Endress+Hauser FTL33 Specifications

TI01148F/00/EN/03.16 71325893
Products Solutions Services
Technical Information
Liquiphant FTL33
Vibronic
Point level switch for liquids in the food sector
Application
The Liquiphant FTL33 is a point level switch for universal use in all liquids. It is used preferably in storage tanks, mixing vessels and pipes, where the internal and external hygiene requirements are particularly stringent.
Ideal for applications in which float switches or conductive, capacitance and optical sensors have been used up to now. The Liquiphant FTL33 also works in areas where these measuring principles are not suitable due to conductivity, buildup, turbulence, flow conditions or air bubbles.
The Liquiphant FTL33 can be used for process temperatures up to:
• 100 °C (212 °F), CIP-capable
• 150 °C (302 °F), CIP- and SIP-capable
Your benefits
• 3-A and EHEDG certificates
• CIP and SIP cleanability guaranteed up to 150 °C (302 °F) continuous temperature
• All-metal separation, no plastics in the process
• Robust stainless steel housing, optionally available with M12x1 connector with IP69 protection (optional)
• External function test with test magnet
• Onsite function check possible thanks to LED indication
• Compact design for easy installation even in confined conditions or hard-to-access areas

Table of contents

Liquiphant FTL33
Document information ....................... 3
Document conventions .......................... 3
Function and system design ................... 4
Measuring principle ............................ 4
Measuring system ............................. 4
Input ..................................... 5
Measured variable ............................. 5
Measuring range .............................. 5
Output ................................... 5
Switch output ................................ 5
Operating modes .............................. 5
Power supply .............................. 5
Supply voltage ............................... 5
Power consumption ............................ 5
Current consumption ........................... 5
Residual ripple ............................... 5
Electrical connection ........................... 5
Cable entry ................................. 9
Cable specification ............................ 10
Overvoltage protection ......................... 10
Performance characteristics .................. 11
Reference operating conditions ................... 11
Switch point ................................ 11
Hysteresis ................................. 11
Non-repeatability ............................ 11
Influence of ambient temperature ................. 11
Influence of medium temperature .................. 11
Influence of medium pressure .................... 11
Switching delay .............................. 11
Switch-on delay ............................. 11
Measuring frequency .......................... 11
Measured error .............................. 11
Installation ............................... 12
Orientation ................................ 12
Installation instructions ........................ 12
Length of connecting cable ...................... 14
Environment .............................. 15
Ambient temperature range ..................... 15
Storage temperature .......................... 15
Climate class ............................... 15
Altitude ................................... 15
Degree of protection .......................... 16
Shock resistance ............................. 16
Vibration resistance ........................... 16
Cleaning .................................. 16
Electromagnetic compatibility .................... 16
Reverse polarity protection ...................... 16
Short-circuit protection ........................ 16
Process .................................. 17
Process temperature range ...................... 17
Process pressure range ......................... 17
Density ................................... 17
State of aggregation ........................... 17
Viscosity .................................. 17
Solids contents .............................. 17
Lateral loading capacity ........................ 17
Mechanical construction .................... 18
Design .................................... 18
Connector ................................. 19
Tuning fork ................................ 19
Sensor type ................................ 20
Weight ................................... 24
Materials .................................. 24
Surface roughness ............................ 25
Operability ............................... 26
LED display ................................ 26
Function test with test magnet .................... 26
Certificates and approvals ................... 27
CE mark ................................... 27
EAC conformity .............................. 27
RCM-Tick marking ............................ 27
Approval .................................. 27
Hygienic compatibility ......................... 27
Hygiene approval ............................ 28
Overfill prevention ............................ 28
CRN approval ............................... 28
Inspection certificates .......................... 28
Manufacturer declarations ...................... 28
Pressure Equipment Directive .................... 28
Other standards and guidelines ................... 28
Ordering information ...................... 29
Ordering information .......................... 29
Services (optional) ............................ 29
Accessories ............................... 29
Process adapter M24 .......................... 29
Weld-in adapter ............................. 30
Slotted nut ................................. 30
Plug-in jack, cable ............................ 31
Additional accessories ......................... 32
Supplementary documentation ............... 33
Operating Instructions ......................... 33
Additional documentation ...................... 33
Certificates ................................. 33
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Liquiphant FTL33
DANGER
WARNING
CAUTION
NOTICE

Document information

Document conventions Safety symbols

Symbol Meaning
Electrical symbols
A0011189-EN
A0011190-EN
A0011191-EN
A0011192-EN
DANGER!
This symbol alerts you to a dangerous situation. Failure to avoid this situation will result in serious or fatal injury.
WARNING!
This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in serious or fatal injury.
CAUTION!
This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in minor or medium injury.
NOTE!
This symbol contains information on procedures and other facts which do not result in personal injury.
Symbol Meaning
Ground connection
A grounded terminal which, as far as the operator is concerned, is grounded via a grounding
A0011200
system.
Protective ground connection
A terminal which must be connected to ground prior to establishing any other connections.
A0011199
Symbols for certain types of information
Symbol Meaning
Permitted
Indicates procedures, processes or actions that are permitted.
A0011182
Forbidden
Indicates procedures, processes or actions that are forbidden.
A0011184
Tip
Indicates additional information.
A0011193
Reference to documentation
Refers to the corresponding device documentation.
A0011194
Reference to page
Refers to the corresponding page number.
A0011195
Symbols in graphics
Symbol Meaning
1, 2, 3 ... Item numbers
A, B, C, ... Views
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Function and system design

2
1
3
Liquiphant FTL33

Measuring principle

Measuring system

A piezoelectric drive causes the tuning fork of the Liquiphant FTL33 to vibrate at its resonance frequency. When the tuning fork is immersed in a liquid, its intrinsic frequency changes due to the change in density of the surrounding medium. The electronics system in the point level switch monitors the resonance frequency and indicates whether the tuning fork is vibrating in air or is covered by liquid.
A signal is output via the DC-PNP or AC/DC electrical connection.
The measuring system consists of a Liquiphant FTL33 point level switch, e.g. for connection to programmable logic controllers (PLC), a mini-contactor or solenoid valve.
1 Overfill prevention or upper level detection MAX (maximum safety) 2 Lower level detection MIN (minimum safety) 3 Lower level detection MIN, e.g. dry running protection for pump
A0020911
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Liquiphant FTL33

Input

Measured variable

Measuring range

Switch output

Operating modes

Density
> 0.7 g/cm³ (optionally available: > 0.5 g/cm³)

Output

Switching behavior: On/Off
Function
3-wire DC-PNP: Positive voltage signal at the switch output of the electronics (PNP), switching capacity 200 mA 2-wire AC/DC: Load switching in the power supply line, switching capacity 250 mA
The device has two operating modes: maximum safety (MAX) and minimum safety (MIN).
By choosing the corresponding operating mode, the user ensures that the device also switches in a safety-oriented manner even in an alarm condition, e.g. if the power supply line is disconnected.
Maximum safety (MAX) The device keeps the electronic switch closed as long as the liquid level is below the fork. Sample application: overfill prevention
Minimum safety (MIN) The device keeps the electronic switch closed as long as the fork is immersed in liquid. Sample application: Dry running protection for pumps
The electronic switch opens if the limit is reached, if a fault occurs or the power fails (quiescent current principle).

Supply voltage

Power consumption

Current consumption

Residual ripple

Electrical connection

Power supply

DC-PNP: AC/DC:
DC-PNP: AC/DC:
DC-PNP: AC/DC:
DC-PNP: AC/DC:
Two electronic versions and three different connections are available for the device.
• Electronic version 3-wire DC-PNP with connection; M12 plug, valve plug or cable
• Electronic version 2-wire AC/DC with connection; valve plug or cable
A fine-wire fuse is necessary for operation: 500 mA slow-blow.
Electronic version 3-wire DC-PNP
3-wire DC-PNP is preferably used in conjunction with programmable logic controllers (PLC), DI modules as per EN 61131-2. Positive signal at the switch output of the electronics (PNP).
Voltage source: non-hazardous contact voltage or Class 2 circuit (North America).
10 to 30 V DC, 3-wire 20 to 253 V AC/DC, 2-wire
< 975 mW < 850 mW
< 15 mA < 3.8 mA
5 Vss 0 to 400 Hz —
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Liquiphant FTL33
0.5A
L– L+
2
1
3
4
K
0.5A
L–
L+
2
1
3
4
K
1
21
2
1
41
4
0.5A
L– L+
2
1
3
4
K1
K2
1
2
1
4
4
1
1 2
21
41
Connection with M12 plug
Depending on the analysis of the switch outputs, the device works in the MAX (maximum safety) or MIN (minimum safety) mode.
A cable is optionally available for order, see "Accessories" section →  31.
3-wire DC-PNP Operating mode
M12 connector MAX MIN
A0022901
SymbolsKDescription
Yellow LED (ye) lit Yellow LED (ye) not lit external load
Function monitoring with M12 connector
Using a two-channel analysis, function monitoring of the sensor can be implemented in addition to level monitoring, e.g. per relay switch, PLC, AS-i Bus I/O module, …).
When both outputs are connected, the MIN and MAX outputs assume opposite states when the device is operating fault-free (XOR). In the event of an alarm condition or a line break, both outputs are deenergized.
Connection with 3-wire DC-PNP for function monitoring based on XOR logic
Sensor covered
Sensor exposed
Fault
A0022917
Symbols
K1 / K2
Description
LED lit LED not lit Fault or warning external load
Yellow LED
(ye)
Red LED
(rd)
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Liquiphant FTL33
1
3
0.5A
L–
L+
2
K
+
L–
L+
3
0.5A
1
2
K
+
3
23
2
2323
0.5A
1
2
3
L–
L+
K
+
L+
0.5A
K
1
2
3
L–
+
3
23
2
2323
Connection with valve plug or cable
Depending on the assignment of the connector or the wiring of the cable, the device works in either the MAX or MIN operating mode.
3-wire DC-PNP Operating mode
Valve plug MAX MIN
A0022900
Cable (cannot be dismantled)
Core colors: 1 = BK (black) 2 = GR (gray) 3 = BN (brown) Ground = GNYE (green­yellow)
SymbolsKDescription
Yellow LED (ye) lit Yellow LED (ye) not lit external load
A0022902
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Liquiphant FTL33
2.7
2.5
2.3
2.1
1.9
1.7
1.5
1.3
1.1
0.9
0.7
0.5 20 24 27 43 48 53 60 110 121 207 230 253
P/S
U
P1
P2
Electronic version 2-wire AC/DC
The load is switched via an electronic switch directly in the power supply circuit. Always connect in series with a load!
Not suitable for connection to low-voltage PLC inputs!
Selection tool for relays
 1 Minimum rated power of the load
P/S Rated power in [W] / [VA] U Operating voltage in [V]
Item Supply voltage
P1 AC mode
P2 DC mode
24 V 110 V 230 V
24 V
48 V
60 V
min max
> 1.3 VA > 1.5 VA > 2.5 VA
> 0.7 W > 0.9 W > 1.5 W
Rated power
< 6 VA < 27.5 VA < 57.5 VA
< 6 W < 12 W < 15 W
Relays with a lower rated power can be operated by means of an RC module connected in parallel (optional).
A0023486
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Liquiphant FTL33
3
0.5A
1
K
>20 V
L1/L+ N/L–
2
0.5A
1
K
>20 V
L1/L+ N/L–
1313
1
21
2
3
L1/L+
0.5A
K
>20 V
1
2
N/L–
1
L1/L+
0.5A
K
2
3
N/L–
>20 V
1313
1
21
2
A
B
C
Connection with valve plug or cable
Depending on the assignment of the connector or the wiring of the cable, the device works in either the MAX or MIN operating mode.
When the cable is wired, one wire of the cable does not have any function in each of the operating modes (brown in the case of MIN, and gray in the case of MAX). The cable with no function must be secured against inadvertent contact.
2-wire AC/DC Operating mode
Valve plug MAX MIN

Cable entry

Cable (cannot be dismantled)
Core colors: 1 = BK (black) 2 = GR (gray) 3 = BN (brown) Ground = GNYE (green-yellow)
SymbolsKDescription
Yellow LED (ye) lit Yellow LED (ye) not lit external load
A0022900
A0022902
A0021219
A0021418
A0022161
A0021418
A0021220
A0021420
A0022225
A0021420
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A0020928
A Valve plug (M16x1.5; NPT ½"; QUICKON) B M12 connector C Cable 5 m (16 ft); secured in place on delivery and cannot be disassembled
Liquiphant FTL33

Cable specification

Overvoltage protection

• Valve plug – Cable cross-section: max. 1.5 mm2 (AWG 16) – Ø 3.5 to 8 mm (0.14 to 0.26 in)
• M12 connector: IEC 60947-5-2
• Cable (3LPE) – Cable cross-section: 0.75 mm2 (AWG 20) – Ø 6 to 8 mm (0.24 to 0.31 in) – Material: PUR
Overvoltage category II
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Liquiphant FTL33

Performance characteristics

Reference operating conditions

Switch point

Hysteresis

Non-repeatability

Influence of ambient temperature

Influence of medium temperature

Influence of medium pressure

Ambient temperature: +25 °C (+77 °F)
Process pressure: 1 bar (14.5 psi)
Fluid: Water (density: approx. 1 g/cm³, viscosity 1 mm2/s)
Medium temperature: 25 °C (77 °F)
Density setting: > 0.7 g/cm³
Switching time delay: Standard (0.5 s, 1 s)
13 mm (0.51 in)±1 mm
max. 3 mm (0.12 in)
±1 mm (0.04 in) in accordance with DIN 61298-2
Negligible
–25 µm (984 µin)/°C
–20 µm (787 µin)/bar

Switching delay

Switch-on delay

Measuring frequency

Measured error

• 0.5 s when tuning fork is covered
• 1.0 s when tuning fork is uncovered
• Optionally available: 0.2 s; 1.5 s or 5 s (when the tuning fork is covered and uncovered)
max. 3 s
approx. 1 100 Hz in air
In event of device change: ±2 mm (0.08 in) as per DIN 61298-2
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