Flowserve 510si User Manual
Logix 510si Digital Positioner
ADK041400E - 04.03
This product meets the requirements of
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Table of Content Page
1 General Information ................................................................................ 3
2 Unpacking .............................................................................................. 4
3 Logix 510si Overview .............................................................................. 5
4 Specifications .......................................................................................... 5
5 Principle of Operation ............................................................................. 6
6 Tubing .............................................................................................. 6
7 Wiring .............................................................................................. 7
8 Startup .............................................................................................. 8
8.1 Logix 510si Local Interface Operation ........................................ 8
8.2 Operation of Configuration Dipswitch Setup .............................. 8
8.3 Setup of the Cal Dipswitches ...................................................... 9
8.4 Quick-Cal Operation .................................................................... 10
8.5 Local Control of Valve Position................................................... 10
8.6 Factory Reset .............................................................................. 10
8.7 Loop Calibration ......................................................................... 10
9 Error Codes .............................................................................................. 12
10 Version Number checking ....................................................................... 14
11 Trouble Shooting ..................................................................................... 15
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1 USING FLOWSERVE VALVES, ACTUATORS
AND ACCESSORIES CORRECTLY
1.1 Using
The following instructions are designed to assist in
unpacking, installing and performing maintenance as
required on FLOWSERVE products. Product users
and maintenance personnel should thoroughly review
this bulletin prior to installing, operating or performing any maintenance.
In most cases FLOWSERVE valves, actuators and
accessories are designed for specific applications
(e.g. with regard to medium, pressure, temperature).
For this reason they should not be used in other applications without first contacting the manufacturer.
1.2 Terms concerning safety
The safety terms DANGER, WARNING, CAUTION and
NOTE are used in these instructions to highlight par-
ticular dangers and/or to provide additional information on aspects that may not be readily apparent.
DANGER:
indicates that death, severe personal injury and/or substantial property damage will occur if
proper precautions are not taken.
WARNING:
jury and/or substantial property damage can occur if
STOP!
indicates that death, severe personal in-
proper precautions are not taken.
CAUTION:
indicates that minor personal injury and/
or property damage can occur if proper precautions
are not taken.
1.3 Protective clothing
FLOWSERVE products are often used in problematic
applications (e.g. extremely high pressures, dangerous, toxic or corrosive mediums). In particular valves
with bellows seals point to such applications. When
performing service, inspection or repair operations
always ensure, that the valve and actuator are depressurised and that the valve has been cleaned and
is free from harmful substances. In such cases pay
particular attention to personal protection (protective
clothing, gloves, glasses etc.).
1.4 Qualified personnel
Qualified personnel are people who, on account of
their training, experience and instruction and their
knowledge of relevant standards, specifications, accident prevention regulations and operating conditions, have been authorised by those responsible for
the safety of the plant to perform the necessary work
and who can recognise and avoid possible dangers.
1.5 Installation
DANGER:
Before installation check the order-no, serial-no. and/or the tag-no. to ensure that the valve/
actuator is correct for the intended application.
Do not insulate extensions that are provided for hot
or cold services.
Pipelines must be correctly aligned to ensure that the
valve is not fitted under tension.
NOTE:
indicates and provides additional technical
information, which may not be very obvious even to
qualified personnel.
Compliance with other, not particularly emphasised
notes, with regard to transport, assembly, operation
and maintenance and with regard to technical documentation (e.g. in the operating instruction, product
documentation or on the product itself) is essential,
in order to avoid faults, which in themselves might
directly or indirectly cause severe personal injury or
property damage.
Fire protection must be provided by the user.
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1.6 Spare parts
1.9 Valve and actuator variations
Use only FLOWSERVE original spare parts.
FLOWSERVE cannot accept responsibility for any
damages that occur from using spare parts or
fastening materials from other manufactures. If
FLOWSERVE products (especially sealing materials)
have been on store for longer periods check these
for corrosion or deterioration before using these
products. Fire protection for FLOWSERVE products
must be provided by the end user.
1.7 Service / repair
To avoid possible injury to personnel or damage to
products, safety terms must be strictly adhered to.
Modifying this product, substituting nonfactory parts,
or using maintenance procedures other than outlined
in this instruction could drastically affect performance
and be hazardous to personnel and equipment, and
may void existing warranties. Between actuator and
valve there are moving parts. To avoid injury
FLOWSERVE provides pinch-point-protection in the
form of cover plates, especially where side-mounted
positioners are fitted. If these plates are removed for
inspection, service or repair special attention is
required. After completing work the cover plates must
be refitted.
These instructions cannot claim to cover all details
of all possible product variations, nor in particular
can they provide information for every possible
example of installation, operation or maintenance.
This means that the instructions normally include only
the directions to be followed by qualified personal
where the product is being used for is defined
purpose. If there are any uncertainties in this respect
particularly in the event of missing product-related
information, clarification must be obtained via the
appropriate FLOWSERVE sales office.
2 UNPACKING
Each delivery includes a packing slip. When
unpacking, check all delivered valves and accessories
using this packing slip.
Report transport damage to the carrier immediately.
In case of discrepancies, contact your nearest
FLOWSERVE location.
Apart from the operating instructions and the
obligatory accident prevention directives valid in the
country of use, all recognised regulations for safety
and good engineering practices must be followed.
WARNING:
FLOWSERVE for repair or service FLOWSERVE must
be provided with a certificate which confirms that the
STOP!
product has been decontaminated and is clean.
FLOWSERVE will not accept deliveries if a certificate
has not been provided (a form can be obtained from
FLOWSERVE).
1.8 Storage
In most cases FLOWSERVE products are
manufactured from stainless steel. Products not
manufactured from stainless steel are provided with
an epoxy resin coating. This means that FLOWSERVE
products are well protected from corrosion.
Nevertheless FLOWSERVE products must be stored
adequately in a clean, dry environment. Plastic caps
are fitted to protect the flange faces to prevent the
ingress of foreign materials. These caps should not
be removed until the valve is actually mounted into
the system.
Before products are returned to
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3 LOGIX 510si OVERVIEW
The Logix 510si is a two-wire, 4-20 mA input digital
valve positioner. The Logix 510si positioner controls
single-acting actuators with linear and rotary mountings. The Logix 510si is completely powered by the
4-20 mA input signal. The minimum input signal required to function is 3,6 mA.
Since the positioner is insensitive to supply pressure
changes and can handle supply pressures from 1,5
to 6 barg (22 to 87 psig), a supply regulator is usually not required; however, in applications where the
supply pressure is higher than the maximum actua-
4 SPECIFICATIONS
Table 1: Input Signal
Input Signal Range 4 - 20 mA
tor pressure rating a supply regulator is required to
lower the pressure to the actuator’s maximum rating
(not to be confused with operating range). A coalescing air filter is recommended for all applications
due to the close tolerances in the positioner. Optional
analog feedback system as well as limit switch unit
and a directly attachable double acting module complete the Logix 510si positioner accessories.
NOTE:
The air supply must conform to ISA 7.0.01or
IEC 770 (a dew point at least 10 ˚C / 18 ˚F below
ambient temperature, particle size below five microns
– one micron recommended – and oil content not to
exceed one part per million).
Table 5: Performance
Characteristics (typical)
Linearity < ± 1,0%
Compliance Voltage 6,0 VDC (analog)
Voltage Supply (maximum) 30 VDC
Minimum Required 3,6 mA
Operating Current
Table 2: Stroke Output
Feedback Shaft 0° to 90° normal
Rotation 0° to 40° minimum
Table 3: Supply Air
Supply Air Quality Free from moisture, oil and
dust per IEC 770 and ISA-7.0.01
Input Pressure Range 1,5 to 6,0 bar (22 – 87 psi)
Air Consumption 0,08 Nm3/h @ 1,5 bar
(steady state) 0,047 SCFM @ 22 psi
0,120 Nm3/h @ 6,0 bar
0,071 SCFM @ 87 psi
Resolution < 0,3%
Repeatability < 0,5%
Deadband < 0,5%
Table 6: Environmental Conditions
Operating Temperature Standard -20 – ˚80 C
-4 – 178 ˚F
Low -40 – 80 ˚C
-40 – 178 ˚F
Transport and Storage -40 – 80 ˚C
Temperature -40 – 178 ˚F
Operating Humidity 0 – 100% non-condensing
Intrinsic Safety Logix 510 - 04
ATEX II 1G
EEX ia II C T6
Table 7: Physical Specifications
Table 4: Output Signal
Output Pressure 0 - 100 % of supply air
Range pressure
Output Flow Capacity 2,4 Nm3/h @ 1,5 bar
(input @ pressure) 1,41 SCFM @ 22 psi
7,0 Nm3/h @ 6,0 bar
4,12 SCFM @ 90 psi
Housing Material Cast aluminum,
powder-painted
Soft Goods Nitrile
Weight 1,2 kg (2,7 lbs)
Table 8: Shipping weights
Shipping weights
(incl. mounting kit)
Specification Logix 510
with pressure gauges 1,6 kg
without pressure gauges 1,2 kg
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