Endress+Hauser FMR20 Operating Manual

KA01248F/00/EN/01.16 71325212

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Brief Operating Instructions

Micropilot FMR20 HART

Free space radar

These Instructions are Brief Operating Instructions; they are not a substitute for the Operating Instructions pertaining to the device.

For detailed information, refer to the Operating Instructions and other documentation.

Available for all device versions via:

• Internet: www.endress.com/deviceviewer

• Smart phone/Tablet: Endress+Hauser Operations App

Micropilot FMR20 HART

Order code:

Ext. ord. cd.:

Ser. no.:

www.endress.com/deviceviewer Endress+Hauser Operations App

XXXXXXXXXXXX

XXXXX-XXXXXX

XXX.XXXX.XX

Serial number

A0023555

2 Endress+Hauser

Micropilot FMR20 HART Table of contents

1 Document information ........................................................... 4

1.1 Symbols for certain types of information .................................................... 4

1.2 Safety symbols ....................................................................... 4

1.3 Symbols in graphics .................................................................... 4

2 Terms and abbreviations ......................................................... 5

3 Registered trademarks ........................................................... 5

4 Basic safety instructions ......................................................... 7

4.1 Requirements for personnel .............................................................. 7

4.2 Designated use ....................................................................... 7

4.3 Workplace safety ...................................................................... 8

4.4 Operational safety ..................................................................... 8

4.5 Product safety ........................................................................ 8

5 Product description .............................................................. 9

5.1 Product design ....................................................................... 9

6 Incoming acceptance and product identification ................................. 10

6.1 Incoming acceptance .................................................................. 10

6.2 Product identification ................................................................. 11

7 Installation ..................................................................... 13

7.1 Installation conditions ................................................................. 13

8 Electrical connection ............................................................ 23

8.1 Cable assignment .................................................................... 23

8.2 Supply voltage ....................................................................... 23

8.3 Connection ......................................................................... 24

8.4 Post-connection check ................................................................. 27

9 Operability ...................................................................... 28

9.1 Operating concept .................................................................... 28

9.2 Via Bluetooth® wireless technology ....................................................... 28

9.3 Via HART protocol .................................................................... 29

10 Commissioning and operation .................................................. 29

10.1 Installation and function check .......................................................... 29

10.2 Operation and settings via SmartBlue (app) ................................................. 29

10.3 System integration via HART protocol ..................................................... 36

10.4 Operation and settings via RIA15 ......................................................... 37

10.5 Configuring level measurement via operating software ......................................... 41

10.6 Data access - Security .................................................................. 44

11 Supplementary documentation ................................................. 46

11.1 Standard documentation ............................................................... 46

11.2 Supplementary documentation .......................................................... 46

11.3 Safety Instructions (XA) ................................................................ 46

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Document information Micropilot FMR20 HART

,…,

DANGER

WARNING

CAUTION

NOTICE

,…,

1 Document information

1.1 Symbols for certain types of information

Symbol Meaning Symbol Meaning

Permitted

Procedures, processes or actions that are permitted.

Forbidden

Procedures, processes or actions that are forbidden.

Reference to documentation Reference to page

Preferred

Procedures, processes or actions that are preferred.

Tip

Indicates additional information.

Reference to graphic

Result of a step Visual inspection

1.2 Safety symbols

Symbol Meaning

DANGER!

This symbol alerts you to a dangerous situation. Failure to avoid this situation will result in serious or fatal injury.

WARNING!

This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in serious or fatal injury.

CAUTION!

This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in minor or medium injury.

NOTE!

This symbol contains information on procedures and other facts which do not result in personal injury.

1.3 Symbols in graphics

Symbol Meaning

1, 2, 3 ... Item numbers

Series of steps

A, B, C, ... Views

A-A, B-B, C-C, ... Sections

Series of steps

4 Endress+Hauser

Micropilot FMR20 HART Terms and abbreviations

Symbol Meaning

Hazardous area

Indicates a hazardous area.

Safe area (non-hazardous area)

Indicates the non-hazardous area.

2 Terms and abbreviations

Term/abbreviation Explanation

BA Document type "Operating Instructions"

KA Document type "Brief Operating Instructions"

TI Technical Information

SD Document type "Special Documentation"

XA Document type "Safety Instructions"

PN Nominal pressure

MWP Maximum Working Pressure

ToF Time of Flight

FieldCare Scalable software tool for device configuration and integrated plant asset management solutions

DeviceCare Universal configuration software for Endress+Hauser HART, PROFIBUS, FOUNDATION Fieldbus

DTM Device Type Manager

DD Device Description for HART communication protocol

DK Relative dielectric constant ε

Operating tool The term "operating tool" is used in place of the following operating software:

BD Blocking Distance; no signals are analyzed within the BD.

The MWP can also be found on the nameplate.

and Ethernet field devices

• SmartBlue (app), for operation using an Android or iOS smartphone or tablet.

• FieldCare / DeviceCare, for operation via HART communication and PC

3 Registered trademarks

Registered trademark of the FieldComm Group, Austin, USA

Endress+Hauser 5

Registered trademarks Micropilot FMR20 HART

The Bluetooth® word mark and logos are registered trademarks owned by the Bluetooth SIG, Inc. and any use of such marks by Endress+Hauser is under license. Other trademarks and trade names are those of their respective owners.”

Apple®

Apple, the Apple logo, iPhone, and iPod touch are trademarks of Apple Inc., registered in the U.S. and other countries. App Store is a service mark of Apple Inc.

Android®

Android, Google Play and the Google Play logo are trademarks of Google Inc.

6 Endress+Hauser

Micropilot FMR20 HART Basic safety instructions

4 Basic safety instructions

4.1 Requirements for personnel

The personnel must fulfill the following requirements for its tasks:

Trained, qualified specialists must have a relevant qualification for this specific function

‣

and task. Are authorized by the plant owner/operator.

‣

Are familiar with federal/national regulations.

‣

Before starting work, read and understand the instructions in the manual and

‣

supplementary documentation as well as the certificates (depending on the application). Follow instructions and comply with basic conditions.

‣

4.2 Designated use

Application and media

The measuring device described in these Operating Instructions is intended for continuous, non-contact level measurement in liquids. Because of its operating frequency of approx. 26 GHz, a maximum radiated pulsed power of 5.7 mW and an average power output of

0.015 mW, use outside of closed, metallic vessels is also permitted. For operation outside of closed vessels the device must be installed according to the instructions mentioned in the chapter "Installation" →  19. Operation does not pose a risk to health or the environment.

If the limit values specified in the "Technical data" and the conditions listed in the instructions and additional documentation are observed, the measuring device may be used for the following measurements only:

Measured process variables: distance

‣

Calculated process variables: volume or mass in vessels of any shape; flow through

‣

measuring weirs or flumes (calculated from the level by the linearization functionality)

To ensure that the measuring device remains in proper condition for the operation time:

Use the measuring device only for media against which the process-wetted materials are

‣

adequately resistant. Observe the limit values in "Technical data".

‣

Incorrect use

The manufacturer is not liable for damage caused by improper or non-designated use. Verification for borderline cases:

For special fluids and fluids for cleaning, Endress+Hauser is glad to provide assistance in

‣

verifying the corrosion resistance of fluid-wetted materials, but does not accept any warranty or liability.

Residual risks

Due to heat transfer from the process as well as power dissipation within the electronics, the temperature of the electronics housing and the assemblies contained therein may rise to 80 °C (176 °F) during operation. When in operation, the sensor can reach a temperature close to the medium temperature.

Danger of burns from contact with surfaces!

For elevated fluid temperature, ensure protection against contact to prevent burns.

‣

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Basic safety instructions Micropilot FMR20 HART

4.3 Workplace safety

For work on and with the device:

Wear the required personal protective equipment according to federal/national

‣

regulations.

4.4 Operational safety

Risk of injury.

Operate the device in proper technical condition and fail-safe condition only.

‣

The operator is responsible for interference-free operation of the device.

‣

Conversions to the device

Unauthorized modifications to the device are not permitted and can lead to unforeseeable dangers.

If, despite this, modifications are required, consult with the manufacturer.

‣

Repair

To ensure continued operational safety and reliability,

Carry out repairs on the device only if they are expressly permitted.

‣

Observe federal/national regulations pertaining to repair of an electrical device.

‣

Use original spare parts and accessories from the manufacturer only.

‣

Hazardous area

To eliminate a danger for persons or for the facility when the device is used in the hazardous area (e.g. explosion protection, pressure vessel safety):

Based on the nameplate, check whether the ordered device is permitted for the intended

‣

use in the hazardous area. Observe the specifications in the separate supplementary documentation that is an integral

‣

part of these Instructions.

4.5 Product safety

This measuring device is designed in accordance with good engineering practice to meet stateof-the-art safety requirements, has been tested, and left the factory in a condition in which it is safe to operate. It meets general safety standards and legal requirements.

4.5.1 CE mark

The measuring system meets the legal requirements of the applicable EC guidelines. These are listed in the corresponding EC Declaration of Conformity together with the standards applied.

Endress+Hauser confirms successful testing of the device by affixing to it the CE mark.

8 Endress+Hauser

Micropilot FMR20 HART Product description

4 5

6 7

4 5

6 7

5 Product description

5.1 Product design

5.1.1 Micropilot FMR20

A0028416

 1 Design of the Micropilot FMR20 (26 GHz)

A FMR20 with 40 mm antenna B FMR20 with 80 mm antenna 1 Sensor housing 2 Seal 3 Process connection rear side 4 Cable gland 5 Pipe adapter 6 O-ring 7 Counter nut 8 Design ring 9 Process connection front side

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Incoming acceptance and product identification Micropilot FMR20 HART

DELIVERYNOTE

1 = 2

DELIVERYNOTE

Ext. ord. cd.:

Order code: Ser.no.:

T max:

DeviceID:

Date:

ex works

Mat.:

Dev.Rev.:

Ta:

if modification see sep. label

X =

MWP:

6 Incoming acceptance and product identification

6.1 Incoming acceptance

Are the order codes on the delivery note

A0028673

A0022480

A0029100

A0028673

(1) and the product sticker (2) identical?

Are the goods undamaged?

A0029071

Do the nameplate data match the ordering information on the delivery note?

A0028673

A0029102

Is the DVD with the operating tool present?

A0028673

If required (see nameplate): Are the safety instructions (XA) present?

A0022494

If one of these conditions is not satisfied, contact your Endress+Hauser Sales Center.

10 Endress+Hauser

Micropilot FMR20 HART Incoming acceptance and product identification

6.2 Product identification

The following options are available for identification of the measuring device:

• Nameplate specifications

• Extended order code with breakdown of the device features on the delivery note

• Enter serial numbers from nameplates in W@M Device Viewer (www.endress.com/deviceviewer): All information about the measuring device and an overview of the scope of the associated Technical Documentation is displayed.

• Enter the serial number from the nameplates into the Endress+Hauser Operations App, or scan the 2-D matrix code (QR code) on the nameplate with the Endress+Hauser Operations App: All information about the measuring device and an overview of the scope of the associated Technical Documentation is displayed.

Endress+Hauser 11

Incoming acceptance and product identification Micropilot FMR20 HART

3 4

15 16

Ext. ord. cd.:

Order code:

Ser. no.:

T max:

DeviceID:

Date:

ex works

Mat.:

Dev.Rev.:

Ta:

if modification see sep. label

X =

MWP:

 2 Nameplate of Micropilot

1 Manufacturer's address 2 Device name 3 Order code 4 Serial number (ser. no.) 5 Extended order code (Ext. ord. cd.) 6 Supply voltage 7 Signal outputs 8 Process pressure 9 Permitted ambient temperature (Ta)

10 Maximum process temperature 11 Device ID 12 Firmware version (FW) 13 Device revision (Dev.Rev.) 14 CE mark 15 Additional information about the device version (certificates, approvals) 16 C-Tick 17 Materials in contact with process 18 Degree of protection: e.g. IP, NEMA 19 Certificate symbol 20 Certificate and approval relevant data 21 Document number of the Safety Instructions: e.g. XA, ZD, ZE 22 Modification mark 23 2-D matrix code (QR code) 24 Manufacturing date: year-month

12 Endress+Hauser

A0029096

Micropilot FMR20 HART Installation

7 Installation

7.1 Installation conditions

7.1.1 Installation types

A0030605

 3 Wall, ceiling or nozzle installation

A Wall or ceiling mount, adjustable B Mounted at front thread C Mounted at rear thread D Ceiling installation with counter nut (included in delivery)

Caution!

The sensor cable is not designed as supporting cable. Do not use as a suspension wire.

7.1.2 Nozzle installation

The antenna should be just out of the nozzle for optimum measurement. The interior of the nozzle must be smooth and may not contain any edges or welded joints. The edge of the nozzle should be rounded if possible. The maximum nozzle length L depends on the nozzle diameter D. Please note the specified limits for the diameter and length of the nozzle.

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Installation Micropilot FMR20 HART

A0028413

 4 FMR20 nozzle installation

A FMR20 80 mm (3 in) antenna B FMR20 40 mm (1.5 in) antenna

80 mm (3 in) Antenna, inside nozzle

D min. 120 mm (4.72 in) min. 80 mm (3 in) min. 40 mm (1.5 in) min. 80 mm (3 in)

L max. 205 mm (8.07 in) +

D x 4.5

80 mm (3 in) Antenna, outside nozzle

max. D x 4.5 max. D x 1.5 max. 140 mm (5.5 in) +

40 mm (1.5 in) Antenna, outside nozzle

40 mm (1.5 in) Antenna, inside nozzle

D x 1.5

14 Endress+Hauser

Micropilot FMR20 HART Installation

1/6D

2 3

7.1.3 Orientation

A0028410

 5 Tank installation position

• If possible install the sensor so that its lower edge projects into the vessel.

• Do not install the sensor in the middle of the tank (2). We recommend leaving a distance (1) between the sensor and the tank wall measuring 1/6 of the tank diameter. Recommended distance A wall - nozzle outer edge: ~ 1/6 of the tank diameter D. However, the device must not under any circumstances be mounted closer than 15 cm (5.91 in) to the tank wall.

• Avoid measurements through the filling curtain (3).

• Avoid equipment (4) such as limit switches, temperature sensors, baffles, heating coils etc.

• Multiple devices can be operated in one tank without influencing each other.

• No signals are analyzed within the Blocking distance. It can therefore be used to suppress interference signals (e.g. the effects of condensate) close to the antenna. By default an automatic Blocking distance of at least 0.1 m (0.33 ft) is preset. However it can be manually overwritten (even 0 m (0 ft) is allowed. Automatic calculation: Blocking distance = Empty calibration - Full calibration - 0.2 m (0.656 ft). The Blocking distance parameter is recalculated according to this formula every time a new value is entered into the Empty calibration parameter or Full calibration parameter. If this calculation results in a value <0.1 m (0.33 ft), the blocking distance of 0.1 m (0.33 ft) is used instead.

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