Endress+Hauser Fieldgate SFG500 Operating Instructions Manual

Products Solutions Services
BA00071S/04/en/03.13 Product Version 1.01.xx 71213933
Operating Instructions
Fieldgate SFG500
Operation as Access Point
Power
Run
Failure
RS485
LAN 1
LAN 2
PB DP
PB Err
Reset
SFG500
LAN 1
LAN 2
Fieldgate SFG500
Endress+Hauser 1
Table of Contents
Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Registered Trademarks . . . . . . . . . . . . . . . . . . . . . . 2
1 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.1 Designated use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.2 Installation, commissioning and operation . . . . . . 3
1.3 Operational safety . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.4 Supplementary documentation . . . . . . . . . . . . . . . . 3
1.5 Conventions and icons . . . . . . . . . . . . . . . . . . . . . . . 4
2 Function and System Design . . . . . . . . . 5
2.1 Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.2 System design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3 Commissioning. . . . . . . . . . . . . . . . . . . . . 6
3.1 Preliminaries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.1.1 Computer IP properties . . . . . . . . . . . . . . . . 6
3.1.2 Web browser . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.2 IP address of LAN1 port . . . . . . . . . . . . . . . . . . . . . . 8
3.2.1 Fieldgate SFG500 IP address . . . . . . . . . . . 8
3.2.2 IP address of the FieldCare computer . . . . 8
3.3 Fieldgate SFGNetwork DTM . . . . . . . . . . . . . . . . . . 9
3.3.1 Installing the SFGNetwork DTM . . . . . . . . 9
3.3.2 Update the FieldCare DTM catalog . . . . . . 9
4 FieldCare . . . . . . . . . . . . . . . . . . . . . . . . . 10
4.1 Single segment with Pepperl+Fuchs coupler . . . 10
4.1.1 Architecture . . . . . . . . . . . . . . . . . . . . . . . 10
4.1.2 Create a FieldCare project . . . . . . . . . . . . 11
4.1.3 Add the SFGNetwork CommDTM . . . . . 12
4.1.4 Scan for Fieldgate SFG500 . . . . . . . . . . . 13
4.1.5 Scan for devices . . . . . . . . . . . . . . . . . . . . 14
4.1.6 Open a device DTM . . . . . . . . . . . . . . . . . 15
4.1.7 Store the project . . . . . . . . . . . . . . . . . . . . 16
4.2 Multiple segments with transparent couplers . . 17
4.2.1 Architecture . . . . . . . . . . . . . . . . . . . . . . . 17
4.2.2 Create a FieldCare project . . . . . . . . . . . . 18
4.2.3 Add the SFGNetwork CommDTM . . . . . 18
4.2.4 Scan for Fieldgate SFG500 . . . . . . . . . . . 18
4.2.5 Scan for devices . . . . . . . . . . . . . . . . . . . . 19
4.3 Segment with Siemens link . . . . . . . . . . . . . . . . . 20
4.3.1 Architecture . . . . . . . . . . . . . . . . . . . . . . . 20
4.3.2 Create a FieldCare project . . . . . . . . . . . . 21
4.3.3 Add the SFGNetwork CommDTM . . . . . 21
4.3.4 Scan for Fieldgate SFG500 . . . . . . . . . . . 21
4.3.5 Scan for the Coupler/Link . . . . . . . . . . . . 22
4.3.6 Scan for devices . . . . . . . . . . . . . . . . . . . . 23
4.4 Segment with Stahl Remote I/O . . . . . . . . . . . . . 24
4.4.1 Architecture . . . . . . . . . . . . . . . . . . . . . . . 24
4.4.2 Create a FieldCare project . . . . . . . . . . . . 25
4.4.3 Add the SFGNetwork CommDTM . . . . . 25
4.4.4 Scan for Fieldgate SFG500 . . . . . . . . . . . 25
4.4.5 Scan for the Coupler/Link . . . . . . . . . . . . 26
4.4.6 Scan for devices . . . . . . . . . . . . . . . . . . . . 27
5 DTM for Fieldgate SFG500. . . . . . . . . . 28
5.1 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
5.1.1 Fieldgate SFG500 CommDTM . . . . . . . . 28
5.1.2 Proxy Server Configuration . . . . . . . . . . . 29
5.2 Embedded Web Server . . . . . . . . . . . . . . . . . . . . . 30
5.2.1 PROFIBUS live list . . . . . . . . . . . . . . . . . . 31
5.2.2 PROFIBUS Monitor . . . . . . . . . . . . . . . . . 33
5.2.3 PROFIBUS Settings . . . . . . . . . . . . . . . . . . 34
5.2.4 Slave Settings . . . . . . . . . . . . . . . . . . . . . . 36
5.2.5 Settings and Information tabs . . . . . . . . 37
5.3 Additional Functions . . . . . . . . . . . . . . . . . . . . . . 38
5.3.1 Communication log . . . . . . . . . . . . . . . . . 38
5.3.2 Set Device Address (PB Address) . . . . . . 39
5.3.3 Set DTM Address (DTM) . . . . . . . . . . . . . 40
5.3.4 Help . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
5.3.5 About . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
6 Trouble-Shooting . . . . . . . . . . . . . . . . . 42
6.1 FieldCare . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Appendix A Changing a computer’s
IP properties. . . . . . . . . . . . . . . . . . . . . . 43
Appendix B Windows Firewall . . . . . . . . . . . 45
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Fieldgate SFG500
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Revision History
Registered Trademarks
PROFIBUS
®
Registered trademark of the PROFIBUS User Organisation, Karlsruhe Germany. MODBUS
®
Registered trademark of MODBUS IDA, Hopkinton, MA, USA. Microsoft
®
, Windows®, Windows 2000®, Windows XP®, Windows 2003 Server®, Windows
2008 Server
®
,Windows 7®, Windows Vista® and the Microsoft logo are registered
trademarks of the Microsoft Corporation. Acrobat Reader
®
is a registered trade mark of the Adobe Systems Incorporated.
All other brand and product names are trademarks or registered trademarks of the companies and organizations in question
Product version
Manual Changes Remarks
1.00.xx BA00071S/04/en/01.11 Original manual
1.00.xx BA00071S/04/en/02.12 Editorial Chapter 3 IP LAN1: 10.126.84.100 Chapter 5.1.1
Chapter 5.3.4 Chapter 5.3.5
New DTM function: PROFIBUS Scan Range New DTM function: Set Device Address Addition text concerning new function
General Renumbering, TOC, Index
1.01.xx BA00071S/04/en/03.13 Chapt
er 5
Chapter 5
.2
Chapter 5.3
Screenshots and texts updated Embedded Web Server added Additional functions restructured
Update New CD
Fieldgate SFG500 Safety
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1Safety
1.1 Designated use
Fieldgate SFG500 is a system component that provides an independent access route to a PROFIBUS network. It may be used in a variety of applications that are supported by specific operating modes. The operating modes are determined by an optional memory card (Fieldgate Module SFM500).
Without memory card, Fieldgate SFG500 has the basic operating mode Access Point. In this case, it acts as an Ethernet gateway with adaptive PROFIBUS Master Class 2 capabilities to support FDT-based plant asset management host applications, e.g. FieldCare. The various operating modes are described in their respective manuals, see Chapter 1.4.
1.2 Installation, commissioning and operation
Fieldgate SFG500 has been designed to operate safely in accordance with current technical safety and EU directives. Field devices, links, junction boxes, cables and other hardware used in conjunction with the Fieldgate SFG500 module must also be designed to operate safely in accordance with current technical safety and EU directives.
If devices are installed incorrectly or used for applications for which they are not intended, or if the Fieldgate SFG500 module is not configured correctly, it is possible that dangers may arise. For this reason, the system must be installed, connected, configured, operated and maintained according to the instructions in this and the associated manuals: personnel must be authorised and suitably qualified.
1.3 Operational safety
When using Fieldgate SFG500 as an Access Point, the instructions in Chapter 1.3 of BA0070S/04/en, Fieldgate SFG500: Installation and Commisioning, shall be observed.
1.4 Supplementary documentation
Table 1-1 indicates the documents, planned and realized, containing safety relevant information, installation, commissioning and operating instructions for Fieldgate SFG500. This manual decribes the use of Fieldgate SFC500 as a access point, i.e. without memory card. The configuration of Fieldgate SFG500 for each of its various operating modes is described in a separate manual.
The manual PROFIBUS guidelines contains information on how to design and install a PROFIBUS network, in particular on how to ground the network in order to avoid electromagnetic interference on the bus.
All documentation available at the time of release is included on the Fieldgate SFG500 CD­ROM and can be installed by default in Start=>Programs=>Endress+Hauser=Fieldgate SFG500=>Manuals from it.
Tab. 1-1: Fieldgate SFG500 Documentation
Description Document type Designation Order No.
Fieldgate SFG500; Installation and Commissioning Operating manual BA00070S/04/en 71213935 Fieldgate SFG500; Operation as Access Point Operating manual BA00071S/04/en 71213933 Fieldgate SFG500; Operation as Asset Monitor Operating manual BA00072S/04/en 71142837 Fieldgate SFG500; Operation as Process Monitor Operating manual BA00074S/04/en – Fieldgate SFG500; Getting Started Operating manual BA00073S/04/a2 71213929 PROFIBUS Guidelines Operating manual BA00034S/04/en 56004242
Safety Fieldgate SFG500
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1.5 Conventions and icons
In order to highlight safety relevant or alternative operating procedures in the manual, the following conventions have been used, each indicated by a corresponding icon in the margin.
Safety conventions
Explosion protection
Electrical symbols
Icon Meaning
DANGER! This symbol alerts you to a dangerous situation. Failure to avoid this situation will result in serious or fatal injury.
WARNING! This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in serious or fatal injury.
CAUTION! This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in minor or medium injury.
NOTE! This symbol contains information on procedures and other facts which do not result in personal injury.
Icon Meaning
Device certified for use in explosion hazardous area
If the device has this symbol embossed on its name plate it can be installed in an explosion hazardous area in accordance with the specifications in the certificate or in a safe area
Explosion hazardous area
Symbol used in drawings to indicate explosion hazardous areas. Devices located in and wiring entering areas with the designation “explosion hazardous areas” must conform with the stated type of protection
Safe area (non-explosion hazardous area)
Symbol used in drawings to indicate, if necessary, non-explosion hazardous areas. Devices located in safe areas still require a certificate if their outputs run into explosion hazardous areas.
Icon Meaning
Direct voltage
A terminal to which or from which a direct current or voltage may be applied or supplied
Alternating voltage
A terminal to which or from which an alternating (sine-wave) current or voltage may be applied or supplied
Grounded terminal (FE)
A grounded terminal, which as far as the operator is concerned, is already grounded by means of an earth grounding system
Protective grounding (earth) terminal
A terminal which must be connected to earth ground prior to making any other connection to the equipment
Signal ground (GND)
A terminal on to which the shield of a signal cable can be connected
Equipotential connection (earth bonding)
A connection made to the plant grounding system which may be of type e.g. neutral star or equipotential line according to national or company practice
Electrostatic discharge
A terminal or location at which an electrostatic discharge might cause damage to the module circuitry
Fieldgate SFG500 Function and System Design
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2 Function and System Design
2.1 Function
When no Fieldgate Module SFM500 is inserted in the Fieldgate SFG500’s memory card slot, it acts as an Access Point. In this mode, it provides a parallel path to a PROFIBUS DP network and is used together with FieldCare, Endress+Hauser’s plant asset management system. The SFGNetwork DTM is provided for use with FieldCare and offers the following functions:
• Scanning for all Fieldgate SFG500s in the same Ethernet IP address domain
• Scanning for all PROFIBUS DP/PA devices in the connected segment
• Access to the functions embedded in the web server, e.g. live list, settings etc.
The DTM is supplied as standard with FieldCare version 2.09.xx or can be installed from the Set-up CD ROM provided with Fieldgate SFG500.
2.2 System design
Fig. 2.1 shows Fieldgate SFG500 operating as an Access Point in a PROFIBUS network.
Fig. 2-1: System architecture for Fieldgate SFG500 operating as an access point
The control network comprises one or more PLCs or DCSs and one or more PROFIBUS DP segments. Connected to the PROFIBUS DP segment are PROFIBUS DP slaves, Remote I/Os and segment couplers or links. Through its Ethernet port (LAN1), Fieldgate SFG500 allows FieldCare access to access a PROFIBUS DP segment. If there is more than one segment in the PROFIBUS DP network, a separate Fieldgate SFG500 is required for each.
Fieldgate SFG500 can be configured by a web browser, e.g. Internet Explorer, from any computer in the local area network or via its second Ethernet port (LAN2). In the latter case, Fieldgate SFG500’s DHCP server will supply an IP address to the connected computer.
PLC/ DCS
PB Master Class 1
PLC/ DCS
PB Master Class 1
Listener PB MS 2
SFG500
Listener PB MS 2
SFG500
N<255
PB Master Class 2
(visitor)
DP Slave
(PA profile)
DP RIO
(HART Connectivity)
HART master
HART
(point-to-point)
DP/PA Coupler Ex-version (transparent)
DP/PA Link Ex-version (opaque)
PA Slave
PA Slave
PA Slave
PA Slave
PA Slave
PA Slave
PA Slave
PA Slave
Additional
PB Master Class 1
(optional)
PROFIBUS PA
PROFIBUS PA
Control Network LAN 1 (Ethernet)
PROFIBUS DP (Segment 1)
PROFIBUS DP (Segment n)
FieldCare Web-Browser
Commissioning Fieldgate SFG500
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3 Commissioning
NOTE!
• This section describes the steps to physically commission Fieldgate SFG500 for use as a access point only.
• General commissioning for use is described in BA00070S/04/en, Fieldgate SFG500: Installation and Commissioning, commisioning for other modes in the associated manual, see Chapter 1.4.
• The manual assumes that the Fieldgate battery has been inserted and the network is up and running.
3.1 Preliminaries
3.1.1 Computer IP properties
The LAN1 and LAN2 interfaces of Fieldgate SFG500 allow communication with a computer via the integral Web Server. Before starting, check the following:
• Internet Protocol TCP/IP is installed on your computer and is active
• You have administration rights for your computer and network
• You have an set of IP addresses that have been authorized by your IT department
• Any proxy server for your Internet Browser is disabled
Fieldgate SFG500 is supplied with the following default IP addresses:
• LAN1: 10.126.84.100
• LAN2: 192.168.253.1
Fieldgate SFG500 acts as a DHCP server on the LAN2 service interface and will automatically assign any computer connected an IP address, provided the latter has been configured to receive it. For later use in a PROFIBUS network, Fieldgate SFG500 will normally require a fixed address on the LAN1operations interface which must be set in the Web Server.
NOTE!
• Most computers which are used in a company network will already be set up to accept an IP address from a DHCP server. If you computer is used in a control system, however, it is possible that it has a fixed address. In this case, change the computer’s IP properties as described in Appendix A.
Fieldgate SFG500 Commissioning
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3.1.2 Web browser
Most Web browsers used in company networks operate via a proxy server. This must be disabled if the computer is to communicate with the Fieldgate SFG500 Web Server. The procedure below applies to Windows XP and Internet Explorer.
1. Right click on the Internet Browser icon on your desktop and select Properties – The Properties dialog opens
2. Now click on the tab Connections followed by the button LAN Settings – The Local Area Network (LAN) Settings dialog appears
3. Disable the proxy server by clicking on the check box – The "x" disappears and the proxy fields go grey
4. Press OK to confirm you settings Press OK to close the Properties dialog
5. Your are now ready to connect with the Fieldgate SFG500 Web Server
Commissioning Fieldgate SFG500
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3.2 IP address of LAN1 port
3.2.1 Fieldgate SFG500 IP address
1. Make sure that your computer is connected to Ethernet port LAN2 with a crossover connection.
2. In your Internet browser enter the address of Fieldgate SFG500 LAN2 port:
192.168.253.1 and press Enter:
3. The Web Server introduction page opens: Click on Login (above right) to enable changes – Enter the User Name (admin) and Password (admin)
4. Open the Settings menu by clicking on the Settings tab of the Web Server – Select Network Configuration
5. Enter the desired IP Address, Network Mask and Default Gateway – Press Apply to apply the changes to Fieldgate SFG500
6. Click on Logout (above right) to secure the web page again
3.2.2 IP address of the FieldCare computer
Before FieldCare can use Fieldgate SFG500 to connect to the PROFIBUS network, the computer on which it is running must be given an address in the same domain.
1. Proceed as described in Appendix A and give your computer a fixed address in the same address domain as that of Fieldgate SFG500
2. Connect the computer to Ethernet port LAN1 with a crossover connection – If you are using a switch or router a patch connection is required
3. Test the connection by using the DOS command "ping xxx.xxx.xxx.xxx", where X is Fieldgate SFG500’s address – If the test is OK, you are ready to create a FieldCare project. – If there is no connection, trouble-shoot according to the instructions in
BA00070S/04/en, Fieldgate SFG500: Installation and Commissioning
Fieldgate SFG500 Commissioning
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3.3 Fieldgate SFGNetwork DTM
When Fieldgate SFG500 is used with FieldCare, it operates exclusively as a pure Access Point. To this end, a CD is included in the scope of supply which contains the latest documentation and DTMs. These DTMs must first be installed in FieldCare before FieldCare SFG500 can be used.
NOTE!
• The procedure described below is not required for FieldCare Version 2.09.xx or greater, as in this case the SFGNetwork DTM is installed as part of the DTM library.
3.3.1 Installing the SFGNetwork DTM
1. Insert the CD ROM supplied with Fieldgate SFG500 into the CD ROM drive
2. In the Setup menu which appears, select the option for the CommDTM
3. Install the DTM by following the instructions
3.3.2 Update the FieldCare DTM catalog
Before it can be used, the SFGNetwork DTM must be integrated in the FieldCare DTM Catalog.
NOTE!
• For FieldCare Standard and Professional, administrator rights are required to update the DTM catalog if these are activated
1. Start FieldCare and, if necessary, log on as administrator
2. In the Start-Up Screen dialog, press Continue and in the FieldCare dialog press Open
– An empty Project workspace appears
3. Right-click on the DTM Catalog menu and select Update...
– The Update DTM Catalog dialog appears – Press Update to start the search for new DTMs (make take several minutes)
4. When the search is complete, any new DTM will be shown in the left-hand pane:
– Select the SFGNetwork DTM and press Move >> – Press OK to close the dialog and register the changes – You are now ready to start
NOTE!
• If a SFGNetwork DTM was already in the catalog, it is automatically updated and does not appear as "New" in the left-hand panel
FieldCare Fieldgate SFG500
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4FieldCare
4.1 Single segment with Pepperl+Fuchs coupler
4.1.1 Architecture
When operating with a single segment with Pepperl+Fuchs coupler, the component architecture is for example as shown in Fig. 4.1. Fieldgate SFG500 is connected to the Ethernet backbone via the LAN 1 Ethernet socket and to the PROFIBUS DP segment. The segment itself is connected to a PLC or DCS, which acts as Class 1 master. PROFIBUS PA devices are connected to the network via the coupler.
Fig. 4-1: Architecture for single segment
To see all the devices on the PROFIBUS DP/PA segment, FieldCare requires:
• SFGNetwork DTM
• All Device DTMs
PLC/ DCS
PB Master Class 1
DP/PA Coupler
Control Network LAN 1 (Ethernet)
FieldCare
PROFIBUS DP (Segment 1)
SFG500 Access Point
RS485
LAN 1
LAN 2
PB DP
PB Err
Reset
Power
Run
Failure
LAN 1
LAN 2
AB001CF2897L
SFG500
PROFIBUS PA
PROFIBUS PA
Fieldgate SFG500 FieldCare
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4.1.2 Create a FieldCare project
1. Open FieldCare by a double click on its desktop icon
– If necessary enter the user name and password
2. Press Continue to close the introductory page:
3. Press Open to create a project
4. A project is created
FieldCare Fieldgate SFG500
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4.1.3 Add the SFGNetwork CommDTM
1. In the network view, right click on Host and select Add Device:
2. The CommDTM catalog opens – Select SFGNetwork – Press OK to add the CommDTM to the Host
3. The SFGNetwork CommDTM is added to the Network view
Fieldgate SFG500 FieldCare
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4.1.4 Scan for Fieldgate SFG500
1. Right-click on the SFGNetwork node and select Connect to put the CommDTM online – The Connection arrows turn green
2. Right-click on the SFC500 Network node and select Create Network
3. FieldCare searches for any SFG500s in the Ethernet network and adds them to the network view
4. If only one is found, it connects and opens the SFG500 CommDTM
5. If no DTM is found, it is possible that the UDP ports are blocked – Either unblock as described in Appendix B (you will need administrator rights) – Or add the CommDTM manually (right-click on SFG500 Network node, Add Device)
and configure it by hand, see Chapter 5.1
FieldCare Fieldgate SFG500
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4.1.5 Scan for devices
1. Right-click on the SFG500 node and select Create Network
2. FieldCare scans the PROFIBUS segment to which Fieldgate SFG500 is connected for devices – All devices found are added to the network
– If any of the devices has a DTM of quality less than "1", the Scanning Result dialog
opens and OK must be pressed before the devices are added to the network
3. If only one device is found, its DTM will be opened automatically – If more than one device is found, and the "Connect after scanning" option is selected
in Extras... , the message below must be acknowledged with OK, and the device DTMs must be opened manually
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