Flowserve D30 Installation, Operation & Maintenance Manual

USER INSTRUCTIONS

Installation

Operation

Maintenance

D30 Compact
Digital Positioner

FCD PMENIM0030-01-A5 – 05/18

D30 Digital Positioner FCD PMENIM0030-01-A5 – 05/18

2

Contents

1. Introduction 3

2. Storage 6

3. Installation 7

4. Control 17

5. Maintenance/service 34

6. Trouble shooting 39

7. Technical data 40

8. Dimensions 42

9. Spare parts 43

D30 Digital Positioner FCD PMENIM0030-01-A5 – 05/18

3

1. Introduction

The D30 is a digital positioner designed
primarily for controlling modulating valves. The
positioner can be used with single or double
acting actuators with either rotary or linear
movement.

The D30 can be equipped with modules for
limit switches and pressure gauges. Pressure
sensors can be installed to offer advanced
diagnostics.

The modules can be factory assembled before
delivery or fitted later.

The modules for limit switches can contain one
of the following:

• Two mechanical contacts

• Two proximity switches

• Two inductive sensors
See page 12 for more options available

D30 Digital Positioner FCD PMENIM0030-01-A5 – 05/18

4

Warning!

Special Conditions for Safe Use

The enclosure of PMV D30 Intrinsically safe version is made of aluminium and any impact
or friction caused by external objects shall be avoided in the application.

The surface area of the plastic parts on the cover exceeds the limits specified in EN
60079-0 for II 1G (EPL Ga) for gas group IIC and intensive rubbing or brush charging
should be avoided when used in an IIC explosive atmosphere.

The cable connection of the Remote Unit with the D30 – unit shall be type A or B in
accordance with EN 60079-25. The cable must be adequately mechanically protected in
all instances and have a temperature rating for the ambient temperature range at the site.

Control Drawing D4-086C contains the parameters for intrinsically safety.

The intrinsic safe circuits D30 is insulated from earth and complies with the dielectric
strength test of 500 VAC.

In a hazardous environment where there is a risk of explosion, electrical connections
must comply with the relevant regulations.

Do not disconnect equipment unless area is known to be non-hazardous. or; read,
understand and adhere to the manufacturer’s live maintenance procedures. To prevent
ignition of flammable or combustible atmospheres, disconnect power before servicing,

Substitutions of components may impair suitability for hazardous (classified) locations.

When installing PMV D30 Intrinsically safe unit always consult drawing D4-086C

D30 Digital Positioner FCD PMENIM0030-01-A5 – 05/18

5

Maintenance Service

Warning!

When upgrading electronically parts inside a PMV positioner approved for installation in
Hazardous locations special procedures apply, permission from PMV/Flowserve is required
prior to the start of work. Please contact a Flowserve office for information regarding proper
procedures www.pmv.nu or infopmv@flowserve.com

-Always turn off the air and electrical supplies before starting any work.

Safety instruction

Read the safety instructions in this manual carefully before using the product. The
installation, operation, and maintenance of the product must be done by staff with the
necessary training and experience. If any questions arise during installation, contact the
supplier/sales office before continuing work.

Warning

The valve can open or close very quickly when in operation and, if handled incorrectly, it may
cause damages. There may also be unintentional effects due to it fully opening or shutting
off the flow in the process pipe. Please note the following:

• If the input signal fails or is switched off, the valve operates quickly to its default position.

• If the compressed air supply fails or is turned off, rapid movements can occur.

• The valve is not controlled by the input signals when in the Out of Service mode. It will
open/close in the event of an internal or external leak.

• If a high value is set for Cut off, fast movements can occur.

• When the valve is controlled in the Manual mode, the valve can operates quickly.

• Incorrect settings can cause self-oscillation, which can lead to damage.

Important

• Always turn off the compressed air supply before removing or disconnecting the air
supply connection or the integral filter. Remove or disconnect with care as air connection
”C-” is still under pressure even after the air supply is turned off.

• Always work in an ESD (Emergency Discharge) protected area when servicing the Printed
circuit boards (PCB´s). Make sure the input signal is switched off.

• The air supply must be free from moisture, water, oil and particles according to DIN/ISO
8573-1-2001 3.2.3.

D30 Digital Positioner FCD PMENIM0030-01-A5 – 05/18

6

2. Storage

General

The D30 positioner is a precision instrument.
Therefore it is essential that it is handled and
stored in the correct way. Always follow the
instructions in this IOM!

Note: As soon as the positioner is connected
and started, internal air venting will provide
protection against corrosion and prevent
the ingress of moisture. For this reason, the
air supply pressure should always be kept
on unless repair/maintenance work of the
positioner, actuator or valve equipment is in
progress.

Keep the cover mounted on the positioner and
replace any damaged window.

Storage indoors

Store the positioner in its original packaging.
The storage environment must be clean, dry,
and cool (15 to 26°C, 59 to 79°F).

Storage outdoors or for a longer period

If the positioner must be stored outdoors,
it is important that all the cover screws are
tightened and that all open ports/connections
are properly sealed and/or plugged.

The red shipping plugs are not intended as a
permanent outdoor plug. The unit should be
packed with a desiccant (silica gel) in a plastic
bag or similar, covered with plastic, and not
exposed to sunlight, rain, or snow.

This is also applicable for long-term storage
(more than 1 month) and for long transport by
sea.

Storage in a warm place

When the positioner is stored - without air
supply pressure applied - in a warm place with
a high relative humidity and is subjected to
daily temperature variations, the air inside the
unit will expand and contract.

This means that air from outside the unit may
be drawn into the positioner. Depending on the
temperature variations, relative humidity, and
other factors, condensation and corrosion can
occur inside the unit, which in turn can give rise
to functional disorders or a failure.

D30 Digital Positioner FCD PMENIM0030-01-A5 – 05/18

7

3. Installation

Removal of cover

General purpose / Intrinsically safe

Remove cover by first loosening the screw 1
and then the two screws 2.

To install cover, first tighten the screw 1, then
the two screws 2.

Tighten to 1.5 Nm ± 15%.

Supply air should meet requirements specified
on page 5. A coalescing filter/regulator
should be installed in front of the supply air
connection. Now connect the air supply to the
filter, which is connected to the D30 positioner.

Tubing

It is recommended to use tubes with a
minimum inner diameter of Ø 6 mm (¼”).

Air supply requirements

Poor quality air supply is the main cause of
problems in pneumatic systems.

The air supply must be free from moisture,
water, oil and particles and delivered @ 1.4-8
barg (20-115 psi)

Standard: DIN/ISO 8573-1-2001 3.2.3
Filtered to 5 Micron, dew point -40°C/F
Oil 1mg/m³ (0,83 ppm by weight)

The air must come from a refrigeration dried
supply or be treated in such a way that its dew
point is at least 10°C (18°F) below the lowest
expected ambient temperature.

To ensure a stable and problem-free air supply,
we recommend the installation of a
coalescing filter/regulator <5µ as close to the
positioner as possible.

Before the air supply is connected to the
positioner, we recommend the hose is
opened freely for 2 to 3 minutes to allow any
contamination to be blown out. Direct the air
jet into a large paper bag to trap any water, oil,
or other foreign materials. If this indicates that
the air system is contaminated, it should be
properly cleaned before continuing.

2

1

WARNING! Do not direct the open air jet

towards people or objects because it may
cause personal injury or damage.

D30 Digital Positioner FCD PMENIM0030-01-A5 – 05/18

8

Mounting

Note: If the positioner is installed in a

hazardous environment, it must be of a type
approved for this purpose.

All versions of the D30 positioner have an ISO
F05 footprint. The holes are used to attach the
D30 to the mounting bracket B. Please contact
PMV or your local distributor representative
with actuator specifics for the proper mounting
bracket and hardware.

The spindle shaft S09 can be changed to suit
various actuators in question by the use of
adaptors.

It is important that the positioner’s spindle
shaft and the lever arms, that transfer the
actuator movements, are correctly mounted.
Any tension between these parts can cause
incorrect operation and abnormal wear.

Spindle shafts

S39 S09

AAssembly examples

Rotary movement Linear movement

C

B

S23

S9

0,354

9

0,079

2

S39

23,2

0,913

0,394

10

S23

5

0,197

4

0,157

0,957

24,3

M3 8

0,236

6

0,394

10

0,354

9

0,189

4,80

M8x1

0,091

2,30

Note: There are many spindle options available de­pending on the actuator. Please contact your local PMV
supplier for all options available.

D30 Digital Positioner FCD PMENIM0030-01-A5 – 05/18

9

Connections

Air:

Port S Supply air, 1.4-8 barg (20-115 psi)
Port C+ Connection to actuator, opening
Port C- Connection to actuator, closing
(only for double action)
Plug for single action, see below

Electrical connection

See page 12.

Dimensions

Air connections: ¼” NPT alt. G ¼”

Electrical connection: M20 x 1.5 alt. NPT ½”

Loctite 577 or equivalent is recommended as a
sealant.

S

Must be plugged when converting
to single action function.

External air
Connection

C+ C-

Rotary actuators VDI/VDE 3485
(Namur)

Fit bracket on actuator and secure
with 4 x screws.

Mount positioner to bracket. Secure with 4 x M6
screws using 2.5 Nm (1.8 lb ft) torque.

Install tubing between actuator and positioner.

D30 Digital Positioner FCD PMENIM0030-01-A5 – 05/18

10

Single acting positioner, Direct function

Actuator with closing spring

When the control signal increases, the pressure C+
to the actuator is increased. The valve stem moves
upward and rotates the positioner spindle counter-
clockwise. When the control signal drops to zero,
C+ is vented and the valve closes.

Reverse function

C+
C­S

C+
C­S

C+
C­S

Actuator with opening spring

When the control signal increases the pressure
C+ to the actuator is increased. The valve stem
moves downward and the positioner spindle rotates
clockwise. When the control signal drops to zero,
C+ is vented and the valve opens.

Double acting positioner, Direct function

Double acting actuator

When the control signal increases, the pressure
C+ to the actuator is increased. The valve stem is
pressed upward and rotates the positioner
spindle counter-clockwise. When the control signal
is reduced, the pressure C- to the
actuator increases and the valve spindle is pressed
downward. If the control signal
disappears, the pressure goes to C-, C+ vents, and
the valve closes.

D30 Digital Positioner FCD PMENIM0030-01-A5 – 05/18

11

Gauge block

Gauge blocks are available for D30s with ¼” G
or ¼” NPT air connections. To install, ensure
seals are aligned, then use 3 Nm (2.2 lb ft) of
torque when fastening the gauge block to the
positioner using the two screws supplied with
the kit.

D30 Digital Positioner FCD PMENIM0030-01-A5 – 05/18

12

Electrical connections

Terminal block diagram for the D30.

The terminal block for the positioner is
accessible when the aluminum cover is
removed.

The D30 digital positioner has been designed to
operate correctly in electromagnetic (EM) fields
found in typical industrial environments. Care
should be taken to prevent the positioner from
being used in environments with
excessively high EM field strengths (greater
than 10 V/m). Portable EM devices such as
hand-held two-way radios should not be used
within 30 cm of the device.

Ensure proper wiring and shielding techniques
of the control lines, and route control lines
away from electro-magnetic sources that may
cause unwanted noise.

An electromagnetic line filter can be used to
further eliminate noise.

In the event of a severe electrostatic discharge
near the positioner, the device should be
inspected to ensure correct operability. It may
be necessary to recalibrate the D30 positioner
to restore operation.

1 2 3 4

+ -

4-20mA

in

+ -

4-20mA

out

1. Input signal + 4-20mA DC

2. Input signal - 4-20mA DC

3. 4-20mA + Feedback 13-28 VDC

4. 4-20mA - Feedback 13-28 VDC

Lower

Switch

Upper

Switch

6 7 8 9

10

5

switch es or re mote

Optional board

5 6 7 8 9 10

POSITIONER

Potentiometer

or F5 unit

HAZARDEOU S AREA

8
9
10

Po:0.38W

According

Safety

Barrier

5 or 8
6 or 9
7 or10

Switch

Ui,li,Pi and Li

to table

Scheduled drawing

No modification perm ited without

reference to Notif ied Body

OUT

1 2 3 4

+ -
INPUT

SIGNAL

+ -

4-20mA

Option

D30 Model code

Position B designates certification

3+

Remote Unit

Safety

1+

2-

Ci ≤ 11.3 nF

Substitutions of components may impair suitability for hazardous (classified) locations.

less than 10m or 30 feet

switches

(Position B; B=A or B=E) AND

Reqires shielded cable

4-20mA input signal

HAZARDEOUS AREA UNCLASISIFIED AREA

D30 series terminal configuration

4-20mA Output signal

(Position J; J=4 or J=5)

(Unit has no switches)

Pin 3 and 4

Pin 1 and 2

HAZARDEOUS AREA UNCLASISIFIED AREA

Position H 13 designates Indicator type

Position K designates switch type

(Wher x any character)

Position GG; GG=Rx

Position J designates comunication protokoll

HAZARDEOUS AREA UNCLASISIFIED AREA

or; read, understand and adhere to the manufacturer's live maintenance procedures.

(Position B; B=A or B=E) AND

4-

To prevent ignition of flammable or combustible atmospheres, disconnect power before ser vicing,

Do not disconnect equipment unles s area is known to be non-hazardous.

(Position K; K≠X)

(Position J; J=4 or J=5) AND

Safety

Barrier

is not suitable for Da,Db or Dc enviroments

Warnings:

Barrier

Li ≤ 11.3 µH

If Pos H 13 =D (dome indicator) then product

POSITIONER

Ui ≤ 28 V

Ii ≤ 93 mA

Pi ≤ 653 mW

POSITIONER

Ui ≤ 28 V

Ii ≤ 93 mA

Pi ≤ 653 mW

Ci ≤ 22 nF

Li ≤ 11.3 µH

-

ANNOTATIONDIMENSIONMATERIALDESCRIPTION

HOLE TOL. UNSPECIFIED TOLERANCES ACCORDING TO: SURFACE

PROJECTION EUROPA

-

Control Drawing

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

A A A B C D E - F G G H H H - I J K L M N

model code positi on

K

model code posit ion

B

A E

Note SWIT CH Type Ci nF Li uH U i V I i mA Pi mW

Min .

temp

T4 (*) T5 (* ) T6 (* )

T

(III C Da)

ATE X iaIECEx

ia

5

2 SJ2-SN NAMUR 30 100 16 25 34 -40 96 68 56 100 Ga ,Da Ga ,Da

6

1 SJ2-N NAMUR 30 100 16 25 34 -25 96 68 56 100 Ga ,Da Ga ,Da

7

1 SC2-N0-GN NAMUR 150 150 16 25 34 -25 95 67 55 100 Ga ,Da Ga ,Da

8

1 SC2-N0-YE NAMUR 150 150 16 25 34 -25 95 67 55 100 Ga ,Da Ga ,Da

G

Mechanical sw itch gold Mec. 1 1 28 45 315 -40 78 60 45 Ga ,Da Ga ,Da

N

3 NJ 2-V3-N NAMUR 40 50 16 25 34 -25 96 68 56 100 Ga Ga

P

Hamli n Proxim ity Reed 1 1 28 45 315 -40 80 - - Ga ,Da Ga ,Da

S

Mechanical sw itch Mec. 1 1 28 45 315 -40 78 60 45 Ga ,Da Ga ,Da

U

3 NCN4-V3-N0 NAMUR 100 100 16 25 34 -25 73 88 100 100 Ga Ga

not e 1 Higher Ui,Li and Pi w ith l ower a mbient temeratures a re alow ed see Certificat e PTB 99 ATEX 2219 X or IECEx PTB 11.0091X
not e 2 Higher Ui,Li and Pi w ith l ower a mbient temeratures a re alow ed see Certificate PTB 00 ATEX 2049 X or IEC Ex PTB 11.0092X
not e 3 Higher Ui,Li and Pi w ith l ower a mbient temeratures a re alow ed see Certificate PTB 00 ATEX 2032 X or IEC Ex PTB 11.0021X

Remote Unit

Order code Switch 5 6 7 8 9 10

S Limit switches Mechanical SPDT NO NC Com NO NC Com

N Namur V3 type sensor, P&F NJ2-V3-N - + Not Used - + Not Used

P Limit switches Proximity SPDT NO NC Com NO NC Com

5 Slot type Namur sensor, P&F SJ2-SN - + Not Used - + Not Used

6 Slot type Namur sensor, P&F SJ2-N - + Not Used - + Not Used

RM Remote Board Not Used Not Used Not Used CCW RA CW

Warning! In a hazardous environment where there is a risk of explosion, electrical
connections must comply with the relevant regulations.

D30 Digital Positioner FCD PMENIM0030-01-A5 – 05/18

13

Limit switch calibration

• Losen screws (1) and adjust cams.

• Adjust lower cam first and then upper cam

• Tighten screws (1)

Aproximat switching plase for reed switches

1

D30 Digital Positioner FCD PMENIM0030-01-A5 – 05/18

14

Feedback option (cont.)

Calibration of the 4-20 mA transmitter

Connecting the switches/sensors

switche s or rem ote

Optional board

5 6 7 8 9 10

POSITIONER

Potentiometer

or F5 unit

HAZARDEOUS A REA

8
9
10

Po:0.38W

According

Safety

Barrier

5 or 8
6 or 9
7 or10

Switch

Ui,li,Pi and Li

to table

Scheduled drawing

No modification permited w ithout

reference to Notified Body

OUT

1 2 3 4

+ ­INPUT

SIGNAL

+ -

4-20mA

Option

D30 Model code

Position B designates certification

3+

Remote Unit

Safety

1+

2-

Ci ≤ 11.3 nF

Substitutions of components may im pair suitability for hazardous (classified) locations.

less than 10m or 30 feet

switches

(Position B; B=A or B=E) AN D

Reqires shielded cable

F5ISxx-xxx-P27-xxPVxxx-x

4-20mA input signal

HAZARDEOUS AREA UNCLASISIFIED AREA

D30 series terminal configuratio n

4-20mA Output signal

(Position J; J=4 or J=5)

Terminal 8-9 upper switch

(Unit has no switches)

Pin 3 and 4

Pin 1 and 2

HAZARDEOUS AREA UNCLASISIFIED AREA

Position H 13 designates Indicator t ype

Position K designates switch type

(Wher x any character)

Terminal 5-7 lower switch

Position GG; GG=Rx

Position J designates comunication prot okoll

HAZARDEOUS AREA UNCLASISIFIED AREA

or; read, understand and adher e to the manufacturer's live maintenance procedures.

terminal 7 and 10 not used for Na mur Switches

(Position B; B=A or B=E) AN D

4-

F5ISxx-xxx-POT-xxPVxxx-x

Allowed F5 units are:

To prevent ignition of flammable or combust ible atmospheres, disconnect power before servicing,

Do not disconnect equipment unless area is known to be non-hazardous.

(Position K; K≠X)

(Position J; J=4 or J=5) AND

F5ISxx-xxx-P18-xxPVxxx-x

Safety
Barrier

is not suitable for Da,Db or Dc enviroments

Warnings:

Barrier

Li ≤ 11.3 µH

If Pos H 13 =D (dome indi cator) then product

POSITIONER

Ui ≤ 28 V

Ii ≤ 93 mA

Pi ≤ 653 mW

Potentiometer unit needs an ap ropriate and compatible
Certification for the Hazaredu s area

POSITIONER

Ui ≤ 28 V

Ii ≤ 93 mA

Pi ≤ 653 mW

Ci ≤ 22 nF

Li ≤ 11.3 µH

-

PMV Positioners

-

2017-12-11

imparted to a third party nor be us ed for any unauthorized purpose. Contrave ntion will be prosecuted

DRAWING NO.

DRW BY Rev. SCALE DATE

ANNOTATIONDIMENSIONMATERIALDESCRIPTION

HOLE TOL. UNSPE CIFIED TOLERANCES ACCORDING TO: SURFACE

-

PROJECTION EUROPA

-

PMV Automation AB

Control Drawing

KORTA GATAN 9 SE-17 1 54 SOLNA SWEDEN - Tel:[phone]-Fax:[phone] - www.pmv.nu

-

D4-086C

LRW

-

D30

This document must not be copi ed without our written permissi on and the contents there of must not be

0

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

A A A B C D E - F G G H H H - I J K L M N

model code po sition

K

model code po sition

B

A E

Note S WITCH Type Ci nF Li u H U i V I i mA Pi mW

Min .

temp

T4 (*) T5 (* ) T 6 (*)

T

(IIIC Da)

ATE X iaIECEx

ia

5

2 SJ2-SN NAMUR 30 100 16 25 34 -40 96 68 56 100 Ga ,Da Ga ,Da

6

1 SJ2-N NAMUR 30 100 16 25 34 -25 96 68 56 100 Ga ,Da Ga ,Da

7

1 SC2-N0-GN NAMUR 150 1 50 16 25 34 -25 95 67 55 10 0 Ga ,Da Ga ,Da

8

1 SC2-N0-YE NAMUR 150 1 50 16 25 34 -25 95 67 55 10 0 Ga ,Da Ga ,Da

G

Mechanical switch go ld Mec. 1 1 28 45 315 -40 78 60 45 Ga ,Da Ga ,Da

N

3 NJ2-V 3-N NAMUR 40 50 16 25 34 -25 96 68 56 100 Ga Ga

P

Hamlin Proximity Reed 1 1 28 45 315 -40 80 - - Ga ,Da Ga ,Da

S

Mechanical switch Me c. 1 1 28 45 315 -40 78 60 45 Ga ,Da Ga ,Da

U

3 NCN4-V3-N0 N AMUR 100 100 16 25 34 -25 73 88 100 100 Ga Ga

not e 1 Higher Ui, Li and Pi w ith low er ambient temerat ures are alowed see Certifi cate PTB 99 ATEX 2219 X or IECEx PTB 11.0091X
not e 2 Higher Ui, Li and Pi w ith low er ambient temerat ures are alowed see Certificat e PTB 00 ATEX 2049 X or IECEx P TB 11.0092X
not e 3 Higher Ui, Li and Pi w ith low er ambient temerat ures are alowed see Certificat e PTB 00 ATEX 2032 X or IECEx P TB 11.0021X

D30 Digital Positioner FCD PMENIM0030-01-A5 – 05/18

15

Type sign example

FFH PA

REVISIONS

S/N:

PMV Automation AB

FLOWSERVE, SWEDEN

Temp Range:

Software:

Solna, Sweden
www.flowserve.com

Input Pressure:

Input Signal:

Prod.year:

Ingress protection rati ng

Logo type

Serial.no

Area for switch type
and terminals

Bar Code

Special note

Applicable Certificat

Area for markings, Ex ratings
and associated warnings if applicable

Type and model

H FFPA

No modification permitted without reference

to the Notified Body.

Schedule drawing

Zebra Z-Xtreme 4000

0

2017-11-06

imparted to a third part y nor be used for any unauthor ized purpose. Contravention wi ll be prosecuted

2:1

D4-090C-A

LRW

D30

PMV Positioner

This document must not be copied without our written perm ission and the contents ther e of must not be

Sceduled Drawing

PROJECTION EUROPA

PMV Automation AB

DRAWING NO.

DRW BY Rev.

SCALE

DATE

ANNOTATIONDIMENSIONMATERIALDESCRIPTION

HOLE TOL. UNS PECIFIED TOLERANCES ACCORDING TO: SURFACE

KORTA GATAN 9 SE-171 54 SOLNA SWEDEN - T el:[phone] - www.pmv.nu

D4-090C-2

REVISIONS

REV. DESCRIPTION DATE APPROVED

0470

INTRINSICALLY SAFE
Exia: When installed in accordance with installation
drawing: D4-086C.

WARNING! Avoid intensive rubbing or brush charging of
plastic parts in IIC explosive atmosphere.

Model code Certif ication declaration

DxxAxxxx-xxxxxz-xxyxxx

where z ≠ D and ( y≠N or y≠U)

II 1G Ex ia IIC T4 Ta -40 C to 85 C Ga
II 1D Ex ia IIIC T80 C Da

DxxAxxxx-xxxxxD-xxxxxx or

DxxAxxxx-xxxxxx-xxyxxx

where y=N or y=U

II 1 G Ex ia IIC T4 Ta -40 C to 85 C Ga

D30 Model code

Certification declaration

Serienummer

S/N:

www.flowserve.com

Input Signal:

and terminals

Area for switch type

Prod.year:

Bar Code

FLOWSERVE, SWEDEN
PMV Automation AB

IP 66

Area for logotype
Område för logotype

Software:

Type and model
Typbeteckning och modellkod

Streckkod

Solna, Sweden

Presafe 17 ATEX 11142X

Temp Range:

Special note

Serial.no:

Input Pressure:

NEMA Type
ingressprotection

60

40

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

A A A B C D E - F G G H H H - I J K L M N

H FFPA

No modification permitted without reference

to the Notified Body.

Scheduled drawing

and terminals

Prod.year:

Area for switch type

Bar Code

Special note

www.flowserve.com

S/N:

Serial.no:

FLOWSERVE, SWEDEN
PMV Automation AB

IP 66

Input Signal:

Temp Range:

Type and model
Typbeteckning och modellkod

Area for logotype
Område för logotype

Software:

Streckkod

Solna, Sweden

Serienummer

IECEx PRE 17.0046X

Certification declaration

Input Pressure:

NEMA Type
ingressprotection

60

40

D4-090C-6

REVISIONS

REV. DESCRIPTION DATE APPROVED

0470

INTRINSICALLY SAFE
Exia: When installed in accordance with installation
drawing: D4-086C.

WARNING! Avoid intensive rubbing or brush charging of
plastic parts in IIC explosive atmosphere.

Model code Certif ication declaration

DxxExxxx-xxxxxz-xxyxxx

where z ≠ D and ( y≠N or y≠U)

II 1G Ex ia IIC T4 Ta -40 C to 85 C Ga
II 1D Ex ia IIIC T80 C Da

DxxExxxx-xxxxxD-xxxxxx or

DxxExxxx-xxxxxx-xxyxxx

where y=N or y=U

II 1 G Ex ia IIC T4 Ta -40 C to 85 C Ga

D30 Model code

Zebra Z-Xtreme 4000

LRW 0

imparted to a third part y nor be used for any unauthor ized purpose. Contravention wi ll be prosecuted

2:1

D4-090C-E

2017-11-06

D30

PMV Positioner

This document must not be copied without our written perm ission and the contents ther e of must not be

Sceduled Drawing

PROJECTION EUROPA

PMV Automation AB

DRAWING NO.

DRW BY Rev.

SCALE

DATE

ANNOTATIONDIMENSIONMATERIALDESCRIPTION

HOLE TOL. UNS PECIFIED TOLERANCES ACCORDING TO: SURFACE

KORTA GATAN 9 SE-171 54 SOLNA SWEDEN - T el:[phone] - www.pmv.nu

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

A A A B C D E - F G G H H H - I J K L M N

D30 Digital Positioner FCD PMENIM0030-01-A5 – 05/18

16

D30 Digital Positioner model code

A Model no

D 3 0 Full LCD menu, LED status

B Approval, Certificate

D General purpose version
E IEC
A ATEX

C Function

H High Flow - Single/double acting - Spool valve

D Connections Air, Electrical

G 1/4” G air, M20 x 1,5 electrical
M 1/4” NPT air, M20x1,5 electrical
N 1/4” NPT air, 1/2”NPT electrical

E Connection feature

2 2 Electrical conduits
T 2 Electrical conduits, threaded Aux. ventilation

F Housing material/ Surface treatment

U Aluminium/Powder epoxy, black

G Mounting options / Shaft

R M Remote mounting (position sensing unit sold separately)
0 9 Double D type, adaptor spindle
2 1 NAF shaft, including Mounting bracket D4-As920
2 3 VDI/VDE 3845 rotar y, Mounting kit not included
3 0 Adaptor shaft, select between 01/06/26/30/36
3 9 IEC 534-6, Flat D t ype, nut incl. Mounting kit not included

H Cover and Indicator

P V A PMV,Black cover, Arrow indicator
P V B PMV, Black cover, No indicator
F W A Flowserve, White, Arrow indicator
F W B Flowserve, White, No indicator

I Temperature/seals

U -40°C to 80°C

J Input signal/Protocoll

4 4-20 mA / none
5 4-20 mA, / HART
P Profibus PA (Only when B = D)

K Feedback option, switches

X No feedback option
T 4-20 mA transmitter only
S Limit switches Mechanical SPDT
N Namur V3 type sensor, P+F NJ2-V3-N
P Limit switches Proximity SPDT
5 Slot t ype Namur sensor, P+F SJ2-SN
6 Slot t ype Namur sensor, P+F SJ2-N

L Options, Add in electronics

0 No pressure sensors
3 3 pressure sensors

M Accessories

X No accessories
M Gauge block 1/4” G (DA, 3 gauges included)
N Gauge block 1/4” NPT (DA, 3 gauges included)

N Special Options

N No special options
S Exhaust silencers

A A A B C D E - F G G H H H - I J K L M N

D30 Digital Positioner FCD PMENIM0030-01-A5 – 05/18

17

4. Control

ESC

OK

BASIC MENU
MAN/AUTO

OUT OF SERVICE
MANUAL

UNPROTECTED

FUNC

Menus and pushbuttons

The positioner is controlled using the five
pushbuttons and the display, which are
accessible when the aluminum cover is
removed.

For normal functioning, the display shows the
current value. Press the ESC button for two
seconds to display the main menu.

Use the pushbuttons to browse through
the main menu and the sub-menus.

The main menu is divided up into a basic menu
and a full menu, see page 19.

Other functions

ESC

Exit the menu without making any changes (as
long as any changes have not been confirmed
with OK).

FUNC

To select function and change parameters.

OK

To confirm selection or change of parameters.

MENU INDICATOR

Displays the position of the current menu row
in the menu.

IN SERVICE

The positioner is following the input signal.
This is the normal status when the positioner is
working.

OUT OF SERVICE

The positioner is not following the input signal.
Critical parameters can be changed.

MANUAL

The positioner can be stroked manually using the
pushbuttons. See section “Man/Auto”, page 25.

UNPROTECTED

Most of the parameters can be changed when
the positioner is in the “Unprotected” position.
However, critical parameters are locked when
the positioner is in the “In service” position.

LED color (R=Red, Y=Yellow, G=Green)

Codes during In Service

R Actual valve position deviates from requested/set

position

Y Fully opened /closed valve using Cut Of f (= OK)

G Controlling valve position (= OK)

Codes during Out of service

R Y Input signal not calibrated

Y G Feedback signal not calibrated

Y Y Out of Service (= OK)

Calibration alarm

R G No feedback movement. Check linkage from actuator

to positioner

R Y No air available. *(alarm available only when

pressure sensors installed)

R G G No pot connection. Check pot cable inside

positioner.

R Y Y No air relay. Check cable inside positioner.

R Y G Pot not calibrated. Go to Calibrate->Expert->Pot

on LCD menu.

D30 Digital Positioner FCD PMENIM0030-01-A5 – 05/18

18

Menu indicator

There are indicators at both sides of the display
window and they indicate as follows:

Flashing in position Out of service

Flashing in position Manual

Displayed in position Unprotected

The indicators on the right-hand side show the
position in the current menu.

Menus

To display the menus you can select:

- Basic menu, which means you can browse
through four different menu items

- Full menu, which comprises ten steps. Use
the Shift Menu to browse through the menu
items

Full Menu can be locked out using a passcode.

The main menus are shown on the next page
and the sub-menus on the subsequent pages.

Changing parameter values

Change by pressing

until the desired figure

is flashing.

Press to step to the desired figure.
Confirm by pressing OK.

A change can be undone by pressing the ESC
button, which returns you to the previous
menu.

FULL MENU
CALIBRATE

FULL MENU
MAN/AUTO

FULL MENU
SHIFT MENU

D30 Digital Positioner FCD PMENIM0030-01-A5 – 05/18

19

Menu system

The menus are described on
the following pages.

BASIC MENU
READ

BASIC MENU
MAN/AUTO

BASIC MENU
CALIBRATE

BASIC MENU
SHIFT MENU

FULL MENU
READ

FULL MENU
MAN/AUTO

FULL MENU
CALIBRATE

FULL MENU
SHIFT MENU

FULL MENU
STATUS

FULL MENU
SETUP

FULL MENU
TUNING

FULL MENU
ALARMS

FULL MENU
FACT SET

D30 Digital Positioner FCD PMENIM0030-01-A5 – 05/18

20

First start

“Calibrate” is displayed in the basic menu
automatically, the first time power is applied. It
can be selected from the basic or full menu at
any time.

A complete auto-calibration will take a few
minutes depending on size of actuator and
includes end limit calibration (zero and
span), auto-tuning (dynamically sets the
control parameters for the actuated package
the positioner is controlling) and a check of
the movement speed. Start the automatic
calibration by selecting Auto-Cal and then
answer the questions in the display by pressing
OK or the respective arrow. More detail about
these questions can be found on page 23.

Calibration error messages

If a fault occurs during calibration, one of the
following error messages can be displayed:

No movement/press ESC to abort

Typically the result of an air delivery issue to the
actuator, a stuck valve or actuator, or incorrect
mounting and/or linkage arrangement. Check
for proper supply air to the positioner, pinched
tubing, proper actuator sizing, proper linkage
and mounting arrangement.

Pot uncalibrated/press ESC to abort

The potentiometer is out of range. The
potentiomenter is aligned using the Calibrate ­Expert cal - pot Menu. The calibration sequence
must be restarted after the fault is corrected.

Tip! Instant quick calibration

The D30 can be instantly calibrated by pressing
the top + bottom buttons for 5 seconds (see
picture). This function is available from any
menu position.

First start, Profibus PA

For Profibus PA, connect the input signal at pos
1 and 2 on the terminal block. See Electrical
connections in the manual.

In the SETUP/Devicedata/Profibus: change
the address from 126 to any number between
1-125. Never use the same number with more
than one unit. Install values in failsafe mode, for
communication when loss of signal.
Calibrate the unit.
GSD files are available at our web-page
www.pmv.nu

To install the D30_PROFIBUS.DDL file to
Siemens SIMATIC PDM.

1. Move the files to the directory where the
DeviceInstall.exe is located.

2. Run DeviceInstall.exe

BASIC MENU
CALIBRATE

For Expert Calibration

parameters - see page 29!

For further information on

calibrating the pot - see page 38

Instant quick calibration

D30 Digital Positioner FCD PMENIM0030-01-A5 – 05/18

21

Parameter Description BYTE

SP Setpoint The SP has 5 bytes, 4 bytes for the float value 4+1=5
and one status byte. The status byte needs to be
128 (0x80Hex) or higher for the D30 to accept it.

READBACK Position The READBACK has 5 bytes, 4 bytes for the 4+1=5
float value and one status byte.

POS_D Digital position Returns actual position as a digital value with 2
definitions as below
0 = Not initialized
1 = Closed
2 = Opened
3 = Intermediate

CHECKBACK Detailed information of the device, coded bit wise. 3
Several messages can occur at the same time.

RCAS_IN Remote Cascade The RCAS_IN has 5 bytes, 4 bytes for the 4+1=5
float value and one status byte.

RCAS_OUT Remote Cascade The RCAS_OUT has 5 bytes, 4 bytes for 4+1=5
the float value and one status byte.

Status Byte Table

MSB LSB Meaning D30 info

0 0 0 0 1 0 x x Not connected
0 0 0 0 1 1 x x Device failure PROFIbus PA module failure
0 0 0 1 0 0 x x Sensor failure No sensor value
0 0 0 1 1 1 x x Out of service AI Function Block in O/S mode
1 0 0 0 0 0 x x Good - Non cascade Measured value OK
All Alarm values used
1 0 0 0 0 0 0 0 OK
1 0 0 0 1 0 0 1 Below low limit Lo Advisory alarm
1 0 0 0 1 0 1 1 Above high limit Hi Advisory alarm
1 0 0 0 1 1 0 1 Lo-Lo Critical alarm
1 0 0 0 1 1 1 1 Hi-Hi Critical alarm

Example SP = 43.7% and 50%

Float Hex Status

43.7 42 2E CC CD 80

50.0 42 48 00 00 80

D30 Digital Positioner FCD PMENIM0030-01-A5 – 05/18

22

(FF) Foundation Fieldbus function blocks

Function blocks are sets of data sorted by
function and use. They can be connected to
each other to solve a control process, or to a
controlling DCS. To get a good introduction and
understanding of FF look at www.fieldbus.org
and download the “Technical Overview” from
the About FF pages.

(TB) Transducer Block

The TB contains unit specific data. Most of
the parameters are the same as parameters
found on the display. The data and the order
of data varies between different products. The
AO-block setpoint (SP) and process value (PV)
parameters are transceived to the TB through a
channel. The TB has to be in AUTO for the AO­block to be in AUTO.

The positioner has to be in menu-auto mode
and in service to be controlled from the
fieldbus. If the positioner is placed in menu­manual mode then the transducer block will
be forced to (LO) local override. In this way a
person in the field will be able to control the
positioner from the keypad, without collision
with a control loop.

(RB) Resource Block

The RB is a set of parameters that looks the
same for all units and products. The values of
the RB define unit information that concerns
the Fieldbus Protocol such as MANUFAC_ID
which informs the unique manufacturer id. For
Flowserve it is 0x464C53. The RB has to be in
AUTO for the AO-block to be in AUTO.

(AO) Analogue Output Block

The AO follows Fieldbus Foundation’s standard
on content and action. It is used for transferring
(SP) setpoints from the bus to the positioner.

CAS_IN (cascade input) and RCAS_IN (remote
cascade input) are selected as inputs to the AO
block depending on the MODE_BLK parameter.
The selected input will be relayed to the SP
parameter of the AO block. BKCAL_OUT

(back calculated output) is a calculated
output that can be sent back to a controlling
object so that control bumps can be avoided.
Usually the BKCAL_OUT is set to be the (PV)
process value of the AO-block, i.e. the actual
measured position of the valve. OUT is the
primary calculated output of the AO block.
During a limited action (ramping) of the AO
block the RCAS_OUT parameter will supply
the final setpoint and the OUT parameter will
be the limited output. The transducer block is
connected through a channel to the AO block.
Through this channel the OUT value and SP are
transceived.

In order to set the AO block to AUTO, the TB
and the RB have to be in AUTO. Further the
AO block has to be scheduled. Using National
Instruments Configurator; scheduling can be
done by adding the unit to a project and then
click on the “upload to device” icon.

To write a setpoint value by hand, add Man to
MODE->Permitted parameter, and then choose
MODE->Target to Man. Make sure that the unit
is scheduled.

Example

A typical FF block loop control might look
like the following: Where the positioner is
represented by the AO-block.

AO-block
overview

RCAS_IN

CAS_IN

BKCAL_OUT

AO

RCAS_OUT

OUT

Transducer

AOPIDAI

BKCAL_OUTBKCAL_IN

OUT OUTIN CAS_IN

D30 Digital Positioner FCD PMENIM0030-01-A5 – 05/18

23

The contents of the menu are shown on the next page. The various menu texts are described below.

Auto-Cal

Auto-tuning and calibration of end positions

Start tune

Starts the tuning. Questions/commands are displayed during
calibration. Select the type of movement, function, etc. with

and confirm with OK as shown in the chart on the next

page.

Lose prev value? OK?

A warning that the value set previously will be lost (not during
the first auto-tuning).

Direction? Air-to-open.

Select for direct function.

Direction? Air-to-close.

Select for reverse function.

In service? Press OK

Calibration finished. Press OK to start positioner functioning.
(If ESC is pressed, the positioner assumes the ”Out of service”
position but the calibration is retained).

TravelCal

Calibration of end positions

Start cal

Start end position calibration.

Lose prev value? OK?

A warning that the previously set value will be lost. Confirm
with OK. The calibration sequence starts.

In service? Press OK

Calibration finished. Press OK to start positioner functioning.
(If ESC is pressed, the positioner assumes the ”Out of
service”position but the calibration is retained).

Perform

Setting gain

Normal

100% gain

Perform G, F, E, D, C, B, A

Possibility to select a lower gain in steps.
Default setting is D.

Note. Original P. I. D. will always be shown in display

BASIC MENU
CALIBRATE

D30 Digital Positioner FCD PMENIM0030-01-A5 – 05/18

24

The menu contents are shown in the figures on the right and the texts are described below:

Current values can be read using the Read Menu and some values can be reset.
Pos Shows current position
Set&pos Set point and position
Set&dev Set point and deviation
Pos graph Shows position graph
Temp Shows current temperature

Statistics

n cycles Shows number of cycles.

1 cycle = [move of valve
+change direction+move
opposite direction] regardless
of size of each move/stroke.

Acc travel Travel = [accumulated % valve
has moved/100].

Example: move 60% up + move
40% down =>Acc travel = 1

mean dev Shows accumulated
deviation in %

m.abs dev Shows accumulated
absolute deviation in %

# of resets Shows number of resets

runtime Shows accumulated runtime

since last reset

Extr temp Shows extreme min and max
temperature

Histogram Shows position and time for
position value

Alarms Displays tripped alarms

READ
S&P Actual

Statistics
pulse rate

READ
pos

READ
set&pos

READ
set&dev

READ
Pos Graph

READ
temp

READ
Statistics

READ
Alarms

Statistics
n cycles

Statistics
mean dev

Statistics
m. abs dev

Statistics
runtime

Statistics
# of resets

Statistics
ex tr. temp

Statistics
histogram

Statistics
Reset stat

Statistics
acc travel

BASIC MENU
READ

D30 Digital Positioner FCD PMENIM0030-01-A5 – 05/18

25

The Man/Auto menu is used to change between manual and automatic modes.

The menu contents are shown in the figures on
the right and the various texts are described
below:

AUT, OK = MAN

Positioner in automatic mode

MAN, OK = AUT

Positioner in manual mode

In the MAN mode, the value of POS can be
changed using . The push-buttons
increase/decrease the value in steps. The value
can also be changed in the same way as for the
other parameter values, as described on page
14

Other functions

C+ can be fully opened by pressing and
then immediately OK simultaneously.

C- can be fully opened by pressing and OK
simultaneously.

C+ and C- can be fully opened for blowing clean
by pressing and OK simultaneously.

BASIC MENU
MAN/AUTO

When changing between MAN and AUT
mode, the OK button must be pressed for 3
seconds.

AUT, OK= MAN
POS = 12,3%

OK

MAN, OK= AUT
POS = 12,3%

D30 Digital Positioner FCD PMENIM0030-01-A5 – 05/18

26

The Status Menu is used to select whether or not the positioner is in service.

The menu contents are shown in the figures on the right
and the various texts are described below:

o o service Not in service. Flashing
indicator in upper left­ hand corner of display.

in service Positioner in service.
Critical parameters
cannot be changed.

The Shift Menu is used to choose between the basic menu and the full menu.

The menu contents are shown in the figures on
the right and the various texts are described
below:

No Full menu selected.

Yes Basic menu selected.

The Menu can be locked with a passcode,
see Setup menu.

BASIC MENU
SHIFT MENU

Full menu
no

OK

Full menu
yes

OK

FULL MENU
STATUS

OK

OK

STATUS
o o service

STATUS
in service

When changing between In service and Out
of service, the OK button must be pressed
for 3 seconds.

D30 Digital Positioner FCD PMENIM0030-01-A5 – 05/18

27

FULL MENU
SETUP

The Setup Menu is used for various settings.

The menu contents are shown in the chart on the next page and the various texts are described
below:

Actuator Type of actuator Size of actuator Time out

Rotating Rotating actuator. Small 10 s
Linear Linear actuator. Medium 25 s

Large 60 s
Extra large 180 s

Lever Only for linear actuator.

Lever stroke

Stroke length to achieve correct display. Input only needed in case display
value is off

Level cal

Calibration of positions to achieve correct display.

Direction

Direct

Direct function (signal increase opens). Indicator/spindle rotates counter­clock wise.

Reverse

Reverse function.

Character Curves that show position as a function of input signal.

Linear

See diagram.

Equal %
Quick open
Sqr root
Custom

Create own curve.

Cust chr

# of point

Specify number of points
(3, 5, 9, 17, or 33)

Cust curve Enter values on X and Y axes.

Curr range (Use this function to split range)

0%= 4.0 mA
100%=20.0 mA Possibility of selecting which input signal values will correspond to

0% and 100% movement respectively. Examples of settings:
4 mA = 0%, 12 mA = 100%, 12 mA = 0%, 20 mA = 100%.

Qo
Sqr
Lin
Eq%

Signal

Movement

x

y

D30 Digital Positioner FCD PMENIM0030-01-A5 – 05/18

28

TRVL range Setting end positions

0%=0.0% Select Out of Service.
Set percentage value for
desired end position
(e.g. 3%).

Set 0% Select In Service.
Connect calibrator.
Move forward to desired end
position (0%) and press OK.

100%=100.0% Select Out of Service.
Set percentage value for
desired end position
(e.g. 97%).

Set 100% Select In Service.
Connect calibrator. Move
forward to desired end
position (100%)
and press OK.

Trvl ctrl Behavior at set end position

Set low Choose between Free
(positioner will control until a
mechanical top is reached),
Limit (stop at set end
position), and Cut off (Default
value. Go directly to a
mechanical stop at a
redefined setpoint).

Set high Similar to Set low.
Values Select position for Cut off and

Limit at the respective end
positions.

Passcode Setting passcode for
access to the menu

Numbers between 0000 and 9999 can be used
as passcodes. 0 = no passcode required.

Appearance On display

Language Select menu language.
Units Select units.
Def. Display Select value(s) to be

displayed during service.
The display reverts to this
value 10 minutes after any
change is made.

Start menu Start in Basic menu or
Full menu.

Orient Orientation of text on display.
Par mode Display of control parameters

such as P, I, D or K, Ti, Td.

Devicedata

HW rew
SW rew General parameters.
Capability

HART Menu with HART parameters.
Only amendable with HART
communicator. It is possible
to read from display.

Profibus PA

Status Indicates present status
Device ID Serial number
Address 1-126
Tag Allotted ID

Descriptor ID description

Date SW release date
Failsafe Value = preset pos

Time = Set time +10sec=
time before movement
Valve act = failsafe
(preset pos) or last value
(present pos)
Alarm out= On/Off

Foundation Fieldbus

Device ID Serial number
Nod address Address on the bus provided

by the DCS system
TAG–PD_TAG Name provided by the

DCS system
Descriptor D30 positioner
Date SW release date
Sim jumper Simulate jumper, FF

simulation functionality
activated = ON

D30 Digital Positioner FCD PMENIM0030-01-A5 – 05/18

29

FULL MENU
TUNING

The menu contents are shown in the chart on the next page and the various texts are described
below:

Close time Minimum time from fully open to closed.

Open time Minimum time from closed to fully open.

Deadband Setting deadband. Min. 0.1%.

Expert Advanced settings.

Control See explanations below.

Toggles tep Test tool for checking functions. Overlays a square wave on the set value.

Self test Internal test of processor

Undo You can read last 20 changes.

P,I,D and K,Ti,Td parameters

If one of the gains is changed, the
corresponding value in the other gain set is
changed accordingly.

D30 Digital Positioner FCD PMENIM0030-01-A5 – 05/18

30

FULL MENU
ALARMS

The menu contents are shown in the chart on the next page and the various texts are described below:

Deviation Alarm generated when deviation occurs

On/Off Alarm on/off.
Distance Allowed distance before alarm is generated.
Time Total deviation time before alarm is generated.
Alarm out Select ON/OFF offers output on terminals.
Valve act Behavior of valve when alarm is generated.

Limit 1 Alarm above/below a certain level.
On/Off Alarm on/off.
Minipos Setting of desired min. position.
Maxpos Setting of desired max. position.
Hysteresis Desired hysteresis.
Alarm on Select ON/OFF offers output on terminals.
Valve act Behavior of valve when alarm is generated.

Limit 2 See Limit 1.

See diagram below!

0%

100%

Alarm Limit 1 on

Alarm Limit 2 on

Alarm Limit 1 off

Alarm Limit 2 off

Alarm Limit 2 on

Alarm Limit 1 on

Alarm Limit 1 off

Alarm Limit 2 off

Travel

Set alarm and hysteresis values

Limit 1, max
Hysteresis

Limit 2, max
Hysteresis

Hysteresis
Limit 2, min

Hysteresis
Limit 1, min

D30 Digital Positioner FCD PMENIM0030-01-A5 – 05/18

31

Temp Alarm based on temperature

On/Off Temperature alarm on/off.
Low temp Temperature setting.
High temp Temperature setting.
Hysteresis Allowed hysteresis.
Alarm out Select ON/OFF offers output on terminals.
Valve act Behavior of valve when alarm is generated.

Valve act

No action Alarm generated only. Operations not affected.

Goto open Valve moves to 100%. Positioner changes to position Manual.

Goto close Valve moves to 0%. Positioner changes to position Manual.

Manual Valve stays in unchanged position. Positioner moves to position Manual.

D30 Digital Positioner FCD PMENIM0030-01-A5 – 05/18

32

Expert Calibration

When entering “ExpertCal” mode - walk through the list of parameters described below.
Set values where applicable. Confirm by pressing OK.

Set point LO: Use the calibrator set to 4 mA
(or set another value on the display). Press
OK.

Set point HI: Use a calibrator of 20 mA
(or set another value on the display). Press
OK.

Pressure LO: Use a supply of 1.4 bar (20 psi)
(or set another value on the display). Press
OK. Pressure read out only possible on D30
with built in pressure sensor.

Pressure HI: Use a supply of 8 bar (115 psi)
(or set another value on the display). Press
OK. Pressure read out only possible on D30
with built in pressure sensor.

Transmitter: Connect 10 - 28 VDC. Connect
an external mA meter to the loop. Read low
value on mA meter and adjust with up/down
key. Press OK to set low value.
Repeat procedure to set High value.
Also see video on www.pmv.nu

Pot: Potentiometer setting, see section 5.
Also see video on www.pmv.nu

Full reset: Resets all set values and enters
Factory mode. To reset the values only, use
FACT SET in main menu, see below.

FULL MENU
FACT SET

The menu contents are shown in the chart below.

The default values that were set on delivery can be reset using the Fact Set menu.
Values from calibration and from other settings will then be lost.

FACT SET
no

OK

OK

Press OK
for 3 seconds

OK

OK

Discard
settings?

Input
accepted

OK

FACT SET
Done

OK

FACT SET
yes

D30 Digital Positioner FCD PMENIM0030-01-A5 – 05/18

33

READ

MAN/AUTO AUT,OK=MAN MAN,OK=AUT

CALIBRATE AutoCal F

TravelCal E C+ & C-**

D default temp
C

Expert cal full reset B statistics runtime

alarms # of reset

normal

Histogram
Reset stat

SHIFT MENU

small

Type medium

O O SERVIC large

STATUS IN SERVICE

SETUP

Lever* Stroke Air To Open

Lever cal Air To Close

Direction

X0=
Y0=

0% =
Set 0%
100%= 0% =
Set 100% Set 0%

100%=
Set 100%

free

Direction

Set high Limit Low

Limit Hi Pos/Set Position

Set Point

Old New 0=Off

Language svenska

Italiano mA

mm

norsk cm mm

cm

bar

Units psi Grad C

Position kPa Grad F

Kelvin

Temp

position

Start Logo On/off

full Tag

LED On/off

Date

Orient. normal Device ID

HW rev
SW rev

Hart

Control (x) On/off

TUNING Close time

Open time K,Ti,Td

Expert

start
Abort step

ALARMS Deviation On/off

Limit On/off Time

Alarm out
On/off On/off
Max diff

Alarm out Alarm out On/off

Low temp no action

Alarm out High temp goto open

Alarm out manual

Temp

FACT SET no

yes

Replacement for page xx in the D30 IOM for software version 1.2

pos

set&pos

set&dev

G Highest Pos Graph

Supply Pr** n cycles

acc travel
Balance mean dev
Perform pot outsignal m. abs dev

A Lowest

extr temp

Basic menu
Full menu rotating single act

linear double act
Function
Size Texas-size

linear

Actuator equal %

quick open
custom

sqr root
Character #of points
Cust chr Cust curve

Curr range

Trvl range

Trvl ctrl Cutoff Low direct

Set low cutoff Cutoff Hi reverse

limited

Values

Transm.

Passcode

english

Appearance

deutsch
français percent

español percent

chinese inch

degrees inch

Setpoint degrees

Pressure**

Def. Displ
Start menu

last value set&pos
basic set&dev Message

menu

Descriptor

flipped Poll adr

Assemblyno
Devicedata Capability Univ cmd

Spec cm

Burst

Togglestep PID params
Self test Run time

Deadband Leakage Spring Adj cycle time

Undo Friction size

Distance

Minpos
Maxpos Valve act
Hysteresis Min Pres

Max Pres

Valve act Valve act Hysteresis
Pos=Pres
Pressure Valve act Hysteresis goto close

Valve act

Valve act

(*) appear if Linear set
(**) appear if pressure sensor exist
(x) Position is show in upper row (PID, KTiTd, Min Pulse)

D30 Digital Positioner FCD PMENIM0030-01-A5 – 05/18

34

5. Maintenance/service

When carrying out service, replacing a circuit board, etc., it may be necessary to remove and
refit various parts of the positioner. This is described on the following pages.

Read the Safety Instructions on page 4 and 5 before starting work on the positioner.

Cleanliness is essential when working with the positioner. Contamination in the air ducts
will inevitably lead to operational disturbances. Do not disassemble the unit more than
that described here.

DO NOT take the valve block apart because its function will be impaired.

When working with the D30 positioner, the work place must be equipped with ESD
protection before the work is started.

Always turn off the air and electrical supplies before starting any work.

Please see section for special conditions for safe use and spare parts on page 5!

Please contact a Flowserve office for information regarding proper procedures.

www.pmv.nu or infopmv@flowserve.com

Disassembling D30

Removing cover and inner cover

• Unscrew the screws A and remove the cover. When mounting cover – see page 5.

• Pull off the arrow pointer, B.

• Unscrew the screws C and remove the inner cover.

Note: Removing inner cover will void warranty.

A

B

C

D30 Digital Positioner FCD PMENIM0030-01-A5 – 05/18

35

Circuit boards (PCB)

Disconnect or switch off the electric power supply before starting any work.

• Lift off the display PCB..

• Release the cable connections.

• Unscrew the two screws B and lift up the circuit board.

B

D30 Digital Positioner FCD PMENIM0030-01-A5 – 05/18

36

Limit Switches

When installing the switch card, make sure it is
placed correctly.Secure the PC board with the
two screws. Make sure the holes are centred
before tightening the screws.

Note! When installing the cam assembly for
mechanical switches, retract both switch arms
first.

Install the cam assembly and tighten the
screws loosely to obtain enough friction to lock
the cams.

Adjust the lower cam first, then the upper cam.

D30 Digital Positioner FCD PMENIM0030-01-A5 – 05/18

37

Valve block

Turn off the air and electric power
supply before starting any work.

• Remove the three screws A and lift out the
valve block

N.B. Do not disassemble the valve block

• When installing the valve block — torque the
three screws to 0,4 Nm and seal with
Loctite® 222.

Pressure sensors

Three pressure sensors are available as an
option. They indicate pressure for supply, C­and C+ air,and can be used by ValveSight™ to
enable advanced valve diagnostics.

The sensors are mounted on a circuit board
which mounts next to the air relay on the floor
of the housing at B using three screws.

Pressure sensor PCB - top view

Pressure sensor PCB - bottom view

A

D30 Digital Positioner FCD PMENIM0030-01-A5 – 05/18

38

Potentiometer

90° spring loaded potentiometer

The spring-loaded potentiometer can be
removed from the gearwheel for calibration or
replacement.

If the potentiometer is replaced or the setting is
changed, it must be calibrated.

• Select the menu Calibrate - Expert - Cal pot.
The display shows Set gear.

• Turn the spindle shaft clockwise to end
position and press OK. Either turn manually
or use the up/down arrows (with supply
air) to stroke the positioner to turn the shaft
clockwise (see Manual mode page 25).

• Move spring (1) aside and disengage
cogwheels. Turn potentiometer according
to display until OK is shown. Press OK. See
drawing below.

• Move back spring (1) and secure
potentiometer (2) calibration. See drawing
below.

2

1

D30 Digital Positioner FCD PMENIM0030-01-A5 – 05/18

39

6. Trouble shooting

Symptom Action

Input signal change to positioner does not
affect actuator position.

• Check air supply pressure, air cleanliness,
and connection between positioner and
actuator.

• Out of service, in manual mode.

• Check input signal to positioner.

• Check mounting and connections of
positioner and actuator.

Change in input signal to positioner makes
actuator move to its end position.

• Check input signal.

• Check mounting and connections of
positioner and actuator.

Inaccurate control. • Perform Auto-calibration and check for

any leaks.

• Uneven air supply pressure.

• Uneven input signal.

• Wrong size of actuator being used.

• High friction in actuator/valve package.

• Excess play in actuator/valve package.

• Excess play in mounting of positioner on
actuator.

• Dirty/humid supply air.

Slow movements, unstable regulation.

• Implement auto-tuning.

• Increase the deadband (Tuning menu).

• Adjust Performance (Calibrate menu).

D30 Digital Positioner FCD PMENIM0030-01-A5 – 05/18

40

7. Technical data

Rotation angle min 25° max 100°

Stroke From 5 mm (0.2¨)

Input signal 4-20 mA DC

Air supply 1.4-8 barg (20-115 psi) DIN/ISO 8573-1 3.2.3

Free from oil, water and moisture.

Air delivery Up to 760 nl/min @ 6 bar (29.3 scfm @ 87 psi)

Air consumption 8 nl/min @ 6 bar (0.31 scfm @ 87 psi)

Air connections ¼” G or NPT

Cable entry 2x M20x1.5 or ½” NPT

Electrical connections Screw terminals 2.5 mm2 /AWG14

Linearity <0.4%

Repeatability <0.5%

Hysteresis <0.3%

Dead band 0.1-10% adjustable

Display Graphic, view area 15 x 41 mm (0.6 x 1.6¨)

UI 5 push buttons

CE directives 93/68EEC, 89/336/EEC, 92 /31/EEC

Voltage drop, w/o HART 8 V

Voltage drop, with HART 9.4 V

Vibrations < 0.25% FS 10-500 Hz 2g max

Enclosure IP66

Material Die-cast Aluminum

Surface treatment Powder epoxy

Temperature range –40°C to +80°C (-40˚F to 176˚F)

Weight 1.8 kg (4 lbs)

Mounting position Any

Communication protocols Hart, Profibus PA, Foundation Fieldbus

D30 Digital Positioner FCD PMENIM0030-01-A5 – 05/18

41

Mechanical switches

Type SPDT

Size V3

Rating 3 A/125 VAC / 2 A/30 VDC

Temperature range -40°C to 80°C (–22°F to 180°F)

NAMUR sensors

(NJ2-V3-N)

Type Proximity DIN EN 60947-5-6:2000

Load current

1 mA ≤ I ≤ 3 mA

Voltage range 8 VDC

Hysteresis 0.2%

Temperature range –25°C to 85°C (–13°F to 185°F)

Proximity switches

Type SPDT

Rating 0.4 A @ 24 VDC, Max 10 W

Operating time Max 1.0 ms

Max voltage 200 VDC

Contact resistance

0.2 Ω

Temperature range -40°C to 80°C (–22°F to 180°F)

Slot NAMUR switches

(SJ2-SN, SJ2-N)

Type Proximity DIN EN 60947-5-6:2000

Load current

1 mA ≤ I ≤ 3 mA

Voltage 8 VDC

Hysteresis 0.2%

Temperature range –25°C to 85°C (–40°F to 185°F) SJ2-N

–40°C to 85°C (–40°F to 185°F) SJ2-SN

4-20 mA transmitter

Supply 11-28 VDC

Output 4-20 mA

Resolution 0.1%

Linearity full span +/–0.5%

Output current limit 30 mA DC

Load impedance 800 Ω @ 24 VDC

D30 Digital Positioner FCD PMENIM0030-01-A5 – 05/18

42

8. Dimensions

100

173,5

53

63

M6 (4x)

17,7

17,7

17,7

17,7

28,6

28,6

28,6

M8 (3x) alt.

5/16"-18 UNC (3x)

1

17,5

32,5

47,5

62,5

77,5

9(2x)

11(3x)

M8(2x)

G1/4" alt.

1/4" NPTF

16

46

63

103

M20x1.5 alt.

1/2" NPT

33

29

24,5

10

9

4,8

24

12

10

164

126

70

50

55

2,3

M8x1

4

10

9,5

7

6

M3

REV.

MODIFICATION

DATE

MOD.BY

1

New cover implemented. New gauge block implemented. M8 was M6.

180321

KBM

D30 Digital Positioner FCD PMENIM0030-01-A5 – 05/18

43

9. Spare parts

No Part no Description

1 D4-SP37PVA Black cover incl. screws and flat indicator

1 D4-SP37FWA White cover incl. screws and flat indicator

2 D4-SP40 Internal cover incl. screws

3 D4-SP1516 External covers SST, 2, incl screws

4 3-SXX Spindle adaptor (XX = 01, 02, 06, 26, 30, 36)

5 D4-SP05-09 S09 shaft compl. incl. gear wheel, friction clutch, spring

5 D4-SP05-21 S21 shaft compl. incl. gear wheel, friction clutch, spring

5 D4-SP05-23 S23 shaft compl. incl. gear wheel, friction clutch, spring

5 D4-SP05-39 S39 shaft compl. incl. gear wheel, friction clutch, spring

6 D4-SP400 Air relay complete, incl. cable, seal, screws

7 D4-SP08 Potentiometer compl. incl. spring, bracket, cable

8 3-SP37HR PCB LCD assembly

9 D4-SP7-80H PCB mother board 4-20 mA / HART

9 D4-SP7-80P PCB mother board Profibus PA

9 D4-SP7-80F PCB mother board Fieldbus

10 D4-SP84-3 Pressure sensor assembly complete

11 D4-SPGB Bag with screws, O-rings, seals, pair of sintered brass silencers, cable

gland

12 D4-SP940M Gauge block G, complete incl. screws, seals, 3 gauges / SST, Brass

12 D4-SP940N Gauge block G, complete incl. screws, seals, 3 gauges / SST, Brass

13 D4-SP45S Limit switches Mechanical SPDT compl.

13 D4-SP45N Limit switches Namur V3 P&F NJ2-V3-N compl.

13 D4-SP45P Limit switches Proximity SPDT compl.

13 D4-SP455 Limit switches Namur slotted P&F SJ2-SN compl.

13 D4-SP456 Limit switches Namur slotted P&F SJ2-N compl.

Note: PMV does not offer spare parts for certified units

D30 Digital Positioner FCD PMENIM0030-01-A5 – 05/18

44

1

2

8

9

5

11

10

12

7

6

13

47

PMV Automation AB

Korta Gatan 9
SE-171 54 SOLNA
SWEDEN
Phone: [phone]
E-mail: infopmv@flowserve.com

PMV USA

14219 Westfair West Drive
Houston, TX 77041, USA
Phone: [phone]
Fax: [phone]
E-mail: pmvsales@flowserve.com

Flowserve Flow Control

Burrell Road, Haywards Heath
West Sussex RH16 1TL
Phone: [phone]
E-mail: pmvuksales@flowserve.com

Flowserve Flow Control Benelux

Rechtzaad 17
4703 RC Roosendaal
THE NETHERLANDS
Phone: [phone]
Fax: [phone]
E-mail: fcbinfo@flowserve.com

Flowserve Flow Control GmbH

Rudolf-Plank Strasse 2
D-76275 Ettlingen
GERMANY
Phone: [phone]
Fax: [phone]
E-mail: argus@flowserve.com

Flowserve Corporation

No. 35, Baiyu Road
Suzhou Industrial Park
Suzhou 215021, Jiangsu Province,
PRC
Phone: [phone]
Fax: [phone]

Flowserve (China)

585, Hanwei Plaza
7 Guanghau Road
Beijing, China 100004
Phone: [phone]

Flowserve Pte Ltd

No. 12 Tuas Avenue 20
Singapore 638824
Phone: [phone]
Fax: [phone]

Flowserve do Brasil Ltda

Rua Tocantins, 128 - Bairro Nova Gerti
São Caetano do Sul,
São Paulo 09580-130 Brazil
Phone: [phone]
Fax: [phone] - 423

Flowserve Corporation has established industry leadership in the design and manufacture of its products. When
properly selected, this Flowserve product is designed to perform its intended function safely during its useful life.
However, the purchaser or user of Flowserve products should be aware that Flowserve products might be used
in numerous applications under a wide variety of industrial service conditions. Although Flowserve can provide
general guidelines, it cannot provide specific data and warnings for all possible applications. The purchaser/user
must therefore assume the ultimate responsibility for the proper sizing and selection, installation, operation, and
maintenance of Flowserve products. The purchaser/user should read and understand the (D3 Digital Positioner
User Instructions) instructions included with the product, and train its employees and contractors in the safe use of
Flowserve products in connection with the specific application.
While the information and specifications contained in this literature are believed to be accurate, they are supplied
for informative purposes only and should not be considered certified or as a guarantee of satisfactory results by
reliance thereon. Nothing contained herein is to be construed as a warranty or guarantee, express or implied,
regarding any matter with respect to this product. Because Flowserve is continually improving and upgrading its
product design, the specifications, dimensions and information contained herein are subject to change without
notice. Should any question arise concerning these provisions, the purchaser/user should contact Flowserve
Corporation at any one of its worldwide operations or offices.
For more information about Flowserve Corporation, contact www.flowserve.com or call USA 1-800-225-6989.

FCD PMENIM0030-01-A5 – 05/18

To find your local Flowserve
representative:

To find your local Flowserve representative
please use the Sales Locator

System found at www.flowserve.com30

© May 2018, Flowserve Corporation, Irving, Texas

flowserve.com