Endress+Hauser F 200 Operating Manual
BA01112D/06/EN/05.16
71340679
Valid as of version
01.04.zz (Device firmware)
Products Solutions Services
Operating Instructions
Proline Promass F 200
HART
Coriolis flowmeter
• Make sure the document is stored in a safe place such that it is always available when
working on or with the device.
• To avoid danger to individuals or the facility, read the "Basic safety instructions" section
carefully, as well as all other safety instructions in the document that are specific to
working procedures.
• The manufacturer reserves the right to modify technical data without prior notice. Your
Endress+Hauser Sales Center will supply you with current information and updates to
these instructions.
2 Endress+Hauser
Table of contents
Table of contents
1 Document information .............. 6
1.1 Document function ..................... 6
1.2 Symbols used .......................... 6
1.2.1 Safety symbols .................. 6
1.2.2 Electrical symbols ................ 6
1.2.3 Tool symbols .................... 7
1.2.4 Symbols for certain types of
information .................... 7
1.2.5 Symbols in graphics ............... 7
1.3 Documentation ........................ 8
1.3.1 Standard documentation ........... 8
1.3.2 Supplementary device-dependent
documentation .................. 8
1.4 Registered trademarks ................... 8
2 Basic safety instructions ............ 9
2.1 Requirements for the personnel ............ 9
2.2 Designated use ........................ 9
2.3 Workplace safety ...................... 10
2.4 Operational safety ..................... 10
2.5 Product safety ........................ 10
2.6 IT security ........................... 11
2.7 Device-specific IT security ................ 11
2.7.1 Protecting access via hardware write
protection ..................... 11
2.7.2 Protecting access via a password .... 11
2.7.3 Access via fieldbus ............... 11
3 Product description ................ 12
3.1 Product design ........................ 12
4 Incoming acceptance and product
identification ..................... 13
4.1 Incoming acceptance ................... 13
4.2 Product identification ................... 13
4.2.1 Transmitter nameplate ........... 14
4.2.2 Sensor nameplate ............... 15
4.2.3 Symbols on measuring device ...... 16
5 Storage and transport ............. 17
5.1 Storage conditions ..................... 17
5.2 Transporting the product ................ 17
5.2.1 Measuring devices without lifting
lugs ......................... 17
5.2.2 Measuring devices with lifting lugs .. 18
5.2.3 Transporting with a fork lift ........ 18
5.3 Packaging disposal ..................... 18
6 Installation ....................... 19
6.1 Installation conditions .................. 19
6.1.1 Mounting position ............... 19
6.1.2 Requirements from environment and
process ....................... 21
6.1.3 Special mounting instructions ...... 24
6.2 Mounting the measuring device ........... 24
6.2.1 Required tools .................. 24
6.2.2 Preparing the measuring device ..... 25
6.2.3 Mounting the measuring device ..... 25
6.2.4 Turning the transmitter housing .... 25
6.2.5 Turning the display module ........ 26
6.3 Post-installation check .................. 26
7 Electrical connection .............. 27
7.1 Connection conditions .................. 27
7.1.1 Required tools .................. 27
7.1.2 Connecting cable requirements ..... 27
7.1.3 Terminal assignment ............. 28
7.1.4 Requirements for the supply unit .... 28
7.1.5 Preparing the measuring device ..... 29
7.2 Connecting the measuring device .......... 30
7.2.1 Connecting the transmitter ........ 30
7.2.2 Ensuring potential equalization ..... 31
7.3 Special connection instructions ............ 31
7.3.1 Connection examples ............. 31
7.4 Ensuring the degree of protection .......... 33
7.5 Post-connection check .................. 34
8 Operation options ................. 35
8.1 Overview of operation options ............ 35
8.2 Structure and function of the operating
menu .............................. 36
8.2.1 Structure of the operating menu .... 36
8.2.2 Operating philosophy ............ 37
8.3 Access to the operating menu via the local
display ............................. 38
8.3.1 Operational display .............. 38
8.3.2 Navigation view ................ 39
8.3.3 Editing view ................... 41
8.3.4 Operating elements .............. 43
8.3.5 Opening the context menu ......... 43
8.3.6 Navigating and selecting from list ... 45
8.3.7 Calling the parameter directly ...... 45
8.3.8 Calling up help text .............. 46
8.3.9 Changing the parameters ......... 47
8.3.10 User roles and related access
authorization .................. 48
8.3.11 Disabling write protection via access
code ......................... 48
8.3.12 Enabling and disabling the keypad
lock ......................... 48
8.4 Access to the operating menu via the
operating tool ........................ 49
8.4.1 Connecting the operating tool ...... 50
8.4.2 Field Xpert SFX350, SFX370 ....... 51
8.4.3 FieldCare ..................... 51
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Table of contents
8.4.4 DeviceCare .................... 52
8.4.5 AMS Device Manager ............ 52
8.4.6 SIMATIC PDM .................. 53
8.4.7 Field Communicator 475 .......... 53
9 System integration ................ 54
9.1 Overview of device description files ......... 54
9.1.1 Current version data for the device ... 54
9.1.2 Operating tools ................. 54
9.2 Measured variables via HART protocol ...... 54
9.3 Other settings ........................ 56
10 Commissioning .................... 59
10.1 Function check ....................... 59
10.2 Switching on the measuring device ......... 59
10.3 Setting the operating language ............ 59
10.4 Configuring the measuring device .......... 59
10.4.1 Defining the tag name ............ 60
10.4.2 Selecting and setting the medium ... 62
10.4.3 Setting the system units .......... 62
10.4.4 Configuring the current output ..... 65
10.4.5 Configuring the pulse/frequency/
switch output .................. 66
10.4.6 Configuring the local display ....... 73
10.4.7 Configuring the output
conditioning ................... 75
10.4.8 Configuring the low flow cut off ..... 78
10.4.9 Configuring the partial filled pipe
detection ..................... 79
10.5 Advanced settings ..................... 80
10.5.1 Carrying out a sensor adjustment .... 81
10.5.2 Configuring the totalizer .......... 82
10.5.3 Carrying out additional display
configurations .................. 84
10.5.4 Using parameters for device
administration ................. 86
10.6 Configuration management .............. 87
10.6.1 Function scope of the "Configuration
management" parameter .......... 88
10.7 Simulation ........................... 88
10.8 Protecting settings from unauthorized
access .............................. 90
10.8.1 Write protection via access code ..... 91
10.8.2 Write protection via write protection
switch ........................ 91
11 Operation ......................... 94
11.1 Reading the device locking status .......... 94
11.2 Adjusting the operating language .......... 94
11.3 Configuring the display ................. 94
11.4 Reading measured values ................ 94
11.4.1 Process variables ................ 94
11.4.2 "Totalizer" submenu .............. 95
11.4.3 Output values .................. 96
11.5 Adapting the measuring device to the process
conditions ........................... 97
11.6 Performing a totalizer reset .............. 97
11.6.1 Function scope of the "Control
Totalizer" parameter ............. 98
11.6.2 Function scope of the "Reset all
totalizers" parameter ............. 98
11.7 Showing data logging ................... 98
12 Diagnostics and troubleshooting .. 101
12.1 General troubleshooting ................ 101
12.2 Diagnostic information on local display ..... 103
12.2.1 Diagnostic message ............. 103
12.2.2 Calling up remedial measures ..... 105
12.3 Diagnostic information in DeviceCare or
FieldCare ........................... 105
12.3.1 Diagnostic options .............. 105
12.3.2 Calling up remedy information .... 107
12.4 Adapting the diagnostic information ...... 107
12.4.1 Adapting the diagnostic behavior ... 107
12.4.2 Adapting the status signal ........ 108
12.5 Overview of diagnostic information ....... 109
12.6 Pending diagnostic events .............. 112
12.7 Diagnostic list ....................... 112
12.8 Event logbook ....................... 113
12.8.1 Event history .................. 113
12.8.2 Filtering the event logbook ....... 113
12.8.3 Overview of information events .... 114
12.9 Resetting the measuring device .......... 115
12.9.1 Function scope of the "Device reset"
parameter .................... 115
12.10 Device information ................... 115
12.11 Firmware history ..................... 117
13 Maintenance .................... 119
13.1 Maintenance tasks .................... 119
13.1.1 Exterior cleaning ............... 119
13.1.2 Interior cleaning ............... 119
13.2 Measuring and test equipment ........... 119
13.3 Endress+Hauser services ............... 119
14 Repairs .......................... 120
14.1 General notes ....................... 120
14.1.1 Repair and conversion concept ..... 120
14.1.2 Notes for repair and conversion .... 120
14.2 Spare parts ......................... 120
14.3 Endress+Hauser services ............... 121
14.4 Return ............................. 121
14.5 Disposal ........................... 121
14.5.1 Removing the measuring device .... 121
14.5.2 Disposing of the measuring device .. 122
15 Accessories ...................... 123
15.1 Device-specific accessories .............. 123
15.1.1 For the transmitter ............. 123
15.1.2 For the sensor ................. 124
15.2 Communication-specific accessories ....... 124
15.3 Service-specific accessories .............. 125
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15.4 System components ................... 125
16 Technical data ................... 127
16.1 Application ......................... 127
16.2 Function and system design ............. 127
16.3 Input .............................. 128
16.4 Output ............................ 129
16.5 Power supply ........................ 132
16.6 Performance characteristics ............. 133
16.7 Installation ......................... 137
16.8 Environment ........................ 137
16.9 Process ............................ 138
16.10 Mechanical construction ............... 140
16.11 Operability ......................... 143
16.12 Certificates and approvals .............. 145
16.13 Application packages .................. 147
16.14 Accessories ......................... 147
16.15 Documentation ...................... 148
Index ................................. 150
Table of contents
Endress+Hauser 5
Document information Proline Promass F 200 HART
DANGER
WARNING
CAUTION
NOTICE
1 Document information
1.1 Document function
These Operating Instructions contain all the information that is required in various phases
of the life cycle of the device: from product identification, incoming acceptance and
storage, to mounting, connection, operation and commissioning through to
troubleshooting, maintenance and disposal.
1.2 Symbols used
1.2.1 Safety symbols
Symbol Meaning
DANGER!
This symbol alerts you to a dangerous situation. Failure to avoid this situation will
result in serious or fatal injury.
WARNING!
This symbol alerts you to a dangerous situation. Failure to avoid this situation can
result in serious or fatal injury.
CAUTION!
This symbol alerts you to a dangerous situation. Failure to avoid this situation can
result in minor or medium injury.
NOTE!
This symbol contains information on procedures and other facts which do not result in
personal injury.
1.2.2 Electrical symbols
Symbol Meaning
Direct current
Alternating current
Direct current and alternating current
Ground connection
A grounded terminal which, as far as the operator is concerned, is grounded via a
grounding system.
Protective ground connection
A terminal which must be connected to ground prior to establishing any other
connections.
Equipotential connection
A connection that has to be connected to the plant grounding system: This may be a
potential equalization line or a star grounding system depending on national or
company codes of practice.
6 Endress+Hauser
Proline Promass F 200 HART Document information
A
1.
1.
-
.
1.2.3 Tool symbols
Symbol Meaning
Flat blade screwdriver
Allen key
Open-ended wrench
1.2.4 Symbols for certain types of information
Symbol Meaning
Permitted
Procedures, processes or actions that are permitted.
Preferred
Procedures, processes or actions that are preferred.
Forbidden
Procedures, processes or actions that are forbidden.
Tip
Indicates additional information.
Reference to documentation
Reference to page
Reference to graphic
Notice or individual step to be observed
, 2., 3.… Series of steps
Result of a step
Help in the event of a problem
Visual inspection
1.2.5 Symbols in graphics
Symbol Meaning
1, 2, 3,... Item numbers
, 2., 3.… Series of steps
A, B, C, ... Views
A-A, B-B, C-C, ... Sections
Hazardous area
Safe area (non-hazardous area)
Flow direction
Endress+Hauser 7
Document information Proline Promass F 200 HART
1.3 Documentation
For an overview of the scope of the associated Technical Documentation, refer to the
following:
• The W@M Device Viewer : Enter the serial number from the nameplate
(www.endress.com/deviceviewer)
• The Endress+Hauser Operations App: Enter the serial number from the nameplate
or scan the 2-D matrix code (QR code) on the nameplate.
For a detailed list of the individual documents along with the documentation code
→ 148
1.3.1 Standard documentation
Document type Purpose and content of the document
Technical Information Planning aid for your device
The document contains all the technical data on the device and provides
an overview of the accessories and other products that can be ordered for
the device.
Sensor Brief Operating Instructions Guides you quickly to the 1st measured value - Part 1
The Sensor Brief Operating Instructions are aimed at specialists with
responsibility for installing the measuring device.
• Incoming acceptance and product identification
• Storage and transport
• Installation
Transmitter Brief Operating
Instructions
Description of Device Parameters Reference for your parameters
Guides you quickly to the 1st measured value - Part 2
The Transmitter Brief Operating Instructions are aimed at specialists with
responsibility for commissioning, configuring and parameterizing the
measuring device (until the first measured value).
• Product description
• Installation
• Electrical connection
• Operation options
• System integration
• Commissioning
• Diagnostic information
The document provides a detailed explanation of each individual
parameter in the Expert operating menu. The description is aimed at
those who work with the device over the entire life cycle and perform
specific configurations.
1.3.2 Supplementary device-dependent documentation
Additional documents are supplied depending on the device version ordered: Always
comply strictly with the instructions in the supplementary documentation. The
supplementary documentation is an integral part of the device documentation.
1.4 Registered trademarks
®
HART
Registered trademark of the FieldComm Group, Austin, Texas, USA
TRI-CLAMP
Registered trademark of Ladish & Co., Inc., Kenosha, USA
Applicator®, FieldCare®, DeviceCare ®, Field XpertTM, HistoROM®, Heartbeat
Technology
Registered or registration-pending trademarks of the Endress+Hauser Group
8 Endress+Hauser
®
TM
Proline Promass F 200 HART Basic safety instructions
2 Basic safety instructions
2.1 Requirements for the personnel
The personnel for installation, commissioning, diagnostics and maintenance must fulfill
the following requirements:
Trained, qualified specialists must have a relevant qualification for this specific function
‣
and task.
Are authorized by the plant owner/operator.
‣
Are familiar with federal/national regulations.
‣
Before starting work, read and understand the instructions in the manual and
‣
supplementary documentation as well as the certificates (depending on the
application).
Follow instructions and comply with basic conditions.
‣
The operating personnel must fulfill the following requirements:
Are instructed and authorized according to the requirements of the task by the facility's
‣
owner-operator.
Follow the instructions in this manual.
‣
2.2 Designated use
Application and media
The measuring device described in these Instructions is intended only for flow
measurement of liquids and gases.
Depending on the version ordered, the measuring device can also measure potentially
explosive, flammable, poisonous and oxidizing media.
Measuring devices for use in hazardous areas, in hygienic applications or where there is an
increased risk due to process pressure, are labeled accordingly on the nameplate.
To ensure that the measuring device remains in proper condition for the operation time:
Only use the measuring device in full compliance with the data on the nameplate and
‣
the general conditions listed in the Operating Instructions and supplementary
documentation.
Based on the nameplate, check whether the ordered device is permitted for the
‣
intended use in the hazardous area (e.g. explosion protection, pressure vessel safety).
Use the measuring device only for media to which the process-wetted materials are
‣
sufficiently resistant.
If the measuring device is not operated at atmospheric temperature, compliance with
‣
the relevant basic conditions specified in the associated device documentation is
absolutely essential: "Documentation" section.→ 8.
Protect the measuring device permanently against corrosion from environmental
‣
influences.
Incorrect use
Non-designated use can compromise safety. The manufacturer is not liable for damage
caused by improper or non-designated use.
WARNING
L
Danger of breakage due to corrosive or abrasive fluids!
Verify the compatibility of the process fluid with the sensor material.
‣
Ensure the resistance of all fluid-wetted materials in the process.
‣
Keep within the specified pressure and temperature range.
‣
Endress+Hauser 9
Basic safety instructions Proline Promass F 200 HART
NOTICE
Verification for borderline cases:
For special fluids and fluids for cleaning, Endress+Hauser is glad to provide assistance
‣
in verifying the corrosion resistance of fluid-wetted materials, but does not accept any
warranty or liability as minute changes in the temperature, concentration or level of
contamination in the process can alter the corrosion resistance properties.
Residual risks
WARNING
L
The electronics and the medium may cause the surfaces to heat up. This presents a
burn hazard!
For elevated fluid temperatures, ensure protection against contact to prevent burns.
‣
WARNING
L
Danger of housing breaking due to measuring tube breakage!
In the event of a measuring tube breakage for a device version without rupture disk it is
‣
possible for the pressure loading capacity of the sensor housing to be exceeded. This
can lead to rupture or failure of the sensor housing.
2.3 Workplace safety
For work on and with the device:
Wear the required personal protective equipment according to federal/national
‣
regulations.
For welding work on the piping:
Do not ground the welding unit via the measuring device.
‣
If working on and with the device with wet hands:
Due to the increased risk of electric shock, gloves must be worn.
‣
2.4 Operational safety
Risk of injury.
Operate the device in proper technical condition and fail-safe condition only.
‣
The operator is responsible for interference-free operation of the device.
‣
Conversions to the device
Unauthorized modifications to the device are not permitted and can lead to unforeseeable
dangers.
If, despite this, modifications are required, consult with Endress+Hauser.
‣
Repair
To ensure continued operational safety and reliability,
Carry out repairs on the device only if they are expressly permitted.
‣
Observe federal/national regulations pertaining to repair of an electrical device.
‣
Use original spare parts and accessories from Endress+Hauser only.
‣
2.5 Product safety
This measuring device is designed in accordance with good engineering practice to meet
state-of-the-art safety requirements, has been tested, and left the factory in a condition in
which it is safe to operate.
10 Endress+Hauser
Proline Promass F 200 HART Basic safety instructions
It meets general safety standards and legal requirements. It also complies with the EU
directives listed in the device-specific EU Declaration of Conformity. Endress+Hauser
confirms this by affixing the CE mark to the device.
2.6 IT security
We only provide a warranty if the device is installed and used as described in the
Operating Instructions. The device is equipped with security mechanisms to protect it
against any inadvertent changes to the device settings.
IT security measures in line with operators' security standards and designed to provide
additional protection for the device and device data transfer must be implemented by the
operators themselves.
2.7 Device-specific IT security
The device offers a range of specific functions to support protective measures on the
operator's side. These functions can be configured by the user and guarantee greater inoperation safety if used correctly. An overview of the most important functions is provided
in the following section.
2.7.1 Protecting access via hardware write protection
Write access to the device parameters via the local display or operating tool (e.g. FieldCare,
DeviceCare) can be disabled via a write protection switch (DIP switch on the motherboard).
When hardware write protection is enabled, only read access to the parameters is possible.
2.7.2 Protecting access via a password
A password can be used to protect against write access to the device parameters.
This password locks write access to the device parameters via the local display or another
operating tool (e.g. FieldCare, DeviceCare) and, in terms of functionality, is equivalent to
hardware write protection. If the service interface CDI RJ-45 is used, read access is only
possible if the password is entered.
User-specific access code
Write access to the device parameters via the local display or operating tool (e.g. FieldCare,
DeviceCare) can be protected by the modifiable, user-specific access code (→ 91).
When the device is delivered, the device does not have an access code and is equivalent to
0000 (open).
General notes on the use of passwords
• The access code and network key supplied with the device should be changed during
commissioning.
• Follow the general rules for generating a secure password when defining and managing
the access code or network key.
• The user is responsible for the management and careful handling of the access code and
network key.
• For information on configuring the access code or on what to do if you lose the
password, see the "Write protection via access code" section → 91
2.7.3 Access via fieldbus
Cyclic fieldbus communication (read and write, e.g. measured value transmission) with a
higher-order system is not affected by the restrictions mentioned above.
Endress+Hauser 11
Product description Proline Promass F 200 HART
1 2
3
4
5 6
7
8
9
+
E
–
3 Product description
The device consists of a transmitter and a sensor.
The device is available as a compact version:
The transmitter and sensor form a mechanical unit.
3.1 Product design
A0014056
1 Important components of a measuring device
1 Electronics compartment cover
2 Display module
3 Main electronics module
4 Cable glands
5 Transmitter housing (incl. integrated HistoROM)
6 I/O electronics module
7 Terminals (pluggable spring terminals)
8 Connection compartment cover
9 Sensor
12 Endress+Hauser
Proline Promass F 200 HART Incoming acceptance and product identification
1
2
1
2
Order code:
Ser. no.:
Ext. ord. cd.:
i
i
Date:
4 Incoming acceptance and product
identification
4.1 Incoming acceptance
Are the order codes on the
A0028673
delivery note (1) and the
product sticker (2) identical?
Are the goods undamaged?
A0028673
Do the nameplate data
A0028673
A0028673
match the ordering
information on the delivery
note?
Is the CD-ROM with the
Technical Documentation
(depends on device version)
and documents present?
• If one of the conditions is not satisfied, contact your Endress+Hauser Sales Center.
• Depending on the device version, the CD-ROM might not be part of the delivery!
The Technical Documentation is available via the Internet or via the Endress+Hauser
Operations App, see the "Product identification" section → 14.
4.2 Product identification
The following options are available for identification of the measuring device:
• Nameplate specifications
• Order code with breakdown of the device features on the delivery note
• Enter serial numbers from nameplates in W@M Device Viewer
(www.endress.com/deviceviewer): All information about the measuring device is
displayed.
• Enter the serial number from the nameplates into the Endress+Hauser Operations App
or scan the 2-D matrix code (QR code) on the nameplate with the Endress+Hauser
Endress+Hauser 13
Operations App: all the information for the measuring device is displayed.
Incoming acceptance and product identification Proline Promass F 200 HART
Order code:
Ext. ord. cd.:
Ser. no.:
Date:
i
i
Patents
322540-0001
1
2
3 4 5
6
7
8
9
10 11
12
14
15
16
17
13
For an overview of the scope of the associated Technical Documentation, refer to the
following:
• The chapters "Additional standard documentation on the device" → 8 and
"Supplementary device-dependent documentation" → 8
• The W@M Device Viewer: Enter the serial number from the nameplate
(www.endress.com/deviceviewer)
• The Endress+Hauser Operations App: Enter the serial number from the nameplate or
scan the 2-D matrix code (QR code) on the nameplate.
4.2.1 Transmitter nameplate
A0032237
2 Example of a transmitter nameplate
1 Manufacturing location
2 Name of the transmitter
3 Order code
4 Serial number (ser. no.)
5 Extended order code (Ext. ord. cd.)
6 Electrical connection data, e.g. available inputs and outputs, supply voltage
7 Type of cable glands
8 Permitted ambient temperature (Ta)
9 Firmware version (FW) and device revision (Dev.Rev.) from the factory
10 CE mark, C-Tick
11 Additional information on version: certificates, approvals
12 Permitted temperature range for cable
13 Manufacturing date: year-month
14 Degree of protection
15 Approval information for explosion protection
16 Document number of safety-related supplementary documentation → 148
17 2-D matrix code
14 Endress+Hauser
Proline Promass F 200 HART Incoming acceptance and product identification
Order code:
Ser. no.:
Ext. ord. cd.:
i
i
Date:
1
3
4
5
6
7
8
9
2
10
1112
4.2.2 Sensor nameplate
A0029199
3 Example of a sensor nameplate
1 Name of the sensor
2 Manufacturing location
3 Order code
4 Serial number (ser. no.)
5 Extended order code (Ext. ord. cd.)
6 Nominal diameter of the sensor; flange nominal diameter/nominal pressure; sensor test pressure; medium
temperature range; material of measuring tube and manifold; sensor-specific information: e.g. pressure range
of secondary containment, wide-range density specification (special density calibration)
7 Approval information for explosion protection, Pressure Equipment Directive and degree of protection
8 Flow direction
9 Manufacturing date: year-month
10 2-D matrix code
11 Document number of safety-related supplementary documentation
12 CE mark, C-Tick
13 Surface roughness
14 Permitted ambient temperature (Ta)
Order code
The measuring device is reordered using the order code.
Extended order code
• The device type (product root) and basic specifications (mandatory features) are
always listed.
• Of the optional specifications (optional features), only the safety and approvalrelated specifications are listed (e.g. LA). If other optional specifications are also
ordered, these are indicated collectively using the # placeholder symbol (e.g. #LA#).
• If the ordered optional specifications do not include any safety and approval-related
specifications, they are indicated by the + placeholder symbol (e.g. XXXXXX-ABCDE
+).
Endress+Hauser 15
Incoming acceptance and product identification Proline Promass F 200 HART
4.2.3 Symbols on measuring device
Symbol Meaning
WARNING!
This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in serious
or fatal injury.
Reference to documentation
Refers to the corresponding device documentation.
Protective ground connection
A terminal which must be connected to ground prior to establishing any other connections.
16 Endress+Hauser
Proline Promass F 200 HART Storage and transport
5 Storage and transport
5.1 Storage conditions
Observe the following notes for storage:
• Store in the original packaging to ensure protection from shock.
• Do not remove protective covers or protective caps installed on process connections.
They prevent mechanical damage to the sealing surfaces and contamination in the
measuring tube.
• Protect from direct sunlight to avoid unacceptably high surface temperatures.
• Store in a dry and dust-free place.
• Do not store outdoors.
Storage temperature→ 138
5.2 Transporting the product
Transport the measuring device to the measuring point in the original packaging.
A0029252
Do not remove protective covers or caps installed on process connections. They
prevent mechanical damage to the sealing surfaces and contamination in the
measuring tube.
5.2.1 Measuring devices without lifting lugs
WARNING
L
Center of gravity of the measuring device is higher than the suspension points of the
webbing slings.
Risk of injury if the measuring device slips.
Secure the measuring device against slipping or turning.
‣
Observe the weight specified on the packaging (stick-on label).
‣
A0029214
Endress+Hauser 17
Storage and transport Proline Promass F 200 HART
5.2.2 Measuring devices with lifting lugs
CAUTION
L
Special transportation instructions for devices with lifting lugs
Only use the lifting lugs fitted on the device or flanges to transport the device.
‣
The device must always be secured at two lifting lugs at least.
‣
5.2.3 Transporting with a fork lift
If transporting in wood crates, the floor structure enables the crates to be lifted lengthwise
or at both sides using a forklift.
5.3 Packaging disposal
All packaging materials are environmentally friendly and 100% recyclable:
• Measuring device secondary packaging: polymer stretch film that conforms to EC
Directive 2002/95/EC (RoHS).
• Packaging:
– Wood crate, treated in accordance with ISPM 15 standard, which is confirmed by the
affixed IPPC logo.
or
– Carton in accordance with European Packaging Directive 94/62EC; recyclability is
confirmed by the affixed RESY symbol.
• Seaworthy packaging (optional): Wood crate, treated in accordance with ISPM 15
standard, which is confirmed by the affixed IPPC logo.
• Carrying and mounting hardware:
– Disposable plastic pallet
– Plastic straps
– Plastic adhesive strips
• Dunnage: Paper cushion
18 Endress+Hauser
Proline Promass F 200 HART Installation
1
2
3
4
5
6 Installation
6.1 Installation conditions
No special measures such as supports are necessary. External forces are absorbed by the
construction of the device.
6.1.1 Mounting position
Mounting location
To prevent measuring errors arising from accumulation of gas bubbles in the measuring
tube, avoid the following mounting locations in the pipe:
• Highest point of a pipeline.
• Directly upstream of a free pipe outlet in a down pipe.
Installation in down pipes
However, the following installation suggestion allows for installation in an open vertical
pipeline. Pipe restrictions or the use of an orifice with a smaller cross-section than the
nominal diameter prevent the sensor running empty while measurement is in progress.
A0028772
A0028773
4 Installation in a down pipe (e.g. for batching applications)
1 Supply tank
2 Sensor
3 Orifice plate, pipe restriction
4 Valve
5 Batching tank
Endress+Hauser 19
Installation Proline Promass F 200 HART
1 2
DN Ø orifice plate, pipe restriction
[mm] [in] [mm] [in]
8 ³⁄₈ 6 0.24
15 ½ 10 0.40
25 1 14 0.55
40 1½ 22 0.87
50 2 28 1.10
80 3 50 1.97
Orientation
The direction of the arrow on the sensor nameplate helps you to install the sensor
according to the flow direction (direction of medium flow through the piping).
Orientation Recommendation
A Vertical orientation
A0015591
B Horizontal orientation, transmitter at
top
1)
Exceptions:
→ 5, 20
A0015589
C Horizontal orientation, transmitter at
bottom
2)
Exceptions:
→ 5, 20
A0015590
D Horizontal orientation, transmitter at
side
A0015592
1) Applications with low process temperatures may decrease the ambient temperature. To maintain the
minimum ambient temperature for the transmitter, this orientation is recommended.
2) Applications with high process temperatures may increase the ambient temperature. To maintain the
maximum ambient temperature for the transmitter, this orientation is recommended.
If a sensor is installed horizontally with a curved measuring tube, match the position of the
sensor to the fluid properties.
A0028774
5 Orientation of sensor with curved measuring tube
1 Avoid this orientation for fluids with entrained solids: Risk of solids accumulating.
2 Avoid this orientation for outgassing fluids: Risk of gas accumulating.
20 Endress+Hauser
Proline Promass F 200 HART Installation
Inlet and outlet runs
No special precautions need to be taken for fittings which create turbulence, such as
valves, elbows or T-pieces, as long as no cavitation occurs → 21.
A0029322 A0029323
Installation dimensions
For the dimensions and installation lengths of the device, see the "Technical
Information" document, "Mechanical construction" section.
6.1.2 Requirements from environment and process
Ambient temperature range
Measuring device –40 to +60 °C (–40 to +140 °F)
Readability of the local display –20 to +60 °C (–4 to +140 °F)
The readability of the display may be impaired at temperatures outside the
temperature range.
If operating outdoors:
‣
Avoid direct sunlight, particularly in warm climatic regions.
You can order a weather protection cover from Endress+Hauser : → 123
System pressure
It is important that cavitation does not occur, or that gases entrained in the liquids do not
outgas.
Cavitation is caused if the pressure drops below the vapor pressure:
• In liquids that have a low boiling point (e.g. hydrocarbons, solvents, liquefied gases)
• In suction lines
Ensure the system pressure is sufficiently high to prevent cavitation and outgassing.
‣
For this reason, the following mounting locations are recommended:
• At the lowest point in a vertical pipe
• Downstream from pumps (no danger of vacuum)
A0028777
Thermal insulation
In the case of some fluids, it is important that the heat radiated from the sensor to the
transmitter is kept to a minimum. A wide range of materials can be used for the required
insulation.
Endress+Hauser 21
Installation Proline Promass F 200 HART
t
a
0
10
30
20
40
[ ]mm[ ]in
80 90 100 110
[°C]
[°F]
200 250 290
0.5
1.0
1.5
0
t
40(104)
t
60(140)
t
120 130 140
T
m
150
NOTICE
Electronics overheating on account of thermal insulation!
Observe maximum permitted insulation height of the transmitter neck so that the
‣
transmitter head is completely free.
NOTICE
Danger of overheating with insulation
Ensure that the temperature at the lower end of the transmitter housing does not
‣
exceed 80 °C (176 °F)
NOTICE
The insulation can also be thicker than the maximum recommended insulation
thickness.
Prerequisite:
Ensure that convection takes place on a sufficiently large scale at the transmitter neck.
‣
Ensure that a sufficiently large area of the housing support remains exposed. The
‣
uncovered part serves as a radiator and protects the electronics from overheating and
excessive cooling.
t Maximum insulation thickness
a Minimum distance to insulation
The minimum distance a between the transmitter and the insulation is 20 mm (0.79 in).
This is to ensure that the transmitter remains completely exposed.
Maximum recommended insulation thickness
6 Maximum recommended insulation thickness depending on the temperature of the medium and the
ambient temperature
t Insulation thickness
T
m
t40
(104)
t60
(140)
22 Endress+Hauser
Medium temperature
Maximum recommended insulation thickness at an ambient temperature of Ta = 40 °C (104 °F)
Maximum recommended insulation thickness at an ambient temperature of Ta = 60 °C (140 °F)
A0028853
A0028904
Proline Promass F 200 HART Installation
0
20
60
40
80
1
2
3
0
t
100
4
[ ]mm
t
40(104)
t
60(140)
80 100 120 140
200 300 400
160 180 200
[°F]
T
m
[°C]
Maximum recommended insulation thickness for the extended temperature range or
insulation
For the extended temperature range, version with long extension neck, order code for
"Measuring tube material", option SD, SE, SF, TH or extension neck for insulation, order
code for "Sensor option", option CG:
A0029921
t Insulation thickness
T
t40
t60
m
(104)
(140)
Medium temperature
Maximum recommended insulation thickness at an ambient temperature of Ta = 40 °C (104 °F)
Maximum recommended insulation thickness at an ambient temperature of Ta = 60 °C (140 °F)
Heating
NOTICE
Electronics can overheat due to elevated ambient temperature!
Observe maximum permitted ambient temperature for the transmitter .
‣
Depending on the fluid temperature, take the device orientation requirements into
‣
account .
NOTICE
Danger of overheating when heating
Ensure that the temperature at the lower end of the transmitter housing does not
‣
exceed 80 °C (176 °F).
Ensure that convection takes place on a sufficiently large scale at the transmitter neck.
‣
Ensure that a sufficiently large area of the housing support remains exposed. The
‣
uncovered part serves as a radiator and protects the electronics from overheating and
excessive cooling.
Heating options
If a fluid requires that no heat loss should occur at the sensor, users can avail of the
following heating options:
• Electrical heating, e.g. with electric band heaters
• Via pipes carrying hot water or steam
• Via heating jackets
Using an electrical trace heating system
Endress+Hauser 23
If heating is regulated via phase angle control or pulse packages, magnetic fields can affect
the measured values (= for values that are greater than the values permitted by the EN
standard (sine 30 A/m)).
For this reason, the sensor must be magnetically shielded: the housing can be shielded
with tin plates or electric sheets without a privileged direction (e.g. V330-35A).
Installation Proline Promass F 200 HART
The sheet must have the following properties:
• Relative magnetic permeability µr ≥ 300
• Plate thickness d ≥ 0.35 mm (d ≥ 0.014 in)
Vibrations
The high oscillation frequency of the measuring tubes ensures that the correct operation of
the measuring system is not influenced by plant vibrations.
6.1.3 Special mounting instructions
Rupture disk
Information that is relevant to the process: → 140.
WARNING
L
Limited functional reliability of the rupture disk.
Danger to persons from escaping fluids!
Do not remove the rupture disk.
‣
When using a rupture disk, do not use a heating jacket.
‣
Make sure that the function and operation of the rupture disk is not impeded through
‣
the installation of the device.
Take precautions to prevent damage and danger to persons if the rupture disk is
‣
actuated.
Observe information on the rupture disk sticker.
‣
The position of the rupture disk is indicated on a sticker beside it.
The transportation guard must be removed.
For information on the dimensions: see the "Mechanical construction" section
The existing connecting nozzles are not intended for the purpose of rinsing or pressure
monitoring, but instead serve as the mounting location for the rupture disk.
In the event of a failure of the rupture disk, a discharge device can be screwed onto the
internal thread of the rupture disk in order to drain off any escaping medium.
Zero point adjustment
All measuring devices are calibrated in accordance with state-of-the-art technology.
Calibration takes place under reference conditions→ 133. Therefore, a zero point
adjustment in the field is generally not required.
Experience shows that zero point adjustment is advisable only in special cases:
• To achieve maximum measuring accuracy even with low flow rates.
• Under extreme process or operating conditions (e.g. very high process temperatures or
very high-viscosity fluids).
6.2 Mounting the measuring device
6.2.1 Required tools
For transmitter
• For turning the transmitter housing: Open-ended wrench8 mm
• For opening the securing clamps: Allen key3 mm
• For turning the transmitter housing: Open-ended wrench8 mm
• For opening the securing clamps: Allen key3 mm
24 Endress+Hauser
Proline Promass F 200 HART Installation
max. 350°
8 mm
8 mm
1.
2.
3.
For sensor
For flanges and other process connections: Corresponding mounting tools
6.2.2 Preparing the measuring device
1. Remove all remaining transport packaging.
2. Remove any protective covers or protective caps present from the sensor.
3. Remove stick-on label on the electronics compartment cover.
6.2.3 Mounting the measuring device
WARNING
L
Danger due to improper process sealing!
Ensure that the inside diameters of the gaskets are greater than or equal to that of the
‣
process connections and piping.
Ensure that the gaskets are clean and undamaged.
‣
Install the gaskets correctly.
‣
1. Ensure that the direction of the arrow on the nameplate of the sensor matches the
flow direction of the fluid.
2. Install the measuring device or turn the transmitter housing so that the cable entries
do not point upwards.
A0029263
6.2.4 Turning the transmitter housing
To provide easier access to the connection compartment or display module, the transmitter
housing can be turned.
A0032242
1. Release the fixing screw.
2. Turn the housing to the desired position.
3. Firmly tighten the securing screw.
Endress+Hauser 25
Installation Proline Promass F 200 HART
+
E
–
1
3 mm
1.
2.
3.
4.
6.2.5 Turning the display module
The display module can be turned to optimize display readability and operability.
A0032238
1. Loosen the securing clamp of the electronics compartment cover using an Allen key.
2. Unscrew cover of the electronics compartment from the transmitter housing.
3. Optional: pull out the display module with a gentle rotational movement.
4. Turn the display module to the desired position: max. 8 × 45° in every direction.
5. Without display module pulled out:
Allow display module to engage at desired position.
6. With display module pulled out:
Feed the cable into the gap between the housing and main electronics module and
plug the display module into the electronics compartment until it engages.
7. Reverse the removal procedure to reassemble the transmitter.
6.3 Post-installation check
Is the device undamaged (visual inspection)?
Does the measuring device conform to the measuring point specifications?
For example:
• Process temperature → 138
• Process pressure (refer to the chapter on "Pressure-temperature ratings" of the "Technical
Information" document)
• Ambient temperature
• Measuring range
Has the correct orientation for the sensor been selected ?
• According to sensor type
• According to medium temperature
• According to medium properties (outgassing, with entrained solids)
Does the arrow on the sensor nameplate match the direction of flow of the fluid through the
piping → 20?
Are the measuring point identification and labeling correct (visual inspection)?
Is the device adequately protected from precipitation and direct sunlight?
Are the securing screw and securing clamp tightened securely?
26 Endress+Hauser
Proline Promass F 200 HART Electrical connection
7 Electrical connection
The measuring device does not have an internal circuit breaker. For this reason,
assign the measuring device a switch or power-circuit breaker so that the power
supply line can be easily disconnected from the mains.
7.1 Connection conditions
7.1.1 Required tools
• For cable entries: Use corresponding tools
• For securing clamp: Allen key 3 mm
• Wire stripper
• When using stranded cables: Crimper for wire end ferrule
• For removing cables from terminal: Flat blade screwdriver ≤ 3 mm (0.12 in)
7.1.2 Connecting cable requirements
The connecting cables provided by the customer must fulfill the following requirements.
Electrical safety
In accordance with applicable federal/national regulations.
Permitted temperature range
Minimum requirement: cable temperature range ≥ ambient temperature +20 K
Signal cable
Current output 4 to 20 mA HART
A shielded cable is recommended. Observe grounding concept of the plant.
Current output 4 to 20 mA
Standard installation cable is sufficient.
Pulse/frequency/switch output
Standard installation cable is sufficient.
Cable diameter
• Cable glands supplied:
M20 × 1.5 with cable 6 to 12 mm (0.24 to 0.47 in)
• Plug-in spring terminals for device version without integrated overvoltage protection:
wire cross-sections 0.5 to 2.5 mm2 (20 to 14 AWG)
• Screw terminals for device version with integrated overvoltage protection: wire crosssections 0.2 to 2.5 mm2 (24 to 14 AWG)
Endress+Hauser 27
Electrical connection Proline Promass F 200 HART
+
1
–
2
–
4
+
3
1
2
3
+
1
–
2
–
4
+
3
1
2
3
7.1.3 Terminal assignment
Transmitter
4-20 mA HART connection version with additional outputs
A0013570
Maximum number of terminals, without integrated
overvoltage protection
1
Output 1 (passive): supply voltage and signal transmission
2
Output 2 (passive): supply voltage and signal transmission
3
Ground terminal for cable shield
Order code for "Output" Terminal numbers
Output 1 Output 2
1 (+) 2 (-) 3 (+) 4 (-)
Option A 4-20 mA HART (passive) -
Option C
1)
1)
4-20 mA HART (passive)
4-20 mA HART (passive) 4-20 mA analog (passive)
Option B
1) Output 1 must always be used; output 2 is optional.
Maximum number of terminals, with integrated
overvoltage protection
7.1.4 Requirements for the supply unit
Supply voltage
A0018161
Pulse/frequency/switch output
(passive)
Transmitter
An external power supply is required for each output.
The following supply voltage values apply for the outputs available:
Order code for "Output"
Option A
Option B
switch output
Option C
1) External supply voltage of the power supply unit with load.
2) For device versions with SD03 local display: The terminal voltage must be increased by DC 2 V if
28 Endress+Hauser
1) 2)
: 4-20 mA HART • For 4 mA: ≥ DC 17.9 V
1) 2)
: 4-20 mA HART, pulse/frequency/
1) 2)
: 4-20 mA HART + 4-20 mA analog • For 4 mA: ≥ DC 17.9 V
backlighting is used.
Minimum
terminal voltage
• For 20 mA: ≥ DC 13.5 V
• For 4 mA: ≥ DC 17.9 V
• For 20 mA: ≥ DC 13.5 V
• For 20 mA: ≥ DC 13.5 V
Maximum
terminal voltage
DC 35 V
DC 35 V
DC 30 V
Proline Promass F 200 HART Electrical connection
0
100
200
300
400
500
16 18 20
22 24
26 28 30 32
U [V]
S
RB[Ω]
34 36
A B
Load
Load for current output: 0 to 500 Ω, depending on the external supply voltage of the power
supply unit
Calculation of the maximum load
Depending on the supply voltage of the power supply unit (US), the maximum load (RB)
including line resistance must be observed to ensure adequate terminal voltage at the
device. In doing so, observe the minimum terminal voltage
• For US = 17.9 to 18.9 V: RB ≤ (US - 17.9 V): 0.0036 A
• For US = 18.9 to 24 V: RB ≤ (US - 13 V): 0.022 A
• For US = ≥ 24 V: RB ≤ 500 Ω
A Operating range for order code for "Output", option A "4-20 mA HART"/option B "4-20 mA HART, pulse/
frequency/switch output" with Ex i and option C "4-20 mA HART + 4-20 mA analog"
B Operating range for order code for "Output", option A "4-20 mA HART"/option B "4-20 mA HART, pulse/
frequency/switch output" with non-Ex and Ex d
Sample calculation
Supply voltage of the power supply unit: US = 19 V
Maximum load: RB ≤ (19 V - 13 V): 0.022 A = 273 Ω
7.1.5 Preparing the measuring device
NOTICE
Insufficient sealing of the housing!
Operational reliability of the measuring device could be compromised.
Use suitable cable glands corresponding to the degree of protection.
‣
1. Remove dummy plug if present.
2. If the measuring device is supplied without cable glands:
Provide suitable cable gland for corresponding connecting cable.
3. If the measuring device is supplied with cable glands:
Observe requirements for connecting cables → 27.
A0013563
Endress+Hauser 29
Electrical connection Proline Promass F 200 HART
10 (0.4)
mm (in)
20 mm3 mm
1.2. 3.
4.
5. 6.
7.2 Connecting the measuring device
NOTICE
Limitation of electrical safety due to incorrect connection!
Have electrical connection work carried out by correspondingly trained specialists only.
‣
Observe applicable federal/national installation codes and regulations.
‣
Comply with local workplace safety regulations.
‣
Always connect the protective ground cable before connecting additional cables.
‣
For use in potentially explosive atmospheres, observe the information in the device-
‣
specific Ex documentation.
7.2.1 Connecting the transmitter
Connection via terminals
1. Loosen the securing clamp of the connection compartment cover.
2. Unscrew the connection compartment cover.
3. Push the cable through the cable entry . To ensure tight sealing, do not remove the
sealing ring from the cable entry.
4. Strip the cable and cable ends. In the case of stranded cables, also fit ferrules.
5. Connect cable in accordance with terminal assignment→ 28. For HART
communication: when connecting the cable shielding to the ground clamp, observe
the grounding concept of the facility.
6. Firmly tighten the cable glands.
7.
WARNING
L
Housing degree of protection may be voided due to insufficient sealing of the
housing.
Screw in the screw without using any lubricant. The threads on the cover are
‣
coated with a dry lubricant.
Reverse the removal procedure to reassemble the transmitter.
A0032239
30 Endress+Hauser
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