
Terminate Network ESD
Faults
Alarms
Open/Stop/Close
0-100% Open
Aux Contacts
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3 Quick Startup
3.1 Single Master Station Quick Setup Instructions
1. Connect power, earth ground, and network cables per Flowserve recommendations.
2. Turn power on to the Master Station.
3. Wait for the Master Station display to illuminate and the “Press Anywhere To Begin” message.
4. Press the screen and enter the configuration password when prompted. Select Enter.
5. Next select “Configure” then “MOV network”. Select the network baud rate, Time-out, retries, adjust the Propagation delay and RTS ON delay if required. Next activate the appropriate number of networked MOVs by making the lamp beside the address green.
6. Select the Back button until the Configuration screen is displayed.
7. From the Configure screen, select “DCS Port.” Select the desired baud rate, stop bits, parity and electrical standard. Select Next and configure the Master Station DCS port address, adjust the RTS ON Delay and RTS OFF Delay if required. Select Next for the “Configure DCS Data Table screen”.
8. Configure the data tables for the Master Station.
9. To create the Holding register data table (40000 register block for MOV status) for the Master Station, select Modbus Fc 03. Select the MOV registers to be available for the DCS by pressing the toggle switch to illuminate the “green light” on the switch. View the selections and save the changes and return to the “Configure DCS Data Table” screen.
10. To create the Coils data table (0000 register block for forcing and reading coils) for the Master Station, select Modbus Fc 05/15. Select the MOV Coils to be available for the DCS by pressing the toggle switch to illuminate the “green light” on the switch. Save the changes and return to the “Configure DCS Data Table” screen. Note this feature also creates the Modbus Fc 01 (Read Coils) data table.
11. To create the Holding register data table (45000 register block for writing holding registers) for the Master Station, select Modbus Fc 06/16. Select the number of write registers for the MOVs to be available for the DCS by pressing the toggle switch to illuminate the “green light” on the switch. View the selections and save the changes and return to the “Configure DCS Data Table screen.”
12. Select Back until reaching the “Configure” screen. Select Back and when prompted to Save, Select Yes.
13. This will permit a rapid configuration of the Master Station. Further adjustments may be made by following the procedures outlined in the Master Station Manual.
3.2 Hot Standby Master Station Quick Setup Instructions
Connect power, earth ground, and network cables per Flowserve recommendations.
3.2.1 Configure the Left CPU
1. Turn on power to the left processor of the Master Station. DO NOT apply power to the right half of the Master Station.
2. Wait for the Master Station display to illuminate and the “Press Anywhere To Continue” message.
3. Press the screen and enter the configuration password when prompted. Select Enter.
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4. From the Main Menu select Configure.
5. Select Ethernet Port.
6. Complete the setup of the IP address, mask, gateway, and standby address. Select Back from the Configure window. You will be prompted to Save. Select NO. The Blue window will disappear. Select Back and return to the Main Menu.
Left unit (default configuration): IP address: 192.168.0.100 Mask: 255.255.255.0 Gateway: 192.168.0.1 Hot Stby IP: 192.168.0.101
7. From the Main Menu select Hot Standby.
8. Set the Hot Backup Startup as Hot. Select Back.
9. You will be prompted to save the configuration. Select Yes.
10. When the save process is complete turn off the left unit.
3.2.2 Configure the Right CPU
1. Turn on power to the right processor of the Master Station. DO NOT apply power to the left half of the Master Station.
2. Wait for the Master Station display to illuminate and the “Press Anywhere To Continue” message.
3. Press the screen and enter the configuration password when prompted. Select Enter.
4. From the Main Menu select Configure.
5. Select Ethernet Port.
6. Complete the setup of the IP address, mask, gateway, and standby address. Select Back from the Configure window. You will be prompted to Save. Select NO. The Blue window will disappear. Select Back and return to the Main Menu.
Note: The IP address is the standby address of the left processor AND the standby address is the IP address of the left processor.
Right unit (default configuration): IP address: 192.168.0.101 Mask: 255.255.255.0 Gateway: 192.168.0.1 Hot Stby IP: 192.168.0.100
7. From the Main Menu select Hot Standby.
8. Set the Hot Backup Startup as Standby. Select Back.
9. You will be prompted to save the configuration. Select Yes.
10. When the save process is complete turn off the right unit.
3.2.3 Configure the Master Station for network control
1. Apply power to the left and right CPUs. Wait for the Master Station display to illuminate and the “Press Anywhere To Continue” message to appear. One Master Station will display “Active” the other will display “Standby”.
Left Right IP IP
Standby Standby
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2. Press the screen of the ACTIVE Master Station and enter the configure password when prompted.
Select Enter.
3. From the Main Menu, select Configure
4. Next select Configure the MOV network. Select the network baud rate, Time-out, retries, adjust the
Propagation delay and RTS ON delay if required. Next activate the number of networked MOVs by making the button beside the address green.
5. Select the Back button until the Configuration screen is displayed.
6. Configure the data tables for the Master Station.
a. To create the Holding register data table (40000 register block for MOV status) for the Master
Station, select Modbus Fc 03. Select the MOV registers to be available for the DCS by pressing the toggle switch to illuminate the “green light” on the switch. Save the changes and return to the “Configure DCS Data Table screen.”
b. To create the Coils data table (0000 register block for forcing and reading coils) for the Master
Station, select Modbus Fc 05/15. Select the MOV Coils to be available for the DCS by pressing the toggle switch to illuminate the “green light” on the switch. Save the changes and return to the “Configure DCS Data Table” screen. Note this feature also creates the Modbus Fc 01 (Read Coils) data table.
c. To create the Holding register data table (45000 register block for writing holding registers) for
the Master Station, select Modbus Fc 06/16. Select the number of write registers for the MOVs to be available for the DCS by pressing the toggle switch to illuminate the “green light” on the switch. Save the changes and return to the “Configure DCS Data Table screen.”
7. Select Back until reaching the “Configure” screen. Select Back and when prompted to Save,
select Yes.
Note: All network configuration data, MOV data, and Master Station Data table configuration parameters will be automatically saved to the standby Master Station.
DCS Port configuration data will not be saved as these ports are independently configured.
Items NOT saved to the Standby Master Station:
DCS Address DCS Baud Rate DCS Electrical Standard DCS Stop bits DCS Parity DCS RTS On Delay DCS RTS Off Delay DCS Startup (Hot or Standby) IP Address IP Mask Gateway Standby IP Address
8. This will permit a rapid configuration of the Master Station. Further adjustments may be made by
following the procedures outlined in the Master Station Manual.
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4 Connections
4.1 Master Station Rear Panel Connections
Figure 4-1: Master Station connections
1. Ethernet Ports, RJ-45 connectors. One port is designated for MNET (Modbus Ethernet TCP/IP). The
other port is for the webserver. Either port may be used for either function as they are connected to the same CPU.
2. Printer / Debug Port. DB-9 Female connector. RS-232 port. Used for Master Station diagnostics.
11
10
9
1
12
8
3
7
6
2
4
5
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Figure 4-2: Debug Port Connection
3. DCS Port. DB-9 Female connector. Port may be RS-232 or RS-422 or RS-485. Each electrical standard uses a different wiring convention.
Figure 4-3: DCS Port Connection
4. Auxiliary 24 VDC power connection. Master Station may be configured for 24 VDC power. This will require the jumpers inside the Master Station to be configured for 24 VDC. DO NOT use 120 VAC when using 24 VDC power.
5. Main power switch and connector for 120 – 240 VAC. DO NOT use when 24 VDC power is applied.
RS 232
DB-9
6
4
7
2
1
8
3
5
9
N/C
DSR
DTR
RTS
RXD
DCD
CTS
TXD
GND
DB-9
6
4
7
2
1
8
3
5
9
RS 232
DSR
DTR
RTS
RXD
DCD
CTS
TXD
GND
N/C
RS 485
TXRXD+
TXRXD-
GND
RS 422
RXD-
RXD+
TXD+
TXD-
GND
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Table 4-1: Network Channel B Connection
Connector MX-DDC UEC-3-DDC
Data 41 TB4 D-S Data * 29 TB4 D-S* Shield
6. Electrostatic Ground. A good quality earth ground MUST be attached to the Master Station. An
effective local, low-impedance earth ground (less than 5 ohms) is required.
Table 4-2: Network Channel A Connection
Connector MX-DDC UEC-3-DDC
Data 16 TB3 D-M Data * 15 TB3 D-M* Shield
7. Hot Standby unit main power switch and connector for 120 – 240 VAC. DO NOT use when 24 VDC
power is applied.
8. Hot Standby auxiliary 24 VDC power connection. Master Station may be configured for 24 VDC
power. This will require the jumpers inside the Master Station to be configured for 24 VDC. DO NOT use 120 VAC when using 24 VDC power.
9. Hot Standby DCS Port. DB-9 Female connector. Port may be RS-232 or RS-422 or RS-485. Each
electrical standard uses a different wiring convention.
10. Hot Standby Printer / Debug Port. DB-9 Female connector. RS-232 port. Used for Master Station
diagnostics.
4.2 Master Station Wiring Requirements
The network cable connects the field units to the host controller or Master Station. Belden 3074F, 3105A, or 9841 shielded, twisted-pair cable should be used. The use of other cables may result in a reduction of internodal distances or increased error rate, and is the user’s responsibility.
Belden 3074F Specifications
• Total cable length between repeaters or nodes with repeaters: up to 19.2 kbps: 5000' (1.52 km)
For loop mode, this is the total length between operating field units. If a field unit loses power, the relays internal to the field unit connect the A1 Channel to the A2 Channel, which effectively doubles the length of the cable (assuming a single field unit fails). To ensure operation within specifications in the event of power failure to field units, this consideration must be added. Example: To ensure operation within specification when any two consecutive field units lose power, the maximum length of cable up to 19.2 bkps should not exceed 5000' (1.52 km) per every four field units. See Section 3.1.2.3, Network Cable Connection to Host Controller or Master Station.
Key Specifications
• Resistance/1000 ft = 18 AWG (7 x 26) 6.92 ohms each conductor (13.84 ohms for the pair)
• Capacitance/ft = 14 pF (conductor-to-conductor)
• Capacitance/ft = 14 pF (conductor-to-shield)
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Belden 3105A Specifications
• Total cable length between repeaters or nodes with repeaters: up to 19.2 kbps: 4500' (1.37 km)
For loop mode, this is the total length between operating field units. If a field unit loses power, the relays internal to the field unit connect the A1 Channel to the A2 Channel, which effectively doubles the length of the cable (assuming a single field unit fails). To ensure operation within specifications in the event of power failure to field units, this consideration must be added. Example: To ensure operation within specification when any two consecutive field units lose power, the maximum length of cable up to 19.2 bkps should not exceed 4500' (1.37 km) per every four field units. See Section 3.1.2.3, Network Cable
Connection to Host Controller or Master Station.
Key Specifications
• Resistance/1000 ft = 22 AWG (7 x 30) 14.7 ohms each conductor (29.4 ohms for the pair)
• Capacitance/ft = 11.0 pF (conductor-to-conductor)
• Capacitance/ft = 20.0 pF (conductor-to-shield)
Belden 9841 Specifications
• Total cable length between repeaters or nodes with repeaters: up to 19.2 kbps: 3500' (1 km)
For loop mode, this is the total length between operating field units. If a field unit loses power, the relays internal to the field unit connect the A1 Channel to the A2 Channel, which effectively doubles the length of the cable (assuming a single field unit fails). To ensure operation within specifications in the event of power failure to field units, this consideration must be added. Example: To ensure operation within specification when any two consecutive field units lose power, the maximum length of cable up to 19.2 bkps should not exceed 3500' (1 km) per every four field units. See Section 3.1.2.3, Network Cable
Connection to Host Controller or Master Station.
Key Specifications
• Resistance/1000 ft = 24 AWG (7 x 32) 24 ohms each conductor (48 ohms for the pair)
• Capacitance/ft = 12.8 pF (conductor-to-conductor)
• Capacitance/ft = 23 pF (conductor-to-shield)
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4.3 Master Station Network Schematic
Figure 4-4: DDC-100 Redundant Loop Network
Diagnostic Note:
Earth Ground Note:
MOV-3
A2
A2*
A1
A1*
TB5
MOV-247
A1
A1*
A2
A2*
TB5
N/ C
MOV-249
D-M
D-M*
D-S
D-S*
A1
A1*
A2
A2*
TB4
TB3
TB5
Notes:
Legend
MOV
D-M D-M* D-S D-S*
N/C
Data terminal is positive with respect to data* terminal
See Note 5
See Note 5
See Note 5
1) Belden 3074F, 3105A, or 9841 shielded cable is recommended.
2) Correct polarity for field unit and network controller connection is necessary for proper operation.
3) Connections shown are typical. The number of MOVs shown may not indicate true system size.
4) Earth ground: ground rod
5) Earth gro
und: ground rod or lug in
actuator if actuator is grounded.
Polarity and level of the network’s data connection can be checked by measuring voltage between data and data* terminals. This voltage should be greater than +200mVDC with network controlle
r network ports
disconnected.
If low impedance earth ground is not available at each actuator, contact engineering for alternative earth ground surge protection strategies.
A1*
MOV-2
See Note 5
N/C
A2*
N/C
MOV-248
See Note 5
N/C
MOV-4
See Note 5
N/C
16
15
41 29
29 41
D-S
D-S*
D-M D-M*
TB3
TB4
MOV-1
A2
A2*
A1
A1*
TB5
See Note 5
D-S
D-S*
D-M D-M*
TB3
TB4
D-M
D-M*
D-S
D-S*
TB4
TB3
15
16A2A1
A1*
A2*
29 41
15
16A2A1
A1*
A2*
29 41
15
16A2A1
Motor-Operated Valve Data A1
Data A1* Data A2 Data A2* Data A1 (UEC-3-DDC) Data A1*(UEC-3-DDC)
Data A2* (UEC-3-DDC) Shield No Connection
Data A2 (UEC-3-DDC)
N/C
MOV-250
See Note 5
A1*
A2*
29 41
15
16A2A1
N/C
Channel A Channel B
MASTER STATION II
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5 Configuration
5.1 Login
From the Main Menu, touching the Configure button will prompt for the Configure password if the user is not already logged in as the Configure user (Figure 5-1). This screen will not be displayed if the initial password entered is the configure password.
Figure 5-1: The Configure Password screen
5.2 Configure Main Screen
After successfully logging in as the Configure user, the Configure main screen will be presented (Figure 5-2).
7
89
6
5
4
1
2
3
0
DEL
CLR
E
N T
<< Back
Login: Enter Configuration Password
****
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Figure 5-2: The Configure main screen
The Configure main screen allows the user to configure five areas of the Master Station:
MOV Network: includes baud rate for network, retries, poll mode, timeout, propagation delay, RTS ON
delay, and screens to allow the user to graphically select the active MOVs.
DCS Port: includes baud rate for DCS communication, stop bits, parity, electrical standard, DCS address,
RTS ON delay, RTS OFF delay, HMI state during DCS communication traffic, and selectable register maps for Modbus function code 3, Modbus function code 5/15, and Modbus function code 6/16.
Ethernet Port: includes IP Address, Mask, Gateway, and Hot Standby IP Address. General Settings: includes Clock, Passwords, and Version information. Hot Standby: includes buttons for forcing a state switch from Hot to Standby or Standby to Hot, indicates
the current state, and the Hot Backup Startup state.
Note: CONFIGURATION CHANGES WILL BE LOST UNLESS SAVED TO FLASH. It is important that desired configuration changes are saved to flash by pushing the green “Save Config to Flash” button before exiting. Attempting to exit without saving will cause a prompt to save changes.
Figure 5-3: Confirmation to Change configuration screen
Yes
No
Do you wish to save changes made to this configuration?
Configuration Changed
MOV
Network
DCS Port
Ethernet
Port
General
Settings
Change Tags
Save Config
to Flash
Configure ACTIVE
<< Back
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Figure 5-4: Saving Changes to Flash screen
Figure 5-5: Configuration Not Changed screen
OK
There have been no changes made to the configuration.
Configuration Not Changed
Please wait while the configuration is saved to flash.
This operation requires approximately 20 seconds.
Please Wait
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5.3 Change Tags
Each MOV has a Tag name associated with it to provide a user-friendly identification. These tags can be edited by the user via the Change Tags screen (Figure 5-6).
Figure 5-6: Change Tag Name screen
The MOV Address indicates the MOV currently being edited. The arrows to the left and right of the MOV Address allow the user to navigate between MOVs. The +10 and -10 buttons allow the user to rapidly skip between MOVs.
In the center of the screen the MOV tag name is displayed. The Pos and Pos arrows allow the user to edit different characters in the tag name. The Character + and Character - arrows allow the user to increase a character, for example A to B to C or to decrease a character, C to B to A. In this manner, the user may rapidly create custom tags for each MOV.
It is important to touch the “Save Tag” button before the user edits a different MOV or exits the screen. “Save Tag” must be touched for each tag changed. Failing to touch “Save Tag” will result in loss of data.
5.3.1 Altering Tag Names with Microsoft Excel
1. Attach a PC to the Master Station Ethernet port. Configure the PC Ethernet port to communicate with the Master Station.
Example:
Master Station PC
IP 192.168.0.100 192.168.0.101 Mask 255.255.255.0 255.255.255.0 Gateway 192.168.0.1 192.168.0.1 Standby IP 0.0.0.0 0.0.0.0
2. Copy the TAGNAME file to a PC using a FTP (File Transfer Protocol).
3. Open the TAGNAME file with Excel.
4. Column A will contain 250 rows corresponding to the 250 allowable addresses for the Master Station.
5. Example Row 1 is MOV Address 1, Row 2 is MOV Address 2, etc.
6. Edit the tag name for each address.
7. The Master Station supports the ASCII character set.
Change Tag Name
MOV Address
Character -
Tag Value
MOVFU001
Character +
Pos -
Pos +
<< Back
Save Tag
1
-10
+10
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8. Tag names are limited to 8 characters. Spaces and other symbols are considered a character.
9. Save the file in .CSV (comma separated value) format.
10. Using FTP, copy the TAGNAME file to the Active Master Station.
11. Power cycle the Master Station to load the new TAGNAME file. On power-up the new tag names will appear on the ACTIVE Master Station.
12. For a Hot Standby Master Station, after the Active unit has been power cycled, enter the configuration screens and save the current configuration. This will transfer the new TAGNAME file to the Standby Master Station.
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6 MOV Network Configuration
These screens allow the user to configure the MOV network for operation. The first screen presented allows the user to configure Baud Rate, Retries, and Poll Mode (Figure 6-1).
Figure 6-1: The Configure MOV Network screen
Once these parameters are configured, the “Auto Search” button can be pressed. This will cause the Master Station to poll the network, searching for active MOVs. All inactive MOVs will be disabled in its configuration (Figure 6-2).
Figure 6-2: Auto-configuring Network screen
Touching “Next >>” will take the user to the next configuration screen on which the Timeout, First Active MOV, Last Active MOV, Total MOVs, Propagation Delay, and RTS ON Delay can be configured (Figure 6-3).
Auto-Configuring Network
The Network is being auto-configured.
This process can take several minutes.
Please wait.
Estimated Time Remaining: # minutes
Baud Rate
4800
9600
19200
Retries
1
2
Redund. Loop
A Port Only
B Port Only
Configure MOV Network
Poll Mode
<< Back
Next >>
Auto Search
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Figure 6-3: The second Configure MOV Network screen
Touching an “Edit” button will take the user to a screen similar to Figure 6-4. Each screen provides information about the parameter being configured, the current value, and the valid values or range.
Figure 6-4: The Timeout Edit screen
The remaining eight screens under the Configure MOV Network section allow the user to select, graphically, which MOVs are active (Figure 6-5).
Timeout
Current Value:
350
200-5000 (ms)
Valid Range:
MOV response time-out period. 1 ms increments (Min. 200 msec.)
350
<< Back
7
89
6
5
4
1
2
3
0.
CLR
DEL
-
E N T
EDIT
EDIT
EDIT
EDIT
EDIT
EDIT
Timeout (ms): 350
Prop. Delay (ms): 10
RTS ON Delay (ms): 10
Total Active MOVs: 32
First Conf. MOV: 1
Last Conf. MOV: 32
Configure MOV Network
<< Back
Next >>
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Figure 6-5: The Active MOVs screen
MOVs are represented by green/red lamps. Active MOVs are green, while inactive MOVs are red. Touching the number of an MOV will toggle its state from Active to Inactive or Inactive to Active.
By selecting the Next button, the Master Station screen will advance to the next screen to enable/disable additional MOVs. There are eight screens for activating all 250 MOVs.
Table 6-1: MOV activation pages
Page MOVs
1 of 8 1-32 2 of 8 33-64 3 of 8 65-96 4 of 8 97-128 5 of 8 129-160 6 of 8 161-192 7 of 8 193-224 8 of 8 225-250
Next >>
<< Back
001 002 003 004 005 006 007
008 009 010 011 012 013 014
015 016 017 018 019 020 021
022 023 024 025 026 027 028
029 030 031 032
Press on a MOV to toggle activation
MOV Not Active
MOV Active
LEGEND
Active MOVs MOVs 1-32 Page 1 of 8
30 DDC-100 Master Station II Installation and Operation Manual FCD LMAIM5001-00
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7 DCS Port Configuration
7.1 Introduction
DCS Port: includes baud rate for DCS communication, stop bits, parity, electrical standard, DCS address, RTS ON delay, RTS OFF delay, HMI state during DCS communication traffic, and selectable register maps for Modbus function code 3, Modbus function code 5/15, and Modbus function code 6/16.
These screens allow the user to configure the DCS port for operation. The first screen presented allows the user to configure Baud Rate, Retries, Parity, and Electrical connection (Figure 7-1).
Figure 7-1: The Configure DCS Port screen
Touching “Next >>” will take the user to the next DCS Port configuration screen on which the DCS Port Address, RTS ON Delay, RTS OFF Delay, and HMI control may be disabled when DCS communication traffic is active (Figure 7-2).
Configure DCS Port
Baud Rate
Stop Bits
Electrical
1
2
RS-232
RS-422
RS-485
None
Even
Odd
Parity
4800
9600
19200
38400
57600 115200
<< Back
Next >>
32 DDC-100 Master Station II Installation and Operation Manual FCD LMAIM5001-00
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Figure 7-2: The DCS Port Configuration screen
Touching “EDIT” next to “DCS Address,” “RTS ON Delay (ms)” or “RTS OFF Delay (ms)” will allow the user to enter new values.
Figure 7-3: DCS Port Address screen
DCS Port Address
Current Value:
1
1-247
Valid Range:
Modbus node address for this Master Station for communication to DCS or PLC.
1
<< Back
7
89
6
5
4
1
2
3
0.
CLR
DEL
-
E N T
DCS Port
DCS Address:
RTS ON Delay (ms):
RTS OFF Delay (ms):
HMI State during DCS Comm Traffic
HMI Control On
<< Back
1
0
0
EDIT
EDIT
EDIT
EDIT
EDIT
EDIT
Next >>
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Figure 7-4: RTS ON Delay screen
Press Back after editing values.
Figure 7-5: RTS OFF Delay screen
Press Back after editing values.
Touching “Next >>” on the DCS Port Configuration screen will take the user to the next DCS Data Table Configuration screen.
7.2 Data Table Configuration
The Master Station data table is configurable for the Modbus Function codes 01, 05, 03, 05/15, 06/16. The Modbus function codes 02 and 04 have a fixed data table and do not permit user alteration (Figure 7-6).
RTS Off Delay
Current Value:
0
1-65535
Valid Range:
Time delay (1 ms each incr.) after the last char. transmit and before RTS is dropped.
0
<< Back
7
89
6
5
4
1
2
3
0.
CLR
DEL
-
E
N T
RTS On Delay
Current Value:
0
1-65535
Valid Range:
Time delay (1 ms incr.) between asserting RTS and the transmission of data.
0
<< Back
7
89
6
5
4
1
2
3
0.
CLR
DEL
-
E
N T
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Figure 7-6: The Select Data Table screen
Touching the “View/Edit” button for Modbus 03 will take the user to a screen similar to Figure 7-7. This screen permits the user to select the MOV parameters for holding register status.
<< Back Top Screen
Configure DCS Data Table
View/Edit
View/Edit
View/Edit
View/Edit
View/Edit
View/Edit
Read Only
Read/Write
Modbus Fc 03:
Modbus Fc 05/15:
Modbus Fc 06/16:
MNET Status
FCD LMAIM5001-00 DDC-100 Master Station II Installation and Operation Manual 35
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03 —Read Holding Registers
Reads the binary contents of holding registers in the field units. The Master Station will allow the user to select the number of registers to be visible per field unit up to a maximum of 10 (registers 4 – 13). Default setting will display field unit registers 8 and 9.
Figure 7-7: The Register Selection screen
When the user selects the register(s) to be mapped into the DCS Data table, the toggle switch will display a green dot. All registers between the first selected toggle switch and the last toggle switch selected will be displayed. Once the selections have been completed, touching the “View >>” button will display a sample Data Table for the first 12 registers (Figure 7-8).
Note: Once the selection is made, the “Store” button must be pressed for the configuration to be stored.
Figure 7-8: The Sample Data Table screen
Touching the “<< Back” button will take the user to the register selection screen where the chosen register format may be saved or altered to another configuration. (Figure 7-7).
Data Table Modbus Function Code 03
Reg.# MOV# Meaning
40001 1 Pos
40002 1 Status
40003 2 Pos
40004 2 Status
40005 3 Pos
40006 3 Status
40007 4 Pos
40008 4 Status
40009 5 Pos
40010 5 Status
40011 6 Pos
40012 6 Status
Reg.# MOV# Meaning
<< Back
Modbus Holding Registers
Select Desired Registers/MOV
Torque
Volts Analog #1 Analog #2
D. outFaultStatusPosition
DI #1 DI #2
Always
On
Store
View >>
<< Back
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Selecting a register for a specific field unit follows the convention listed below.
Name MX-DDC UEC-3-DDC
Torque Torque (current) Average Torque (Opt) Volts Actual Volts Not Used Analog #1 Analog Input (User) Analog Input (User) Analog #2 Analog Input (User) Analog Input (User) Position Valve Position (0 - 100%) Valve Position (0 - 100%)
Status Register
Bit 00 Opened Opened
01 Closed Closed 02 Stopped Stopped 03 Opening Opening 04 Closing Closing 05 Valve Jammed Valve Jammed 06 Local Mode Selected Local Mode Selected 07 Combined Fault * Combined Fault * 08 Thermal Overload Fault Thermal Overload Fault 09 Future Use Fail De-Energize 10 Channel A Fault Channel A Fault 11 Channel B Fault Channel B Fault 12 Open Torque Switch Fault Open Torque Switch Faul 13 Close Torque Switch Fault Close Torque Switch Fault 14 Manual Operation Manual Operation 15 Phase Error Phase Error
Fault Register
Bit 00 Not Used Open Verify Fault
01 Not Used Close Verify Fault 02 Not Used Open De-Energize Fault 03 Not Used Close De-Energize Fault 04 Phases Missing Phases Missing 05 Phase Reversed Phase Reversed 06 Not Used Manual Mid to Open 07 Not Used Manual Open to Mid 08 Not Used Manual Mid to Close 09 Not Used Manual Close to Mid 10 Network ESD is ON ** Network ESD is ON** 11 Local ESD is ON Local ESD is ON 12 Unit Reset since last poll Unit Reset since last poll 13 Local Stop Selected Wrong Rotation 14 Opening in Local Opening in Local 15 Closing in Local Closing in Local
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Name MX-DDC UEC-3-DDC
Digital Output
Bit 00 Close Contactor Close Contactor
01 Open Contactor Open Contactor 02 AS-1 User (K3) 03 AS-2 SW-93 LED 04 AS-3 SW-93 LED 05 AS04 User (K6) 06 AR-1, Opt N/A 07 AR-2, Opt N/A 08 AR-3, Opt Bits 08-15 09 Network Relay Field Unit Software 10 - 15 Not Used Version ID
Digital Inputs 1
Bit 00 Remote Mode Selected Remote Mode Selected
01 Thermal Overload Fault Thermal Overload Fault 02 Open Torque Switch Open Torque Switch 03 Open Limit Switch Open Limit Switch 04 Close Torque Switch Close Torque Switch 05 Close Limit Switch Close Limit Switch 06 Not Used Aux. Open Input 07 Not Used Aux. Close Input 08 User 0, Terminal-21 User 0, TB2-1 09 User 1, Terminal-10 User 1, TB2-2 10 User 2, Terminal-9 User 2, TB2-3 11 User 3, Terminal-6 User 3, TB2-4 12 User 4, Terminal-7 User 4, TB2-5 13 User 5, Terminal-5 User 5, TB2-6 14 User 6, Opt, Terminal-23 User 6, I/O Module Only 15 User 7, Opt, Terminal-24 User 7, I/O Module Only
Digital Inputs 2
Bit 00 Not Used Analog in 1 Lost
01 Not Used Analog in 2 Lost 02 Analog in 1 Lost Analog in 3 Lost 03 Analog in 2 Lost Analog in 4 Lost 04 Network A/B Lost Network A/B Lost 05 Not Used Reserved 06 DDC Bd. Present Reserved 07 I/O Opt Board Present Reserved 08 Not Used Reserved 09 Not Used Reserved 10 Not Used Reserved 11 Not Used Reserved 12 Phase Lost Phase Lost 13 Phase Reverse Phase Reverse 14 User 8, Opt, Terminal-25 User 8, I/O Module Only 15 Not Used User 9, I/O Module Only
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DCS Requested Register = [(field unit address –1) * number of registers per unit] + desired register
Touching the “View/Edit” button for Modbus 05/15 will take the user to a screen similar to Figure 7-9. This screen permits the user to select desired coils/MOV.
01 —Read Coil Status
Reads the ON/OFF status of discrete outputs (coils) in the field units. This data table is configured with the Modbus Function code 05/15 parameters.
05 —Force Single Coil / 15 —Force Multiple Coil
Forces only a single coil to either the ON or OFF state (15 Forces multiple coils to either the ON or OFF state). This is a configurable value.
Figure 7-9: The Force Coils screen
When the users selects the coils to be mapped into the DCS Data table, the toggle switch will display a green dot. All coils between the first selected toggle switch and the last toggle switch selected will be displayed. Once the selections have been completed, touching the “View >>” button will display a sample Data Table for the first 12 coils (Figure 7-10).
Modbus Coils
AS-1
Close/Stop
Select Desired Coils/MOV
Open/Stop
AS-2
AS-3 AS-4
AR-3
AR-2AR-1
Store
View >>
<< Back
Always
On
Always
On
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Figure 7-10: The Data Coils screen
Available Coils for each MOV
Coil Bit Slave Number Number Address MX-DDC UEC-3-DDC I/O Module
1 0 1 Close / Stop Close / Stop Do Not Use 2 1 1 Open / Stop Open / Stop Do Not Use 3 2 1 AS-1 Lockout / K3 Relay #3 4 3 1 AS-2 Do Not Use Relay #4 5 4 1 AS-3 Do Not Use Relay #5 6 5 1 AS-4 K6 Relay #6 7 6 1 AR-1 Do Not Use Relay #2 8 7 1 AR-2 Do Not Use Relay #1 9 8 1 AR-3 Do Not Use Do Not Use
Touching the “<< Back” button will take the user to the coil selection screen where the chosen coil format may be saved or altered to another configuration. (Figure 7-9).
Note: Once the selection is made, the “Store” button must be pressed for the configuration to be stored.
Selecting a coil for a specific field unit follows the convention listed below.
DCS Requested Coil = [(field unit address –1) * number of coils per unit] + desired coil
06 —Preset Single Register / 16 —Preset Multiple Register
Presets a value into a single-holding register. (16 Presets a value into multiple-holding registers) The data table for this function code only permits one or two write registers per field unit. A unique data table is created starting at register 45001.
Touching the “View/Edit” button for Modbus 06/16 will take the user to a screen similar to Figure 7-12. This screen permits the user to select the MOV parameters for holding register status.
Data Table Modbus Function Code 05
Coil# MOV# Meaning
0001 1 Close
0002 1 Open
0003 2 Close
0004 2 Open
0005 3 Close
0006 3 Open
0007 4 Close
0008 4 Open
0009 5 Close
0010 5 Open
0011 6 Close
0012 6 Open
Coil# MOV# Meaning
<< Back
40 DDC-100 Master Station II Installation and Operation Manual FCD LMAIM5001-00
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Figure 7-11: The Writer Holding Register screen
When the users selects the number of command registers to be mapped into the DCS Data table, the toggle switch will display a green dot. Once the selections have been completed, touching the “View >>” button will display a sample Data Table for the first 12 control or command registers (Figure 7-13).
Figure 7-12: Sample Data Table for Modbus Function Code 06/16
Limited to two registers per write with the Modus Function code, 16. Touching the “<< Back” button will take the user to the Write Register selection screen where the chosen register format may be saved or altered to another configuration (Figure 7-12). Selecting a register for a specific field unit follows the convention listed on the next page.
DCS Requested Write Register = [(field unit address –1) * number of registers per unit] + desired register
Data Table Modbus Function Code 06
Reg.# MOV# Meaning
45001 1 CMD
45002 2 CMD
45003 3 CMD
45004 4 CMD
45005 5 CMD
45006 6 CMD
45007 7 CMD
45008 8 CMD
45009 9 CMD
45010 10 CMD
45011 11 CMD
45012 12 CMD
Reg.# MOV# Meaning
<< Back
Modbus Holding Registers
Select Desired Number of
Write Holding Registers
1/MOV
2/MOV
Store
View >>
<< Back
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Valid Command Register Operations
Values MX-DDC Definition UEC-3-DDC Definition
256 Open Open 512 Stop Stop 768 Close Close 1280 Start / Terminate Network ESD Start / Terminate Network ESD 2304 Engage AS-1 Engage #1 (I/O Module Only) 2560 Engage AS-2 Engage #2 (I/O Module Only) 2816 Engage AS-3 Engage #3 3072 Engage AS-4 Engage #4 (I/O Module Only) 3328 Engage AR-1 Engage #5 (I/O Module Only) 3584 Engage AR-2 Engage #6 4352 Disengage AS-1 Disengage #1 (I/O Module Only) 4608 Disengage AS-2 Disengage #2 (I/O Module Only) 4864 Disengage AS-3 Disengage #3 5120 Disengage AS-4 Disengage #4 (I/O Module Only) 5376 Disengage AR-1 Disengage #5 (I/O Module Only) 5632 Disengage AS-2 Disengage #6 6656 Enables “move-to” for units Enables “move-to” for units
requiring the 2 register writes. requiring the 2 register writes.
19200 + Value Position Value for units capable of Position Valve for units capable of
accepting 1 write “move-to” accepting 1 write “move-to”
Valid Argument Register Operations
Values MX-DDC Definition UEC-3-DDC Definition
0 - 100 Desired Valve Position Desired Valve Position
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02 —Read Input Status
Reads the ON/OFF status of discrete inputs in the field units. This function code provides information from field unit holding registers 9 – 13.
Read Input Status Data Table
Digital Slave Register / bit MX-DDC Input Number Address MX-DDC UEC-3-DDC I/O Module
1 1 9/00 Opened 2 1 9/01 Closed 3 1 9/02 Stopped 4 1 9/03 Opening 5 1 9/04 Closing 6 1 9/05 Valve Jammed 7 1 9/06 Local Mode 8 1 9/07 Combined Fault 9 1 9/08 Thermal O/L 10 1 9/09 Fail De-Energize 11 1 9/10 Channel A Fault Channel A Fault 12 1 9/11 Channel B Fault Channel B Fault 13 1 9/12 Open Torque Switch 14 1 9/13 Close Torque Switch 15 1 9/14 Operated Manually 16 1 9/15 Phase Error 17 1 10/10 Network ESD Active 18 1 10/11 Local ESD Active 19 1 10/12 Microprocessor reset 20 1 10/13 Local Stop 21 1 10/14 Local Opening 22 1 10/15 Local Closing 23 1 12/00 Remote Mode User 8 24 1 12/08 User 0 User 0 25 1 12/09 User 1 User 1 26 1 12/10 User 2 User 2 27 1 12/11 User 3 User 3 28 1 12/12 User 4 User 4 29 1 12/13 User 5 User 5 30 1 12/14 User 6 User 6 31 1 12/15 User 7 User 7 32 1 13/14 User 8 User 19
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04 —Read Input Registers
Reads the binary contents of the input registers in the field units. This function code will map the following field unit registers 4 – 8 into a data table.
Read Input Registers Data Table
Master Field Unit Field Unit Station Register Register Address MX-DDC UEC-3-DDC
30001 4 1 Torque Scaled Output* Average Torque Output 30002 5 1 Main Volts Analog Input 30003 6 1 Analog Input Analog Input 30004 7 1 Analog Input Analog Input 30005 8 1 Valve Position (Scaled) Valve Position (Scaled) 30006 4 2 Torque Scaled Output* Average Torque Output 30007 5 2 Main Volts Analog Input 30008 6 2 Analog Input Analog Input 30009 7 2 Analog Input Analog Input 30010 8 2 Valve Position (Scaled) Valve Position (Scaled)
44 DDC-100 Master Station II Installation and Operation Manual FCD LMAIM5001-00
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8 Ethernet Port Configuration
The Master Station includes support for several TCP/IP protocols, including Modbus Ethernet and HTTP (web server). Each Master Station processing unit must be configured with a unique IP address, mask, gateway, and Hot Standby IP Address if Hot Standby is installed (Figure 8-1). The Hot Standby IP Address is discussed in detail in Chapter 10.
Note: If Hot Standby is not installed, the Hot Standby IP Address must be 0.0.0.0.
Figure 8-1: The Configure Ethernet Port screen
Touching the “Edit” button for each row will allow the user to edit the octets of the addresses, one octet at a time, from left to right (Figures 8-2, 8-3, 8-4, 8-5).
Use the “Next” and “Back” buttons on each editing screen to navigate between screens.
Figure 8-2: Edit Octet One screen
<< Back
IP Address 1
Current Value:
192
1-255
Valid Range:
1st octet of IP Address for this CPU
### ___ ___ ___
192
7
89
6
5
4
1
2
3
0.
CLR
DEL
-
E N T
Next >>
EDIT
EDIT
EDIT
EDIT
EDIT
EDIT
EDIT
EDIT
<< Back Top Screen
IP Address 192 168 0 100
Mask 255 255 255 0
Gateway 192 168 0 1
Hot Standby IP Address 0 0 0 0
Configure Ethernet Port
46 DDC-100 Master Station II Installation and Operation Manual FCD LMAIM5001-00
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Figure 8-3: Edit Octet Two screen
Figure 8-4: Edit Octet Three screen
Figure 8-5: Edit Octet Four screen
<< Back
IP Address 1
Current Value:
100
1-255
Valid Range:
4th octet of IP Address for this CPU
___ ___ ___ ###
100
7
89
6
5
4
1
2
3
0.
CLR
DEL
-
E N T
Next >>
<< Back
IP Address 1
Current Value:
0
1-255
Valid Range:
3rd octet of IP Address for this CPU
___ ___ ### ___
0
7
89
6
5
4
1
2
3
0.
CLR
DEL
-
E N T
Next >>
<< Back
IP Address 1
Current Value:
168
1-255
Valid Range:
2nd octet of IP Address for this CPU
___ ### ___ ___
168
7
89
6
5
4
1
2
3
0.
CLR
DEL
-
E N T
Next >>
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9 General Settings Configuration
9.1 Overview
General settings include the Clock, Passwords, and Version (Figure 9-1).
Figure 9-1: The Configure General Settings screen
9.2 Clock
The clock is configured on the Clock screen (Figure 9-2). Touching an up arrow will increase a value, while the down arrow will decrease the value.
Configure General Settings
Clock
Passwords
Version
<< Back
48 DDC-100 Master Station II Installation and Operation Manual FCD LMAIM5001-00
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Figure 9-2: The Configure Clock screen
9.3 Passwords
Figure 9-3: The Login screen
Note: Each user level must be a unique password.
Passwords can be four digit numbers. The correct password for View, Control, or Configure will take the user to the Main Menu (Figure 1-4).
If “Help” is pressed on the password screen, the user is given the opportunity to reset all passwords to the defaults (Figure 1-3). Please contact Limitorque to obtain the reset password.
Passwords are easily configured via the Change Passwords screen (Figure 9-4).
7
89
6
5
4
1
2
3
0
DEL
CLR
E N T
Cancel
Help
Login: Please Enter Your Password
****
Clock
Current Date and Time
Month Day Year Hour Minute
<< Back
Top Screen
1 / 1 / 2003 12 : 30
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Figure 9-4: The Change Passwords screen
Touching the “Edit” button will take the user to an editing screen (Figure 9-5) which will allow them to enter a new value for the password.
Figure 9-5: The Edit View Password screen
'View' Password
Current Value:
100
000-9999
Valid Range:
This password permits the user to VIEW network conditions. Does not allow control or configuration.
100
<< Back
7
89
6
5
4
1
2
3
0.
CLR
DEL
-
E N T
<< Back
Top Screen
EDIT
EDIT
EDIT
EDIT
EDIT
EDIT
Change Passwords
'View' Role: 100
'Supervisor' Role: 200
'Administrator' Role: 300
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9.4 Version
The Version information provided is read-only and may be requested by technical support to help troubleshoot the Master Station (Figure 9-6).
Figure 9-6: The Master Station Revisions screen
<< Back Top Screen
Master Station Revisions
HMI Application Version 03/05.01
CPU Application Version 5163
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10 Hot Standby Configuration
10.1 Overview
The Master Station is capable of Hot Standby Operation. Two identical processing units communicate with each other via an Ethernet 10-BaseT connection. One processing unit is configured to be “Hot” while the other unit is configured to be “Standby.”
10.2 Configuration
Each unit must be configured for TCP/IP communication. This is accomplished via the HMI interface on the “Configure Ethernet Port” screen (Figure 10-1).
Figure 10-1: The Configure Ethernet Port screen
In addition, the “Hot Standby IP Address” must be configured with the other processing unit’s IP address. For example, the Hot processing unit must have the Standby processing unit’s IP address in the “Hot Standby IP Address” section, and the Standby processing unit must have the Hot processing unit’s IP address in the “Hot Standby IP Address” section.
IP addresses are configured by touching the “Edit” button on the row of the address to be configured. This will allow the user to set the octets of the IP address from the left to the right, one octet at a time. Use the “Next” and “Back” buttons on each editing screen to navigate between screens.
Following the successful configuration of the IP address information for each unit, further configuration is necessary.
The “Configure Hot Standby” screen of the HMI (Figure 10-2) allows the user to configure the startup mode of each processing unit, displays the current state of each processing unit (i.e. Idle, Standby, or
EDIT
EDIT
EDIT
EDIT
EDIT
EDIT
EDIT
EDIT
<< Back Top Screen
IP Address 192 168 0 100
Mask 255 255 255 0
Gateway 192 168 0 1
Hot Standby IP Address 192 168 0 101
Configure Ethernet Port
52 DDC-100 Master Station II Installation and Operation Manual FCD LMAIM5001-00
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Hot) and allows the user to force the units to switch roles such that the Hot unit becomes the Standby unit and the Standby unit becomes the Hot unit (Figure 10-3).
Figure 10-2: Configure Hot Standby screen
When configuration changes are saved in the Hot processing unit, these changes are transfered to the Standby processing unit. Therefore, the network configuration, DCS configuration, and other configurations only need to be performed once. The configuration for the Hot Standby Parameters are unique for each processing unit, however, and as such must be completed independently for each processing unit. The Hot Standby configuration is not transferred from the Hot unit to the Standby unit when the configuration is saved.
Figure 10-3: Edit Hot Standby screen
Change State
Active/Standby
Configure Hot Standby
Hot Backup State
Idle
Standby
Active
Hot Backup Startup
Hot
Standby
Change State
Active/Standby
Configure Hot Standby
Hot Backup State
Idle
Standby
Active
Hot
Edit
Hot Backup Startup
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10.3 Operation
Under normal operating conditions, the Hot processing unit will transmit incremental data updates to the Standby processing unit via the Ethernet connection.
The Standby unit will also monitor the communication on the network to ensure that the Hot processing unit is viable.
In the event of a Hot unit failure, the Standby unit will smoothly transition into the Hot role. In addition, a forced switch may be imposed. The transition period from Hot to Standby and Standby to Hot takes under 20 milliseconds to complete.
Each processing unit is capable of three states: Idle, Standby, and Hot.
Idle state: the processing unit is active, will accept incremental updates from a Hot unit, but will not perform the Hot unit’s duties nor will the processing unit switch to Hot state should a Hot failure be detected.
Standby state: the processing unit is active, will accept incremental updates from a Hot unit, and will switch to Hot state should a Hot failure be detected.
Hot state: the processing unit is the Hot unit and will perform the Hot duties of Network polling and incremental updating of the Standby processing unit.
A state change can occur in any of the following conditions:
Hot Unit Failure: the Hot unit fails to send incremental updates to the Standby unit and there is no network traffic.
Hot-Standby communication failure: the Standby unit is not receiving incremental update information from the Hot unit but detects Network traffic. The Standby unit will zero its database and set an alert error. The HMI will detect this state and will display “Idle” instead of “Standby”.
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11 Network Status
The Network Status screens (Figure 11-1) present an overview of the entire network, 25 MOVs per page. There are ten pages total. Use the “<< Back” and “Next >>” buttons to navigate between the screens.
Figure 11-1: Network Status Page 1 screen
There are two levels of information presented on this screen.
The first colored bar (left) indicates communication status. Green is good communication on both channels A and B. Yellow indicates Channel A communication failure. Blue indicates Channel B communication failure. Red indicates failure on both channels.
The second colored bar indicates MOV Fault status. A green bar indicates no fault, while a red flashing bar indicates MOV fault.
Touching a MOV will take the user to the View MOV Status screen. The View MOV Status screens are discussed in Chapter 13.
Network Status MOVs 1-25 Pg 1 of 10
<< Back Next >>
ACTIVE
No Comm Faults
Channel A Channel B
MOV Fault
Press on a MOV to view status detail
001 002 003 004 005
006 007 008 009 010
011 012 013 014 015
016 017 018 019 020
021 022 023 034 025
Channel A and B
No MOV Fault
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12 View MOV Status
The View MOV Status screens allow the user to see detailed information regarding the MOV’s current status (Figure 12-1).
Figure 12-1: View MOV Status Page 1 screen
The first page allows the user to navigate between MOVs using the arrows to the left and right of the MOV Address. The Tag name for each MOV is displayed for reference. A convenient “Control MOV” button is provided which allows the user to jump to the Control MOV screen. Control MOV functionality is discussed in Chapter 14.
Gray lamps indicate an off or clear condition, while Red lamps indicate an on or active condition.
Figures 12-2, 12-3, 12-4, and 12-5 provide an overview of the comprehensive status information these screens provide the user.
Figure 12-2: View MOV Status Page 2 screen
<< Back
More >>
MOV Address 1
View Status (page 2 of 5)
Tag MOVFU001
Opened Jammed
Local Fault
Future
Th O/L
Phase
Channel A Channel B Open T/S
Close T/S Manual Move
Closed
Stopped
Remote Mode
Opening
Closing
View Status (page 1 of 5)
MOV Address 1
Tag MOVFU001
ACTIVE
<< Back
More >>
0 % Open
Opened Closed Stopped Opening
Closing
Fault Channel A Channel B
Control MOV
Type: MX
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Figure 12-3: View MOV Status Page 3 screen
Figure 12-4: View MOV Status Page 4 screen
Figure 12-5: View MOV Status page 5 screen
<< Back
More >>
MOV Address 1
View Status (page 5 of 5)
Tag MOVFU001
Lost AI#1
Remote Mode
Lost AI#2 I/O Board
Analog Input #1 12345
Analog Input #2 12345
View Torque Status Info
<< Back
More >>
MOV Address 1
View Status (page 4 of 5)
Tag MOVFU001
Remote
Remote Mode
Close L.S. Future Future
User #1
User #0
User #3 User #4 User #5
User #6 User #7
Th O/L Open T.S. Open L.S.
Close T.S.
User #2
User #8
<< Back
More >>
MOV Address 1
View Status (page 3 of 5)
Tag MOVFU001
Phase Lost
Remote Mode
Lcl Stop Lcl Open Lcl Close
AS-2
AS-1
AS-3 AS-4 AR-1 (Opt)
AR-2 (Opt) AR-3 (Opt)
Phase Rev Net ESD Lcl ESD
Reset
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Page 5 (Figure 12-5) provides a link to Torque Status information (Figure 12-6).
Figure 12-6: MOV Torque Status screen
Start % Open 0
Stop % Open 0
Time (ms) 0
High Mid Tq 0
High Tq Pos 0
Avg. Tq 0
Remote Mode
Hi Tq @ Stop 0
Hi Start Tq 0
Hi Stop Tq 0
<< Back
MOV Address 1
MOV Torque Status
Tag
MOVFU001
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13 Control MOV
MOVs can be controlled from these screens. This includes opening, stopping, closing, and opening to a set position (such as 50%).
Control MOV Page one (Figure 13-1) allows the user to open, stop, and close a MOV. Navigation between MOVs is accomplished via the arrows at the top of the screen. The MOV Address and Tag indicate the MOV being controlled. The
and arrow buttons move the address in increments of 10.
Figure 13-1: Control MOV Page 1 screen
Control MOV page two (Figure 13-2) allows the user to set a MOV to an arbitrary position.
Figure 13-2: Control MOV Page 2 screen
Control MOV
MOV ID: 1
Tag MOVFU001
SET
POSITION
Percent Open Set Position
50%
Local Mode
50%
SHUT OPEN
+1
+10
-1
-10
<< Back
Control MOV
MOV Address 1
Tag MOVFU001
Channel A Channel B Closed
OPEN
LOCAL MODE
STOP
CLOSE
<< Back
More >>
AR Relays
AS Relays
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Figure 13-3: Control Auxillary Coils screen 1
Figure 13-4: Control Auxillary Coils screen 2
Control Aux. Coils
<< Back
MOV Address: 1 Tag MOVFU001
Note: Relays must be configured for DDC Control at the MOV. Feedback to User Inputs is recommended
AS-1 AS-2 AS-3 AS-4
User #0 User #2 User #4 User #6 User #1 User #3 User #5 User #7
1
111
0
0
00
Control Aux. Coils
<< Back
MOV Address: 1 Tag MOVFU001
Note: Relays must be configured for DDC Control at the MOV. Feedback to User Inputs is recommended
AS-1 AS-2 AS-3
User #0 User #2 User #4 User #6 User #1 User #3 User #5 User #7
1
11
0
00
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14 Emergency Shut Down
Should it be necessary to initiate an Emergency Shut Down of the networked MOVs, this can be accomplished by accessing the Emergency Shut Down screen from the Main Menu (Figure 14-1).
Figure 14-1: Emergency Shut Down screen
Two options are available: Initiate a shutdown and Clear a shutdown. Once an Emergency Shut Down has completed and is no longer necessary, the Emergency Shut Down state is cleared by pressing the Clear button.
When an Emergency Shut Down is Initiated, the Emergency Shut Down in Progress screen will be displayed (Figure 14-2).
Figure 14-2: Emergency Shut Down in Progress screen
Emergency Shut Down In Progress
The Emergency Shut Down Procedure has been initiated.
Main Menu
Procedure Complete
Emergency Shut Down ACTIVE
Pressing the red button will initiate an Emergency Shut Down procedure for the Network.
Once Initiated, the Emergency Shut Down Procedure cannot be revoked.
Clear Emergency Shut Down
Initiate Emergency Shut Down
Cancel
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When an Emergency Shut Down is Cleared, the Emergency Shut Down Termination in Progress screen will be displayed (Figure 14-3).
Figure 14-3: Emergency Shut Down Termination screen
Emergency Shut Down Termination
The Emergency Shut Down Procedure termination is in progress.
Main Menu
Procedure Complete
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15 Logger
The Logger allows the user to monitor the status of the network or communication traffic. The Logger Menu provides two options: Data Analyzer and Network Status (Figure 15-1).
Figure 15-1: Logger Menu screen
Note: In a Hot Standby configuration, the Standby unit does not report logger functions.
The Data Analyzer screen allows the user to monitor communication traffic (Figure 15-2). Several monitoring options are available:
Channel A: monitor communication on Channel A port Channel B: monitor communication on Channel B port DCS Port: monitor communication on DCS port MNET Port: monitor communication on Modbus ethernet port Activity Log Disabled: no logging
Logger
Data Analyzer
Logger Menu ACTIVE
<< Back
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Figure 15-2: Data Analyzer Log screen
The Network Status Log screen (Figure 15-3) allows the user to log messages from the MOV network such as status updates, fault information, and position. Only the last 10 messages are visible via the HMI, but all messages are streamed to the printer port.
Figure 15-3: Network Status Log screen
Logger ACTIVE
10-28-03 16:15:50 MASTER MODE LOGGING 10-28-03 16:15:50 MOVFU001 1 NO COMMU 10-28-03 16:15:51 MOVFU002 2 NO COMMU 10-28-03 16:15:52 MOVFU003 3 NO COMMU 10-28-03 16:15:53 MOVFU004 4 NO COMMU
Start
<< Back
Data Analyzer Log ACTIVE
Channel A
Channel B
DCS Port
Modbus ENET
Activity Log Disabled
<< Back
Port Activity to Log
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Figure 15-4: Data Analyzer and Logger Concurrent Use Error screen
This screen appears if the user attempts to simultaneously activate both logger functions.
OK
When Data Analyzer is Active, Logger is disabled and when Logger is active, Data Analyzer is disabled.
Message
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16 Error Messages
Error messages appear when a user attempts to initiate a function out of sequence or while another process is operating. Should a user attempt an unsafe task, the following error messages will be displayed.
Figure 16-1: Control Error
This screen will be displayed when control of a MOV is attempted on the Standby processor.
Figure 16-2: Configuration Error 1
This screen will be displayed when configuration of the Standby processor is attempted.
Configuration Error
Please use the ACTIVE unit to configure the network.
This unit is configured in STANDBY mode.
<< Back
Control Error
This unit is configured in STANDBY mode.
Please use the ACTIVE unit to control the network.
<< Back
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Figure 16-3: Configuration Error 2
Torque information is viewed on the Active processor.
Figure 16-4: Inactivity Timeout
If the Master Station has not been used for a five minute period, the user will be logged out in 60 seconds.
Cancel
Due to inactivity, this session will logoout in 60 seconds. Press the Cancel button to continue this session.
Inactivity Timeout
Configuration Error
Please use the ACTIVE unit to view torque information.
This unit is configured in STANDBY mode.
<< Back
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Figure 16-5: HMI Lockout Alert
If HMI control has been set to “Off”, this screen appears when the user attempts control from the Master Station touch screen while the DCS is communicating with the Master Station.
Figure 16-6: HMI Control Verification screen
If HMI Control is turned OFF, the user will see an error screen if control is attempted while DCS or MNET traffic is present.
HMI Control Verification
This unit is configured for "HMI Control Disabled" during DCS or MNET communications traffic.
Please wait while DCS and MNET communications traffic is monitored.
OK
This operation cannot be performed at this time, since there is communication traffic on the DCS port or the MNET port.
Please try again.
Alert
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17 Web Server Operation
Figure 17-1: Web navigation
Index View MOV Status Network Status
View Configuration Master Station Configuration
MOV Active/Inactive Tables
MOV Active/Inactive Tables
MOV Status
Network Status
MOV Status
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Figure 17-2
Figure 17-3
To be supplied.
View Configuration View MOV Status
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Figure 17-4
Key: = Red
= Green = Yellow =Blue
B
Y
G
R
MOV Status | MOVs 001-050 | Page 1 of 5 | Jump To Page: [1] [2] [3] [4] [5]
LEGEND No Communication Faults No MOV Fault
Channel A Fault Channel B Fault
Channel A and Channel B Fault MOV Fault
R
R
RY
GG
Refresh Data
MOV 001
MOV 002
MOV 003
MOV 004
MOV 005
MOV 006
MOV 007
MOV 008
MOV 009
MOV 010
MOV 011
MOV 012
MOV 013
MOV 014
MOV 015
MOV 016
MOV 017
MOV 018
MOV 019
MOV 020
MOV 021
MOV 022
MOV 023
MOV 024
MOV 025
MOV 026
MOV 027
MOV 028
MOV 029
MOV 030
MOV 031
MOV 032
MOV 033
MOV 034
MOV 035
MOV 036
MOV 037
MOV 038
MOV 039
MOV 040
MOV 041
MOV 042
MOV 043
MOV 044
MOV 045
MOV 046
MOV 047
MOV 048
MOV 049
MOV 050
RR
RR
RR
RR
RR
RR
RR
RR
RR
RR
RR
RR
RR
RR
RR
RR
RR
RR
RR
RR
RR
RR
RR
RR
RR
RR
RR
RR
RR
RR
RR
RR
RR
RR
RR
RR
RR
RR
RR
RR
RR
RR
RR
RR
RR
RR
RR
RR
RR
RR
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Figure 17-4
Note: The setting shown above indicates default.
Master Station Confi guration
DCS Port Setup
DCS Address 1
DCS Baud Rate 9600
DCS Stop 1
DCS Parity None
DCS Electrical RS-232
DCS RTS ON 0
DCS RTS OFF 0
DCS HB Start Hot
DCS HMI Enabled Disable
Ethernet Port Setup
Enet ReadWrite Read Only
IP Address 192.168.0.100
Mask 255.255.255.0
Gateway 192.168.0.1
Standby IP Address 0.0.0.0
DCS Port / Ethernet port Data Table Parameters
DCS Register First Position
DCS Register Last Status
DCS 5/15 Coil Map ‘Close / Stop’ through ‘Open / Stop’
DCS Write Register 1
Network Setup
Network Baud Rate 9600
Network Timeout 500
Network Retries 1
Network Poll Mode LOOP
Network Propogation Delay 10
Network RTS Delay 10
First Confi gured Slave 1
Last Confi gured Slave 32
Total Active Slaves 32
MOV Active/Inactive Status
MOV 001-032
MOV 033-064
MOV 065-096
MOV 097-128
MOV 129-160
MOV 161-192
MOV 193-224
MOV 225-250
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Figure 17-4
Note: Gray lamps indicate an off or clear condition, while red lamps indicate an on or active condition.
<< Back to Status MOV Status Detail | MOV Address 001 | [<<Prev MOV] [Next MOV>>]
MOV Tag Name: MOVFU001
Torque 0
Analog #1 0
Analog #2 0
Position 0
STATUS REGISTER
Opened
Closed
Stopped
Opening
Closing
Valve Jammed
Local Mode Selected
Combined Fault
Thermal Overload Fault
Fail De-Energize (UEC-3 ONLY)
Channel A Fault
Channel B Fault
Open Torque Switch Fault
Digital Output
Close Contactor
Open Contactor
AS-1
AS-2
AS-3
AS-4
AR-1, Opt
AR-2, Opt
AR-3, Opt
Digital Inputs 1 (Remote Mode Selected
Thermal Overload Fault
Open Torque Switch
Open Limit Switch
User 0, Terminal-21
User 1, Terminal-10
User 2, Terminal-9
User 3, Terminal-6
User 4, Terminal-7
User 5, Terminal-5
User 6, Terminal-23
User 7, Terminal-24
Digital Inputs 2
Analog In 1 Lost
Analog In 2 Lost
Network A/B Lost
DDC Bd. Present
I/O Opt Board Present
Phase Lost
Network Relay
Close Torque Switch Fault
Manual Operation
Phase Error
FAULT REGISTER
DIGITAL I/O
Phase(s) Missing
Phase Reversed
Network ESD is ON
Local ESD is ON
Unit Reset since last poll
Local Stop Selected
Opening in Local
Closing in Local
Refresh Status
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18 Touch Panel Backlight
When the touch panel backlight burns out, the panel’s status LED will turn orange. The HMI is programmed for touch operation to be disabled when the backlight burns out, which prevents the panel from sending commands to the PLC.
The touch panel unit uses a CCFL, long-life type backlight. The actual life of the backlight however, will vary depending on the operating conditions, and replacement may be required. The backlight has a life of 30,000 hours (approximately 3.4 years), when the backlight is lit continuously (time required for brightness to fall to half its normal level).
Note: The touch panel screen saver feature is enabled to prevent continuous backlight operation for a longer backlight life expectancy.
Pro-face part number: GP377L/S-BL00-MS
Warning
• To prevent an electric shock, be sure the touch panel’s power is disconnected from the power supply prior to changing the backlight.
• When the power has just been turned OFF, the unit and backlight are still very hot. Be sure to use gloves to prevent burns.
• The backlight is very fragile. Do not touch the glass tube directly or try to remove its power cord. If the glass tube breaks, you may be injured.
Use the following steps to change the backlight. Be sure to use gloves.
1. Turn OFF power to the Master Station. Disconnect power.
2. Remove the power and serial cables from the touch panel and remove from the Master Station.
3. Unscrew the panel’s two (2) top face attachment screws.
4. Push down on the lock clip and open the panel’s rear cover.
5. Disconnect the backlight's power connector from the inverter board. Do not try to pull the cord out of the backlight.
6. Push the backlight's lock tab to the right to free the backlight, then pull it upwards and out of the unit.
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80 DDC-100 Master Station II Installation and Operation Manual FCD LMAIM5001-00
7. Insert the new backlight and slide it into its slot until the lock tab can be clicked into place.
8. Attach the new backlight's power connector to the inverter board.
9. To replace the panel's rear cover, insert the cover’s guide tabs into the case's guide slots and close the cover. Be sure that the rear cover connector and the front unit connector are correctly aligned
10. Install the panel's two (2) top face attachment screws.
11. Insert the touch panel into the Master Station by first attaching the power cables and serial cable, then install the touch panel retaining clips.
12. Attach power to the Master Station and Turn ON the Master Station.
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19 FTP Upload of MOV Tag Name Database
Using an FTP software application, connect to the Master Station TCP/IP port. Log onto the Master Station.
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20 How to Order Parts
To order parts or obtain further information about your Flowserve Limitorque Master Station II, contact your local Limitorque distributor sales office, or:
FLOWSERVE CORPORATION
Limitorque Actuation Systems 5114 Woodall Road P.O.Box 11318 Lynchburg, VA 24506-1318 Phone (434) 528-4400 Fax (434) 845-9736
To find the Limitorque distributor or sales office near you, go to http://www.limitorque.com
All inquiries or orders must be accompanied by the following information supplied on the actuator nameplate:
1. Master Station model
2. Order number
3. Serial number
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21 Appendix
Figure A-1: Typical single Master Station II network diagram
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86 DDC-100 Master Station II Installation and Operation Manual FCD LMAIM5001-00
Figure A-2: Typical hot standby Master Station II network diagram
Limitorque Actuation Systems
R
REVISION
RACK MOUNTABLE HOT
STANDB Y MASTER STAT ION
TITLE
DRAWING NO.
1ST ORDER NO.
APPROVED
CHECKED
DRAWN
DATE
DESCRIPTION
NO.
REV
SHEET
OF
DATE
DATE
DATE
15-493-0384-4
1 1
DKA 9/12/03
L-783 REV-A 4/26/93
MOV-3
SEE NOTE 5
A1* 15
A1 16
29 A2*
41 A2
MOV-2
SEE NOTE 5
A1* 15
A1 16
29 A2*
41 A2
MOV-1
SEE NOTE 5
A1* 15
A1 16
29 A2*
41 A2
MOV-248
SEE NOTE 5
A1* 15
A1 16
29 A2*
41 A2
MOV-249
SEE NOTE 5
A1* 15
A1 16
29 A2*
41 A2
MOV-250
SEE NOTE 5
A1* 15
A1 16
29 A2*
41 A2
MOV-4
SEE NOTE 5
A1* 15
A1 16
29 A2*
41 A2
MOV-247
SEE NOTE 5
A1* 15
A1 16
29 A2*
41 A2
N/C
N/C
N/C
-----
N/CN/C
N/CN/C
N/C
N/C
30
30
30
30
30303030
FRONT VIEW
REAR VIEW
TOP VIEW
ON/OFF SWITCH
110VAC POWER ENTRY
FUSE PROTECTION
EXT. 24VDC
MONITOR
FRONT VIEW
5.750
(146)
8.718
(221)
17.000
(432)
19.000
(483)
4X .278 x .406 OBLONG
(7) (10)
17.727
(450)
1.432
(36)
TERMINALS & CONNECTORS
HANDLES
o
l
FUSES
FUSES
l
o
ETHERNET
DO NOT USE
SINGLE
-­+
24VDC
PROPER OPERATION
INSIDE OF UNIT FOR
INPUT ONLY
EXTERNAL 24VDC
MOVE JUMPERS ON
250 V
INPUT
POWER
~1.5A
100-240VAC
ON
OFF
FUSES
2 AMP
DCS
DATA *
GND
CHANNEL B
PRINTER / DEBUG
WITH 110-240VAC
OPTIONAL
DO NOT USE
HOT STANDBY
GND
DAT
A *
DAT
A
DCS
PRINTER / DEBUG
ON
OFF
~1.5A
INPUT
100-240VAC
250 V
POWER
2 AMP
FUSES
-­+
24VDC
PROPER OPERATION
INSIDE OF UNIT FOR
INPUT ONLY
EXTERNAL 24VDC
MOVE JUMPERS ON
WITH 110-240VAC
CHANNEL A
DAT
A
NO SERVICEABLE PARTS INSIDE
MONITOR
GND (SEE NOTE 6)
MASTER STATION POWER REQUIREMENTS:
SINGLE: 110/240 VAC, 3.0 AMP (1.5 AMP PER CPU)
24 VDC, 4 AMP (2 AMP PER CPU)
JUMPER SELECTABLE
(DO NOT USE WITH 110-240 VAC CONNECTED)
TEMPERTURE RATING:
STORAGE: -20°C TO +60°C
OPERATIONAL: 0°C TO +45°C
PRINTER/DEBUG
SAME AS DCS PORT RS-232
DCS PORT
RS-232
DCD
RXD
TXD
DTR
GND
DSR
RTS
CTS
PIN
123456789
RS-422RS-485
TXD+
RXD+
GND
RXD-
TXD-
TXRXD+
GND
TXRXD-
ETHERNET PORT
MASTER STATION TO PC STRAIGHT-THRU
MASTER STATION TO HUB STRAIGHT-THRU
MASTER STATION TO PLC STRAIGHT-THRU
CABLE TYPE: DATA QUALITY CATEGORY 5 WITH
STANDARD RJ-45 CONNECTOR.
JUMPER CABLE MUST BE INSTALLED FROM MX-DDC TERMINAL BLOCK
(6) MASTER STATION MUST BE CONNECTED TO CLEAN EARTH-GROUND
(LESS THAN 5 OHMS) FOR ENHANCED NOISE REJECTION AND A
CLEAR/SAFE PATH FOR SURGE CURRENTS.
POLARITY AND LEVEL OF THE NETWORK'S DATA CONNECTION
CAN BE CHECKED BY MEASURING VOLTAGE BETWEEN DATA AND
DATA* TERMINALS. THIS VOLTAGE SHOULD BE GREATER THAN
+200mV DC WITH MASTER STATION NETWORK PORTS DISCONNECTED.
DATA TERMINAL IS POSITIVE WITH RESPECT TO DATA* TERMINAL.
DATA TERMINAL IS POSITIVE WITH RESPECT TO DATA* TERMINAL
ACTUATOR, CONTACT ENGINEERING FOR ALTERNATIVE EARTH GROUND
IF LOW IMPEDANCE EARTH GROUND IS NOT AVAILABLE AT EACH
NOISE REJECTION AND PROVIDES A CLEAR/SAFE PATH FOR SURGE
A CLEAN EARTH-GROUND CONNECTION (LESS THAN 5 OHMS) ENHANCES
(5) EARTH GROUND: GROUND ROD OR CONNECTION TO GROUND ROD.
(4) BELDEN 3105A, 9841, OR 3074F SHIELDED TWISTED PAIR CABLE IS
(3) CONNECTIONS SHOWN ARE TYPICAL. THE NUMBER OF MOV'S SHOWN
(2) CORRECT POLARITY FOR FIELD UNIT AND MASTER STATION CONNECTIONS
(1) MASTER STATION AND FIELD UNITS REQUIRE EXTERNAL POWER SUPPLY.
PIN 30 TO EARTH-GROUND.
DIAGNOSTIC NOTE:
---------------
- SHIELD
30 - SURGE PROTECTION
N/C - NO CONNECTION
16 - DATA A1
15 - DATA A1*
41 - DATA A2
29 - DATA A2*
------------------
EARTH GROUND NOTE:
SURGE PROTECTION STRATEGIES.
CURRENTS.
RECOMMENDED.
MAY NOT INDICATE TRUE SYSTEM SIZE.
IS NECESSARY FOR PROPER OPERATION.
MOV - MOTOR OPERATED VALVE
_______
LEGEND:
_____
NOTES:
Flow Control Division
Limitorque Actuation Systems
FCD LMAIM5001-00 DDC-100 Master Station II Installation and Operation Manual 87
Flow Control Division
Limitorque Actuation Systems
Flow Control Division
Limitorque Actuation Systems
Limitorque 5114 Woodall Road, P.O. Box 11318 Lynchburg, VA 24506-1318 Phone (434) 528-4400, Fax (434) 845-9736 http://www.limitorque.com
Limitorque Abex Road Newbury Berkshire, RG14 5EY England Phone 44-1-635-46999 Fax 44-1-635-36034
Limitorque Nippon Gear Co., Ltd. Asahi-Seimei Bldg. 4th Floor 1-11-11 Kita-Saiwai, Nishi-Ku Yokohama-Shi, (220-0004) Japan Phone 81-45-326-2065 Fax 81-45-320-5962
Limitorque India, Ltd. 15/4, Mile Stone Mathura Road Faridabad 121002 India Phone 91-129-2276586 Fax 91-129-2277135
Flowserve Australia, Pty. Ltd. 14 Dalmore Drive Scoresby, Victoria 3179 Australia Phone: 61 3 9759 3300 Facsimile: 61 3 9759 3301
Limitorque Asia, Pte., Ltd. 12, Tuas Avenue 20 Singapore 638824 Phone 65-6868-4628 Fax 65-6862-4940
(Replaces 435-11000)
© 2004 Flowserve Corporation, Irving, Texas, USA. Flowserve and Limitorque are registered trademarks of Flowserve Corporation. FCD LMAIM5001-00 Printed in USA.
Flowserve Corporation has established industry leadership in the design and manufacture of its products. When properly selected, this Flowserve product is designed to perform its intended function safely during its useful life. However, the purchaser or user of Flowserve products should be aware that Flowserve products might be used in numerous applications under a wide variety of industrial service conditions. Although Flowserve can (and often does) provide general guidelines, it cannot provide specific data and warnings for all possible applications. The purchaser/user must therefore assume the ultimate responsibility for the proper sizing and selection, installation, operation, and maintenance of Flowserve products. The purchaser/user should read and understand the Installation Operation Maintenance (IOM) instructions included with the product, and train its employees and contractors in the safe use of Flowserve products in connection with the specific application.
While the information and specifications contained in this literature are believed to be accurate, they are supplied for informative purposes only and should not be consid­ered certified or as a guarantee of satisfactory results by reliance thereon. Nothing contained herein is to be construed as a warranty or guarantee, express or implied, regarding any matter with respect to this product. Because Flowserve is continually improving and upgrading its product design, the specifications, dimensions and infor­mation contained herein are subject to change without notice. Should any question arise concerning these provisions, the purchaser/user should contact Flowserve Corporation at any one of its worldwide operations or offices.
FLOWSERVE CORPORATION FLOW CONTROL DIVISION Limitorque Actuation Systems
5114 Woodall Road P.O. Box 11318 Lynchburg, VA 24506-1318 Phone: 434 528 4400 Facsimile: 434 845 9736 www.limitorque.com
For more information about Flowserve Corporation, visit www.flowserve.com or call USA 1 800 225 6989.
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