Micropilot FMR51, FMR52 HARTWichtige Hinweise zum Dokument
DANGER
WARNING
CAUTION
NOTICE
1 Wichtige Hinweise zum Dokument
1.1 Document function
These Operating Instructions contain all the information that is required in various phases
of the life cycle of the device: from product identification, incoming acceptance and
storage, to mounting, connection, operation and commissioning through to
troubleshooting, maintenance and disposal.
1.2 Symbols
1.2.1 Safety symbols
SymbolMeaning
DANGER!
This symbol alerts you to a dangerous situation. Failure to avoid this situation will
result in serious or fatal injury.
WARNING!
This symbol alerts you to a dangerous situation. Failure to avoid this situation can
result in serious or fatal injury.
CAUTION!
This symbol alerts you to a dangerous situation. Failure to avoid this situation can
result in minor or medium injury.
NOTE!
This symbol contains information on procedures and other facts which do not result in
personal injury.
1.2.2 Electrical symbols
SymbolMeaning
Direct current
Alternating current
Direct current and alternating current
Ground connection
A grounded terminal which, as far as the operator is concerned, is grounded via a
grounding system.
Protective Earth (PE)
A terminal which must be connected to ground prior to establishing any other
connections.
The ground terminals are situated inside and outside the device:
• Inner ground terminal: Connects the protectiv earth to the mains supply.
• Outer ground terminal: Connects the device to the plant grounding system.
1.2.3 Tool symbols
SymbolMeaning
Torx screwdriver
A0013442
Flat blade screwdriver
A0011220
Endress+Hauser5
Wichtige Hinweise zum DokumentMicropilot FMR51, FMR52 HART
A
1.
1.
-
.
SymbolMeaning
Cross-head screwdriver
A0011219
Allen key
A0011221
Hexagon wrench
A0011222
1.2.4 Symbols for certain types of information
SymbolMeaning
Permitted
Procedures, processes or actions that are permitted.
Preferred
Procedures, processes or actions that are preferred.
Forbidden
Procedures, processes or actions that are forbidden.
Tip
Indicates additional information.
Reference to documentation.
Reference to page.
Reference to graphic.
Notice or individual step to be observed.
, 2., 3.…Series of steps.
Result of a step.
Help in the event of a problem.
Visual inspection.
1.2.5 Symbols in graphics
SymbolMeaning
1, 2, 3 ...Item numbers
, 2., 3.…Series of steps
A, B, C, ...Views
A-A, B-B, C-C, ...Sections
Hazardous area
Indicates a hazardous area.
Safe area (non-hazardous area)
Indicates the non-hazardous area.
6Endress+Hauser
Micropilot FMR51, FMR52 HARTWichtige Hinweise zum Dokument
1.2.6 Symbols at the device
SymbolMeaning
Safety instructions
Observe the safety instructions contained in the associated Operating Instructions.
Temperature resistance of the connection cables
Specifies the minimum value of the temperature resistance of the connection cables.
Description of Device Parameters
GP01014F (FMR5x, HART)
Special documentation
SD01087F
Special documentation
SD01870F
Planning aid for your device
The document contains all the technical data on the device and provides
an overview of the accessories and other products that can be ordered for
the device.
Guide that takes you quickly to the 1st measured value
The Brief Operating Instructions contain all the essential information
from incoming acceptance to initial commissioning.
Reference for your parameters
The document provides a detailed explanation of each individual
parameter in the operating menu. The description is aimed at those who
work with the device over the entire life cycle and perform specific
configurations.
Functional Safety Manual
The document is part of the Operating Instructions and serves as a
reference for application-specific parameters and notes.
Manual for Heartbeat Verification and Heartbeat Monitoring
The document contains descriptions of the additonal parameters and
technical data which are available with the Heartbeat Verification and
Heartbeat Monitoring application packages.
For an overview of the scope of the associated Technical Documentation, refer to the
following:
• The W@M Device Viewer : Enter the serial number from the nameplate
(www.endress.com/deviceviewer)
• The Endress+Hauser Operations App: Enter the serial number from the nameplate
or scan the 2-D matrix code (QR code) on the nameplate.
Endress+Hauser7
Wichtige Hinweise zum DokumentMicropilot FMR51, FMR52 HART
1.4 Terms and abbreviations
Term/abbreviation Explanation
BADocument type "Operating Instructions"
KADocument type "Brief Operating Instructions"
TIDocument type "Technical Information"
SDDocument type "Special Documentation"
XADocument type "Safety Instructions"
PNNominal pressure
MWPMaximum Working Pressure
The MWP can also be found on the nameplate.
ToFTime of Flight
FieldCareScalable software tool for device configuration and integrated plant asset management
solutions
DeviceCareUniversal configuration software for Endress+Hauser HART, PROFIBUS,
FOUNDATION Fieldbus and Ethernet field devices
DTMDevice Type Manager
DDDevice Description for HART communication protocol
εr (DC value)Relative dielectric constant
Operating toolThe term "operating tool" is used in place of the following operating software:
• FieldCare / DeviceCare, for operation via HART communication and PC
• SmartBlue (app), for operation using an Android or iOS smartphone or tablet.
BDBlocking Distance; no signals are analyzed within the BD.
PLCProgrammable Logic Controller
CDICommon Data Interface
PFSPulse Frequence Status (Switching output)
8Endress+Hauser
Micropilot FMR51, FMR52 HARTWichtige Hinweise zum Dokument
1.5 Registered trademarks
®
HART
Registered trademark of the FieldComm Group, Austin, USA
Bluetooth®
The Bluetooth® word mark and logos are registered trademarks owned by the Bluetooth
SIG, Inc. and any use of such marks by Endress+Hauser is under license. Other trademarks
and trade names are those of their respective owners.
Apple®
Apple, the Apple logo, iPhone, and iPod touch are trademarks of Apple Inc., registered in
the U.S.and other countries. App Store is a service mark of Apple Inc.
Android®
Android, Google Play and the Google Play logo are trademarks of Google Inc.
KALREZ®, VITON
Registered trademark of DuPont Performance Elastomers L.L.C., Wilmington, USA
TEFLON
®
Registered trademark of E.I. DuPont de Nemours & Co., Wilmington, USA
TRI CLAMP
Registered trademark of Alfa Laval Inc., Kenosha, USA
The personnel for installation, commissioning, diagnostics and maintenance must fulfill
the following requirements:
Trained, qualified specialists must have a relevant qualification for this specific function
‣
and task.
Are authorized by the plant owner/operator.
‣
Are familiar with federal/national regulations.
‣
Before starting work, read and understand the instructions in the manual and
‣
supplementary documentation as well as the certificates (depending on the
application).
Follow instructions and comply with basic conditions.
‣
The operating personnel must fulfill the following requirements:
Are instructed and authorized according to the requirements of the task by the facility's
‣
owner-operator.
Follow the instructions in this manual.
‣
2.2 Designated use
Application and measured materials
The measuring device described in these Operating Instructions is intended for the
continuous, contactless level measurement of liquids, pastes and sludge. The device can
also be freely mounted outside closed metal vessels (e.g. above basins, open channels or
open piles) because of its operating frequency of about 26 GHz, a maximum radiated
pulsed power of 5.7 mW and an average power output of 0.015 mW (for the version with
advanced dynamics: maximum pulse power: 23.3 mW; average power: 0.076 mW).
Operation is completely harmless to humans and animals.
Observing the limit values specified in the "Technical data" and listed in the Operating
Instructions and supplementary documentation, the measuring device may be used for the
following measurements only:
Measured process variables: level, distance, signal strength
‣
Calculated process variables: Volume or mass in arbitrarily shaped vessels; flow
‣
through measuring weirs or flumes (calculated from the level by the linearization
functionality)
To ensure that the measuring device remains in proper condition for the operation time:
Use the measuring device only for measured materials against which the process-
‣
wetted materials are adequately resistant.
Observe the limit values in "Technical data".
‣
Incorrect use
The manufacturer is not liable for damage caused by improper or non-designated use.
Verification for borderline cases:
For special measured materials and cleaning agents, Endress+Hauser is glad to provide
‣
assistance in verifying the corrosion resistance of wetted materials, but does not accept
any warranty or liability.
Residual risk
The electronics housing and its built-in components such as display module, main
electronics module and I/O electronics module may heat to 80 °C (176 °F) during operation
through heat transfer from the process as well as power dissipation within the electronics.
During operation the sensor may assume a temperature near the temperature of the
measured material.
For high process temperatures: Install protection against contact in order to prevent
‣
burns.
2.3 Workplace safety
For work on and with the device:
Wear the required personal protective equipment according to federal/national
‣
regulations.
2.4 Operational safety
Risk of injury.
Operate the device in proper technical condition and fail-safe condition only.
‣
The operator is responsible for interference-free operation of the device.
‣
Conversions to the device
Unauthorized modifications to the device are not permitted and can lead to unforeseeable
dangers.
If, despite this, modifications are required, consult with the manufacturer.
‣
Repair
To ensure continued operational safety and reliability,
Carry out repairs on the device only if they are expressly permitted.
‣
Observe federal/national regulations pertaining to repair of an electrical device.
‣
Use original spare parts and accessories from the manufacturer only.
‣
Hazardous area
To eliminate a danger for persons or for the facility when the device is used in the
hazardous area (e.g. explosion protection, pressure vessel safety):
Based on the nameplate, check whether the ordered device is permitted for the
‣
intended use in the hazardous area.
Observe the specifications in the separate supplementary documentation that is an
‣
integral part of these Instructions.
2.5 Product safety
This measuring device is designed in accordance with good engineering practice to meet
state-of-the-art safety requirements, has been tested, and left the factory in a condition in
which it is safe to operate. It meets general safety standards and legal requirements.
NOTICE
Loss of degree of protection by opening of the device in humid environments
If the device is opened in a humid environment, the degree of protection indicated on
‣
the nameplate is no longer valid. This may also impair the safe operation of the device.
2.5.1 CE mark
The measuring system meets the legal requirements of the applicable EC guidelines. These
are listed in the corresponding EC Declaration of Conformity together with the standards
applied.
Endress+Hauser confirms successful testing of the device by affixing to it the CE mark.
The measuring system meets the legal requirements of the applicable EAC guidelines.
These are listed in the corresponding EAC Declaration of Conformity together with the
standards applied.
Endress+Hauser confirms successful testing of the device by affixing to it the EAC mark.
2.6 Safety Instructions (XA)
Depending on the approval, the following Safety Instructions (XA) are supplied with the
device. They are an integral part of the Operating Instructions.
For certified devices the relevant Safety Instructions (XA) are indicated on the
nameplate.
If the device is prepared for the remote display FHX50 (product structure: feature 030:
Display, Operation", option L or M), the Ex marking of some certificates changes according
to the following table
Feature 010
("Approval")
BGL, M or NATEX II 3G Ex nA [ia Ga] IIC T6-T1 Gc
BHL, M or NATEX II 3G Ex ic [ia Ga] IIC T6-T1 Gc
B3L, M or NATEX II 1/2G Ex d [ia] IIC T6-T1 Ga/Gb,
IGL, M or NIECEx Ex nA [ia Ga] IIC T6-T1 Gc
IHL, M or NIECEx Ex ic [ia Ga] IIC T6-T1 Gc
I3L, M or NIECEx Ex d [ia] IIC T6-T1 Ga/Gb,
MHL, M or NEx ic [ia Ga] IIC T6 Gc
NGL, M or NNEPSI Ex nA [ia Ga] IIC T6-T1 Gc
NHL, M or NNEPSI Ex ic [ia Ga] IIC T6-T1 Gc
N3L, M or NNEPSI Ex d [ia] IIC T6-T1 Ga/Gb, DIP A20/21 [ia D] TA,
Feature 030 ("Display,
Operation")
• FMR51
• FMR52
• FMR52
1)
:
1)
A
XA01206FXA01206FXA01206FXA01215FXA01206F
• XA01112F
• XA01113F
• XA01116F
• XA01117F
2)
B
• XA01112F
• XA01113F
• XA01116F
• XA01117F
Ex marking
ATEX II 1/2D Ex ta [ia Db] IIIC Txx°C Da/Db
IECEx Ex ta [ia Db] IIIC Txx°C Da/Db
Txx°C IP6X
3)
C
• XA01112F
• XA01113F
• XA01116F
• XA01117F
4)/G 5)
E
• XA01114F
• XA01115F
• XA01118F
• XA01119F
6)/L 7)
K
-
1)The marking of certificates not mentioned in this table are not affected by the FHX50.
1Electronics housing
2Tri-Clamp process connection
3Dairy coupling
4PTFE cladding
5Flange
A0016818
A0016788
Endress+Hauser15
Product descriptionMicropilot FMR51, FMR52 HART
1
2
3
4
6
7
8
5
9
3.1.3 Electronics housing
A0012422
3Design of the electronics housing
1Electronics compartment cover
2Display module
3Main electronics module
4Cable glands (1 or 2, depending on instrument version)
5Nameplate
6I/O electronics module
7Terminals (pluggable spring terminals)
8Connection compartment cover
9Grounding terminal
16Endress+Hauser
Micropilot FMR51, FMR52 HARTIncoming acceptance and product identification
4 Incoming acceptance and product
identification
4.1 Incoming acceptance
Upon receipt of the goods check the following:
• Are the order codes on the delivery note and the product sticker identical?
• Are the goods undamaged?
• Do the nameplate data match the ordering information on the delivery note?
• Is the DVD with the operating tool present?
If required (see nameplate): Are the Safety Instructions (XA) present?
If one of these conditions is not satisfied, contact your Endress+Hauser Sales Center.
4.2 Product identification
The following options are available for identification of the measuring device:
• Nameplate specifications
• Extended order code with breakdown of the device features on the delivery note
• Enter serial numbers from nameplates in W@M Device Viewer
( www.endress.com/deviceviewer ): All information about the measuring device is
displayed.
• Enter the serial number from the nameplates into the Endress+Hauser Operations App
or scan the 2-D matrix code (QR code) on the nameplate with the Endress+HauserOperations App: all the information for the measuring device is displayed.
For an overview of the scope of the associated Technical Documentation, refer to the
following:
• The W@M Device Viewer: Enter the serial number from the nameplate
(www.endress.com/deviceviewer)
• The Endress+Hauser Operations App: Enter the serial number from the nameplate or
scan the 2-D matrix code (QR code) on the nameplate.
Endress+Hauser17
Incoming acceptance and product identificationMicropilot FMR51, FMR52 HART
20
21
22
24
25
23
26
1
2
3
4
5
6
7
8
9
10
19
18
17
16
15
14
Ext. ord. cd.:
Order code:
Ser. no.:
T max =
p
LN =
Mat.:
Date:
FW:
Dev.Rev.:
Ta:
if modification
see sep. label
X =
MWP:
12
11
47 (1.85)
92 (3.62)
mm (in)
13
4.2.1 Nameplate
A0019444
4Nameplate of the Micropilot
1Device name
2Address of manufacturer
3Order code
4Serial number (Ser. no.)
5Extended order code (Ext. ord. cd.)
6Process pressure
7Antenna length (only for FMR51 with antenna extension)
8Certificate symbol
9Certificate and approval relevant data
10 Degree of protection: e.g. IP, NEMA
11 Document number of the Safety Instructions: e.g. XA, ZD, ZE
12 Data Matrix Code
13 Modification mark
14 Manufacturing date: year-month
15 Temperature resistance of the cable
16 Device revision
17 Additional information about the device version (certificates, approvals, communication): e.g. SIL, PROFIBUS
18 Firmware version (FW)
19 CE mark, C-Tick
20 Profibus PA: Profil-Version; FOUNDATION Fieldbus: Device ID
21 Material in contact with process
22 Permitted ambient temperature (Ta)
23 Size of the thread of the cable glands
24 Maximum process temperature
25 Signal outputs
26 Operating voltage
Only 33 digits of the extended order code can be indicated on the nameplate. If the
extended order code exceeds 33 digits, the rest will not be shown. However, the
complete extended order code can be viewed in the operating menu of the device:
Extended order code 1 to 3 parameter
18Endress+Hauser
Micropilot FMR51, FMR52 HARTStorage, Transport
5 Storage, Transport
5.1 Storage conditions
• Permitted storage temperature: –40 to +80 °C (–40 to +176 °F)
• Use the original packaging.
5.2 Transport product to the measuring point
NOTICE
Housing or antenna horn may be damaged or break away.
Risk of injury!
Transport the measuring device to the measuring point in its original packaging or at
‣
the process connection.
Do not fasten lifting devices (hoisting slings, lifting eyes etc.) at the housing or the
‣
antenna horn but at the process connection. Take into account the mass center of the
device in order to avoid unintended tilting.
Comply with the safety instructions, transport conditions for devices over 18kg
‣
(39.6lbs) (IEC61010).
A0016875
Endress+Hauser19
InstallationMicropilot FMR51, FMR52 HART
A
123
6 Installation
6.1 Installation conditions
6.1.1 Mounting position
• Recommended distance A from wall to
outer edge of nozzle: ~ 1/6 of tank
diameter.
Nevertheless the device should not be
installed closer than 15 cm (5.91 in) to
the tank wall.
• Not in the center (2), as interference can
cause signal loss.
• Not above the fill stream (3).
• It is recommended to us a weather
protection cover (1) in order to protect
the device from direct sun or rain.
A0016882
20Endress+Hauser
Micropilot FMR51, FMR52 HARTInstallation
6.1.2 Vessel installations
Avoid any installations (point level
switches, temperature sensors, braces,
vacuum rings, heating coils, baffles etc.)
inside the signal beam. Take into account
the beam angle → 23.
A0018944
6.1.3 Reduction of interference echoes
Metallic screens mounted at a slope
spread the radar signal and can, therefore,
reduce interference echoes.
A0016890
Endress+Hauser21
InstallationMicropilot FMR51, FMR52 HART
2
3
1
6.1.4 Measurement in a plastic vessel
If the outer wall of the vessel is made of a non-conductive material (e.g. GRP), microwaves
can also be reflected off interfering installations outside the vessel (e.g. metallic pipes (1),
ladders (2), grates (3), ...). Therefore, there should be no such interfering installations in
the signal beam. Please contact Endress+Hauser for further information.
6.1.5 Optimization options
• Antenna size
The bigger the antenna, the smaller the beam angle α and the fewer interference echoes
→ 23.
• Mapping
The measurement can be optimized by means of electronic suppression of interference
echoes.
See the Confirm distance parameter (→ 129) for details.
• Antenna alignment
Take into account the marker on the flange or threaded connection .
• Stilling well
A stilling well can be applied to avoid interferences → 30.
• Metallic screens mounted at a slope
They spread the radar signals and can, therefore, reduce interference echoes.
A0017123
22Endress+Hauser
Micropilot FMR51, FMR52 HARTInstallation
a
D
W
a
D
_
=
2
2
. .
tan
W
6.1.6 Beam angle
A0016891
5Relationship between beam angle α, distance D and beamwidth diameter W
The beam angle is defined as the angle α where the energy density of the radar waves
reaches half the value of the maximum energy density (3-dB-width). Microwaves are also
emitted outside the signal beam and can be reflected off interfering installations.
Beam diameter W as a function of beam angle α and measuring distance D:
FMR51
Antenna size40 mm (1½ in)50 mm (2 in)80 mm (3 in)100 mm (4 in)
Beam angle α23°18°10°8°
Measuring
distance (D)
3 m (9.8 ft)1.22 m (4 ft)0.95 m (3.1 ft)0.53 m (1.7 ft)0.42 m (1.4 ft)
6 m (20 ft)2.44 m (8 ft)1.9 m (6.2 ft)1.05 m (3.4 ft)0.84 m (2.8 ft)
9 m (30 ft)3.66 m (12 ft)2.85 m (9.4 ft)1.58 m (5.2 ft)1.26 m (4.1 ft)
12 m (39 ft)4.88 m (16 ft)3.80 m (12 ft)2.1 m (6.9 ft)1.68 m (5.5 ft)
15 m (49 ft)6.1 m (20 ft)4.75 m (16 ft)2.63 m (8.6 ft)2.10 m (6.9 ft)
20 m (66 ft)8.14 m (27 ft)6.34 m (21 ft)3.50 m (11 ft)2.80 m (9.2 ft)
25 m (82 ft)10.17 m (33 ft)7.92 m (26 ft)4.37 m (14 ft)3.50 m (11 ft)
30 m (98 ft)-9.50 m (31 ft)5.25 m (17 ft)4.20 m (14 ft)
35 m (115 ft)-11.09 m (36 ft)6.12 m (20 ft)4.89 m (16 ft)
40 m (131 ft)-12.67 m (42 ft)7.00 m (23 ft)5.59 m (18 ft)
45 m (148 ft)--7.87 m (26 ft)6.29 m (21 ft)
60 m (197 ft)--10.50 m (34 ft)8.39 m (28 ft)
70 m (230 ft)---9.79 m (32 ft)
Beamwidth diameter W
Endress+Hauser23
InstallationMicropilot FMR51, FMR52 HART
FMR52
Antenna size50 mm (2 in)80 mm (3 in)
Beam angle α18°10°
Measuring distance (D)Beamwidth diameter W
3 m (9.8 ft)0.95 m (3.1 ft)0.53 m (1.7 ft)
6 m (20 ft)1.9 m (6.2 ft)1.05 m (3.4 ft)
9 m (30 ft)2.85 m (9.4 ft)1.58 m (5.2 ft)
12 m (39 ft)3.80 m (12 ft)2.1 m (6.9 ft)
15 m (49 ft)4.75 m (16 ft)2.63 m (8.6 ft)
20 m (66 ft)6.34 m (21 ft)3.50 m (11 ft)
25 m (82 ft)7.92 m (26 ft)4.37 m (14 ft)
30 m (98 ft)9.50 m (31 ft)5.25 m (17 ft)
35 m (115 ft)11.09 m (36 ft)6.12 m (20 ft)
40 m (131 ft)12.67 m (42 ft)7.00 m (23 ft)
45 m (148 ft)-7.87 m (26 ft)
60 m (197 ft)-10.50 m (34 ft)
6.2 Measuring conditions
• In case of boiling surfaces, bubbling or tendency for foaming use FMR53 or FMR54.
Depending on its consistence, foam can either absorb microwaves or reflect them off the
foam surface. Measurement is possible under certain conditions. For FMR50, FMR51
and FMR52, the additional option "Advanced dynamics" is recommended in these cases
(feature 540: "Application Package", option EM).
• In case of heavy steam development or condensate, the maximum measuring range of
FMR50, FMR51 and FMR52 may decrease depending on density, temperature and
composition of the steam → use FMR53 or FMR54.
• For the measurement of absorbing gases such as ammonia NH3 or some
fluorocarbons
• The measuring range begins, where the beam hits the tank bottom. Particularly with
dish bottoms or conical outlets the level cannot be detected below this point.
• In stilling well applications, the electromagnetic waves do not propagate completely
outside the tube. It must be taken into account that the accuracy may be reduced in the
area C. In order to guarantee the required accuracy in these cases, it is recommended to
position the zero-point at a distance C above the end of the tube (see figure).
• In case of media with a low dielectric constant (εr = 1.5 to 4)
visible through the medium at low levels (low height C). Reduced accuracy has to be
expected in this range. If this is not acceptable, we recommend positioning the zero
point at a distance C (see figure) above the tank bottom in these applications.
• In principle it is possible to measure up to the tip of the antenna with FMR51, FMR53
and FMR54. However, due to considerations regarding corrosion and build-up, the end
of the measuring range should not be chosen any closer than A (see figure) to the tip of
the antenna.
• When using FMR54 with planar antenna, especially for media with low dielectric
constants, the end of the measuring range should not be closer than A: 1 m (3.28 ft) to
the flange.
• The smallest possible measuring range B depends on the antenna version (see figure).
• The tank height should be at least H (see table).
2)
, please use Levelflex or Micropilot FMR54 in a stilling well.
3)
the tank bottom can be
2)Affected compounds are e.g. R134a, R227, Dymel 152a.
3)Dielectric constants of important media commonly used in various industries are summarized in the DC manual (CP01076F) and in the Endress
+Hauser "DC Values App" (available for Android and iOS).
24Endress+Hauser
Micropilot FMR51, FMR52 HARTInstallation
100%
0%
B
A
C
H
øD
A0018872
DeviceA [mm (in)]B [m (ft)]C [mm (in)]H [m (ft)]
FMR5150(1.97)
FMR52200(7.87)
> 0.2 (0.7)50 to 250 (1.97 to 9.84)> 0.3 (1.0)
6.3 Mounting cladded flanges
• Use flange screws according to the number of flange holes.
• Tighten the screws with the required torque (see table).
• Retighten the screws after 24 hours or after the first temperature cycle.
• Depending on process pressure and process temperature check and retighten the
screws at regular intervals.
Usually, the PTFE flange cladding also serves as a seal between the nozzle and the
device flange.
Flange sizeNumber of screwsRecommended torque [Nm]
minimummaximum
EN
DN50/PN1644565
DN80/PN1684055
DN100/PN1684060
DN150/PN16875115
ASME
2"/150lbs44055
3"/150lbs46595
4"/150lbs84570
6"/150lbs885125
Endress+Hauser25
InstallationMicropilot FMR51, FMR52 HART
90°
90°
90°
90°
90°
90°
90°
90°
90°
90°
A
B
Flange sizeNumber of screwsRecommended torque [Nm]
minimummaximum
JIS
10K 50A44060
10K 80A82535
10K 100A83555
10K 100A875115
6.4 Installation in vessel (free space)
6.4.1 Horn antenna (FMR51)
Alignment
• Align the antenna vertically to the product surface.
The maximum range may be reduced if the horn antenna is not vertically aligned.
• A marking at the flange (somewhere between the flange holes) or the boss enables
alignment of the antenna. This marking must be aligned towards the tank wall as well
as possible.
Depending on the device version the marking may be a circle or two short parallel
lines.
Nozzle mounting
For optimum measurement, the tip of the antenna should extend below the nozzle.
Depending on the antenna size this is achieved by the following maximum nozzle heights:
26Endress+Hauser
A0018974
Micropilot FMR51, FMR52 HARTInstallation
H
max
H
max
øD
A0016820
6Nozzle height for horn antenna (FMR51)
Antenna
1)
Maximum nozzle height H
max
BA: Horn 40mm/1-1/2"86 mm (3.39 in)
BB: Horn 50mm/2"115 mm (4.53 in)
BC: Horn 80mm/3"211 mm (8.31 in)
BD Horn 100mm/4"282 mm (11.1 in)
1)Feature 070 of the product structure
Conditions for longer nozzles
If the medium has good reflective properties, higher nozzles can be accepted. In this case
the maximum nozzle height, H
, is dependent on the nozzle diameter, D:
max
A0023611
Nozzle diameter DMaximum nozzle height
H
max
Recommended antenna
1)
40 mm (1.5 in)100 mm (3.9 in)BA: Horn 40mm/1-1/2"
50 mm (2 in)150 mm (5.9 in)BB: Horn 50mm/2"
80 mm (3 in)250 mm (9.8 in)BC: Horn 80mm/3"
Endress+Hauser27
InstallationMicropilot FMR51, FMR52 HART
Nozzle diameter DMaximum nozzle height
H
max
100 mm (4 in)500 mm (19.7 in)BD: Horn 100mm/4"
150 mm (6 in)800 mm (31.5 in)BD: Horn 100mm/4"
1)Feature 070 of the product structure
Recommended antenna
1)
If the antenna doesn't extend below the nozzle, observe the following:
• The nozzle end must be smooth and free of burrs. If possible its edge should be
rounded.
• An interference echo suppression must be performed.
• Please contact Endress+Hauser for applications with higher nozzles than those
indicated in the table.
• For mounting in heigh nozzles the device is available in a version with an antenna
extension of up to 1000 mm (39.4 in)
4)
• The antenna extension may cause interference echoes in the near range. In this
case it may occur that the maximum measurable level is reduced.
Threaded connection
For devices with a threaded connection it may be necessary - depending on the
antenna size - to unmount the horn before fastening the device and to mount it again
afterwards.
• Tighten with the hexagonal nut only.
• Tool : 55 mm hexagonal wrench
• Maximum permissible torque: 60 Nm (44 lbf ft)
6.4.2 Measurement from the outside through plastic walls (FMR50/
FMR51)
• Dielectric constant of the medium: εr > 10
• If possible, use an antenna 100 mm (4 in).
• The distance from the lower edge of the antenna to the tank ceiling should be about
100 mm (4 in).
• If possible, avoid mounting locations where condensation or build-up might occur.
• In case of outdoor mounting, the space between antenna and vessel has to be protected
from the elements.
• Do not mount any potential reflectors (e.g. pipes) outside the tank in the signal beam.
Suitable thickness of the tank ceiling:
Penetrated materialPEPTFEPPPerspex
DK / ε
r
Optimum thickness
1)Other possible values for the thickness are multiples of the values listed (e.g. for PE: 7,6 mm (0.3 in), 11,4
mm (0.45 in)
1)
2.32.12.33.1
3.8 mm (0.15 in)4.0 mm (0.16 in)3.8 mm (0.15 in)3.3 mm (0.13 in)
4)Feature 610 "Accessory mounted" of the product structure.
28Endress+Hauser
Micropilot FMR51, FMR52 HARTInstallation
90°
90°
90°
90°
90°
90°
90°
90°
90°
90°
A
B
H
max
6.4.3 Horn antenna, flush mount (FMR52)
Alignment
• Align the antenna vertically to the product surface.
The maximum range may be reduced if the horn antenna is not vertically aligned.
• A marking at the flange (somwhere between the flange holes) or the boss enables
alignment of the antenna. This marking must be aligned towards the tank wall as well
as possible.
A0018974
Depending on the device version the marking may be a circle or two short parallel
lines.
Nozzle mounting
A0016819
7Nozzle height for horn antenna, flush mount (FMR52)
Antenna
BO: Horn 50mm/2"500 mm (19.7 in)
BP: Horn 80mm/3"500 mm (19.7 in)
1)Feature 070 of the product structure
1)
Maximum nozzle height H
max
Please contact Endress+Hauser for applications with higher nozzle.
• For flanges with PTFE cladding: Observe the notes on the mounting of cladded
flanges → 25.
• Usually, the PTFE flange cladding also serves as a seal between the nozzle and the
device flange.
Endress+Hauser29
InstallationMicropilot FMR51, FMR52 HART
1
90°
6.5 Installation in stilling well
A0016841
8Installation in stilling well
1Marking for antenna alignment
• For horn antenna: Align the marking towards the slots of the stilling well.
• Measurements can be performed through an open full bore ball valve without any
problems.
• After mounting, the housing can be turned 350° in order to facilitate access to the
display and the terminal compartment → 34.
6.5.1 Recommendations for the stilling well
• Metal (no enamel coating; plastic on request).
• Constant diameter.
• Diameter of stilling well not larger than antenna diameter.
• Diameter difference between horn antenna and inner diameter of the stilling well as
small as possible.
• Weld seam as smooth as possible and on the same axis as the slots.
• Slots offset 180° (not 90°).
• Slot width or diameter of holes max. 1/10 of pipe diameter, de-burred. Length and
number do not have any influence on the measurement.
• Select horn antenna as big as possible. For intermedaite sizes (e.g. 180 mm (7 in)) select
next larger antenna and adapt it mechanically (for horn antennas)
• At any transition (i.e. when using a ball valve or mending pipe segments), no gap may be
left exceeding 1 mm (0.04 in).
• The stilling well must be smooth on the inside (average roughness Rz ≤
6.3 μm (248 μin)). Use extruded or parallel welded metal pipe. An extension of the pipe
is possible with welded flanges or pipe sleeves. Flange and pipe have to be properly
aligned at the inside.
• Do not weld through the pipe wall. The inside of the stilling well must remain smooth. In
case of unintentional welding through the pipe, the weld seam and any unevenness on
the inside need to be carefully removed and smoothened. Otherwise, strong interference
echoes will be generated and material build-up will be promoted.
• In the case of smaller nominal widths flanges must be welded to the pipe such that they
allow for a correct orientation (marker aligned toward slots).
30Endress+Hauser
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