fanuc 30iA, 300iA, 300is A, 31iA5, 310iA5 Connection Manual
...
GE Fanuc Automation
Computer Numerical Control Products
Series 30i/300i/300is-MODEL A
Series 31i/310i/310is-MODEL A5
Series 31i/310i/310is-MODEL A
Series 32i/320i/320is-MODEL A
Connection Manual (Hardware)
GFZ-63943EN/02 June 2004
Warnings, Cautions, and Notes
as Used in this Publication
Warning notices are used in this publication to emphasize that hazardous voltages, currents,
temperatures, or other conditions that could cause personal injury exist in this equipment or
may be associated with its use.
In situations where inattention could cause either personal injury or damage to equipment, a
Warning notice is used.
Caution notices are used where equipment might be damaged if care is not taken.
GFL-001
Warning
Caution
Note
Notes merely call attention to information that is especially significant to understanding and
operating the equipment.
This document is based on information available at the time of its publication. While efforts
have been made to be accurate, the information contained herein does not purport to cover all
details or variations in hardware or software, nor to provide for every possible contingency in
connection with installation, operation, or maintenance. Features may be described herein
which are not present in all hardware and software systems. GE Fanuc Automation assumes
no obligation of notice to holders of this document with respect to changes subsequently made.
GE Fanuc Automation makes no representation or warranty, expressed, implied, or statutory
with respect to, and assumes no responsibility for the accuracy, completeness, sufficiency, or
usefulness of the information contained herein. No warranties of merchantability or fitness for
purpose shall apply.
©Copyright 2004 GE Fanuc Automation North America, Inc.
All Rights Reserved.
B-63943EN/02 DEFINITION OF WARNING, CAUTION, AND NOTE
DEFINITION OF WARNING, CAUTION, AND NOTE
This manual includes safety precautions for protecting the user and
preventing damage to the machine. Precautions are classified into
Warning and Caution according to their bearing on safety. Also,
supplementary information is described as a Note. Read the Warning,
Caution, and Note thoroughly before attempting to use the machine.
WARNING
Applied when there is a danger of the user being
injured or when there is a danger of both the user
being injured and the equipment being damaged if
the approved procedure is not observed.
CAUTION
Applied when there is a danger of the equipment
being damaged, if the approved procedure is not
observed.
NOTE
The Note is used to indicate supplementary
information other than Warning and Caution.
• Read this manual carefully, and store it in a safe place.
s-1
B-63943EN/02 PREFACE
PREFACE
This manual describes the electrical and structural specifications
required for connecting the CNC control unit to a machine tool. The
manual outlines the components commonly used for FANUC CNC
control units, as shown in the configuration diagram in Chapter 2, and
supplies additional information on using these components.
The manual outlines the I/O unit, servo, spindle, and other
components common to FANUC CNC control units, and supplies
additional information on using these components in this CNC control
unit. For detailed specifications, refer to the manuals of these
components.
For options not covered in this manual, also refer to the manuals of
these components.
Applicable models
The models covered by this manual, and their abbreviations are :
Model name Abbreviation
FANUC Series 30i-MODEL A 30i Series 30i
FANUC Series 300i-MODEL A 300i Series 300i
FANUC Series 300is-MODEL A 300is Series 300is
FANUC Series 31i-MODEL A5
FANUC Series 31i-MODEL A
FANUC Series 310i-MODEL A5
FANUC Series 310i-MODEL A
FANUC Series 310is-MODEL A5
FANUC Series 310is-MODEL A
FANUC Series 32i-MODEL A 32i Series 32i
FANUC Series 320i-MODEL A 320i Series 320i
FANUC Series 320is-MODEL A 320is Series 320is
31i Series 31i
310i Series 310i
310is Series 310is
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PREFACE B-63943EN/02
Organization of this manuals
This manual consists of chapters 1 to 13 and appendixes at the end of
the book.
Chapter and title Contents
Chapter 1
CONFIGURATION
Chapter 2
TOTAL CONNECTION
DAIGRAMS
Chapter 3
INSTALLATION
Chapter 4
POWER SUPPLAY
CONNECTION
Chapter 5
CONNECTION TO CNC
PERIOHERALS
Chapter 6
SPINDLE CONNECTION
Chapter 7
SERVO INTERFACE
Chapter 8
CONNECTION TO FANUC I/O
Link
Chapter 9
STOP AND EMERGENCY
STOP
Chapter 10
CONNECTION TO OTHER
NETWORKS
Chapter 11
CONNECTION FOR Series
300is/310is/320is
Chapter 12
HIGH-SPEED SERIAL BUS
(HSSB)
Chapter 13
PANEL i
APPENDIX A) OUTLINE DRAWINGS OF UNITS
Provides general information related to the connection of the 30i series, as well as
an introduction to detailed information.
Describes how to connect peripheral units to the 30i series.
Describes the installation requirements for using the 30i series.
1) Required power supply capacity
2) Heat output
3) Locations of connectors on the control unit
4) Action against noise
Describes how to make connections related to the power supply of the 30i series.
Describes how to connect the following peripheral devices to the 30i series:
1) Display unit / MDI unit
2) I/O device (RS-232-C)
3) High-speed skip (HDI)
4) Embedded Ethernet
Describes how to connect spindle-related units to the 30i series.
Describes how to connect servo-related units to the 30i series.
Describes how to connect machine interface I/O with the FANUC I/O Link.
Describes how to handle the emergency stop signal.
Be sure to read this chapter.
Describes how to connect the 30i series to networks.
Describes connection for Series 300is/310is/320is.
Describes the high–speed serial bus (HSSB) that can be used with the 30i series.
Describes how to connect a PANEL i to the 30i series.
B) 20-PIN INTERFACE CONNECTORS AND CABLES
C) CONNECTION CABLE (SUPPLIED FROM US)
D) OPTICAL FIBER CABLE
E) LIQUID CRYSTAL DISPLAY (LCD)
F) MEMORY CARD INTERFACE
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B-63943EN/02 PREFACE
Related manuals of
Series 30i/300i/300is- MODEL A
Series 31i/310i/310is- MODEL A
Series 31i/310i/310is- MODEL A5
Series 32i/320i/320is- MODEL A
The following table lists the manuals related to Series 30i/300i
/300is-A, Series 31i/310i /310is-A, Series 31i/310i /310is-A5, Series
32i/320i /320is-A. This manual is indicated by an asterisk(*).
Table 1 Related manuals
Manual name Specification
number
DESCRIPTIONS B-63942EN
CONNECTION MANUAL (HARDWARE) B-63943EN *
CONNECTION MANUAL (FUNCTION) B-63943EN-1
USER’S MANUAL
(Common to Lathe System/Machining Center System)
USER’S MANUAL (For Lathe System) B-63944EN-1
USER’S MANUAL (For Machining Center System) B-63944EN-2
MAINTENANCE MANUAL B-63945EN
PARAMETER MANUAL B-65950EN
Programming
Macro Compiler / Macro Executor
PROGRAMMING MANUAL
Macro Compiler OPERATOR’S MANUAL B-66264EN
C Language Executor OPERATOR’S MANUAL B-63944EN-3
PMC
PMC PROGRAMMING MANUAL B-63983EN
Network
PROFIBUS-DP Board OPERATOR’S MANUAL B-63994EN
Fast Ethernet / Fast Data Server OPERATOR’S MANUAL B-64014EN
DeviceNet Board OPERATOR’S MANUAL B-64044EN
Operation guidance function
MANUAL GUIDE i OPERATOR’S MANUAL
MANUAL GUIDE i Set-up Guidance
OPERATOR’S MANUAL
B-63944EN
B-63943EN-2
B-63874EN
B-63874EN-1
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PREFACE B-63943EN/02
Related manuals of SERVO MOTOR αis/αi/βis/βi series
The following table lists the manuals related to SERVO MOTOR
αis/αi/βis/βi series
Table 2 Related manuals
Manual name
FANUC AC SERVO MOTOR αis series
FANUC AC SERVO MOTOR αi series
DESCRIPTIONS
FANUC AC SPINDLE MOTOR αi series
DESCRIPTIONS
FANUC AC SERVO MOTOR βis series
DESCRIPTIONS
FANUC AC SPINDLE MOTOR βi series
DESCRIPTIONS
FANUC SERVO AMPLIFIER αi series
DESCRIPTIONS
FANUC SERVO AMPLIFIER βi series
DESCRIPTIONS
FANUC SERVO MOTOR αis series
FANUC SERVO MOTOR αi series
FANUC AC SPINDLE MOTOR αi series
FANUC SERVO AMPLIFIER αi series
MAINTENANCE MANUAL
FANUC SERVO MOTOR βis series
FANUC AC SPINDLE MOTOR βi series
FANUC SERVO AMPLIFIER βi series
MAINTENANCE MANUAL
FANUC AC SERVO MOTOR αis series
FANUC AC SERVO MOTOR αi series
FANUC AC SERVO MOTOR βis series
PARAMETER MANUAL
FANUC AC SPINDLE MOTOR αi series
FANUC AC SPINDLE MOTOR βi series
PARAMETER MANUAL
Any of the servo motors and spindles listed above can be connected to
the CNC described in this manual. However, αi series servo amplifiers
can only be connected to αi series SVMs (for 30i/31i/32i).
This manual mainly assumes that the FANUC SERVO MOTOR αi
series of servo motor is used. For servo motor and spindle information,
refer to the manuals for the servo motor and spindle that are actually
connected.
Specification
number
B-65262EN
B-65272EN
B-65302EN
B-65312EN
B-65282EN
B-65322EN
B-65285EN
B-65325EN
B-65270EN
B-65280EN
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B-63943EN/02 TABLE OF CONTENTS
TABLE OF CONTENTS
DEFINITION OF WARNING, CAUTION, AND NOTE .................................s-1
PREFACE....................................................................................................p-1
1 CONFIGURATION ..................................................................................1
1.1 CONTROL UNIT CONFIGURATION AND COMPONENT NAMES ..............2
1.1.1 Configurations of LCD-mounted Type Control Units .............................................2
1.1.2 Configurations of Stand-alone Type Control Units..................................................5
1.1.3 Configurations of Optional Boards ..........................................................................9
1.2 HARDWARE OVERVIEW............................................................................ 11
1.2.1 LCD-mounted Type Control Unit Overview .........................................................11
1.2.2 Stand-alone Type Control Unit Overview..............................................................12
2 TOTAL CONNECTION DIAGRAMS .....................................................13
3 INSTALLATION ....................................................................................18
3.1 ENVIRONMENTAL REQUIREMENTS OUTSIDE THE CABINET............... 19
3.1.1 Environmental Conditions outside the Cabinet......................................................19
3.1.2 Installation Conditions of the CNC and Servo Unit in the Cabinet........................20
3.2 POWER SUPPLY CAPACITY .....................................................................21
3.2.1 Power Supply Capacities of CNC-related Units ....................................................21
3.3 DESIGN AND INSTALLATION CONDITIONS OF THE MACHINE TOOL
MAGNETIC CABINET ................................................................................. 23
3.4 THERMAL DESIGN OF THE MACHINE TOOL MAGNETIC CABINET ...... 25
3.4.1 Temperature Rise within the Machine Tool Magnetic Cabinet..............................25
3.4.2 Heat Output of Each Unit.......................................................................................26
3.4.3 Thermal Design of Operator's Panel.......................................................................27
3.5 ACTION AGAINST NOISE .......................................................................... 29
3.5.1 Separating Signal Lines..........................................................................................29
3.5.2 Ground....................................................................................................................31
3.5.3 Connecting the Signal Ground (SG) of the Control Unit.......................................34
3.5.4 Noise Suppressor....................................................................................................37
3.5.5 Cable Clamp and Shield Processing.......................................................................39
3.5.6 Measures Against Surges due to Lightning............................................................42
3.6 CONTROL UNIT.......................................................................................... 44
3.6.1 Installing the LCD-mounted Type Control Unit ....................................................44
3.6.2 Installing the Stand-alone Type Control Unit ........................................................45
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3.7 CABLING DIAGRAM ...................................................................................46
3.8 DUSTPROOF MEASURES FOR CABINETS AND PENDANT BOXES ...... 47
4 POWER SUPPLY CONNECTION......................................................... 48
4.1 GENERAL ................................................................................................... 49
4.2 TURNING ON AND OFF THE POWER TO THE CONTROL UNIT............. 50
4.2.1 Power Supply for the Control Unit.........................................................................50
4.2.2 External 24 VDC Power Specification and Circuit Configuration.........................51
4.2.3 Power-on Sequence ................................................................................................55
4.2.4 Power-off Sequence ...............................................................................................55
4.3 CABLE FOR POWER SUPPLY TO CONTROL UNIT ................................. 57
4.4 BATTERIES................................................................................................. 58
4.4.1 Battery for Memory Backup in the CNC Control Unit (3 VDC)...........................58
4.4.1.1 Replacing the lithium battery............................................................................. 59
4.4.2 Batteries for PANEL i (3VDC)..............................................................................64
4.4.3 Battery for Separate Absolute Pulse Coders (6VDC) ............................................66
4.4.4 Battery for Absolute Pulse Coder Built into the Motor (6VDC)............................68
5 CONNECTION TO CNC PERIPHERALS .............................................69
5.1 CONNECTION WITH THE DISPLAY/MDI UNIT
(LCD- MOUNTED TYPE 30i SERIES) ........................................................70
5.1.1 Ovoerview ..............................................................................................................70
5.1.2 Connection to the MDI Unit (LCD-mounted Type 30i Series)..............................70
5.1.3 Connection with the Standard MDI Unit................................................................71
5.1.4 Key Layout of MDI................................................................................................72
5.2 CONNECTION WITH THE DISPLAY/MDI UNIT
(STAND-ALONE TYPE 30i SERIES) ..........................................................75
5.2.1 Overview ................................................................................................................75
5.2.2 Connection with an LCD Unit................................................................................75
5.3 CONNECTION WITH INPUT/OUTPUT DEVICES ......................................78
5.3.1 Overview ................................................................................................................78
5.3.2 Connecting I/O Devices .........................................................................................79
5.3.3 RS-232-C Serial Port..............................................................................................81
5.3.4 RS-232-C Interface Specification...........................................................................83
5.3.5 FANUC Handy FILE .............................................................................................92
5.4 CONNECTING THE HIGH-SPEED SKIP (HDI)........................................... 93
5.4.1 Connecting the High-speed Skip (HDI) .................................................................93
5.4.2 Input Signal Rules for the High-speed Skip (HDI) ................................................95
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5.5 Linking The EMBEDDED Ethernet Interface ............................................... 96
5.5.1 Connection to the Ethernet Interface......................................................................96
5.5.2 Specification of Twisted-Pair Cable.......................................................................98
5.5.3 Anti-Noise Measure .............................................................................................101
5.5.4 Network Installation .............................................................................................101
6 SPINDLE CONNECTION ....................................................................103
6.1 SERIAL SPINDLE...................................................................................... 104
6.1.1 Connection of One to Two Serial Spindles..........................................................104
6.1.2 Connecting One to Four Serial Spindles..............................................................107
6.1.3 Connecting Five or Six Serial Spindles................................................................114
6.1.4 Connecting Seven or Eight Serial spindles ..........................................................115
7 SERVO INTERFACE........................................................................... 116
7.1 CONNECTION TO THE SERVO AMPLIFIERS......................................... 117
7.1.1 Overview ..............................................................................................................118
7.1.2 Interface to the Servo Amplifiers .........................................................................118
7.2 SEPARATE DETECTOR INTERFACE...................................................... 121
7.2.1 Separate Detector Interface Unit Specification ....................................................123
7.2.2 Connection of Power Supply................................................................................124
7.2.3 Separate Detector Interface (Serial Interface) ......................................................126
7.2.4 Separate Detector Interface (Parallel interface)....................................................128
7.2.5 Input Signal Requirements (Parallel interface) ....................................................130
7.2.6 Connection of Battery for Absolute Position Detector.........................................132
7.2.7 Connection Between the Basic Unit and Additional Unit....................................134
7.2.8 Connector Locations.............................................................................................135
7.2.9 Installation............................................................................................................136
7.2.10 Notes on Installing a Separate Detector Interface Unit ........................................137
7.3 ANALOG INPUT SEPARATE DETECTOR INTERFACE .......................... 139
7.3.1 Overview ..............................................................................................................140
7.3.2 Analog Input Separate Detector Interface Unit Specification..............................143
7.3.3 Connection of Power Supply................................................................................143
7.3.4 Analog Input Separate Detector Interface (Analog 1Vp-p Interface) ..................145
7.3.5 Input Signal Specifications...................................................................................146
7.3.6 Connection of Battery for Absolute Position Detector.........................................147
7.3.7 Connection Between the Analog Input Separate Detector Interface Unit and
Additional Unit.....................................................................................................148
7.3.8 Connector Locations.............................................................................................149
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7.3.9 Installation............................................................................................................150
7.3.10 Notes on Installing an Analog Input Separate Detector Interface Unit................152
8 CONNECTION TO FANUC I/O Link ................................................... 154
8.1 OVERVIEW ............................................................................................... 155
8.2 CONNECTION........................................................................................... 156
8.2.1 Connection of FANUC I/O Link by Electric Cable.............................................158
8.2.2 Connection of FANUC I/O Link by Optical Fiber Cable ....................................159
8.2.3 Connection when Multiple Channels of FANUC I/O Links are Used.................162
8.3 UNITS THAT CAN BE CONNECTED USING FANUC I/O Link................. 173
8.4 CONNECTION OF CONNECTOR PANEL I/O MODULE.......................... 174
8.4.1 Configuration .......................................................................................................174
8.4.2 Connection Diagram.............................................................................................175
8.4.3 Module Specifications..........................................................................................176
8.4.4 DI/DO Connector Pin Assignment.......................................................................178
8.4.5 DI (Input Signal) Connection...............................................................................179
8.4.6 DO (Output Signal) Connection...........................................................................181
8.4.7 DI/DO Signal Specifications................................................................................182
8.4.8 2A Output Connector Pin Allocation...................................................................184
8.4.9 2A DO (Output Signal) Connection.....................................................................185
8.4.10 2A Output DO Signal Specifications ...................................................................186
8.4.11 Analog Input Connector Pin Allocation...............................................................187
8.4.12 Analog Input Signal Connections.........................................................................188
8.4.13 Analog Input Signal Specifications......................................................................189
8.4.14 Analog Input Specifications .................................................................................190
8.4.15 Manual Pulse Generator Connection....................................................................192
8.4.16 Cable Length for Manual Pulse Generator...........................................................193
8.4.17 Connection of Basic and Extension Modules.......................................................194
8.4.18 Module Installation...............................................................................................195
8.4.19 Other Notes...........................................................................................................200
8.4.20 Distribution I/O Setting........................................................................................204
8.5 CONNECTION OF OPERATOR'S PANEL I/O MODULE
(FOR MATRIX INPUT) .............................................................................. 206
8.5.1 Overall Connection Diagram................................................................................206
8.5.2 Power Connection ................................................................................................207
8.5.3 DI/DO Connector Pin Arrangement.....................................................................208
8.5.4 DI (General-purpose Input Signal) Connection ...................................................209
8.5.5 DI (Matrix Input Signal) Connection...................................................................211
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8.5.6 DO (Output Signal) Connection...........................................................................212
8.5.7 Manual Pulse Generator Connection....................................................................215
8.5.8 External View.......................................................................................................216
8.5.9 Specifications .......................................................................................................217
8.5.10 Other Notes...........................................................................................................219
8.6 CONNECTION OF OPERATOR'S PANEL I/O MODULE AND POWER
MAGNETICS CABINET I/O MODULE....................................................... 223
8.6.1 Overall Connection Diagram................................................................................223
8.6.2 Power Connection ................................................................................................224
8.6.3 DI/DO Connector Pin Arrangement.....................................................................225
8.6.4 DI (General-purpose Input Signal) Connection ...................................................226
8.6.5 DO (Output Signal) Connection...........................................................................230
8.6.6 Manual Pulse Generator Connection....................................................................232
8.6.7 External View.......................................................................................................232
8.6.8 Specifications .......................................................................................................233
8.6.9 Other Notes...........................................................................................................235
8.7 FANUC I/O LINK CONNECTION UNIT ..................................................... 239
8.7.1 Overview ..............................................................................................................239
8.7.2 Specification.........................................................................................................240
8.7.3 Connection ...........................................................................................................243
8.7.3.1 I/O Link interface ............................................................................................ 243
8.8 CONNECTING THE FANUC SERVO UNIT β SERIES WITH I/O LINK .... 246
8.8.1 Overview ..............................................................................................................246
8.8.2 Connection ...........................................................................................................246
8.8.3 Maximum Number of Units that can be Connected .............................................247
8.8.4 Address Assignment by Ladder............................................................................247
8.9 CONNECTION TO ATANDARD MACHINE OPERATOR'S PANEL.......... 248
8.9.1 Overview ..............................................................................................................248
8.9.2 Total Connection Diagram...................................................................................250
8.9.3 Each Connections.................................................................................................251
8.9.3.1 Pin assignment................................................................................................. 251
8.9.3.2 Power supply connection................................................................................. 252
8.9.3.3 I/O link connection .......................................................................................... 253
8.9.3.4 Emergency stop signal connection .................................................................. 254
8.9.3.5 Power ON/OFF control signal connection....................................................... 254
8.9.3.6 General-purpose DI signal connection ............................................................ 255
8.9.3.7 General-purpose DO signal connection........................................................... 257
8.9.3.8 Manual pulse generator connection ................................................................. 258
8.9.3.9 Connector (on the cable side) specifications ...................................................261
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8.9.4 I/O Address...........................................................................................................262
8.9.4.1 Keyboard of main panel................................................................................... 262
8.9.4.2 Override signals............................................................................................... 263
8.9.5 I/O Mapping .........................................................................................................264
8.9.6 Outline..................................................................................................................265
8.9.6.1 Outline of main panel ......................................................................................265
8.9.6.2 Outline of sub panel A..................................................................................... 266
8.9.6.3 Outline of sub panel D..................................................................................... 267
8.9.6.4 Connector locations of main panel .................................................................. 268
8.9.7 Specifications .......................................................................................................269
8.9.7.1 Environmental requirement ............................................................................. 269
8.9.7.2 Order specification........................................................................................... 269
8.9.7.3 Main panel specification.................................................................................. 269
8.9.7.4 Sub panel A/D specification ............................................................................ 269
8.9.7.5 Power supply specification .............................................................................. 270
8.9.7.6 General-purpose DI signal definition .............................................................. 270
8.9.7.7 General-purpose DO signal definition............................................................. 270
8.9.8 Key Symbol Indication on Machine Operators Panel ..........................................271
8.9.8.1 Meaning of key symbols.................................................................................. 271
8.9.8.2 Detachable key top .......................................................................................... 273
8.9.9 Others ...................................................................................................................274
8.9.10 Maintenance Parts ................................................................................................277
9 STOP AND EMERGENCY STOP .......................................................278
9.1 STOP MODES........................................................................................... 279
9.2 SHUTTING OFF THE MOTOR POWER ................................................... 280
9.3 STOPPING THE SPINDLE MOTOR .........................................................281
9.4 STOPPING THE SERVO MOTOR ............................................................282
9.5 EMERGENCY STOP SIGNAL................................................................... 283
9.6 CAUTIONS ABOUT MULTIPATH CONTROL ...........................................286
10 CONNECTION TO OTHER NETWORKS ........................................... 287
11 CONNECTION FOR Series 300is/310is/320is..................................288
11.1 TOTAL CONNECTION DIAGRAMS .......................................................... 289
11.1.1 LCD-Mounted Type Series 300is/310is/320is Control Unit................................289
11.1.2 Display Unit for is Series CNC (Stand-Alone Type) ...........................................290
11.2 INSTALLATION .........................................................................................291
11.2.1 Connector Names and Connector Layout.............................................................291
11.2.1.1 LCD-mounted Type Series 300is/310is/320is................................................. 291
11.2.1.2 Display Unit for is Series................................................................................. 292
11.2.2 Environmental Conditions for Control Units .......................................................293
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11.2.3 Power Supply Capacity ........................................................................................294
11.3 CONNECTION TO CNC PERIPHERALS.................................................. 295
11.3.1 Main Power Input.................................................................................................295
11.3.2 Backup Unit..........................................................................................................296
11.3.3 Ethernet Interface (10BASE-T/ 100BASE-TX)...................................................300
11.3.4 Serial Port and USB Port......................................................................................308
11.3.4.1 Serial port 1 ..................................................................................................... 308
11.3.4.2 Serial port 2 ..................................................................................................... 311
11.3.4.3 USB port (rear side)......................................................................................... 313
11.3.4.4 USB port (front side) ....................................................................................... 314
11.3.5 High-speed Serial Bus (HSSB) [For Stand-alone Type]......................................315
11.3.6 Buzzer Output.......................................................................................................316
12 HIGH-SPEED SERIAL BUS (HSSB) ..................................................317
12.1 OVERVIEW ............................................................................................... 318
12.2 CAUTIONS ................................................................................................ 318
12.3 CONNECTION DIAGRAM......................................................................... 319
12.4 PERSONAL COMPUTER SPECIFICATION .............................................320
12.5 INSTALLATION ENVIRONMENT.............................................................. 320
12.6 PROCEDURE FOR INSTALLING PERSONAL COMPUTER
INTERFACE BOARDS .............................................................................. 321
12.7 HANDLING PRECAUTIONS .....................................................................321
12.8 RECOMMENDED CABLES....................................................................... 322
13 PANEL i............................................................................................... 323
13.1 OVERVIEW ............................................................................................... 324
13.2 CAUTIONS ................................................................................................ 324
13.3 TOTAL CONNECTION DIAGRAMS .......................................................... 325
13.4 SPECIFICATIONS..................................................................................... 326
13.4.1 Installation Environmental Conditions.................................................................326
13.4.2 Power Supply Specification .................................................................................328
13.4.3 Shutdown..............................................................................................................329
13.5 INSTALLATION SPACE ............................................................................ 330
13.5.1 Installation Space of the Basic Unit .....................................................................330
13.5.1.1 Installation space of the 10.4" LCD type basic unit ........................................ 330
13.5.1.2 Installation space of the 12.1" LCD type basic unit ........................................ 331
13.5.1.3 Installation space of the 15.0" LCD type basic unit ........................................ 332
13.5.2 Installation space of the HDD unit .......................................................................333
13.5.2.1 FA full keyboard and an MDI unit other than QWERTY MDI ...................... 333
13.5.2.2 When the QWERTY MDI and 10.4" LCD type basic unit are used ...............334
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13.5.2.3 QWERTY MDI used in cases other than combination (2).............................. 334
13.5.3 Ground Terminal Connection of Units.................................................................335
13.6 PERIPHERAL EQUIPMENT AND CONNECTION .................................... 336
13.6.1 Connector Layout Diagram ..................................................................................336
13.6.2 Main Power Supply Input ....................................................................................337
13.6.3 Serial Port 1..........................................................................................................338
13.6.4 Serial Port 2..........................................................................................................340
13.6.5 Parallel Port ..........................................................................................................342
13.6.6 High-speed serial Bus (HSSB) .............................................................................344
13.6.7 Keyboard and Mouse............................................................................................345
13.6.8 Hard Disk Unit .....................................................................................................347
13.6.9 Floppy Disk Drive................................................................................................348
13.6.10 USB ....................................................................................................................350
13.6.11 Ethernet ................................................................................................................351
13.6.12 Video Port ............................................................................................................352
13.6.13 MDI ....................................................................................................................354
13.6.14 PCMCIA Card......................................................................................................355
13.6.15 PCI Extension Board............................................................................................356
13.7 Punch Panel for PANEL i .......................................................................... 358
13.7.1 Overview ..............................................................................................................358
13.7.2 Specifications .......................................................................................................358
13.7.3 Configuration .......................................................................................................359
13.7.4 Operating Environment ........................................................................................359
13.7.5 Connection to the PANEL i..................................................................................360
13.7.6 Connection to Peripheral Devices ........................................................................363
13.8 KEY CODES OF SOFT KEYS................................................................... 366
APPENDIX
A OUTLINE DRAWINGS OF UNITS ......................................................369
B 20-PIN INTERFACE CONNECTORS AND CABLES ......................... 439
B.1 BOARD-MOUNTED CONNECTORS ........................................................ 440
B.1.1 Vertical-type Connectors......................................................................................440
B.1.2 Straight and Right-angled Connectors
(for Spring and Screw-fixing Connector Housings).............................................440
B.2 CABLE CONNECTORS ............................................................................ 441
B.2.1 Strand Wire Press-mount Connector....................................................................441
B.2.2 Soldering Type Connector....................................................................................442
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B-63943EN/02 TABLE OF CONTENTS
B.3 RECOMMENDED CONNECTORS, APPLICABLE HOUSINGS, AND
CABLES .................................................................................................... 443
B.3.1 Recommended Connectors ...................................................................................444
B.3.2 Applicable Cables.................................................................................................445
C CONNECTION CABLE (SUPPLIED FROM US).................................454
D OPTICAL FIBER CABLE.................................................................... 457
E LIQUID CRYSTAL DISPLAY (LCD) ...................................................469
F MEMORY CARD INTERFACE............................................................472
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B-63943EN/02 1.CONFIGURATION
1 CONFIGURATION
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1.CONFIGURATION B-63943EN/02
1.1 CONTROL UNIT CONFIGURATION AND COMPONENT
NAMES
The 30i series control units are divided into two types: the
LCD-mounted type and stand-alone type.
LCD-mounted type control units have a built-in display. Stand-alone
type control units have a separate display unit. In the following
sections, the LCD-mounted type is also referred to as the
LCD-mounted type, and the stand-alone type is also referred to as the
stand-alone type.
The configuration and component names of each type are shown in
the figures given below. This manual explains how to attach the
connectors shown in these figures to devices. The numbers in
parentheses () in the figures are keyed to the item numbers of the
descriptions in this manual. The numbers in brackets [] in the figures
are connector numbers.
1.1.1 Configurations of LCD-mounted Type Control Units
LCD-mounted type Series 30i/31i/32i control units (A circle indicates
that the corresponding unit is available.)
Display unit Expansion slot Horizontal soft key Vertical soft key
7.2"STN monochrome LCD
8.4"TFT color LCD
10.4"TFT color LCD
10.4"TFT color LCD
(with touch panel)
15"TFT color LCD
15"TFT color LCD
(with touch panel)
None 5+2 None
2 5+2 None
None 5+2 None
2 5+2 None
None 10+2 8+1
2 10+2 8+1
None 10+2 8+1
2 10+2 8+1
None 10+2 8+1
2 10+2 8+1
None 10+2 8+1
2 10+2 8+1
LCD-mounted type Series 300is/310is/320is control units (A circle
indicates that the corresponding unit is available.)
Display unit Expansion slot
10.4"TFT color LCD
10.4"TFT color LCD
(with touch panel)
12.1"TFT color LCD
12.1"TFT color LCD
(with touch panel)
15"TFT color LCD
15"TFT color LCD
(with touch panel)
None 10+2 8+1
None 10+2 8+1
None 10+2 8+1
None 10+2 8+1
None 10+2 8+1
None 10+2 8+1
Horizontal soft
key
2 10+2 8+1
2 10+2 8+1
2 10+2 8+1
2 10+2 8+1
2 10+2 8+1
2 10+2 8+1
Vertical soft
key
30i 31i 32i
300is 310is 320is
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B-63943EN/02 1.CONFIGURATION
LCD-mounted type control unit
Vertical soft
keys
Liquid-crystal
display
Memory card
interface
USB port
Horizontal soft
keys
NOTE
1 This figure is a front view of the LCD-mounted type
control unit with an 10.4” TFT color liquid-crystal
display. The configurations of other control units
are basically the same as that shown above.
2 The Series 30i/31i/32i do not support the USB
port.
3 The 7.2” and 8.4” display units do not have vertical
soft keys.
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1.CONFIGURATION B-63943EN/02
LCD-mounted type control unit
Battery
Unit rear panel
Servo unit
connector
[COP10A-1]
[COP10A-2] (7)
Fan unit
Ethernet
connector
[CD38A] (5.5)
Power supply
connector
[CPD16A]
MDI connector
[CA55] (5.1)
Soft key
I/O device interface (RS-232-C) or
serial spindle connector
[JD56A] (5.3, 6.1)
I/O device interface
connector (RS-232-C)
[JD36A/JD54] (5.3)
Power supply
module
Fuse
Serial spindle
connector
[JA41] (6.1)
I/O-Link connector
[JD51A] (8.2)
High-speed skip connector
[JA40] (5.4)
NOTE
This figure is a rear view of the 30i/31i/32i LCD-mounted type control unit without
option slots.
For the LCD-mounted type 300is/310is/320is control units, see Chapter 11.
The numbers in parentheses () in the figures are keyed to the item numbers of the
descriptions in this manual. The numbers in brackets [] in the figures are
connector numbers.
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B-63943EN/02 1.CONFIGURATION
1.1.2 Configurations of Stand-alone Type Control Units
Stand-alone type Series 30i/31i/32i control units (A circle indicates
that the corresponding unit is available.)
Slot rack name
2-slot rack 2
4-slot rack 4
Expansion
slot
Series 30i/31i/32i display units (A circle indicates that the
corresponding unit is available.)
Display unit
10.4"TFT color LCD 10+2 8+1
10.4"TFT color LCD
(with touch panel)
15" TFT color LCD 10+2 8+1
15" TFT color LCD
(with touch panel)
Horizontal
soft key
10+2 8+1
10+2 8+1
Vertical
soft key
Series 300i/310i/320i PANEL i (A circle indicates that the
corresponding model is available.)
Display unit
10.4"TFT color LCD 10+2 8+1
10.4"TFT color LCD
(with touch panel)
15" TFT color LCD 10+2 8+1
15" TFT color LCD
(with touch panel)
Horizontal
soft key
10+2 8+1
10+2 8+1
Vertical
soft key
Series 300is/310is/320is CNC display units (A circle indicates that the
corresponding unit is available.)
Display unit
10.4"TFT color LCD
10.4"TFT color LCD
(with touch panel)
12.1"TFT color LCD
12.1"TFT color LCD
(with touch panel)
15"TFT color LCD
15"TFT color LCD
(with touch panel)
Horizontal
soft key
10+2 8+1
10+2 8+1
10+2 8+1
10+2 8+1
10+2 8+1
10+2 8+1
10+2 8+1
10+2 8+1
10+2 8+1
10+2 8+1
10+2 8+1
10+2 8+1
Vertical
soft key
30i 31i 32i
30i 31i 32i
30i 31i 32i
300is 310is 320is
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1.CONFIGURATION B-63943EN/02
Stand-alone type control unit
Battery connector
Battery
I/O device interface
connector
Memory card interface
Ethernet LED
Ethernet connector
Optional slot 3
I/O device interface
connector
I/O Link connector
High-speed skip connector
Serial spindle connector
LED for blown fuse check
24-VDC power supply connector
[CPD19A] (right)
[CPD19B] (left)
Optional slot 1
Servo unit (FSSB)
connector
[COP10A-1] (lower)
[COP10A-2] (upper)
(7)
Optional slot 4
Optional slot 2
Display connector
2-slot rack
4-slot rack
LED for status indication
and maintenance
LED for alarm indication
Rotary switch for maintenance (upper),
Push switch for maintenance (lower)
GND connection terminal
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B-63943EN/02 1.CONFIGURATION
10.4” LCD unit for the stand-alone type Series 30i/31i/32i control unit
Liquid-crystal
display
Memory card
interface
Soft keys
MDI connector
[CA55] (5.1)
Soft key
connectors
Touch panel connector
Optical connector for
display control
[COP21A] (5.2)
Power supply
connectors
[CP1A]
[CP1B] (5.2)
NOTE
The numbers in parentheses () in the figures are
keyed to the item numbers of the descriptions in
this manual. The numbers in brackets [] in the
figures are connector numbers.
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1.CONFIGURATION B-63943EN/02
w
15” LCD unit for the stand-alone type Series 30i/31i/32i control unit
Liquid-crystal
display
Memory card
interface
Soft keys
MDI connector
[CA55] (5.1)
Soft key
connectors
Optical connector for
display control
[COP21M] (5.2)
Fan motor
Rear vie
Fan motor
Power supply
connector
[CPD18] (5.2)
NOTE
The numbers in parentheses () in the figures are
keyed to the item numbers of the descriptions in
this manual. The numbers in brackets [] in the
figures are connector numbers.
For the display units for the Series 300i/310i/320i,
see Chapter 13. For the display units for the
Series 300is/310is/320is, see Chapter 11.
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B-63943EN/02 1.CONFIGURATION
[
]
1.1.3 Configurations of Optional Boards
Additional axis board
For I/O-Link
[JD1A] (8.2)
For ser vo unit
[COP10A] (7)
Additional spindle board
For serial spindle
[JA41L] (6.1)
Fast data server board
HSSB board
For Ethernet
[CD38R] (5.5)
HSSB optical
connector
COP21N
NOTE
The numbers in parentheses () in the figures are
keyed to the item numbers of the descriptions in
this manual. The numbers in brackets [] in the
figures are connector numbers.
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1.CONFIGURATION B-63943EN/02
Profibus master board
For Profibus
[CN1]
Profibus slave board
For Profibus
[CN2]
DeviceNet board
FL-net board
For DeviceNet
[TBL]
For FL-net
[CD38N]
NOTE
The numbers in parentheses () in the figures are
keyed to the item numbers of the descriptions in
this manual. The numbers in brackets [] in the
figures are connector numbers.
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B-63943EN/02 1.CONFIGURATION
A
A
1.2 HARDWARE OVERVIEW
1.2.1 LCD-mounted Type Control Unit Overview
Main board
- CPU for controlling CNC
- Power supply
- 2-axis to 24-axis control
- Spindle interface
- LCD/MDI interface
- I/O Link
- PMC control function
- High-speed DI
- RS-232C
- Memory card interface
- PC function
300is/310is/320is）
（
Data server board
Data server function
Ethernet communication function
Additional axis board
dditional axis control function
I/O Link
Additional spindle board
dditional spindle control function
HSSB interface board
High-speed serial bus interface
Various types of network boards
FL-net board
Profibus master board
Profibus slave board
Device Net board
Basic system
Options
Unit without optional slots
or
Unit having two optional slots
On a unit with optional slots, as many optional boards as the slots can be mounted.
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1.CONFIGURATION B-63943EN/02
A
A
1.2.2 Stand-alone Type Control Unit Overview
2 slot rack 4 slot rack
Main board
Slot 3
Slot 4
Options (Slot 1 to 4)
Data server board
Data server function
Additional axis board
dditional axis control function
I/O Link
Additional spindle board
dditional spindle control function
HSSB interface board
High-speed serial bus interface board
Slot 1
Slot 2
Basic system
Main board
- CPU for controlling CNC
- Power supply
- 2-axis to 24-axis control
- Spindle interface
- DISPLAY interface
- I/O Link
- PMC control function
- High-speed DI
- RS-232C
- Memory card interface
Various types of network boards
FL-net board
Profibus master board
Profibus slave board
Device Net board
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