Endress+Hauser FMD77 Operating Manual

BA00301P/00/EN/19.16 71336231

valid from Software version:

04.00.zz

Products Solutions Services

Operating Instructions

Deltabar S FMD77, FMD78, PMD75

Differential pressure measurement

Deltabar S FMD77, FMD78, PMD75 with FOUNDATION Fieldbus

Order code:

Ext. ord. cd.:

Ser. no.:

www.endress.com/deviceviewer

Endress+Hauser Operations App

XXXXXXXXXXXX

XXXXX-XXXXXX

XXX.XXXX.XX

Serial number

A0023555

Make sure the document is stored in a safe place such that it is always available when working on or with the device. To avoid danger to individuals or the facility, read the "Basic safety instructions" section carefully, as well as all other safety instructions in the document that are specific to working procedures. The manufacturer reserves the right to modify technical data without prior notice. Your Endress+Hauser Sales Center will supply you with current information and updates to these Instructions.

2 Endress+Hauser

Deltabar S FMD77, FMD78, PMD75 with FOUNDATION Fieldbus

Table of contents

1 Document information . . . . . . . . . . . . . . 4

1.1 Document function . . . . . . . . . . . . . . . . . . . . . . . . . . 4

1.2 Symbols used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

1.3 Registered trademarks . . . . . . . . . . . . . . . . . . . . . . . 5

1.4 Terms and abbreviations . . . . . . . . . . . . . . . . . . . . . 6

1.5 Turn down calculation . . . . . . . . . . . . . . . . . . . . . . . 7

2 Basic safety instructions . . . . . . . . . . . . . 8

2.1 Requirements concerning the staff . . . . . . . . . . . . . 8

2.2 Designated use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2.3 Workplace safety . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2.4 Operational safety . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2.5 Hazardous area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

2.6 Product safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

3 Identification . . . . . . . . . . . . . . . . . . . . . 10

3.1 Product identification . . . . . . . . . . . . . . . . . . . . . . 10

3.2 Device designation . . . . . . . . . . . . . . . . . . . . . . . . 10

3.3 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . 12

3.4 CE mark, Declaration of Conformity . . . . . . . . . . 12

3.5 Registered trademarks . . . . . . . . . . . . . . . . . . . . . 12

4 Installation . . . . . . . . . . . . . . . . . . . . . . . 13

4.1 Incoming acceptance and storage . . . . . . . . . . . . 13

4.2 Installation conditions . . . . . . . . . . . . . . . . . . . . . 13

4.3 Installation instructions . . . . . . . . . . . . . . . . . . . . 14

4.4 Post-installation check . . . . . . . . . . . . . . . . . . . . . 30

5 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

5.1 Connecting the device . . . . . . . . . . . . . . . . . . . . . 31

5.2 Connecting the measuring unit . . . . . . . . . . . . . . 32

5.3 Overvoltage protection (optional) . . . . . . . . . . . . 33

5.4 Post-connection check . . . . . . . . . . . . . . . . . . . . . 33

7.6 Flow measurement . . . . . . . . . . . . . . . . . . . . . . . . . 67

7.7 Level measurement . . . . . . . . . . . . . . . . . . . . . . . . 70

7.8 Differential pressure measurement . . . . . . . . . . . 77

7.9 Scaling the OUT parameter . . . . . . . . . . . . . . . . . . 79

7.10 Configuring event behavior in accordance with FOUNDATION Fieldbus Specification FF912 Field

Diagnostic Profile . . . . . . . . . . . . . . . . . . . . . . . . . . 80

8 Maintenance . . . . . . . . . . . . . . . . . . . . . 91

8.1 Cleaning instructions . . . . . . . . . . . . . . . . . . . . . . . 91

8.2 Exterior cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . 91

9 Diagnostics and troubleshooting . . . . 92

9.1 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 92

9.2 Diagnostic information on local display . . . . . . . . 93

9.3 Diagnostic event in the operating tool . . . . . . . . . 94

9.4 Diagnostic messages in the DIAGNOSTIC

Transducer Block (TRDDIAG) . . . . . . . . . . . . . . . . 95

9.5 Overview of diagnostic events . . . . . . . . . . . . . . . . 99

9.6 Response of outputs to errors . . . . . . . . . . . . . . 108

9.7 Confirming messages . . . . . . . . . . . . . . . . . . . . . 109

9.8 Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109

9.9 Repair of Ex-certified devices . . . . . . . . . . . . . . 110

9.10 Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110

9.11 Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110

9.12 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110

9.13 Software history . . . . . . . . . . . . . . . . . . . . . . . . . 111

10 Technical data . . . . . . . . . . . . . . . . . . . 111

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . 112

6 Operation. . . . . . . . . . . . . . . . . . . . . . . . . 34

6.1 Onsite display (optional) . . . . . . . . . . . . . . . . . . . 34

6.2 Operating elements . . . . . . . . . . . . . . . . . . . . . . . 36

6.3 FOUNDATION Fieldbus interface . . . . . . . . . . . . 38

6.4 Local operation – onsite display connected . . . . 51

6.5 HistoROM®/M-DAT (optional) . . . . . . . . . . . . . . 54

6.6 FieldCare . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

6.7 Locking/unlocking operation . . . . . . . . . . . . . . . 57

6.8 Simulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

6.9 Factory setting (reset) . . . . . . . . . . . . . . . . . . . . . 59

7 Commissioning. . . . . . . . . . . . . . . . . . . . 62

7.1 Configuring messages . . . . . . . . . . . . . . . . . . . . . 62

7.2 Function check . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

7.3 Commissioning via an FF configuration program . . 62

7.4 Selecting the language and measuring mode . . 64

7.5 Position adjustment . . . . . . . . . . . . . . . . . . . . . . . 65

Endress+Hauser 3

Document information Deltabar S FMD77, FMD78, PMD75 with FOUNDATION Fieldbus

DANGER

WARNING

CAUTION

NOTICE

)

1 Document information

1.1 Document function

These Operating Instructions contain all the information that is required in various phases of the life cycle of the device: from product identification, incoming acceptance and storage, to mounting, connection, operation and commissioning through to troubleshooting, maintenance and disposal.

1.2 Symbols used

1.2.1 Safety symbols

Symbol Meaning

DANGER!

A0011189-DE

A0011190-DE

A0011191-DE

A0011192-DE

This symbol alerts you to a dangerous situation. Failure to avoid this situation will result in seriousor fatal injury.

WARNING!

This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in seriousor fatal injury.

CAUTION!

This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in minoror medium injury.

NOTICE!

This symbol contains information on procedures and other facts which do not result in personalinjury.

1.2.2 Electrical symbols

Symbol Meaning Symbol Meaning

Direct current Alternating current

Direct current and alternating current Ground connection

Protective ground connection

A terminal which must be connected to ground prior to establishing any other connections.

1.2.3 Tool symbols

Symbol Meaning

Allen key

A0011221

Hexagon wrench

A grounded terminal which, as far as the operator is concerned, is grounded via a grounding system.

Equipotential connection

A connection that has to be connected to the plant grounding system: This may be a potential equalization line or a star grounding system depending on national or company codes of practice.

A0011222

4 Endress+Hauser

Deltabar S FMD77, FMD78, PMD75 with FOUNDATION Fieldbus Document information

,…,

1.2.4 Symbols for certain types of information

Symbol Meaning

Permitted

Indicates procedures, processes or actions that are permitted.

A0011182

Forbidden

Indicates procedures, processes or actions that are forbidden.

A0011184

Tip

Indicates additional information.

A0011193

Reference to documentation

A0015482

Reference to page

A0015484

Reference to graphic

A0015487

Series of steps

A0031595

Result of a sequence of actions

A0018343

Visual inspection

A0015502

1.2.5 Symbols in graphics

Symbol Meaning

1, 2, 3, 4, ... Item numbers

Series of steps

A0031595

A, B, C, D, ... Views

1.2.6 Symbols at the device

Symbol Meaning

Safety instructions

Observe the safety instructions contained in the associated Operating Instructions.

A0019159

1.3 Registered trademarks

KALREZ, VITON, TEFLON Registered trademarks of E.I. Du Pont de Nemours & Co., Wilmington, USA

TRI-CLAMP Registered trademark of Ladish & Co., Inc., Kenosha, USA

Fieldbus

FOUNDATION Registered trademark of the FieldComm Group, Austin, USA

GORE-TEX Registered trademarks of W.L. Gore & Associates, Inc., USA

Endress+Hauser 5

Document information Deltabar S FMD77, FMD78, PMD75 with FOUNDATION Fieldbus

URL OPLMWP

LRL

LRV

URV

1.4 Terms and abbreviations

A0029505

Position Term/Abbreviation Explanation

1 OPL The OPL (over pressure limit = sensor overload limit) for the sensors

depends on the lowest-rated element, with regard to pressure, of the selected components, i.e. the process connection must be taken into consideration in addition to the measuring cell. Also observe pressuretemperature dependency. For the relevant standards and additional notes, see technical information. The OPL may be applied for a limited time period.

2 MWP The MWP (maximum working pressure) for the sensors depends on the

lowest-rated element, with regard to pressure, of the selected components, i.e. the process connection has to be taken into consideration in addition to the measuring cell. Also observe pressure-temperature dependency. For the relevant standards and additional notes, see technical information. The MWP may be applied for an unlimited time.

3Maximum sensor

measuring range

4 Calibrated/Adjusted

measuring span

p - Pressure

- LRL Lower range limit

-URL Upper range limit

- LRV Lower range value

-URV Upper range value

-TD Turn down

Range between LRL and URL This span is the maximum calibratable/adjustable measuring span.

Range between LRV and URV Factory setting: 0...URL Other calibrated spans can be ordered with customised settings.

6 Endress+Hauser

Deltabar S FMD77, FMD78, PMD75 with FOUNDATION Fieldbus Document information

LRV

URLURV

LRL

1 = 2

1.5 Turn down calculation

A0029545

Fig. 1:

1 Calibrated/Adjusted measuring span 2 Zero-based span 3 Upper range limit

Example

• Sensor: 10 bar (150 psi)

• Upper range limit (URL) = 10 bar (150 psi)

Turn down (TD):

TD =

|URV - LRV|

URL

• Calibrated/Adjusted measuring span: 0...5 bar (0...75 psi)

• Lower range value (LRV) = 0 bar

• Upper range value (URV) = 5 bar (75 psi)

TD =

In this example, the TD is thus 2:1. This span is based on the zero point.

|5 bar (75 psi) - 0 bar (0 psi)|

10 bar (150 psi)

Endress+Hauser 7

Basic safety instructions Deltabar S FMD77, FMD78, PMD75 with FOUNDATION Fieldbus

2 Basic safety instructions

2.1 Requirements concerning the staff

The personnel for installation, commissioning, diagnostics and maintenance must fulfill the following requirements:

• Trained, qualified specialists: must have a relevant qualification for this specific function and task

• Are authorized by the plant owner/operator

• Are familiar with federal/national regulations

• Before beginning work, the specialist staff must have read and understood the instructions in the Operating Instructions and supplementary documentation as well as in the certificates (depending on the application)

• Following instructions and basic conditions

The operating personnel must fulfill the following requirements:

• Being instructed and authorized according to the requirements of the task by the facility's owner-operator

• Following the instructions in these Operating Instructions

2.2 Designated use

The Deltabar S is a differential pressure transmitter for measuring differential pressure, flow and level.

2.2.1 Incorrect use

The manufacturer is not liable for damage caused by improper or non-designated use. Verification for borderline cases: For special fluids and fluids for cleaning, Endress+Hauser is glad to provide assistance in verifying the corrosion resistance of fluid-wetted materials, but does not accept any warranty or liability.

2.3 Workplace safety

For work on and with the device:

• Wear the required personal protective equipment according to federal/national regulations.

• Switch off the supply voltage before connecting the device.

2.4 Operational safety

Risk of injury!

‣ Operate the device in proper technical condition and fail-safe condition only. ‣ The operator is responsible for interference-free operation of the device.

Conversions to the device

Unauthorized modifications to the device are not permitted and can lead to unforeseeable dangers:

‣ If, despite this, modifications are required, consult with Endress+Hauser.

Repair

To ensure continued operational safety and reliability,

‣ Carry out repairs on the device only if they are expressly permitted. ‣ Observe federal/national regulations pertaining to repair of an electrical device. ‣ Use original spare parts and accessories from Endress+Hauser only.

8 Endress+Hauser

Deltabar S FMD77, FMD78, PMD75 with FOUNDATION Fieldbus Basic safety instructions

2.5 Hazardous area

To eliminate a danger for persons or for the facility when the device is used in the hazardous area (e.g. explosion protection, pressure vessel safety):

• Based on the nameplate, check whether the ordered device is permitted for the intended use in the hazardous area.

• Observe the specifications in the separate supplementary documentation that is an integral part of these Instructions.

2.6 Product safety

This measuring device is designed in accordance with good engineering practice to meet state-of-the- art safety requirements, has been tested, and left the factory in a condition in which they are safe to operate. It fulfills general safety requirements and legal requirements. It also conforms to the EC directives listed in the device-specific EC declaration of conformity. Endress+Hauser confirms this fact by applying the CE mark.

Endress+Hauser 9

Identification Deltabar S FMD77, FMD78, PMD75 with FOUNDATION Fieldbus

Ser. no.:

Order code: Ext. order code:

3 Identification

3.1 Product identification

The following options are available for identification of the measuring device:

• Nameplate specifications

• Order code with breakdown of the device features on the delivery note

• Enter serial numbers from nameplates in W@M Device Viewer (www.endress.com/deviceviewer): All information about the measuring device is displayed.

For an overview of the technical documentation provided, enter the serial number from the nameplates in the W@M Device Viewer (www.endress.com/deviceviewer).

3.2 Device designation

3.2.1 Nameplates

• The MWP (maximum working pressure) is specified on the nameplate. This value refers to a reference temperature of +20 °C (68°F) and may be applied to the device for an unlimited time. Observe temperature dependency of the MWP. The pressure values permitted at higher temperatures can be found in the standards EN 1092-1: 2001 Tab. 18 (With regard to their stability-temperature property, the materials 1.4435 and 1.4404 are grouped together under 13EO in EN 1092-1 Tab. 18. The chemical composition of the two materials can be identical.), ASME B 16.5a – 1998 Tab. 2-2.2 F316, ASME B 16.5a – 1998 Tab. 2.3.8 N10276, JIS B 2220.

• For PMD75, the MWP applies for the temperature ranges specified in the Technical Information TI00382P in the "Ambient temperature range" and "Process temperature limits" sections.

• The test pressure corresponds to the over pressure limit (OPL) of the device = MWP x 1.5.

• The Pressure Equipment Directive (2014/68/EU) uses the abbreviation "PS". The abbreviation "PS" corresponds to the MWP (maximum working pressure) of the measuring device.

Aluminium housing (T14/T15) and stainless steel housing (T14)

Fig. 2: Nameplate

1Device name 2 Order code (for re-orders) 3 Extended order code (complete) 4Technical data 5 Serial number (for identification) 6 Address of manufacturer

10 Endress+Hauser

A0016056

Deltabar S FMD77, FMD78, PMD75 with FOUNDATION Fieldbus Identification

3 4

Ser. no.:

Order code: Ext. ord. cd.:

Devices for use in hazardous areas are fitted with an additional nameplate.

A0021222

Fig. 3: Additional nameplate

1 Approval-specific information 2 Document number for safety instructions or drawing number

Devices suitable for oxygen applications or with PVDF process connection are fitted with an additional nameplate.

A0022683

Fig. 4: Additional nameplate

1 Application limits

Hygenic stainless steel housing (T17)

A0021552

Fig. 5: Nameplate

1 Device name 2 Address of manufacturer 3 Order code (for re-orders) 4 Extended order code (complete) 5 Serial number (for identification) 6Technical data 7 Approval-specific information and document number for safety instructions or drawing number

3.2.2 Identifying the sensor type

See parameter "Sensor Meas.Type" in Operating Instruction BA00303P.

Endress+Hauser 11

Identification Deltabar S FMD77, FMD78, PMD75 with FOUNDATION Fieldbus

3.3 Scope of delivery

The scope of delivery comprises:

• Deltabar S differential pressure transmitter

• For PMD75 with side flanges made of AISI 316L or C22.8: additionally 2 vent valves, AISI 316L

• PMD75 with side flanges made of AISI 316L or C22.8 and side vent: additionally 4 locking screws, AISI 316L

• For devices with the "HistoROM/M-DAT" option: CD-ROM with Endress+Hauser operating program

• Optional accessories

Documentation supplied:

• Operating Instructions BA00301P and BA00303P are available via the Internet. See: www.endress.com Download.

• Brief Operating Instructions KA01024P

• Fold-out brochure KA00252P

• Final inspection report

• Additional Safety Instructions with ATEX, IECEx and NEPSI devices

• Optional: factory calibration form, test certificates

3.4 CE mark, Declaration of Conformity

The devices are designed to meet state-of-the-art safety requirements, have been tested and left the factory in a condition in which they are safe to operate. The devices comply with the applicable standards and regulations as listed in the EC Declaration of Conformity and thus comply with the statutory requirements of the EC Directives. Endress+Hauser confirms the conformity of the device by affixing to it the CE mark.

3.5 Registered trademarks

KALREZ, VITON, TEFLON Registered trademarks of E.I. Du Pont de Nemours & Co., Wilmington, USA

TRI-CLAMP Registered trademark of Ladish & Co., Inc., Kenosha, USA

FOUNDATION Registered trademark of the Fieldbus Foundation Austin, Texas, USA

Fieldbus

12 Endress+Hauser

Deltabar S FMD77, FMD78, PMD75 with FOUNDATION Fieldbus Installation

NOTICE

WARNING

4Installation

Incorrect handling!

Damage of the device!

‣ Disassembly of the screws with item number (1) is not permissible under any

circumstances and will result in loss of warranty.

A0025336

4.1 Incoming acceptance and storage

4.1.1 Incoming acceptance

• Check the packaging and the contents for damage.

• Check the shipment, make sure nothing is missing and that the scope of supply matches your order.

4.1.2 Transport

Incorrect transport

Housing and diaphragm may be damaged and and there is a risk of injury!

‣ Transport the measuring device to the measuring point in its original packaging or by the

process connection (with secure transport protection for the diaphragm).

‣ Follow the safety instructions and transport conditions for devices of more than 18 kg

(39.69 lbs).

‣ Do not use capillaries as a carrying aid for the diaphragm seals.

4.1.3 Storage

The device must be stored in a dry, clean area and protected against impact (EN 837-2).

Storage temperature range:

• –40 to +90°C (–40 to +194 °F)

• Onsite display: –40 to +85°C (–40 to +185°F)

• Separate housing: –40 to +60°C (–40 to +140°F)

4.2 Installation conditions

4.2.1 Dimensions

For dimensions, please refer to the Technical Information for Deltabar S TI00382P, "Mechanical construction" section.

Endress+Hauser 13

Installation Deltabar S FMD77, FMD78, PMD75 with FOUNDATION Fieldbus

➀

➂

➃

–

➁

4.3 Installation instructions

• Due to the orientation of the Deltabar S, there may be a shift in the measured value, i.e. when the container is empty or partially full, the measured value does not display zero. You can correct this zero point shift using the "Zero" key on the electronic insert or externally on the device or via the onsite display.  ä 36, Section 6.2.1 "Position of the operating elements",  ä 37, Section 6.2.3 "Function of the operating elements – onsite display connected" and  ä 65, Section 7.5 "Position adjustment"..

• For FMD77 and FMD78, please refer to Section 4.3.4 "Installation instructions for devices with diaphragm seals (FMD78)",  ä 21.

• General recommendations for routing the pressure piping can be found in DIN 19210 "Methods for measurement of fluid flow; differential piping for flow measurement devices" or the corresponding national or international standards.

• Using a three-way or five-way valve manifold allows for easy commissioning, installation and maintenance without interrupting the process.

• When routing the pressure piping outdoors, ensure that sufficient antifreeze protection is used, e.g. by using pipe heat tracing.

• Install the pressure piping with a monotonic gradient of at least 10%.

• To ensure optimal readability of the onsite display, it is possible to rotate the housing up to 380°.  ä 29, Section 4.3.9 "Rotating the housing".

• Endress+Hauser offers a mounting bracket for installing on pipes or walls.  ä 26, Section 4.3.7 "Wall and pipe-mounting (optional)".

4.3.1 Installation for flow measurement

Flow measurement in gases with PMD75

P01-PMD75xxx-11-xx-xx-xx-000

Fig. 6: Measuring arrangement for flow measurement in gases with PMD75

1 Deltabar S, here PMD75 2 Three-way valve manifold 3 Shutoff valves 4 Orifice plate or Pitot tube

• Mount the Deltabar S above the measuring point so that the condensate can run off into the process piping.

14 Endress+Hauser

Deltabar S FMD77, FMD78, PMD75 with FOUNDATION Fieldbus Installation

➀

➁

➃

–

➂

➅

➄

➆

➂

➅

➄

–

➀

➂

➅

➁

➃ ➄

➁

➃ ➄

Flow measurement in steam with PMD75

P01-PMD75xxx-11-xx-xx-xx-001

Fig. 7: Measuring arrangement for flow measurement in steam with PMD75

1 Condensate traps 2 Orifice plate or Pitot tube 3Shutoff valves 4 Deltabar S, here PMD75 5Separator 6 Drain valves 7 Three-way valve manifold

• Mount the Deltabar S below the measuring point.

• Mount the condensate traps at the same level as the tapping points and at the same distance to the Deltabar S.

• Prior to commissioning, fill the pressure piping to the level of the condensate traps.

Flow measurement in liquids with PMD75

P01-PMD75xxx-11-xx-xx-xx-002

Fig. 8: Measuring arrangement for flow measurement in liquids with PMD75

1 Orifice plate or Pitot tube 2Shutoff valves 3 Deltabar S, here PMD75 4Separator 5 Drain valves 6 Three-way valve manifold

• Mount the Deltabar S below the measuring point so that the pressure piping is always filled with liquid and gas bubbles can run back into the process piping.

• When measuring in media with solid parts, such as dirty liquids, installing separators and drain valves is useful for capturing and removing sediment.

Endress+Hauser 15

Installation Deltabar S FMD77, FMD78, PMD75 with FOUNDATION Fieldbus

➃

➂

➀

➁

➄

atm

min.

atm

–

min.

max.

atm

4.3.2 Installation for level measurement

Level measurement in an open container with PMD75

P01-PMD75xxx-11-xx-xx-xx-003

Fig. 9: Measuring arrangement for level measurement in an open container with PMD75

1 The negative side is open to atmospheric pressure 2 Deltabar S, here PMD75 3 Shutoff valve 4Separator 5 Drain valve

• Mount the Deltabar S below the lower measuring connection so that the pressure piping is always filled with liquid.

• The negative side is open to atmospheric pressure.

• When measuring in media with solid parts, such as dirty liquids, installing separators and drain valves is useful for capturing and removing sediment.

Level measurement in an open container with FMD77

A0024164

Fig. 10: Measuring arrangement for level measurement in an open container with FMD77

1 Deltabar S, here FMD77 2 The negative side is open to atmospheric pressure

• Mount the Deltabar S directly on the container.  ä 23, Section 4.3.5 "Seal for flange mounting".

• The negative side is open to atmospheric pressure.

16 Endress+Hauser

Deltabar S FMD77, FMD78, PMD75 with FOUNDATION Fieldbus Installation

–

➀

➂

➃

➄

➁

➀

➂

➃

min.

max.

–

min.

max.

Level measurement in a closed container with PMD75

P01-PMD75xxx-11-xx-xx-xx-004

Fig. 11: Measuring arrangement for level measurement in a closed container with PMD75

1Shutoff valves 2 Deltabar S, PMD75 3Separator 4 Drain valves 5 Three-way valve manifold

• Mount the Deltabar S below the lower measuring connection so that the pressure piping is always filled with liquid.

• Always connect the impulse piping of negative side above the maximum level.

• When measuring in media with solid parts, such as dirty liquids, installing separators and drain valves is useful for capturing and removing sediment.

Level measurement in a closed container with FMD77

A0024163

Fig. 12: Measuring arrangement for level measurement in a closed container with FMD77

Endress+Hauser 17

1 Shutoff valve 2Separator 3 Drain valve 4 Deltabar S, here FMD77

• Mount the Deltabar S directly on the container.  ä 23, Section 4.3.5 "Seal for flange mounting".

• Always connect the impulse piping of negative side above the maximum level.

• When measuring in media with solid parts, such as dirty liquids, installing separators and drain valves is useful for capturing and removing sediment.

Installation Deltabar S FMD77, FMD78, PMD75 with FOUNDATION Fieldbus

–

➀

min.

max.

–

➂

➀

➁

➃

➄

➅

➃

➄

min.

max.

➁

Level measurement in a closed container with FMD78

P01-FMD78xxx-11-xx-xx-xx-000

Fig. 13: Measuring arrangement for level measurement in a closed container with FMD78

1 Deltabar S, here FMD78

• Mount the Deltabar S below the lower diaphragm seal.  ä 21, Section 4.3.4 "Installation instructions for devices with diaphragm seals (FMD78)".

• The ambient temperature should be the same for both capillaries.

Level measurement is only ensured between the upper edge of the lower diaphragm seal and the lower edge of the upper diaphragm seal.

Level measurement in a closed container with superimposed steam with PMD75

P01-PMD75xxx-11-xx-xx-xx-005

Fig. 14: Measuring arrangement for level measurement in a container with superimposed steam with PMD75

1 Condensate trap 2 Shutoff valves 3 Deltabar S, here PMD75 4Separator 5 Drain valves 6 Three-way valve manifold

• Mount the Deltabar S below the lower measuring connection so that the pressure piping is always filled with liquid.

• Always connect the impulse piping of negative side above the maximum level.

• A condensate trap ensures constant pressure on the negative side.

• When measuring in media with solid parts, such as dirty liquids, installing separators and drain valves is useful for capturing and removing sediment.

18 Endress+Hauser

Deltabar S FMD77, FMD78, PMD75 with FOUNDATION Fieldbus Installation

–

min.

max.

➂

➀

➁

➂

➃

Level measurement in a closed container with superimposed steam with FMD77

A0024162

Fig. 15: Measuring arrangement for level measurement in a container with superimposed steam with FMD77

1 Condensate trap 2 Shutoff valve 3Separator 4 Drain valve 5 Deltabar S, here FMD77

• Mount the Deltabar S directly on the container.  ä 23, Section 4.3.5 "Seal for flange mounting".

• Always connect the impulse piping of negative side above the maximum level.

• A condensate trap ensures constant pressure on the negative side.

• When measuring in media with solid parts, such as dirty liquids, installing separators and drain valves is useful for capturing and removing sediment.

4.3.3 Installation for differential pressure measurement

Differential pressure measurement in gases and steam with PMD75

P01-PMD75xxx-11-xx-xx-xx-006

Fig. 16: Measuring arrangement for differential pressure measurement in gases and steam with PMD75

1 Deltabar S, here PMD75 2 Three-way valve manifold 3Shutoff valves 4 e.g. filter

• Mount the Deltabar S above the measuring point so that the condensate can run off into the process piping.

Endress+Hauser 19

Installation Deltabar S FMD77, FMD78, PMD75 with FOUNDATION Fieldbus

–

➂

➅

➁➁

➄

➃

➄

➃

➀

–

➂

➁

➃

➀

➁

Differential pressure measurement in liquids with PMD75

P01-PMD75xxx-11-xx-xx-xx-007

Fig. 17: Measuring arrangement for differential pressure measurement in liquids with PMD75

1 e.g. filter 2 Shutoff valves 3 Deltabar S, here PMD75 4Separator 5 Drain valves 6 Three-way valve manifold

• Mount the Deltabar S below the measuring point so that the pressure piping is always filled with liquid and gas bubbles can run back into the process piping.

• When measuring in media with solid parts, such as dirty liquids, installing separators and drain valves is useful for capturing and removing sediment.

Differential pressure measurement in gases, steam and liquids with FMD78

P01-FMD78xxx-11-xx-xx-xx-000

Fig. 18: Measuring arrangement for differential pressure measurement in gases, steam and liquids with FMD78

1Diaphragm seal 2 Capillary 3 e.g. filter 4 Deltabar S, here FMD78

• Mount the diaphragm seal with capillaries at the top or on the side on the piping.

• For vacuum applications: mount the Deltabar S below the measuring point.  ä 22, Section 4.3.4, "Vacuum application (FMD78)".

• The ambient temperature should be the same for both capillaries.

20 Endress+Hauser

Deltabar S FMD77, FMD78, PMD75 with FOUNDATION Fieldbus Installation

NOTICE

+ –

–

≥ 100 mm

4.3.4 Installation instructions for devices with diaphragm seals (FMD78)

• Please note that the hydrostatic pressure of the liquid columns in the capillaries can cause

zero point shift. The zero point shift can be corrected.

• Do not clean or touch the process isolating diaphragm of the diaphragm seal with hard or

pointed objects.

• Do not remove process isolating diaphragm protection until shortly before installation.

Improper handling!

Damage to the device!

‣ A diaphragm seal and the pressure transmitter together form a closed, oil-filled

calibrated system. The fill fluid hole is sealed and may not be opened.

‣ When using a mounting bracket, sufficient strain relief must be ensured for the

capillaries in order to prevent the capillary bending down (bending radius 100 (3.94 in)).

‣ Please observe the application limits of the diaphragm seal filling oil as detailed in the

Technical Information for Deltabar S TI00382P, "Planning instructions for diaphragm seal systems" section.

In order to obtain more precise measurement results and to avoid a defect in the device, mount the capillaries as follows:

‣ Vibration-free (in order to avoid additional pressure fluctuations) ‣ Not in the vicinity of heating or cooling lines ‣ Insulate if the ambient temperature is below or above the reference temperature ‣ With a bending radius of  100 mm (3.94 in). ‣ Do not use the capillaries as a carrying aid for the diaphragm seals! ‣ The ambient temperature and length of both capillaries should be the same when using

two-sided diaphragm seal systems.

‣ Two diaphragm seals which are the same (e.g. with regard to diameter, material, etc.)

should always be used for the negative and positive side (standard delivery).

P01-FMD78xxx-11-xx-xx-xx-005

Fig. 19: Mounting Deltabar S, FMD78 with diaphragm seals and capillaries, recommended mounting for vacuum applications:

Endress+Hauser 21

mount pressure transmitter below the lowest diaphragm seal!

Installation Deltabar S FMD77, FMD78, PMD75 with FOUNDATION Fieldbus

–

0.0

2.0

4.0

6.0

8.0

10.0

12.0

50 100 300 400 500 600 700 800 900 1000200

[mbar ]

abs

[m]

Vacuum application (FMD78)

For applications under vacuum, Endress+Hauser recommends mounting the pressure transmitter below the diaphragm seal. This prevents vacuum loading of the diaphragm seal caused by the presence of fill fluid in the capillary.

When the pressure transmitter is mounted above the diaphragm seal, the maximum height difference H1 in accordance with the illustrations below must not be exceeded.

Fig. 20: Installation above the lower diaphragm seal

The maximum height difference depends on the density of the filling oil and the smallest ever pressure that is permitted to occur at the diaphragm seal (empty vessel), see illustration below:

Fig. 21: Diagram of maximum installation height above the lower diaphragm seal for vacuum applications depending on the

A Height difference H1 B Pressure at diaphragm seal 1 Low temperature oil 2 Vegetable oil 3 Silicone oil 4 High-temperature oil 5Inert oil

pressure at the diaphragm seal on the positive side

A0023986-en

A0023983

22 Endress+Hauser

Deltabar S FMD77, FMD78, PMD75 with FOUNDATION Fieldbus Installation

NOTICE

4.3.5 Seal for flange mounting

Distorted measurement results.

The seal is not allowed to press on the process isolating diaphragm as this could affect the measurement result.

‣ Ensure that the seal is not touching the process isolating diaphragm.

A0017743

Fig. 22: 1 Process isolating diaphragm 2Seal

Endress+Hauser 23

Installation Deltabar S FMD77, FMD78, PMD75 with FOUNDATION Fieldbus

30 (1.18)

53 (2.09)

100 (3.94)

77 (3.03)

A, B

+32

+85

140

131

+185122

113

200

−70

300

392

185

+32

−40

−94

572

+400+752

[°C]

[°F]

[°C][°F]

−−−40 35 30

−−−40 31 22

−40

C, D

4.3.6 Heat insulation – FMD77

The FMD77 must only be insulated up to a certain height. The maximum permitted insulation height applies to an insulation material with a heat conductivity  0.04 W/ (m x K) and to the maximum permitted ambient and process temperature. The data were determined under the most critical application "quiescent air".

A0025889

Fig. 23: Maximum insulation height

1 Insulation material

Without insulation, the ambient temperature decreases by 5 K.

Position Design Temperature isolator Option

A Transmitter horizontally long MA

B Transmitter vertical long MB

C Transmitter horizontally short MC

D Transmitter vertical short MD

1) Product Configurator, order code for "Process connection"

24 Endress+Hauser

Deltabar S FMD77, FMD78, PMD75 with FOUNDATION Fieldbus Installation

+ –

100 (3.94)

A0023984

Fig. 24: Maximum insulation height

1 Insulation material

Position Design Ambient temperature T

E U-bracket, Transmitter horizontally

 70 °C (158 °F) max. 350 °C (662 °F) , depending on

(for devices which require a CRN approval)

Process temperature T

the diaphragm seal filling oil used

Option

F Compact version, Transmitter vertical - - 5, 6, 7, 8

1) Product Configurator, order code for "Process connection"

2) In combination with CSA approval.

Endress+Hauser 25

Installation Deltabar S FMD77, FMD78, PMD75 with FOUNDATION Fieldbus

4.3.7 Wall and pipe-mounting (optional)

Endress+Hauser offers the following mounting brackets for installing the device on pipes or walls:

Standard design Heavy duty design

A0031326 A0031327

The standard mounting bracket version is not suitable for use in an application subject to vibrations. The vibration resistance of the reinforced version of the mounting bracket has been tested according to IEC 61298-3, see the "Vibration resistance" section in the technical documentation TI00382P.

When using a valve block, the block's dimensions must be taken into account. Bracket for wall and pipe mounting including retaining bracket for pipe mounting and two nuts. material of the screws used to secure the device depend on the order code. Technical data (e.g. dimensions or order numbers for screws) see accessory document SD01553P/00/EN.

Please note the following when mounting:

• To prevent the mounting screws from scoring, lubricate them with a multi-purpose grease prior to mounting.

• In the case of pipe mounting, the nuts on the bracket must be tightened uniformly with a torque of at least 30 Nm (22.13 lbf ft).

• For installation purposes, only use the screws with item number (2) (see the following diagram).

26 Endress+Hauser

Deltabar S FMD77, FMD78, PMD75 with FOUNDATION Fieldbus Installation

NOTICE

Incorrect handling!

Damage of the device!

‣ Disassembly of the screws with item number (1) is not permissible under any

circumstances and will result in loss of warranty.

A0025335

Endress+Hauser 27

Installation Deltabar S FMD77, FMD78, PMD75 with FOUNDATION Fieldbus

r ³ 120 mm

4.3.8 Assembling and mounting the "separate housing" version

P01-xMD7xxxx-11-xx-xx-xx-011

Fig. 25: "Separate housing" version

1 In the "separate housing" version, the sensor is supplied with the process connection and cable ready-fitted. 2 Cable with connection jack 4Plug 5Locking screw 6 Housing fitted with housing adapter, included 7 Mounting bracket suitable for wall and pipe mounting, included

Assembly and mounting

1. Insert the 10-pin connector (item 4) into the corresponding connection jack of the cable

(item 2).

2. Plug the cable into the housing adapter (item 6).

3. Tighten the locking screw (item 6).

4. Mount the housing on a wall or pipe using the mounting bracket (item 7).

When mounting on a pipe, tighten the nuts on the bracket uniformly with a torque of at least 5 Nm (3.69 lbs ft). Mount the cable with a bending radius (r) 120 mm (4.72 in).

28 Endress+Hauser

Deltabar S FMD77, FMD78, PMD75 with FOUNDATION Fieldbus Installation

NOTICE

T14

T15

T17

2 3

–

4.3.9 Rotating the housing

The housing can be rotated up to 380° by loosening the Allen screw.

A0019996

1. T14 housing: Loosen setscrew with a 2 mm (0.08 in) Allen key. T15 andT17 housing: Loosen setscrew with a 3 mm (0.12 in) Allen key.

2. Rotate housing (max. up to 380 °).

3. Retighten setscrew with 1 Nm (0,74 lbf ft.

4.3.10 Closing the housing cover

Devices with EPDM cover seal - transmitter leakiness!

Mineral-based, animal-based or vegetable-based lubricants cause the EPDM cover seal to swell and the transmitter to become leaky.

‣ The thread is coated at the factory and therefore does not require any lubrication.

The housing cover can no longer be closed.

Damaged thread!

‣ When closing the housing cover, please ensure that the thread of the cover and housing

are free from dirt, e.g. sand.If you feel any resistance when closing the cover, check the thread on both again to ensure that they are free from dirt.

Closing the covers on the hygienic stainless steel housing (T17)

Fig. 26: Closing the covers

The covers for the terminal and electronics compartment are hooked into the housing and closed with a screw. These screws should be tightened handtight (2 Nm (1.48 lbf ft)) to the stop to ensure that the covers sit tightly.

Endress+Hauser 29

P01-PMD75xxx-17-xx-xx-xx-000

Installation Deltabar S FMD77, FMD78, PMD75 with FOUNDATION Fieldbus

4.4 Post-installation check

After installing the device, carry out the following checks:

• Are all screws firmly tightened?

• Are the housing covers screwed down tight?

• Are all locking screws and vent valves firmly tightened?

30 Endress+Hauser

+ 84 hidden pages