Compact transmitters for non-contact level
measurement
Application
• Continuous, non-contact level measurement in fluids, pastes, sullages and coarse
bulk materials
• Flow measurement in open channels and measuring weirs
• System integration via:
– HART (standard), 4 to 20mA
–PROFIBUS PA
–FOUNDATION Fieldbus
• Maximum measuring range:
– FMU40: 5 m (16 ft) in fluids, 2 m (6.6 ft) in bulk materials
– FMU41: 8 m (26 ft) in fluids, 3,5 m (11 ft) in bulk materials
– FMU42: 10 m (33 ft) in fluids, 5 m (16 ft) in bulk materials
– FMU43: 15 m (49 ft) in fluids, 7 m (23 ft) in bulk materials
– FMU44: 20 m (66 ft) in fluids, 10 m (33 ft) in bulk materials
Features and benefits
• Quick and simple commissioning via menu-guided on-site operation with four-line,
multilingual plain text display
• Envelope curves on the on-site display for simple diagnosis
• Easy remote operation, diagnosis and measuring point documentation with the free
operating program FieldCare supplied.
• Suitable for explosion hazardous areas
(Gas-Ex, Dust-Ex)
• Linearization function (up to 32 points) for conversion of the measured value into
any unit of length, volume or flow rate
• Non-contact measurement method minimizes service requirements
• Optional remote display and operation (up to 20 m (66 ft) from transmitter)
• Installation possible from thread G 1½“ or 1½“ NPT upwards
• Integrated temperature sensor for automatic correction of the temperature
dependent sound velocity
Table of contents
Prosonic M
Function and system design . . . . . . . . . . . . . . . . . . . . . .3
SensorBDMax. range fluidsMax. range bulk materials
FMU400.25 (0.8)5 (16)2 (6.6)
FMU410.35 (1.1)8 (26)3.5 (11)
FMU420.4 (1.3)10 (33)5 (16)
FMU430.6 (2.0)15 (49)7 (23)
FMU440.5 (1.6)20 (66)10 (33)
Dimensions m (ft)
Time-of-flight method
The sensor of the Prosonic M transmits ultrasonic pulses in the direction of the product surface. There,
they are reflected back and received by the sensor. The Prosonic M measures the time t between pulse
transmission and reception. The instrument uses the time t (and the velocity of sound c) to calculate
the distance D between the sensor membrane and the product surface:
D = c t/2
As the device knows the empty distance E from a user entry, it can calculate the level as follows:
L = E - D
An integrated temperature sensor (NTC) compensates for changes in the velocity of sound caused by
temperature changes.
Interference echo suppression
The interference echo suppression feature on the Prosonic M ensures that interference echos (e.g.
from edges, welded joints and installations) are not interpreted as a level echo.
Calibration
Enter the empty distance E and the span F to calibrate the device.
Blocking distance
Span F may not extend into the blocking distance BD. Level echos within the blocking distance cannot
be evaluated due to the transient characteristics of the sensor.
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Equipment architecture4…20 mA output with HART protocol
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The complete measuring system consists of:
Prosonic M
A0019266
1PLC (programmable logic controller)
2Commubox FXA191 (RS232) or FXA195 (USB)
3Computer with operating tool (e.g. FieldCare)
4Commubox FXA291 with ToF Adapter FXA291
5Power supply (for 4-wire)
6Prosonic with display and operating modul
7Field Xpert
8VIATOR Bluetooth modem with connection cable
9Connection for Commubox FXA191, FXA195 or Field Xpert
10Transmitter supply unit RMA422 or RN221N (communication resistor included)
If the HART communication resistor is not built into the supply unit, it is necessary to insert a
communication resistor of 250 into the 2-wire line.
On-site operation
• With display and operating module,
• With a Personal Computer, FXA291 with ToF Adapter FXA291 (USB) and the operating software
"FieldCare". FieldCare is a graphical operating software for instruments (radar, ultrasonic, guided
microimpulse). It assists with commissioning, securing data, signal analysis and documentation of
the measuring point.
Remote operation
•With Field Xpert
• With a Personal Computer, Commubox FXA195 and the operating software "FieldCare"
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System integration using PROFIBUS PA
A maximum of 32 transmitters (8 if mounted in an explosion hazardous location Ex ia IIC according to
FISCO-model) can be connected to the bus.The segment coupler provides the operating voltage to the
bus. Both on-site as well as remote operation are possible. For further information on the cable
specifications, see Operating Instructions BA00034S/04/ENGuidelines for planning and
commissioning PROFIBUS DP/PA", PNO Guideline 2.092 "PROFIBUS PA User and Installation
Guideline" and IEC61158-2 (MBP).
1Computer with Profiboard/Proficard and operating tool (FieldCare)
2PROFIBUS DP
3PLC (programmable logic controller)
4More functions (valves etc.)
5Computer with operating tool (FieldCare)
6Commubox FXA291 with ToF Adapter FXA291
7Levelflex M
8Prosonic M
9Micropilot M with display and operating modul
10PROFIBUS PA
11Segment coupler
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System integration using FOUNDATION Fieldbus
A maximum of 32 transmitters (standard or Ex d) can be connected to the bus. For protection class
Ex ia: the maximum number of transmitters depends on the established rules and standards for
intrinsically safe circuits (EN 60070-14) and proof of instrinsic safety. Both on-site and remote
operation are possible.
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1SPS, PLC, API
2Personal computer, e.g. with NI-FBUS configurator
3VIATOR Bluetooth modem with connection cable
4Field Xpert
5More functions (valves etc.)
6FieldCare
7Commubox FXA291 with ToF Adapter FXA291
8Levelflex M
9Prosonic M
10 Micropilot M
11 Power conditioner
12 Power supply
13 FF link
14 FOUNDATION Fieldbus
15 Ethernet
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System integration using Endress+Hauser Rackbus
You can interconnect a maximum of 64 2-wire devices with HART protocol to a Rackbus. Use an
FXN672 interface module for each device. You can integrate this bus into a higher-level bus by using
gateway.
A0019307
1Interface FXN672
2Personal computer with communication software
3Bus
4PLC
5Gateway to MODBUS, FIP, PROFIBUS, INTERBUS etc.
64-20 mA HART
7FieldCare
8Commubox FXA291 with ToF Adapter FXA291
9Levelflex M
10 Prosonic M
11 Micropilot M with display and operating modul
Note!
The FXN672 can be used with all 2-wire devices of the Prosonic M family.
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System integration via Fieldgate
Vendor Managed Inventory
By using Fieldgates to interrogate tank or silo levels remotely, suppliers of raw materials can provide
their regular customers with information about the current supplies at any time and, for example,
account for them in their own production planning. For their part, the Fieldgates monitor the
configured level limits and, if required, automatically activate the next supply. The spectrum of options
here ranges from a simple purchasing requisition via e-mail through to fully automatic order
administration by coupling XML data into the planning systems on both sides.
Remote maintenance of measuring equipment
Fieldgates not only transfer the current measured values, they also alert the responsible standby
personnel, if required, via e-mail or SMS. In the event of an alarm or also when performing routine
checks, service technicians can diagnose and configure connected HART devices remotely. All that is
required for this is the corresponding HART operating software (e.g. FieldCare) for the connected
device. Fieldgate passes on the information transparently, so that all options for the respective
operating software are available remotely. Some on-site service operations can be avoided by using
remote diagnosis and remote configuration and all others can at least be better planned and prepared.
The complete measuring system consists of devices and:
1 Fieldgate FXA520
2 Multidrop Connector FXN520
Note!
The number of instruments which can be connected in mutidrop mode can be calculated by the
"FieldNetCalc" program. A description of this program can be found in Technical Information
TI00400F/00/EN (Multidrop Conncector FXN520).
The program is available form your Endress+Hauser sales organisation or in the internet at:
"www.endress.com select your country download search: Fieldnetcalc
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Prosonic M
Input
Measured variableThe distance D between the sensor membrane and the product surface is measured.
Using the linearization function, the device uses D to calculate:
•level L in any units
• volume V in any units
• Flow Q across measuring weirs or open channels in any units
Measuring rangeThe measuring range is limited by the range of a sensor. The sensor range is, in turn, dependent on the
operating conditions. To estimate the actual range, proceed as follows (see also the calculation
example in the diagram):
1.Determine which of the influences shown in the following table are appropriate for your process.
2.Add the corresponding attenuation values.
3.From the total attenuation, use the diagram to calculate the range.
Fluid surfaceAttenuation
Calm0 dB
Waves5 to 10 dB
Strong turbulence (e.g. stirrers)10 to 20 dB
FoamingPlease contact your Endress+Hauser sales representative.
Bulk material surfaceAttenuation
Hard, rough (e.g. rubble)40 dB
Soft (e.g. peat, dust-covered
clinker)
DustAttenuation
No dust formation0 dB
Little dust formation5 dB
Heavy dust formation5 to 20 dB
Filling curtain in detection
range
None0 dB
Small quantities5 to 10 dB
Large quantities10 to 40 dB
Temperature difference
between sensor and product
surface
to 20 °C (68 °F)0 dB
to 40 °C (104 °F)5 to 10 dB
to 80 °C (176 °F)10 to 20 dB
40 to 60 dB
Attenuation
Attenuation
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FMU44
A [dB]
R [m]
0
FMU43
FMU42
FMU41
FMU40
AAttenuation (dB)
RRange (m)
Example (for FMU43)
For typical solid applications, a certain amount of dust coverage is normally present. Therefore, the
following range results from the table and the diagram:
Operating frequency
• Dust-covered rubbleapprox. 50 dB
• No dust formation0 dB
• No filling curtain in
detection range0 dB
• Temperature diff. < 20°C0 dB
approx. 50 dB range approx. 7 m (23 ft)
These measuring conditions have been taken into account during the calculation of the maximum
measuring range in solid applications.
SensorOperating frequency
FMU40approx. 70 kHz
FMU41approx. 50 kHz
FMU42approx. 42 kHz
FMU43approx. 35 kHz
FMU44approx. 30 kHz
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Prosonic M
Output
Output signalAccording to the instrument version ordered:
• 4…20 mA with HART protocol
•PROFIBUS PA
• FOUNDATION Fieldbus
Signal on alarmError information can be accessed via the following interfaces:
• On-site display (error symbol, error code and plain text description)
• Current output, signal on error can be selected (e.g. according to NAMUR recommendation NE43)
• Digital interface
Load HARTMinimum load for HART communication: 250
Output dampingFreely selectable, 0 to 255 s
LinearizationThe linearization function of the Prosonic M allows conversion of the measured value into any unit of
length or volume. In open channels or measuring weirs, also a flow linearization is possible (calculation
of the flow from the measured level). The linearization table for calculating the volume in an horizontal
cylindrical tank is preprogrammed. You can also enter any number of other tables containing up to 32
value pairs either manually or semi-automatically (by filling the vessel under controlled conditions).
The supplied FieldCare operating program can automatically calculate the table for any tank, weir or
flume and upload it into the device.
Flow curves for open channels can be calculated and entered into the instrument by the FieldCare as
well ( ä 29, "Operation with FieldCare").
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Power supply
Terminal compartmentIn the F12 housing, the terminals are located underneath the housing cover. In the T12 housing, they
are under the cover of the separate terminal compartment.
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AF12 housing
BT12 housing
1Sealed terminal compartment
Terminal assignment
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ALoop-powered version3Plant ground
B4-wire version (active)44-20 mA HART
1Power5Display unit, recorder, PCS
2Test clamp for testing of the signal current
• Connect the connecting line to the screw terminals (line cross-sections of 0.5 to 2.5mm (20 to
14 AWG)) in the terminal compartment.
• Use 2-wire twisted pair cable with screen for the connection.
• Protective circuitry against reverse polarity, RFI and over-voltage peaks is built into the device (see
also Technical Information TI00241F/00/EN "EMC Test Procedures") ä 21, "Electromagnetic
compatibility (EMC)".
• A standard installation cable is sufficient if only the analogue signal is used. Use a screened cable
when working with a superimposed communication signal (HART).
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FOUNDATION Fieldbus
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The digital communication signal is transmitted to the bus via a 2-wire connection. The bus also
provides the auxiliary energy. Use 2-wire twisted pair cable with screen.
Refer to the following operating manuals for information on cable types, and how to set up and ground
the network:
• BA00034S "PROFIBUS DP/PA: "Guidelines for planning and commissioning PROFIBUS DP/PA", PNO
Guideline 2.092 "PROFIBUS PA User and Installation Guideline" and IEC61158-2 (MBP).
• 2-wire devices (FMU43 - PROFIBUS PA or FOUNDATION Fieldbus): max. 0.5 Hz
• 2-wire devices (FMU44): max. 0.3 Hz
• 4-wire devices (FMU40/41/42/43/44): max. 2Hz
The exact values are dependent on the type of device and the parameter settings.
1)
Maximum measuring error
Typical measuring error
2)±0.2 % of the maximum span of the sensor
Include linearity, repeatability and hysteresis
Better than:
SensorMeasuring error
FMU40±2 mm (0.08 in) or 0.2 % of measuring distance
FMU41±2 mm (0.08 in) or 0.2 % of measuring distance
FMU42±4 mm (0.16 in) or 0.2 % of measuring distance
FMU43±4 mm (0.16 in) or 0.2 % of measuring distance
FMU44±4 mm (0.16 in) or 0.2 % of measuring distance
* whichever is greater
1) according to EN 61298-2
2) with reference operating conditions
*
*
*
*
*
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Influence of the vapor
pressure
Installation variants FMU40,
FMU41
The vapor pressure at 20 °C (68 °F) gives a hint on the accuracy of the ultrasonic level measurement. If
the vapor pressure at 20 °C (68 °F) is below 50 mbar (1 psi), ultrasonic level measurement is possible
with a very high accuracy. This is valid for water, aqueous solutions, water-solid-solutions, dilute acids
(hydrochloric acid, sulfuric acid, ...), dilute bases (caustic soda, ...), oils, greases, slurries, pastes, ...
High vapor pressures or outgassing media (ethanol, acetone, ammonia, ...) can influence the accuracy.
If conditions like these are present, please contact your Endress+Hauser sales representative.
Installation
A Installation with counter nut
1 Counter nut (PC) supplied for G 1½" and G 2" instruments
B Installation with sleeve
1 Sealing (EPDM) supplied
C Installation with installation bracket
D Installation with screw in flange
1 Sealing (EPDM) supplied
2Nozzle
3Sensor
4Screw in flange
For installation bracket or adapter flange ä 43, "Accessories".
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Installation variants FMU42,
FMU44
Installation variants FMU43
A Installation with universal flange (Ex-hazardous, e.g. Zone 20)
B Installation with mounting bracket (Non-Ex-hazardous, Zone 20)
A0019280
A Installation with universal slip-on flange (option), (Ex-hazardous, e.g. Zone 20)
1Sensor
2Nozzle
3 Slip-on flange
B Installation with mounting bracket (Non-Ex-hazardous, Zone 20)
Installation conditions for
level measurements
• Do not install the sensor in the middle of the tank (3). We recommend leaving a distance between
• Use a protective cover, in order to protect the device from direct sun or rain (2) ä 43, "Weather
the sensor and the tank wall (1) measuring 1/6 of the tank diameter.
protection cover".
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